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TECHNOLOGICALLY ADVANCED

MATERIAL RECOVERY FACILITIES & EQUIPMENT

TROMMELS

DISC SCREENS

OPTICAL SORTERS

BALERS

INTELLIGENCE


GET THE POWER™

400+

MRF Installations

300+

Skilled Employees

5

Proven Companies

1

Powerful Team


OUR COMPANY The CP Group of Companies is comprised of 5 industry-proven brands and provides the waste and recycling industry a single source solution for Material Recovery Facilities and equipment. With over 155 years of combined company experience, the CP Group has established itself as a pioneer and leader in the field of recycling equipment and waste management innovation. We are unique among equipment vendors in that we own and operate a MRF in San Diego, CA, which serves as an R&D facility where we put our new innovations to test. More importantly, being an operator of this 20 TPH single stream facility gives us key insight into our customer’s perspective unmatched by other equipment vendors. We understand the importance of durable, dependable and innovative equipment with ongoing customer support to run a successful operation.

CP EUROPE

1954

CP’s parent company, IMS Recycling, a buyer and seller of scrap metals, is founded by Charles M. Davis

1977

CP Manufacturing is incorporated after introducing the worlds first can flattener

OUR SOLUTIONS Material Recovery Facilities: • Single Stream Recycling • Municipal Solid Waste (MSW) • Engineered Fuel (WtE) • Construction & Demolition (C&D) • Commercial & Industrial (C&I) • e-Waste and more

OUR PEOPLE

Recycling Equipment: • Balers • Conveyors • Disc Screens • Trommel Screens • Optical Sorters • Intelligent Motor Controls • Can Densors/Flatteners • Air Classifiers and more

The waste and recycling industry demands durable equipment, proactive innovation, and professional service. Our most valuable asset is our dedicated staff of over 300 specialized professionals who regularly deliver, and exceed, industry expectations. We manufacture the industry’s most durable equipment with innovative designs. Meeting complex demands across the globe, our team is committed to continuous innovation, equipment longevity, and customer success.

OUR FOCUS • • •

Long-term customer success Continuous innovation (R&D) Equipment safety

• • •

Ethical business practices International growth Exceeding expectations

2003

CP acquires MSS (inc 1974), a company specializing in optical sorting solutions

2004

CP acquires Krause Manufacturing (inc 1963), an industry leader in heavy duty recycling equipment and systems

2005

CP opens offices in the United Kingdom and forms CP Europe

2008

CP acquires IPS Balers (inc 1995), an innovative baler manufacturing company

2009

CP forms CPME with Ken Mills Engineering, a 50/50 co-owned company to better serve European customers

2011

CP becomes exclusive North American distributor for Impact Air Systems of the UK, allowing CP to offer film and dust control solutions

2012

CP acquires Advanced MRF (inc 2005) and becomes a Siemens Solutions partner, further integrating intelligent motor controls and data acquisition solutions

2013

Wastech becomes the exclusive distributor for CP Group in Australia

RUSSIA

2013

CP Group establishes an office in Russia

Today

8

Offices World-wide

Having provided equipment for 6 continents, CP Group has designed,manufactured and installed over 400 Material Recovery Facilities—and over 10,000 pieces of UBC processing equipment. CP Group continues to lead the industry with innovative design, quality construction, and unsurpassed customer service.

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CUSTOMIZED SUCCESS Our team works directly with you to provide the most efficient and effective solutions for your operation. We strive not only to meet your expectations, but to exceed them. Each installation we perform is customized for maximum efficiency, tailored to your specific needs and goals. Dedicated to your successful operation, our team of skilled professionals provides the most innovative technologies in the industry paired with continuous improvement. Thanks to our multiple office and warehouse locations worldwide, you always have attentive service and parts when you need them.

CONTINUOUS AFTER-SALE SUPPORT

We set you up for success from the initial design layout of your facility to production, installation, execution, and beyond.

