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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

MODELS LISTED IN THIS BOOKLET GAS-DRIVEN (HONDA AND BRIGGS & STRATTON) HYDRAULIC, ELECTRIC

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

Table of Contents INSTRUCTIONAL INFORMATION SAFETY..............................................................................................................3-4 INSTALLATION INSTRUCTIONS.............................................................................5-11 WIRELESS INSTRUCTION....................................................................................12-15 SPREADER OPERATION (GAS DRIVEN, HYDRAULIC, ELECTRIC).....................16-19 MAINTENANCE...............................................................................................20

PARTS LISTING PARTS LISTINGS..................................................................................................21-71

RECORDS AND WARRANTY INFORMATION WARRANTY......................................................................................................72

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up installation and assembly instructions

caution!

caution! read all of the installation instructions before starting.

INSURE THAT THE SPREADER CANNOT TIP WHEN THE SPINNER ASSEMBLY IS ATTACHED.

installation instructions: The Bonnell BMV Spreader can be mounted and stored as a single unit. The Bonnell BMV Spreader will mount on most 15,000 to 20,000 GVW and larger trucks. WARnING! the spreader unit must be securely fastened to the vehicle. failure to properly restrain the unit could permit the unit to break free from the truck and create a potential for a life threating accident.

Note: Transportation of spreader must be done with spinner in the down position. Damage may occur if transported in raised position. do not overload the vehicle It is quite possible to overload the vehicle by improperly mounting or overloading the spreader. This could result in dangerous stability and braking problems. Always consult and follow the truck manufacturer’s instructions. WARnING!

before beginning any installation on this unit, disconnect the spreader battery negative cable if already installed. 1. Place the spreader in the rear of the truck with the engine/ motor to the rear of the truck. Center the spreader(side to side) in the truck.

2. Attach or lower spinner assembly.

3. Position the spreader in the truck bed, just short of making contact with the rear most part of the truck bed, bumper, pintle hook etc. Bolt the unit to the truck using a minimum of four (4) 1/2” Grade 5 bolts and corresponding washers and locknuts. The spreader is designed to sit flat on the bed of the truck, supported by the longitudinal sides. DO NOT SUPPORT THE SPREADER BY THE BODY JACKS ALONE! UNIT IS NOT DESIGNED FOR CHASSIS MOUNt APPLICATIONS!

caution! do not leave unused material in hopper. 4. Material could freeze causing the unit to not function correctly. Hopper should be emptied and cleaned after each use.

caution! before starting, verify that this mounting method is acceptable to the vehicle manufacturer. 5. Attach the hold down at each corner of the hopper as shown on page 5. Locate and drill four .531(17/32”) diameter holes for eyebolts in the truck bed. Straps must be positioned at opposing angles so that the spreader cannot slide forward or rearward. Assemble ratchet/strap to eye bolts. Tighten hold downs evenly. Do not overtighten, damage will result to the spreader or the truck. Note: If truck is equipped with sufficient tie downs, they may be used in place of eyebolt.

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

To install and remove spreader from truck, lift by using the four (4) hold down supports on the sides of the spreader or fork lift pockets.

WARnING! do not attempt to lift spreader by the center lift or corner lift hooks with material in the spreader.

WARnING! always use sufficiently rated chain with safety hooks when lifting spreader.

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INSTALLATION AND ASSEMBLY INSTRUCTIONS OPTIONAL HOLD DOWN KIT BV2-002573

1

* Photo for hold down reference only, not BMV installation. BMV cannot be installed in pick-up type vehicles.

item

1 N/S N/S N/S N/S

Part Number R2X7W BV2-001677 BON-000321 BON-000305 BON-000342

Qty. 4 4 4 4 8

Description Ratchet/Strap Bolt, 1/2” Eye Locknut, 1/2-13 Nylon Insert ZP Nut, 12-13 Hex ZP Flat washer, 3/4” U.S.S. ZP

N/S = NOT SHOWN NOTE: If truck is equipped with sufficient tie downs, they may be used in place of eyebolt.

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installation instructions hydraulic controls 7. Use hose manufacturers recommendations for fitting reusable hose ends.

Warning! leaking high pressure fluids can inject themselves under the skin of persons near a leak, creating grave medical risks. take care to avoid exposure to high pressure fluids.

8. Hydraulic pumps must be mounted so shaft rotates in direction of arrow. 9. Locate reservoir as close to pump as possible. It may be installed on truck frame or truck box. 10. Hydraulic return line filter is screwed directly onto reservoir with cartridge down. Oil must flow through filter in direction of arrow on filter .

