Issuu on Google+


COMPANY INTRODUCTION Dalseide Shipping Services AS was established in 1978 in Austevoll, Norway. Austevoll has over many decades developed a strong tradition within the shipping industry ranging from shipbuilding through to fisheries. The hard and trying nature of the region has given the population and companies there a very strong connection and respect for the environment. It is in this environment that we developed Rustibus®. We strive to produce our de-scaling machines to fulfil and surpass our customers’ expectations, with regard to both results and performance but also of equal importance, environment protection. It is of utmost importance to us that our Rustibus® machines do nothing to harm the environment they are used in. Our experience since 1978 and the fact that there are many thousand Rustibus® machines out there has shown us that we are on the right track. Satisfied customers and satisfactory sales is evidence of this. Exporting to the shipping industry worldwide through our offices in Norway, Antwerp, Singapore and Houston, we aim to be the customer’s first choice in maintenance equipment for the marine and offshore/onshore industries.

Director Tore Dalseide

02

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® 2000 SERIES Page 07-17

RUSTIBUS® 1200 SERIES Page 18-21

RUSTIBUS® 400 SERIES Page 22-25

RUSTIBUS® 30 SERIES Page 26-32

RUSTIBUS® 20 SERIES Page 33-35

RUSTIBUS® EX SERIES Page 36-41

RUSTIBUS® VERTICAL SYSTEM Page 42-43

RUSTIBUS® PIPE SERIES Page 44-45

OPTIONAL EQUIPMENT/INFO BY RUSTIBUS® Page 46-58 Genuine Rustibus® parts only

www.rustibus.com

03


RUSTIBUS® - The environmental friendly solution Rustibus® is designed to de-scale and power brush ship decks, hatch covers, tank tops, etc. free from old coating and rust. Having used Rustibus® each variant leaves the surface clean up to ST3 +++ (SSPC-SP11 +++) . These standards are obtained without time consuming and costly methods of removing old paint and rust. Rustibus® are the most powerful mechanical de-scalers available and do not damage the steel surface beneath. The Rustibus® de-scaling machines have been in operation since 1978 and have proven themselves to be reliable and requiring a minimum of maintenance. The key to the success of Rustibus® is the use of specially prepared chain links to achieve these results. Rustibus® can be operated by one person with no special training. All Rustibus® models are delivered ready to use, with a operation/safety manual and spare parts list.

04

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® SAFETY FIRST The Safety of our customers is of utmost importance to us and we make it our business to make your business safer. Every Rustibus® electrical machine is fitted with a thermal-magnetic circuit breaker to protect the operator and the machine. Our two largest models, the Rustibus® 2000 and Rustibus® 1200 are all fitted with voltage trips to avoid sudden starting of the motor when power is restored should a power failure occur. Rustibus® also offers our clients additional safety measures. This includes our specially designed Earth Breaker device for use with our electrical machines, see page 48. Safety equipment such as helmet, gloves, glasses, footwear etc. are required when operating the machines.

Genuine Rustibus® parts only

www.rustibus.com

05


RUSTIBUS® CONSUMABLE PARTS IDENTIFYING GENUINE RUSTIBUS® PARTS

* fig.1

* fig.1

* fig.1 GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) or GENUINE RUSTIBUS PARTS (* fig.2)

* fig.2

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®

06

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® 2000 SERIES Rustibus® 2000 is made for de-scaling large surfaces such as hatch covers, tank tops, etc. The main consumable part for the Rustibus® 2000 is the Disposable Chain Drum. These drums do not require maintenance or parts replacement. Simply use them until they are fully used and then change them with a new one. The average lifetime of a fully used Disposable Chain Drum is approx. 500 m², all depending on the use and surface conditions. The realistic capacity is up to 30 m² per hour, achieving results of ST3 +++ (SSPC-SP11 +++) and ready for painting. The most powerful machine of its type on the market!

Features and Benefits

- Heavy-duty scaling machine for large areas. - Realistic speed / capacity up to 30 m² per hour - High quality construction: aluminium chassis and ABB motor 6,4 kW. (440V) - The only mechanical scaler able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel! - Thermo-magnetic protection to ensure user’s safety. (electric models) - Vacuum port connection - The only machine especially designed for the marine industry! - Available in 3 Phase 380/440V – 50/60Hz and 3 Phase 220V – 50 or 60Hz, Pneumatic, Pneumatic Explosion proof (see page 37-38) and Diesel driven. - Available in two styles: Standard and Low. - Supplied with electric cable (the electric units). - All machines delivered with Chain Drum ready for use!

Genuine Rustibus® parts only

www.rustibus.com

07


RUSTIBUS® 2000 ELECTRIC

Technical Information:

Length: 1320 mm / 52” Height: 900 mm / 35” Width: 420 mm / 16” Total Weight: 90 kg / 198 lbs Capacity / hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable. Ready for use.

08

www.rustibus.com

Electrical Information: V: 3 x 220 / 380 / 440 V A: 20,5 / 12 / 12 Hz: 50 / 60 kW: 5,5 / 5,5 / 6,4 RPM: 1425 / 1720

Item Number:

200-1000: 3x220 / 380 / 440 V ISSA: 55.301.00 IMPA: 59.12.05 / 59.12.06

Genuine Rustibus® parts only


RUSTIBUS® 2000 ELECTRIC LOW

Technical Information:

Length: (1500/1790 mm) / (59”/ 70”) Height: (900/370 mm) / (35”/ 14” ) Width: 420 mm / 16” Total Weight: 100 kg / 220 lbs Capacity / hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) 50m Cable. Ready for use.