PROJECT MANAGEMENT ENGINEER

MANUFACTURE

INSTALLATION CUSTOM DESIGN

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SINGLE STREAM

Optical sorter that separates OCC and “non-fiber” contaminants from newspaper and mixed paper grades to produce 3 outputs from 1 input

CP was one of the first to engineer and manufacture single stream recycling systems. We have been recognized for decades as the leader in single stream recycling technology, setting standards and raising the bar on performance and efficiency across the globe. Our systems feature the proprietary cam-disc style CPScreenTM that delivers excellent separation of 2D and 3D material, paired with low maintenance and high throughput.

The ultimate high performance fiber baler featuring the patented double hinged-side, creating the

Optical sorter efficiently sorts plastics by color as well as resin type, 3 output products are generated from 1 input stream

FiberSort™

Aladdin™

Conquest™

largest charge box opening in the industry

Magnet for high volume ferrous separation and recovery; tough and rugged design The latest in optical sorting, using new highresolution NIR/color sensors providing the ultimate separation performance for plastics, e-scrap, and other small particle applications

Drum Magnet Automatically separates small fibers from containers by means of patented disc screen technology, decreasing loss of fiber to container line

CIRRUS™ High capacity solution to remove un-pickable fractions from the stream, such as fibers, plastics, foil and other “lights”; by our partner, Impact Air

CPScreen™ Air Knife Separator

Drum Feeder

Film Vac

Provides a constant, even material flow and feed rate into the system, configured with durable cleats for optimum efficiency

Highly efficient collection hoods above sorting belts to transport handpicked film, reducing labor costs and eliminating the need for transfer conveyors and additional storage bunkers; by our partner, Impact Air

OCCScreen

This layout depicts a 60 TPH system. We offer systems 10 TPH - 100 TPH

TR-1388 has 200hp of force to produce multi-material bales at the highest production and throughput rates with the exclusive Pre-Compression Lid™

Two-Ram Baler

Automatically separates cardboard from other fibers, containers and debris; proprietary technology assures ultra-efficiency and long-term durability

Glass Breaker Screen

Screw Compactor

Simplifies glass processing by breaking and separating glass at a highly efficient rate without losing any aluminum to the fines; heavy-duty and low-maintenance (Hidden under OCCScreen)

Cost effective solution that compresses plastic film, saving space—once enough are made, the “sausages” go straight into the baler to be further compressed; by our partner Impact Air (Patent Pending)

Fully adjustable cascade cleaning solution designed to efficiently remove lightweight debris from the material stream; by our partner, Impact Air

Zig Zag

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MSW + ENGINEERED FUELS We provide the most advanced systems and equipment for Municipal Solid Waste (MSW) processing. Our equipment—designed for durability and ruggedness for this type of demanding application—is field-proven to provide maximum throughput, recovery rates, and end-product quality.

Powerful magnet that allows for quick and efficient separation and recovery of ferrous material from the stream

Overbelt Magnet

Uses a revolving screened cylinder to accomplish the separation of material by size with adjustable screening capabilities; opens bags and increases system capacity and throughput

Trommel High capacity solution to remove un-pickable fractions from the stream, such as fibers, plastics, foil and other “lights”; by our partner, Impact Air

Our MSW recycling systems are used as front-end separation systems for engineered fuels technologies, like refuse derived fuel (RDF). Our equipment makes it possible to extract recyclables at the highest recovery rates and produce the specific feed for energy conversions while removing harmful contaminates. We answer the demand for the effective processing of waste and recovery of recyclables.

