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Coil Coating

Product Range


Coil Mix System

Everything for your workflow: The Brillux Coil Mix System Your workflow has top priority – for us, too. With the Coil Mix System you can mix small quantities of our coil coating qualities individually as required and just in time. Our Paste Basis System can be installed directly in your production hall – for maximum flexibility and process stability. The following qualities are available in a wide range of colors in the Coil Mix System: Coil SP Glaze 5544 Coil SP Universal Paint 5560, 5561, 5562 Coil PU Paint 5550, 5551, 5552 Coil PU/PA Texture Paint 5554


Contents

Everything for your workflow: The Brillux Coil Mix System

3

Typically Brillux: Customer orientation on prinicple

4

Coil coating: significant advantages

6

The perfect basis: Primers from Brillux

8

Primers

9

Rear Side Paint

10

Topcoat paints Polyurethane systems Polyester systems Special systems

11 12 13

According to your taste: Design and functionality

16

At a glance: The Brillux coil coating product range

18

3


Typically Brillux: Customer orientation on principle

We come from a good family

What do you expect from your coating

dialog with our customers from al-

solution system partner? A perfor-

most all industries. This is typically

ming product range? First-class ser -

Brillux, too: As a dynamic family-run

Brillux Industrial Coatings is a sub-

vice? Flexibility? Brillux Industrial

company, we focus on close coopera-

sidiary of Brillux GmbH & Co. KG,

Coatings offers all of that – and much

tion with the users – in order to de-

Münster – one of the leading paint

more. Our full range of coating pow-

velop optimum solutions. Solutions

manufacturers both in Germany and

ders, wet paints, coil coatings and

that pay off added value solutions

Europe. Brillux has been producing

electrodeposition paints covers the

which are sustainable in every re-

and marketing building paints and

whole application range of industrial

spect, thus contributing to your keep-

materials for professionals for more

coatings. This is based on our know-

ing your quality promises and suc-

than 120 years. We owe our strong

how which has grown in many

cess on the market.

position on the market to our innova-

decades of experience – and close

tion power and service orientation without compromises.

4


Brillux Industrial Coatings, Unna

Member of the European Coil Coating Association The European Coil Coating Association (ECCA) focusses on promoting the use of coil-coated metal as an envi-

Brillux main factory, M端nster

ronmentally compatible, cost-efficient and high-quality surface treatment method. As a member of ECCA, Brillux Industrial Coatings contributes to the preparation of standards for continuous quality improvement in the coil industry. The ECCA members are coil coating companies, steel and aluminum manufacturers and service centers as well as paint manufacturers, research institutes and suppliers from the chemical and plant engineering industry.

5


Coil coating: significant advantages

Coil coating offers significant advan-

The optimum system for any sub-

Coating technology –

you with full technical support and in-

tages over piecework coating: Coat-

strate

state-of-the-art

dividual formulas exactly adjusted to

without interruptions. As the paint is

Coil coating can be used for coating

We believe that innovation is every-

applied using the roller coating

different types of substrates – steel

thing else but an end in itself. We are

method, there are practically no paint

of different conditions, galvanized

looking for new ways in order to meet

losses. As a result material input is

sheets and aluminum. The selection

challenges. In other words: It is all

significantly lower. At the same time

of the substrate is based on defined

about finding the best solution in all

coil coating produces visually perfect

criteria. In this context, both the re-

situations. This is why we put all of

surfaces of consistent quality. In

quired properties of the end product

our resources at your service without

short: Coil coating is the superior

as well as the type of further process-

any ifs or buts. Our developers and

coating method, both as regards effi-

ing must be considered. Your advan-

process engineers will work out the

ciency and quality.

tage: With our wide product range we

perfect product for your individual re-

offer you the perfect coating system

quirements. In addition we provide

your demands.

ing is done in a continuous process

for any substrate.