Genuine Rustibus® parts only

Electrical Information: V: 3 x 220 / 380 / 440V A: 20,5 / 12 / 12 Hz: 50 / 60 kW: 5,5 / 6,4 RPM: 1425 / 1720

Item Number:

200-4000: 3 x 220 / 380 / 440 V ISSA: 55.304.00 IMPA: 59.12.05 / 59.12.06

www.rustibus.com

09


RUSTIBUS® 2000 AIR

Technical Information:

Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 83 kg / 183 lbs Capacity/hour: 30 m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.

Pneumatic Information:

Air Cons: 6 m³ / min / 212 CFM. Work press: 6,5 bar / 94 psi Hose: 25 mm / 1” Lubricator and filter: Standard Power: 8 hp / 6 kW (w/6 bar) RPM: 1850

Item Number: 200-3000 ISSA: 55.303.00 IMPA: 59.12.08

Explosion proof version available, see page 37.

10

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® 2000 AIR LOW

Technical Information:

Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 100 kg / 220 lbs Capacity/hour: 30m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ready for use.

Pneumatic Information:

Air Cons: 6 m³ / min / 212 CFM Work press: 6,5 bar / 94 psi Hose: 25 mm / 1” Lubricator and Filter: Standard Power: 8 hp / 6 kW (w/6 bar) RPM: 1850

Item Number: 200-9000 ISSA: 55.305.00 IMPA: 59.12.08

Explosion proof version available, see page 38.

Genuine Rustibus® parts only

www.rustibus.com

11


RUSTIBUS® 2000 DIESEL

Technical Information:

Length: 1320 mm / 52” Height: 900 mm / 35” Width: 420 mm / 16” Total Weight: 90 kg / 198 lbs Capacity / hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready to use.

12

www.rustibus.com

Engine Information:

Yanmar L70 Diesel Cons: 2 litres / 0,528 US gal. / Hour Hp: 7,0 / 5,2 kW RPM: 1800

Item Number: 200-2000 ISSA: 55.302.00 IMPA: 59.12.07

Genuine Rustibus® parts only


RUSTIBUS® 2000 REMOTE CONTROLLED

Technical Information:

Length:1320 mm / 52” Height: 900 mm / 35” Width: 420 mm / 16” Total Weight: 90 kg / 198 lbs Capacity/hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable. 50m Control Cable. Ready for use.

Genuine Rustibus® parts only

Electrical Information: V:3 x 220 / 380 / 440 V Hz: 50 / 60 A: 20,5 / 12 kW: 5,5 / 6,4 Motor RPM: 1425 / 1720

Item Number: 200-6000

www.rustibus.com

13


DISPOSABLE CHAIN DRUM SYSTEM This one-time-use system does not require any parts replacement.Simply use the Disposable Chain Drum until it is fully used and then replace the entire drum with a new one. Item : 200-0156

Disposable Chain Drum - SET (4 pcs) Weight: 19,5 kg / 43 lbs IMPA: 59.12.09 DNV Certified

SPARE PARTS FOR CHAIN DRUM SYSTEM

Item : 200-2300

Shaft to Chain Drum and Wire Brush Weight: 1,1 Kg /2,4 lbs ISSA: 55.306.14 IMPA: 59.18.10 DNV Certified

14

www.rustibus.com

Item : 200-0170

Bearing 17mm (Incl. Casing) Weight: 0,235 Kg / 0,51 lbs ISSA: 55.306.03 IMPA: 59.18.08 DNV Certified

Item : 200-0180

Bearing 20mm (Incl. casing) Weight: 0,615 Kg / 1,35 lbs ISSA: 55.306.04 IMPA: 59.18.09 DNV Certified

Genuine Rustibus速 parts only


DISPOSABLE CHAIN DRUM SYSTEM

The Rustibus速 2000 Disposable Chain Drum is much easier to put together and more cost effective then our old Chain Drum System, see page 50.

Item: 200-0151

Disposable Chain Drum Assembly Incl.: - Disposable Chain Drum Set (200-0156) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head (200-2300) Weight: 22,5 kg / 50 lbs IMPA: 59.18.05 DNV Certified

Genuine Rustibus速 parts only

www.rustibus.com

15


RUSTIBUS速 2000 SERIES PARTS Item:200-0158

Replacement Wire Brush (Brush Only) Weight: 18,5 kg / 41 lbs ISSA: 55.315.04 IMPA: 59.18.07 DNV Certified

Item : 200-0155

Wire Brush Assembly Incl.: - Replacement Wire Brush(200-0158) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head ( 200-2300) - Weight: 20,5 kg / 45 lbs ISSA: 55.315.02 IMPA: 59.18.06 DNV Certified

All round Brush used for roughening, removing oxidisation, de-polishing and cleaning. For assistance with particularly tough surface materials, please contact us at sales@rustibus.com. We can help find a solution.