Transfers “lights” and eliminates the need for multiple conveyors with immediate transfer of containers into storage, saving space and money

Silo Blower

Air Knife Separator TR-1388 has 200hp of force to produce multimaterial bales at the highest production and throughput rates with the exclusive Pre-Compression Lid™

Two-Ram Baler

Metering Drum

Provides a constant and even material feed rate into the system, featuring a heavy duty rotating drum that prevents surges of material on the presort conveyor

Optical sorter that employs highly advanced NIR sensor technology to classify polymers, various fiber grades, as well as other materials such as aseptic packaging

Sapphire™

Drum Magnet This layout depicts a 50 TPH system

Our newest optical sorter, featuring new high-resolution NIR/color sensor providing the ultimate separation performance for plastics, e-scrap, and other small particle applications

Magnet for high volume ferrous separation and recovery, tough and rugged design that performs under the harshest conditions

CIRRUS™

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COMMERCIAL & INDUSTRIAL Whether your material stream originates from factories, offices, restaurants, institutions, distribution centers, or retail shops, our experienced design team will work with you to design the optimum system layout for your needs and specifications, helping you recover valuable commodities in your Commercial and Industrial (C&I) system. C&I material generally consists of office waste, product packaging, production waste, and can include fiber, cardboard (OCC), wood, metals, glass, textiles, containers and other materials. Our patented technology is key to ensuring materials are separated and recovered with maximum efficiency.

Uses a revolving screened cylinder to accomplish the separation of material by size with adjustable screening capabilities, increasing system capacity and throughput

High capacity solution to remove un-pickable fractions from the stream, such as fibers, plastics, foil and other “lights”; by our partner, Impact Air

Air Knife Separator

Trommel

CPScreen™

Automatically separates small fibers from containers, and 2D from 3D material with longlasting, patented rubber cam-style discs specially engineered to have consistent spacing at all points at all times to make discs highly resistant to both jamming and wrapping

Magnet for high volume ferrous separation and recovery, tough and rugged design that performs under the harshest conditions

Provides a constant and even material feed rate into the system, featuring a heavy duty rotating drum that prevents surges of material on the presort conveyor

Drum Magnet

Metering Drum

Optical sorter that employs highly advanced NIR sensor technology to classify polymers, various fiber grades, as well as other materials such as aseptic packaging

Sapphire™

Two - Ram Baler

This layout depicts a 30 TPH system

Optimization of MRF through system automation, providing highly developed industrial automation and control solutions

Electrical Control Platform

FiberSort™

Optical sorter that separates OCC and “non-fiber” contaminants from newspaper and mixed paper grades to produce 3 outputs from 1 input

TR-1388 has 200hp of force to produce multi-material bales at the highest production and throughput rates with the exclusive Pre-Compression Lid™

Transfers “lights” and eliminates the need for multiple conveyors with immediate transfer of containers into storage, saving space and money

Silo Blower

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CONSTRUCTION & DEMOLITION Our Construction and Demolition (C&D) recycling systems are built to last and built to perform under the harshest conditions. Processing C&D requires extremely resilient equipment. We step up to the plate offering the industry the most durable conveyors and equipment. Combining heavy-duty conveyors with automated screening technology, we can custom design the most rugged and effective C&D recycling system for your operation to recover concrete, wood, metals, glass, fibers, plastics, and other salvaged building components.

Our newest optical sorter, using new high-resolution NIR/color sensor providing the ultimate separation performance for woods, plastics, and other applications

CIRRUS™

High-quality and durable conveyor; tough and sturdy enough to perform under the harsh conditions of C&D recycling for many years

Infeed Conveyor

Uses a revolving screened cylinder to accomplish the separation of material by size with adjustable screening capabilities, increasing system capacity and throughput

Trommel Magnet for high volume ferrous separation and recovery, tough and rugged design that performs under the harshest conditions

This layout depicts a 65 TPH system

Overbelt Magnet

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SUPER PORTABLE

e-WASTE

The largest and best-built portable C&D sorting conveyor in the industry, the Super Portable sets up easily on virtually any surface, requires no pre-installation investment, and is capable of handling even the biggest and heaviest C&D separation applications. Because the C&D Super Portable is manufactured in large sections and set up on a series of skids and axle frames, it can be installed quickly and easily on any level surface: gravel, pavement, concrete, or dirt. The rugged C&D Super Portable system is extremely dependable, providing recyclers with years of heavy duty cost savings and low-maintenance operation. With the Super Portable, your company will begin to immediately benefit from reduced manhours, higher throughput, lower costs, and an increase in marketable end products.