6


Our flexibility makes the difference Our wide standard coil coating range forms the reliable basis for developing customer-specific formulas. In addition to our standard range a variety of special products is available

Coil coating

for special applications – including easy-to-clean paints, effect coats and anti-graffiti paints. And if you don't find the right product in our range, we

Rear side painting

Top side painting

will develop the perfect coating sys-

Paint

tem together with you.

Paint

Coiled metal

7


Primers

The perfect basis: Primers from Brillux

The right primer makes the differ-

Many coating build-ups consist of a

When it comes to choosing a primer,

prime and a topcoat. In the coil coat-

two questions need to be answered:

ing process primers are also applied

What type of substrate is to be coat-

to the pretreated substrate first. The

ed? And: What type of topcoat will be

primer ensures reliable adhesion be-

used? Brillux system product primers

tween the material to be coated and

on polyester or PUR basis are perfect-

the topcoat. Thus it ensures optimum

ly adjusted to the different substrates

corrosion protection. In addition coil-

and top paint technologies, thus en-

coating primers must be highly elas-

suring optimum adhesion and reliable

tic in order to withstand the me-

corrosion protection. In addition they

chanical impact during deformation.

are chromate-free, thus meeting the

ence

highest environmental requirements.

8


Primers Coil EP Corro Primer 5621

Article no. 5621 Size

Unit

200 kg

1

1000 kg

1

Universal epoxy-based coil primer

Stoving conditions

Colors

with excellent corrosion protection.

216–232 °C PMT

Gray

· excellent corrosion protection

Suitable thinner

Gloss grade

· can be used on all standard coil

Special Thinner 5135.-.0003

Silk matt

substrates · universally overcoatable

Surface

· high yield

Smooth

· excellent deformation behavior · chromate-free

Coil SP Primer 5617

Article no. 5617 Size

Unit

Universally overcoatable polyester-

Stoving conditions

Colors

216–232 °C PMT

White

Suitable thinner

Gloss grade

Coil Thinner 5140

Silk matt

200 kg

1

based coil primer for continuously

1000 kg

1

galvanized coil and film thickness up to 10 µm. · very good corrosion protection Surface

· excellent adhesion on cold-rolled,

Smooth

galvanized steel sheet · good deformation properties · chromate-free

Coil PU Uniprimer 5618

Article no. 5618 Size

Unit

Polyurethane-based coil uniprimer for

· chromate-free

Colors White

200 kg

1

continuously galvanized coil as well

1000 kg

1

as aluminum coil and film thickness

Stoving conditions

up to 10 µm.

216–232 °C PMT

· very good corrosion protection

Suitable thinner

· very good adhesion on galvanized

Coil Thinner 5140

Gloss grade Silk matt Surface Smooth

steel sheet and aluminum · excellent deformation properties · high yield

Coil PU Thick Film Primer 5619

Article no. 5619 Size

Unit

Polyurethane-based coil thick film

· chromate-free

Colors White

200 kg

1

primer for continuously galvanized coil

1000 kg

1

as well as aluminum coil for film thick-

Stoving conditions

ness up to 25 µm.

216–232 °C PMT

Gloss grade Silk matt

· very good corrosion protection

Suitable thinner

· very good adhesion on galvanized

Coil Thinner 5140

steel sheet and aluminum

Surface Smooth

· excellent deformation properties · high yield

9


Rear Side Paint Two sides, one principle: ultimate functionality Coil coating systems by Brillux stand for maximum functionality. This also applies to our Rear Side Paint. Whenever maximum corrosion protection and optimum compatibility with glues or insulation foams are required, Rear Side Paint from Brillux is the first choice.

Coil SP Rear Side Paint 5622

Article no. 5622 Size

Unit

Coil paint for coating coil rear sides of

200 kg

1

cold-rolled, galvanized steel sheet to

1000 kg

1

be glued or foamed.