16

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® 2000 SERIES PARTS Item : 200-2220

Pulley - w/Bush Weight: 2 kg / 5 lbs ISSA: 55.306.12

DNV Certified

For use on shaft to chain drum and wire brush. There are a series of select Pulleys / Bushes available to fit each type of power unit.

Rustibus® Pulley Removal Guide Take off the pulley: loosen the ‘umbrako-bolts’ (* fig.2) in the Bush. (See picture below) Place one of these bolts in the ‘Third hole’ (* fig.1)and tighten up the bolt until the Pulley is loose. Pull off the pulley by hand or use light tools. Do not use an Adjustable Bearing Puller to do this!

*fig.2 *fig.1 *fig.2

NOTES ON BELT REMOVAL. Taking off and reinstalling the Belts can be done by turning the chain drum and using a screwdriver to lever off the belts. Genuine Rustibus® parts only

www.rustibus.com

17


RUSTIBUS® 1200 SERIES Rustibus® 1200 is made for de-scaling medium / large surfaces such as main deck, hatch covers, tank tops, etc. With its weight of only 45 kg it can easily be transported around the vessel. The main consumable part is the Disposable Chain Drum. These chain drums are made for one-time-use only and do not require any parts replacement. Simply use them until they are fully used and then replace the entire drum with a new one. The average lifetime of a fully used Disposable Chain Drum is approx. 200-225 m², all depending on the use and surface conditions. The realistic capacity is up to 18 m² per hour, achieving results of ST3 +++ (SSPC-SP11 +++) and ready for painting.

Features and Benefits

- Heavy-duty scaling machine for medium to large areas. - Realistic speed / capacity up to 18 m² per hour. - High quality construction and ergonomic design. - Able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel! - Thermo-magnetic protection to ensure user’s safety. (electric unit) - Vacuum port connection and protective screen. - The only machine especially designed for the marine industry! - Available in 3 P 220 / 380 / 440V – 50 / 60Hz, SP 220V – 50 / 60Hz and SP 110V – 60Hz, Pneumatic and Pneumatic Explosion proof model (see page 39). - Supplied with electric cable (the electric unit). - All machines delivered with Chain Drum ready for use!

18

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® 1200 ELECTRIC

Technical Information:

Length: 950 mm / 37” Height: 900 mm / 35” Width: 470 mm / 18” Total Weight: 45 kg / 100 lbs Capacity/hour: 18 m² / 194 ft² Working track: 120 mm / 5” Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable. Ready for use.

Electrical Information: V: 3 x 220 / 380/ 440 V A: 6,5 / 4,0 / 4,0 Hz: 60 / 50 or 60 kW: 1,8 (60Hz) / 1,5 (50Hz) RPM: 1680 / 1400

V: Single Phase 110 / 220 V A: 18,2 / 9,0 Hz: 60 / 50 or 60 Kw: 1,5 (60Hz) / 1,5 (50/60Hz) RPM: 1720 / 1420

Item Number:

120-1000: 3 x 220 / 380 / 440V 120-2000: 1 x 220V (50 or 60Hz) 120-5000: 1 x 110V ISSA: 55.316.00 IMPA: 59.12.10 / 11 / 12 Genuine Rustibus® parts only

www.rustibus.com

19


RUSTIBUS® 1200 AIR

Technical Information:

Length: 950 mm / 37” Height: 900 mm / 35” Width: 470 mm / 18” Total Weight: 45 kg / 100 lbs Capacity/hour:18 m² / 194 ft² Working track: 120 mm / 5” Blows/min: 80,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.

Pneumatic Information:

Air Cons: 3,5 m³ / min / 127 CFM. Work press: 7 bar / 101 psi Hose: 19mm / 3/4” Lubricator and Filter: Standard Power: 4 hp / 3 kW (w/6 bar) RPM: 1900

Item Number: 120-3000 IMPA: 53.12.33

Explosion proof version available, see page 39.

20

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS速 1200 SERIES PARTS

Item : 120-0156

Disposable Chain Drum - SET (3pcs) Weight: 7,5 kg / 16 lbs ISSA: 55.317.05 IMPA: 59.12.37 DNV Certified

Item : 120-0158

Wire Brush (Crimped Wire) Weight: 6 kg / 13 lbs ISSA: 55.319.02 IMPA: 59.18.03 DNV Certified

All round Brush used for roughening, removing oxidisation, de-polishing and cleaning.

Item : 120-0151

WireBrush (Twisted Wire) Weight: 11 kg / 24 lbs IMPA: 59.18.04 DNV Certified

Brush for extreme applications such as light de-rusting, descaling, preparing and cleaning weld seams.

Genuine Rustibus速 parts only

www.rustibus.com

21


RUSTIBUS® 400 SERIES Rustibus® 400 is made for de-scaling small / medium surfaces such as main deck, passage, etc. With its weight of only 18 kg it can easily be transported around the vessel.The main consumable part is the Disposable Chain Drum. These chain drums are made for one-time-use only and do not require any parts replacement. Simply use them until they are fully used and then replace the entire drum with a new one. The average lifetime of a fully used Disposable Chain Drum is approx. 75 m², all depending on the use and surface conditions. The realistic capacity is up to 6 m² per hour, achieving results of ST3 +++ (SSPC-SP11 +++) and ready for painting.