1. Hydraulic components should be kept as clean as possible during assembly operations. 2. Galvanized pipe and pipe fittings must not be used because flaking of galvanizing material can cause damage to major hydraulic components.

11. Install the quick connect couplings so that when disconnected, there is a male and female on the truck as well as on the spreader. This way hoses will always be hooked up properly, and hose ends can be coupled together when spreader is in storage to prevent system contamination.

3. A pipe joint sealant, compatible with hydraulic oil, must be applied to all NPT fittings. Teflon tape is not recommended. Do not apply pipe joint sealant to ORB or JIC fittings.

12. See page 9 for valve assembly.

4. Hose should be protected where severe wear may be caused by vibration or sliding movement.

13. Operate hydraulic system for several minutes to warm up. Check all connections for leaks.

5. Long runs of hose should be supported by tie wiring or clamping.

14. After running, refill reservoir to three-fourths full.

6. Pressure and return hoses, connected to hydraulic motors, may be reversed for proper motor rotation. Spinner rotates in a clockwise direction when looking down from top.

control and hydraulic system specification *Hydraulic Oil ----------------------------- Good Grade of MS10W Hydraulic Oil which has wear, oxidation and foam inhibitors. *Oil Filter----------------------------------- 10 Micron Element Return Line Filter *Relief Valve Setting --------------------- 1500 PSI *Oil Flow ----------------------------------- 0 - 10 GPM - With single flow valve connect conveyor and spinner in series. *Oil Flow ----------------------------------- 0 - 15 GPM - With dual flow valve connect separate pressure line to conveyor and spinner motor.

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installation instructions dual floW valve/stand 1. important: A pipe joint sealant compatible with hydraulic oil must be applied to all NPT fittings. Teflon Tape Sealant Is Not Recommended. Do not apply pipe joint sealant to ORB or JIC fittings. 2. Hose ends connected to flow valve must be of the “swivel”, type. 3. CAUTION: Over tightening of the fittings in flow valve may cause damage to valve body . 4. Approximately 8” of hose slack must be realized between the flow valve and valve stand after the flow valve has been completely plumbed. If this condition does not exist after the plumbing has been completed, removal of valve will require hoses to be removed at opposite end of valve.

5.

Assembly of valve on stand. A. Cut a 5” x 5” square opening in floor board of truck where the valve stand is to be located. B. Bolt valve stand halves together forming a, box over the 5” x 5” square opening. NOTE: When bolting valve stand halves in place, make sure holes in flanges align with holes in flange plate.* C. Bolt flange plate to VALVE (Use (2) 1/4” X 3” bolts, lockwashers, etc.) D. Insert hoses through floor opening and valve stand and connect appropriate hoses (see instruction #1 thru #4) to flow valve. E. Bolt flange plate to valve stand flanges.

(SEE PAGE XX PARTS LIST)

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installation instructions center high mount stop lamp (chmsl) 2. When drilling holes, any bare metal should be coated with a rust preventative; use appropriate size grommets and seal hole with appropriate sealant.

Warning! federal motor vehicle safety standards reQuire all trucks, buses and multipurpose passenger vehicles manufactured on or after 5/1/1993, With a gross vehicle Weight rating (gvWr) of 10,000 lbs. or less and overall Width less than 80� be eQuipped With a center high mount stop lamp.

3. Allow for normal movement/twisting between cab and chassis/pickup box when routing wires. 4. When spreader is removed from the truck, the oem chmsl must be reconnected. Warning!

NOTE: If the original equipment CHMSL is obscured, an auxiliary CHMSL must be installed to bring the vehicle back into compliance with Federal Regulations.

consult the truck manufacturer for an approved method of connecting an auxiliary chmsl to a particular truck Which is to carry the spreader. methods vary With truck models, optional eQuipment and years of manufacturer.

electrical connections for auxiliary chmsl: 1. Use high quality butt connectors and shrink wrap on all electrical splice connections. Wire should be routed and secured to protect against abrasion, sharp edges, and excessive movement. It is highly recommended that wiring be placed in convoluted tubing and secured with tie wraps.

Item 1 2 3 4 5

Part Number TL-60340R BV2-001757 BV2-001763 BV2-001758 BV2-002511

improper connections could result in a variety of problems affecting critical systems such as braking, electrical and emission! don’t guess!

