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Short form catalogue

Fittings Series 9000 C-Truck


CONNECTION > Fittings Series 9000 C-Truck

SHORT FORM CATALOGUE > 2011

CONNECTION

Certificate TĂœV

1

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

New

Fittings Series 9000 C-Truck for polyamide tubes Tube external Ø 4, 6, 8, 10, 12, 15, 16 and 18 mm

Series C-Truck fittings have been designed for use in the pneumatic braking systems on commercial vehicles and are certified to TUV standards. The range has been designed so that assembly of the tube and fitting is made easy. A special disconnection tool is provided which means it is possible to disconnect the tube without having to remove the fitting from the vehicle. All fittings are supplied pre-assembled and are therefore ready to use.

The body is made from brass ensuring a high resistance to corrosion and a protective cap, made from a special rubber which is resistant to oils and petrol, keeps humidity and dirt away from the collet. Each fitting can be used in extreme temperatures (-50 to +100°C) and even when there are extreme changes in temperature a secure tube connection is maintained due to the insert which is designed to help keep the dimensions of the tube constant.

Fittings that need to be positioned at a precise angle are supplied with a locking nut and a self sealing o-ring, also resistant to oils and petrol, is situated in a special groove in the thread, ensuring there is no damage during assembly. The working pressure is in accordance with the polyamide tube used, with a maximum value of 16 bar. C-Truck fittings, and the connecting tubes, are in compliance with the following standards: DIN 74324:1996, DIN EN ISO 9227:2006, DIN EN 60068-2-6:1996 and GOST R 51190-98.

General data Materials

Thread Working pressure Maximum pressure Tube Fluid Temperature

body and collet: brass; locking nut: brass / zinc-plated steel; insert: brass / technopolymer seals and protective cap: NBR Metric 0 ÷ 16 bar According to the polyamide tube specifications Polyamide (D/d) 4/2, 6/4, 8/6, 10/8, 12/9, 15/12, 16/13 and 18/14 Compressed air -50 ÷ +100 °C (see the tubes’ specifications)

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

2


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings view 5 4

1 2

3

3 4 5

2

6 1

CONNECTION

7

6

No.

Parts name

No.

Parts name

No.

Parts name

No.

Parts name

1 2 3 4

Body Insert S-rapid O-Ring Collet

5 6 7

Protective cap Locking nut Thread O-Ring

1 2 3 4

Body Insert S-rapid O-Ring Collet

5 6

Protective cap Thread O-Ring

General characteristics of the tube Series C-Truck fittings can be used in all pneumatic braking systems that use polyamide tube. The table below shows the maximum pressure (bar) at 23째C for each tube diameter. Tube Outer/Inner diameter 4/2 6/4 8/6 10/8 12/9 15/12 16/13 18/14

Maximum pressure at 23째C (bar) 46 28 20 16 20 16 13 17

Surface and geometric characteristics of the tube To guarantee the tube seal with the fitting, it is important that the length of tube entering the fitting (see table below) is free from burrs, cuts, scratches or any other form of damage.

The angle between the tube and the fitting should not be greater than 5째 in order to guarantee a proper seal. For a correct tube end cutting, it is recommended that you use the tube cutting tool model PNZ.

5째 max

NO Tube Diameter 4/2 6/4 8/6 10/8 12/9 15/12 16/13 18/14

3

YES

NO

YES

Insert length L, mm 9,5 9,5 9,5 11 11 11,5 13 13

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Tube assembly and disassembly Tube assembly and disassembly must be carried out by a technician who has a detailed knowledge of the fittings construction. The tube needs to be inserted into the fitting up to the insert stop for the whole length H (see table below). It is recommended that you mark the tube to indicate that it has been fully inserted into the fitting.

To disconnect the tube it is necessary to push the fittings protective cap using the special disconnection tool (model DRK). First make sure there is no air present inside and then press the protective cap in towards the fittings body. The tube can then be removed from the fitting.

2

NO

Tube Outer/Inner diameter 4/2 6/4 8/6 10/8 12/9 15/12 16/13 18/14

OK

1

1

Assembly length H, mm 18,5 18 19,5 22 21 25 27,5 27,5

Fitting assembly in the system To guarantee the thread seal in the system, make sure that the thread chamfer conforms to the standard ISO 965 or GOST 10549-80. The fittings which have an O-Ring seal on the thread, but no locking nut, have to be screwed into the system with the torque forces as shown in the table below. Thread M10X1 M12X1,5 M14X1,5 M16X1,5 M18X1,5 M22X1,5

For the assembly of fittings with locking nut, it is necessary to do the following: - loosen the locking nut; - screw the fitting into the system until the O-ring comes into contact with the system surface; - position the fitting according to the suitable angle, moving the body up to 360°; - keep the body still; - screw the locking nut with torque forces as shown in the table opposite.

