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2014

General Catalogue

PERFORMANCE CUTTING TOOLS

Sumitomo Electric Hartmetall GmbH Sumitomo Electric Hardmetal Ltd.


Insert Selection

Grades

Negative & Positive Inserts External Holders

Boring Bars Parting-Off Grooving Threading Holders Milling Cutters

Indexable Endmills

Stock marking chart l : 1-st recommended stock item l : Euro stock item

Solid Carbide Endmills

: Japan stock item (Delivery on request)

Multi-Drills

s : To be replaced by new item (Please confirm stock availability)

: Made to order – : We cannot produce

SumiBoron SumiDia

Note: Stocking policy may change without prior notice, please consult our sales representative for actual stock situation.

CBN/PCD Inserts &  Tools Spare Parts Guidance Index

11


NEW PRODUCTS GUIDANCE

Turning Tools

Milling Tools

Endmills

Drills

Turning Tools ACE Coat AC805P ACE Coat AC405K / AC415K NEG / NEF Type GND Type SSTE / SSTI Type NSI Type SUMIBORON BN7000 SUMIBORON Break Master FV / LV Type SUMIBORON One-use Wiper Inserts WG / WH Type SUMIBORON Insert for High-Efficient Machining & Special Holders

ACECOAT AC415K

New High-Speed Turning Grade for Steel

ACECOAT AC805P  A6 l The ultra-thick alumina coating achieves excellent wear resistance

at high speed cutting above 300 m/min under dry cutting conditions.

New High-Speed and High-Performance Turning Grades for Cast Irons

ACECOAT AC405K / AC415K  A15 l AC405K : Suitable for high-speed continuous cutting. Excellent resistance to wear and plastic deformation.

l AC415K : First recommended grade for cast iron turning. Provides stability and long tool life in a wide range of processes.

New Chipbreakers for Exotic Alloys

NEG / NEF Type  C4 – C5 l A combination of chipbreakers providing superior chip control and long life is ideal for titanium alloys, heat-resistant alloys and other exotic alloys. EG type is for roughing and EF type is for finishing.

2


Turning Tools

Milling Tools

Endmills

Drills

NEW PRODUCTS GUIDANCE Grooving Tools GND Type

Turning Tools ACE Coat AC805P ACE Coat AC405K / AC415K NEG / NEF Type GND Type SSTE / SSTI Type NSI Type SUMIBORON BN7000 SUMIBORON Break Master FV / LV Type SUMIBORON One-use Wiper Inserts WG / WH Type SUMIBORON Insert for High-Efficient Machining & Special Holders

New Chipbreaker for G Class High Precision Steel Turning

NSI Type  C6 l New chipbreaker for G class positive insert with emphasis on

cutting performance is applicable for tasks from finishing to light cutting. Superior cutting ability covers a wide range from steel and stainless steel to exotic alloys. Nose radius is made with negative tolerance.

New Grooving and Cut-Off Tools

GND Type  F2 – F13 l For a variety of applications from grooving to cut-off with high precision and high efficiency. High rigidity one-piece body construction coupled with high precision inserts in 6 different chipbreaker designs.

New Threading Tools

SSTE / SSTI Type  Stock in Japan l 3-cornered inserts with chipbreakers and polished flank faces provide both high precision and low-cost threading. Various thread types and sizes are stocked.

3


NEW PRODUCTS GUIDANCE

Turning Tools

Turning Tools

Milling Tools

Endmills

Drills

SUMIBORON BN7000

ACE Coat AC805P ACE Coat AC405K / AC415K NEG / NEF Type GND Type SSTE / SSTI Type NSI Type SUMIBORON BN7000 SUMIBORON Break Master FV / LV Type SUMIBORON One-use Wiper Inserts WG / WH Type SUMIBORON Insert for High-Efficient Machining & Special Holders

New CBN Grades for Cast Iron / Sintered Alloy Machining

SUMIBORON BN7000  L15 l High thermal conductivity and superior fracture resistance deliver high-speed finishing of cast iron, sintered alloy and exotic alloys. This is a reliable replacement for grinding.

One-use Insert with Chipbreaker for Hardened Steel Finishing

SUMIBORON Break Master FV / LV Type  L6 l A new series is added to Break Master, the pioneer of CBN insert

with fully-fledged chipbreaker. It reduces the formation of uncurled chips even during fine finishing and prevents failures in automatic production lines.

For High Efficiency Hardened Steel Machining

SUMIBORON One-use Wiper Inserts WG / WH Type  L7 l Excellent surface finish similar to that produced by grinding. Two series are available: WG type for low feed and WH type for high feed.

For High Efficiency Hardened Steel Machining

SUMIBORON Insert for High-Efficient Machining & Special Holders  Stock in Japan l Powerful product lineup to further promote high efficiency

machining of hardened steel. The combination of an insert with large nose radius and custom-designed holder achieves a reduction in machining time without decreasing surface roughness.

4


Turning Tools

Milling Tools

Endmills

Drills

NEW PRODUCTS GUIDANCE

Milling Tools SEC-Sumi Dual Mill DGC Type SEC-WAVEMILL WGX Type SEC-WAVEMILL WFX Type

SEC-Sumi Dual Mill DGC Type

General Purpose High Efficiency Face Milling Cutters

SEC-Sumi Dual Mill DGC Type  G8 , H6 l Original body design accepts two different types of inserts: doublesided 8-cornered insert and double-sided 16-cornered insert. High precision design produces excellent surface finish and achieves high efficiency machining economically. A high efficiency face milling cutter icon.

General Purpose Face Milling Cutters

SEC-WAVEMILL WGX Type  G10 , H7 l Utilising leading edge coating technology, the high precision 4-corner positive insert brings innovation to the finishing performance of the face milling cutter.

General Purpose Shoulder Milling Cutters

SEC-WAVEMILL WFX Type  G20 – G23 l Wavemill shoulder milling cutter WFX type is a screw locking type cutter capable of using 4-cornered inserts. Ideal cutting edge design delivers superior squareness. The insert shape optimized for shoulder milling combined with a high-precision body leaves a superior machined surface finish.

5


NEW PRODUCTS GUIDANCE

Turning Tools

Endmills / Drills

Milling Tools

Endmills

Drills



GSX Mill Anti-Vibration Type / Ballnose Type SSEH Anti-Vibration Type SAFE-LOCK Applicable Endmills PDL Type / PCT Type

GSX MILL BALLNOSE Type GSX MILL ANTI-VIBRATION Type

New-Generation ”Global Standard” Carbide Endmills

GSX Mill Anti-Vibration Type GSX Mill Ballnose Type  J4–21, J36 l Ballnose and anti-vibration types now available in our new ”Global Standard” endmill series ”GSX MILL”. Enhanced product range.

Carbide Endmills for Exotic Alloys

SSEH Anti-Vibration Type  J22–24, J41 l New anti-vibration type added to the SSEH type endmill for exotic alloys. Optimised irregular pitch and lead significantly reduces chattering. Achieves beautiful finished surface.

For Exotic Alloy / High Load Machining

Applicable Endmills



J21, J23–24

l High thermal conductivity and superior fracture resistance deliver high-speed finishing of cast iron, sintered alloy and exotic alloys. This is a reliable replacement for grinding.

Type PDL

Plunge Drill / Plunge Mill

SEC-Drill PDL Type SEC-Mill PCT Type  K56 – K57 l This high efficiency milling cutter can produce flat bottom profiles. Delivers excellent performance for drilling deep holes and pocketing with long tool overhang!

Type PCT

6


Turning Tools

Milling Tools

Endmills

Drills

NEW PRODUCTS GUIDANCE

Drills Strong MultiDrill HX/HY Type Sumi-Power Drills SPD Type Micro Long Drills MLDH Type SUMIDIA Coated Drill SDC Type

Strong MultiDrill HX Type

Strong MultiDrill HY Type

Drills for High Efficiency Machining

Strong MultiDrill HX/HY Type  Stock in Japan l Strong MultiDrill for high feed drilling. HX type has a design best suited for high feed drilling of cast iron and is a versatile drill which can be used in many types of applications from high feed to general purpose drilling. HY type is a 3-flute drill for high feed drilling.

DIN Type Sumi-Power Drills for Long Tool Life and Excellent Chip Evacuation

Sumi-Power Drills SPD Type  K6 – K11 l m7 DIN type Sumi-Power Drills are solid carbide drills that

employ a new flute design and wide chip pocket to achieve excellent chip management and evacuation. DEX coating enables stable and long tool life over a wide range of work materials and applications.

Small-diameter Hole Drills

Micro Long Drills MLDH Type  K30 – K31 l The series lineup has been expanded with many new items.

The new flute design increases strength while the special coating achieves longer tool life. It promotes the progressive development of small diameter, deep hole drilling.

Drills for Carbon Fibre Reinforced Plastic (CFRP)

SUMIDIA Coated Drill SDC Type  K33 Stock in Japan coated drill ideal for machining of CFRP which is in l Diamond

increasing demand. The original multi-angled design effectively reduces burrs and delamination. High strength, high density SUMIDIA coating assures unrivalled long tool life.

7


Sumitomo Electric’s Innovative Tools Support a Variety of Industries

8

Energy


Aerospace

Automotive

Steel and Construction Equipment

99


10


Contents Insert Selection A1 ~

External Holders D1 ~

B1 ~

Boring Bars

E1 ~

Inserts

C1 ~

Grooving Holders Parting-Off Holders

F1 ~

Inserts

C37 ~

Threading Holders F11 ~

Grades Negative Type

Positive Type Negative

Positive

80° Diamond Type

C12

C37

55° Diamond Type

C17

C40 C42

Round Type Square Type

C21

C43

60° Triangular Type C26

C46

35° Diamond Type

C31

C51

80° Trigon Type

C33

C53

CBN Inserts

M1~

PCD Inserts

M1~

Guidance N1 ~ 12


Milling Cutters G1 ~

Multi-Drills

K1 ~

Milling Cutters G30~

SumiBoron

L1 ~

Indexable Endmills H1 ~

SumiDia

Endmills

CBN / PCD

High Feed / Special Purpose Cutters

Coated Solid Types

Endmills

Uncoated Solid Types

Spare Parts P1 ~

CBN Grades

PCD Grades

J1 ~

Inserts and Tools

L18 ~ M1 ~

J41 ~

Index

P9 ~ 13


14


A1 ~ A26 Insert Selection

A

Insert Selection

Insert Selection

Chipbreaker and Grade Selection

Sumitomo Grades (Turning) ...................................... A2 Sumitomo Grades (Milling) ....................................... A3 Steel Turning Inserts .................................................. Stainless Steel Turning Inserts.................................. Cast Iron Turning Inserts............................................ Exotic Alloy Inserts..................................................... Hardened Steel Turning Inserts................................. Non-Ferrous Metal Turning Inserts...........................

A4 - 11 A12-13 A14-17 A18-19 A20-23 A24-25

A1


Selection of Sumitomo Grades (Turning) Insert Selection

According to Work Materials and Applications

Steel (Carbon steel, Alloy steel) Application ISO

Medium cutting

Finishing ~ Light cutting P01

P10

Cast iron Finishing

Roughing ~ Heavy roughing P30 (M30)

P20

P40 (M40)

AC405P

Carbide

K20 (M20)

New New

AC415K

AC810P

Coated

K10 (M10)

K01

New

AC805P

Medium cutting

AC420K

AC820P AC830P

AC820P

T2000Z

Coated

Cermet

T3000Z T110A

Uncoated

T110A

T1500A

Cermet

Ceramic Uncoated

A30

Carbide

G10E

BNC500 CBN

BN7000

New

BNS800

Hardened steel

Finishing Application ~ Light Coated

CBN

CBN

A2

Medium ~ Rough

BNC100 BNC160 BNC200 BNC300 BN1000 New BN2000 BNX20 BNX25 BN300 w BN350 e N

Stainless steel

Finishing Application ~ Light

Medium ~ Rough

AC610M Coated

Carbide

AC630M

Super alloy

Finishing Application ~ Light

Coated

Carbide

AC510U

Cermet

AC530U

CBN

BN7000

Non-ferrous metals Application PCD

AC520U

AC530U T1500A

Medium ~ Rough

New

BNS800

Finishing ~ Light

Medium ~ Rough

DA1000 DA150 H1

Carbide

Sintered Compoment CBN Coated HM

BN7500

BN7000 AC510U


Selection of Sumitomo Grades (Milling)

According to Work Materials and Applications

Insert Selection

Steel (Carbon steel, Alloy steel) Application ISO

Finishing ~ Light cutting P01

Medium cutting

P10

Cast iron

Roughing ~ Heavy roughing P30 (M30)

P20

Finishing

P40 (M40)

K01

ACP100

K10 (M10)

ACK200 ACK300

ACP300 Uncoated

K20 (M20)

ACK100

ACP200

Coated

Carbide

Medium cutting

T250A

Cermet Ceramic

Uncoated

A30N

Carbide

G10E

BN7000

CBN

BNS800

Hardened steel Application

CBN

New

Finishing

BN7000

New

BN350

Stainless steel Application

Coated carbide

Finishing ~ Light

Medium ~ Rough

ACP200

ACP300

Uncoated carbide Cermet

Super alloy Application

Coated carbide

A30N

T250A

Uncoated carbide

Finishing ~ Light

Medium ~ Rough

ACK300

Non-ferrous metals Application

PCD

Finishing ~ Light

Medium ~ Rough

DA1000

New

ACP300 Coated carbide Uncoated carbide

DL1000 H1

A3


Steel

Insert Selection

Steel

Turning Insert Selection Guide Main Chipbreakers

Negative Type

Positive Type NMU NME

NMU NME

NGU

(Crater- and Wear-Resistant)

4

2

NGE

NGU NGE

NSU

NSU NSE

0

(Sharper Edge)

NMU

2

NLU

NSU 1

0

0,6

0,4

NSU

NLU

NSE 0,2

NMU

3

Depth of Cut (mm)

Depth of Cut (mm)

6

0,2

Feed Rate (mm/rev)

0,4

Feed Rate (mm/rev)

Sub-Chipbreakers Negative Type

Chipbreakers for High-Efficiency Machining 6

NME

Depth of Cut (mm)

Depth of Cut (mm)

6

Strong Edge Chipbreakers

4 NGE

2 NSE

0

0,2

0,4

0,6

NMX

4 NUX

2

0,8

0

0,2

Feed Rate (mm/rev) Chipbreakers for Small Depths

Chipbreakers for Heavy Cutting 15

2 NLU

1 NFA

0,2

0,4

0,6

4 2

Depth of Cut (mm)

6

Depth of Cut (mm)

Depth of Cut (mm)

0,6

Wiper Inserts

3

0

0,4

Feed Rate (mm/rev)

NGU-W NSE-W NLU-W

0

Feed Rate (mm/rev)

0,3

0,6

0,9

NHW

10

5

0

Feed Rate (mm/rev)

NHU NHP

NMP

0,4

0,8

1,2

1,6

Feed Rate (mm/rev)

Grades

Cutting Speed (vc)

l Finishing to Rough Cutting

Cutting Speed (vc)

l Fine Finishing To Finishing

Finishing

Continuous Cutting

A4

Roughing

General Cutting

Interrupted Cutting

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting


Recommended Grades and Chipbreakers

Steel

Steel

Work Material

Soft Steel

Cutting Process

Chipbreaker

Grade

Fine Finishing

NFA

Finishing

NLU

Medium Cutting

NGU

Roughing

NMU

Fine Finishing

NFA

T2000Z AC810P AC820P AC830P T2000Z AC810P AC820P AC830P T2000Z AC810P AC820P AC830P

Medium Carbon

Finishing

NLU

Steel

Medium Cutting

NGU

Roughing

NMU

Fine Finishing

NFA

High Carbon

Finishing

NLU

Steel

Medium Cutting

NGU

Roughing

NMU

(Min. - Optimum - Max.)

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (mm/min)

0,2-0,6-1,0

0,05-0,15-0,25

100-250-400

0,5-1,0-1,5

0,1-0,25-0,4

260-340-420

1,0-2,5-4,0

0,2-0,35-0,5

200-260-320

2,0-4,0-6,0

0,3-0,45-0,6

140-180-220

0,2-0,6-1,0

0,05-0,15-0,25

100-200-300

0,5-1,0-1,5

0,1-0,25-0,4

210-275-340

1,0-2,5-4,0

0,2-0,35-0,5

150-190-230

2,0-4,0-6,0

0,3-0,45-0,6

110-135-160

0,2-0,6-1,0

0,05-0,15-0,25

50-150-250

0,5-1,0-1,5

0,1-0,25-0,4

170-225-280

1,0-2,5-4,0

0,2-0,35-0,5

130-165-200

2,0-4,0-6,0

0,3-0,45-0,6

90-120-150

Insert Selection

Recommended Cutting Conditions

(Red text indicates 1st recommendation.)

Chipbreaker l NME Type Chipbreaker for Roughing

Achieves high efficiency and longer tool life with reduced rake face wear. Delivers stable chip control from shallow cutting depths onwards.

Wide chipbreaker shape provides good chip control and evacuation Positive land with sharper edge

Provides smooth chip evacuation. Wide, low-angle rake face with irregular surface relieves stress concentration and high cutting temperatures.

Cross Section of Chipbreaker

l Chip Management

l Wear Resistance

Work Material: 15CrMo5 Cutting Conditions: vc=200m/min, Dry

Depth of Cut (mm)

Work Material: 100Cr6 Bearing Component Insert: CNMG 160612 NME Cutting Conditions: vc=240m/min, f=0,4mm/rev, doc=2,5mm, Wet

Large crater wear

15cm

NME Type (AC810P) No. of Workpieces 30

Feed Rate (mm/rev)

Delivers stable chip control from cutting depths as shallow as 1mm.

Competitor's Roughing Chipbreaker(P10) No. of Workpieces 30

Drastically reduced rake face wear achieves stable tool life.

l Shared Features of the High Efficiency Chipbreaker Series l Application Range

l Characteristics

Depth of Cut (mm)

6

Rake face profile relieves stress concentration with smooth chip evacuation NME

l Conventional chip flow

4

l Chip flow by NSE, NGE and NME

NGE 2 NSE

0

0,2

0,4

Feed Rate (mm/rev)

0,6

0,8

Limited chip contact area increases stress and causes insert damage

Smooth flow improves chip direction and shape.

A5


Insert Selection

Steel

Steel

Recommended Carbide Grades AC805P / AC810P / AC820P / AC830P

Grades

AC800P Series covers a wide range of machining applications from high speed to interrupted cutting. ● All grades feature Super FF Coat, which has excellent wear and chipping resistance. ● Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life.

 AC805P :The ultra-thick alumina coating achieves excellent wear resistance at high speed cutting above 300 m/ min under dry cutting conditions.

AC810P :In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a tough,

thick Alumina coating enhanced by newly developed grain growth control technology, excellent wear resistance and long tool life in high-speed, high-feed cutting.  AC820P:In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a highdensity structured FF-Al2O3 layer using new smooth surface treatment technology, and also employs coating thickness control technology to achieve excellent versatility, stability, and long tool life.  AC830P:In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a strengthened FF-Al2O3 layer using new stress control technology, and moreover provides excellent reliability and wear- resistance in heavy interrupted cutting to achieve long tool life.

l Continuous Cutting (V-T chart) 400

AC810P Cutting Performance

l Interrupted Cutting 6.000

AC810P

Excellent stability and long tool life.

Competitor's Product P05 Fracture Resistance Good No. of Impacts until Breakage

Competitor's Product P10

350

5.000 ⇦

Cutting Speed (m/min)

Conventional Tool P10

300

Double the fracture resistance!

4.000 3.000 2.000 1.000

250

1

10

Flank Wear Width (vb) = Cutting Time until 0,2 mm (min)

100

Work Material: 34CrMo4 (Continuous), Insert: CNMG 120408 Cutting Conditions: vc=270 ~ 370m/min, f =0,3mm/rev, doc=1,5mm, Wet

l Continuous Cutting

AC820P

AC2000

Conventional Coated (AC700G)

Competitor's Coated (P10)

Work Material: 34CrMo4 (Interrupted), Insert: CNMG 120408 NGU Cutting Conditions: vc=330 ~ 350m/min, f =0,19 ~ 0,22mm/rev, doc=1,5mm, Wet

l Interrupted Cutting

Competitor’s Product A (P20)

AC820P AC2000

4.572 1.425

Vastly improved chipping resistance!

Competitor A 937 (P20) l l l l 0 2000 4000 6000 8000 No. of Impacts

Excellent wear resistance!

l Continuous Cutting AC3000

Work Material: 34CrMo4 (Interrupted), Insert: CNMG 120408 NGE Cutting Conditions: vc=350m/min, f =0,2mm/rev, doc=1,5mm, Wet

AC830P Cutting Performance

l Interrupted Cutting

Competitor’s Product B (P30)

Excellent wear resistance! Work Material: 34crMo4 (Continuous), Insert: CNMG 120408 NGU Cutting Conditions: vc=240m/min, f =0,3mm/rev, doc=1,5mm, Wet, Tc =18min

A6

AC810P

AC820P Cutting Performance

Work Material: S45C (Continuous), Insert: CNMG 120408 NGE Cutting Conditions: vc=270m/min, f =0,4mm/rev, doc=1,2mm, Wet, Tc =21min

AC830P

0

AC830P AC3000

1.643

5.247 Vastly improved chipping resistance!

Competitor B 592 (P30) l l l l 0 2000 4000 6000 8000 No. of Impacts Work Material: 34CrMo4 (Interrupted), Insert: CNMG 120408 NGU Cutting Conditions: vc=250m/min, f =0,24mm/rev, doc=1,5mm, Wet


Steel

Steel

Recommended Cermet Grades

Insert Selection

T1500A / T2000Z / T3000Z

Grades

T1500A: A general purpose cermet made from hard grains with different grain sizes and functionality that provides a good balance of wear resistance and toughness. Also achieves good surface finish. T2000Z : ZX-Coated cermet grades are suitable for light to medium turning of alloy steels, carbon steels, and soft steels at depths of cut up to 3mm.T2000Z makes holding size more reliable, increases tool life, gives excellent surface finish, and can be used wet or dry. T3000Z : ZX-Coated tough grade for roughing and interrupted cuts.

Performance T1500A Performance

Flank Wear (mm)

l Wear Resistance 0,20

l Machined Surface Finish Beautiful glossy finished surfaces after facing.

T1200A (Conventional Grade)

0,15

Competitor’s Cermet(P20)

0,10

T1500A

0,05

1.5 times better wear resistance!

5

0

10 15 Cutting Time (min)

20

25

T1500A

Insert: CNMG 120408 NSU Work material: 34CrMo4 vc = 230 m/min, f = 0,20 mm/rev, doc = 1,0 mm Cutting data: Wet

Competitor’s Cermet (P20)

Insert: CNMG 120408 NLU Work material: C45 vc = 150 m/min, f = 0,12 mm/rev Cutting data: doc = 1,0 mm, Wet

T2000Z / T3000Z Performance l Wear Resistance

l Edge Comparison

Flank Wear (mm)

Competitor´s coated cermet

l Breakage Resistance ( Brittle )

( Tougher )

Number of impact

T3000Z

Competitor´s coated cermet

Insert: Work material: Cutting data:

2000 4000 6000 8000

l l l l

T3000Z

T2000Z Cutting Time (min)

0

T2000Z Competitor´s coated cermet

T3000Z

CNMG 120408 (HB260) 34CrMo4 vc = 200 m/min, f = 0,30 mm/rev, doc = 1,5 mm, Wet

Insert: CNMG 120408 Work material: 34CrMo4 Cutting data: vc = 200 m/min, f = 0,25 mm/rev doc = 1,5 mm, Wet

Recommended Cutting Conditions Work Material Soft Steel

Alloy Steel Carbon Steel

High Carbon Steel Carbon Steel

(Min. - Optimum - Max.)

Cutting Process

Chipbreaker

Grades

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Fine Finishing

NFA / NFL

T1500A

0,2-0,5-1,0

0,05-0,15-0,25

150-280-400

Finishing

NLU

T3000Z

0,3-1,0-1,8

0,08-0,20-0,35

150-280-400

Fine Finishing

NFA / NFL

T1500A

0,2-0,5-1,0

0,05-0,15-0,25

100-200-300

Finishing

NSU / NSE

T2000Z

0,5-1,0-2,0

0,08-0,20-0,35

100-200-300

Medium

NGU

T3000Z

0,8-2,2-4,0

0,15-0,25-0,50

100-200-300

Fine Finishing

NFA / NFL

T1500A

0,2-0,5-1,0

0,05-0,15-0,25

50-150-250

Finishing

NSU / NSE

T2000Z

0,5-1,0-2,0

0,08-0,20-0,35

50-150-250

Medium

NGU

T3000Z

0,8-2,2-4,0

0,15-0,25-0,50

50-150-250

(Red text indicates 1st recommendation.)

A7


Steel

Application Examples (1)

Application Examples

AC820P 20Cr4, Output Shaft

Good stability and wear resistance in rough cutting of mill-scaled work with 1,6x tool life.

Good wear resistance in high-speed conditions and 2,7x tool life.

200 100 0

300 200 -

No. of Workpieces

300

1,6x tool life 1.6x tool life

100 0

AC820P Conventional AC820P Conventional P20 P20

Insert: CNMG 120408 NGE (AC820P) Cutting Conditions: vc =210m/min, f =0,3mm/rev, doc =1,0mm, Wet

Output (pcs) / Cutting edge

Ck45, Turbine Hub

No. of Workpieces Output (pcs) / Cutting edge

400

400 -

300

300 -

200

200 -

100

100 -

0

0

Conventional Conventional AC820P AC820P P10

Insert: CNMG 120408 NSX (AC820P) Cutting Conditions: vc = ~ 400m/min, f =0,25mm/rev, doc =0,5 ~1,2mm, Wet

15CrMo5, Turbine Hub

High reliability in interrupted cutting with 1,7x tool life.

Low alloy steel and good finishing. Stable cutting with 1,8x tool life.

Output (pcs) / Cutting edge No. of Workpieces

34CrMo4, Balancer

1.000 1,000

60 60

1,7x 1.7x tooltoollife life 30 30

00

500

Conventional AC820P Conventional AC820P P20

0

P20

Insert: WNMG 080408 NGU (AC820P) Cutting Conditions: vc =220m/min, f =0,18mm/rev, doc =1,0mm, Wet

tool life 1.8x1,8x tool life

500 -

0

AC820P Conventional AC820P Conventional P20 P20

Insert: CNMG 120408 NGU (AC820P) Cutting Conditions: vc =200m/min, f =0,25mm/rev, doc =2,0mm, Wet

Good wear resistance in rough cutting of mill-scaled work and 1,5x tool life.

100100

No.(pcs) of Workpieces Output / Cutting edge

C45, Ring

No sudden breakages and significantly improved stability with 2,5x tool life. Output (pcs) / Cutting edge No. of Workpieces

Ck45, Compact Knuckle

2.5xtool tool life 2,5x life

50 50-

00

Conventional AC820P AC820PConventional P10 P10

Insert: WNMG 080412 NLU (AC820P) Cutting Conditions: vc =192m/min, f =0,45mm/rev, doc =1,0 ~ 2,0mm, Wet

500 500 -

1.5x tool life

1,5x tool life

250 250 0 0 AC820P

Conventional

Tool AC820P Conventional

Tool

Insert: DNMG 150612 NSX (AC820P) Cutting Conditions: vc =200m/min, f =0,15 ~ 0,35mm/rev, doc =1,0 ~ 2,0mm, Wet

Positive type with good wear resistance and 2,2x tool life.

200 200 -

200 300 -

1.8x1,8x tool lifetool life

100 100 0

No. of Workpieces Output (pcs) / Cutting edge

C35, Carrier Flange

Good wear resistance in high-feed conditions with 1,8x tool life. No. of Workpieces Output (pcs) / Cutting edge

25CrMo4, Gear

300 300 -

0

Conventional Conventional AC820P AC820P P20

Insert: CNMG 120408 NMU (AC820P) Cutting Conditions: vc =220m/min, f =0,5mm/rev, doc =5mm, Wet

150 200 -

2.2x2,2x tool lifetool life

100 100 -

P20

A8

2.7x tool2,7x life tool life

P10

No. of Workpieces Output (pcs) / Cutting edge

Insert Selection

Steel

0

0

Conventional AC820P Conventional AC820P Tool

Tool

Insert: DCMT 11T308 NSU (AC820P) Cutting Conditions: vc =180m/min, f =0,17mm/rev, doc =1mm, Wet


Steel

Application Examples (2)

Steel Insert Selection

Application Examples

AC810P C45, Hub

Good tool life in rough cutting of mill-scaled work.

Good tool life in rough cutting of mill-scaled work.

Output (pcs) / Cutting edge

In rough cutting of mill-scaled work, AC810P provides superior wear resistance and cutting edge stability compared to competitor's grade(P10 coating) and has achieved 1,4 times longer tool life.

500 400 -

1,4x tool life

300 -

In rough cutting of mill-scaled work, AC810P provides superior wear resistance compared to competitor's grade (P10 coating) and has achieved 1,5 times longer tool life.

300 100 0

AC810P Competitor

Output (pcs) / Cutting edge

15CrMo5, Hub

150 -

50 0

P10

Insert: DNMG 150612 NGE (AC810P) Cutting Conditions: vc =204m/min, f=0,35 ~ 0,45mm/rev, doc =1,5 ~ 3,0mm, Wet

1,5x tool life

100 -

AC810P Competitor P10

Insert: WNMG 080412 NGU (AC810P) Cutting Conditions: vc =250m/min, f=0,4mm/rev, doc =1,5mm, Wet

Long tool life in high speed machining applications.

AC810P gives higher cutting edge stability than competitor's grade (P10 coating) and achieves 1,5 times longer tool life.

150 -

1,5x tool life

In high-speed dry machining, AC810P provides superior wear resistance compared to conventional grade (AC700G) and has achieved 1,5 times longer tool life.

100 50 0

Output (pcs) / Cutting edge

C45, CVJ (constant velocity joints) Outer Race

Long tool life and stable cutting edge. Output (pcs) / Cutting edge

C45, Hub

AC810P Competitor

120 -

60 -

0

P10

Insert: VBMT 160408 NSU (AC810P) Cutting Conditions: vc =240m/min, f=0,25mm/rev, doc =0,7mm, Wet

Ck53, CVJ (constant velocity joints) Outer Race

On par with P05 grade.

100 -

1,5x tool life

In high-feed cutting, AC810P provides superior wear resistance compared to competitor's grade (P05 coating) and has achieved 2,4 times longer tool life.

50 -

0

Output (pcs) / Cutting edge

Output (pcs) / Cutting edge

AC700G

C45, Coupling

AC810P Competitor

30 -

2,4x tool life 15 -

0

P10

Insert: DNMG 150612 NGE (AC810P) Cutting Conditions: vc =270m/min, f=0,35 ~ 0,38mm/rev, doc =1,5mm, Dry

AC810P Competitor P05

Insert: SNMG 150616 NMU (AC810P) Cutting Conditions: vc =175m/min, f=0,66mm/rev, doc =2,6mm, Wet

AC830P

USt.42-2, Bolt

Output (pcs) / Cutting edge

Long tool life in both interrupted and continuous cutting! 150 -

Long tool life in both interrupted and continuous cutting!

3x tool life

100 50 0

AC830P Competitor P30

Insert: DNMG 150612 NUX (AC830P) Cutting Conditions: vc =150m/min, f=0,25mm/rev, doc =1,0mm, Wet

AC830P offers superior chipping and wear resistance compared to competitor's grade (P30) and has 1,6x tool life.

Output (pcs) / Cutting edge

C55, Hub Unit AC830P offers reduced chipping compared to competitor's grade (P30) in both continuous and interrupted cutting to give 3x tool life.

AC810P

Insert: DNMG 150612 NLU (AC810P) Cutting Conditions: vc =350m/min, f=0,20 ~ 0,45mm/rev, doc =0,4 ~ 0,5mm, Dry

Long tool life in dry cutting applications. In dry machining, AC810P provides superior wear resistance compared to competitor's grade (P10 coating) and has achieved 1,5 times longer tool life.