Features and Benefits

- Heavy-duty scaling machine for small to medium areas. - Realistic speed / capacity up to 6 m² per hour. - High quality construction and ergonomic design. - Able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel! - Vacuum port connection and protective screen. - The only machine especially designed for the marine industry! - Available in 3 P 220 / 380 / 440V – 50/60Hz, SP 220V – 50/60Hz and SP 110V – 60Hz, Pneumatic and Pneumatic Explosion proof model (see page 40). - Supplied with electric cable (the electric unit). - All machines delivered with Chain Drum ready for use!

22

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® 400 ELECTRIC

Technical Information:

Length: 950 mm / 37” Height: 900 mm / 35” Width: 280 mm / 11” Total Weight: 18 kg / 40 lbs Capacity hour: 6 m² / 64 ft² Working track: 40 mm / 1,6” Blows/min: 28,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable. Ready for use.

Electrical Information:

V: 3 x 220 / 380 / 440V A: 3,5 / 3,5 / 3,5 Hz: 50 / 50 / 60 kW: 0,75 (50Hz) / 0,9 (60Hz) RPM: 1380 / 1380 / 1650 V: Single Phase 110 / 220 V A: 9,0 / 4,5 Hz: 60 / 50 or 60 kW: 0,75 RPM: 1716 / 1410 (50Hz) or 1724 (60Hz)

Item Number:

040-1000 : 3 x 220 / 380 / 440V 040-2000 : 1x 220V (50 or 60Hz) 040-5000 : 1 x 110V ISSA: 55.320.00 IMPA: 59.12.13 / 14 / 19 Genuine Rustibus® parts only

www.rustibus.com

23


RUSTIBUS® 400 AIR

Technical Information:

Length: 950 mm / 37” Height: 900 mm / 35” Width: 240 mm / 9” Total Weight: 24 kg / 53 lbs Capacity/hour: 6 m² / 64 ft² Working track: 40 mm / 1,6” Blows/min: 28,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.

Pneumatic Information:

Air Cons: 2,4 m³ / min / 85CFM. Work press: 7 bar / 101 psi Hose: 12,5 mm / 1/2” Lubricator and Filter: Standard Power: 2,5 hp / 1,86 kW (w/6bar) Motor RPM: 1900

Item Number: 040-3000 ISSA: 55.321.00 IMPA: 59.12.20

Explosion proof version available, see page 40.

24

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS速 400 SERIES PARTS Item : 040-0156

Disposable Chain Drum Weight: 2,5 Kg / 5 lbs ISSA: 55.322.01 IMPA: 59.12.34 DNV Certified

Item : 040-0158

Wire Brush (Crimped Wire) Weight: 3 Kg / 6 lbs ISSA: 55.325.02 IMPA: 59.18.01 DNV Certified

All round Brush used for roughening, removing oxidisation, de-polishing and cleaning.

Item : 040-0202

Heavy Duty Wire Brush (Twisted Wire) Weight: 4 Kg / 9 lbs IMPA: 59.18.02 DNV Certified

Brush for extreme applications such as light de-rusting, de-scaling, preparing and cleaning weld seams.

Genuine Rustibus速 parts only

www.rustibus.com

25


RUSTIBUS® 30 SERIES The Rustibus® 30 Series are a range of lightweight hand tools designed for quick and efficient de-scaling using our renowned rotating chain drum system. These machines are much faster, offer more flexibility, deliver far better results and are more userfriendly compared to scaling hammers, flexible shaft scalers, etc. The Rustibus® 30 Series are ideal for spot-scaling (horizontal and vertical) and have proven to be very efficient for ballast tank maintenance. These units require very little maintenance. The Chain Drum is the main consumable part. When the Chain Drum is fully used, simply replace it with a new one without the need to repair it - simple and cost effective.

Features and Benefits

- Heavy-duty scaling machine for small horizontal and vertical areas . - Realistic speed / capacity up to 4 m² per hour. - High quality construction and ergonomic design. - Able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel! - The only machine especially designed for the marine industry! - Explosion proof model (see page 41). - Delivered ready for use!

26

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® 32 ELECTRIC 220V

Technical Information:

Length: 450 mm / 17,5” Height: 220 mm / 8,5” Width: 130 mm / 5” Total Weight: 4,5 kg / 10 lbs Working track: 25 mm / 1” Result: ST3 +++ (SSPC-SP11 +++)

Electrical Information: V: SP 220 V - 240 V A: 7,3 Hz: 50 / 60 W: 1200 RPM: 2500 (free speed)

Item Number: 032-2000 IMPA: 59.03.28

Genuine Rustibus® parts only

www.rustibus.com

27


RUSTIBUS速 32 ELECTRIC PARTS Item : 032-2156

R32 Chain Drum Weight: 0,86 kg / 2 lbs IMPA: 59.03.37 DNV Certified

Item : 032-2202

R32 Wire Brush Weight: 0,7 kg / 1,6 lbs IMPA: 59.03.39 DNV Certified

Item : 032-6200

R32 Magno Roller Weight: 0,90 kg / 2 lbs IMPA: 59.03.30

See page 47.

Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.

Item : 032-2006

R32 BOD Grease. Special Pinion and Gear Lubricant Volume: 15ml / 0.51 fl.oz.