Electronic waste (e-Waste) is one of the fastest growing segments of waste generated by the United States. With new technologies emerging at a rapid pace, outdated computers, cell phones, monitors and laptops are being discarded and are ready for “end-of-life management”. e-Waste has a variety of extremely valuable metals, plastics, and minerals to be recovered, as well as very hazardous materials that must be disposed of properly. Due to the inconsistent nature of the materials, e-Waste recycling presents several unique challenges, to which CP Group offers innovative recycling and recovery solutions.

High-quality durable conveyor; tough and sturdy to perform efficiently for many years

Infeed Conveyor

Aggressive primary sizing screen designed with larger diameter discs to prevent wrapping of shafts

High-quality and durable conveyor, tough and sturdy enough to perform under the conditions for many years

Inclined Infeed Conveyor

Fines Screen

Magnet for high volume ferrous separation and recovery, tough and rugged design that performs under the harshest conditions

Overbelt Magnet

This system has a processing capacity of 30 to 40 TPH

Powerful self-cleaning magnet that allows for quick and efficient separation and recovery of ferrous material from the stream

L-VIS™

State-of-the-art optical sorter with high resolution color camera provides accurate separation of small particles by color and shape such as plastic flake and pellets, e-scrap fines, and metal scrap

Over-Belt Magnet This layout depicts a 6 TPH system

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SEPARATION EQUIPMENT CPScreenTM • Automatically separates small fibers from containers, and 2D from 3D material • Small screen openings minimize loss of small fibers to container line and maximize capture rate • Low maintenance, belt-driven screen that is resistant to jamming and wrapping • High throughput NEWScreenTM • Automatically separates large fiber (ONP) from mixed paper, containers and debris • Patented rubber finger discs accurately size material for increased recovery rates • Lowest disc cost per ton of material • Shaft and disc designed for reduced wrapping • High throughput OCCScreenTM • Effectively separates old corrugated (OCC) from other mixed fiber, containers and debris • Aggressive steel discs separate both by size and rigidity, allowing the screen to separate rigid chip from similar sized “soft” newspaper • Discs specially engineered to have consistent spacing at all points to prevent jamming Glass Breaker ScreenTM • Breaks and separates glass and fines • Lowest operating-cost screen with the longest lasting discs in the industry • Opening size between discs do not change with time; minimizes loss of aluminum and PET • Minimizes contaminants to dramatically improve marketability of other materials

FIBER

CONTAINERS 3/D MATERIAL

FIBER

CONTAINERS 3/D MATERIAL

CARDBOARD/ OVERS

UNDERS

GLASS/FINES

OVERS

Scalping Screen • Size-separates material, allowing separation machines downstream of sizing screen to work more efficiently – small containers can be routed past ONP screens or large containers can be routed past eddy current separator • Low maintenance screen with long lasting steel discs

UNDERS

Glass Trommel Screen • Separation of fines from large and medium glass particles • Retractable cover for ease of maintenance • Dual barrel option decreases space requirements • Heavy-duty urethane direct-drive wheels • Very low maintenance • Customizable screening options up to 4 splits

UNDERS

Trommel Screen • Separates material by size and shape • Processes up to 100 TPH of MSW, C&I, and C&D material, with bag opening option • Increases system throughput capacity • Heavy duty design and build • Options for brush or air cleaning system • Low maintenance Glass Clean-Up System • Efficiently separates lights from glass, maximizing glass end-product quality • Processes up to 5 TPH • Utilizes a fully adjustable vacuum system for accurate and efficient separation • Urethane wear liners increases durability and extends equipment life