Qty. 1 1 1 1 1

Description Lamp, Stop Grommet, Mounting Cable, Stop Lamp Power (Truck) Cable, Light Power (Hopper) Forming, Rear Stop Light Bracket

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installation instructions electric throttle controls (FACTORY INSTALLED ACTUATORS)

WARNING! bEFORE BEGINNING ANY INSTALLATION ON THIS UNIT, DISCONNECT THE PV SPREADER BATTERY NEGATIVE CABLE IF ALREADY INSTALLED.

1. Spreaders with factory installed throttle controls do not require installer hookup to the engine. The actuator has been installed and tested at the factory.

5. Connect the negative battery terminal to the engine mounting bolt for proper grounding. When finished, make sure all wires are away from hot or moving parts and replace engine shroud.

NOTE: Read and fully understand the owners manual supplied by the engine manufacturer before operating this equipment. Not doing so, endangers your safety and the warranty of the engine.

2. Remove the engine shroud and securely place it on the ground. 3. It is recommended that a 12 volt battery with 40 ampere hour rating be installed for winter use. The battery hold downs furnished will accept any 2SM series battery. 4. Attach the positive battery cable (each end should have a red rubber boot) to the positive terminal on the solenoid and to the terminal of the battery. Make sure these protective boots are covering the positive terminal post on the battery and on the solenoid.

WARnING! never operate machine with engine shroud removed. never climb into the hopper while the engine is operating or capable of being operated. serious injury or death might occur.

WARnING! use safety glasses or other face protection against possible battery explosion. do not smoke and avoid other sources of ignition.

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Installation Instruction Manual MANUAL INSTALLATION ANDand INSTRUCTIONAL SERIES BMV Series III,PV Serial Number 2369 and Up PV SERIES SPREADER OPERATION

Standard Wireless Throttle Control Button Functions (Sequence of Operations)

Stop Choke / Throttle Fast

Start

Conveyor

Throttle Slow

A. ON/Off

System power activated (ready to start). Spreader engine not running. Spreader conveyor is not engaged. B. START (Engine Only) 1. Open fuel shut off valve on engine. CHOKE (Cold engine.) Hold down for 5 seconds to move the throttle actuator to the choke position. NOTE: Choking a warm engine may not be necessary. 2. START Hold down button until engine starts. 3. TURTLE Decreases throttle speed - adjust asengine warms up. Will stop the choke function. RABBIT Increases throttle speed.

F. TO TURN ENGINE OFF (With or without conveyor running). 1. TURTLE Push throttle slow button to reduce setting to idle (this prevents engine flooding and hard starting). Push STOP button and hold 2. STOP 5 seconds. NOTE: OFF can be pushed at anytime during spreader operation to cut power to the unit; however, you should normally use steps under F above. G.

Do not attempt to start the engine with the conveyor engaged.

H.

Close fuel shut off valve on engine if unit is to be transported while not running.

C. TO ENGAGE SPREADER CONVEYOR 1. CONVEYOR Push CONVEYOR switch only after you are sure no one is in the hopper or near the spinner! D. TO CONTROL CONVEYOR SPEED 1. RABBIT Hold RABBIT to increase speed. Note

2. TURTLE

DO NOT hold switch in HI position after the desired RPM is achieved or you will choke and/or stall the engine. Hold TURTLE to decrease speed.

E. TO DISENGAGE SPREADER CONVEYOR 1. CONVEYOR Push conveyor button.

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WARNING! 1. As with all power equipment, safety is the number one concern. 2. Do not operate this equipment until you fully understand how it functions. 3. Before starting engine, be sure that no one is near the rear of the unit and that no one is inside the unit! 4. Do not start the engine or engage the conveyor (which is interconnected to the spinner) until everyone is clear from moving parts and flying material from the spinner.

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INSTALLATION AND INSTRUCTIONAL MANUAL Installation Instruction Manual PVand SERIES BMV Series III, Serial Number 2369 and Up

Bonnell Industries Standard Wireless Controller For use with Gas Engine packages The wireless controller is a compact unit with two parts. One part is the Base Unit (Receiver) and the other part is the Transmitter (Hand Held Controller). The Transmitter is used to send a corresponding signal to the Base Unit to act as a remote switching device.

Set-up and Operation The Bonnell Wireless Controller comes factory programmed. That means matching the Base Unit to the Transmitter has been done by Bonnell Industries. This gives a matched (1 of 16 million combinations @ 418MHz) interface between the Transmitter and Base Unit. See Figures 1 & 2 for Transmitter button assignments. On the 8 button Bonnell Industries Transmitter, all (8) buttons are used when programming. When programming is completed, only (5) buttons are functional (Buttons #1, #3, #4, #5, & #6) (see Fig. 1).