1,5x tool life

800 -

1,6x tool life

600 400 200 0

AC830P Competitor P30

Insert: CNMG 120408 NGU (AC830P) Cutting Conditions: vc =170m/min, f=0,25mm/rev, doc =2,5mm, Wet

A9


Insert Selection

Steel

Steel

Application Examples (3)

Application Examples C50, Machine Component

15CrMo5, Cam Shaft

Improved efficiency and long tool life.

On par with P20 grade. Output (pcs) / Cutting edge

AC830P provides cutting speed that is 25% faster than competitor's grade (P30 coating) and achieves 2,3 times longer tool life.

●SCM415 ●SCM415アーバ外径加工 アーバ外径加工Arbor Arbor

10 -

2,3x tool life 5-

●SCM435 ト外径加工 ●SCM435シャフ シャフ ト外径加工Shaft Shaft 0

Surface Machined Machined Machined Machined Surface Surface Surface Surface

P30ト外径加工 Shaft ●SCM435 シャフ ●SCM435 シャフト外径加工 Shaft

T1500A Competitor’s Product T1500APinion Competitor’s Product 20Cr4, Gear

150 -

3x tool life

100 -

50 ●SCM435 ト外径加工 Gear Shaft ●SCM435ギアシャフ ギアシャフ ト外径加工 Gear Shaft

AC830P Competitor

Insert: CNMG 120412 NMU (AC830P) Cutting Conditions: vc =120 ~ 150m/min, f=0,25mm/rev, doc =1,5mm, Wet

1,000個/C 1,000個/C 800個/C 800個/C

0

寸法公差 寸法公差 AC830P Competitor Tolerance Tolerance

P20 ●SCM435 ギアシャフ ト外径加工 Gear Shaft ●SCM435 ギアシャフ ト外径加工 Gear Shaft

Insert: DNMG 150608 NGU (AC830P) Cutting Conditions: vc =220m/min, f=0,25mm/rev, doc =1,0mm, 1,000個/C Wet 1,000個/C 800個/C

800個/C 寸法公差 1.25 寿命 倍倍 寿命 1.25 寸法公差 Tolerance 1.25x tool life

800個/C

T1500A Product T1500A Competitor’s Competitor’s Product

Output (pcs) / Cutting edge Machined

Machined Surface Machined Machined Machined Machined Surface Surface Surface Surface

●SCM415 アーバ外径加工 Arbor ●SCM415 アーバ外径加工 Arbor

In comparison to competitor's grade (P20 coating) which suffered from sudden breakages leading to unstable tool life (30 to 70 workpieces), AC830P provides stable tool life that is 3 times longer (140 to 160 workpieces).

Output (pcs) / Cutting edge

AC830P

1.25x tool life

Tolerance Tolerance

40NiCrMo6, Gear

従来品 従来品 T1500A T1500A Conventional Conventional

チチッッ プ:DNMG150408N-LU チチッ ッップ:DNMG150404N-LU Stable, long tool life ●SCM415 in heavy interrupted cutting. Stable, long Shaft tool life チ inチ heavy cutting. プ:DNMG150408N-LU ップ:DNMG150408N-SU プ:DNMG150408N-SU プ:DNMG150404N-LU アーバ外径加工 Arbor ●SCM435 シャフ ト外径加工 ●SCM435 ギアシャフト外径加工 Gear Shaft Insert InsertIn heavy interrupted cutting of gears, AC830P

Insert Insert

Insert

寿命1.25倍

Insert In heavy cutting with varying cut depths,

Cutting Time (min)

p

1.25x tool life 1.25x tool tool life life 1.25x

Tolerance

Machined Surface

Machined Surface

寿命1.25倍 1,000個/C f800個/C 切削条件:v 切削条件:v =200m/min, f =0.25mm/rev f =0.18mm/rev =0.15mm/rev 切削条件:v 切削条件:v 切削条件:v f =0.25mm/rev f AC830P =0.18mm/rev f =0.15mm/rev c=200m/min, c=90∼140m/min, c=200m/min, c=200m/min, c=90∼140m/min, providescless abnormal damage compared achieves stable 切削条件:v tool life that is 4,9 寸法公差 Cutting Condition Cutting Condition Cutting Condition T1500A Competitor’s Product Wet T1500A Competitor’s Product Wet 従来品 Cutting Condition Cutting Condition Cutting Condition T1500A      a =0.3mm      a =0.15mm      a =0.25mm Wet 9 150 T1500A Competitor’s Product T1500A Competitor’s Product      a Wet      a      a p p=0.3mm p p=0.15mm Wet p p=0.25mm Wet to conventional grade (AC3000) and has times longer compared to conventional grade Conventional従来品 T1500A Conventional Conventional achieved stable tool life that is 3 times longer. チ ッ プ:DNMG150408N-SU (AC3000). 3x tool life 4,9x tool life チ ッチプ:DNMG150408N-LU チ ッ プ:DNMG150404N-LU ッ プ:DNMG150408N-LU チ ッ プ:DNMG150408N-SU チ ッ プ:DNMG150404N-LU ●S45C シャフ ト外径加工 Shaft ●SUS316 バルブ外径加工 Valve ●STKM (パイプ) 材 内径加工 STKM Pipe バルブ外径加工 Valve (パイプ)材 内径加工 Insert ●S45C シャフト外径加工 Shaft Insert ●SUS316 Insert ●STKM 6 - 寿命1.25倍 STKM Pipe 100 Insert Insert Insert 切削条件:v 切削条件:v 切削条件:v c=200m/min, f =0.25mm/rev c=200m/min, f =0.18mm/rev c=90∼140m/min, f =0.15mm/rev 切削条件:v 切削条件:v 切削条件:v f =0.18mm/rev f70個/C =0.15mm/rev c=200m/min, f =0.25mm/rev c=200m/min, c=90∼140m/min, T1500A Competitor’s ProductCutting Condition T1500A Competitor’s Product 250個/C 60個/C 従来品 200個/C Cutting Condition Cutting Condition 250個/C 60個/C 70個/C 200個/C T1500A      a      a      a 45個/C p=0.3mm Wet p=0.15mm Wet p=0.25mm Wet Cutting Condition Cutting Condition Cutting Condition 寸法公差 45個/C 寸法公差      a =0.3mm Wet      a =0.15mm Wet      a =0.25mm Wet

p ッ プ:DNMG150408N-SU 寸法公差 寸法公差 チ Dimensional Tolerance

Dimensional Tolerance Dimensional Tolerance チ ッ プ:DNMG150408N-LU 50 -

1.25x tool life

p 3 チ ッ プ:DNMG150404N-LU

Conventional

-

35個/C 35個/C 仕上げ面(むしれ)

仕上げ面(むしれ) surface ●S45C シャフ ト外径加工 Shaft c=200m/min, f●SUS316 バルブ外径加工 Valve ●STKM (パイプ) 材 内径加工 Pipe Finished - STKMSTKM Finished surface 切削条件:v 切削条件:v 切削条件:v =0.25mm/rev f =0.15mm/rev c=200m/min, f =0.18mm/rev c=90∼140m/min, (Surface blemish) ●S45C シャフ ト外径加工 ●SUS316 バルブ外径加工 ●STKM (パイプ) 材 内径加工 Valve Pipe (Surface blemish) Cutting Condition Shaft Cutting Condition Cutting Condition      a =0.3mm Wet      a =0.15mm Wet      a =0.25mm Wet Insert

p

250個/C 200個/C

200個/C 寸法公差 ●S45C250個/C シャフ ト外径加工 寿命寿命 1.25 倍倍 1.25 寸法公差 Dimensional Tolerance 1.25x tool life life 1.25x tool Dimensional Tolerance Dimensional Tolerance

従来品 従来品 T1500A T1500A Conventional Conventional Insert: SNMG 120412 NUX (AC830P)

0

Shaft

Dimensional Tolerance

Insert

p

Insert

p 0 70個/C AC3000 AC830P ●STKM(パイプ)材 内径加工 STKM Pipe 70個/C 寿命 22 倍倍 寿命

60個/C

AC3000 60個/C 45個/C AC830P ●SUS316 バルブ外径加工 Valve 寿命 1.3 倍45個/C 寸法公差 寿命 1.3 倍

1.3x1.3x tooltool life life 寸法公差 Dimensional Tolerance Dimensional Tolerance Tolerance Dimensional 60個/C

250個/C 200個/C

35個/C 2x tool life 35個/C 仕上げ面(むしれ) 仕上げ面(むしれ) 2x tool life

70個/C

Finished surface 45個/C 従来品 他社品 従来品 T1500A 他社品 T1500A Finished surface T1500Ablemish) 寸法公差 Comp’s Finished surface 35個/C(Surface Conventional Comp’s Conventional Insert:T1500A SNMM 190616 NHG (AC830P) Dimensional Tolerance (Surface blemish) blemish) (Surface 仕上げ面(むしれ) Finished surface Cutting Conditions: v Cutting Conditions: v =170m/min, f=0,35mm/rev, d =1,5mm, Wet =115m/min, f=0,8mm/rev, d =5 ~ 10mm, Wet c oc チ c oc (Surface blemish) チチッップ:TNMG160404N-FL チチッップ:TNMG160404N-SU プ:TNMG160404N-FL チッップ:TNMG160408N-SU プ:TNMG160408N-SU プ:TNMG160404N-SU Insert Insert Insert Insert Insert Insert 寿命1.25倍 寿命1.3倍 寿命2倍 寸法公差

Dimensional Tolerance

寿命1.25倍 寿命1.3倍 寿命2倍 寿命1.25倍 寿命1.3倍 2倍 切削条件:v f =0.12mm/rev 切削条件:v f =0.12mm/rev 切削条件:v f =0.07mm/rev 切削条件:v f =0.12mm/rev 切削条件:v f =0.12mm/rev 切削条件:v f 寿命 =0.07mm/rev c=200m/min, c=140m/min, c=150m/min, c=200m/min, c=140m/min, c=150m/min, 従来品 他社品 従来品 Cutting Condition Cutting Condition Cutting Condition Cutting Condition Cutting Condition Cutting Condition T1500A T1500A T1500A 従来品 他社品 従来品 他社品 従来品      a =0.35mm Wet      a =0.15mm Wet      a =0.1mm Wet Conventional Comp’s Conventional従来品      a      a      a p p=0.35mm Wet p p=0.15mm Wet p p=0.1mm Wet T1500A T1500A T1500A T1500A T1500A T1500A Conventional Comp’s Conventional Conventional Comp’s Conventional チ ッ プ:TNMG160404N-FL チ ッ プ:TNMG160408N-SU チ プ:TNMG160404N-SU ッ プ:TNMG160404N-SU (Uncoated Cermet, G Class) チ ッチプ:TNMG160404N-FL チ ッ プ:TNMG160408N-SU チ ッ Insert Insert Insert ッ プ:TNMG160404N-SU ッ プ:TNMG160404N-FL チ ッ プ:TNMG160408N-SU チ 1.25x tool life 1.25x tool tool life life 1.25x

1.3x tool life 1.3x tool tool life life 1.3x

1.25x tool life

2x tool life

1.3x tool life

Conventional

2x tool life

Comp’s

T1500A Insert

2x tool tool life life 2x

Conventional

G GClass 切削条件:vc=200m/min, f =0.12mm/rev 切削条件:vc=140m/min, f =0.12mm/rev 切削条件:vc=150m/min, f =0.07mm/rev Insert Insert Insert G級チップ ClassInsert G級チップ 切削条件:v fInsert =0.12mm/rev 切削条件:v f =0.12mm/rev 切削条件:v Cutting Condition Cutting Condition Cutting Condition c=150m/min, Hotc=200m/min, Press Steel, C45,c=140m/min, Transmission Part Hot Plate Steel, f =0.07mm/rev Insert

Insert

G Class Insert

15個/C 15個/C

Output (pcs) / Cutting edge

Output (pcs) / Cutting edge

G級チップ

30個/C 30個/C 30 G Class Insert ●SAPH400 G級チップ プレス材端面加工 Press Material G級チップ G Class Insert 2x tool life

400個/C

1.000 - 1,000個/C

●SPH440 ドラムブレーキ部品 Drum Break 1,000個/C parts2x tool life

400 400個/C ●S45C トランスミッション部品端面加工 Transmission Parts 250本/C 250本/C 1,6x tool life 面粗さ>Rz3.0 面粗さ>Rz3.0 300 -

Output (pcs) / Cutting edge

Wet      a p=0.1mm Wet p=0.35mm Wet p=0.15mm f =0.12mm/rev f =0.12mm/rev f =0.07mm/rev 切削条件:vc=200m/min,     a 切削条件:v     a 切削条件:v c=140m/min, c=150m/min, Cutting Condition Cutting Condition Cutting Condition      a Wet Wet      a      a =0.1mm Wet Wet Cutting Condition Cutting Condition Cutting Condition p=0.35mm Component p=0.15mm Wet p Automotive Drum Brake Component      a      a      a =0.1mm ●SAPH400 プレス材端面加工 Press Material トランスミッション部品端面加工 Transmission Parts ドラムブレーキ部品 Drum Break parts p=0.35mm p=0.15mm Wet pドラムブレーキ部品 ●SAPH400 プレス材端面加工 Press Material ●S45C ●S45C トランスミッション部品端面加工 Transmission Parts ●SPH440 ●SPH440 Drum Break parts

500個/C 500個/C

摩耗 欠損 摩耗 ●S45C トランスミッション部品端面加工 Transmission Parts 欠損 ●SAPH400 プレス材端面加工 Press Material ●SPH440 ドラムブレーキ部品 Drum Break parts 500 Breakage ●SAPH400 プレス材端面加工 Material ●S45C トランスミッション部品端面加工 ●SPH440 ドラムブレーキ部品 Drum Break parts Wear Breakage 15 - Press Wear 200 - Transmission Parts

30個/C 30個/C 寿命 22 倍倍 寿命 2x tool life

2x tool life 15個/C 0 15個/C 摩耗他社品 T1500A Competitor‘s 他社品 T1500A 摩耗 T1500A WearComp’s Comp’s

Product Wear Wear

30個/C

15個/C 摩耗

Surface Surface 400個/C Roughness >250本/C Rz3.0 Roughness > Rz3.0

面粗さ>Rz3.0 Surface Roughness > Rz3.0

400個/C - 250本/C 100 400個/C 寿命寿命 1.6 倍倍 1.6 250本/C 面粗さ>Rz3.0

Wear

寿命2倍 2x tool life

T1500A 他社品 Comp’s

1.6 面粗さ>Rz3.0 Surface 0 Roughness Surface Surface > Rz3.0 他社品 T1500A Roughness Rz3.0 Competitor‘s 他社品 他社品 Roughness >> Rz3.0 T1500A T1500A T1500A Comp’s Comp’s Comp’s

1.6x1.6x tooltool life life 倍 寿命 面粗さ>Rz3.0 1.6x tool life

Product

チ ッ プ:TNGG160402L-UM チ ッ プ:TNGG160402L-FY チチッップ:TNGG160402L-UM チチッップ:TNGG160402L-FY プ:TNGG160402L-UM プ:TNGG160402L-FY Insert Insert 寿命c2 倍 =180m/min, f 切削条件:v LUM Cutting(T1500A) Condition 2x tool life寿命2倍

Insert Insert 1.6倍 =0.25mm/rev f =0.05mm/rev 切削条件:vc=300m/min, 寿命 1.6x tool life 寿命 1.6 倍 Insert: cTNGG 160402 f     a Insert: TNGG 160402 (T1500A) Cutting Condition LFY 2x tool tool life life 1.6x tool tool life life 切削条件:v =180m/min, =0.25mm/rev f =0.05mm/rev 2x 1.6x Wet 切削条件:v      a Wet f =0.25mm/rev f =0.05mm/rev 切削条件:v 切削条件:v c=300m/min, p=0.25mm p=0.1mm c=180m/min, c=300m/min, = = = = 他社品 他社品 Cutting Condition Cutting Condition Cutting Conditions: vc Wet Cutting Conditions: vc Wet 180m/min, f 0,25mm/rev 300m/min, f 0,05mm/rev Cutting Condition Cutting Condition T1500A T1500A      a =0.25mm      a =0.1mm Comp’s Comp’s 他社品 他社品      a      a p p=0.25mm Wet p p=0.1mm Wet T1500A T1500A Comp’s Comp’s Comp’s ●SCM435 ポンプ部品外径加工 Pump Parts ●S45C Sleeve Comp’s =0,1mm, Wet doc =0,25mm, doc スリーブ Wet Insert Insert

チ ッチプ:TNGG160402L-UM チ ッ プ:TNGG160402L-FY 250個/C 80個/C ッ プ:TNGG160402L-UM チ ッ200本/C プ:TNGG160402L-FY ポンプ部品外径加工 Parts スリーブ ●SCM435 ポンプ部品外径加工Pump Pump Parts ●S45C スリーブSleeve Sleeve Insert●SCM435 Insert●S45C 欠損 Insert Insert 切削条件:v 切削条件:v c=180m/min, f =0.25mm/rev c=300m/min, f =0.05mm/rev 切削条件:vc=180m/min, f =0.25mm/rev 切削条件:vc=300m/min, f =0.05mm/rev 250個/C 80個/C Cutting Condition Cutting Condition 250個/C 80個/C 200本/C 200本/C      a      a p=0.25mm Wet p=0.1mm Wet Cutting Condition Cutting Condition 欠損 欠損      a =0.25mm Wet      a =0.1mm Wet

1,000個/C

500個/C 欠損

Breakage 1,000個/C 1,000個/C 寿命 22 倍倍 寿命 2x tool life

0寿命2倍

2x tool life

2x tool life 500個/C T1500A Competitor‘s 500個/C 欠損従来品 従来品 従来品 T1500A T1500A Conventional 欠損 T1500A Conventional Breakage Conventional

Product Breakage Breakage

チッ ッ プ:DNGG150404R-UM チチ プ:DNGG150404R-UM Insert ップ:DNGG150404R-UM

Insert Insert 2倍 切削条件:vc=280m/min, f =0.07mm/rev 寿命 2x tool life 寿命 2life倍 Insert: 150404Wet RUM (T1500A) Cutting Condition DNGG 2x tool tool life 切削条件:v f =0.07mm/rev 2x      a f =0.07mm/rev 切削条件:v c=280m/min, p=0.25mm c=280m/min, = = 従来品 Cutting Condition Cutting Conditions: vc 280m/min, f 0,07mm/rev Cutting Condition T1500A      a =0.25mm Wet Conventional 従来品      a p p=0.25mm Wet Conventional ●S45C 機械部品外径 Parts Conventional =端面加工 doc・ 0,25mm, Machine Wet T1500A

チ ッチプ:DNGG150404R-UM 180個/C 130個/CMachine Parts ッ プ:DNGG150404R-UM 機械部品外径 ・端面加工 ●S45C 機械部品外径 ・ 端面加工 Insert●S45C 仕上げ面(むしれ) Machine Parts Insert 切削条件:v c=280m/min, f =0.07mm/rev 切削条件:vc=280m/min, f =0.07mm/rev 180個/C 130個/C Cutting Condition 180個/C 130個/C      a p=0.25mm Wet Cutting Condition 仕上げ面 (むしれ) 仕上げ面 (むしれ)      a =0.25mm Wet

50個/C 面粗度

Breakage

Finished surface (Surface blemish)

Surface Roughness

p

Breakage Breakage

50個/C 50個/C 面粗度 面粗度 寿命 1.6倍

100 チチッップ:TNGG160404R-UM プ:TNGG160404R-UM Insert Insert

寿命-1.25倍 50 1.25x tool life

Output (pcs) / Cutting edge

Output (pcs) / Cutting edge

Conventional

250個/C チ ッ プ:TNGG160404R-UM 200本/C 250個/C Insert 欠損 200本/C 250 - 寿命寿命 1.25 倍倍 1.25 欠損 f =0.25mm/rev Breakage 1.25x tooltool life life 1.25x 切削条件:vc=100m/min, Breakage 1,25x tool life Breakage 200 Cutting Condition      a p=1.0mm Wet 従来品 従来品 T1500A Conventional Conventional 150T1500A

T1500A

チチッップ:TPGT110304L-SD プ:TPGT110304L-SD

- 1.6倍 20寿命

Finished surface Finished surface (Surface blemish) (Surface blemish)

1.4x tool life

Conventional

80個/C チ ッ プ:TPGT110304L-SD 80個/C Insert 80 - 寿命 1.6 倍倍 寿命 1.6 50個/C 1.6x tooltool life life 1.6x 切削条件:vc=200m/min, f =0.15mm/rev 1,6x tool life 50個/C 面粗度 Cutting Condition 面粗度 - Surface Roughness      a p=0.2mm Wet 60 従来品 従来品 Surface Roughness T1500A Surface Roughness T1500A Conventional Conventional 40 -

Insert Insert

p

C45, Machine Component

寿命1.4倍 ●S45C 機械部品外径 ・端面加工 Machine Parts ●S45C 機械部品外径 ・ 端面加工 Machine Parts 従来品 T1500A 他社品

1.6x tool life Surface Roughness Surface Roughness

1.25x tool life

Output (pcs) / Cutting edge

p

寿命 1.25倍 Sleeve 34CrMo4, Pump Part Pump Parts ●S45C C45, ●SCM435 ポンプ部品外径加工 スリーブ Sleeve ●SCM435 ポンプ部品外径加工 Pump Parts ●S45C スリーブ Sleeve T1500A 従来品

チ ッ プ:DCGT070202L-FX

Comp’s

180個/C 130個/C

180個/C 130個/C 200 仕上げ面(むしれ) 寿命寿命 1.4 倍 倍(むしれ) 仕上げ面 1.4 Finished surface 1.4x1.4x tool life life tool 切削条件:vc=∼240m/min, f =0.03mm/rev (Surface Finished surface Finished surface blemish) 1,4x tool life blemish) 150 (Surface blemish) Cutting Condition (Surface      a p=0.05mm Wet 他社品 他社品 T1500A T1500A Comp’s Comp’s 100 Insert

チチッップ:DCGT070202L-FX プ:DCGT070202L-FX 50 Insert Insert

寿命1.4倍

寿命1.25倍 寿命1.6倍 寿命1.4倍 切削条件:v f =0.25mm/rev 切削条件:v f =0.15mm/rev 切削条件:v f0 =0.03mm/rev 切削条件:v f =0.25mm/rev 切削条件:v f =0.15mm/rev 切削条件:v f =0.03mm/rev c=100m/min, c=200m/min, c=∼240m/min, c=100m/min, c=200m/min, c=∼240m/min, 0 0 従来品 従来品 他社品 Cutting Condition Cutting Condition Cutting Condition Cutting Condition Cutting Condition Cutting Condition T1500A T1500A T1500A T1500A Competitor‘s 従来品 従来品      a =1.0mm Wet      a =0.2mm Wet      a =0.05mm Wet Conventional Conventional Comp’s 他社品      a      a      a p p=1.0mm Wet p p=0.2mm Wet p p=0.05mm Wet T1500A T1500A Competitor‘s Competitor‘s T1500A T1500A T1500A Conventional Conventional Comp’s Conventional Conventional Product Comp’s Productチ ッ プ:TPGT110304L-SD Product チ ッ プ:DCGT070202L-FX チ ッチプ:TNGG160404R-UM ッ プ:TNGG160404R-UM チ ッ プ:TPGT110304L-SD チ ッ プ:DCGT070202L-FX Insert Insert Insert Insert Insert: TNGG 160404 RUM (T1500A) Insert Insert: TPGT 110304 LSD (T1500A) Insert Insert: DCGT 070202 LFX (T1500A) 切削条件:v 切削条件:v 切削条件:v f =0.03mm/rev c=100m/min, f =0.25mm/rev c=200m/min, f =0.15mm/rev c=∼240m/min, =100m/min, f =0.25mm/rev =200m/min, f =0.15mm/rev f =0.03mm/rev 切削条件:v 切削条件:v 切削条件:v c c c=∼240m/min, Cutting Condition Cutting ConditionCutting=0.2mm Cutting Condition Conditions: vc =100m/min, f =0,25mm/rev Cutting Conditions:Wet vc=200m/min, f =0,15mm/rev Cutting Conditions: vc =240m/min, f =0,03mm/rev      a      a      a Wet Wet Cutting Condition Cutting Condition Cutting Condition p=1.0mm Wet p p=0.05mm      a =1.0mm Wet      a =0.2mm Wet      a =0.05mm

p

A10

doc =1.0mm, Wet

1.25x tool tool life life 1.25x

p

1.6x tool life 1.6x tool tool life life 1.6x

doc =0.2mm, Wet

p doc =0,05mm, Wet

1.4x tool life 1.4x tool tool life life 1.4x


●SCM415 アーバ外径加工

●SCM435 シャフト外径加工

Arbor

Application Examples (4)

Shaft

Steel

Steel

●SCM435 ギアシャフト外径加工 Gear Shaft 1,000個/C 800個/C 寸法公差

Machined Surface

Competitor’s Product Examples Application

T1500A

チ ッ プ:DNMG150408N-LU

チ ッ プ:DNMG150408N-SU c

3x tool life

Machined Surface

500 寿命1.25倍

T1500A

Competitor’s Product

Output (pcs) / Cutting edge

Dimensional Tolerance

Machined Machined Surface Surface

Output (pcs) / Cutting edge

Machined Surface

Machined Surface

寸法公差

1,000個/C 800個/C 寸法公差

60個/C

1.000 -

Tolerance

45個/C 寸法公差

1,6x tool life

Dimensional Tolerance

寿命1.25倍

500 -

1.25x tool life

寿命1.3倍

チ ッ プ:DNMG150408N-SU

0 従来品 T1500A T1500A Competitor‘s Conventional c=200m/min, f =0.25mm/rev T1500A切削条件:v Competitor‘s Competitor’s Product

Wet p=0.25mm St.34-2, Machine Component

●SCM435 シャフ ト外径加工 Shaft Shaft ●SCM435 ギアシャフト外径加工 Gearト外径加工 Shaft ●SCM435 シャフ ト外径加工 ●SCM435 ギアシャフ Gear Shaft ●SUS316 バルブ外径加工 Valve ●STKM (パイプ) 材 内径加工 STKM Pipe

1.25x tool life チ ッ プ:DNMG150408N-LU

Insert T1500A

c

Cutting Condition      a

p=0.15mm 34CrMo4, ShaftWet

250個/C 200個/C

Competitor’s Product

チ ッ プ:DNMG150404N-LU

Cutting Condition      a

●SCM415 アーバ外径加工 Arbor ●SCM415 ●S45C シャフアーバ外径加工 ト外径加工 Shaft Arbor 1.000 -

従来品 T1500A Conventional

Competitor’s Product

Output (pcs) / Cutting edge

切削条件:vc=200m/min, f =0.25mm/rev Cutting Condition      a Wet p=0.3mm 15CrMo5, Arbour

T1500A

1.25x tool life

T1500A

Insert Insert T1500A (Uncoated Cermet, M Class) 切削条件:v 切削条件:v =90∼140m/min, f =0.15mm/rev =200m/min, f =0.18mm/rev

Insert

Machined Surface

寿命1.25倍

Insert Selection

Machined Surface

Tolerance

1.3x tool life

チ ッ プ:DNMG150404N-LU

従来品 T1500A Conventional

0 Insert T1500A T1500A他社品 Competitor‘s Comp’s 切削条件:v 切削条件:vc=90∼140m/min, f =0.15mm/rev f =0.18mm/rev T1500Ac=200m/min, Competitor‘s Insert T1500A

Competitor’s Product

1,000個/C

800個/C 7070個/C 寸法公差 2x tool life 60 Tolerance 35個/C 50 仕上げ面(むしれ) Finished surface 40 (Surface blemish) 30 20 1.25 寿命2 10 - 寿命 倍 倍 1.25x tool life 2x tool life 0 従来品 T1500A Competitor‘s T1500A従来品 T1500A Conventional Conventional

Product

Cutting Condition Cutting Condition Cutting Condition Product Product Wet Wet      a      a      a p=0.15mm p=0.25mm プ:DNMG150408N-LU ップ:TNMG160408N-SU プ:DNMG150408N-SU ップ:TNMG160404N-SU プ:DNMG150404N-LU Productp=0.3mm Wet Product チチ ッップ:TNMG160404N-FL チチ ッ チチ ッ Insert Insert Insert Insert Insert Insert ●S45C シャフfト外径加工 Shaft ●SUS316 バルブ外径加工 Valve ●STKM(パイプ) 材 内径加工 STKM Pipe 切削条件:v 切削条件:v 切削条件:v =0.25mm/rev f(T1500A) =0.18mm/rev f =0.15mm/rev c=200m/min, c=200m/min, c=90∼140m/min, Insert: DNMG 150608 NLUf (T1500A) Insert: DNMG 150408 NSU Insert: TNMG 160404 NSUf (T1500A) =200m/min, =0.12mm/rev =140m/min, f =0.12mm/rev =150m/min, =0.07mm/rev 切削条件:v 切削条件:v 切削条件:v Cutting Condition c =0.3mm Wet Cutting Condition c =0.15mm Wet Cutting Condition c =0.25mm Wet Cutting Condition Cutting Condition Cutting Condition      a      a      a p p p 250個/C 200個/C 60個/C 70個/C vc =200m/min, vc =200m/min, v  Cutting Conditions: Cutting Conditions: Cutting Conditions: f =0,25mm/rev f =0,18mm/rev 150m/min, f =0,07mm/rev c =Wet      a Wet      a =0.15mm Wet      a =0.1mm p=0.35mm p p 45個/C 寸法公差

doc =0,3mm, Wet

●S45C シャフト外径加工 G級チップ G Class Insert

Dimensional Tolerance

Shaft

寸法公差 doc =0,15mm, Wet Dimensional Tolerance

●SUS316 バルブ外径加工

35個/C Wet doc =0,1mm,

●STKM(パイプ)材 内径加工 STKM Pipe 仕上げ面(むしれ)

Valve

Finished surface (Surface blemish)

T2000Z (Coated Cermet)

250個/C 200個/C

60個/C

寿命1.25倍 寸法公差 1.25x tool life

寿命1.3倍

70個/C

寿命2倍

45個/C

寸法公差 Tolerance ●S45C トランスミッション部品端面加工 Transmission ●SAPH400 プレス材端面加工 Press Dimensional Material Parts ●SPH440 ドラムブレーキ部品 Drum Break35個/C parts 従来品 他社品 Dimensional Tolerance 従来品

T1500A

Comp’s

チ ッ プ:TNMG160408N-SU

切削条件:vc=200m/min, f =0.12mm/rev 15個/C500 Cutting Condition 寿命1.25 倍 摩耗      a p=0.35mm Wet 1.25x tool life

切削条件:vc=140m/min, f =0.12mm/rev Cutting Condition      a =0.15mm Wet xptool life

No. of Workpieces

Output (pcs) / Cutting edge

Insert

Wear

G級チップ

従来品 T1500A Conventional

G Class Insert

チ ッ プ:TNMG160404N-FL

寿命2倍

2

切削条件:vc=150m/min, f =0.07mm/rev p=0.1mm Wet

寿命 1.3Cutting 倍> Rz3.0Condition Roughness      a

500

Finished surface (Surface blemish)

500個/C

寿命2 倍 欠損

Surface

1.3x tool life

寿命1.6倍

チ ッ プ:TNMG160408N-SU

250

1,000個/C

250本/C Insert 面粗さ>Rz3.0

T1500A 他社品 Comp’s

2x tool life

仕上げ面(むしれ)

Conventional

チ ッ プ:TNMG160404N-SU

400個/C

Insert

500 -

T1500A

C45, Gear (Interrupted Cutting)

30個/C チ ッ プ:TNMG160404N-FL

No. of Workpieces

Conventional

2x tool life

Output (pcs) / Cutting edge

T1500A

C45, Flange

1.3x tool life

500 -

2x tool life

Breakage

T1500A 2x tool life tool life従来品 2x

Conventional

寿命2倍

チ ッ プ:TNMG160404N-SU

●SAPH400 プレス材端面加工 Press Material Insert ●S45C トランスミッション部品端面加工 Transmission Parts ●SPH440 ドラムブレーキ部品 Drum Break parts Insert 他社品 従来品 250 T1500A 他社品 T1500A Conventional 250 250 - f =0.07mm/rev Comp’s 切削条件:v =140m/min, f =0.12mm/rev 切削条件:v =150m/min,