Torque force (Nm) 11-15 15-19 19-23 24-30 27-33 36-44

FITTINGS CODING

9502

12 - M 1 6 X 1,5

9502

»

MODEL 9512 = Super-rapid NON releasable version - straight fitting 9510 = Super-rapid NON releasable version - straight fitting 9463 = Super-rapid NON releasable version - fitting with female thread 9502 = Super-rapid NON releasable version - angle fitting 9500 = Super-rapid NON releasable version - angle fitting 9412 = Super-rapid NON releasable version - 3 ports horizontal fitting 9410 = Super-rapid NON releasable version - 3 ports horizontal fitting 9422 = Super-rapid NON releasable version - 3 ports vertical fitting 9420 = Super-rapid NON releasable version - 3 ports vertical fitting 9580 = Super-rapid NON releasable version - connector 9590 = Super-rapid NON releasable version - bulkhead connector 9592 = Super-rapid NON releasable version - bulkhead connector 9540 = Super-rapid NON releasable version - 3 ports fitting D2512/D2502 = Accessory - bulkhead connector D2602 = Accessory - hose adapter D2612 = Accessory - tap D2022 = Accessory - angle fitting D2062 = Accessory - 3 ports horizontal fitting D2072 = Accessory - 3 ports vertical fitting D2003 = Accessory - 3 ports fitting VPC = Test point valve VDC = Drain valve TRN = Tube DRK = Tube disconnecting key PNZ = Tube cutter tool

12

»

TUBE DIAMETER (mm) 4 6 8 10 12

M16x1,5

»