· very good adhesion on all standard coil substrates

Stoving conditions 216–232 °C PMT

· good corrosion protection · very good foam and glue adhesion

Suitable thinner

· very high yield

Coil Thinner 5140

· chromate-free Colors Bright green Other colors available upon request Gloss grade Silk matt Surface Smooth

10


Topcoats First choice: Coil coating topcoats from Brillux

best results in weathering tests. Are you looking for a cost-efficient solution for your coating build-up? Be assured: we will find it. We will be hap-

The demands made on coating mate-

py to meet your individual challenges.

rials are as manifold as today's pro-

You define the color of the top coat,

duct world. We translate these de-

the gloss grade, surface texture, ef-

mands into appropriate solutions.

fects, properties such as overcoatabi-

Whatever the end product has to per-

lity and elasticity. It’s possible that

form – Brillux provides you with the

something completely new will be de-

right system. Do you need a surface

veloped to meet your requirements.

with particularly high weather resist-

However, it is also possible that you

ance? No problem: Our polyester po-

will find the right material quickly in

lyurethane based topcoats achieve

our system range.

Topcoats, polyurethane systems Coil PU Paint 5550, 5551, 5552

Article no. 5550, 5551, 5552 Size

Unit

Polyurethane-based coil paint, meet-

· very good deformability

Stoving conditions 236–241 °C PMT

25 kg

1

ing the highest requirements as re-

· very good weather resistance

200 kg

1

gards flexibility and weather resist-

· good abrasion resistance

1000 kg

1

ance. Can be used as single layer on

· MEK resistance: > 100 DH

Suitable thinner

non-ferrous metal.

· available as basis for Coil Mix sys-

Coil Thinner 5140

tem · also available as highly-transparent varnish

Colors All common color systems Gloss grade 5550: gloss 5551: silk gloss 5552: silk matt Surface Smooth

Coil PU/PA Texture Paint 5554

Article no. 5554 Size

Unit

Polyurethane-based coil texture paint,

· very good deformability

Colors All common color systems

25 kg

1

meeting the highest requirements as

· very good weather resistance

200 kg

1

regards abrasion resistance, flexibility

· very high abrasion resistance

1000 kg

1

and weather resistance. Can be used

· MEK resistance: > 100 DH

Gloss grade Silk gloss

as single layer on non-ferrous metal. Stoving conditions 236–241 °C PMT

Surface Texture

Suitable thinner Coil Thinner 5140

11


Topcoats, polyester systems Coil SP Premium Paint 5580, 5581, 5582

Article no. 5580, 5581, 5582 Size

Unit

200 kg

1

1000 kg

1

Extremely weather-resistant poly-

· MEK resistance: > 100 DH

Colors

ester-based coil paint with high yield.

· also available as highly-transparent

All common color systems

varnish Gloss grade

· excellent light reflection with pure white color shade · ultimate weather resistance

Suitable thinner

5580: gloss

Coil Thinner 5140

5581: silk gloss 5582: silk matt

· excellent gloss and color stability · low soiling tendency

Stoving conditions

· very good cleanability

236–241 °C PMT

Surface Smooth

· very good deformability · excellent abrasion resistance

Coil SP Universal Paint 5560, 5561, 5562

Article no. 5560, 5561, 5562 Size

Unit

25 kg

1

200 kg

1

1000 kg

1

Highly weather-resistant polyester-

· very good deformability

Suitable thinner

based coil paint.

· single-layer use on aluminum

Coil Thinner 5140

· excellent abrasion resistance · very good weather resistance

· MEK resistance: > 100 DH

Stoving conditions

· low soiling tendency

· available as basis for Coil Mix Sys-

236–241 °C PMT

good cleanability

tem Colors All common color systems Gloss grade 5560: gloss 5561: silk gloss 5562: silk matt Surface Smooth

Coil SP Industrial Paint 5510, 5511

Article no. 5510, 5511 Size

Unit

200 kg

1

1000 kg

1

Weather-resistant polyester-based

Suitable thinner

Gloss grade

coil paint.