OVERS

FINES

MID SIZE FRACTION

OVERS

OVERS

LIGHTS

CLOSED CONVEYOR

HEAVIES

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OPTICAL SORTING

BALERS

40 Years of Innovation: For the past 40 years MSS has been the leading specialist in sensor-based sorting, developing their own sensor hardware and software in-house and providing top-of-the line optical sorters that achieve the most efficient separation in the industry. MSS was the first to develop and integrate the concept of in-flight detection, over 15 years ago! With MSS optical sorting systems you will increase system efficiency and capacity to new levels, recover high quantity and quality products, cut manual labor and maintenance costs while increasing worker safety; improving your bottom line. Optical Sorter Models: • CIRRUSTM • TM • L-VIS • • AlladinTM • TM • Sapphire Applications: • Plastics • e-Scrap • Paper • Metals • Glass

• • • • •

MetalSortTM Glass ColorSortTM FiberSortTM

The L-VISTM machine has the ability to change the back light reference (example shown left) to optimize sorting for various applications. This is a breakthrough innovation taking optical sorting to the next level of accuracy and capability.

SENSOR

H I G H S P E E D CO N V E YO R

IPS proactively developed the patented Two-Ram Bale-Tie when they saw that processors were faced with limited two-ram baler speeds for multi-materials. The TRBT is a unique, high efficiency baler that increases production rates, and most importantly, allows baling to continue during the tying process.

SENSOR

A I R VA LV E B LO C K

H I G H S P E E D CO N V E YO R

E J E C T B L AC K F R AC T I O N

PA S S F R AC T I O N

E J E C T F O R WA R D F R AC T I O N

Complete Line of Innovative Balers: IPS produces one of the most extensive lines of balers in the recycling industry and with continuous innovation. When the market looked to increase fiber baling production, IPS introduced the double hinged-side ConquestTM (shown right). The innovative IPS hinged-side creates the largest charge box opening in the industry and produces heavy weight bales with high throughput.

IPS continues their innovation with the new line of sleek and compact High Efficiency Two-Ram balers (shown below). This new line of High Pressure Two-Rams combines the best of technologies in providing high performance (and profits) for the operator. This true multi-material baler produces export bales, allowing the operator to take full advantage of the international markets.

A I R VA LV E B LO C K

PA S S F R AC T I O N

EJECT F R AC T I O N

RDF C&D Biomass MSW C&I

Committed to Customer Success: Our innovative technology gives our customers peace of mind knowing they are operating the most efficient and advanced technology for automated sorting. We offer continuous support for guaranteed success and equipment longevity, that’s our commitment.

IPS-patented innovations, such as the pre-compression lid (above), have provided the industry with solutions for higher density and higher capacity baling.

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THE INTELLIGENT MRF

OUR CUSTOMERS TELL IT BEST:

The CP Group is the leading Material Recovery Facility provider in the industry to offer intelligent solutions for your operation. Our system intelligence, or i-MRF™, improves your operation by giving you the tools needed to improve your bottom line. Key benefits include seamless data-acquisition and control of processing equipment across the plant floor, real-time reporting, integrated diagnostics, with all data and video accessible via internet-based technologies for operators. • • • • •

SCADA Safety Energy Efficiency Video Surveillance Machine Optimization

• • • • •

Increased Up-Time Real-Time Reporting Seamless Data-Acquisition Remote Troubleshooting Siemens Technology Partner

“Their corporate policy of openness and willingness to listen to customers and industry partners is a key factor in their success in building a system that has, over the years, continuously improved worker safety and efficiency. I am pleased to see CP continuously focus on incorporating safety principles into their equipment design, and I look forward to seeing what is next from them.”

“Throughout the design process CP focused on our final goal, the delivery of a state-of-theart facility in the heart of London. CP’s approach of being our partner in the development of the project from day one ensured that the design focused on the key performance deliverables, quality and reliability, throughout the design stage of the project.”