THREAD M10x1 M12x1,5

15

16

M14x1,5 M16x1,5

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

18 M18x1,5 M22x1,5

1/8 NPTF

4


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. 9512

CONNECTION

DIMENSIONS

Mod. 9512 6-M10x1

A 6/4

D M10x1

F 13,8

G 15

H 7

L 27,5

SW 14

9512 6-M12x1,5

6/4

M12x1,5

13,8

15

8,5

26

14

9512 6-M14x1,5

6/4

M14x1,5

13,8

15

8,5

25

14

9512 6-M16x1,5

6/4

M16x1,5

13,8

17

8,5

19,5

14

9512 8-M10x1

8/6

M10x1

16,5

18,5

7

30

17

9512 8-M12x1,5

8/6

M12x1,5

16,5

18,5

8,5

30,5

17

9512 8-M14x1,5

8/6

M14x1,5

16,5

18,5

8,5

27,5

17

9512 8-M16x1,5

8/6

M16x1,5

16,5

18,5

8,5

27

17

9512 8-M22x1,5

8/6

M22x1,5

16,5

26,5

8,5

21

24

9512 10-M12x1,5

10/8

M12x1,5

18,5

20,5

8,5

35

19

9512 10-M16x1,5

10/8

M16x1,5

18,5

20,5

8,5

29,5

19

9512 10-M18x1,5

10/8

M18x1,5

18,5

20,5

8,5

28,5

19

9512 10-M22x1,5

10/8

M22x1,5

18,5

23,5

8,5

24

19

9512 12-M12x1,5

12/9

M12x1,5

19,8

21,5

8,5

33,5

20

9512 12-M14x1,5

12/9

M14x1,5

19,8

21,5

8,5

33

20

9512 12-M16x1,5

12/9

M16x1,5

19,8

21,5

8,5

32

20

9512 12-M22x1,5

12/9

M22x1,5

21

26,5

8,5

23

24

9512 15-M16x1,5

15/12

M16x1,5

23,8

26,5

8,5

37,5

24

9512 15-M22x1,5

15/12

M22x1,5

23,8

26,5

8,5

30,5

24

9512 16-M22x1,5

16/13

M22x1,5

25

30

8,5

33,5

27

9512 18-M22x1,5

18/14

M22x1,5

26,8

30

8,5

38,5

27

SW 12

*

Fittings mod. D6512

DIMENSIONS

Mod. D6512 4-M10x1

A 4/2

D M10x1

F 11,7

G 13,2

H 7

L 24,5

* = supplied without insert

Fittings mod. 9510

DIMENSIONS

Mod. 9510 6-02

A 6/4

D 1/8 NPTF

F 13,8

G 15

H 8

L 24,5

SW 14

9510 05-02

8/6

1/8 NPTF

16,5

18,5

8

30

17

5

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. 9463

DIMENSIONS

Mod. 9463 6-M10x1

A 6/4

D M10x1

9463 6-M16x1,5 6/4 9463 8-M10x1

d 3

d1 11

H 9

h 2

L 31,5

F 13,8

M16x1,5

3

-

10,5

-

34

15,3

M10x1

5

11

9

2

33

16,5

8/6

G 15

SW 14

21

19

18,5 17

Fittings mod. 9502

DIMENSIONS

Mod. 9502 6-M10x1

A 6/4

C 5

D M10x1

E 21

F 14,5

H 5

M 22,5

SW 9

SW1 14

9502 6-M12x1,5 9502 6-M16x1,5

6/4

7

M12x1,5

23,5

14,5

7,5

6/4

7,5

M16x1,5

25

14,5

7

22,5

9

17

23

11

9502 8-M10x1

8/6

5

M10x1

22

16,5

19

5

25

11

9502 8-M12x1,5

8/6

7

M12x1,5

25

14

16,5

7,5

25

11

17

9502 8-M14x1,5

8/6

7

M14x1,5

9502 8-M16x1,5

8/6

7,5

M16x1,5

25

16,5

7,5

25

11

19

25

16,5

7

25

11

9502 8-M22x1,5

8/6

8,5

19

M22x1,5

29

16,5

8

25

11

9502 10-M12x1,5

10/8

27

7

M12x1,5

27

18,5

7,5

29,5

15

17

9502 10-M16x1,5 9502 10-M22x1,5

10/8

7,5

M16x1,5

27

18,5

7

29,5

15

19

10/8

8,5

M22x1,5

30

18,5

8

29,5

15

27

9502 12-M12x1,5

12/9

7

M12x1,5

27

21

7,5

29

15

17

9502 12-M16x1,5

12/9

7,5

M16x1,5

27

21

7

29

15

19

9502 12-M22x1,5

12/9

8,5

M22x1,5

30

21

8

29

15

27

9502 15-M16x1,5 15/12

7,5

M16x1,5

30,5

24,5

7

34

18

19

9502 15-M22x1,5 15/12

8,5

M22x1,5

34

24,5

8

34

18

27

9502 16-M22x1,5 16/13

8,5

M22x1,5

33

25

8

35,5

21

27

9502 18-M22x1,5 18/14

8,5

M22x1,5

33

27,5

8

35,5

21

27

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

6


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

CONNECTION

Fittings mod. 9500

DIMENSIONS

Mod. 9500 6-02

A 6/4

D 1/8 NPTF

E 17,5

F 14,5

H (min) 7

M 22,5

SW 9

9500 05-02

8/6

1/8 NPTF

17

16,5

7

25

11

Fittings mod. 9412

DIMENSIONS