Button #7 (open button)

Button #8 (open button)

Button #5 (engine start)

Button #6 (engine off)

Button #3 (Throttle decrease)

Button #4 (Throttle increase) & “Hold to Choke”

Button #1 (clutch on/off)

Button #2 (open button) Fig. 1: Transmitter Front Button Assignments “blue” LED

“ADD” Button depress with paperclip

Fig. 2: Transmitter Back Button Assignments

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Installation and Instruction ManualMANUAL INSTALLATION AND INSTRUCTIONAL BMV SeriesPV III, SERIES Serial Number 2369 and Up PV SERIES Programming “red” LED

STANDARD RECEIVER

Antenna (coiled)

“LEARN” Button (“black” press button)

Male Connector

Fig. 3: Base Unit layout (Figure shown without Base Unit Cover)

Programming/Reprogramming the Transmitter and the Base Unit:

Tools needed: A small “phillips” screwdriver and a small diameter pin (paper clip). Instructions to program Transmitter and Base Unit: 1. Remove (4) screws and cover on Base Unit. 2. Power-up the Base Unit. Connect a 12V power source to the spreader 12V battery terminals and plug the engine wire harness to the Base Unit wire harness (see Male Connector in Fig. 3). DO NOT DISCONNECT THE BATTERY TERMINALS from the 12V source when engine is running. 3. On the backside of the Transmitter depress the “ADD” button (see Fig. 2) using a small pin or paper clip – You will see a “blue” LED start to blink (for approximately 15-17 seconds). 4. On the front side of the Transmitter press all (8) buttons (see Fig. 1). There is no certain order to press the buttons. Firmly press each button, separately. Perform this step before the 15-17 seconds are up (before “blue” LED stops blinking). The Transmitter is now programmed and has created its own 1 in 16 million address. Once the “blue” LED stops blinking, this step is completed. 5. On the Base Unit (see Fig. 3) press the black “LEARN” button. The “red” LED will start to blink (for approximately 15-17 seconds). 6. On the front side of the Transmitter you only need to press Button #1 (clutch on/off), once. Perform this step before the 15-17 seconds are up (before “red” LED stops blinking). The base unit has now recognized the Transmitters unique 1 in 16 million address. Once the “red” LED stops blinking, this step is completed. 7. Verify the (5) functional buttons (Buttons #1, #3, #4, #5, & #6) on the Transmitter are working with the Spreader Unit by pressing each button, individually (the Base Unit “red” LED will flash when a Transmitter button is pressed). If Transmitter buttons are not working, repeat steps 3 – 8 or see the Trouble shooting directions. 8. When Transmitter buttons are functioning properly, re-assemble the Cover on the Base Unit with the (4) screws. Your Bonnell Wireless Controller is now ready to use!

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INSTALLATION ANDand INSTRUCTIONAL Installation Instruction Manual MANUAL PV SERIES BMV Series III, Serial Number 2369 and Up Transmitter Battery Replacement The Transmitter uses a standard CR2032 lithium button cell battery. In normal use it will provide 1 to 2 years of operation. To replace the Transmitter battery, gently press and slide the battery cover off. Remove the battery by sliding (NOT lifting) it out from underneath the retainer (see Fig. 4). Observe the battery polarity when replacing (“+” showing face up). Notes: 1. If the battery looses power or is removed the Transmitter and Base Unit may need to be reprogrammed (see reprogramming Transmitter and Base Unit instructions). Check Transmitter functional buttons to verify if reprogramming is necessary. 2. When removing lithium battery, please use caution to slide not lift the battery from the controller! If excess force is used to remove the battery (example: lifting the battery with a small screw driver) – the solder connections from the battery clip to the circuit board could be pried loose. This action is not covered under warranty.

Battery Cover

Lithium battery

Transmit

Fig. 4: Back of Transmitter with back cover and battery removed

Other Considerations 1. Powering off the engine will not automatically power off the Clutch (engagement of conveyor/spinner). If clutch remains engaged, after engine is turned off, it could lead to a slow electrical drain on the 12V battery. (Gas engine models only) 2. If an unregulated voltage (example: sparking the battery cable terminal to the 12V battery post.) is sent to the Base Unit it could erase the Base Unit programming. The remote may show signs of no longer working with the Base Unit. Reprogramming will be required. When 14Amps are supplied the Base Unit circuit board is designed to shut off. See additional trouble shooting comments. 3. Only one transmitter at a time can be activated within a reception area. Only one carrier of a particular frequency may occupy the same airspace at a given time. This means that if two transmitters are activated in the same area at the same time the signals will interfere and the decoder on the receiver will not see a valid transmission and the wireless controller will not function. 4. Multiple Transmitters can be programmed to (1) Base Unit. 5. To verify the Base Unit is receiving a signal from the Transmitter. Press a button on the Transmitter “red” LED on the Base Unit will light-up. 6. Bonnell Industries, Inc. has no control over the intended usage of this product. Because of that Bonnell Industries Inc. offers no written or expressed liability as to how this product is used. Bonnell Industries Inc. recommends that these units are intended for OFF ROAD USE ONLY!