~ Susan Eppes, President, EST Solutions

~ Neil Arlett, Former Divisional Engineering Manager, Biffa

“We are very happy with the purchase of our e-Sort optical sorting unit, it provides us with a consistently high separation efficiency. In addition, MSS provides us with great service support whenever we require it.” ~ Darrel Schmidt, Owner, DCal Services LLC

“I have a very close working relationship with the team at CP Manufacturing. I have been working with CP for a little over a decade and continue to work with them because of the responsiveness of their team and the effectiveness of their equipment. We take great pride in shipping out clean endproducts, and CP helps us achieve that.” ~ Joe Lewandowski, Plant Manager, ReCommunity

“As a facility manager of a high volume single stream MRF, and now as a Region Manager, I must say that I am a big advocate of CP Manufacturing, they’ve always been very responsive to all of my needs. I’m very impressed with their customer service and training that they supply to ensure a facilities successful start-up and long-term operation and maintenance. I know and can see how much the entire CP team cares about our success.” ~ Ron Santos, Northeast Regional Manager, ReCommunity “What I like about working with Krause is their responsiveness. The entire team, from their sales engineer I work directly with, Jay, to the rest of their Customer Service team, are very responsive- they get back to me right away. Any time I have wanted to innovate our systems, I get multiple options in the latest 3D technology, they really listen and understand my needs an how to make my operation better. The Krause staff is truly awesome and I look forward to continuing to work with them!” ~ Greg Apa, Sr. VP, Honolulu Disposal

“The IPS baler is a good fit for us. It has the productivity and capacity to handle the materials that we have. The new baler has helped Magic City get to the next level. It’s doubled—almost tripled— some of our outputs.” ~ Mac McCracken, Magic City Enterprises “We are very pleased with our relationship with the Krause team and enjoy working with them. The equipment and system are running extremely well. Our facility was designed to be fast and efficient for our customers- and it is. Their Electrical Division, Advanced MRF, helped remotely and got us back up and running very fast- we were very impressed, and relieved. We would work with Krause again in a heartbeat!” ~ Randall Baker, General Manager, Abbey Green “We have been able to more aggressively pursue large accounts because the IPS two ram bale tie baler can handle material we did not have the capability to handle before. We are able to maintain a cleaner facility because material is not on the warehouse floor waiting to be baled.” ~ Giordanos, Vineland Scrap Metal

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CP MANUFACTURING INC. (OFFICE) 619.477.3175 (TOLL FREE) 1.800.462.5311 6795 CALLE DE LINEA SAN DIEGO, CA 92154 CPMFG.COM

KRAUSE MANUFACTURING INC. (OFFICE) 360.398.7533 (TOLL FREE) 800.381.5101 316 E. McLEOD RD. STE. 1 BELLINGHAM, WA 98226 KRAUSEMANUFACTURING.COM

MSS INC. (OFFICE) 615.781.2669 3738 KEYSTONE AVE NASHVILLE, TN 37211 MAGSEP.COM

IPS BALERS INC. (OFFICE) 912.336.9460 396 FROST INDUSTRIAL BLVD BAXLEY, GA 31515 IPSBALERS.COM

ADVANCED MRF INC. (OFFICE) 619.791.2420 1533 WILSON AVE NATIONAL CITY, CA 91950 ADVANCEDMRF.COM

(OFFICE) 619.477.3175 (TOLL FREE) 1.800.462.5311

CP EUROPE LTD.

6795 CALLE DE LINEA

(OFFICE)+44(0)1706 756560 UNIT 6A, GREENVALE BUSINESS PARK TODMORDEN ROAD LITTLEBOROUGH, OL15 9FG, UK CPME.CO.UK

SAN DIEGO, CA 92154 AMERICAN MANUFACTURING & ENGINEERING CP MANUFACTURING, INC. 2014 PRINTED ON RECYCLED PAPER

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