Mod. 9412 6-M10x1

A 6/4

C 5

D M10x1

E 22

F 14,5

H 5

L 45

M 22,5

SW SW1 9 14

9412 6-M12x1,5 9412 6-M16x1,5

6/4 6/4

7 7,5

M12x1,5 M16x1,5

27 27

14,5 14,5

7,5 7

46 46

23 23

11 11

17 19

9412 8-M12x1,5

8/6

7

M12x1,5

27

16,5

7,5

50

25

11

17

9412 8-M16x1,5

8/6

7,5

M16x1,5

27

16,5

7

50

25

11

19

9412 8-M22x1,5

8/6

8,5

M22x1,5

32

16,5

8

53

26,5

15

27

9412 10-M16x1,5 10/8

7,5

M16x1,5

29

18,5

7

59

29,5

15

19

9412 10-M22x1,5 10/8

8,5

M22x1,5

32

18,5

8

59

29,5

15

27

9412 12-M12x1,5 12/9

7

M12x1,5

29

21

7,5

58

29

15

17

9412 12-M16x1,5 12/9

7,5

M16x1,5

29

21

7

58

29

15

19

9412 12-M22x1,5 12/9

8,5

M22x1,5

32

21

8

58

29

15

27

9412 15-M16x1,5 15/12 7,5

M16x1,5 32,5 24,5

7

68

34

18

19

9412 15-M22x1,5 15/12 8,5

M22x1,5

8

68

34

18

27

7

34

24,5

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. 9410

DIMENSIONS

Mod. 9410 6-02

A 6/4

D 1/8 NPTF

E 17,5

F 14,5

H (min) 7

L 45

M 22,5

SW 9

9410 05-02

8/6

1/8 NPTF

18

16,5

7

50

25

11

Fittings mod. 9422

DIMENSIONS

Mod. 9422 6-M10x1

A 6/4

C 5

D M10x1

E 22

F 14,5

H 5

L 44,5

9422 6-M12x1,5 9422 6-M16x1,5

M SW SW1 22,5 9 14

6/4

7

M12x1,5

27

14,5

7,5

50

23

11

17

6/4

7,5

M16x1,5

27

14,5

7

50

23

11

19

9422 8-M12x1,5

8/6

7

M12x1,5

27

16,5

7,5

52

25

11

17

9422 8-M16x1,5

8/6

7,5

M16x1,5

27

16,5

7

52

25

11

19

9422 8-M22x1,5

8/6

8,5

M22x1,5

32

16,5

8

58,5

26,5

15

27

9422 10-M16x1,5

10/8

7,5

M16x1,5

29

18,5

7

58,5

29,5

15

19

9422 10-M22x1,5

10/8

8,5

M22x1,5

32

18,5

8

61,5

29,5

15

27

9422 12-M12x1,5

12/9

7

M12x1,5

29

21

7,5

58

29

15

17

9422 12-M16x1,5

12/9

7,5

M16x1,5

29

21

7

58

29

15

19

9422 12-M22x1,5

12/9

8,5

M22x1,5

32

21

8

61

29

15

27

9422 15-M16x1,5 15/12 7,5

M16x1,5 32,5 24,5

7

66,5

34

18

19

9422 15-M22x1,5 15/12 8,5

M22x1,5

8

68

34

18

27

34

24,5

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

8


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

CONNECTION

Fittings mod. 9420

DIMENSIONS

Mod. 9420 6-02

A 6/4

D 1/8 NPTF

E 17,5

F 14,5

H (min) 7

L 40

M 22,5

SW 9

9420 05-02

8/6

1/8 NPTF

18

16,5

7

43

25

11

Fittings mod. 9580

DIMENSIONS

Mod. 9580 6

A 6/4

F 14

9580 8

8/6

16

41

9580 10

10/8

18

46,5

9580 12

12/9

20

44,5

9

L 37,5

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. 9590

DIMENSIONS

Mod. 9590 8-M18x1,5

A 8/6

D M18x1,5

F -

H 50

h 10

L 55,5

N 10,8

T 15,7

Y 53

Z 4

SW 22

SW1 22

9590 12-M18x1,5

12/9

M18x1,5

20,5

34

4

52,5

11

16

60

5

22

22

Fittings mod. 9592

DIMENSIONS

Mod. 9592 8-8-M18X1

A 8/6

B 8/6

C 5,5

C1 7

D M18x1

F -

H 30

h 18

L 43,5

SW 22

SW1 22

9592 12-8-M18X1

12/9

8/6

7,5

7

M18x1

20,5

30

18

56,5

22

22

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

10


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

CONNECTION

Fittings mod. 9540

DIMENSIONS

Mod. 9540 6

A 6/4

E 22,5

F 14,5

L 45

M 22,5

SW 9

9540 8 9540 10

8/6 10/8

25 29,5

16,5 18,5

50 59

25 29,5

11 15

9540 12

12/9

29

21

58

29

15

Fittings mod. D2512 and D2502

DIMENSIONS

Mod. D2512 M22x1,5-M16x1,5

D M22x1,5

D1 M16x1,5

d M16x1,5

d1 M10x1

H 8

H1 8,5

h 10,5

h1 10,5

C 8,5

C1 8

L 48

SW 27

SW1 22

D2502 M22x1,5-M22x1,5

M22x1,5

M22x1,5

-

-

8

8,5

-

-

8,5

8,5

39

27

24

11