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INSTALLATION INSTRUCTIONAL BMV SeriesAND III, Serial Number 2369 and Up MANUAL BJV SERIES PV SERIES TROUBLE SHOOTING

1. To verify the Transmitter and Base Unit are working together: Once the base unit has power the “red” LED will come on when the Transmitter buttons are depressed (Cover of Base Unit will need to be removed to see “red” LED). If the “red” LED does not come on, the Base Unit is NOT getting a signal from the Transmitter. Possible Solutions: A. Reprogramming the Transmitter and Base Unit might be required. B. Base Unit might not be functioning properly (see Base Unit trouble shooting below). C. Transmitter might not be functioning properly. (see Transmitter trouble shooting below). 2. Base Unit Programming Lose: If an unregulated voltage (spark) is sent to the Base Unit from a power source the Base Unit could lose its programming. The voltage spike will not damage the Base Unit or Transmitter. Unregulated voltage could generate from the following: - Jump starting the 12V battery. Connecting battery cables to a(Gas 12V engine batterymodels source.only) - Pull-starting (Gas engine models only) Charging thethe 12Vengine. battery. Possible Solutions: A. Reprogramming the Transmitter and Base Unit may be required. B. Base Unit might be damaged, a new Base Unit & Transmitter will need to be ordered. 3. Base Unit does not function properly: (example: “red” LED will not light up when “LEARN” button is depressed on Base Unit). Possible Solutions: A. Check/verify voltage of 12V is being supplied by the 12V battery. Lower voltages than 12V will not allow the Base Unit to function properly. B. Confirm all wires on engine wire harness are secure and properly connected. C. Base Unit could be damaged, a new Base Unit & Transmitter will need to be ordered. 4. Transmitter does not have power: (example: “blue” LED will not light up when “ADD” button is depressed on Transmitter). Possible Solutions: A. Verify tool diameter (example: paperclip) to depress Transmitter “ADD” button is small enough to enter the “ADD” button hole. B. Verify the lithium button cell battery polarity is correct (“+” will be facing up). C. If the Transmitter is 1-2 years old, check the lithium battery voltage with a meter or replace the battery as needed (CR2032 lithium button cell battery). D. Transmitter could be damaged, a new Transmitter will need to be ordered. 5. General troubleshooting: A. Try to Program/reprogram the Transmitter and Base Unit. B. Verify the Ground wires (all wires) are secure. C. Check connections to the components that the unit is trying to operate using a voltmeter.

WARNING 1. Disconnecting 12V Battery Cables/Terminals: A. DO NOT DISCONNECT THE BATTERY (CABLES/TERMINALS) WHEN THE ENGINE /MOTOR IS RUNNING. This could disable or permanently damage the Base Unit. For further technical assistance please contact Bonnell Industries at (800) 851-9664.

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spreader operation - loading This manual covers vehicles which have been recommended for carrying the hopper spreader. Please see your local dealer for proper vehicle applications.

3. Obtain the Gross Vehicle Weight Rating (GVWR), Front Gross Axle Weight Rating (FGAWR), and Rear Gross Axle Weight Rating (RGAWR) from the certification label located inside the driver-side door jam.

Warning! overloading could result in an accident or damage. do not exceed gvWr or gaWr as found on the driver-side cornerpost of vehicle.

4. With the occupants in the truck for normal spreader operation, weigh the vehicle to obtain gross vehicle weight (GVW). 5. Subtract the GVW from the GVWR to determine the available material payload.

caution!

6. Obtain the weight per cubic yard (lb./cu. yd.) of the desired material. Divide the weight into the payload to determine the maximum volume of material that can be carried.

read and adhere to manufacturer’s ice control package labeling including material safety data sheet reQuirements.

7. Compare the maximum volume to determine the maximum height of the material in the hopper spreader.

determining vehicle payload 1. Install spreader and optional equipment according to the instructions.

8. Fill hopper with the material to the calculated height. Reweigh vehicle with occupants and verify the GVW, Front Gross Axle Weight, and Rear Gross Axle Weight are less than the vehicle’s ratings.