Insert

2x tool life

T1500A Comp’s 切削条件:vc=200m/min, f =0.12mm/rev 30個/C Cutting Condition p=0.35mm Wet チ     a ッ プ:TNGG160402L-UM Insert

c

1.6x tool life

c

400個/C

Cutting Condition p=0.15mm Wet チ     a ッ プ:TNGG160402L-FY

15個/C 摩耗

Insert

2x tool life

1,000個/C

Cutting Condition p=0.1mm Wet チ     a ッ プ:DNGG150404R-UM 500個/C

250本/C 面粗さ>Rz3.0 Surface Roughness > Rz3.0

Insert

欠損 0 切削条件:v =300m/min, f =0.05mm/rev 切削条件:vc=280m/min, Breakage f =0.07mm/rev c Competitor’s 0 T2000Z 0 Cutting Condition Cutting Condition 0      a =0.1mm      a p=0.25mm寿命Wet Competitor‘s T2000Z pCompetitor‘s Product Wet 寿命2倍 寿命1.6倍 2T2000Z 倍 Competitor’s T2000Z Product Product Product 他社品 他社品 従来品 ●SAPH400 プレス材端面加工 Press Material ●S45C トランスミッション部品端面加工 Transmission Parts ●SPH440 ドラムブレーキ部品 BreakParts parts T1500A T1500A ●SCM435 ポンプ部品外径加工 Pump Parts Comp’s ●S45C スリーブ Sleeve T1500A Comp’s ●S45C 機械部品外径 ・Conventional 端面加工Drum Machine

切削条件:vc=180m/min, f =0.25mm/rev G Class Insert Cutting Condition G級チップ      a p=0.25mm Wet

Wear

2x tool life

1.6x tool life

Insert: DNMG NSU (T2000Z) チ ッ150608 プ:TNGG160402L-UM チ ッ プ:TNGG160402L-FY 30個/C Insert Insert Cutting Conditions: vc =200m/min,250個/C f=0,28mm/rev, 200本/Cdoc =1,5mm, Wet

Insert: TNGG 160404 (T2000Z) チ ッRUM プ:DNGG150404R-UM 1,000個/C 400個/C Insert 80個/C 180個/C 130個/C Cutting Conditions: vc =300m/min, f=0,15mm/rev, doc =2,0mm, Wet 250本/C

切削条件:vc=180m/min, f =0.25mm/rev 欠損 Cutting Condition Breakage 15個/C      a p=0.25mm Wet

切削条件:vc=300m/min, f =0.05mm/rev Cutting Condition      a p=0.1mm Wet

●SCM435 ポンプ部品外径加工 Pump Parts

●S45C スリーブ

摩耗 Wear

250個/C 寿命 2倍

寿命1.25倍 Ck45, Shaft (Interrupted Cutting) 2x tool life 1.25x tool life

200本/C 欠損

2x tool life

切削条件:vc=280m/min, f 面粗さ>Rz3.0

=0.07mm/rev      a p=0.25mm Wet

●S45C 機械部品外径・端面加工 T3000Z (Coated Cermet) Sleeve

寿命1.6倍

80個/C

欠損

Breakage

Machine Parts

寿命2倍 寿命1.4 倍life 2x tool

仕上げ面(むしれ)

1.6x tool life

50個/C 1.6x tool life 面粗度

他社品 T1500A従来品 Comp’s T1500A Conventional

Finished surface 500個/C (Surface blemish)

180個/C 130個/C

倍 20Cr4,寿命1.6 Cone Clutch

Breakage

仕上げ面(むしれ)

Cutting 50個/C Surface Condition 面粗度 > Rz3.0 Roughness Surface Roughness

Finished surface (Surface blemish)

他社品 Surface Roughness T1500A 従来品 Comp’s T1500A Conventional

1.4x tool life

従来品 T1500A他社品 Conventional T1500A Comp’s

切削条件:v c=100m/min, f =0.25mm/rev ●SCM435 ポンプ部品外径加工 Pump Parts Cutting Condition      a p=1.0mm Wet

1.6x tool life

Conventional

100

Conventional

Insert

Breakage

f =0.15mm/rev 切削条件:vスリーブ c=200m/min,Sleeve ●S45C Condition      a 100 - Cutting p=0.2mm Wet

250個/C 200本/C 欠損

Breakage

0

Insert

50個/C 面粗度

Competitor‘s T3000ZCompetitor’s T3000Z

Surface Roughness

Product Product

0

Insert: CNMG 120408 NSX (T3000Z) 寿命1.25倍 1.25x tool life Cutting Conditions: vc =220m/min, f=0,25mm/rev, doc =1,8mm, Wet 従来品 T1500A Conventional

1.4x tool life

Comp’s

-

500 f =0.03mm/rev 切削条件:v c=∼240m/min, ●S45C 機械部品外径 ・端面加工 Machine Parts Cutting Condition      a p=0.05mm Wet 500

80個/C

0

Output (pcs) / Cutting edge

Insert

No. of Workpieces

1.25x tool life

No. of Workpieces

Output (pcs) / Cutting edge

プ:TNGG160402L-UM プ:TNGG160402L-FY 寿命1.6倍 プ:DNGG150404R-UM - ッップ:TPGT110304L-SD 1.000 チチ ッップ:TNGG160404R-UM チチ チチ ッップ:DCGT070202L-FX 寿命1.25倍300 寿命1.4倍 Insert Insert Insert 300 Insert Insert Insert 1,000 2x tool life 従来品 従来品 切削条件:v =180m/min, f =0.25mm/rev 切削条件:v =300m/min, f =0.05mm/rev 切削条件:v =280m/min, ff =0.07mm/rev 2,3x tool life c c c 2 x tool life T1500A T1500A T1500A 他社品 切削条件:v =100m/min, f =0.25mm/rev 切削条件:v =200m/min, f =0.15mm/rev 切削条件:v =∼240m/min, =0.03mm/rev Cutting Condition c =0.25mm Wet Cutting Condition c =0.1mm Wet Cutting Condition c =0.25mm Wet - チ Cutting Condition Cutting Condition Cutting Condition      a      a      a 2.3x tool life 200 p ッ プ:TNGG160404R-UM p p      a =1.0mm Wet      a =0.2mm Wet      a =0.05mm Wet ッ プ:TPGT110304L-SD チ ッ プ:DCGT070202L-FX pチ p p 200

180個/C 130個/C

仕上げ面(むしれ)

0

Finished surface (Surface blemish)

T3000Z Competitor‘s Product

T3000Z Competitor’s

Insert: WNMG 080408 NLU(T3000Z) Product 寿命1.6倍 寿命1.4倍 1.6x tool life 1.4x tool life Cutting Conditions: vc =200m/min, f=0,20mm/rev, doc =1,0mm, Wet 従来品 T1500A Conventional T1500A 他社品 Comp’s

チ ッ プ:TNGG160404R-UM

チ ッ プ:TPGT110304L-SD

チ ッ プ:DCGT070202L-FX

切削条件:vc=100m/min, f =0.25mm/rev Cutting Condition      a p=1.0mm Wet

切削条件:vc=200m/min, f =0.15mm/rev Cutting Condition      a p=0.2mm Wet

切削条件:vc=∼240m/min, f =0.03mm/rev Cutting Condition      a p=0.05mm Wet

2x tool life

1.000 1,000 0

2x tool life Chipping

Competitor‘s T3000Z 0 Product Competitor’s T3000Z

Insert: DNMG 150608 NLU (T3000Z) Cutting Conditions: vc =200m/min, f=0,3mm/rev, doc =0,3 ~ 0,5mm, Wet

Product

500 -

500

400 -

400

300 -

300

300 -

200

100 -

100

No. of Workpieces

No. of Workpieces

2.000 2,000

Insert C45, Machine Component

Output (pcs) / Cutting edge

Insert Clutch Gear (Interrupted Cutting)

Output (pcs) / Cutting edge

Insert 20Cr4,

0

2,5x tool life 2.5x tool life Breakage

0

T3000Z T3000Z Competitor‘s Product

Competitor’s Product

Insert: CPMT 090304 NSU (T3000Z) Cutting Conditions: vc =100m/min, f=0,20mm/rev, doc =1,0mm, Wet

A11


Stainless Steel

Stainless Steel

Turning Insert Selection Guide

Insert Selection

Chipbreakers Negative Type

NMU

Positive Type

6,0 –

4,0 –

NEX NGU

4,0 –

NEX NGU NEG

NEG

( )

2,0 – NSU (NEF)

Depth of Cut (mm)

Depth of Cut (mm)

NMU

Feed Rate(mm/rev)

3,0 –

NMU

2,0 – NSU

NSU NLU

1,0 –

NSU

0 l l l 0 0,2 0,4 0,6

NMU

NLU

0 l l 0 0,2 0,4

NEF

Feed Rate(mm/rev)

Grades (m/min)

Cutting Speed (vc)

200

High Speed / High Efficiency Cutting

AC610M 150 Wide Cutting Range

AC630M

100

Heavy Interrupted Cutting

AC830P

AC520U AC530U

50 Finishing

Roughing

Continuous Cutting

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Work Material General / Free-Cutting Stainless steels

Stainless Steel with Low Machinability

Hard-to-cut Stainless Steel

Cutting Process

Chipbreaker

Grade

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Finishing

NSU (NEF)

AC630M

0,5-1,5-2,0

0,05-0,15-0,25

170-225-300

Medium

NEX (NEG)

AC630M

1,0-2,5-4,0

0,1-0,25-0,4

140-180-235

Rough

NMU

AC530U

1,5-3,5-6,0

0,2-0,35-0,6

120-150-180

Finishing

NSU (NEF)

AC630M

0,5-1,5-2,0

0,05-0,15-0,25

120-175-230

Medium

NEX (NEG)

AC630M

1,0-2,5-4,0

0,1-0,25-0,4

100-140-180

Rough

NMU

AC520U

1,5-3,5-6,0

0,2-0,35-0,6

80-120-160

Finishing

NSU (NEF)

AC630M

0,5-1,5-2,0

0,05-0,15-0,25

90-115-140

Medium

NEX (NEG)

AC630M

1,0-2,5-4,0

0,1-0,25-0,4

70-90-110

Rough

NMU

AC520U

1,5-3,5-6,0

0,2-0,35-0,6

50-75-100

(Red text indicates 1st recommendation.)

A12

(Min. - Optimum - Max.)


Stainless Steel

Recommended Grades and Chipbreakers

AC610M: High hardness carbide substrate coupled with Super FF Coat. For high efficiency machining with superior wear resistance.

AC520U: T  ough carbide grade that utilises the high wear resistant Super ZX Coat for excellent stability AC530U: T  ough grade with long tool life and high efficiency for precision machining of stainless steel and small components. For details, refer to "Small Tools".

AC630M: High toughness carbide substrate coupled with Super FF Coat. A general purpose grade with sharp cutting edges for superior stability.

AC630M Cutting Performance l The First Choice for Stainless Steel Machining

AC610M Cutting Performance l For High Speed, High Efficiency Machining 5 CrNiMo 1810, High Speed Cutting Frank Wear Width (mm)

Frank Wear Width (mm)

5 CrNiMo 1810, Medium Speed Cutting Comp. A (M30) Comp. B (M30)

AC630M

AC630M

Insert Selection

AC610M / AC630M / AC520U / AC530U

Grades

Cutting Time (min)

Stainless Steel

Comp. A (M30)

Insert:CNMG 120408 NGU(AC630M) Cutting Conditions:vc=150m/min, f =0,25mm/rev, doc=1,5mm, Wet

Comp. C (M10)

Comp. D (M10)

AC610M

Cutting Time (min)

AC610M

Comp. C (M10)

Insert:CNMG 120408 NGU(AC610M) utting Conditions:vc=200m/min, f =0,25mm/rev, doc=1,5mm, Wet

Application Examples

AC610M 2x tool life

100

2x tool life

X510Cr13, Sleeve AC610M features superior wear resistance compared to competitor's with 2x tool life. 20

50 -

50 0

AC610M Comp. M10

10

0

0

100 -

Output (pcs) / Cutting edge

Cutting Cutting TimeTome (min)(min)

100 -

No. of Workpieces

X5CrNi1810, Arbour AC610M has good wear resistance with 2x tool life of competitor's.

2x tool life

2x tool life

50 -

0

AC610M Comp. M10

AC610M Comp. M10

Insert:DNMG 150408 NEX(AC610M) AC610M Comp. M10 Insert:DNMG 150408 NGU(AC610M) Cutting Conditions:vc=210m/min, f =0,3mm/rev, doc=2,0mm, Wet Cutting Conditions:vc=215m/min, f =0,35mm/rev, doc=0,85mm, Wet

AC630M

1-

1

0

AC630M Comp. M10

0

AC630M Comp. M10 Insert:DNMG 150408 NEX(AC630M) Cutting Conditions:vc=130m/min, f =0,4mm/rev, doc=0,5mm, Wet

No. of Workpieces

1.5x tool life

2-

2

X2CrNiMo17132, Automotive Component AC630M enables stable cutting even in light interrupted cutting with 2x the tool life of competitor's grade. 20 2x tool life 20 Output (pcs) / Cutting edge

No. of Workpieces

Output (pcs) / Cutting edge

X5CrNi1810, Machine Component AC630M enables stable cutting without breakages with 1,5x the tool life of competitor's grade. 33 1,5x tool life

2x tool life

10 -

10  0

0

AC630M Comp. M30

AC630M Comp. M30 Insert:DNMG 150408 NGU(AC630M) Cutting Conditions:vc=150m/min, f =0,15mm/rev, doc=1,6mm, Wet

AC520U

AC530U X12CrS13, Pulley Shaft

88-

2,7x2.7 toolx life tool life

3.000 3,000

Output (pcs) / Cutting edge No. of Workpieces

Output / Cutting edge No.(pcs) of Workpieces

X5CrNi1810, Machine Component

2,500

2.000 -

4

4-

0

0

1,8x tool life

2,000

1.8x tool life

1,500 1.000

AC530U

Comp. M30

AC520U Comp. M30 Insert:CNMG 120408 NEX(AC520U) Cutting Conditions:vc=150m/min, f =0,2mm/rev, doc=2,0mm, Wet

1,000 0

500 AC530U Conventional Tool 0

AC530U Conventional Tool Insert:BTR3515(AC530U) Cutting Conditions:vc=60 ~ 90m/min, f =0,04mm/rev, doc=1,5 ~ 2,5mm, Wet

A13


Cast Iron

Cast Iron

Turning Insert Selection Guide

Negative Type

Positive Type

2,0 NUZ 0

(Sharper Edge and Low Cutting Force)

0,2

0,4

0,6

NGZ (NUX) NUZ

Sharp Edge

4,0

2,0

0

Strong Edge

Feed Rate(mm/rev)

No breaker

NMU

0,2

Large

Roughing

NMU

Depth of Cut

NUZ

6,0

No breaker

Depth of Cut

Depth of Cut

NGZ 4,0

Depth of Cut

NGZ

Finishing Medium Cutting

6,0

Large

(mm)

No breaker

Roughing

(mm)

Finishing Medium Cutting

Insert Selection

Chipbreakers

0,4

0,6

No breaker NMU

Sharp Edge

Strong Edge

Feed Rate(mm/rev)

Grades l GGG (Ductile Cast Iron)

High Speed / Continuous Cutting

Cutting Speed (vc)

Cutting Speed (vc)

l GG (Grey Cast Iron)

High Speed / Continuous Cutting

Continuous Cutting

Continuous Cutting

Mill-Scaled Work / Interrupted Cutting

Mill-Scaled Work / Interrupted Cutting

Finishing

Roughing

Continuous Cutting

General Cutting

Finishing

Interrupted Cutting

Continuous Cutting

Roughing

General Cutting

Recommended Cutting Conditions Application

Cutting Process

Chipbreakers

Grades

High Speed Cutting

Continuous

Continuous

Finishing

Light Interrupted Medium

Roughing

(Min. - Optimum - Max.)

GG (Grey Cast Iron)

GGG (Ductile Cast Iron)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Feed Rate (mm/rev)

Cutting Speed (m/min)

BN7000

0,1-0,20-0,5

500-1.500-2.000

0,1-0,20-0,4

250-350-500

NUZ

AC405K

0,1-0,25-0,4

230-400-570

0,1-0,25-0,4

170-350-500

General

NUZ

AC415K

0,1-0,25-0,4

200-350-500

0,1-0,25-0,4

150-300-450

Interrupted

NGZ

AC415K

0,1-0,30-0,5

150-275-400

0,1-0,30-0,5

150-250-350

Continuous

NGZ

AC405K

0,1-0,30-0,5

170-315-460

0,1-0,30-0,5

170-285-400

General

NGZ

AC415K

0,1-0,30-0,5

150-275-400

0,1-0,30-0,5

150-250-350

Interrupted

NGZ

AC420K

0,1-0,30-0,5

100-200-300

0,1-0,30-0,5

80-150-220

Continuous

NGZ

AC415K

0,1-0,30-0,5

150-275-400

0,1-0,30-0,5

150-250-350

General

NGZ

AC420K

0,1-0,30-0,5

100-200-300

0,1-0,30-0,5

80-150-220

Interrupted

AC420K

0,2-0,35-0,6

100-175-250

0,2-0,35-0,6

80-130-180

(Red text indicates 1st recommendation.)

A14

Interrupted Cutting


Cast Iron

Recommended Grades and Chipbreakers AC405K / AC415K / AC420K

Insert Selection

Grades

Cast Iron

AC405K: Suitable for high-speed continuous cutting. Excellent resistance to wear and plastic deformation. AC415K: First recommended grade for cast iron turning. Provides stability and long tool life in a wide range of processes. AC420K: Superior fracture resistance provides excellent stability in interrupted unstable cutting and when cutting mill-scaled work.

l Improvements to super FF-TiCN coating grain and hardness provide significantly improved wear resistance.

Newly developed stress control technology enhances micro-grained α Alumina (FF-Al2O3) coating for superior reliability.

l Coating Structure Micro-grained α Alumina (FF-Al2O3) Improved adhesion and peel-off resistance.

Coating stress control technology reduces abnormal damage caused by chipping.

Chipping

Super FF-TiCN Ultra-fine grained, ultra-hard TiCN coating increases wear resistance 1,5 times.

AC400K Series Coating

AC405K / AC415K Wear Resistance

Conventional Coating

AC415K Chipping Resistance

Cutting Speed

Competitor‘s Product A (K05) Competitor‘s Product B (K10)

No. of Impacts until Chipping Occurs

Chipping resistance improved 1,5 times

AC415K

Flank Wear Width (Vb) = Cutting Time until 0,3mm(min) Work Material: GGG-40,3 (Round Bar) Insert: CNMG120408 Cutting Conditions: vc=200 ~ 400m/min f =0,30mm/rev doc =1,5mm Wet

Conventional Tool

Competitor‘s Product C (K10)

Work Material: GGG-40,3 Insert: CNMG120408 Cutting Conditions: vc=300m/min f =0,25mm/rev doc =1,5mm Wet

AC420K Fracture Resistance GGG-40,3 Grooved (Heavy Interrupted Acceleration Test)

Edge Wear Comparison (After 150s)

AC420K Competitor‘s Product D (K15) Great improvements in fracture resistance

Competitor‘s Product E (K20) Tool Life sec.

AC420K

Competitor‘s Product D (K15)

Competitor‘s Product E (K20)

Work Material: GGG-40,3 Toolholder: PCLNR2525-43, Insert: CNMG120408 Cutting Conditions: vc=350m/min f =0,25mm/rev doc =1,5mm Wet

A15


Cast Iron

Application Examples (1)

Application Examples

AC405K GGG65, Ring

AC405K achieves 1,5 times longer tool life through improved wear resistance.

Thanks to reduced chipping and improved wear resistance, AC405K eliminates problems with unstable tool life and achives 2,5 times longer stable tool life.

40 0

1.5x tool life

1,5x tool 80life

40

AC405K Competitor's

0 Product K05

150 No. of Workpieces

80 -

120

Output (pcs) / Cutting edge

120 -

No. of Workpieces

GG20, Compressor Component (Pulley)

Output (pcs) / Cutting edge

150 90 60 30 0

120

2,5x tool life

120 -

90 60 30

AC405K Competitor's Product K05 0

AC405K Competitor’s Insert: WNMG080408 NUZ (AC405K) Cutting Conditions: vc=340m/min, f =0,3mm/rev, doc =0,2mm, Wet

GGG45, Sleeve

Thanks to reduced chipping and improved wear resistance, AC405K achieves 1,8 times longer tool life.

Excellent wear resistance achieves 1,5 times longer tool life in continuous hole finishing applications. The number of tool compensations required has also been halved.

120

1.8x tool life

1,8x tool life

90 60 30 0

150

90 60

AC405K Competitor's30

350 300 250 200 150 100 50 0

Product K10

0

Insert: DNMG150408 NUZ (AC405K) Cutting Conditions: vc=200m/min, f =0,45mm/rev, doc=0,25 ~ 0.40mm, Wet

Insert: CNMG120408 NUZ (AC405K) Competitor’s AC405K Cutting Conditions: v =300m/min, f =0,20mm/rev, d

350 300 1,5x tool life 250 200 150 100 AC405K Competitor's Product K0550 0 No. of Workpieces

150 -

No. of Workpieces

Output (pcs) / Cutting edge

GGG70, Input Shaft

120 -

AC405K

Product K05

Insert: CNMG120412 NGZ (AC405K) Cutting Conditions: vc=500m/min, f =0,25mm/rev, doc = ~ 2,0mm, Dry

Output (pcs) / Cutting edge

Insert Selection

Cast Iron

oc=0,5mm,

c

Product K10

Wet

AC405

AC415K AC415K achieves 1,4 times longer tool life through improved wear resistance.

Thanks to reduced chipping and improved wear resistance, AC415K eliminates problems with unstable tool life and achieves 1,6 times longer tool life.

40 20 0

60 40 20

AC415K Competitor's Product0 K10

Insert: WNMA080412 (AC415K) Cutting Conditions: vc=450m/min, f =0,25mm/rev, doc = ~1,5mm, Dry

A16

1.4x tool life

2x tool life

AC415K Competitor’s

40 30 -

2,5x tool life

20 10 0

40 30 20 10

AC415K Competitor's Product K10

Insert: CNMG120408 NGZ (AC415K) Cutting Conditions: vc=240m/min, f =0,3mm/rev, doc =2,0 ~ 3,0mm, Wet

Product K10

No. of Workpieces

60 -

80 Output (pcs) / Cutting edge

80 -

No. of Workpieces

GGG45, Differential Case

Output (pcs) / Cutting edge

GG20, Brake Disc

0

AC415


Cast Iron

Application Examples (2)

Cast Iron Insert Selection

Application Examples

AC415K

No. of Workpieces

Output (pcs) / Cutting edge

120 120 90 60 30 0

2x tool life

90life 2x tool 60 30

AC415K Competitors Product0K10

No. of Workpieces

GG25, Pressure Plate Reduces occurrence of sudden breakages and achieves 1,8 times longer stable tool life in heavy interrupted cutting.

Output (pcs) / Cutting edge

GGG50, Hub AC415K delivers 2 times longer tool life in light interrupted cutting of mill-scaled work thanks to improved chipping and wear resistance.

20 -

10 15 -

AC415K Competitor’s

15

1,8x tool life

15 -

0

20

10 5

AC415K Competitor‘s Product K10

0

Product (AC415K) K10 Insert: WNMA080412

Insert: CNMA120408 (AC415K) Cutting Conditions: vc=230m/min, f =0,2 ~ 0,3mm/rev, doc=1,5 ~ 2,0mm, Wet

AC415

Cutting Conditions: vc=230m/min, f =0,30mm/rev, doc=1,5 ~ 2,5mm, Dry

AC420K

200 100 0

300 2x tool life

2x tool life

200 100

AC420K Competitors

30 20 10 0

Product K15

0

Insert: WNMA080408 (AC420K) Cutting Conditions: vc=100 ~ 250m/min, f =0,15 ~ 0,30mm/rev, doc=1,0mm, Wet

30 2,3x tool life

20 10

Stable tool life

300 -

No. of Workpieces

AC420K delivers 2 times longer stable tool life in unstable machining of mill-scaled work.

Output (pcs) / Cutting edge

AC420K delivers 2 times longer tool life when cutting hardened steel and mill-scaled work.

No. of Workpieces

GGG45, Drive Sprocket

Output (pcs) / Cutting edge

GGG70, Cam Shaft

AC420K Competitors

Product K15

0

AC420K Co

Insert: WNMA080412 (AC420K) Cutting Conditions: vc=200m/min, f =0,32mm/rev, doc=3,0mm, Wet

AC420K Competitor’s

Pro

Product K15

Reduces occurrence of sudden breakages and achieves 1,7 times longer stable tool life in heavy interrupted cutting.

100 0

No. of Workpieces

-

200 1,3x tool life

1.3x tool life 100

AC420K Competitors

Product K15

Insert: DNMG150412N-GZ (AC420K) Cutting Conditions: vc=100 ~ 270m/min, f =0,15 ~ 0,40mm/rev, doc=1,5mm, Wet

0

40 -

No. of Workpieces

AC420K delivers 1,3 times longer stable tool life in heavy interrupted cutting.

Output (pcs) / Cutting edge

GGG35, Differential Case

Output (pcs) / Cutting edge

GGG50, Shaft

200 -

40

30 -

30 1,7x tool life

20 -

20

10 0

10

AC420K Competitors

Product K15 0

Insert: CNMA120408 (AC420K) Cutting Conditions: vc=250m/min, f =0,30mm/rev, doc=2,0 ~ 3,0mm, Wet

AC415K

AC420K Competitor’s Product K15

2

A17


Exotic Metal

Exotic Metal

Turning Insert Selection Guide

Insert Selection

Chipbreakers Negative Type

NMU 6,0 –

Depth of Cut (mm)

NEG 4,0 –

2,0 –

NEG

NUP

NMU

NEX (NUP)

NEF (NSU)

NSU

0 l l l l 0 0,1 0,3 0,3 0,4

NEF

Feed Rate (mm/rev)

Grades

Cutting Speed (vc)

CBN Grades for High Speed Finishing

BN7000 (BN700)

Coated Grade for Finishing to Rough Cutting

Carbide Grade

AC510U / EH510

Coated Grade for Medium to Rough Cutting

AC520U Carbide Grade

EH520 Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Work Material

Heat-Resistant Alloy

Titanium Alloy

Cutting Process

Chipbreakers

Grades

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

Finishing

NEF(NSU)

AC510U

0,2-0,5-1,5

0,1-0,12-0,2

50-60-90

Light

NEX

AC510U

0,5-1,0-3,0

0,1-0,20-0,3

40-50-80

Medium

NEG

AC510U

0,5-2,0-4,0

0,15-0,25-0,3

40-50-80

Rough

NMU

AC520U

1,0-2,0-4,0

0,2-0,25-0,35

30-45-60

Finishing

NEF(NSU)

EH510 (AC510U)

0,2-0,5-1,5

0,1-0,15-0,2

50-65-80

Light

NEX

AC510U

0,5-1,0-2,5

0,1-0,20-0,25

40-55-70

Medium

NEG

EH510 (AC510U)

0,5-2,0-3,5

0,15-0,25-0,3

40-55-70

Rough

NMU

AC520U

1,0-2,0-3,5

0,2-0,25-0,3

30-40-50

(Red text indicates 1st recommendation.)

A18

(Min. - Optimum - Max.)


Exotic Metal

Recommended Grades and Chipbreakers

Exotic Metal

l PVD (Super ZX Coat) grade with excellent wear and thermal resistance.

l Carbides with excellent thermal, wear, and fracture resistance for use with exotic alloys. Lineup also includes new chipbreaker design.

AC510U: E  xcellent sharpness and reliability. A general purpose grade suitable for a wide range of applications from roughing to finishing. AC520U: E  xcellent fracture resistance. A tough grade that is perfect for heavy interrupted cutting and mill-scaled work.

EH510: General purpose grade for titanium machining that features excellent wear and thermal resiAstance. For applications from roughing to finishing. EH520: Tough grade for titanium machining with excellent fracture and thermal resistance. Perfect for interrupted cutting and mill-scaled work.

AC520U Cutting Performance l Turning of Thermal Resistant (Fe-based) Alloys

Comp. A

AC510U

Comp. A

AC510U

Cutting Time (min)

Comp. B

Flank Wear Width (mm)

Flank Wear Width (mm)

AC510U Cutting Performance l Turning of Thermal Resistant (Ni-based) Alloys

Insert Selection

AC510U / AC520U / EH510 / EH520

Grades

Stable turning with no notch wear!

AC520U

Work Material: Inconel 718 (45HRC) Insert: CNMG 120408 NEX (AC510U) Cutting Conditions: vc=80m/min f =0,12mm/rev doc =0,8mm Wet

Comp.B

AC520U

Cutting Time (min)

Work Material: Heat resistant ferrous alloy Insert: CNMG 120408 NMU (AC520U) Cutting Conditions: vc=40m/min f =0,2mm/rev doc =2,0mm Wet

Application Examples Titanium Ti-6Al-4V

1,4x tool life 1.4x tool life

10

5-

0

EH510U Competitor Stable, long tool life with no breakages. 0 Competitor AC510U (NEG) Small chips. EG Type Chipbreaker

Inconel 718 Pin No. of Workpieces

30

Achieving 1.3x higher efficiency and stable tool life with cutting speeds of 40m/min as compared to 30m/min for conventional grades.

15

0

Output (pcs) / Cutting edge

Insert: CNMG 120408 NEG (AC510U) Cutting Conditions: vc=45m/min f=0,23mm/rev doc =2mm Wet

0

2x tool life

1-

5

Tool life doubled with reduced crater wear. Now with drastically improved chip control.

2x tool life

2-

10

0

Comp. Chipbreaker EH510 Competitor EH510 for Exotic Alloys EG Type Chipbreaker (NEG)

Insert: CNMG 120412 NEG (EH510) Cutting Conditions: vc=65m/min f=0,2mm/rev doc =2,5mm Wet

30 2x tool life

3-

15

Cutting Time (min)

10 -

Cutting Time (min)

No. of Workpieces

Inconel 718 Shaft Component

Output (pcs) / Cutting edge

AC510U/EH510

2x tool life

Inconel 718 Shaft Component

15 -

AC510U EF Type Chipbreaker

EH510U

0

Competitor AC510U Competitor EH510U

(NEF)

EX Type Chipbreaker

(NEX)

Drastically improved chip control. Eliminate final polishing process without damaging work.

Insert: CNMG 120408 NEX (AC510U) Cutting Conditions: vc=40m/min f =0,25mm/rev doc =2,0mm Wet

Insert: CNMG 120408 NEF (AC510U) Cutting Conditions: vc=45m/min f=0,1mm/rev doc =0,25mm Wet

Conventional Chipbreaker

0

Stable, long tool life with no breakage.

2x tool life Breakage

5-

AC520U 0 Competitor EH520U MU Type Chipbreaker

(NMU)

Insert: CNMG 120412 NMU (AC520U) Cutting Conditions: vc=35m/min f =0,2mm/rev doc=2,5mm Wet

2x tool life Breakage

Competitor

Stellite Machine Component

2

1

Output (pcs) / Cutting edge

5

10 -

No. of Workpieces

No. of Workpieces

Inconel 718 Machine Component 10

Output (pcs) / Cutting edge

AC520U 22x tool life

2x tool life

1-

Achieving 1,5x higher efficiency with cutting speeds of 0 0 Competitor Competitor AC520UEH520U 30m/min as compared to 20m/min for conventional grades. EX Type Chipbreaker (NEX)

Insert: CNMG 120408 NEX (AC520U) Cutting Conditions: vc=30m/min f =0,1mm/rev doc=1,0mm Wet

A19

Conven Chipbr


Hardened Steel

Hardened Steel

Turning Insert Selection Guide

Insert Selection

Chipbreakers NSV Type Chipbreaker: For chip control during carburized layer removal NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel 7,0 – 6,0 –

NSV

Depth of Cut (mm)

5,0 –

NSV

4,0 –

NLV

3,0 – 2,0 –

NLV

NFV

NFV

1,0 – 0 l l l 0 0,1 0,3 0,3 Feed Rate (mm/rev)

Grades l Uncoated SUMIBORON

Cutting Speed (vc)

Cutting Speed (vc)

l Coated SUMIBORON

General Purpose Cutting

Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

General Purpose Cutting

Finishing

Continuous Cutting

Recommended Cutting Conditions Cutting Process

Continuous Cutting

General Turning

Interrupted Cutting

General Cutting

Interrupted Cutting

(Min. - Optimum - Max.)