28

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® 33 AIR

Technical Information:

Length: 450 mm / 17,5” Height: 200 mm / 8” Width: 145 mm / 5,5” Total Weight: 3,7 kg / 8 lbs Working track: 25 mm / 1” Result: ST3 +++ (SSPC-SP11 +++)

Pneumatic Information:

Air Cons: 625 L / min / 22CFM Work press: 6 Bar / 87 psi RPM: 2500 (free speed)

Item Number: 033-3000 IMPA: 59.03.23

Explosion proof version available, see page 41.

Genuine Rustibus® parts only

www.rustibus.com

29


RUSTIBUS速 33 AIR PARTS Item : 033-3156

R33 Chain Drum Weight: 0,86 kg / 2 lbs IMPA: 59.03.22 DNV Certified

Item : 033-3202

R33 Wire Brush Weight: 0,7 kg / 1,6 lbs IMPA: 59.03.25 DNV Certified

Item : 033-6300

R33 Magno Roller Weight: 0,90 kg / 2 lbs IMPA: 59.03.24

See page 47.

Not available for Ex model 033-X3000 Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.

Item : 033-3006

R33 BOD Grease. Special Pinion and Gear Lubricant Volume: 15ml / 0.51 fl.oz.

30

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® 35 ELECTRIC 110V

Technical Information:

Length: 580 mm / 23” Height: 300 mm / 12” Width: 165 mm / 6,5” Total Weight: 5,7 kg / 12 lbs Working track: 25 mm / 1” Result: ST3 +++ (SSPC-SP11 +++)

Electrical Information: V: SP 110 - 120 A: 10 Hz: 50 / 60 RPM: 2500 (free speed)

Item Number: 035-5000 IMPA: 59.03.27

Genuine Rustibus® parts only

www.rustibus.com

31


RUSTIBUS速 35 ELECTRIC PARTS Item : 035-5156

R35 Chain Drum Weight: 0,86 kg / 2 lbs IMPA: 59.03.36 DNV Certified

Item : 035-5202

R35 Wire Brush Weight: 0,7 kg / 1,6 lbs IMPA: 59.03.38 DNV Certified

Item : 035-6500

R35 Magno Roller Weight: 0,82 kg / 1,8 lbs IMPA: 59.03.29

See page 47.

Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.

Item : 035-5006

R35 BOD Grease. Special Pinion and Gear Lubricant Volume: 15ml / 0.51 fl.oz.

32

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® 20 SERIES NEEDLE/CHISEL SCALER The Rustibus® 20 is a versatile hand tool, combining a Needle- and Chisel Scaler in one machine, making it ideal for use in corners, on pipe joints and other hard to reach areas. The pneumatic Rustibus® 20 Needle- and Chisel Scaler is one of the most powerful tools in its range, offering higher flexibility and more user-friendly compared to “gun-type” needle scalers. The machine can be equipped with different needle sizes and chisel types, all depending on the surface and operators preference. The Rustibus® 20 completes your set for a full comprehensive surface maintenance system.

Technical Information:

Weight: 3 kg / 6.5 lbs Length: (43 cm w/ 13 cm Needles) / (17” w/ 5” Needles ) Air consumption: 340 Lts/min / 12 CFM Blows/min: 4600 Inlet: 1/4” NPT Ready for use.

Genuine Rustibus® parts only

Item Number: 020-3000 ISSA: 55.300.01 IMPA: 59.05.28

www.rustibus.com

33


RUSTIBUS速 20 SERIES PARTS Item : 020-024

3,2 mm x 180 mm Needles (100 pcs) Weight: 1 Kg / 2,2 lbs ISSA: 55.300.25 2 mm / 3 mm / 4 mm Needles are also available.

Item : 020-527

Retainer Buffer Weight: 0.05 kg / 0.1 lbs ISSA: 55.300.16

Item : 020-956

Retainer Weight: 0.05 kg / 0.1 lbs ISSA: 55.300.23

Item : 020-554

Retainer Clip Weight: 0.05 kg / 0.1 lbs ISSA: 55.300.17

34

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® 20 SERIES PARTS Item :020-632

Flat Chisel - 180 mm / 7” Weight: 0.2 Kg / 0.4 lbs ISSA: 55.300.24

Item : 020-634

Angle Chisel - 180 mm / 7” Weight: 0.2 Kg / 0.4 lbs ISSA: 55.300.29

Genuine Rustibus® parts only

www.rustibus.com

35


RUSTIBUS® VERTICAL RUSTIBUS® EX SERIESSERIES The Rustibus® EX/ATEX series has been specifically engineered for use in areas that have potentially explosive atmospheres, whether caused by dust or gas. The Rustibus® EX/ATEX series includes every model of the Rustibus® range, from the 2000 down to the 30 model. After thorough and intensive testing, the Rustibus® machines received the final stamp of approval by DNV ( Det Norske Veritas). Certified by DNV to meet EX/ATEX 94/9/EC directive. Rustibus® machines are now available for use on Tanker vessels, FPSOs, off shore and at onshore oil and gas installations.

EX II 2 GD c IIA T135°C -20°C ≤ Ta ≤ +60°C DNV 11 ATEX 95218X

ificate age DNV cert our webp d it from a downlo ibus.com www.rust

36

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® X2000 AIR

Technical Information:

Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 83 kg / 183 lbs Capacity/hour: 30 m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.