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. D2602

DIMENSIONS

Mod. D2602 12-M16x1,5

A 12,5

D M16x1,5

H 8,5

C 5

L 36

L1 20

L2 10

K 9

SW 14

D2602 12-M22x1,5

12,5

M22x1,5

8,5

5

36,5

20

10

9

19

L 10,5

G 12,9

Fittings mod. D2612

DIMENSIONS

Mod. D2612 M12x1,5

D M12x1,5

H 8,5

SW 6

D2612 M16x1,5

M16x1,5

8,5

11

17

8

D2612 M22x1,5

M22x1,5

8,5

11,5

23,5

12

Fittings mod. D2022

DIMENSIONS

Mod. D2022 M16x1,5-M16x1,5

D M16x1,5

d M16x1,5

C 7,5

E 27

D2022 M16x1,5-M22x1,5

M22x1,5

M16x1,5

8,5

D2022 M22x1,5-M22x1,5

M22x1,5

M22x1,5

8,5

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

G 21

H 7

h 10,5

M 26,5

SW 15

SW1 19

30

21

8

10,5

26,5

15

27

33

27,5

8

11

32

21

27

12


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. D2062

CONNECTION

DIMENSIONS

Mod. D2062 M16x1,5-M12x1,5

d M16x1,5

D M12x1,5

C 7

E 29

G 21

H 7,5

h 10,5

L 53

M 26,5

SW 15

SW1 17

D2062 M16x1,5-M16x1,5

M16x1,5

M16x1,5

7,5

29

21

7

10,5

53

26,5

15

19

D2062 M16x1,5-M22x1,5

M16x1,5

M22x1,5

8,5

32

21

8

10,5

53

26,5

15

27

D2062 M22x1,5-M22x1,5

M22x1,5

M22x1,5

8,5

33

27

8

11

64

32

20

27

Fittings mod. D2072

DIMENSIONS

Mod. D2072 M16x1,5-M12x1,5

d M16x1,5

D M12x1,5

C 7

E 29

G 21

H 7,5

h 10,5

L 55,5

M 26,5

SW 15

SW1 17

D2072 M16x1,5-M16x1,5

M16x1,5

M16x1,5

7,5

29

21

7

10,5

55,5

26,5

15

19

D2072 M16x1,5-M22x1,5

M16x1,5

M22x1,5

8,5

32

21

8

10,5

58,5

26,5

15

27

D2072 M22x1,5-M22x1,5

M22x1,5

M22x1,5

8,5

33

27

8

11

65

32

20

27

Fittings mod. D2003

DIMENSIONS

Mod. D2003 M16x1,5

d M16x1,5

E 26,5

G 21

h 10,5

M 26,5

L 53

SW 15

D2003 M22x1,5

M22x1,5

32

27

11

32

64

20

13

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.


SHORT FORM CATALOGUE > 2011

CONNECTION > Fittings Series 9000 C-Truck

Fittings mod. VPC

Fittings mod. VDC

DIMENSIONS

Mod. VPC M16x1,5-M16x1,5

D M16x1,5

D1 M16x1,5

H 8,5

SW 19

VPC M22x1,5-M16x1,5

M22x1,5

M16x1,5

8,5

24

DIMENSIONS

Mod. VDC M22x1,5

D M22x1,5

d 3,4

H 8,5

E 18

L 31

SW 19

Tubes mod. TRN According to standards: - DIN 74324 - REACH REGULATION (EC N°1907/2006) - EUROPEAN DIRECTIVE RoHS n° 2002/95/EC Polyamide BLACK tube (PA 12)

DIMENSIONS

Mod.

D/d

MAX pressure at 23°C (bar)

Weight (g/mt)

Min. curve radius (mm)

Operating temperature (°C)

Size (mt)

TRN 4/2 NX

4/2

46

9,8

15

da -55°C a +100°C

50

TRN 6/4 NX

6/4

28

16,3

30

da -55°C a +100°C

50

TRN 8/6 NX

8/6

20

22,9

40

da -55°C a +100°C

50

TRN 10/8 NX

10/8

16

29,4

60

da -55°C a +60°C

50 50

TRN 12/9 NX

12/9

20

51,4

60

da -55°C a +100°C

TRN 15/12 NX

15/12

16

66,1

90

da -55°C a +60°C

50

TRN 16/13 NX

16/13

13

71

120

da -55°C a +100°C

50

TRN 18/14 NX

18/14

17

104,5

100

da -55°C a +60°C

50

Tube disconnecting key Mod. DRK

Tube cutter tool Mod. PNZ

DIMENSIONS

Mod. DRK 6

A 6

G 25

H 6

L 19

DRK 8

8

28,5

7

20

DRK 10

10

30,5

9

22

DRK 12

12

33

9

23

DIMENSIONS

DRK 15

15

36

10

27

DRK 16

16

37

10

27,5

Mod. PNZ-12 able to cut tubes with Ø till to 12 mm

DRK 18

18

40

12

31

PNZ-25 able to cut tubes with Ø till to 25 mm

The company reserves the right to vary models and dimensions without notice. Products designed for industrial applications. Sale to general public is forbidden.

14


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93-1500-0GB008 03/2011

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