Grade

Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

BNC100

0,03-0,20-0,30

0,03-0,10-0,20

120-200-300

BN1000

0,03-0,15-0,20

0,03-0,10-0,15

100-150-300

BNX10

0,03-0,10-0,20

0,03-0,10-0,15

120-180-300

BNC160

0,03-0,20-0,35

0,03-0,10-0,25

120-180-220

BNX20

0,03-0,20-0,35

0,03-0,15-0,30

70-130-170

BNC200

0,05-0,30-0,50

0,03-0,10-0,30

50-130-220

BN2000

0,03-0,20-0,30

0,03-0,10-0,20

50-100-200

BNC300

0,03-0,20-0,30

0,03-0,10-0,20

50-100-150

BN350

0,03-0,20-0,30

0,03-0,10-0,20

50-100-150

BNX25

0,03-0,20-0,50

0,03-0,15-0,30

120-160-220

(Red text indicates 1st recommendation.)

A20

Roughing


Hardened Steel

Recommended CBN Grades and Chipbreakers

Hardened Steel

l General purpose grade suitable for typical hardened steel machining applications. l Provides stable tool life in everything from continuous cutting to light-to-medium interrupted cutting. l Newly developed high purity ceramic binder delivers improved fracture and wear resistance, and 2 times longer tool life than conventional products. l LS type for sharp edge and HS type for strong edge feature special cutting edge treatment for a diverse array of machining applications.

Flank Wear Width (mm)

l Wear Resistance (Continuous Cutting) Competitor's Coated CBN: Breakage

Insert Selection

BNC200

Grades

l Fracture Resistance (Light Interrupted Cut)

Previous Coated CBN: Breakage

BNC200 Previous Coated CBN

BNC200 (Able to Continue)

Comp. Coated CBN

Cutting Distance (km)

No. of Impacts until Breakage

Work Material: 15CrMo5 (58-62HRC), Insert: CNGA 120408 NC-4 Cutting Conditions: vc =150m/min, f =0,2mm/rev, doc =0,4mm, Dry

Work Material: 15CrMo5 (58-62HRC), Insert: CNGA 120408 NC-4 Cutting Conditions: vc =200m/min, f=0,15mm/rev, doc =0,3mm, Dry

BNC200 adds excellent fracture resistance with wear resistance comparable to the BNX10.

Application Examples

BNC200 20CrMo5 Carburised Steel (Gear) (30-62HRC)

No constant stoppages or incorrect part dimension problems and the chips are small. Double the tool life of competitor's CBN.

Break Master SV type improves chip control and completes a production cycle without trouble increasing productivity. Output (pcs) / Cutting edge

20Cr4 Carburised Steel (Shaft) (30-62HRC)

External Caburized Face Layer Removal

BNC200 (No Chipbreaker)

Comp. CBN (With Chipbreaker)

Tool life = 100pcs

Insert: CNGG 120408 N-SV NC4 (BNC200) Cutting Conditions: vc=150m/min f =0,15mm/rev doc=0,5mm 2 passes Wet

Interrupted Facing With Drilled Holes In Hardened Steel

Output (pcs) / Cutting edge

BNC200HS has no sudden breakages, enabling stable machining for the preset tool life, which has been extended by 1,6 times.

100 -

50 -

Unstable tool life due to sudden breakages. 0

BNC200 Previous (HS) Coated CBN

nsert: CNGA 120412 HS-NC-2 (BNC200) Cutting Conditions: vc=80m/min f =0,15mm/rev doc=0,5mm Dry

0

BNC200 (N-SV)

No Chipbreaker

Insert: CNGG 120408 N-SV NC4 (BNC200) Cutting Conditions: vc=140m/min f =0,15mm/rev doc=0,3mm Wet

250 -

2x tool life

200 -

Unstable tool life due to sudden breakages.

100 0

BNC200 Comp. CBN

Insert: CNGA 120412 NC-4 (BNC200) Cutting Conditions: vc=150m/min f =0,15mm/rev doc=0,25mm Dry

Interrupted Facing With Drilled Holes In Hardened Steel BNC200HS has no sudden breakages, enabling stable machining for the pre-set tool life, and significantly reducing surface roughness defects. Output (pcs) / Cutting edge

Tool life = 200pcs

constant chip control problem

100 -

Caburized Face Layer Removal

Bearing Steel (62HRC)

Tool life = 200pcs

1,3x tool life

200 -

Output (pcs) / Cutting edge

Break Master NSV Type

250 -

200 -

Stable tooling

150 100 -

Unstable tool life due to sudden breakages.

50 0

BNC200 Previous (HS) Coated CBN

Insert: CNGA 120412 HS-NC-2 (BNC200) Cutting Conditions: vc=100m/min f =0,1mm/rev, doc=0,2mm Dr

A21


Insert Selection

Hardened Steel

Hardened Steel

Turning Insert Selection Guide

BN2000 / BN1000

Grades

BN2000: General purpose grade suitable for typical hardened steel machining applications.

Provides a high degree of fracture and wear resistance.

Features improved fracture resistance while still placing a priority on wear resistance.

BN1000: For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.

Flank Wear Width (mm)

l Wear Resistance (Continuous Cutting) Competitor 1

l Chipping Resistance (Interrupted Cutting)

Breakage

(Comparison based on conventional BN2000 as 100%.)

BN2000

BN2000 Conventional Grade 1

Competitor 1

Cutting Distance (km) Work Material: 15CrMo5 Round Bar (58-62HRC) Cutting Conditions: vc=100m/min f =0,1mm/rev ap=0,2mm Dry Flank Wear Width (mm)

Approx. 1,4x tool life!

BN1000

Competitor 2

Approx. 1,4x tool life!

Conventional Grade 2

BN1000

Competitor 2

Tool Life Ratio (%)

Cutting Distance (km)

Work Material: 15CrMo5 8V Grooved Material (58-62HRC) Insert: CNGA120408 NU-2 Cutting Conditions: vc=150m/min f =0,1mm/rev ap=0,2mm Dry

Work Material: 100Cr6 Round Bar (58-62HRC) Cutting Conditions: vc=150m/min f =0,1mm/rev ap=0,2mm Dry

Application Examples

BN2000 15CrMo5 Clutch Component

15CrMo5 CVT Pulley Slide

10

2 Notches

BN2000 Conventional CBN

Insert: TPGW 110308 NU (BN2000) Cutting Conditions: vc=135m/min f =0,08mm/rev doc =0,15mm Dry

250 200 -

250

150 100 -

100

50 0

BN2000 Conventional CBN

Insert: DNGA 150408 NU-2 (BN2000) Cutting Conditions: vc=150m/min f =0,1mm/rev doc=0,2mm Dry

BN1000

Output (pcs) / Cutting edge

Long tool life and more stable surface roughness than coated CBN at extremely low cutting speeds. 200 -

200

100 -

120

0

BN2000 Conventional CBN

Insert: DNGA 150408 NU-2 (BN2000) Cutting Conditions: vc= ~ 100m/min f =0,03 ~ 0,25mm/rev doc =0,04mm Dry

100Cr6 Internal Boring

BN1000 ensures less friction than conventional grades and achieves long tool life. Output (pcs) / Cutting edge

X155CrVMo12-1 Plunger

A22

Output (pcs) / Cutting edge

2-

Whereas conventional products required replacement after 100 workpieces (preset tool change), BN2000 has no breakage after 250 workpieces. Cutting Distance 3,7km

Tool Life Ratio (%)

3-

Cutting Distance 11,3km

Employs BN2000 for superior fracture resistance compared to conventional grade and longer tool life.

1.200 -

1200

800 -

800

400 0

BN1000 Conventional

Insert: TPGW 110304 NU (BN1000) Cutting Conditions: vc=120m/min f =0,06mm/rev doc =0,2mm Wet

CBN


Hardened Steel

Recommended CBN Grades

BNC160

Shaft Component (Carburised Material 58-62HRC)

1.000 -

500 (vc=100m/min)

0

BNC100

100 Ceramic

BNC160

100 50 -

125寿命1.5倍 1,5x tool life 80個 80

8.8

0

BNC160 Conventional

BNC160

CBN

従来CBN

BNX10

Boring of hardened steel

Output (pcs) / Cutting edge

150 125個

BNC160 Conventional CBN

1.000 -

1,8x tool life

800 600 400 200 0

BNC300 Competitor's CBN

Insert: DNGA 150412HS NC-4 (BNC300) Cutting Conditions: vc=100m/min f =0,12mm/rev doc =0,2mm Dry

BNX20

C30 Shaft Component (60HRC)

Double the efficiency and more than double the tool life of competitor's CBN. Output (pcs) / Cutting edge

0

BNC300HS has no chipping, gives stable performance for 900 workpieces, and now has an extended preset tool life that is 1,8 times longer.

Insert: DNG A150408 NC-4 (BNC160) Cutting Conditions: vc=180m/min f =0,05mm/rev doc =0,15mm Dry

300 -

2,0x

tool life

200 -

(vc=100m/min)

100 0

BNX10 Competitor's CBN

Insert: CNMA 120412 NU (BNX10) Cutting Conditions: vc=200m/min f =0,08mm/rev doc =0,15mm Wet

15CrMo5 Flange Component (62HRC)

Better wear resistance and 2,4 times longer tool life than competitor's CBN. 1.000 -

2,4x tool life

500 -

0

BNX10 Competitor's CBN

Insert: TNMA160408 NU (BNX20) Cutting Conditions: vc=150m/min f =0,1mm/rev doc =0,12mm Dry

BNX25

BN350

20CrMo5 Gear Component (60HRC)

20Cr4 Gear Shaft Component (58-62HRC) Better fracture resistance and 2,5 times longer tool life than competitor's CBN.

Lower variance and 1,6 times longer tool life than competitor's CBN. Output (pcs) / Cutting edge

100 -

BNC300

Output (pcs) / Cutting edge

Output (pcs) / Cutting edge 0

1,5x tool life

200 -

Input Shaft Component (58-60HRC)

切削距離 ㎞

加工数

(個)50

Surface roughness Rz=1,6µm

300 -

Surface Rz=1.6μm Insert: CNGA Roughness 120408LS NC-4 (BNC160) Cutting Conditions: vc=200m/min f =0,05mm/rev doc =0,1mm Dry

Input Shaft Component (58-60HRC)

100

BNC160 has excellent wear resistance while LS type gives best surface roughness stability in machining at Rz = 1,6 μm, and achieves 1,5x tool life.

10,0x tool life

Insert: CNGA 120408 NC-4 (BNC100) Cutting Conditions: vc=150m/min f =0,1mm/rev doc =0,15mm Wet

150

Shaft Component (Carburised Material 58-62HRC)

200 -

1,6x tool life

100 0

BNX25 Competitor's

Insert: TNMA 160408 NS (BNX25) Cutting Conditions: vc=150m/min f =0,12mm/rev doc =0,2mm Dry

CBN

Output (pcs) / Cutting edge

Output (pcs) / Cutting edge

BNC100 provides 1,5x cutting speed and 10x tool life.

Output (pcs) / Cutting edge

BNC100

Insert Selection

BNC100 / BNC160 / BNC300 / BNX10 / BNX20 / BNX25 / BN350

Application Examples

Continuous turning of hardened steel

Hardened Steel

150 -

2,5x tool life

100 -

(Breakage)

50 0

BN350 Competitor's CBN

Insert: CNMA120412 NU (BN350) Cutting Conditions: vc=125m/min f =0,15mm/rev doc =0,3mm Dry

A23


Insert Selection

Non-Ferrous Steel Metall

Non-Ferrous Metal

Turning Insert Selection Guide

Chipbreakers Positive Type

Depth of Cut (mm)

NAG

NAG

Feed Rate (mm/rev)

Cutting Speed (m/min)

Grades

SUMIDIA

DA1000 Carbide Grade

H1 Finishing

Continuous Cutting

Roughing

General Cutting

Interrupted Cutting

Recommended Cutting Conditions Cutting Process Continuous Cutting General Turning Interrupted Cutting

Category

SUMIDIA

Carbide

(Red text indicates 1st recommendation.)

A24

Grades

(Min. - Optimum - Max.)

Cutting Conditions Depth of Cut (mm)

Feed Rate (mm/rev)

Cutting Speed (m/min)

DA1000

0,1-0,5-3,0

0,05-0,10-0,20

~ 2000

DA2200

0,1-0,5-3,0

0,05-0,10-0,20

~ 2000

DA150

0,1-0,5-3,0

0,05-0,10-0,20

~ 2000

DA90

0,1-0,5-3,0

0,05-0,10-0,20

~ 2000

H1

0,3-1,0-5,0

0,1-0,20-0,5

~ 1000


Non-Ferrous Metall

Recommended PCD and Carbide Grades

Non-Ferrous Metal Insert Selection

DA1000

Grades

・Ultra-high-density, sintered ultra-fine diamond particles ・Significantly improved surface roughness on machined surfaces ・World’s best wear resistance and strength ・Suitable for use with all aluminium and non-ferrous alloys

l DA1000 Wear Resistance l Comparison of Surface Roughness of Nose Radius Cutting Edge Cutting Speed (m/min)

DA1000

Conventional Grade

Excellent Surface

Bad Surface

Fine Edge

Rough Edge

Insert: TPGW 160308 Cutting Conditions: vc=1000m/min f=0,15mm/rev doc =0,2mm Wet

Lifetime (min)

l Wear Resistance in Turning Applications

l Wear Resistance in Milling Applications

Flank Wear Width (min)

Flank Wear Width (min)

Competitor‘s PCD Conventional Grade

Conventional Grade

DA1000

DA1000

Cutting Distance (km)

Number of Passes

Insert: TPGN160304 Cutting Conditions: vc=800m/min f=0,12mm/rev doc =0,5mm Wet

Insert: SNEW1204 ADFR-NF Cutting Conditions: vc=2000m/min f=0,15mm/rev doc =3,0mm Wet

Application Examples H1 + NAG Type Breakers

DA1000

Excellent adhesion resistance. Longer tool life.

Stable surface roughness with no edge breakage (3,2S). Tool life improved to 3x that of conventional models. 500 -

250

0

-

2x

2,0x tool life

tool life

250 -

3,000 2,500 2.000 2,000

3,0x tool life

1.000 (個)1,000

0 H1 AG

3.000 -

加工数

No. of Workpieces

500

Output (pcs) / Cutting edge

Copper Alloy Bush

Output (pcs) / Cutting edge

ADC12 Aluminium Wheel

Competitor's H1 Competitor's Product (NAG)

Insert: VCGT160408 NAG (H1) Cutting Conditions: vc=2000m/min f=0,25mm/rev doc =2,0mm Wet

0

寿命3倍

800

0 DA1000

DA1000

(NF)

Competitor's 他社品 Product

Insert: TPGN160308 NF (DA1000) Cutting Conditions: vc=300m/min f=0,07mm/rev doc =0,08mm Wet

A25


A26


B1 ~ B14

Ceramic

CBN

alloy

Coated

carbide

Carbonitride

Carbide

Cermet

Coated Grades

”Super FF / ZX” Series .............................................. B2 ”ACE-Coat” Series ..................................................... B3

Coated and Uncoated Uncoated Carbide

Cermet.......................................................................... B4 “Igetalloy”.................................................................... B5

CBN Grades PCD Grades

Chart

Grades

B

Grades

“SUMIBORON”............................................................. B6 - 7 “SUMIDIA”.................................................................... B8 - 9

Grades Comparision Chart .......................................... B10-12 Recommended Cutting Conditions .............................. B13 Properties of Basic Materials ....................................... B14

B1


Coated Carbide

”Super FF / ZX” Series Sumitomo Electric Hardmetal's CVD* ACE Coat Series are high-quality, high-performance indexable grades that combines a proprietary, special ultra-hard carbide substrate with a multi-layered coating that provides excellent wear and heat resistance plus superior adhesion strength. Utilised in high-speed, high-efficiency applications on a wide range of work material including, steel, cast iron, and exotic alloys.

Characteristics (CVD: Chemical Vapour Deposition)

Our unique new CVD process, Super FF Coat technology, produces ultra-flat boundary faces between coating layers and super ultra-fine coating particles to achieve higher reliability and longer tool life.

l Characteristics of Films TiCN Coating Hardness (GPa)

Grades

Super FF Coat

Coating hardness 30% increase. Surface roughness 50% reduction.

Super FF Coat

l Photo of Cross Section of Coating Conventional Coating

Coating surface, boundary faces, and coating-substrate faces are ultra-flat and offer improved adhesion.

Fine

TiCN

Ultra-fine crystal structure Ultra-fine, homogeneous coating particles provide increased coating hardness.

Substrate

l Smooth coating surface provides excellent adhesion and chipping resistance. Improved coating adhesion strength.

l Harder than conventional coatings with huge improvements in wear resistance. l High speed, high efficiency machining of more than 1,5 times that of conventional grades is possible.

l Achieving more than double the tool life of conventional grades under conventional cutting conditions.

NEW Super ZX Coat / Super ZX Coat

Super FF Coat

Ultra-flat coating faces and surfaces

Alumina

Conventional Coating

TiCN Surface Roughness Ra (µm)

Flat

n

Adopted Grades

For Steel Turning For Cast Iron Turning For Stainless Steel Turning For Milling

AC805P, AC810P, AC820P, AC830P AC405K, AC415K, AC420K AC610M, AC630M ACP100, ACK200

(PVD: Physical Vapour Deposition)

Utilising our proprietary thin layer coating technology and advanced nanotechnology, Sumitomo Electric Hardmetal has developed NEW Super ZX Coat and Super ZX Coat, coatings that consist of approximately 1.000 alternating, nanometre-level-thin (1 nanometre = 1 billionth of a metre) layers.

l Characteristics of Films

l

Cross Sectional TEM Photo of Coating

Coating Hardness (GPa)

New Super ZX Coat Super ZX Coat ZX Coat TiCN

TiAlN

TiN

Laminating Cycle to 10nm

Starting Temperature for Oxidation

10nm

hardness increased by 40% and starting temperature for start l Coating of oxidization increased by 200°C compared to conventional grades. Adopted Grades least 1,5x improvement in high-speed and high-efficiency l At (For Turning) AC510U, AC520U, AC530U, AC503U cutting compared to conventional grades Achieving more than double the tool life of conventional (For Milling) ACK300, ACP200, ACP300 l grades under conventional cutting conditions.

n

AURORA Coat

(DLC : Diamond Like Carbon) Using our proprietary PVD process technology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth.

l ADC12 Comparison of Cutting Edge Adhesion After Cutting Adhesion of Aluminium

Work Material : ADC12 Cutting Conditions: vc : 300m/min f t : 0,15mm/t doc= woc : 5mm, Dry

AURORA Coat

l Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction and provides excellent adhesion resistance to deliver better-quality machined surfaces. l Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more.

B2

n

Uncoated

Adopted Grades

(For Milling) DL1000 (For Endmilling) DL1000,DL1200 (For Drilling) DL1300,DL1500


Coated Carbide

”ACE-Coat” Series Characteristic Values For Turning(CVD) Class

Stainless Steel

Cast Iron

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

Characteristics

AC805P

91,0

2,2

Super FF Coat

20

A new P10 grade with Super FF ultra-thick alumina coating for excellent crater wear resistance under high speed cutting.

AC810P

91,0

2,2

Super FF Coat

16

A P10 grade with excellent wear resistance that features stability and longer tool life. Utilises a special carbide substrate with Super FF Coat for high to medium speed cutting.

AC820P

90,1

2,2

Super FF Coat

14

A P20 grade that features stability and longer tool life. Employs special carbide substrate and Super FF Coat to improve on P20 wear and fracture resistance.

AC830P

89,4

2,6

Super FF Coat

8

Stable long-life grade employs special tough, carbide substrate and Super FF Coat. Improves on P30 grade fracture resistance and approaches P20 grade in terms of wear resistance.

AC630M

89,5

2,7

Super FF Coat

5

Superior performance in continuous and light cutting, and other low-speed applications that require sharp edges.

AC610M

91,0

2,2

Super FF Coat

5

A high efficiency M10 grade featuring improved wear resistance during stainless steel cutting. Employs special, ultra-hard substrate and thin Super FF Coat.

AC630M

89,5

2,7

Super FF Coat

5

A general purpose grade featuring improved wear and fracture resistance during stainless steel cutting. Utilises a special tough carbide substrate with a thin Super FF Coat.

AC405K

92,0

2,4

Super FF Coat

18

Employs an ultra-hard substrate and ultra-hard Super FF Coating to provide excellent resistance to wear and plastic deformation. Suitable for high-speed continuous cutting of cast iron.

AC415K

91,1

2,5

Super FF Coat

18

Employs a special dedicated ultra-hard substrate that is also suitable for interrupted cutting and ultra-hard Super FF Coating to provide stability and long tool life in a wide range of processes. First recommended grade for cast iron turning.

AC420K

91,1

2,5

Super FF Coat

12

A new, extremely versatile grade that can be used for rough, interrupted cutting of ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super FF Coat to provide stability and long tool life.

Grade

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

Characteristics

T2000Z

92,0

2,2

ZX Coat

3

 X coating gives excellent lubricity for higher quality machining. GeneralZ purpose coated cermet grade that can maintain high-quality machined surfaces and also gives excellent wear resistance.

T3000Z

91,3

2,4

ZX Coat

3

An ultra-reliable coating grade with tough cermet substrate.

AC530U

91,4

3,3

Super ZX Coat

3

For interrupted and general steel cutting. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. coupled with a fine-grained super tough substrate for excellent fracture resistance.

AC520U

91,7

3,0

Super ZX Coat

3

Interrupted machining and stainless steel machining. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. coupled with a super tough substrate for excellent fracture resistance.

AC530U

91,4

3,3

Super ZX Coat

3

Heavy interrupted machining and stainless steel machining. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. coupled with a fine-grained super tough substrate for excellent fracture resistance.

AC510U

92,6

2,6

Super ZX Coat

3

General to interrupted machining of cast iron and ductile cast iron. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. coupled with a fine-grained super tough substrate for excellent fracture resistance.

AC510U

92,6

2,6

Super ZX Coat

3

Finishing to medium cutting of exotic alloys. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. Superior wear and heat resistance. and stable. long tool life.

AC520U

91,7

3,0

Super ZX Coat

3

Medium to rough cutting of exotic alloys. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. Superior wear and heat resistance. and stable. long tool life even in interrupted cutting.

AC503U

93,2

1,7

Super ZX Coat

3

For hardened steel. Utilizing the new super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. coupled with an ultra-hard substrate for excellent wear resistance.

Grades

Steel

Grade

For Turning(PVD) Class

Steel

Stainless Steel

Cast Iron

Exotic Metal

Hardened Steel

Refer to page H10 for characteristics of milling grades. *There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

B3


TiC / TaC (Titanium Carbide)

Cermet

New grades and significantly expanded lineup of catalogue items meet a wide range of finishing needs. The general purpose uncoated cermet grade, T1500A, join the lineup alongside general purpose T2000Z and tough T3000Z grades.

Grades

Significantly expanded lineup of catalogue items for a wide variety of finishing applications.

Characteristics Uncoated Cermet

Coated Cermet

T1500A General Purpose Grade

T2000Z + T3000Z General Purpose Grades

- Mixing hard phases of different functionality, grain size, and compositions improves balance of wear and fracture resistance. - Improved edge treatment technology provides beautiful finished surfaces.

- Excellent wear resistance provides long tool life. - Reduces adhesion of work material for beautiful finished surfaces.

General purpose cermet grade that provides both wear and fracture resistance with better quality finished surfaces

General purpose coated cermet grades that employs new Brilliant Coat* PVD coating with excellent lubricity

T1500A

T2000Z Surface Finish Comparison Work Material: St 34-2 Insert: CNMG 120408 NLU Cutting Conditions: vc=100m/min f =0,15mm/rev doc=1,0mm Wet

T2000Z

Conventional Coated Cermet

Excellent Wear Resistance Glossy Finished Surfaces Reduced Blemishes

Characteristic Values For Turning Class

Grade

Hardness (HRA)

TRS (GPa)

Coating Type

Coating Thickness (μm)

Characteristics

T110A

93,3

1,8

Uncoated cermet grade with excellent wear resistance that provides good cost efficiency. Demonstrates excellent wear resistance in continuous finishing applications, and stable finishing of cast iron and sintered alloy as well as steel.

T1500A

92,0

2,2

A general purpose grade that employs a substrate with improved balance of fracture and wear resistance to deliver superior finished surfaces in a wide variety of cutting conditions.

T2000Z

92,0

2,2

PVD ZX Coat

3

ZX coating gives excellent lubricity for higher quality machining. Generalpurpose coated cermet grade that can maintain high-quality machined surfaces and also gives excellent wear resistance.

T3000Z

91,3

2,4

PVD ZX Coat

3

An ultra-reliable coating grade with tough cermet substrate.

T110A

93,3

1,8

Exclusive uncoated cermet grade with excellent cost efficiency suitable for cast iron finishing, which requires high hardness.

Steel

Cast Iron

B4

*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.


WC (Tungsten Carbide)

”Igetalloy”

Igetalloy carbides have a solid history and a wide variety of grades to suit many different applications. They are widely used and appreciated for their superior performance. The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions, each differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide components.

l

l

For Steel

A30N

l

For Stainless Steel

U2

For Cast Iron

H10E

Grades

The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting conditions.

Characteristic Values Application

Steel

Stainless Steel

Cast Iron

Non-ferrous Metal

Exotic Metal

Grade

Hardness (HRA)

TRS (GPa)

Young Modulus (GPa)

Thermal Conductivity Compressive Strength Linear-Thermal Expansion Coefficient (W/m·°C) (GPa) (X 10-6/°C)

ST10P

92,1

1,9

470

25

4,9

6,2

ST20E

91,8

1,9

550

42

4,8

5,2

A30

91,3

2,1

520

5,2

A30N

91,2

2,2

520

ST40E

90,4

2,6

75

U10E

92,4

1,8

460

5,9

EH510

92,6

2,6

U2

91,5

2,2

88

EH520

91,7

3,0

A30

91,3

2,1

520

5,2

A30N

91,0

2,4

BL130

94,3

2,9

H2

93,2

1,8

600

105

6,1

4,4

H1

92,9

2,1

650

109

6,1

4,7

EH10

92,4

3,4

640

105

4,5

EH510

92,6

2,6

H10E

92,3

2,0

67

EH20

91,3

3,5

620

105

4,5

EH520

91,7

3,0

G10E

91,1

2,2

620

105

5,7

H1

92,9

2,1

650

109

6,1

4,7

EH510

92,6

2,6

EH520

91,7

3,0

B5


CBN (Cubic Boron Nitride)

SUMIBORON

High hardness and heat resistance for cutting high hardness steel and hard cast iron. Long tool life with high-speed finishing of grey cast iron.

Grades

In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered tool SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a special ceramic binder sintered under super high pressure and temperature. As compared to other conventional tool materials, CBN has higher hardness and excellent heat resistance. With these distinct characteristics, SUMIBORON can perform machining of hardened steel, high hardness cast iron and exotic metals where previously only grinding was done. Furthermore, excellent efficiency and longer tool life can also be achieved from high speed machining of cast irons.

Characteristics Classifications

Structure

CBN Content Hardness (GPa) 44

High

Grades

Mainly CBN grains fused together

BN700 BN7000 BN7500 BNS800

Mainly CBN grains held together with a binder

BN500,* BN1000 , BN350,* BNX20, BNC100, BNC200,

21

Low

Application

BNC500,* BN2000, BNX10, BNX25, BNC160, BNC300

Characteristics

Carbide Chilled cast iron Ni-Hard cast iron Heat-resistant alloy, Cast iron Sintered ferrous alloy

High carbon content. Structure consists of strongly fused CBN grains. Suited to cutting cast iron, heatresistant alloy, ultra-hard alloy, and other hard materials.

Alloy steel Case hardened steel Carbon tool steels Bearing steel, Die steel Ductile cast iron

CBN grains are fused together strongly with a special ceramic binder. Strong CBN binding force gives superior wear resistance and toughness when cutting hardened steel and cast iron.

*BN500 and BNC500 can also be used with cast iron, while BN350 can also be used with sintered ferrous alloys.

Grade Range Map Class

Series Classification

Finishing ~ Light Cutting H01

Medium Cutting

Rough ~ Heavy Cutting

H20

H30

H10

BNC100 BNC160

Coated SUMIBORON

BNC200 BNC300

Hardened Steel

BNX10,BN1000 BN2000

Uncoted SUMIBORON

BNX20

Sintered Components

BNX25,BN350 Classification

Coated SUMIBORON

B6

10

20

Uncoted SUMIBORON

30

BN700,   BN7000

Uncoted SUMIBORON Classification

Cast Iron

01

BN7500 K01

BNC500

K10

K20

K30

BN7000,BN700 BN7500 BNS800


CBN (Cubic Boron Nitride)

SUMIBORON Characteristic Values Class

Sintered Components Cast Iron

Grain Size (Îźm)

Hardness HV (GPa)

Binder

TRS (GPa)

Series

Characteristics

BNC100

TiN

40

~ 45

1

29

~ 32

1,05

~ 1,15

BNC160

TiN

60

~ 65

3

31

~ 33

1,10

~ 1,20

BNC200

TiN

65

~ 70

4

34

~ 36

1,15

~ 1,25

BNC300

TiN

60

~ 65

1

33

~ 35

1,15

~ 1,25

Suited for finishing when there is a combination of continuous and interrupted cutting.

BNX10

TiCN

40

~ 45

3

27

~ 31

0,80

~ 0,90

Optimum wear resistance. Suited to continuous, high-speed cutting.

BN1000

TiCN

40

~ 45

1

27

~ 31

0,90

~ 1,00

Ultimate wear and fracture resistance. Suited to high-speed cutting.

BNX20

TiN

55

~ 60

3

31

~ 33

0,95

~ 1,10

Crater resistant grade, suitable for high efficiency cutting under high temperature conditions.

BNX25

TiN

65

~ 70

4

29

~ 31

1,00

~ 1,10

Excellent fracture resistance during high speed cutting. Suited to high speed interrupted cutting of hardened steel.

BN2000

TiN

50

~ 55

2

31

~ 34

1,05

~ 1,15

A general purpose grade for hardened steel that provides a high degree of fracture and wear resistance.

BN350

TiN

60

~ 65

1

33

~ 35

1,20

~ 1,30

High cutting edge strength. suited to heavy interrupted cutting.

BN7500

Co Compound

90

~ 95

1

41

~ 44

1,40

~ 1,50

BN700

Co Compound

90

~ 95

2

40

~ 43

1,20

~ 1,30

Maintains good wear and fracture resistance in rough cutting of sintered components.

BN7000

Co Compound

90

~ 95

2

41

~ 44

1,30

~ 1,40

Improved wear and fracture resistance in rough cutting of sintered components.

BN700

Co Compound

90

~ 95

2

40

~ 43

1,20

~ 1,30

Maintains good wear and fracture resistance in rough cutting of cast iron and exotic alloy.

BN7000

Co Compound

90

~ 95

2

41

~ 44

1,30

~ 1,40

Improved wear and fracture resistance in rough cutting of cast iron and exotic alloy.

BNS800

Al Alloy

85

~ 90

8

39

~ 42

0,95

~ 1,10

100% solid CBN structure with good thermal impact resistance.

BN500

TiC

65

~ 70

6

32

~ 34

1,00

~ 1,10

Optimized for cast iron cutting. Maintains good wear and fracture resistance.

BNC500

TiC TiC

60

~ 65

4

32

~ 34

1,00

~ 1,10

Highly wear resistant coating makes this grade suited for high speed finishing.

Coated SUMIBORON (Coated)

SUMIBORON (Uncoated)

Coated SUMIBORON (Coated)

Stable, high precision finishing of hardened steel.

Grades

Hardened Steel

Carbon Content (%) )

Grade

Tough substrate with high wear resistant coating provide longer tool life.

Maintains optimum cutting edge sharpness. Suited for finishing of sintered alloy.

Substrate with excellent wear resistance and coating makes this grade suited for hard-to-cut cast iron.