2. Install or attach any other equipment that will be on the vehicle while the spreader will be in use (step bumper, trailer hitch, snowplows, etc.). Fill gas tanks.

9. Repeat steps 7 and 8 for each type of material.

Material Weights (Reference Only) Material

Density (lb. per cubic yd.)

Salt (78lbs cu.ft.) - Dry Coarse Sand - Dry Course Sand - Wet

2,106 2,700 3,375

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SPREADER OPERATION - SPREAD PATTERN GAS ENGINE DRIVE A. Start engine and allow engine to warm-up to operating tempeture and engage the clutch. The amount of material spread, depends on engine speed and gate opening. Decreasing RPM and/or gate height will decrease amount spread. The inverse also holds true. Notice that the electric clutch can be engaged or disengaged at any time and at any engine RPM. However, since engagement time and torque is almost instantaneous, to prevent premature spinner chain failure and chain tension loss, it is recommended that the electric clutch be engaged at the lowest possible RPM without stalling the engine.

WARNING! ALWAYS STAND AT A SAFE DISTANCE AWAY FROM THE SPINNER WHILE OPERATING. ALWAYS WEAR EYE PROTECTION WHEN OUTSIDE OF THE TRUCK CAB WHILE SPREADER IS RUNNING.

B. Spread pattern / width depends on baffle settings (Gas Engine / Hydraulic Drive 4ft-30ft.) 1. Internal baffle adjustments will move the spread pattern to the right or left. 2. External baffle adjustments will block spreading to the rear, right or left side.

NOTE: If the truck is to be driven for an extended period of time while the spreader is not operating, it is RECOMMENDED the gas be turned off at the fuel tank shut-off valve to prevent the carburetor from over filling with fuel.

CAUTION! DO NOT LEAVE UNUSED MATERIAL IN HOPPER. C.

Material could freeze causing the unit to not function correctly. Hopper should be emptied and cleaned after each use.

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SPREADER OPERATION - SPREAD PATTERN (Continued)

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spreader operaton - maintenance 4. If the spreader is equipped with a gasoline engine, it should be maintained per engine manufacturer's instruction. (Instructions and parts book is enclosed.

Warning! do not attempt to lift spreader by the center lift or corner lift hooks With material in the spreader.

5. V-belt/Chain tension must be maintained. The V-belt/Chain can be adjusted by loosening motor hold-down bolts and sliding motor as required.

Warning! before beginning any maintenance on spreader, disconnect spreader battery leads.

To adjust chain tension on spinner shaft, loosen the 8 bearing bolts on the rear vertical plates and slide spinner shafts as required. Make sure the spinner shaft is straight up and downbefore re tightening.

1. Grease idler bearings on idler shaft take-up assembly, outboard bearing on gearbox output shaft, and spinner bearingsevery ten hours of operation.

caution! Overtightening may damage gearbox. 6. Oil drive chains before each use.

2. Grease input shaft bearing on gearbox every fifty hours of operation. caution! Over greasing may cause seal damage. The gearbox must be filled to oil level plug with SAE 90 gear type lubricant. Keep breather plug clean.

7. Spreader should be emptyed and cleaned after each use. Material could freeze causing the unit to not function correctly. 8. If chain becomes stuck or "frozen" to the floor to the point where the drive system cannot pull the load, never attempt to free chain using a pipe wrench or any other tool on the output shaft. The gearbox is designed to accept torque from input shaft only. Trying to turn output shaft will strip the gears, thus voiding the warranty.

3. Drag chain slack on V-boxes should be checked periodically and taken up if distance between center line of front sprocket and point where chain contacts lower flange on longitudinal is less than eight (8) inches. caution! Over tightening conveyor chain can cause serious drive train problems. Above distance must not exceed twenty (20) inches.

9. To minimize problems and extend the life of the drive system, the following is highly recommended. a. Before loading spreader, make sure the drag chain is free (not stuck or "frozen" to the floor). If the drag chain is stuck, this can cause the drive system to burn up. off-season storage: 1. Grease all bearings, oil drag chain and roller chains. 2. Raise spinner and remove spreader from truck.