Pneumatic Information:

Air Cons: 6 m³ / min / 212 CFM. Work press: 6,5 bar / 94 psi Hose: 25 mm / 1” Lubricator and filter: Standard Power: 8 hp / 6 kW (w/6 bar) RPM: 1850

Item Number: 200-X3000 IMPA: 59.12.49

Main consumables parts, see page 14.

Genuine Rustibus® parts only

www.rustibus.com

37


RUSTIBUS® X2000 AIR LOW

Technical Information:

Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 100 kg / 220 lbs Capacity/hour: 30 m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000 Result: ST3 +++ (SSPC-SP11 +++) Ready for use.

Pneumatic Information:

Air Cons: 6 m³ / min / 212 CFM Work press: 6,5 bar / 94 psi Hose: 25 mm / 1” Lubricator and Filter: Standard Power: 8 hp / 6 kW (w/6 bar) Motor RPM: 1850

Item Number: 200-X9000 IMPA: 59.12.50

Main consumables parts, see page 14.

38

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® X1200 AIR

Technical Information:

Length: 950 mm / 37” Height: 900 mm / 35” Width: 470 mm / 18” Total Weight: 45 kg / 100 lbs Capacity/hour:18 m² / 194 ft² Working track: 120 mm / 5” Blows/min: 80,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.

Pneumatic Information:

Air Cons: 3,5 m³/ min / 127 CFM. Work press: 7 bar / 101 psi Hose: 19 mm / 3/4” Lubricator and Filter: Standard Power: 4 hp / 3kW (w/6 bar) RPM: 1900

Item Number: 120-X3000 IMPA: 59.12.48

Main consumables parts, see page 21.

Genuine Rustibus® parts only

www.rustibus.com

39


RUSTIBUS® X400 AIR

Technical Information:

Length: 950 mm / 37” Height: 900 mm / 35” Width: 240 mm / 9” Total Weight: 24 kg / 53 lbs Capacity/hour: 6 m² / 64 ft² Working track: 40 mm / 1,6” Blows/min: 28,000 Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.

40

www.rustibus.com

Pneumatic Information:

Air Cons: 2,4 m³ / min / 85CFM. Work press: 7 bar / 101 psi Hose: 13 mm / 1/2” Lubricator and Filter: Standard Power: 2,5 hp / 1,86 kW (w/6bar) RPM: 1900

Item Number:

040-X3000 IMPA: 59.12.47 Main consumables parts, see page 25.

Genuine Rustibus® parts only


RUSTIBUS® X33 AIR

Technical Information:

Length: 450 mm / 17,5” Height: 200 mm / 8” Width: 145 mm / 5,5” Total Weight: 3,7 kg / 8 lbs Working track: 25 mm / 1” Result: ST3 +++ (SSPC-SP11 +++)

Pneumatic Information:

Air Cons: 625 l / min / 22CFM Work press: 6 bar / 87 psi RPM: 2500 (free speed)

Item Number:

033-X3000 IMPA: 59.03.35 Main consumables parts, see page 30.

Genuine Rustibus® parts only

www.rustibus.com

41


RUSTIBUS® VERTICAL SYSTEM - VERTICAL SURFACE PREPARATION SYSTEM FOR BOXED SHAPED CARGO HOLDS The Rustibus® Vertical System is designed to de-scale flat, vertical cargo holds surfaces using our renowned rotating chain drum system. The Rustibus® units are fitted to a truck-based automatic lifting system that can cover heights up to 25 m. The Rustibus® units move up and down with an incredible speed of up to 100 m2 per hour, leaving the surface to a result of ST3 +++(SSPC-SP11 +++). This system is the environmentally friendly alternative for blasting or chemical treatment: Only old paint waste as residue, no blasting media and no chemicals. Rustibus® N.V. provides the RVS as a contracting service throughout Europe for use in port and dry dock.

42

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS速 VERTICAL SYSTEM Rotating Chain Drum.

No chemicals and no blasting.

Genuine Rustibus速 parts only

www.rustibus.com

43


RUSTIBUS® PIPE SERIES The Rustibus® Pipe Series are a range of mechanical machines designed for the sole purpose of de-scaling and cleaning outer pipe surfaces, in one 360 degree operation. Rustibus® Pipe machine uses centrifugal force to drive the cleaning process, which is carried out by sets of rotating hammers with Cemented Carbide units. These units hammer and scrape off paint and corrosion at a capacity of up to linear 75 ft/23 m per hour and can give a cleaning result of ST3 +++ (SSPC-SP11 +++). The Rustibus® Pipe Series are a cost effective and environmental friendly alternative for maintaining pipelines. The Rustibus Pipe Tool has as part of an EX/ATEX approval of the system for ‘Category 2 Equipment for use in ZONE 1 explosive atmospheres’ in accordance with the EX/ATEX 94/9/EC directive and the harmonized European Standards EN 13463- 1 and EN 13463-5 undergone intense experimental testing in order to verify whether or not the tool can cause ignition when operated in explosive atmospheres of hexane-air mixtures. The tests that were performed in these explosive Hexane-air mixtures have shown that the Rustibus Pipe Tool does not produce a strong enough ignition source to ignite the explosive hexane-air mix atmospheres.* * Based on the tool being used how and for what it is intended.