B7


PCD (Polycrystalline Diamond)

SUMIDIA

Excellent wear resistance, longer tool life, and high-speed, highefficiency, high-precision cutting of non-ferrous metals and nonmetals. SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was

Grades

first created using our proprietary technology in 1978. SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and high precision in non-metal cutting and non-ferrous metal applications including aluminium, copper, magnesium and zinc alloys.

Characteristics

DA1000

3

DA2200 DA1000

2

DA150 1

DA90

~ ~

Transverse Rupture Strength (GPa)

The DA1000 utilises Sumitomo Electric Hardmetal's proprietary sintering technology to achieve a high-density sintered material made of ultra-fine diamond particles that has superior wear and fracture resistance and longer tool life.

0

0,5

1,0

2,0

Wear Resistance Comparison (With DA2200 as "1")

Polycrystalline Diamond Subjected to Acid Treatment DA1000

DA90

10μm

DA150

10μm

DA2200

10μm

10μm Holes formed when binder is dissolved during acid treatment

B8


PCD (Polycrystalline Diamond)

SUMIDIA Grade Range Map Class

Series

Finishing ~ Light Cutting

N01

Classification

N10

Medium Cutting

Rough ~ Heavy Cutting

N20

N30

Non-ferrous Metal

Grades

DA90 DA150

Coated SUMIBORON

DA1000 DA2200

Characteristic Values Class

Grade

Binder

Carbon Content (%)

Grain Size (μm)

Hardness HV (GPa)

TRS (GPa)

DA1000

Co

90 ~ 95

~ 0,5

110 ~ 120

≈ 2,60

High density sintered material made of ultra-fine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness.

DA2200

Co

85 ~ 90

0,5

90 ~ 100

≈ 2,45

Sintered material made of ultra-fine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness.

DA150

Co

85 ~ 90

5

100 ~ 120

≈ 1,95

Sintered material made of fine diamond particles that provides a good balance of workability and wear resistance.

DA90

Co

90 ~ 95

50

100 ~ 120

≈ 1,10

Sintered material made of coarse diamond particles with high diamond content and excellent wear resistance.

Non-ferrous Metal

Characteristics

B9


Grade Comparision Chart Coated Carbide Class

Grades

Application

Grade

Turning

Exotic Metal

Cast Iron

Sandvik Kennametal

Dijet

Valenite SECO Tools Japan WALTER

ISCAR

AC805P AC810P

UE6105 T9105

VP5515 IC8005 CA5505 HG8010 GC4205 KCP05 KC9105 JC110V VP1510 TP0500 WPP05 IC428

P10

AC810P AC820P

UE6110 T9115

JC110V SV310 CA5515 HG8010 GC4215 KCP10 KC9110 JC215V SV315 SV515

P20

AC820P

MC6025 T9125 UE6020

IP2000 SV315 IC8250 CA5525 HG8025 GC4225 KCP25 TP2500 WPP20S WPP20 IC9015 KC9125 JC215V SV325 GM25 VP5525

P30

AC830P AC630M

UE6035 T9135 VP15TF

VP5535 WPP30S IC8350 KCP30 JC215V SV325 CA5535 IP3000 GM8035 GC4235 KC9140 JC325V SV230 TP3500 WPP30 IC8025

P40

AC830P AC630M

UE6035 T9135 UH6400

PR660

M10 S10

AC610M AC510U

US905 T9115 VP05RT AH110 VP10RT AH905 US7020

PR1305 IP050S CA6515 IP100S PR905

M20 S20

AC610M AC520U

US7020 T6020 VP20MF AH120 UP20M AH725

PR1310 KCM25 CA6525 IP100S GC2025 KC5525 PR930 HG8025 GC1125 KCU25 PR915 KC5020

M30

AC630M AC830P AC530U

US735 AH725 VP15TF T6030 VP20MF AH630

PR1325 CA6525 GM8035 GC2035 KCM35 JC5015 VC901 PR660 GX30 KC9240 JC8015 V1N JC525X PR1125

TP3500 WSM30 IC8080 TM4000 IC830

M40

AC630M AC530U

US735 SH730 VP15TF AH645

PR660 GX30 PR1125

TM4000

IC830 IC928

K05

AC405K

UC5105 T5105 UC5115 T5115

CA4505 HG3305 GC3205 KCK05 CA4010 HX3305

JC105V SV405 JC050W SV510

TK1000 WAK10 TK1001

IC5005

K10

AC415K

UC5105 T5115 UC5115 T5125

CA4505 CA4515 CA4115

HX3305 HG3305 GC3210 KCK15 HG3315 HX3315

JC105V SV410 SV515

TK1000 WAK10 TK1001 WAK20

IC5010 IC5100

K20

AC420K

UC5115 T5125 VP15TF T9125 UE6110

CA4515 HX3315 CA4120 HG3315 GC3215 KCK20 CA4115 HG8010

JC215V SV415 SV515

TK2000 WAK20 TK2001 WAK30

IC8150

ACP100

FH7020 T3130 F7030 T3030

Milling

Steel

GF30 GX30

GC2015 KCM15 JC605X SV310 GC1105 KC5510 JC5003 SV315 GC1115 KCU10 JC110V VC929

GC235

V1N

T250M T350M MP1500 MP2500 MP3000

WKP25 IC4100 WKP35 IC4050 WAP35 IC520M WKP35S

VC935

F25M F30M F40M T60M

WXM15 WSP45 WSM35 WXP45

JC8015 JC8050 JC5003 VC935 JC5030 JC5015 JC5040

F25M F30M F40M

IC808 WSM35 IC830 WXM35 IC908 IC928 IC328

GC4220 KC930M GC4230 KC935M JC730U V1N GC4240

ACP200 ACP300

PR1230 PR1225 PR830 PR760 PR660 PR630

JP4005 KC530M JC8015 GX2140 JC5003 JP4020 GC1010 KC610M JC5030 CY150 GC1025 KC715M KC725M CY250 GC1030 KC735M JC5015 JX1045 KC792M JC5040 JX1060

ACP300

VP15TF AH120 VP20RT AH725 VP30RT AH130 AH140

PR1225 PR830 PR760 PR660 PR630

JM4060 JP4020 CY150 CY250 JX1045 JX1060

ACK200

F5010 F5020 T1115 MC5020

PR905

ACK300

AH110 VP15TF GH110 VP20RT AH725 AH120

GX2140 KC620M GC1020 KC510M JC5080 PR1210 JP4020 GC1025 KC515M JC5003 VC928 PR905 CY150 CY250 GC1030 KC520M JC5015 JX1045 KC525M

GC2040 GC1040 S30T S40T GC1025 GC1030 GC2030 GC2035 GC3220 GC3020 GC3040 K15W K20D K20W

KC522M KC635M KC715M KC725M KC520M KC525M

TP1500 WSM10 IC807 IC8025 TS2000 IC907

JC110V TP2500 IC808 JC5015 VPS525 TM2000 WSM20 IC8080 JC8015 VC901 SV230 TS2500 IC908 JC525X

AH120 AH725 AH130 AH140

Cast Iron

IC8150 TP1500 WPP10S WPP10 IC9015

IP3000 GC4235 KC9140 JC325V SV235 TP3500 WTN53 IC8350 GM8035 JC450V V1N IC8025 VP5535

VP15TF VP20RT VP30RT

Stainless Steel

B10

Hitachi

P05

Steel

Stainless Steel

Sumitomo Electric Mitsubishi Tungaloy Kyocera

KC915M JC600 KC930M JC610 KC935M

VN5

IC808 IC908 IC910 IC928 IC950 IC328

T150M WAK15 T200M WKK25 MK1500 WKP35S MK3000

IC5100 IC4100 IC520M IC4050 DT7150

MK2000 MH1000

IC810 IC908 IC910 IC928 IC950


Grade Comparision Chart Cermet

Turning

Hitachi

TN30★ ★ PV30 TN6010★ CZ25 PV7010 TN60 TN6020 PV60★ ★ CH550 PV7020★ PV7025

Sandvik Kennametal

Valenite SECO Tools Japan WALTER

KT125 LN10 CT5015 HTX KT1120 CX50

VC605

KT6215 ★ CX50 GC1525★ KT315 KT175 ★ CX75 KT5020

VC610

P10

T110A

AP25N★ NX2525

GT720★ NS520

P20

T1500A T2000Z★

AP25N★ NX2525 NX3035

NS530★ GT530 NS730★ GT730

P30

T3000Z★

NX3035 ★ MP3025

K10

T110A

AP25N★ NX2525

GT720★ NS520

TN30★ PV30 TN6010★ PV7005★ PV7010

T250A

NX4545★ VP45N

NS540 NS740

★ TC60M MZ1000 ★ MZ2000 TN100M MZ3000★ CT530

Steel

Dijet

★ PV7025 PV90★

ISCAR

IC20N IC520N CM CMP C15M TP1020

IC30N IC530N

C15M

IC30N

Grades

Steel

Cast Iron Milling

Sumitomo Electric Mitsubishi Tungaloy Kyocera

Class

Application

CX90 CX99 CT5015 KT125 HTX

LN10 CX50

VC605

KT530M★ CX90

VC630

* denotes coated cermet

Uncoated Carbide Class

Steel

Grade P10

ST10P

P20

ST20E

P30

A30 A30N

P40

ST40E

M10

Mitsubishi

Tungaloy

Kyocera

Hitachi

Sandvik

Kennametal

Dijet

SECO Tools Japan

ISCAR

TX10S

WS10

S1P

P10

SRT

IC70

UTi20T

TX20 TX25

EX35

SMA

K125M TTM

SRT DX30

IC70

UTi20T

TX30 UX30

EX35 EX40

SM30

GK K600 TTR

SR30 DX30

IC54 IC28

TX40

EX45

S6

G13

SR30 DX35

IC54 IC28

U10E EH510

TU10

WA10B

H10A

K313

UMN

890

IC20

M20

U2 EH520

UTi20T

TU20 UX25

EX35

H13A

K68 KMF K125M TTM

DX25 UMS

HX 883

IC20

M30

A30 A30N

UTi20T

UX30

EX40 EX45

H10F SM30

K600 TTR

DX25 UMS

K01

H2 H1

HTi05T

TH03 KS05F

WH05

H1P

K605

KG03

K10

H1 EH10 EH510

HTi10

TH10 G1F

KW10 GW15

WH10

H1P H10 HM

K313 K110M THM THM-U

KG10 KT9

890

IC20 IC09T

K20

G10E EH20 EH520

UTi20T

G2F G2 KS15F KS20

GW25

WH20

H13A

K715 KMF K600

KG20 CR1

890 883 HX

IC20 IC09T

K30

G10E

UTi20T

G3

THR

KG30

883

IC28

F0

SF10,MF07 F,MD1508 MF10 MD08F

F1,AFU XF1

HTi10 MF20

M,MD10 MD05F,MD07F FW30

NM15

AF0,AF1 SF2

TF15 MF30

EM10,MD20 MD15 UM

Stainless Steel

Cast Iron

Sumitomo Electric

Fine-grained Carbide

A1 CC

PW30

IC28

FB05,FB10 FZ05

IC07

6UF,8UF PN90,H6FF

FZ10,FB15 890 FZ15

IC07

BRM20 EF20N

12UF

FB20,FZ15 890 FB15 883

IC08

NM25

N6F H10F

FZ20 FB20

IC08

NM08

883

B11


Grade Comparision Chart CBN Grades

Class

Cast Iron

Non-ferrous Metal

Grade

Mitsubishi

Tungaloy

Kyocera

Hitachi

Sandvik

Kennametal

Dijet

BNC500

MB710

BX930 BX870

KBN65B KBN60M

CB50 CB7050

KD120 PB100

JBN795

K10

BN700 BN7000 BN7500

MB710 MB730

BX470 BX480 BX950

KBN65B KBN60M BH200 KBN900

CB7925 CB7525

KB1645 KB9610

JBN330

K20

BN700 BN7000 BNS800

MB730 MBS140 BC5030

BXC90 BX90S

KBN900

K30

BNS800

MBS140 BC5030

BX90S BXC90

N01

BN700 BN7000

S01

BN700 BN7000

MB730

BX950

KBN65B

H01

BN1000 BNC100

MBC010 MB810

BXM10 BX310

KBN05M KBN10M KBN510

CB50 CB7050

PB250

H10

BNC160 BNC200 BN2000

MBC020 BC8020 MB8025

BXM10 BX330 BX530

KBN05M KBN25M BH200 KBN525

CB7015 CB20

KB1645 KD050 KD120 KB9610

JBN300

CBN10,CBN150 CBN100,CBN60K CBN160C

H20

BNC200 BNX20

BC8020 MB8025 MB825

BXM20 BX360

KBN30M KBN35M BH250 KBN900

CB7025 CB7035

KB5625 KB1615

JBN245

CBN150,CBN160C

H30

BNC300 BN350 BNX25

MB835 BC8020

BXM20 BXC50 BX380

Mitsubishi

Tungaloy

Non-ferrous Metal

B12

Grade

Sumitomo Electric

CBN200,CBN300 CBN300P,CBN400C CBN200,CBN300 CBN300P,CBN400C

BH250

KB9640 KB1340

CBN500

KD120 PB100

CBN10 CBN100 CBN60K

KB9640

PCD Class

SECO Tools Japan

K01

Exotic Metal

Hardened Steel

Sumitomo Electric

Kyocera

Sandvik

Kennametal

Dijet

PD100 KD1405 KD1400

JDA30 JDA735

SECO Tools Japan

N01

DA90 DA1000

MD205

DX180 DX160

KPD001

N10

DA150 DA1000 DA2200

MD205 MD220

DX140

KPD001 KPD010 KPD230

KD100 KD1410 KDF310 KD1415

JDA40 JDA745

PCD10

N20

DA1000 DA2200

MD220 MD230

DX120

KPD230

KD1425

JDA10 JDA715

PCD20

N30

DA1000 DA2200

MD230

DX110

CD10

PCD30


RECOMMENDED

Cutting Conditions Remarks: - Mentioned cutting conditions are considered for an approach angle of 90°~ 95° and usage coolant. - The conditions should be adjusted in accordance to the machine stability and workpiece conditions.

Recommended Cutting Conditions for Main Grades

Steel

Stainless Steel

Cast Iron

Exotic Metal

Material unalloyed steel, <0,15%C, annealed „ , <0,45%C, annealed „ , <0,45%C, tempered low alloyed steel,annealed „ ,tempered „ ,tempered „ ,tempered high alloyed and tool steel, annealed „ , tempered stainless steel, ferritic/martensitic, annealed martensitic, tempered austenitic, plunged lamellar cast iron, pearlitic „ , pearlitic(martensitic) nodular cast iron, ferritic nodular cast iron, perlitic malleable cast iron, ferritic malleable cast iron, perlitic heat resistant alloys, Fe basis heat resistant alloys, Ni or Co basis heat resistant alloys, Ni or Co basis pure Titanium Titanium alloys

Hardness Brinell (HB) 125 190 250 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 200 250 350 400 950

AC420K

0,2 - 0,4 - 0,6

0,2 - 0,4 - 0,6

Coated Carbide AC810P AC820P Feed Rate f (mm/rev)

0,2 - 0,4 - 0,6

0,2 - 0,4 - 0,6

Cutting Speed vc (m/min)

AC830P

AC530U

0,2 - 0,4 - 0,6

0,2 - 0,4 - 0,6

Grades

ISO

AC410K

380 320 270 230 330 270 230 200 280 210 205 180 300 250 210 200 260 200 160 120 220 160 120 – 200 120 90 – 220 170 150 – 130 90 70 – 160 120 140 350 300 160 275 230 120 310 250 160 240 180 100 310 250 180 240 190 120

Recommended Cutting Conditions for Main Grades ISO

Steel

Stainless Steel

Cast Iron

Exotic Metal

Material unalloyed steel, <0,15%C, annealed „ , <0,45%C, annealed „ , <0,45%C, tempered low alloyed steel,annealed „ ,tempered „ ,tempered „ ,tempered high alloyed and tool steel, annealed „ , tempered stainless steel, ferritic/martensitic, annealed martensitic, tempered austenitic, plunged lamellar cast iron, pearlitic „ , pearlitic(martensitic) nodular cast iron, ferritic nodular cast iron, perlitic malleable cast iron, ferritic malleable cast iron, perlitic heat resistant alloys, Fe basis heat resistant alloys, Ni or Co basis heat resistant alloys, Ni or Co basis pure Titanium Titanium alloys

Hardness Brinell (HB) 125 190 250 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 200 250 350 400 950

AC610M 0,2 - 0,4 - 0,6

Coated Carbide AC630M AC510U AC520U Feed Rate f (mm/rev)

0,2 - 0,4 - 0,6

0,2 - 0,4 - 0,6

0,2 - 0,4 - 0,6

Cutting Speed vc (m/min)

Coated Cermet T2000Z T3000Z 0,2 - 0,4 - 0,6

0,2 - 0,4 - 0,6

350 300 300 250 250 200 300 230 260 200 220 170 205 160 145 110 180 140 100 60 60 40 40 25 70 50

B13


Grade Properties Chart

Grades

Properties of Basic Materials Specific Gravity

Material Tungsten Carbide Titanium Carbide Tantalum Carbide Niobium Carbide Titanium Nitrate Aluminium Oxide Silicon Nitride Cubic Boron Nitride Carbon Cobalt Nickel Carbide

WC TiC TaC NbC TiN Al2O3 Si3N4 CBN C Co Ni WC- 5% Co WC-10 Co WC-20% Co

High Speed Steel

B14

15,6 4,94 14,5 8,2 5,43 3,98 3,17 3,48 3,52 8,9 8,9 15,0 14,6 13,5 8,7

Micro Vickers Hardness (GPa) 21 31 18 20 20 29 25 44 >90 – – 18 14 10 8

Young‘s Modulus (GPa) 690 450 280 340 260 410 310 700 970 100 ~ 180 200 630 580 530 210

Thermal Conductivity Coefficient (W/m·°C) 126 17 21 17 29 29 29 1.300 2.100 69 92 79 75 67 17

Linear-Thermal Expansion Coefficient (x 10-6/°C) 5,1 7,6 6,6 6,8 9,2 8,5 3,0 4,7 3,1 12,3 13,3 5,0 5,0 6,0 11,0

Melting Point (°C) 2.900 3.200 3.800 3.500 2.900 2.050

>1.900

(Disintegrate)

– – 1.495 1.495 – – – –


C

Indexable Inserts for Turning Negative / Positive Inserts

C1 ~ C54

Inserts

ISO Chipbreaker for Exotic Alloys Chipbreaker for Steel Turning Comparison Chart Selection

Inserts Identification Table............................................... NEG / NEF New ............................................................. (M) NSI New ................................................................. Chipbreaker....................................................................... Chipbreaker Application Table........................................

C2 - 3 C4 - 5 C6 C7 C8 - 11

Negative Inserts

C / 80° Diamond Type (With Hole)................................... D / 55° Diamond Type (With Hole)................................... S / Square Type (With Hole)............................................. T / Triangle Type (With Hole)........................................... T-REX Insert...................................................................... V / 35° Diamond Type (With Hole)................................... W / Polygon Type (With Hole)..........................................

C12-16 C17-20 C21-25 C26-30 C30 C31-32 C33-36

Positive Inserts

C / 80° Diamond Type (With Hole)................................... D / 55° Diamond Type (With Hole)................................... R / Round Type (With Hole).............................................. S / Square Type (With Hole)............................................. S / Square Type (Without Hole)....................................... T / Triangle Type (With Hole)........................................... T / Triangle Type (Without Hole)...................................... V / 35° Diamond Type (With Hole)................................... W / Polygon Type (With Hole)..........................................

C37-39 C40-41 C42 C43-44 C45 C46-49 C50 C51-53 C54

Stock marking chart l : 1-st recommended stock item l : Euro stock item : Japan stock item (Delivery on request)

s : To be replaced by new item (Please confirm stock availability)

: Made to order – : We cannot produce

Note:

Stocking policy may change without prior notice, please consult our sales representative for actual stock situation.

C1


Inserts Identification Table

C

N

M G

Inserts

Insert Shape Chart 1 Relief Angle Chart 2

Chart 1: Insert Shape Symbol

Chart 2: Relief Angle

Insert Shape

C D E F V R S T W A B K H O P L M

Angle

Symbol Relief Angle

80°

A

75°

B

50°

C

D

15°

55° Diamond

35° Round

Square

90°

E

20°

Triangle

60°

Trigon

80°

F

25°

85°

G

30°

82°

N

P*

11°

Parallelogram

55° Hexagonal

120°

Octogonal

135°

Pentagonal

108°

Rectangular

90°

Rhombic

86°

O

Others

N F W T Q U

Chart 3: Tolerance (mm) Symbol

A F C H E G J* K* L* M* N* U*

Nose Height Inscribed Circle Thickness ± 0,005

± 0,025

± 0,025

± 0,005

± 0,013

± 0,025

± 0,013

± 0,025

± 0,025

± 0,013

± 0,013

± 0,025

± 0,025

± 0,025

± 0,025

± 0,025

± 0,025

± 0,13

± 0,005

± 0,05~± 0,15

± 0,025

± 0,013

± 0,05~± 0,15

± 0,025

± 0,025

± 0,05~± 0,15

± 0,025

± 0,08~± 0,2 ± 0,05~± 0,15

± 0,13

± 0,08~± 0,2 ± 0,05~± 0,15

± 0,025

± 0,13~± 0,38 ± 0,08~± 0,25

± 0,13

The height ”m” on sharp corner.

Hole Chip Symbol Hole Style Breaker

R

Insert Type Chart 4

O : Other clearance angle with specific description

Chart 4: Insert Hole or Breaker

C2

Tolerance Chart 3

Nil No One — Face Hole Both Faces With Hole

Straight hole with top end countersink (40°~60°)

With Hole

Straight hole with top end countersink (40°~60°)

Nil

Shape

Tolerance of Nose Height (M-Class)

Hole Chip Symbol Hole Style Breaker

A M

Nil With Hole

Straight Hole

With Hole

Straight hole with top end countersink (70°~90°)

With Hole

Straight hole with top end countersink (70°~90°)

G B

One Face

H

Nil

C

Both Faces

J

One Face Both Faces Nil One Face Nil Both Faces

Shape

Inscribed Triangle Circle

6,35 9,525 12,70 15,875 19,05 25,40 31,75

± ± ± ± ± ±

0,08 0,08 0,13 0,15 0,15 0,18 —

Square

± ± ± ± ± ± ±

0,08 0,08 0,13 0,15 0,15 0,18 0,20

80° 55° 35° Diamond Diamond Diamond

± ± ± ± ± ±

0,08 0,08 0,13 0,15 0,15 0,18

± ± ± ± ±

0,11 0,11 0,15 0,18 0,18

Round

— ± 0,16

Tolerance of Inscribed Circle (M-Class) Inscribed Triangle Circle

6,35 9,525 12,70 15,875 19,05 25,40 31,75

± ± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 0,13 —

Square

± ± ± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 0,13 0,15

80° 55° 35° Diamond Diamond Diamond

± ± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 0,13 —

± ± ± ± ±

0,05 0,05 0,08 0,10 0,10 — —

— ± 0,05 — — — — —

Round

± ± ± ± ± ±

— 0,05 0,08 0,10 0,10 0,10 0,12


Inserts Identification Table

12 04 08 N - GE Insert Size Chart 5

Corner Radius Chart 7

Chip Breaker Chart 9

Feed Direction Chart 8

Chart 5: Cutting Edge Length (mm) Shape ISO C

S

Cutting Inscribed Edge Circle

06

6,4

6,35

08

8,0

09

9,7

Shape ISO

Shape ISO

Cutting Inscribed Edge Circle

Chart 6: Thickness ISO Thickness (mm) 1,59 01

03

3,8

5,56

7,94

11 11,6 9,525

04

4,3

6,35

02

2,38

9,525

15 15,5 12,70

05

5,4

7,94

T2

2,78

19 19,4 15,875

06

6,5

9,525

03

3,18

09

9,7

5,56

08

8,7

12,70

T3

3,97

11

11,1

6,35

10 10,9

15,875

04

4,76

12,70

16 16,1

15,875

19 19,3

19,05

D

V

7,7

W

Chart 7: Nose Radius ISO Nose Radius (mm) 00

Sharp Point

01

0,1

02

0,2

04

0,4

06 6,35

6,35

16 16,6 9,525

08

8,0

8,0

06

6,35

08

0,8

S7 7,14

7,14

06

6,9

3,97

10 10,0

10,0

07

7,94

07 7,94

7,94

08

8,2

4,76

12 12,0

12,0

12

1,2

09

9,52

09

9,6

5,56

12 12,7

12,70

16

1,6

11 11,0

6,35

15 15,87515,875

24

2,4

15 15,87515,875

16 16,5

9,525

16 16,0

19 19,05 19,05

22 22,0 12,70

19 19,05 19,05

32

3,2

25 25,4

27 27,5 15,875

25 25,0

25,0

M0

Round Insert (Metric)

33 33,0 19,05

25 25,4

25,40

00

Round Insert (Imperial)

09 9,525 9,525 12 12,7

T

12,70

25,40

31 31,75 31,75 Chart 8: Feed Direction ISO

Cutting Inscribed Edge Circle

6,35

12 12,9

07

(ISO Cat, No,)

Inserts

Thickness Chart 6

Picture of insert shown as example

Direction

R

Right-hand

L

Left-hand

N

Neutral

R

16,0

Chart 9: Chip Breaker Symbol

F

Process Fine Finishing To Finishing

Bumpy Type

Standard Handed

FA, FL, FC FK, FP

FT, FX, FZ FY, FW

SE, SEW, SC, SF, SK, SP, SS, SU LU, LUW GE, GU, GUW GZ UG, UP UZ US, UX

S L

Light Cut

G U

General

M

Rough

MP, MU, ME, MX

H

Heavy

HG, HP, HU, HW

MC

SD, SDW

UM

MM

Other specials Wide Chipbreaker For Countersink For Round insert For Super Alloy For Aluminium For Hardened Steel For Carburized Layer Removal

W C RD, RP EF, EG, EX AG, AW FV, LV SV

C3


Chipbreaker for Exotic Alloys

NEG Type / NEF Type Application Range

NEG/NEF type chipbreaker for exotic alloy machining can be used for Titanium alloys, heat-resistant alloys and a variety of other exotic alloys. They deliver excellent wear resistance and superior chip management. These chipbreakers can solve quality problems caused by the unstable tool life and poor chip control provided by conventional chipbreakers for exotic alloys.

NEG

4,0 Depth of cut (mm)

General Features

New

2,0

New

NEF

NSU

0

Inserts

NMU

NEX

Feed rate 0,4 (mm/rev)

0,2

NEG Chipbreaker for Roughing Provides excellent wear resistance and chip control from general-purpose machining to roughing applications. Reduces damage to insert and eliminates trouble from chips specific to exotic alloys. Also demonstrates very high versatility. Crater wear advancement is prevented by the round bumps, whilst maintaining excellent control.

New

The cutting edge maintains the strength slowing the progress of crater wear.

Excellent chip management and wear prevention is delivered by the special rake face design.

Cross Section of Chipbreaker 1,75

0,09

30°

Cutting Performance – NEG Type Heat Resistant Alloy

Work Material: Inconel 718

Chipbreaker type: NEG (AC510U)

Conventional tool (S10)

Insert: CNMG120412

Suppresses the chipping of peripheral cutting edge and notch wear. Excellent chip management.

Titanium Alloy

Cutting Data: vc = 40m/min doc = 2,5mm f = 0,2mm/rev wet Tc = 7min

Work Material: Ti-6Al-4V

Chipbreaker type: NEG (AC510U)

Notch wear / poor chip control

Conventional tool (S10)

Insert: CNMG120412 Cutting Data: vc = 65m/min doc = 2,5mm f = 0,2mm/rev wet Tc = 8min

Suppresses crater wear and flank wear. Excellent chip management.

Crater wear / flank wear / poor chip control

Application Example – NEG Type Inconel 718, machine component

Pure Titanium (Ti grade 3), machine component 3 pcs

3 pcs

3 times

2 pcs

1 pcs 3x tool life and improved chip management

Insert: Cutting Data:

C4

NEG Competitor (AC520U)

CNMG120408 NEG (AC520U) vc=50m/min, doc=1,5mm, f=0,3mm/rev, wet

1,5 times

1,5x tool life and improved chip management

Insert: Cutting Data:

Competitor NEG (EH510)

CNMG120408 NEG (EH510) vc=80~100m/min, doc=1,0mm, f=0,25mm/rev, wet


Chipbreaker for Exotic Alloys

NEG Type / NEF Type Exotic Alloys

100 50

AC510U / EH510

Cutting Speed (m/min)

Cutting Speed (m/min)

Material Application Range

AC520U EH520

10 Finishing

Stainless Steel

200 AC610M 150

AC630M

100

Roughing

AC520U 50 Finishing

Roughing

Inserts

NEF Chipbreaker for Finishing The NEF chipbreaker reduces chip curl diameter in finishing applications. Provides extremely good chip management not fluctuated by the material in use. Main chipbreaker that enables good chip control even at low depths of cut.

Cross Section of Chipbreaker

New

0,1 Sharp edge with 20° rake angle reduces wear.

1,2 20°

The grooves on the rake face reduce heat and assist chip flow away from the workpiece.

Cutting Performance – NEF Type Heat Resistant Alloy

Work Material: Inconel 718

Chipbreaker type: NEF (AC510U)

Conventional tool (S10)

Competitor‘s product (S10)

Insert: CNMG120408

Improvements in chip control and chip removal management based on small curled chips.

Titanium Alloy

Cutting Data: vc = 55m/min doc = 0,3mm f = 0,15mm/rev wet Tc = 8min

Work Material: Ti-6Al-4V

Chipbreaker type: NEF (AC510U)

There is a problem in the length and the diameter of chips.

Conventional tool (S10)

Competitor‘s product (S10)

Insert: CNMG120408

Improvements in chip control and chip removal management based on small curled chips.

Cutting Data: vc = 80m/min doc = 0,5mm f = 0,2mm/rev wet Tc = 25min

There is a problem in the length and the diameter of chips.

Application Example – NEF Type Inconel 718, shaft component

Great improvement in chip management. Keeps workpieces free of damage. It is possible to omit final polishing process.

Insert: Cutting Data:

NEF (AC510U)

Duplex stainless steel cover

Conventional tool

CNMG120408 NEF (AC510U) vc=45m/min, doc=0,25mm, f=0,1mm/rev, wet

Improvements in chip management. Suppress damage to finished surface with no entanglement of chips.

Insert: Cutting Data:

NEF (AC510U)

Conventional tool

CNMG120408 NEF (AC510U) vc=55m/min, doc=0,3mm, f=0,125mm/rev, wet

C5


Chipbreaker for Steel Turning

(M) NSI Type

Nose radius with minus tolerance (M) Example:

Application Range

Cutting Performance

3

NSI

1

1,0

0,5

0,1

NFC

0,1

0

0,1

15cm

3,0

Depth of cut (mm)

Depth of cut (mm)

Inserts

New

2

DCGT 11T304M NSI

0,15

0,2

0,3

Feed rate (mm/rev)

0,2

Work material: X5CrNiMo17122 Insert: DCGT11T304M NSI, Cutting conditions: vc=100m/min

Feed rate (mm/rev)

Application Examples Inconel 718, machine component external turning

X5CrNi1810, Shaft component external turning & facing

150 pcs

Output

100 pcs

NSI Competitor‘s (AC510U) Product

NSI (AC510U)

1,5 x higher tool life. Improved chip management.

Improved chip management. Suppressing cutting edge adhesion to ensure a stable, long tool life.