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6

4 15,31 30,32

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ITEM 6 4

15 30 * 31 * 32 *

PART NUMBER SEE CHART BELOW BV2-002734 BV2-002735 BV2-002736 BV2-002694 BON-000057 BON-000057SS BV2-001305 BV2-001650 BON-000319 BON-000319SS

PRODUCT DESCRIPTION

QTY

SKID, SHIPPING 8 FOOT SKID, SHIPPING 9 FOOT SKID,SHIPPING 10 FOOT BOLT, 3/8-16 X 4” CA SS BOLT, 3/8-16 X 1” HH Zp BOLT, 3/8-16 X 1” HH SS NUT, 3/8” SER. FLANGE Zp NUT, 3/8” SER.FLANGE SS LOCK NUT, 3/8-16 NL Zp LOCK NUT, 3/8-16 NL SS SP

1

4 8 25 4

* STAINLESS STEEL SPREADER ONLY

SCREEN SIZE TABLE

HOPPER LENGTH 8 FOOT

SCREEN PART NUMBER - DESCRIPTION BV2-002671 - 4 FOOT SCREEN

QTY 2

9 FOOT

BV2-002672 - 5 FOOT SCREEN BV2-002671 - 4 FOOT SCREEN BV2-002672 - 5 FOOT SCREEN

1 1 2

10 FOOT

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17

97

13,39,67

1,30,31

73

17

34

35

3 ,38, 39

5 31 ,57 ,63 24

43 21, 28 ,31 ,42

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PART NUMBER

PRODUCT DESCRIPTION

QTY

1 * 3

BV2-002647 BV2-002648 BV2-001532 BV2-001530 BV2-001528 BV2-002820 BV2-002819 BV2-002818 BV2-002661 BV2-002663 BV2-002665 BV2-002662 BV2-002664 BV2-002666 BV2-002654 BV2-002667 BV2-002669 BV2-002655 BV2-002668 BV2-002670 BV2-002708 BON-000058 BON-000058SS BV2-002642 BON-000338 BON-000338SS BON-000057 BON-000057SS BV2-001305 BV2-001650 BV2-001538 BV2-001648 BON-000277.5SS BV2-001651 BV2-001701 BV2-002834 BV2-002643 BV2-002644 BON-000055 BON-000055SS BV2-001642 BV2-002712

WELD, ENGINE PLATE, Est 12g CS WELD, ENGINE PLATE, Est 12g SS WELD, INVERTED “V” 8 ft. CS WELD, INVERTED “V” 9 ft. CS WELD, INVERTED “V” 10 ft. CS WELD, INVERTED “V” 8 ft. S2 WELD, INVERTED “V” 9 ft. S2 WELD, INVERTED “V” 10 ft. S2 WELD, HOPPER BMV 8 ft. CS WELD, HOPPER BMV 9 ft. CS WELD, HOPPER BMV 10 ft. CS WELD, HOPPER BMV 8 ft. S2 WELD, HOPPER BMV 9 ft. S2 WELD, HOPPER BMV 10 ft. S2 FORM, CONVEYOR FLOOR, 8 ft. 12g CS FORM, CONVEYOR FLOOR, 9 ft. 12g CS FORM, CONVEYOR FLOOR, 10 ft. 12g CS FORM, CONVEYOR FLOOR, 8 ft. 12g S2 FORM, CONVEYOR FLOOR, 9 ft. 12 g S2 FORM, CONVEYOR FLOOR, 10 ft. 12g S2 DECAL, DANGER, CONVEYOR BOLT, 3/8-16 X 1-1/4 Hh G5 Zp BOLT, 3/8-16 X 1-1/4” Hh SS GUARD, CHAIN POLY FLAT WASHER 3/8” U.S.S. Zp FLAT WASHER 3/8” U.S.S. SS BOLT, 3/8-16 X 1” Hh CS BOLT, 3/8-16 X 1” Hh SS NUT, 3/8-16 SER. FLANGE Zp NUT, 3/8-16 FLANGE SS WELD, TAKE-UP BOLT NUT, 1/2-13 Hj SS BOLT, 5/16-18 X 1 “ CA SS NUT, 5/16-18 SER. FLANGE WIPER, CHAIN SUB-ASSEMBLY, GEARBOX FORM, BATTERY PLATE 12g CS FORM, BATTERY PLATE 12g S2 BOLT, 3/8-16 X 3/4” Hh G5 Zp BOLT, 3/8-16 X 3/4” Hh SS BOLT, 5/16-18 x 3/4” CA SS DECAL, CAUTION 4” MIN.