44

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® PIPE 2”- 4”

4”

6”

8”

10”

12”

Item nr

104-3000

106-3000

108-3000

110-3000

112-3000

Working Dia. (Outer Pipe)

1,97”- 4,33”/ 50-100 mm

3,74”- 6,10”/ 95-155 mm

5,91”- 8,07”/ 150-205 mm

7,88”- 10,05”/ 9,86”-12,01”/ 200-255 mm 250-305 mm

Length

450 mm / 17,7”

560 mm / 22”

560 mm / 22”

640 mm / 25,21”

660 mm / 26”

Width

220 mm / 8,7”

330 mm / 13”

380 mm / 14,97”

460 mm / 18,12”

450 mm / 17,7”

Result

ST3 +++ (SSPC-SP11 +++)

Air Cons.

0,9 m3 / min / 32 CFM

ISSA

55.330.00

55.331.00

55.332.00

55.333.00

55.334.00

IMPA

59.06.31

59.06.32

59.06.33

59.06.34

59.06.35

Genuine Rustibus® parts only

www.rustibus.com

45


RUSTIBUS® AIR PRO. AIR FILTER & LUBRICATOR

The Rustibus® Air Pro. removes harmful particles and water condensation from your air line. Rustibus® Air Pro. will also keep your air tools and compression equipment lubricated (using a fogging system), so the air tools work at peak efficiency as well as increasing their life. A regulator is used to maintain the pressure at a level suitable for the item in use. Delivered with Air Connector Set - Ready For Use.

Technical Information:

Length: 300 mm / 12” Width: 400 mm / 16” Height: 300 mm / 12” Total Weight: 6 kg / 13 lbs Working Pressure: 6-8 bar / 90 –115 psi Max Air Flow: 1680 l / min

46

www.rustibus.com

Item Number:

42-3004 ISSA: 55.337.00 IMPA: 59.08.45

Genuine Rustibus® parts only


RUSTIBUS® MAGNO ROLLER

The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series. They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort. Perfect for use in Ballast tanks!

Item : 032-6200

R32 Magno Roller Weight: 0,90 kg / 2 lbs IMPA: 59.03.24

Item : 033-6300

R33 Magno Roller Weight: 0,90 kg / 2 lbs IMPA: 59.03.24

Rustibus® 30 Series see page 26-32. Genuine Rustibus® parts only

Item : 035-6500

R35 Magno Roller Weight: 0,82 kg / 1,8 lbs IMPA: 59.03.24

Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers. www.rustibus.com

47


RUSTIBUS® EARTH BREAKER DEVICE

The Rustibus® Earth Breaker is an additional safety system for use on our electric Rustibus® machines. The Earth Breaker Device is installed between the power supply and the electric cable to the machinery. It monitors the electric wiring and machinery and switches of immediately when electric faults are detected to protect the operator from potential electrical contact.

Technical Information: Length: 240 mm / 9,5” Height:210mm /8,3” Width: 180 mm / 7,0” Total Weight: 4 kg / 9lbs IP Level: 67

Electrical Information:

V: 3 x 220 / 380 / 440 V Hz: 50 / 60 Switching Current: max 32A

Item Number:

200-6135 120-6135 040-6135 ISSA: 55.315.03

48

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS速 WATER NOZZLE SYSTEM

The Water Nozzle System is available for all walkbehind models. It is intended to wet down and dampen dust before the surface is de-scaled. The Water Nozzle System is available separately and needs to be specified when ordering a machine.

Item Number: 200-0062 120-0062 040-0062

Genuine Rustibus速 parts only

www.rustibus.com

49


RUSTIBUS速 2000 chain drum OLD SYSTEM

The OLD CHAIN DRUM SYSTEM is put together with numerous individual parts. It is still as effective as its always been but has now been made more user friendly and more cost effective, see our improved system at Page 14-15. We can still deliver both individual parts and complete assembly on the old chain drum system on request.

200-0190 (Shims - 84 pcs)

200-0160 (Chain Links-168 pcs)

200-0200 (Bolts)

Item: 200-0150

Chain Drum Assembly Incl.: - Chain Links (200-0160) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shims (200-0190) - Bolts W/ Nuts (200-0200) - Lamella (200-0210) - Shaft for Head (200-2300) - Weight: 27,5 Kg / 60,6 lbs - ISSA: 55.306.01

50

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® CONNECTIONS We utilise a range of quick connections on our machines. Therefore we are able to supply you with a diverse range of stainless steel quick air connections. Our standard stock items are shown below.

033-3002

033-3003

Rustibus 20 & 30

Female Hose Connection DNV Certified

DNV Certified

042-3002

Rustibus Air Pro

033-3007

Male Hose Connection

042-3003

Rustibus Air Pro

We also supply a standard range of Claw connections as 1”, 3⁄4”, 1⁄2” and 1⁄2” threaded, in both European and US styles. Pneumatic machines, available with either Euro or US claw connections. To be specified on ordering machine. Other types available on request.