Insert: Cutting conditions:

Insert: Cutting conditions:

DCGT11T302M NSI (AC510U) vc=35m/min, f=0,08mm/rev, doc =0,8mm, wet

DCGT11T304M NSI (AC520U) vc=100m/min, f=0,08mm/rev, doc =0,5mm, wet

– Sharp designed cutting edge with low-cutting force – Better chip control in wide range DOC for bar feeder machine – Combination of high rake edge design and G-class precision offers superior cutting performance – Suitable for medical parts and high precision machining

C6

Conventional Tool


Chipbreaker Comparison Negative Type Class

Application Fine Finishing

Finishing

Finishing to Light Cut Steel

Medium Cut Wiper Edge Roughing

Heavy Cut

Finishing Light to Medium Cut Stainless Steel Roughing

Exotic Metal

Kyocera

Hitachi

Sandvik

Kennametal SECO Tools apan WALTER

FA

FH

TF

GP

FL

FS,FY

NS,ZF

XP,XF

FE

LU

SA,SY

NM

XQ,CQ

BE

SU

SH

TS,TSF,11

HQ

CE,B,BH XF,MF

AFW

WP

WL,WP

WQ

WF,WMX

FW

W-MF2

NF MP3,NS6

LUW

QF

FF

LC

FN

FF1

ASW

SE, SX

LP

AS,ZM,27 CJ,XS

AB,CT

PF,KF

LF

MF5

GU (UG)

MA,MV

TM,37

HS,PS

AH

XM,QM

P,MG

M3

rund

MH,MP

DM,CM

CS,GS,PT AE,AY

GUW

MW

MU, ME

GH

MX

HAS,MT CH

HG

HA,HZ,HX,HBS THS,TU,57 PX,HX

HP

HH,HXD 65

HU,HW

HV,HDS

HF

HCS

TUS

SU

SH

SS

MQ,GU

EX

MS

SF,SA SM

GU

TH

HT,GT,PH RE,AR

MU

GZ (UX)

TE,UE

M5,MR7

NM7,NM9 NR

WG

MM-PR,QR RM,MR

R4,R5,R6 NR6,NRF NM,HR

HR,SR

R7

NR8

RH

SE,MP

MF

FP,FS,LF MF2

NF4

SU,MS,MU PV

23

MS

MF1,M1

HU

MM

MP

MF3,M3

SH

DE

MR

HMM,SA

GJ CM,CF

Standard V,VA

GH,Standard Standard,CH,33 ZS,GC

TF,VL NM4

PP

NR4

FJ

UZ

NM

NRR

TK

Roughing

W-M3

RR9

GH

New EX MJ,MS

NM4,NM6

MR

MU

EG

MG-PR,XMR,KR RP

GN

HX,HE

ST

Medium Cut

MW

WF

H

ES,1M,2M S

New

PM,SM,KM MN

NF,TF

RN

HM

EF

SF

MF2

SW

WM

ISCAR

NF3

SEW

Finishing

Cast Iron

Tungaloy

Inserts

Wiper Edge

Sumitomo Electric Mitsubishi

Y,RE

M5,MR3

SF

NFT

SM

NMT

SMR

NRT

KF

UN

M5

KM,KR

UM

MR7

NM5

GN

Positive Type Class

Application Finishing

Steel

Stainless Steel

Cast Iron

Wiper Edge Finishing to Light Cut Light Cut Medium Cut

Non-ferrous Metal

Sumitomo Electric Mitsubishi

Tungaloy

Kyocera

FC

FJ,AM

01

LU (FP, FK)

FV,SQ

PSF,PF,23 GP,XP

LUW

SW

Hitachi

CF,GF JQ,MP

SDW SI

Sandvik

Kennametal SECO Tools apan WALTER

ISCAR

UM

GT-F1

PF5

PF,UF,MF,KF 11,UF

FF1

PF4

PF

WF

W-F1

PF

WF

PM,UM,MM,PM LF

F1

PS5

SM,14

PR,UR,MR,KR MF

F2

PM5

17,19

AL

AL

PM2

AS,AF

FW

WK SMG

SU (SK, SF) SV,MQ

JS

CK

PSS,PS,24 HQ,XQ,GK JE

SC

MF,GQ

MU

MV

PM

AG, AW

AZ

AL,PP

AH,A3

HP

C7


Chipbreaker Application Negative Inserts

Work Material

C D R S

CNMG1204 ○○ NFA

T

V W

C D R SP MT K V N SWH

N-LU Finishing

C D R S

T

V W

C D R SP MT K V N SWH

N-SU

CNMG1204 ○○ NLU

CNMG1204 ○○ NSU

10°

T T T

V W V V W W

C NLU-W D R R S S C D

C D R SP MT K V N SWH T T V V W W C D R S C D R R S S C D

1,5 T 1,0 V

T T

10°

W V V W W

CNMG1204 ○○ NLU-W

C D R S C D R R S S C D

T T T

V W V V W W

C D R S T V W C D R R S SP MT C D TK V V WH N SW

N-EX C D R S

T V W 2,0 W C D R R S S T C D T V V W C D R S T 16°V W C D R S T V W CNMG1204V ○○ NEX C D R R S S T C D T V W W C D R S T V W C D R S T V W C D R R S S T C D T V V W W C D R S T V W C D R S T V W C D R R S S T C D T V V W W C D R S T V W C D R S T V W Fine to D R C Finishing V R S S T T Finishing V W W C D Standard C D R S T V W C D R S T V W C D R R S S T C D T V V W W C D R S T V W C D R S T V W C D R R S S T C D T V V W W S T V W C D R N-LU D /R S T V W C N-FA C DN-FLR R S S T C D T V V W W C D R S T V W R rate S (mm/rev) C D Feed T V W C D R R S S T C D T V V W W D R S T V W C Edge Wiper C D R S T V W C D R R S S T C D T V V W W 6 C D R S T V W C D R S T V W C D R S T V W 4 C D R S T V W C D R S T NGU-W V W

C D R S C D R R S S C D

T T T

V W V V W W

C NSE-W D R R S S C D

C D R SP MT K V N SWH T T V V W W

Euro stock

N-SE

PMK N S H 0,1

C D R S

N-EF

1,5

T

17° V

W

CNMG1204 ○○ NSE

1,2 20°

CNMG1204 ○○ NEF

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

1,9

S T V W C D R 0,13 C T 17° V W D R R S S C D 5° T V W CNMG1204 ○○ NSE-W

C D R S C D R R S S C D

T T T

V W V V W W

C D R S T V W C D R R S SP MT C D TK V V WH N SW

N-UP C D R S C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D

R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

T V W 2,1 S T S 10° T V V W W C D R S T S T V W S T V W CNMG1204V ○○ NUP S S T T V W W C D R S T S T V W S T V W S S T T V V W W C D R S T S T V W S T V W S S T T V V W W C D R S T S T V W S T V W Finishing to S S T D R S T T V V W W C Light Cutting S T V W S T V W S S T T V V W W C D R S T S T V W S T V W N-SE S S T D R S T T V V W W C N-SU S T V W S T V W S S T T V V W W C D R S T S T V W S T V W Feed rate (mm/rev) S S T T V V W W C D R S T S T V W S T V W S S T T V V W W C D R S T S T V W Depth of cut (mm)

Depth of cut (mm) Depth of cut (mm)

C8

New 0,1

( IC Chipbreaker Application Range V W C

NSE-W

PMK N S H

≤D ø12,7mm) R S T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

V W

C D R S

T

V W

C D R R S S C D C D R S

T T T

V V W W V W

C D R S

T

V W

C D R S

T

V W

2

S C D R RNLU-W S T C D T C D R S T

C D R R S S C D C D R S

T T T

V V W W V W

C D R S

T

V W

C D R S

T

V W

0

0,2 0,4 T 0,6 C W 0,8 C D R R S S C D D R R S S T V C D V W R rate S (mm/rev) C D Feed T V W C D R S

T T T

V V W W V W

C D R S

T

V W

C D R S

T

V W

C D R S C D R S

T

V W

C D R S

T

V W

C D R S

T T

V V W W V W

V W V W

C D R S C D R S

Cast lron

Steel

V W

CNMG1204 ○○ NFL

C D R S 1,3 T V W C T D R R S S 13° C D T V V W W

C D R S C D R R S S C D

Light ~ Medium Cut

10°

T

1,5 T 1,0 V W T V W

C D R S C D R S

Breaker Code Rake angle

Exotic Metal

20°

(Legend)

Hardened Steel

1,0

1,0

C D R S

Inserts

N-FL

PMK N S H

Non-Ferrous Metal

Fine Finishing

N-FA

PMK N S H

Stainless Steel

P M K N S H

Finishing ~ Medium Cut


Chipbreaker Application Negative Inserts

Bumpy chipbreaker Standard chipbreaker Handed chipbreaker Sumiboron / Sumidia Break Master

Medium ~ Roughing C D R S N-GU

PMK N S H

T

V W

N-GE

2,05

0,25

25° W T T V V W 7°

C D R S

CNMG1204 ○○ NGU

T T

PMK N S H

W W

T T

C NGU-W D R R S S C D

T T

T T

S C D R 0,3 C D R R S S C D

V V W W

CNMG1204 ○○ NEG

2,5

V W

23° V V W W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S C D R S

T T

V W V W

C D R S

T

V W

T T

V W V W

C D R S

T

V W

C D R S C D R R S S C D

T T T

V W V V W W

C D R S C D R R S S C D

T T T

V W V V W W

C D R S C D R S

T T

V W V W

C D R S

T

V W

C D R S

T T T

V W V V W W 2,5

C D R S

T T T

V W V V W W 2,4

C D R S

T T

V W V W 2,4

C D R S

T

V W

C D R S N-ME C D R S

PMK N S H

0,3

C D R S N-MX

PMK N S H

0,3

C D R S T V20°W 4° C T W D R R S SCNMG1204 C D T V V○○ NMU W

C D R S T V W 4° C T W D R R S SCNMG1204 C D T V V○○ NME W

C D R S T V W 4° C D R SCNMG1204 T V○○ NMX W

C D R S

T

V W

C D R S C D R R S S C D

T T T

C D R S C D R R S S C D

T T T

V W V V W W

C D R S C D R S

T T

V W V W

C D R S

T

V W

C D R R S S C D

T V W T V T 1,9 V W W

C D R R S S C D

T V W T V T 1,9 V W W

C D R S C D R S

T T

V W V W

C D R S

T

V W

V W V V W W

N-GZ C D R S

14°

PMK N S H

0,25

16° W T T V V W

C D R R S S4° T C D T V V W W S T C D V○○ NUZ W D R R S C T W CNMG1204V

C D R R S S C D S T C D W D R R S C T V V○○ NGZ W CNMG1204

C D R S C D R S

T T

V W V W

C D R S

T

C D R R S S C D S C D D R R S C

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

T T T T

V V V V

W W W W

C D R R S S C D S C D D R R S C

W W W W

C C C C

V V V V

W W W W

C D R S C D R S

T T

V W V W

S S S S

T T T T

V V V V

W W W W

C D R S C D R S

T T

V W V W

W W W W

C D R S C D R R S S C D

T T T T

D R S D R S

T T

V W V W

D R S D R S

T T

V W V W

C D R S

T

V W

C D R S T N-ME R/ S T C DN-MU

V W V W

C D R S

T

V W

V W W V 2 V V W W

C D R S C D R S

T T

V W V W

C D R S

T

V W

0,2 0,4 0,6 D rate R (mm/rev) S T C Feed

C D R S

T

V W 0,8 V W

C D R S

T

V W

C D R S

Exotic Metal T V W

D D D D

R R R R

S S S S

T T T T

V V V V

C C C C

D D D D

R R R R

S S S S

T T T T

V V V V

S S S S

T T T T

V V V V

W W W W

C C C C

D D D D

R R R R

S S S S

T T T T

V V W W C V V W W C Roughing V V W W C V V W W C

S S S S

T T T T

V V V V

W W W W

C C C C

D D D D

R R R R

S S S S

T T T T

V V V V4

TN- V V W W T UX T T V V W W

C C C C

D D D D

R R R R

S S S S

T T T T

C C T V V W W C D R R S S T C D 0,8 0,2 R 0,4 0,6 D S C T R rate S (mm/rev) C D Feed C T V V W W C

D D D D

R R R R

S S S S

T T T T

V W W V 0 V V W W

D D D D

C C C C

D D D D

R R R R

N-GU / N-UG

R R R R

S S S S

D R R S S C D C Stainless Steel C D R S D R R S S C D C

N-GE

N-SU

6

W W W W

N-MX

T T T

V W W V V W

R S S C D D R C C D R R S S C D

T T T T

V W W C D R S V Cast lron V V W W C D R S

T T

V W V W

T T

V V W W

S C D D R R S C C D R S

T T T

V V6 W W V W

C D R S

T

V W

V V W W

C D R R S S C D

T T

4 V V W W

C D RN-GZS

T

V W

T

V W

T T

N-EX

C D R R S S C D C

R R R R

Chipbreaker Application Range C D R S

N-MU N -GU C D NR R-UP S S C D

D D D D

T T

C D R R S S C D

V V W W

0,2 0,4 0,6 D Feed R rate S (mm/rev) T V

W

0,8

T T

N-UZ

2

V V W W 0

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

0,2 0,4 0,6 Feed rate (mm/rev)

0,8

( IC ≤ ø12,7mm)

C10

6

Depth of cut (mm)

C C C C

C C C C

V W

Heavy Roughing

T T T T

Depth of cut (mm)

Roughing Depth of cut (mm)

CNMG1204 ○○ NUG

C D R S C D R S

6

Depth of cut (mm)

V W

V W V V W W

Medium Cut C D R R C D C D R R C D

0

CNMG1204 ○○ NUX

21°

T

T T T

0,3

2

1,7

C D R S C D R R S S C D

N-UZ C D R S

4

T

0,2

C D R S

15° W V

V W V V W W

PMK N S H

6

T T T

V V W W

CNMG1204 ○○ NGU-W

0,3

0

2,0

PMK N S H

T T T

C D R S N-MU C D R S

2

0,25

C D R S

N-UG

C D R S C D R R S S C D

PMK N S H

4

V V W W

PMK N S H

PMK N S H

1,75 R 0,09 S T V W 30°

C D C D R R S S C D

N-UX

CNMG1204 ○○ NGE

C D R R S S C D

V V W W

C V N-EG D R R S S T C D NTew V

2,0 0,25 T V23°W

Depth of cut (mm)

Medium Cutting

C D R R S S C D C D R R S S C D

PMK N S H

4

N-EG N-EX/ N-UP

N-MU

2

0

N-EF

0,2 0,4 0,6 Feed rate (mm/rev)

0,8

C9


T

C D R R S S C D

V W

T T

V V W W

Chipbreaker Application V V W W

C D R S R S C D R S C D

T T T

V W V V W W

C D R S C D R S

T T

V W V W

C D R S R S C D R S C D

T T T

V W V V W W

C D R S R S C D R S C D

T T T

V W V V W W

C D R S C D R S

T T

V W V W

C D R S

T

V W

C D R S R R S S

T T T

V W V V W W

C D R S C D R S

T T

V W V W

T T T

V W V V W W

C C C C

D D D D

R R R R

S SP S S

T T T

V W V V W W

C D R S C D R S

T T

V W V W

C C C C

D D D D

R R R R

S 0,3T S T S S T T

V V V V

W 22° W

C D R S C D R S

T T

V W V W

C D R S C D R S

T T

V W V W

C C C C

D D D D

R R R R

S SP S S

C C C C

D D D D

R R R R

S 0,4T S T S S T T

C C C C

D D D D

R R R R

SCNMG1606 T V○○ NHG W S T V W S T V S T V W W

C C C C

D D D D

R R R R

SCNMM1606 T V○○ NMP W S T V W S T V S T V W W

C C C C

D D D D

R R R R

SP S S S

C C C C

D D D D

R R R R

S SP S S

C C C C

D D D D

R R R R

S0,3 T~ 0,6V S T 22° V S S T T V V

W W W W

C C C C

D D D D

R R R R

S S 0,25 S S

C C C C

D D D D

R R R R

SCNMM1606 T V○○ NHP W S T V W S S T T V V W W

C C C C

D D D D

R R R R

C D D D D

R R R R

Heavy Roughing

N-HP

N-MP

MT K V N SWH

V 22°

W V W V V W W

V MT N SW TK V WH T T

N-HU

V V W W

W W

TK V WH MT N SW V T T

V V W W

T3,2 V

W T0,6 V W T V T 16° V W W

-15° SNMM2507 ○○ NHU

N-HW

S C D R 0,3 C D R S

T T

-15°

6,3

0,75 V V 17°

W W

SNMM3109 ○○ NHW

T T T T

V V V V

W W W W

C D R S C D R S

T T

V W V W

S S S S

T T T T

V W V W V V W W

C D R S C D R S

T T

V W V W

C D R S C D R S N-LV C D R R S S C D

T T T

C D R S N-FV C D R S

T T

V W V W

T T

V W V W

T

C D R S C D R S N-SV C D R R S S C D

T T T

V W V V W W

C D R S T C D R S T S T C D R R -35° S C D T

V W V W V V W W

S T C D R 0,05 C D R S T S T C D R R -35° S C D T

30° V W V W C D R S V V W W C D R S

C D R S C D R S S C D R R S C D

T T T T

V W V W V V W W

C D R S C D R S S C D R R S C D

T T T T

V V V V

W W W W

C D R S C D R S

T T

V W V W

C D R S

T T

V V W W

D R S D R S D R R S S C D

T T T T

V V V V

W W W W

C D R S C D R S

T T

V W V W

C D R R S S C D

T T T T

V V V 2,5 V

S C D R R 0,2 S C D

T V T V T T 1,7V V

W W W W

C D R S C D R S

T T

V W V W

V W

0,15

0,84

P MT K V N SWH

30°

CNGG1204 ○○ N-SV 4NC

C D R S N-RX C D R S

PMK N S H

C C C C

D D D D

R R R R

C C C C

D D D D

R R R R

0,25 1,04

0,60

PMK N S H

W W W W

S T V15° W -15° S T V W S T W SRCMX1606M0 T V V N-RP W

C C C C

PMK N S H

D D D D

R R R R

10°

S T V W S T V W -5° T V W S SRCMT1606M0 T V N-RX W

0,4

45°

CNGG1204 ○○ N-FV 4NC

CNGG1204 ○○ N-LV 4NC

C D R S Inserts T V W C Positive C D R S T V W C C C D R S C D R S N-RP C D R S

V W V V W W

C D R S C D R S

T T

V W V W

S S S S

T T T T

V V V V

W W W W

C D R S C D R S C D R S

T T T

V W V W V W

C D R S C D R S

T T

V W V W

C D R S C D R S C D R S

T T T

V W V W V W

C D R S C D R S C D R S

T T T

V W V W V W

C D R S C D R S

T T

V W V W

C D R S T C D R S T C D R S T Heavy Roughing R S T~ C (øICD D= R15,875 S T C

V W V W V W

C D R S C D R S

T

V W

C D R S

T

V W

V Wmm)C D R S 19,05 V W

T

Heavy Roughing V W (øIC = 25,4 mm)

C D R S

T

V W

10

V W

N-HP

C D R S 5

T

N-MP

T

C D R S

V W NHG

T

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

T V W SUMIDIA

C D R S L/R-DM

PMK N S H

T

V W

C D R S

T

V W

C D R S

T

V W

30

20

0

0,6 1,2 Feed rate (mm/rev)

SUMIBORON (øIC: ~ 12,7 mm)

Round Inserts (øIC: ~ 12,7 mm)

0,7

6 N-SV

0,5 0,3 N-FV

N-LV

4

N-RX

1,8

2

0,1 0

C10

0,1 0,2 Feed rate (mm/rev)

0,3

0

0,2 0,4 Feed rate (mm/rev)

0,6

V W

N-HU

N-HW

T

V W

10

0

C D R S

N-RP

T

20

C D R S

10

1,2

V W

CCMT09T3 ○○ L/R-DM NU

C D R S

N-HW

V W

Depth of cut (mm)

Depth of cut (mm)

0,4 0,8 Feed rate (mm/rev)

T

C D R S

C D R S 0

V W

Heavy Roughing C D R S T(øIC V =W31,75 mm)

30

N-HU

T

1,5

C D R S

Depth of cut (mm)

C D R S

C D R S

C D R S

Chipbreaker Application Range T V W

Depth of cut (mm)

15

Bumpy chipbreaker Standard chipbreaker Handed chipbreaker Sumiboron / Sumidia Break Master

N SWH C D R SP MT K V C D R S T V W

C D R S

P MT K V N SWH

Carburized Layer Removal

MT K V N SWH

S S S S

C D R S T V W C SUMIBORON C D R R S S T C D C T V V W W C

Round

V W

T T

N-HG

Depth of cut (mm)

T

C D R R S S C D

C T D R R S S Inserts C D D C D T V V W W C Negative

Inserts

C D R S

Non-Ferrous Metal

C D R S

T T

V W 0,6 1,2 Feed rate (mm/rev)

V W

1,8


C D R S C D R S

T T

V W V W

C D R S T V W C D R S T V W C D R S T V W

C D R S

T

V W

C D R S C D R S

T T

V W V W

C D R S T V W C D R S T V W C D R S T V W

C D R S

T

V W

C D R S T V W C D R S T V W

C D R S C D R S

T T

V W V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S C D R S

T T

V W V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S C D R S

T T

V W V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

C D R S C D R S N-FP

T

D R S C D R S N-LU C D R S

NLU-W

N-FK

Positive Inserts M Class

C D R S C D R S

10°

T T

V W V W V W

CCMT 09T3 ○○ NFP

C D R S C D R S

T T

C D R S N-SU C D R S

T T

V W V W

Light ~ Medium Cut

PMK N S H

C D R S C D R S

1,45 8°

T T

V W V W

T T

PM T K VN SWH C

M KVN W S H D R SP M T KVN S WH C D R S P T T V W C D R S T V W C D R S T V W T V W C D R S T V W 1,5

1,5

C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W

T V W C D R S T V W T V W 1,8 W T 1,95 V W C D R S T V

C D R S T V W C D R S T V W

CCMT 09T3 ○○ NLU

C D R S N-US C D R S

PMK N S H

CCMT 09T3 ○○ NLU-W

N-MU

PMK N S H

V W V W

C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W

V W V W

W

0,9 T

V W

C D R S

T 1,0V W

C D R S

T

V W

C D R S

T

15°

0,15

Finishing ~ Light Cut Depth of cut (mm)

14°

C D R S T V W C D R S T V W

10°

SDW

C D R S

T0,9 V W

C D R S

T0,9V W

C D R S

T

C D R S

T

V W

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T V W

C D R S

T

V W

T

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T0,9 V W

C D R S

T

C D R S

T

N-FC

PMK N S H

15°

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

T

V W

R S

T

V W

C D R S

T

V W

T

V W

T

V W

T

V W

N-FK

C D R S

N-LUW

V W

C D R S

T V W

C D R S

C D R S

T 1,0V W

C D R S

T

V W

C D R S

T V W

C D R S

T

V W

T

C D R S

C D R S N-SC

PMK N S H

15°

V W

PMK N S H

CCGT 09T3 ○○ M NSI

C D R S

T

V W

C D R S

T

V W

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T V W

C D R S

T

V W

C D R S

T

C D R S

T

V W

S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

C D R S

T

V W

Chipbreaker Application Range T V W C D R S T V W C D R

C D R S C D R S C D R S

T T T

C D R S T V W M Class D R cutting S T V W V Light W ~CMedium 4

V W

C D R S

T

V W

C D R S

T

V W

C D R S N-SU

T

V W

N-SF

V2 W

N-MU

S T C D R N-SU

V W

C D R S

V W

T

C D R S

T

V W

T

V 0,4 W

G Class R S T V W C DChipbreaker Handed

C D R S T G Class Bumpy Chipbreaker

V W

4

4

C D R S

T

V W 0

V W 0,4

Feed rate (mm/rev)

T

V W

L/R-SD

C D R SL/R-SDW T V W

L/R-FX

L/R-W

C D R S

T

V W

0,2 Feed rate (mm/rev)

Feed rate (mm/rev)

Depth of cut (mm)

C D R S

0,4

C D R S N-SI

C D R S

2

T T

C D R S

V W C D R S

T

V W C D R S

0,2 Feed rate (mm/rev)

CCGT 09T3 ○○ NAG

V W

N-SC N-FC

0

20°

T V W

TCGT 1103 ○○ NSC

0,2 S C D R

S T C D R 0,2

N-AG P TM KVN WS H

C D R S

C D R S

C D R S

S cutting T V W ~RLight R S T V W

C D R S

N-SI

0,8

V W

C D R SCCGTT09T3V○○ NFC W

N-LU

0

1,6

0,2

C D R STPGTT1103 ○○ V L/R-FX W C D R STPGRT1103V○○ L/R-W W C D R STPGTT1103V○○ L/R-SD W W C D R S TPGTT1103 V ○○ L/R-SDW

C D R S

Depth of cut (mm)

SD

V W

Depth of cut (mm)

Finishing ~ Light Cut

FX

C D R S

D R S C NFP

2

PMK N S H

C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R SP MT K V N SWH PMK N S H PMK N S H N SWH C D R SP MT K V D R S T V W C CL/RC D R S T V W D R S T V W L/RL/RL/R-

C D M Class C D Finishing C D

0

N-SF

0,35

10°

G Class Bumpy Chipbreaker

2

TPMT 1604 ○○ NFK

4° 20° S T V C D R S T V W C D R 0,1 W C D R S T V W C D R S T V W C D R S T V W C D R S CPMH D R S TPMT T 0903 V○○W T 1604V○○W NMU NUS C TPMT 1604 ○○ NSF

G Class Handed Chipbreaker

4

1,1

C D R S 10° T V W C D R S T 10° V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W

C D R S

TPMT 1103 ○○ NSU

C D R S C D R S

Chipbreaker Application

For Alumimium Alloys V W 4

Depth of cut (mm)

Finishing ~ Light Cut

P MT K V N SWH C

C D R S T V W C D R S T V W

V W N-AG

T2V W T

0,4

L/R-DM

0

V W

0,2 Feed rate (mm/rev)

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

C D R S

T

V W

0,4

C11


C DIAMOND TYPE

CNMG neg. Inserts for Finishing

INSERTS FOR TURNING 0° Relief With Insert Hole

CNMG

Dimensions (mm)

l

ød (IC)

0903.. 09T3.. 9,7 9,525 0904.. 12 12,9 12,7

Shape

Depth of cut (mm)

Application

NFA

ISO Cat. No.

3,18 3,97 3,81 4,76 4,76 5,16

a D10, D16

a E8

Carbide Coated P

M-Class Double Sided Bumpy Chipbreaker Fine Finishing

Neg. Inserts

CNMG llllll n-nn r

P M K N S H

s d1

M

P

M

K

K

ZX-Coated S

M

S

P

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

Carbide Uncoated

P

M

K

S

CNMG 120402 NFA CNMG 120404 NFA CNMG 120408 NFA

0,2 l s l 0,4 l s l 0,8 l s l

CNMG 120404 NFL CNMG 120408 NFL

0,4 m s m l l 0,8 m s l l

CNMG 090304 NLU CNMG 090308 NLU

CNMG 120404 NLU-W CNMG 120408 NLU-W CNMG 120412 NLU-W

0,4 l l 0,8 m l 0,4 l l s s s 0,8 l l s s s 1,2 l l s s s 0,4 l l l l l s l s s 0,8 l l l l l s l s s 1,2 l l l s l s s

CNMG 120404 NEF CNMG 120408 NEF

0,4 l l l l l 0,8 l l l l l

CNMG 090304 NSU CNMG 090308 NSU CNMG 120402 NSU CNMG 120404 NSU CNMG 120408 NSU CNMG 120412 NSU

0,4 l l l l s 0,8 l l l l s 0,2 m 0,4 l l m s l l s s l l l s l 0,8 l l m s l l s s l l l s l 1,2 l l m s l l s s l l l s l

CNMG 120404 NSE CNMG 120408 NSE CNMG 120412 NSE

0,4 l l m 0,8 l l l m 1,2 l l l m

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFL Feed rate (mm/rev)

NLU Feed rate (mm/rev) ”Wiper” W type

Depth of cut (mm)

Finishing

Depth of cut (mm)

”Standard”

NLU-W

CNMG 120404 NLU CNMG 120408 NLU CNMG 120412 NLU

l l l

l l

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

New NEF

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

”Standard”

NSE

”Wiper” W type

NSE-W CNMG 120404 NSE-W CNMG 120408 NSE-W CNMG 120412 NSE-W

Feed rate (mm/rev)

C12

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

80° Diamond Type

0,4 l l 0,8 l l l 1,2 l l l

Packing unit and ordering example; 10 pcs. CNMG 120402 NFA, T2000Z


C DIAMOND TYPE

CNMG neg. Inserts for Medium Cutting

INSERTS FOR TURNING

0° Relief With Insert Hole

CN– –

0903.. 12 16 19

Dimensions (mm)

l

ød (IC)

9,7 9,525 3,18 3,81 12,9 12,7 4,76 5,16 16,1 15,875 6,35 6,35 19,3 19,05 6,35 7,94

CNMG llllll n-nn

Medium Cut

Depth of cut (mm)

”Standard”

NGU

Shape

CNMG 090304 NGU CNMG 090308 NGU CNMG 120404 NGU CNMG 120408 NGU CNMG 120412 NGU CNMG 120416 NGU CNMG 160608 NGU CNMG 160612 NGU NGU-W CNMG 160616 NGU

P

M

K

K

S

M

S

P

M

P

Carbide Uncoated K

S

0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6

NGE

CNMG 120404 NGE CNMG 120408 NGE CNMG 120412 NGE CNMG 120416 NGE CNMG 160612 NGE CNMG 160616 NGE CNMG 190612 NGE CNMG 190616 NGE

0,4 0,8 1,2 1,6 1,2 1,6 1,2 1,6

l l l l l l l l l l l l l l l l l l l l l

NUG

CNMG 120404 NUG CNMG 120408 NUG CNMG 120412 NUG CNMG 120416 NUG CNMG 160612 NUG CNMG 160616 NUG CNMG 160624 NUG CNMG 190608 NUG

0,4 0,8 1,2 1,6 1,2 1,6 2,4 0,8

s s s s s s s s s s s

CNMG 120404 NEG CNMG 120408 NEG CNMG 120412 NEG

0,4 l l l l l 0,8 l l l l l 1,2 l l l l l

CNMG 120404 NEX CNMG 120408 NEX CNMG 120412 NEX CNMG 160612 NEX CNMG 190612 NEX

0,4 0,8 1,2 1,2 1,2

l l l l l l

CNMG 120404 NUP CNMG 120408 NUP CNMG 120412 NUP CNMG 160612 NUP CNMG 190612 NUP

0,4 0,8 1,2 1,2 1,2

l l s s l l l l l l s s l l l l l l s s l l l l l s s l l l s s l

Depth of cut (mm)

Medium Cut Medium Cut

Depth of cut (mm)

P

Cermet

CNMG 120408 NGU-W CNMG 120412 NGU-W

”Wiper” W type

Feed rate (mm/rev)

Feed rate (mm/rev)

Depth of cut (mm)

r

M

ZX-Coated

l m l m l l l s l l s s m l l l l s s l l s s m l l l l s s l l s s m l l l l l s s l l s s l l l s s l l s s l l l s s l l s s 0,8 l l l s l l l s l s s 1,2 l l l s l l l s l s s

Feed rate (mm/rev)

Medium Cut

ISO Cat. No.

a E8

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

New NEG

H

Neg. Inserts

Application

a D10, D16

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

80° Diamond Type

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX

l l l l l l l l l l

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. CNMG 120404 NGU, AC820P

C13


C DIAMOND TYPE

CNMG neg. Inserts for Roughing

INSERTS FOR TURNING

80° Diamond Type

0° Relief With Insert Hole

CNMG

Dimensions (mm)

l

ød (IC)

12 12,9 12,7 4,76 5,16 16 16,1 15,875 6,35 6,35 19 19,3 19,05 6,35 7,94

CNMG llllll n-nn

P

0,8 l l l 1,2 l l l

CNMG 160612 NME CNMG 160616 NME

1,2 l l l 1,6 l l l

CNMG 190616 NME

1,6 l l l

NUX

CNMG 120404 NUX CNMG 120408 NUX CNMG 120412 NUX CNMG 120416 NUX CNMG 160608 NUX CNMG 160612 NUX CNMG 160616 NUX CNMG 190608 NUX CNMG 190612 NUX CNMG 190616 NUX

0,4 0,8 1,2 1,6 0,8 1,2 1,6 0,8 1,2 1,6

l l s s s l l l s s s s s l l l s s s s s l l l s s s s l l l s s s l l l s s l s s l l l s s l s s l l l l l

NMX

Feed rate (mm/rev)

CNMG 120408 NMX CNMG 120412 NMX CNMG 120416 NMX CNMG 160608 NMX CNMG 160612 NMX CNMG 160616 NMX CNMG 190612 NMX CNMG 190616 NMX

0,8 1,2 1,6 0,8 1,2 1,6 1,2 1,6

NGZ

Feed rate (mm/rev)

CNMG 120404 NGZ CNMG 120408 NGZ CNMG 120412 NGZ CNMG 120416 NGZ CNMG 160612 NGZ CNMG 160616 NGZ CNMG 190612 NGZ CNMG 190616 NGZ

0,4 0,8 1,2 1,6 1,2 1,6 1,2 1,6

NUZ

Feed rate (mm/rev)

CNMG 120404 NUZ CNMG 120408 NUZ CNMG 120412 NUZ CNMG 120416 NUZ CNMG 160608 NUZ CNMG 160612 NUZ CNMG 160616 NUZ CNMG 190612 NUZ CNMG 190616 NUZ

0,4 0,8 1,2 1,6 0,8 1,2 1,6 1,2 1,6

l s l l s l l s s l s l l s s l s l l s s s l s l l s s l s l l s s l s l l l s l l

Roughing

Depth of cut (mm)

NME

Roughing

Depth of cut (mm) Depth of cut (mm)

Depth of cut (mm)

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

Roughing

K

M

CNMG 120408 NME CNMG 120412 NME

NMU

Feed rate (mm/rev)

Roughing

r

P

0,8 1,2 1,6 0,8 1,2 1,6 0,8 1,2 1,6

Feed rate (mm/rev)

C14

ISO Cat. No.