Coil Thinner 5140

5510: gloss

· good weather resistance

Stoving conditions

· excellent deformability

236–241 °C PMT

5511: silk gloss

Smooth

· excellent abrasion resistance · MEK resistance: > 100 DH

Colors All common color systems

12

Surface


Topcoats, special systems Coil SP Interior Paint 5540

Article no. 5540 Unit

Polyester-based coil paint with very

· excellent deformability

Stoving conditions

200 kg

1

good fogging resistance for interior

· good light stability

236–241 °C PMT

1000 kg

1

use. Single-layer use on aluminum.

· haze-free high-gloss

Size

· MEK resistance: 30–50 DH

Suitable thinners Coil Thinner 5140 Coil Thinner 5141 Colors All common color systems Gloss grade Gloss Surface Smooth

13


Topcoats, special systems Coil SP Glaze Primer 5644

Article no. 5644 Size

Unit

25 kg

1

200 kg

1

1000 kg

1

Transparent prime coat for Coil SP

Stoving conditions

Gloss grade

Glaze 5544.

216–232 °C PMT

Silk matt

· very good adhesion on aluzinc, al-

Suitable thinner

Surface

Coil Thinner 5140

Smooth

uminum and stainless steel · good deformation properties · good corrosion protection

Colors

· very high yield

Silver 1 Silver 2 Silver 3 Yellow 1 Yellow 2 Red 1 Red 2 Green warm 1 Green warm 2 Green cold 1 Green cold 2 Blue light 1 Blue light 2 Blue strong 1 Blue strong 2

Coil SP Glaze 5544

Article no. 5544 Size

Unit

25 kg

1

200 kg

1

1000 kg

1

Polyester-based glazing coil paint for high-quality facade applications.

· excellent adhesion on aluzinc and stainless steel substrates · excellent light and weather resistance · excellent corrosion protection on aluzinc · MEK resistance: > 100 DH

Colors Silver 1 Silver 2 Silver 3 Yellow 1 Yellow 2 Red 1 Red 2

Stoving conditions

Green warm 1

236–241 °C PMT

Green warm 2 Green cold 1

Suitable thinner

Green cold 2

Coil Thinner 5140

Blue light 1 Blue light 2 Blue strong 1 Blue strong 2 Gloss grade Silk gloss Surface Smooth

14


Topcoats, special systems Interior Container Coating Paint EP 5577

Article no. 5577 Size

Unit

Food-suitable epoxy phenol-based

200 kg

1

coil paint with very good chemical re-

1000 kg

1

sistance for interior container coating.

· very good resistance against various fillings

Stoving conditions 220–250 °C PMT

· suitable for use with food as per LFBG · MEK resistance: > 200 DH

Suitable thinner Coil Thinner 5135.-.0003

Approvals

· very good corrosion protection

Meets the requirements of

· very good deformability

Colors

§§ 30 and 31 (1) of the German Food

· good scratch resistance

Gold, beige red

and Feed Code (LFBG) as well as Art. 3 of the EC Directive No. 1935/2004

Gloss grade

(tested by Nehring Institute, Braun-

Silk matt to gloss

schweig). Surface Smooth

Coil SP Robust Paint 5547

Article no. 5547

Polyester-based coil paint with very

Stoving conditions

Gloss grade

200 kg

1

high scratch resistance and very

236–241 °C PMT

Silk matt

1000 kg

1

good resistance to household chemiSuitable thinner

Surface

Coil Thinner 5140

Smooth

Size

Unit

cals. · excellent cleanability · excellent deformability

Colors

· MEK resistance: > 100 DH

All common color systems

Coil SP SI Anti-adherent Paint 5539

Article no. 5539 Unit

Silicone polyester-based coil paint

· optimum cleanability

Stoving conditions

200 kg

1

with very good anti-adherent prop-

· permanent heat resistance

250–270 °C PMT

1000 kg

1

erties and high temperature resist-

· easy removing of pastries contain-

Size

ance.