200-3002 (EX)200-X3002

120-3002 (EX) 120-X3002

Genuine Rustibus® parts only

040-3002

(EX) 040-X3002

42-002-2

www.rustibus.com

51


RUSTIBUS® AND THE ENVIROMENT Dalseide Shipping Services strives to make Rustibus® machines as effective as possible for the job that they are intended for, without any adverse affects on either the machine operator or environment around them. In addition to the inherent features in the machines, designed to minimise pollution, other actions are recommended in view of a ”greener” approach. We would recommend the use of biodegradable oils in place of synthetic oils, for lubrication purposes.This reduces the risk of environmental damage and is also safer for handling by the operator. Dalseide Shipping Services run a continuous improvement scheme on the production of our Rustibus® machines. We continuously strive to improve our products and services with the aim of meeting and exceeding our customers satisfaction, operationally as well as environmentally and provide the best products on the market. We strive for excellence!

52

www.rustibus.com

Genuine Rustibus® parts only


RUSTIBUS® ON GOOD FOUNDATIONS If you invest a great deal in an item, then care and maintenance of the item can prolong its life and useful value. Having the best care and maintenance programmes for the painted surfaces of your vessels, platforms and pipelines will prolong the useful life and maintain the value put in to your structures. Rustibus® machines are one of the first steps in this process. After de-scaling with Rustibus® you will be left with a result of ST3 +++ (SSPC-SP11 +++) on a steel surface. In this way Rustibus® gives you the good foundation on which to apply your new protective coatings.

Genuine Rustibus® parts only

www.rustibus.com

53


RUSTIBUS® APPROXIMATE CAPACITY PER HOUR

54

MACHINE TYPE

ft2

Rustibus 2000

30

320

Rustibus 1200

18

194

Rustibus 400

6

64

Rustibus 30

4

43

Rustibus 20

spot

spot

www.rustibus.com

Genuine Rustibus® parts only


CONVERSION TABLE US

EUROPE

1 lbs

0,453 kg

2,2 lbs

1 kg

1 ton (Short)

907 kg

2204,623 lbs

1 ton (metric)

1 inch

2,54 cm

0,3937 inch

1 cm

1 foot

30 cm

39,37 inches/ 3 feet/ 3 inches/ 1,094 yard

1m

1 yard

91 cm

0,621 mile

1 km

1 mile (Land)

1,609 m

1 cubic foot/ 7,48 gallons

28,31 lts

35,31 cb ft/ 264,18 gallons

1 m3

1 gallon

3,785 lts

0,264 gallons/ 1,057 lig.quarts

1 liter

1 square foot

929,030 cm2

10,764 ft2 / 1,196 ft2

1 m2

1 square yard

0,836 m2

10 psi

0,689 bar

14,503 psi

1 bar

Steel Profile:

1 mills

25µm

Surface Prep. Standard:

SPCC-SP11 +++

ST3 +++

Speed:

1mph

1,6 kph

0,621 mph

1 kph

Weight:

Lenght:

Volume:

Area:

Pressure:

Genuine Rustibus® parts only

www.rustibus.com

55


RUSTIBUS速 AIR CONSUMPTION CONVERSION TABLE

56

MODELS

US

EUROPEAN

Pipe Machine (Large Models)

32 ft3 / 238 gallons

900 liters

Pipe Machine (Large Models)

23 ft3 / 172 gallons

648 liters

2000

212 ft3 /1585 gallons

6000 liters

1200

127 ft3 / 950 gallons

3500 liters

400

85 ft3 / 635 gallons

2400 liters

30

22 ft3 / 165 gallons

625 liters

20

12 ft3 / 90 gallons

340 liters

www.rustibus.com

Genuine Rustibus速 parts only


RUSTIBUS® Dalseide Shipping Services will always seek to improve the Rustibus® machines, design specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-to-date literature, the descriptions, specifications, illustrations and photographs in this brochure should not be regarded as the definitive guide to current specifications. Though all brochures are considered concise at the time of their production.

Dalseide Shipping Services is the original owner and manufacturer of RUSTIBUS®.

We deliver genuine Rustibus® parts only! Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts.

We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that only genuine parts have been used.

Genuine Rustibus® parts only

www.rustibus.com

57


CONTACT US For enquires and sales please contact your nearest Rustibus速 office, at one of the following locations or at sales@rustibus.com

Bergen, Norway:

DALSEIDE SHIPPING SERVICES AS

Antwerp, belgium:

RUSTIBUS N.V.

Singapore:

RUSTIBUS PTE LTD

(Main Office) Bekkjarviksundet 1, NO-5397 Bekkjarvik, Norway. Tel: +47 5618 1200 Fax: +47 5618 1201 E-mail: bergen@rustibus.com

Noordersingel 7 2140 Antwerp, Belgium Tel: +32 3227 2096 Fax: +32 3227 2097 E-mail: antwerp@rustibus.com

18 Boon Lay Way #08 -145 TradeHub 21, Singapore 609966 Tel: +65 6262 5226 Fax: +65 6266 6955 E-mail: singapore@rustibus.com

Houston, usa: RUSTIBUS INC. 2901 West Sam Houston Pkwy

North Suite E-325 Houston, TX 77043, USA Tel: +1 832 203 7170 Fax: +1 832 203 7171 E-mail: houston@rustibus.com

w w w.rustibus.com

58

www.rustibus.com

Genuine Rustibus速 parts only


NOTES

Genuine Rustibus速 parts only

www.rustibus.com

59



PD6