M

CNMG 120408 NMU CNMG 120412 NMU CNMG 120416 NMU CNMG 160608 NMU CNMG 160612 NMU CNMG 160616 NMU CNMG 190608 NMU CNMG 190612 NMU CNMG 190616 NMU

Depth of cut (mm)

Roughing

Shape

a E8

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

K

ZX-Coated S

M

S

P

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

M

P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D10, D16

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

l l l l s s l l s s l l l l l l s s l l s s l l l l l l s s s s l l l l l s s l l s s l l l s s l l s s l l l l l s s l l s s l l l m l l s s l l l l m l l s s l l l l

l l s s l l s s l l s s l l l s s l l s s l l s l l s l l l l l l l l

l l l l l l l l l l l

Packing unit and ordering example; 10 pcs. CNMG 120408 NMU, AC805P


C DIAMOND TYPE

CNMM neg. Inserts for Heavy Roughing

INSERTS FOR TURNING

0° Relief With Insert Hole

CNMM

12 16 19 2507.. 2509..

Dimensions (mm)

l

ød (IC)

12,9 12,7 4,76 5,16 16,1 15,875 6,35 6,35 19,3 19,05 6,35 7,94 25,8 25,4 7,94 9,2 25,8 25,4 9,52 9,2

CNMM llllll n-nn Shape

ISO Cat. No.

P

M

K

K

S

CNMM 160608 NMP CNMM 160612 NMP CNMM 160616 NMP CNMM 160624 NMP

0,8 1,2 1,6 2,4

l l s s l m l l l s s l m l l l s s l m l s

CNMM 190608 NMP CNMM 190612 NMP CNMM 190616 NMP CNMM 190624 NMP

0,8 1,2 1,6 2,4

l l m m l l s s l m m l l s s l m m l l s s

CNMM 250724 NMP CNMM 250924 NMP

2,4 m

CNMM 120408 NHG CNMM 120412 NHG CNMM 120416 NHG

0,8 l l l s s l l s s 1,2 l l l s s l l s s 1,6 s l l

CNMM 160608 NHG CNMM 160612 NHG CNMM 160616 NHG CNMM 160624 NHG

0,8 1,2 1,6 2,4

CNMM 190612 NHG CNMM 190616 NHG CNMM 190624 NHG

1,2 l l l s s l l s s 1,6 l l l s s l l s s 2,4 m l l s s s

CNMM 120408 NHP CNMM 120412 NHP

0,8 l l s s 1,2 l l

NHP CNMM 160608 NHP CNMM 160612 NHP CNMM 160616 NHP

0,8 l s 1,2 l s 1,6 l s

Depth of cut (mm)

Heavy Roughing

P

0,8 l l l s s l m 1,2 l l l s s l m 1,6 m l l s s l m

Feed rate (mm/rev)

NHG

Depth of cut (mm)

r

M

ZX-Coated

CNMM 120408 NMP CNMM 120412 NMP CNMM 120416 NMP NMP

Heavy Roughing

a E8

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet P

Carbide Uncoated K

S

H

Neg. Inserts

Application

a D10, D16

Carbide Coated

M-Class One Sided Bumpy Chipbreaker

P M K N S H

s d1

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

80° Diamond Type

2,4 m

l s s l l s s l l l s s l l s s l l l s s l l s s s s

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

CNMM 190608 NHP CNMM 190612 NHP CNMM 190616 NHP CNMM 190624 NHP

0,8 1,2 1,6 2,4

CNMM 190616 NHU

1,6 l l s s

CNMM 250924 NHU

2,4 l l s s

CNMM 250924 NHW

2,4 l

l l l s l l s l l s

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

NHW NHU

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. CNMM 120408 NMP, AC810P

C15


C DIAMOND TYPE

Other CN – – Type neg. Inserts

INSERTS FOR TURNING

80° Diamond Type

0° Relief With Insert Hole

CN – –

Dimensions (mm)

l

ød (IC)

12 12,9 12,7 4,76 5,16 16 16,1 15,875 6,35 6,35 19 19,3 19,05 6,35 7,94

CNMA / CNMX

Roughing Heavy Roughing

C16

Shape

a E8

P

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

Carbide Uncoated

P

CNMA 120404 CNMA 120408 CNMA 120412 CNMA 120416

0,4 0,8 1,2 1,6

CNMA 160608 CNMA 160612 CNMA 160616

0,8 s 1,2 l s l l s s 1,6 l s l l s s

CNMA 190612 CNMA 190616

1,2 l s l l s 1,6 l s l l s

CNMX 120408 L

0,8 l s

CNMX 120408 R

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D10, D16

Carbide Coated

Flat and One Side Handed Inserts

P M K N S H

s d1

l s l l s s l l s l l s s l l s l l s s l s l l s s

0,8 l s

Packing unit and ordering example; 10 pcs. CNGA 120408, AC405K


D DIAMOND TYPE

DNMG neg. Inserts for Finishing

INSERTS FOR TURNING

55° Diamond Type

0° Relief With Insert Hole

DNMG

Dimensions (mm)

l

ød (IC)

1104-- 11,6 9,525 4,76 3,81 1504-- 15,5 12,7 4,76 5,16 1506-- 15,5 12,7 6,35 5,16

DNMG llllll n-nn Depth of cut (mm)

Fine Finishing

P

NFA

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

Cermet

M

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E9

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

DNMG 150604 NFA DNMG 150608 NFA

0,4 l s l 0,8 l s l

DNMG 150404 NFL DNMG 150408 NFL

0,4 m m 0,8 m m

DNMG 150604 NFL DNMG 150608 NFL

0,4 m s l l 0,8 m l l

DNMG 110404 NLU DNMG 110408 NLU

0,4 l l s m s s l 0,8 l l s m s s l

DNMG 150402 NLU DNMG 150404 NLU DNMG 150408 NLU DNMG 150412 NLU

0,2 0,4 0,8 1,2

DNMG 150604 NLU DNMG 150608 NLU DNMG 150612 NLU

0,4 l l s s s l 0,8 l l s s l 1,2 l l s s s l

DNMG 150404 NEF DNMG 150408 NEF

0,4 m m m m m 0,8 m m m m m

DNMG 150604 NEF DNMG 150608 NEF

0,4 l l l l l 0,8 l l l l l

DNMG 110404 NSU DNMG 110408 NSU

0,4 l l s l l s s l l 0,8 l l s l l s s l l

DNMG 150402 NSU DNMG 150404 NSU DNMG 150408 NSU DNMG 150412 NSU

0,2 0,4 0,8 1,2

DNMG 150604 NSU DNMG 150608 NSU DNMG 150612 NSU

0,4 l l m s s l l s s l l l s l 0,8 l l m s s l l s s l l l s l 1,2 l l m s s s s l l s l

DNMG 110408 NSE

0,8 l

DNMG 150404 NSE DNMG 150408 NSE DNMG 150412 NSE

0,4 m m m 0,8 m m m 1,2 m m m

DNMG 150604 NSE DNMG 150608 NSE DNMG 150612 NSE

0,4 l l l 0,8 l l l 1,2 l l l

Neg. Inserts

Application

a D11, D17

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFL

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NLU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

New NEF

m m m m m m

m m m m m m m

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSE

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

m m m m m m m m

m m m m m m m m m m m m

Packing unit and ordering example; 10 pcs. DNMG 150604 NFA, T2000Z

C17


D DIAMOND TYPE

DNMG neg. Inserts for Medium Cutting

INSERTS FOR TURNING

55° Diamond Type

0° Relief With Insert Hole

DNMG

Dimensions (mm)

l

ød (IC)

1104-- 11,6 9,525 4,76 3,81 1504-- 15,5 12,7 4,76 5,16 1506-- 15,5 12,7 6,35 5,16

DNMG llllll n-nn

Medium Cut

Depth of cut (mm)

Shape

NGU

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUG

ISO Cat. No.

a E9

P

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet P

Carbide Uncoated K

S

DNMG 110404 NGU DNMG 110408 NGU DNMG 110412 NGU

0,4 l l m s l l s s 0,8 l l l m s l l s s 1,2 l l s l l s s

DNMG 150404 NGU DNMG 150408 NGU DNMG 150412 NGU

0,4 m m m m m m m 0,8 m m m m m m m 1,2 m m m m m m m

DNMG 150604 NGU DNMG 150608 NGU DNMG 150612 NGU

0,4 l l l s l l s s 0,8 l l l l s l l s s 1,2 l l l l s l l s s

DNMG 150404 NGE DNMG 150408 NGE DNMG 150412 NGE

0,4 m m m 0,8 m m m 1,2 m m m

DNMG 150604 NGE DNMG 150608 NGE DNMG 150612 NGE DNMG 150616 NGE

0,4 0,8 1,2 1,6

DNMG 110404 NUG DNMG 110408 NUG

0,4 s 0,8 s

DNMG 150604 NUG DNMG 150608 NUG DNMG 150612 NUG DNMG 150616 NUG

0,4 0,8 1,2 1,6

DNMG 150408 NEG DNMG 150412 NEG

0,8 m m m m m 1,2 m m m m m

DNMG 150608 NEG DNMG 150612 NEG

0,8 l l l l l 1,2 l l l l l

DNMG 110404 NEX DNMG 110408 NEX

0,4 l l l l 0,8 l l l l

DNMG 150604 NEX DNMG 150608 NEX DNMG 150612 NEX

0,4 l l l l 0,8 l l l l 1,2 l l l l

DNMG 150404 NUP DNMG 150408 NUP DNMG 150412 NUP

0,4 m m m m m m 0,8 m m m m m m 1,2 m m m m m m

DNMG 150604 NUP DNMG 150608 NUP DNMG 150612 NUP

0,4 l l s s l l l l 0,8 l l s s l l l l 1,2 l l l l

l l l l l l l l l l l l l l m

s s s s

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

New NEG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP

Feed rate (mm/rev)

C18

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D11, D17

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. DNMG 110404 NGU, AC810P


D DIAMOND TYPE

DNMG neg. Inserts for Roughing

INSERTS FOR TURNING

55° Diamond Type

0° Relief With Insert Hole

DNMG

Dimensions (mm)

l

ød (IC)

1104-- 11,6 9,525 4,76 3,81 1504-- 15,5 12,7 4,76 5,16 1506-- 15,5 12,7 6,35 5,16

DNMG llllll n-nn

Roughing

Depth of cut (mm)

P

ISO Cat. No.

r

M

P

K

M

K

ZX-Coated S

M

S

DNMG 150408 NMU DNMG 150412 NMU DNMG 150416 NMU

0,8 m m m m m m m 1,2 m m m m m m 1,6 m m m m

DNMG 150608 NMU DNMG 150612 NMU DNMG 150616 NMU

0,8 l l l s s l l s s 1,2 l l l s s l l s s 1,6 l l s l l s s

DNMG 150608 NME DNMG 150612 NME DNMG 150616 NME

0,8 l l l l 1,2 l l l l 1,6 l l l l

DNMG 110408 NUX

0,8 m s s

DNMG 150404 NUX DNMG 150408 NUX DNMG 150412 NUX

0,4 m m m 0,8 m m m 1,2 m m m

DNMG 150604 NUX DNMG 150608 NUX DNMG 150612 NUX DNMG 150616 NUX

0,4 0,8 1,2 1,6

DNMG 150408 NMX DNMG 150412 NMX

0,8 m m 1,2 m m

DNMG 150608 NMX DNMG 150612 NMX

0,8 l 1,2 l

NGZ

DNMG 150604 NGZ DNMG 150608 NGZ DNMG 150612 NGZ

0,4 l 0,8 l l l 1,2 l l l

NUZ

DNMG 150608 NUZ DNMG 150612 NUZ

0,8 l s l l s 1,2 l s l l s

NMU

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E9

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

Application

a D11, D17

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NME

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NUX

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMX

l l s m l l s m l l s l s

s s s s

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. DNMG 150608 NMU, AC810P

C19


D DIAMOND TYPE

DNMM + Other neg. Inserts for Roughing

INSERTS FOR TURNING 0° Relief With Insert Hole

DN – –

Dimensions (mm)

l

1504-- 15,5 1506-- 15,5

ød (IC)

s d1

12,7 12,7

4,76 5,16 6,35 5,16

DNMM llllll n-nn

P

Neg. Inserts

Depth of cut (mm)

Heavy Roughing

ISO Cat. No.

Shape

P

M

K

K

S

M

S

P

Cermet

Carbide Uncoated

P

M

K

0,4 m m 0,8 m m m 1,2 m m m

DNMM 150604 NMP DNMM 150608 NMP DNMM 150612 NMP DNMM 150616 NMP

0,4 0,8 1,2 1,6

l l s s l l l s s l l l l s s l m l l s s l

DNMM 150604 NHG DNMM 150608 NHG NHG DNMM 150612 NHG DNMM 150616 NHG

0,4 0,8 1,2 1,6

l l s s s l l l s s m l s s l l l s s m l s s l l l s s m l s s

DNMM 150404 NHP DNMM 150408 NHP NHP DNMM 150412 NHP

0,4 m 0,8 m 1,2 m

NMP

Depth of cut (mm)

r

M

ZX-Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

DNMM 150404 NMP DNMM 150408 NMP DNMM 150412 NMP

Feed rate (mm/rev)

Heavy Roughing

a E9

Carbide Coated

M-Class One Sided Bumpy Chipbreaker

Application

a D11, D17

P M K N S H

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

55° Diamond Type

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

DNMM 150608 NHP DNMM 150612 NHP

0,8 l l 1,2 l l

Feed rate (mm/rev)

DNMA / DNMX llllll Flat Inserts and One Side Handed Inserts M-Class Double Sided Bumpy Chipbreaker Shape

Finishing

Depth of cut (mm)

Roughing

Application

”Wiper” W type

NSE-W

ISO Cat. No.

r

M

P

M

K

K

S

M

S

DNMA 150608 DNMA 150612

0,8 l s l l 1,2 l s l l

DNMX 150608 L

DNMX 150608 R

0,8 l s 0,8 l

DNMX 150604 NSE-W DNMX 150608 NSE-W DNMX 150612 NSE-W

0,4 l l 0,8 l l 1,2 l l

Wiper insert SDW type

Feed rate (mm/rev)

C20

P

ZX-Coated

Normal insert

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

&

Carbide Coated

(Note) The cutting point position of the SDW type does not follow the ISO standard. Wenn using on a boring holder with a 93° approach angle, there is a need to revise the cutting point position (refer to right table) relative to using standard inserts.

r 0,4 0,8 1,2

Compensation (mm) X (Diam. change) Z -0,14 ( Ø : -0,28) -0,02 -0,14 ( Ø : -0,28) -0,02 -0,1 ( Ø : -0,2 ) -0,03

Packing unit and ordering example; 10 pcs. DNMM 160404 NMP, AC820P


S SQUARE TYPE

SNMG neg. Inserts for Finishing

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

SNMG

Dimensions (mm)

l

ød (IC)

12 12,7 12,7 4,76 5,16 15 15,875 15,875 6,35 6,35 19 19,05 19,05 6,35 7,94

SNMG llllll n-nn Depth of cut (mm)

Finishing

ISO Cat. No.

a E10

Carbide Coated P

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a D12, D18~19

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SNMG 120408 NLU SNMG 120412 NLU

0,8 m l m 1,2 m l m

SNMG 120408 NSU SNMG 120412 NSU

0,8 l l m m s l l 1,2 l l

SNMG 120408 NSE SNMG 120412 NSE

0,8 l l m 1,2 l l m

Neg. Inserts

M-Class Double Sided Bumpy Chipbreaker

Application

P M K N S H

s d1

NLU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSE

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. SNMG 120408 NLU, AC810P

C21


S SQUARE TYPE

SNMG neg. Inserts for Medium Cutting

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

SNMG

Dimensions (mm)

l

ød (IC)

09 9,525 9,525 3,18 3,81 12 12,7 12,7 4,76 5,16

SNMG llllll n-nn Depth of cut (mm)

Medium Cut

Shape

NGU

ISO Cat. No.

a E10

P

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet P

Carbide Uncoated K

S

SNMG 090304 NGU SNMG 090308 NGU SNMG 120404 NGU SNMG 120408 NGU SNMG 120412 NGU SNMG 120416 NGU SNMG 150612 NGU

0,4 0,8 0,4 0,8 1,2 1,6 1,2

SNMG 120408 NGE SNMG 120412 NGE SNMG 120416 NGE

0,8 l l l 1,2 l l l 1,6 l l l

SNMG 120408 NUG SNMG 120412 NUG SNMG 120416 NUG

0,8 s s 1,2 s s 1,6 s s

SNMG 120408 NEG SNMG 120412 NEG

0,8 l l l l l 1,2 l l l l l

SNMG 120404 NEX SNMG 120408 NEX SNMG 120412 NEX SNMG 150608 NEX SNMG 150612 NEX SNMG 190612 NEX SNMG 190616 NEX

0,4 0,8 1,2 0,8 1,2 1,2 1,6

SNMG 120404 NUP SNMG 120408 NUP SNMG 120412 NUP

0,4 l l s l l l 0,8 l l s l l l 1,2 l l s l l l

SNMG 120408 NUX SNMG 120412 NUX SNMG 120416 NUX SNMG 150612 NUX SNMG 190612 NUX SNMG 190616 NUX

0,8 1,2 1,6 1,2 1,2 1,6

m m m l l l s m m s s m l l l s l l s s m l l l s l l s s m l l l l s m m

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

New NEG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP

l l l l

l l l l l m m l l l l l l

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NUX

l l l s l l l s l l l s m l l m l l

s s s s s s s s s

Feed rate (mm/rev)

C22

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D12, D18~19

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. SNMG 120408 NSU, AC810P


S SQUARE TYPE

SNMG neg. Inserts for Roughing

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

SNMG

Dimensions (mm)

l

ød (IC)

12 12,7 12,7 4,76 5,16 15 15,875 15,875 6,35 6,35 19 19,05 19,05 6,35 7,94

SNMG llllll n-nn

Roughing

Depth of cut (mm)

P

NMU

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SNMG 120408 NMU SNMG 120412 NMU SNMG 120416 NMU

0,8 l l l s s l l s s l l 1,2 l l l s s l l s s l l 1,6 l l l s s l l s s l l

SNMG 150612 NMU SNMG 150616 NMU

1,2 m l l s s l l l l 1,6 m l l s s l l l l

SNMG 190612 NMU SNMG 190616 NMU

1,2 l l l s s l l s l l 1,6 l l l s s l l s l l

SNMG 120408 NME SNMG 120412 NME

0,8 l l l 1,2 l l l

SNMG 190612 NME

1,2 l l l

SNMG 120408 NMX SNMG 120412 NMX SNMG 120416 NMX

0,8 l l s 1,2 l l s 1,6 l l s

SNMG 150612 NMX SNMG 150616 NMX

1,2 l l 1,6 l l

SNMG 190612 NMX SNMG 190616 NMX

1,2 l l 1,6 l l

SNMG 120408 NGZ SNMG 120412 NGZ SNMG 120416 NGZ

0,8 l l l 1,2 l l l 1,6 l l l

SNMG 150612 NGZ SNMG 150616 NGZ

1,2 l l 1,6 l l

SNMG 190612 NGZ SNMG 190616 NGZ

1,2 l 1,6 l

SNMG 120408 NUZ SNMG 120412 NUZ SNMG 120416 NUZ

0,8 l s l l s s 1,2 l s l l s s 1,6 l s l l s s

SNMG 150612 NUZ SNMG 150616 NUZ

1,2 s l s s 1,6 s l s s

SNMG 190612 NUZ SNMG 190616 NUZ

1,2 s l s s 1,6 s l s s

Neg. Inserts

Application

a D12, D18~19

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NME

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMX

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NUZ

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. SNMG 120408 NMU, AC810P

C23


S SQUARE TYPE

SNMM neg. Inserts for Heavy Roughing

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

SNMM

l

ød (IC)

s d1

12 12,7 12,7 4,76 5,16 15 15,875 15,875 6,35 6,35 19 19,05 19,05 6,35 7,94 2507.. 25,4 25,4 7,94 9,2 2509.. 25,4 25,4 9,52 9,2 3109.. 31,75 31,75 9,52 8,8

SNMM llllll n-nn

P

NMP

Depth of cut (mm)

Heavy Roughing

ISO Cat. No.

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Shape

a E10

Carbide Coated

M-Class One Sided Bumpy Chipbreaker Application

a D12, D18~19

P M K N S H

SNMM 120408 NMP SNMM 120412 NMP SNMM 120416 NMP SNMM 120420 NMP

0,8 1,2 1,6 2,0

SNMM 150612 NMP SNMM 150616 NMP

1,2 l l l s s l 1,6 l l l s s l

SNMM 190612 NMP SNMM 190616 NMP SNMM 190624 NMP

1,2 l l l s s l m 1,6 l l l s s l m 2,4 l l s s

SNMM 250724 NMP SNMM 250924 NMP SNMM 310924 NMP

2,4 m m l m 2,4 m m m 2,4 m m m

SNMM 120408 NHG SNMM 120412 NHG SNMM 120416 NHG

0,8 l l l s s m l s s 1,2 l l l s s m l s 1,6 l l l s s m l s s

SNMM 150612 NHG SNMM 150616 NHG

1,2 l s s l s s 1,6 l m s s l s s

SNMM 190612 NHG SNMM 190616 NHG SNMM 190624 NHG

1,2 m l l s s m l 1,6 m l l s s l l 2,4 l l s s m

SNMM 120408 NHP SNMM 120412 NHP SNMM 120416 NHP

0,8 l l s 1,2 l l s 1,6 l

SNMM 150612 NHP

1,2 s

SNMM 190612 NHP SNMM 190616 NHP SNMM 190624 NHP

1,2 l s s m 1,6 l l s s m 2,4 l l s

SNMM 250724 NHP SNMM 250924 NHP SNMM 310924 NHP

2,4 m m l m

l l l s s l m m l l s s l m m l l s s l m l l s s

NHP

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

Feed rate (mm/rev)

2,4 m m m 2,4 m m m

Depth of cut (mm)

Heavy Roughing

NHW NHU

Feed rate (mm/rev)

C24

SNMM 190616 NHU SNMM 250724 NHU SNMM 250924 NHU SNMM 310924 NHU

1,6 l s s

SNMM 190616 NHW SNMM 250724 NHW SNMM 250924 NHW SNMM 310924 NHW

1,6 l s s

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

2,4 l m l s s 2,4 l m l s s 2,4 l m m s

2,4 l m l s s 2,4 l m l s s 2,4 l m m s Packing unit and ordering example; 10 pcs. SNMM 120408 NMP, AC810P


S SQUARE TYPE

Other SN – – Type neg. Inserts

INSERTS FOR TURNING

90° Square Type

0° Relief With Insert Hole

SN – –

Dimensions (mm)

l

ød (IC)

12 12,7 12,7 4,76 5,16 15 15,875 15,875 6,35 6,35 19 19,05 19,05 6,35 7,94

SNMA llllll

Roughing

P

ISO Cat. No.

r

M

P

M

K

SNMA 120408 SNMA 120412 SNMA 120416

0,8 l s l l 1,2 l s l l s 1,6 l s l l

SNMA 150612

1,2 s

SNMA 190612 SNMA 190616

1,2 l s l l s s 1,6 l s l l s s

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

K

ZX-Coated S

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E10

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Packing unit and ordering example; 10 pcs. SNGA 1204008, AC405K

Neg. Inserts

Application

a D12, D18~19

Carbide Coated

G/M-Class No Chipbreaker

P M K N S H

s d1

C25


T TRIANGLE TYPE

TNMG neg. Inserts for Finishing

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

TNMG

Dimensions (mm)

l

ød (IC)

1604-- 16,5 9,525 4,76 3,81

TNMG llllll n-nn Depth of cut (mm)

Fine Finishing

Shape

ISO Cat. No.

P

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

TNMG 160404 NFA TNMG 160408 NFA

0,4 l s l 0,8 l s l

TNMG 160404 NFL TNMG 160408 NFL

0,4 m s m l l 0,8 m s m l l

TNMG 160402 NLU TNMG 160404 NLU TNMG 160408 NLU TNMG 160412 NLU

0,2 0,4 0,8 1,2

TNMG 160404 NEF TNMG 160408 NEF

0,4 l l l l l 0,8 l l l l l

TNMG 160402 NSU TNMG 160404 NSU TNMG 160408 NSU TNMG 160412 NSU

0,2 0,4 0,8 1,2

TNMG 160404 NSE TNMG 160408 NSE TNMG 160412 NSE

0,4 l l m 0,8 l l m 1,2 l l m

TNMG 220404 NSE TNMG 220408 NSE

0,4 l l m 0,8 l l m

NFA

Depth of cut (mm)

Feed rate (mm/rev)

Fine Finishing

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NFL

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NLU

l l s l l s l l s

m m s s l m s s l m s s l

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

New NEF

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSU

m l l m s s l l s s l s l l l m s s l l s s l s l l l s l l s s l s l

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSE Feed rate (mm/rev)

C26

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D13, D20~21

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. TNMG 160404 NFA, T2000Z


T TRIANGLE TYPE

TNMG neg. Inserts for Medium Cutting

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

TNMG

Dimensions (mm)

l

ød (IC)

1604-- 16,5 9,525 4,76 3,81 2204-- 22,0 12,7 4,76 5,16

TNMG llllll n-nn Depth of cut (mm)

Medium Cut

P

NGU

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TNMG 160404 NGU TNMG 160408 NGU TNMG 160412 NGU TNMG 160416 NGU

0,4 0,8 1,2 1,6

TNMG 220404 NGU TNMG 220408 NGU TNMG 220412 NGU

0,4 m m m 0,8 l m m l s s 1,2 l m m l s s

TNMG 160404 NGE TNMG 160408 NGE TNMG 160412 NGE

0,4 l l m 0,8 l l l l 1,2 l l l

TNMG 220408 NGE

0,8 l l l

TNMG 160404 NUG TNMG 160408 NUG TNMG 160412 NUG TNMG 160416 NUG TNMG 220408 NUG TNMG 220412 NUG TNMG 220416 NUG

0,4 0,8 1,2 1,6 0,8 1,2 1,6

TNMG 160408 NEG TNMG 160412 NEG

0,8 l l l l l 1,2 l l l l l

TNMG 160404 NEX TNMG 160408 NEX TNMG 160412 NEX

0,4 l l l l 0,8 l l l l 1,2 l l l l

TNMG 160404 NUP TNMG 160408 NUP TNMG 160412 NUP

0,4 l l s s l l l 0,8 l l s s l l l 1,2 l l l l

TNMG 220408 NUP TNMG 220412 NUP

0,8 m m 1,2 m m

TNMG 160404 NUX TNMG 160408 NUX TNMG 160412 NUX

0,4 m l l s s s 0,8 m l l s s s 1,2 m l l s s s

TNMG 220408 NUX TNMG 220412 NUX TNMG 220416 NUX

0,8 m l m s 1,2 m l m s 1,6 s

l l l s l l s s m l l l s l l s s m l l l s l l s s m l l

Neg. Inserts

Application

a D13, D20~21

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

s s s s s s s s s s s s s

New NEG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

NUX Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. TNMG 160404 NGU, AC810P

C27


T TRIANGLE TYPE

TNMG neg. Inserts for Roughing

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

TNMG

Dimensions (mm)

l

ød (IC)

1604-- 16,5 9,525 4,76 3,81 2204-- 22,0 12,7 4,76 5,16 2706-- 27,5 15,875 6,35 6,35

TNMG llllll n-nn

NMU

Depth of cut (mm)

Roughing

Shape

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NME

ISO Cat. No.

a E12

P

r

M

P

K

M

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

Carbide Uncoated

P

K

TNMG 160408 NMU TNMG 160412 NMU

0,8 l l l s s l l s s 1,2 l l l s s l l s s

TNMG 220408 NMU TNMG 220412 NMU TNMG 220416 NMU

0,8 m l l s s l l 1,2 m l l s s l l 1,6 m l l s s m l s

TNMG 270612 NMU TNMG 270616 NMU

1,2 m m 1,6 m

TNMG 160408 NME TNMG 160412 NME

0,8 l l l 1,2 l l l

TNMG 160408 NMX TNMG 160412 NMX

0,8 l l 1,2 l l s

TNMG 220408 NMX TNMG 220412 NMX

0,8 m m 1,2 m m

TNMG 160404 NGZ TNMG 160408 NGZ TNMG 160412 NGZ

0,4 l l 0,8 l l l 1,2 l l l

TNMG 220408 NGZ TNMG 220412 NGZ TNMG 220416 NGZ

0,8 l l 1,2 l l 1,6 l l

TNMG 160404 NUZ TNMG 160408 NUZ TNMG 160412 NUZ TNMG 160416 NUZ

0,4 0,8 1,2 1,6

TNMG 220408 NUZ TNMG 220412 NUZ

1,2 m l m s 1,6 s

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMX

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NUZ

m l l s s m l l s s m l l s s m l m

s s s s

Feed rate (mm/rev)

C28

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D13, D20~21

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. TNMG 160408 NMU, AC810P


T TRIANGLE TYPE

TNMM neg. Inserts for Heavy Roughing

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

TNMM

Dimensions (mm)

l

ød (IC)

1604-- 16,5 9,525 4,76 3,81 2204-- 22,0 12,7 4,76 5,16

TNMM llllll n-nn

NMP

Depth of cut (mm)

Heavy Roughing

P

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E12

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

TNMM 160408 NMP TNMM 160412 NMP TNMM 160416 NMP

0,8 l l l s s l 1,2 m l l s s l 1,6 l s s

TNMM 220408 NMP TNMM 220412 NMP TNMM 220416 NMP

0,8 m l l s s 1,2 m l l s s l 1,6 m l l s s l

TNMM 160408 NHG TNMM 160412 NHG TNMM 160416 NHG

0,8 l l s s m l s s 1,2 l l s s m l s s 1,6 l s

TNMM 220408 NHG TNMM 220412 NHG TNMM 220416 NHG

0,8 m l l s s 1,2 m l l s s 1,6 m l l s s

TNMM 160408 NHP TNMM 160412 NHP

0,8 m 1,2 m 1,2 m 1,6 m

Neg. Inserts

Application

a D13, D20~21

Carbide Coated

M-Class One Sided Bumpy Chipbreaker

P M K N S H

s d1

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

NHG

NHP TNMM 220412 NHP

Depth of cut (mm)

Heavy Roughing

Feed rate (mm/rev)

TNMM 220416 NHP

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. TNMM 1600408 NMP, AC810P

C29


T TRIANGLE TYPE

Other T – – – Type neg. Inserts

INSERTS FOR TURNING

60° Triangle Type

0° Relief With Insert Hole

TN – –

Dimensions (mm)

l

ød (IC)

1604-- 16,5 9,525 4,76 3,81

TNMA llllll

P

ISO Cat. No.