ing sugar · excellent dishwasher resistance

Suitable thinner Coil Thinner 5140

· MEK resistance: > 100 DH Colors Subdued, dark colors Gloss grade Silk matt Surface Smooth

15


According to your taste: Design and functionality

Brillux Industrial Coatings opens up

Anti-graffiti

Easy-to-clean

the whole range of possibilities of

for easy removal of graffiti and very

for particularly easy cleaning

modern coating technology – and

high solvent resistance

thus unique opportunities of providing

ESD

your product with a unique touch or

Anti-fingerprint

for electrostatic dischargeability of

special functional properties. In addi-

for insensitive surfaces

the coating

tion to the standard products our topcoats are also available with supple-

SolReflex

mentary properties as follows:

for dark colors with reduced heat absorption

16


Effect design: Metallic

Effect design: Flip-Flop

Real eye-catchers – the coil effect variations In addition to the standard color shades all coil coating topcoats are

Effect design: 3D

also available in effect designs Metallic, Flip-Flop and 3D.

17


At a glance: The Brillux coil coating product range

Resistance to household chemicals

Overcoatability

Flow capacity

Mechanical values/flexibility

Yield m²/kg (at 1 μm) [referred to white]

Weather resistance

Stainless steel

Tinplate

Zinc aluminum (ZA)

Aluzinc (AZ)

Continuously galvanized steel (Z)

Cold-rolled strip (CRS)

Properties

Surface Gloss

Epoxy

Smooth

Silk matt

Gray

X

X +++ +++ +++ +++ +++

n. a. 279–309 +

Polyester Polyurethane

Smooth Smooth

Silk matt Silk matt

White White

X X

X X +++

++ +++ ++ ++ +++ ++

n. a. 225–249 + + +++ n. a. n. a. 284–314 +++ + +++ n. a.

Polyurethane

Smooth

Silk matt

White

X

X +++

++ +++ ++

n. a. 281–311 +++ + +++ n. a.

Polyester

Smooth

Silk matt

Bright green

X

X

Coil PU Paint 5550, 5551, 5552

Polyurethane (P3)

Smooth

5550 gloss (80–90 EH) 5551 silk gloss (50–60 EH) 5552 silk matt (20–30 EH)

All common color systems

X

X

X

1

2

2

2

1

++ 300–360 +++ ++ +++ ++

Coil PU/PA Texture Paint 5554

Polyurethane (P3)

Texture

Silk gloss

All common color systems

X

X

X

1

2

2

2

1

++ 306–338 +++ ++ +++ ++

X

X

2

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

2

2

2

X

X

1

1

1

Product identification

Primers Coil EP Corro Primer 5621 Coil SP Primer 5617 Coil PU Uniprimer 5618 Coil PU Thick Film Primer 5619 Rear Side Paint Coil SP Rear Side Paint 5622

Standard color shades

25 kg

Base

1000 kg

Aluminum (Al)

Corrosion protection and substrates

200 kg

Standard containers

n. a. 352–390 +

+ +++ n. a.

+ +++ n. a.

Topcoats

Coil SP Premium Paint 5580, Polyester 5581, 5582 (P4) Coil SP Universal Paint 5560, Polyester 5561, 5562 (P3) Coil SP Industrial Paint 5510, Polyester 5511 (P2) Polyester Coil SP Interior Paint 5540 (P1)

5580 gloss (> 80EH) 5581 silk gloss (40–50 EH) 5582 silk matt (20–30 EH) 5560 gloss (> 80 EH) Smooth 5561 silk gloss (40–50 EH) 5562 silk matt (20–30 EH) 5510 gloss (80–90 EH) Smooth 5511 silk gloss (40–50 EH) Smooth

Smooth

Gloss (> 80 EH)

All common color systems All common color systems

X

All common color systems All common color systems

2

2

2

2

2

2

2

2

2

2

2

2

2

1

2

2

2

2

+++ 416–460 ++ +++

3

+

++ 357–395 ++ ++

3

+

344–388 +++ ++ +3

+

3

+

+

n. a. 222–236 +++ +++

Special systems Coil SP Glaze Primer 5644

Polyester (P3)

Smooth

Silk matt

Coil SP Glaze 55442)

Polyester (P3)

Smooth

Silk gloss

Interior Container Coating Paint EP 5577

Epoxy phenol

Smooth

Gold: gloss Beige red: matt

Smooth

Silk matt

Smooth

Silk matt

Coil SP Robust Paint 5547 Coil SP SI Anti-Sticking Paint 5539

1)

can be used without primer in build-up with primer (see Technical Data Sheet) 3) with sanding and testing 2)

18

Polyester (P1) Silicone polyester

+++ excellent ++ very good + good

= suitable = recommended n. a. = not applicable X = available

15 colors matched with glazes 15 glaze colors other upon request Gold, red brown All common color systems Subdued, dark colors

+++

2

n. a. 390–432 +

2

2

++ 390–432 ++ +++ n. a. + n. a. 296–314 +

2

2

1

+ +++ n. a.

2

+

+ +++

340–380 +++ n. a. n. a. +++ n. a. 300–360 +

++ n. a +++


n. a. n. a. n. a.

n. a.

n. a. n. a.

216–232 °C PMT

5–20

216–232 °C PMT 216–232 °C PMT

5–10 5–10

n.a. n. a. Coil Thinner 5140

216–232 °C PMT

15–25

n. a. n. a Coil Thinner 5140

216–232 °C PMT

5–10

>100 DH +++

Coil Thinner 5140

236–241 °C PMT

20–30

>100 DH +++

Coil Thinner 5140

236–241 °C PMT

25–40

>100 DH +++

Coil Thinner 5140

236–241 °C PMT

20–40

>100 DH

++

Coil Thinner 5140

236–241 °C PMT

20–30

>100 DH

+

Coil Thinner 5140

236–241 °C PMT

20–30

30–50 DH

+

Coil Thinner 5140/ 5141

236–241 °C PMT 10–15

+

n. a.

n. a. n. a. Coil Thinner 5140

216–232 °C PMT

4–6

>100 DH

++ +++ Coil Thinner 5140

236–241 °C PMT

9–11

>200 DH

++

Special Thinner 5135.-.0003

220–250 °C PMT

>100 DH +++ n. a. Coil Thinner 5140

236–241 °C PMT

>100 DH +++ n. a. Coil Thinner 5140

250–270 °C PMT

containers

windows

white boards

packing tapes

Other

transport

white goods

cake pans

stoves

decoration

electrical equipment cases

luminaires

Household appliances

Venetian blinds

air conditioning systems

racks

gates/doors

Interior applications

ceiling panels

shutters

facades

doors

Recommended thinner PMT

Special Thinner 5135.-.0003 n. a. n. a. Coil Thinner 5140 n.a. n. a. Coil Thinner 5140

n. a.

Exterior applications Recommended film thickness (μm)

HKF adhesion adjustable

Cleanability

MEK resistance

Use

single layer 10–12 µm two-layer 2 times 5–6 µm coil primer 5–10 µm Coil SP Paint 20–25 µm 20–30 µm

19


Your direct connection to us: www.brillux-industrial-coatings.com Success through quality – that’s our philosophy. A philosophy we translate into intelligent system solutions for industrial coatings. These solutions generate real added value for you because our innovative wet paints and powder coatings provide you a high degree of efficiency and functionality.

Brillux Industrial Coatings Otto-Hahn-Straße 14 59423 Unna GERMANY Phone +49 (0)2303 8805-0 Fax +49 (0)2303 8805-119 www.brillux-industrial-coatings.com info@brillux-industrial-coatings.com

2663/503/0,1/1112 8841.9201.0011

Secure your leadership role in the market with Brillux Industrial Coatings. Learn more at www.brillux-industrial-coatings.com


Coil Coating – Product Range