Roughing

Shape

a E12

r

M

P

M

K

K

ZX-Coated S

M

S

P

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet P

M

TNMA 220408 TNMA 220412 TNMA 220416

0,8 l s l 1,2 l s l 1,6 l s l

Carbide Coated

r

M

P

M

K

K

ZX-Coated S

M

S

P

a E11

Cermet

M

P

TRM 551704 -LU TRM 551708 -LU TRM 551712 -LU

0,4 l l s s s s l l 0,8 l l s s s s l l 1,2 l l s s s l m

TRM 551704 -SU TRM 551708 -SU TRM 551712 -SU

0,4 m l l l m 0,8 m l l l m 1,2 m l l l m

TRM 551704 -GU TRM 551708 -GU TRM 551712 -GU

0,4 l l l s s l s s 0,8 l l l s s l s s 1,2 l l l s s m s s

-LU

Depth of cut (mm)

Finishing

ISO Cat. No.

-SU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

-GU Feed rate (mm/rev)

C30

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

H

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

M-Class Bumpy Chipbreaker

S

l s l l l s l l s l l s l l s l s l

0,4 0,8 1,2 1,6

TRM llllll -nn Shape

K

TNMA 160404 TNMA 160408 TNMA 160412 TNMA 160416

a D9

Application

Carbide Uncoated

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D13, D20~21

Carbide Coated

G/M-Class No Chipbreaker

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. TNGA 160408, Ac405K


VNMG neg. Inserts for Finishing & Medium Cutting

V DIAMOND TYPE

INSERTS FOR TURNING

35° Diamond Type

0° Relief With Insert Hole

VN – –

Dimensions (mm)

l

ød (IC)

1604-- 16,6 9,525 4,76 3,81

VNMA llllll

Carbide Coated

ISO Cat. No.

VNMA 160404 VNMA 160408 VNMA 160412

r

Depth of cut (mm)

Fine Finishing

NFL

ISO Cat. No.

K

Carbide Coated P

M-Class Double Sided Bumpy Chipbreaker Shape

M

K

S

M

S

P

Carbide Uncoated

P

M

K

S

H

0,4 l s l 0,8 l s l 1,2 l s l

VNMG llllll n-nn Application

P

Cermet

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

M

ZX-Coated

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

No Chipbreaker

Roughing

Application

a D14

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Neg. Inserts

M-Class

P M K N S H

s d1

VNMG 160404 NFL VNMG 160408 NFL

0,4 m s m l l 0,8 m s m l l

VNMG 160402 NLU VNMG 160404 NLU VNMG 160408 NLU

0,2 m 0,4 l l s m s s l 0,8 l l s m s s l

VNMG 160404 NEF VNMG 160408 NEF

0,4 l l l l l 0,8 l l l l l

VNMG 160402 NSU VNMG 160404 NSU VNMG 160408 NSU

0,2 m m 0,4 l l m s s l l s s m m 0,8 l l m s s l l s s m m

VNMG 160404 NSE VNMG 160408 NSE

0,4 l l m 0,8 l l m

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NLU

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

New NEF

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

NSU

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NSE Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. VNMA 160404, AC405K

C31


V DIAMOND TYPE

VNMG neg. Inserts for Finishing & Medium Cutting

INSERTS FOR TURNING

35° Diamond Type

0° Relief With Insert Hole

VN – –

Dimensions (mm)

l

ød (IC)

1604-- 16,6 9,525 4,76 3,81

Medium Cut

P

Shape

NGU

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

M

P

Carbide Uncoated K

VNMG 160404 NGU VNMG 160408 NGU VNMG 160412 NGU

0,4 l l m s m l s s m 0,8 l l m s m l s s m m 1,2 l s m

VNMG 160408 NGE

0,8 l l l

VNMG 160404 NUG VNMG 160408 NUG

0,4 s 0,8 s

VNMG 160404 NEX VNMG 160408 NEX

0,4 m l l 0,8 m l l

VNMG 160404 NUP VNMG 160408 NUP

0,4 l l s s l l l 0,8 l l s s l l l

VNMG 160404 NUX VNMG 160408 NUX VNMG 160412 NUX

0,4 m l l s 0,8 m l l s 1,2 m l l s

VNMG 160404 NGZ VNMG 160408 NGZ VNMG 160412 NGZ

0,4 l l 0,8 l l 1,2 l l

VNMG 160404 NUZ VNMG 160408 NUZ VNMG 160412 NUZ

0,4 l s l 0,8 l s l 1,2 l s l

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NGE

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUG

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NEX

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUP

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUX

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUZ Feed rate (mm/rev)

C32

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Application

a D14

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker Depth of cut (mm)

Neg. Inserts

VNMG llllll n-nn

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. VNMG 160404 NGU, AC810P


W TRIGON TYPE

WNMG neg. Inserts for Finishing

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

WN – –

Dimensions (mm)

l

ød (IC)

0604-- 6,52 9,525 4,76 3,81 0804-- 8,69 12,7 4,76 5,16

WNMG llllll n-nn Depth of cut (mm)

Fine Finishing

P

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

Cermet

M

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

WNMG 080404 NFA WNMG 080408 NFA

0,4 l s l 0,8 l s l

WNMG 080404 NFL WNMG 080408 NFL

0,4 m s m l l 0,8 m s m l l

WNMG 080404 NLU WNMG 080408 NLU WNMG 080412 NLU

0,4 l l s m s s l 0,8 l l s m s s l 1,2 l l m s s

WNMG 060404 NLU-W WNMG 060408 NLU-W

0,4 l l l l s s s l 0,8 l l m l l s l s s l

NLU-W WNMG 080404 NLU-W WNMG 080408 NLU-W WNMG 080412 NLU-W

0,4 l l l l l s l s s l 0,8 l l l l l s l s s l 1,2 l l m l s l s s

WNMG 080404 NEF WNMG 080408 NEF

0,4 l l l l l 0,8 l l l l l

WNMG 060404 NSU WNMG 060408 NSU

0,4 l l m s s l l s s l l 0,8 l l m s s l l s s l l

WNMG 080404 NSU WNMG 080408 NSU WNMG 080412 NSU

0,4 l l m s l l s s l l l s l 0,8 l l m s l l s s l l l s l 1,2 l l m s m s s l l

WNMG 080404 NSE WNMG 080408 NSE WNMG 080412 NSE

0,4 l l m 0,8 l l l m 1,2 l l l m 0,4 l l 0,8 l l l 1,2 l l l

NFA

Neg. Inserts

Application

a D15, D21

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Depth of cut (mm)

Fine Finishing

Feed rate (mm/rev)

NFL Feed rate (mm/rev)

NLU Feed rate (mm/rev) ”Wiper” W type

Depth of cut (mm)

Finishing

Depth of cut (mm)

”Standard”

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

New NEF

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

”Standard”

NSE

”Wiper” W type

NSE-W

Feed rate (mm/rev)

WNMG 080404 NSE-W WNMG 080408 NSE-W WNMG 080412 NSE-W

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. WNMG 080404 NFA, T2000Z

C33


W TRIGON TYPE

WNMG neg. Inserts for Medium Cutting

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

WN – –

Dimensions (mm)

l

ød (IC)

0604-- 6,52 9,525 4,76 3,81 0804-- 8,69 12,7 4,76 5,16

WNMG llllll n-nn

”Standard” Depth of cut (mm)

Medium Cut

Shape

NGU

NGU-W ”Wiper” W type

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NGE

ISO Cat. No.

a E13

P

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet P

Carbide Uncoated K

S

WNMG 060404 NGU WNMG 060408 NGU WNMG 060412 NGU

0,4 l l s l l s s 0,8 l l s l l s s 1,2 l l s l l s s

WNMG 080404 NGU WNMG 080408 NGU WNMG 080412 NGU WNMG 080408 NGU-W WNMG 080412 NGU-W

0,4 l l l s s l l s s m 0,8 l l l l s s l l s s m 1,2 l l l l s s l l s s m 0,8 l l l s l l l s l s s 1,2 l l l s l l l s l s s

WNMG 060408 NGE WNMG 060412 NGE

0,8 l l l l 1,2 l l l l

WNMG 080408 NGE WNMG 080412 NGE WNMG 080416 NGE

0,8 l l l l 1,2 l l l l 1,6 l l l l

WNMG 060404 NUG WNMG 060408 NUG

0,4 s 0,8 s

WNMG 080408 NUG WNMG 080412 NUG

0,8 s s 1,2 s s

WNMG 080408 NEG WNMG 080412 NEG

0,8 l l l l l 1,2 l l l l l

WNMG 060404 NEX WNMG 060408 NEX

0,8 l l l l 1,2 l l l l

WNMG 080404 NEX WNMG 080408 NEX WNMG 080412 NEX

0,4 l l l l 0,8 l l l m 1,2 l l m m

WNMG 080408 NUP WNMG 080412 NUP

0,8 l l s s m l l l 1,2 l l s s m l l l

Medium Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

New NEG

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NEX

Depth of cut (mm)

Medium Cut

Feed rate (mm/rev)

NUP Feed rate (mm/rev)

C34

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D15, D21

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Packing unit and ordering example; 10 pcs. WNMG 060404 NGU, AC810P


W TRIGON TYPE

WNMG neg. Inserts for Roughing

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

WN – –

Dimensions (mm)

l

ød (IC)

0604-- 6,52 9,525 4,76 3,81 0804-- 8,69 12,7 4,76 5,16

WNMG llllll n-nn Depth of cut (mm)

Roughing

P

NUX

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

WNMG 080404 NUX WNMG 080408 NUX WNMG 080412 NUX

0,4 m l l s s s 0,8 l l l s s s s s 1,2 l l l s s s s s

WNMG 060408 NMU WNMG 060412 NMU

0,8 l l l s s l l s s l l 1,2 l l l s l l s s l l

WNMG 080408 NMU WNMG 080412 NMU WNMG 080416 NMU

0,8 l l l s s l l s s l l 1,2 l l l s s l l s s l l 1,6 l l l s s s s

WNMG 060412 NME WNMG 060412 NME

0,8 l 1,2 l l l l

WNMG 080408 NME WNMG 080412 NME WNMG 080416 NME

0,8 l l l l 1,2 l l l l 1,6 l l l l

WNMG 080408 NMX WNMG 080412 NMX

0,8 l l 1,2 l l

WNMG 080404 NGZ WNMG 080408 NGZ WNMG 080412 NGZ

0,4 l l 0,8 l l l 1,2 l l l

WNMG 080404 NUZ WNMG 080408 NUZ WNMG 080412 NUZ

0,4 m l l s s s 0,8 l l l s s s s s 1,2 l l l s s s s s

Neg. Inserts

Application

a D15, D21

Carbide Coated

M-Class Double Sided Bumpy Chipbreaker

P M K N S H

s d1

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMU

NME

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMX

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NGZ

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NUZ

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. WNMG 060404 NUX, AC820P

C35


W TRIGON TYPE

WNMM & WNMA neg. Inserts for Roughing

INSERTS FOR TURNING

80° Trigon Type

0° Relief With Insert Hole

WN – –

Dimensions (mm)

l

ød (IC)

0604-- 6,52 9,525 4,76 3,81 0804-- 8,69 12,7 4,76 5,16

WNMM llllll n-nn

P

NMP

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

WNMM 080408 NMP WNMM 080412 NMP

0,8 l l l s l 1,2 l l l s s l

WNMM 080408 NHG WNMM 080412 NHG

0,8 l l l s s l s s 1,2 l l l s s l s s

Depth of cut (mm)

Heavy Roughing

Shape

a E13

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Neg. Inserts

Application

a D15, D21

Carbide Coated

M-Class One Sided Bumpy Chipbreaker

P M K N S H

s d1

Feed rate (mm/rev)

Depth of cut (mm)

Heavy Roughing

NHG

Feed rate (mm/rev)

Carbide Coated

WNMA llllll Roughing

C36

No Chipbreaker Shape

ISO Cat. No.

WNMA 080408 WNMA 080412 WNMA 080416

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

r

M

P

M

K

K

S

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

M-Class Application

P

ZX-Coated

0,8 l s l l s 1,2 l s l l s 1,6 l s l l

Packing unit and ordering example; 10 pcs. WNMM 080408 NMP, AC810P


C DIAMOND TYPE

CC – – 7° pos. Inserts for Finishing

INSERTS FOR TURNING

80° Diamond Type

7° Relief With Insert Hole

CC – –

Dimensions (mm)

l

ød (IC)

06 6,45 6,35 2,38 2,8 09T3-- 9,7 9,525 3,97 4,4 12 12,9 12,7 4,76 5,5

CCGT llllll l-nn Depth of cut (mm)

Fine Finishing

P

ISO Cat. No.

r

M

P

K

K

M

ZX-Coated S

M

S

P

Cermet

Carbide Uncoated

P

M

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

a E14

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

CCGT 060201 NFC CCGT 060202 NFC CCGT 060204 NFC CCGT 09T301 NFC CCGT 09T302 NFC CCGT 09T304 NFC

0,1 0,2 0,4 0,1 0,2 0,4

l l l l l l

L-FX

CCGT 0602003 LFX CCGT 060201 LFX CCGT 060202 LFX CCGT 060204 LFX CCGT 09T301 LFX CCGT 09T302 LFX CCGT 09T304 LFX CCGT 09T308 LFX

0,03 0,1 0,2 0,4 0,1 0,2 0,4 0,8

m m l l l l l l l l l l m

s l s l s l s m s l s l

R-FX

CCGT 0602003 RFX CCGT 060201 RFX CCGT 060202 RFX CCGT 060204 RFX CCGT 09T301 RFX CCGT 09T302 RFX CCGT 09T304 RFX CCGT 09T308 RFX

0,03 0,1 0,2 0,4 0,1 0,2 0,4 0,8

m m l l l l l l l l l l m

s l s l s l s l s l s l

0,2 0,4 0,2 0,4 0,8 0,4 0,8

NFC

Pos. Inserts

Application

a D29

Carbide Coated

G-Class Handed and Bumpy Chipbreaker

P M K N S H

s d1

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

CCGT 060202 NAG CCGT 060204 NAG NAG CCGT 09T302 NAG CCGT 09T304 NAG CCGT 09T308 NAG CCGT 120404 NAG CCGT 120408 NAG

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

l l l l l l l

Feed rate (mm/rev)

Light cut

Depth of cut (mm)

New

CCGT 09T301M NSI CCGT 09T302M NSI CCGT 09T304M NSI

0,1 0,2 0,4

l l l l l l l l l l l l l l l

CCGT 0602003 NSC CCGT 060201 NSC CCGT 060202 NSC CCGT 060204 NSC CCGT 09T3003 NSC CCGT 09T301 NSC CCGT 09T302 NSC CCGT 09T304 NSC CCGT 09T308 NSC

0,03 0,1 0,2 0,4 0,03 0,1 0,2 0,4 0,8

NSI

Light cut

Depth of cut (mm)

Feed rate (mm/rev)

NSC

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

m m l l l l l m m l l l l l l l

s l s l s l s l s l s l s l

Packing unit and ordering example; 10 pcs. CCGT 060201 NFC, AC530U

C37


C DIAMOND TYPE

CC – – 7° pos. Inserts for Finishing ~ Light Cut

INSERTS FOR TURNING

80° Diamond Type

7° Relief With Insert Hole

CC – –

Dimensions (mm)

l

ød (IC)

06 6,45 6,35 2,38 2,8 09T3-- 9,7 9,525 3,97 4,4 12 12,9 12,7 4,76 5,5

P

r

M

P

K

K

M

ZX-Coated S

M

S

P

Cermet

Carbide Uncoated

P

M

NFP

CCMT 060202 NFP CCMT 060204 NFP CCMT 060208 NFP CCMT 09T302 NFP CCMT 09T304 NFP CCMT 09T308 NFP CCMT 120404 NFP CCMT 120408 NFP

0,2 0,4 0,8 0,2 0,4 0,8 0,4 0,8

NLU

CCMT 060202 NLU CCMT 060204 NLU CCMT 09T302 NLU CCMT 09T304 NLU CCMT 09T308 NLU

0,2 0,4 0,2 0,4 0,8

CCMT 09T304 NLU-W CCMT 09T308 NLU-W

0,4 0,8

CCMT 060202 NSU CCMT 060204 NSU CCMT 060208 NSU CCMT 09T302 NSU CCMT 09T304 NSU CCMT 09T308 NSU CCMT 120404 NSU CCMT 120408 NSU

0,2 0,4 0,8 0,2 0,4 0,8 0,4 0,8

l l m s s l l l s l l l m s s l l l s l l l m s s l l l l m l l l l m s s l l l s l l l m s s l l l s l l l m s s l l l s l l l m s s l l l s l

s s l l l l l s s l l l l l s s l l l l l s s l l l l l s s l l l l l s s l s s l

CCMT 060204 NSK CCMT 060208 NSK CCMT 09T304 NSK CCMT 09T308 NSK CCMT 120404 NSK CCMT 120408 NSK

0,4 0,8 0,4 0,8 0,4 0,8

s s s s s s

CCMT 09T304 NMU CCMT 09T308 NMU

0,4 l l l s s l l l s l l s s 0,8 l l l s s l l l s l l s s

CCMW 09T304 CCMW 09T308

0,4 0,8

Feed rate (mm/rev)

K

l m l m l l l l

l l l l l l l l

s s s s s s s s

l l l l l

l l l s l l l l s l l l l s l l l l s l l l l s l l l l s l l s l l s l

l l l l l

Feed rate (mm/rev) Depth of cut (mm)

Finishing

ISO Cat. No.

a E14

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

NLU-W

l l l l s l s s l l l l l l s l s s l l

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Depth of cut (mm)

Light Cut

Feed rate (mm/rev)

NSK

l l s s l l s s l l s s l l s s l l s s l l s s

s l s l s l s l s l s l

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

NMU

Roughing

Feed rate (mm/rev)

C38

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

Depth of cut (mm)

Finishing ~ Light Cut

Application

Depth of cut (mm)

Pos. Inserts

CCMT/-W llllll l-nn

a D29

Carbide Coated

M-Class Bumpy Chipbreaker

P M K N S H

s d1

l l l l

Packing unit and ordering example; 10 pcs. CCMT 060202 NFP, T2000Z


C DIAMOND TYPE

CP– – 11° pos. Inserts for Finishing ~ Light Cut

INSERTS FOR TURNING

80° Diamond Type

11° Relief With Insert Hole

CP– –

Dimensions (mm)

l

ød (IC)

0602-- 6,45 6,35 2,38 2,8 0802-- 8,1 7,94 2,38 3,4 0903-- 3,18 9,7 9,525 4,4 09T3-- 3,97

CPGT llllll NSD CPGT 080202 NSD CPGT 080204 NSD

Depth of cut (mm)

Finishing ~ Light Cut

ISO Cat. No.

NSD CPGT 090304 NSD

r

0,2 0,4 0,4

P

K

K

M

S

M

S

P

Carbide Uncoated

P

M

K

S

H

l l

s s s l

Feed rate (mm/rev)

CPMH llllll NSS

Carbide Coated

Shape

ISO Cat. No.

r

Depth of cut (mm)

NSS

CPMH 090308 NSS

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

M-Class Bumpy Chipbreaker Application

Light Cut

M

Cermet

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

ZX-Coated

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Pos. Inserts

Shape

a E15

Carbide Coated

G-Class Bumpy Chipbreaker Application

P M K N S H

s d1

0,8

s

Feed rate (mm/rev)

The shape of insert hole : _ _ _ T

/A/W

_ _ _H

CPMT llllll l-nn

Carbide Coated

M-Class Bumpy Chipbreaker

Light Cut

Shape

Depth of cut (mm)

Application

NSU

ISO Cat. No.

r

M

P

M

K

K

S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

ZX-Coated

CPMT 080204 NSU CPMT 080208 NSU

0,4 m m m m m 0,8 m m m m m

CPMT 090304 NSU CPMT 090308 NSU

0,4 m m m m m 0,8 m m m m m

CPMT 060204 NUS

0,4

s

CPMT 09T308 NUS

0,8

s s

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NUS

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. CPGT 080202 NSD, T1200A

C39


D DIAMOND TYPE

DC– – 7° pos. Inserts for Finishing

INSERTS FOR TURNING

55° Diamond Type

7° Relief With Insert Hole

DC – –

Dimensions (mm)

l

ød (IC)

0702-- 7,75 6,35 2,38 2,8 1103 -- 3,18 11,6 9,525 4,4 11T3 -- 3,97

Depth of cut (mm)

Shape

NFC

ISO Cat. No.

a E16~17

P

r

M

P

K

K

M

ZX-Coated S

M

S

P

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

Carbide Uncoated

P

M

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Application Finishing ~ Light Cut

Pos. Inserts

DCGT llllll l-nn

a D30~31

Carbide Coated

G-Class Handed and Bumpy Chipbreaker

P M K N S H

s d1

DCGT 070201 NFC DCGT 070202 NFC DCGT 070204 NFC DCGT 11T301 NFC DCGT 11T302 NFC DCGT 11T304 NFC

0,1 0,2 0,4 0,1 0,2 0,4

m l m l m l m l m l m l

DCGT 0702003 LFX DCGT 070201 LFX DCGT 070202 LFX DCGT 070204 LFX DCGT 11T3003 LFX DCGT 11T301 LFX DCGT 11T302 LFX DCGT 11T304 LFX

0,03 0,1 0,2 0,4 0,03 0,1 0,2 0,4

m m m l l m l l l l m m m l l m l l l l

s l s l s l s l s l s l

DCGT 0702003 RFX DCGT 070201 RFX DCGT 070202 RFX DCGT 070204 RFX DCGT 11T3003 RFX DCGT 11T301 RFX DCGT 11T302 RFX DCGT 11T304 RFX

0,03 0,1 0,2 0,4 0,03 0,1 0,2 0,4

m m m l l m l l l l m m m l l m l l l l

s l s l s l s l s l s l

DCGT 070202 NAG DCGT 070204 NAG DCGT 11T302 NAG DCGT 11T304 NAG DCGT 11T308 NAG

0,2 0,4 0,2 0.4 0.8

DCGT 070201M NSI DCGT 070202M NSI DCGT 070204M NSI DCGT 11T301M NSI DCGT 11T302M NSI DCGT 11T304M NSI DCGT 11T308M NSI

0,1 0,2 0,4 0,1 0,2 0,4 0,8

DCGT 0702003 NSC DCGT 070201 NSC DCGT 070202 NSC DCGT 070204 NSC DCGT 110302 NSC DCGT 11T3003 NSC DCGT 11T301 NSC DCGT 11T302 NSC DCGT 11T304 NSC DCGT 11T308 NSC

0,03 0,1 0,2 0,4 0,2 0,03 0,1 0,2 0,4 0,8

Depth of cut (mm)

Finishing

Feed rate (mm/rev)

L-FX

Finishing

Depth of cut (mm)

Feed rate (mm/rev)

R-FX

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NAG

Feed rate (mm/rev)

Light cut

Depth of cut (mm)

New NSI

l l l l l l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l

Light cut

Depth of cut (mm)

Feed rate (mm/rev)

NSC

Feed rate (mm/rev)

C40

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

m l l l l l l l m l l l l l l l l

s l s l s l s l s l s l s l s l

Packing unit and ordering example; 10 pcs. DCGT 070201 NFC, AC530U

l l l l l l


D DIAMOND TYPE

DC– – 7° pos. Inserts for Finishing ~ Light Cut

INSERTS FOR TURNING

55° Diamond Type

7° Relief With Insert Hole

DC – –

Dimensions (mm)

l

ød (IC)

0702-- 7,75 6,35 2,38 2,8 11T3 -- 11,6 9,525 3,97 4,4

DCMT llllll l-nn Depth of cut (mm)

Finishing ~ Light Cut

NFP

P

NLU

r

M

P

K

K

M

ZX-Coated S

M

S

P

Cermet

Carbide Uncoated

P

M

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

ISO Cat. No.

DCMT 070202 NFP DCMT 070204 NFP

0,2 0,4

l l s l l l l s l

DCMT 11T302 NFP DCMT 11T304 NFP DCMT 11T308 NFP DCMT 11T312 NFP

0,2 0,4 0,8 1,2

DCMT 070202 NLU DCMT 070204 NLU

0,2 l l l l s s l l 0,4 l l l l s s l l

DCMT 11T302 NLU DCMT 11T304 NLU DCMT 11T308 NLU

0,2 l l l l s s l l 0,4 l l l l l s s l l 0,8 l l l l l s s l l

DCMT 070202 NSU DCMT 070204 NSU DCMT 070208 NSU

0,2 l l m s s l l l s l s s l l l l l s l 0,4 l l m s s l l l s l s s l l l l l s l 0,8 l l m s s l l l s l s s l

DCMT 11T302 NSU DCMT 11T304 NSU DCMT 11T308 NSU

0,2 l l m l l s l s l l 0,4 l l l m s s l l l s l s s l l l l l s l 0,8 l l l m s s l l l s l s s l l l l l s l

DCMT 070204 NSK DCMT 070208 NSK

0,4 0,8

l l s s s l l s s s

DCMT 11T304 NSK DCMT 11T308 NSK DCMT 11T312 NSK

0,4 0,8 1,2

l l s s s l l s s s l

DCMT 11T304 NMU DCMT 11T308 NMU

0,4 l l l s s l l l s l l s s 0,8 l l l s s l l l s l l s s

DCMW 11T304 DCMW 11T308

0,4 0,8

Feed rate (mm/rev)

Depth of cut (mm)

Finishing

Shape

a E16~17

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Pos. Inserts

Application

a D31~31

Carbide Coated

M-Class Bumpy Chipbreaker

P M K N S H

s d1

l l s l l l l s l l l l s l l l l s l

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSK

NMU

Depth of cut (mm)

Roughing

Feed rate (mm/rev)

Roughing

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

l l l l

Packing unit and ordering example; 10 pcs. DCMT 070202 NFP, T2000Z

C41


R ROUND TYPE

RC – – 7° pos. Inserts

INSERTS FOR TURNING

Round Type Inserts

7° Relief With Insert Hole

RCMT

RCMX

RC – –

l

ød (IC)

s d1

10,0 3,18 3,6 1003 – 10T3 3,97 12 – 12,0 4,76 4,2 16 – 16,0 6,35 5,2 20 – 20,0 6,35 6,5 25 – 25,0 7,94 7,2 32 – 32,0 9,52 9,5

P M K N S H

Lever lock holders for RCMX a D32~33

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

(M0: IC ist metrisch.)

RCMT llllM0 l-nn

Carbide Coated

Shape

NRX

Depth of cut (mm)

Roughing

Application

Feed rate (mm/rev)

ISO Cat. No.

r

Roughing

Depth of cut (mm)

NRP

Feed rate (mm/rev)

C42

K

K

S

M

S

P

M

l l l s s l s s

RCMT 10T3M0 NRX

l l l l s s

RCMT 1204M0 NRX

l l l s s l s s

RCMT 1606M0 NRX

l l l s s l s s

RCMT 2006M0 NRX

l l l s s l s s

RCMT 2507M0 NRX

l l l s s l s

Carbide Coated P

M-Class Grooved Chipbreaker Shape

M

RCMT 1003M0 NRX

RCMX llllM0 l-nn Application

P

ISO Cat. No.

r

M

P

M

K

K

ZX-Coated S

RCMX 1003M0 NRP

m l l s s

RCMX 1204M0 NRP

m l l s s m

RCMX 1606M0 NRP

m l l s s

RCMX 2006M0 NRP

m l l s s m

RCMX 2507M0 NRP

m l m

RCMX 3209M0 NRP

m m

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

P

Carbide Uncoated K

S

H

M

S

P

M

Cermet P

Carbide Uncoated K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Pos. Inserts

M-Class Bumpy Chipbreaker

M

Cermet

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

ZX-Coated

Packing unit and ordering example; 10 pcs. RCMT 1003M0 NRX, AC810P


S SQUARE TYPE

SC– – 7° pos. Inserts for Finishing ~ Light Cut

INSERTS FOR TURNING

90° Square Type

7° Relief With Insert Hole

SC – –

Dimensions (mm)

l

ød (IC)

s d1

09 9,525 9,525 3,97 4,4 12 12,7 12,7 4,76 5,5

SCMT llllll l-nn Depth of cut (mm)

Finishing ~ Light Cut

r

M

P

M

K

K

S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

ZX-Coated

SCMT 09T304 NFP SCMT 09T308 NFP

0,4 0,8

l s l l s l

SCMT 09T304 NLU SCMT 09T308 NLU

0,4 l 0,8 l

SCMT 09T304 NSU SCMT 09T308 NSU

0,4 l l m s s l l l s l s s l l l 0,8 l l m s s l l l s l s s l l l

SCMT 120404 NSU SCMT 120408 NSU

0,4 l l m s s l l l s l s s l 0,8 l l m s s l l l s l s s l

SCMT 09T304 NSK SCMT 09T308 NSK

0,4 0,8

l l s s l l s s

SCMT 120404 NSK SCMT 120408 NSK SCMT 120412 NSK

0,4 0,8 1,2

l s l l s s l s

SCMT 09T308 NMU

0,8

l l s s m l s l l

120408 NMU NMU SCMT SCMT 120412 NMU

0,8 1,2

l l s s m l s l l l l

NFP Feed rate (mm/rev)

Depth of cut (mm)

Finishing

ISO Cat. No.

(a Stock in Japan)

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Pos. Inserts

Shape

”S … SSKC” - Type

Carbide Coated

M-Class Bumpy Chipbreaker Application

a D34

P M K N S H

NLU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSU

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSK

Roughing

Depth of cut (mm)

Feed rate (mm/rev)

Feed rate (mm/rev)

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

Packing unit and ordering example; 10 pcs. SCMT 09T304 NFP, T2000Z

C43


S SQUARE TYPE

SP– – 11° pos. Inserts for Finishing ~ Light Cut

INSERTS FOR TURNING

90° Square Type

11° Relief With Insert Hole

SP – –

Dimensions (mm)

l

ød (IC)

0903-- 9,525 9,525

3,18

SPGW llllll

P

ISO Cat. No.

Light Cut

SPGW 090304 T

r

P M K N S H

a E18

M

P

M

K

K

ZX-Coated S

M

S

P

M

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Pos. Inserts

Shape

3,3

Carbide Coated

G-Class No Chipbreaker Application

P M K N S H

s d1

0,4

s l

SPGW / SPMT ...... NFK / NSF

SPMT llllll l-nn

Carbide Coated

M-Class Bumpy Chipbreaker Application

Shape

ISO Cat. No.

r

Finishing

Depth of cut (mm)

NFK

M

P

M

K

K

S

M

S

P

M

Cermet

Carbide Uncoated

P

SPMT 090304 NFK SPMT 090308 NFK

0,4 0,8

s l s

SPMT 090304 NSF SPMT 090308 NSF

0,4 0,8

l l s s l l

Light Cut

Depth of cut (mm)

Feed rate (mm/rev)

NSF

Feed rate (mm/rev)

C44

l = Euro stock l = 1-st recommended item = Stock item in Japan s = To be replaced by new item

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

P

ZX-Coated

Packing unit and ordering example; 10 pcs. SPMT 090304 NFK, T1200A


SP– – 11° pos. Inserts for Finishing ~ Light Cut

S SQUARE TYPE INSERTS FOR TURNING

90° Square Type

11° Relief Without Insert Hole

SP– –

Dimensions (mm)

l

ød (IC)

P M K N S H

s d1

09 9,525 9,525 3,18 12 12,7 12,7 3,18 -

SPMR llllll l-nn ISO Cat. No.

r

Finishing

Depth of cut (mm)

NFK

M

P

M

K

K

ZX-Coated S

M

S

P

M

Cermet

Carbide Uncoated

P

K

S

H

AC805P AC810P AC820P AC830P AC2000 AC3000 AC610M AC630M AC405K AC410K AC415K AC420K AC700G AC900G AC510U AC520U AC530U T2000Z T3000Z T110A T1200A T1500A G10E EH510 EH520 H1

Shape

(a Stock in Japan)

Steel Stainless Steel Cast Iron Non-Ferrous Metals Super Alloy Hardened Steel

SPMR 090304 NFK SPMR 090304 NFK

0,4 0,8

s l s

SPMR 090304 NSF SPMR 090308 NSF

0,4 0,8

m m l l s s

SPMR 120304 NSF SPMR 120308 NSF SPMR 120312 NSF

0,4 0,8 1,2

l l s l l s l s

Pos. Inserts

M-Class Bumpy Chipbreaker Application

”S… CSKP…09/12” - Type

Carbide Coated P

P M K N S H

Light Cut