1

* * * 5

* * * 13

* * * 17 21 * 24 28 * 30 * 31 * 34 35 38 39 42 43 57 * 63 * 67 73

97 BV2-001685 DECAL, ENGINE, WARRANTY * STAINLESS STEEL SPREADER ONLY MANUAL No. BV2-002803 24

1

1

1

3 13 1 9 8 25 2 4 4 1 1 1 4 10 2 1 REV 040612


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40

16

58,59,60,76

48,95,96 17

72,109

MANUAL No. BV2-002803 25

72,109

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

16 17 40 48 ** 58 59 60 * 72 76 * 95 96 109

BON-003300.1 BV2-001680 BON-004002 BV2-002732 BV2-001614 BV2-001416 BV2-001754 BON-000320 BON-000320SS BV2-002711 BV2-001155 BV2-001651 BV2-001686 BV2-001683 BV2-002861

DECAL, CAUTION DECAL, DANGER, CONVEYOR DECAL, SERIAL ENGINE, 10.5 HP B&S ENGINE, 11 Hp HONDA W/ DECALS ROD, BATTERY HOLD DOWN, BATTERY LOCK NUT, 5/16-18 Nl Zp LOCK NUT 5/16-18 NL SS DECAL, CAUTION, UNLOADED NUT, 5/16-18 SER. FLANGE, Zp NUT, 5/16-18 SER. FLANGE SS DECAL, FUEL SHUTOFF DECAL, GASOLINE ONLY BRACKET, FORK, REAR, RH

1 3 1 1

* **

2 1 2 2 11 1 1 2

STAINLESS STEEL SPREADER ONLY HONDA MODELS ONLY

MANUAL No. BV2-002803 26

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

11,32

21,31,32

28,46,47

8

9,28,111

65 68,70,72 28,66

MANUAL No. BV2-002803 27

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

8 * 9 * 11 * 21 * 28 * 31 * 32 * 46 47 65 * 66 68 70 72 111

BV2-001410 BV2-001410SS BV2-002831 BV2-002833 BON-000285.5 BV2-001643 BON-000058 BON-000058SS BON-000338 BON-000338SS BV2-001305 BV2-001650 BON-000319 BON-000319SS BV2-002693 BV2-001335 BV2-001477 BV2-002814 BV2-001660 BV2-002553 BV2-002550 BV2-002711 BV2-002722

BAR, PIVOT 7g Cs BAR, PIVOT 7g S2 FORM, FEED GATE HANDLE, 7g Cs FROM, FEED GATE HANDLE, 7g S2 BOLT, 3/8-16 X 1-1/4” Ca G5 Zp BOLT, 3/8-16 X 1-1/4” Ca SS BOLT, 3/8-16 X 1-1/4” Hh G5 Zp BOLT, 3/8-16 X 1-1/4” Hh SS FLAT WASHER, 3/8” U.S.S. Zp FLAT WASHER 3/8” U.S.S. SS NUT, 3/8-16 SER FLANGE Zp NUT, 3/8-16 SER FLANGE SS LOCK NUT, 3/8-16 NL Zp LOCK NUT, 3/8-16 Nl Zp BOLT, 3/8-16 X 3/4” CA SS SHTNK KNOB, HAND WELD, FEED GATE 7g Cs WELD, FEED GATE 7g SS PIN, 1/8” X 1” COTTER SS HANDLE, RUBBER “T” RIVET, 1/8” X 3/8” BLIND DECAL, CAUTION UNLOADED COVER, FEED GATE HANDLE,

1

*

1 1 13 9 25 4 1 1 1 1 1 4 2 1

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 28

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31,57,63

24

21,28,31,42

MANUAL No. BV2-002803 29

43

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

21 * 24 28 * 31 * 42 43 57 *

BON-000058 BON-000058SS BV2-002642 BON-000338 BON-000338SS BV2-001305 BV2-001650 BV2-001701 BV2-002834 BV2-002643 BV2-002644

BOLT, 3/8-16 x 1 1/4” Hh BOLT, 3/8-16 X 1 1/4” Hh SS GUARD, CHAIN, POLY FLAT WASHER 3/8” U.S.S. Zp FLAT WASHER 3/8’ U.S.S. SS NUT, 3/8-16 FLANGE CS NUT, 3/8-16 FLANGE SS WIPER, CHAIN SUB-ASSEMBLY, GEARBOX FORM, BATTERY PLATE, 12g Cs FORM, BATTERY PLATE, 12g S2

13

63

BON-000055

BOLT, 3/8-16 X 3/4” Hh G5 Zp

4

*

BON-000055SS

BOLT, 3/8 - 16 X 3/4” HH SS

*

1 9 25 1 1 1

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 30

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76

12 98

90 ,92 89,91, 92

12,23, 64

DETAIL GROUND WIRE ASSEMBLY, BRIGGS & STRATTON

88 ,85

114

DETAIL GROUND WIRE ASSEMBLY, hONDA

MANUAL No. BV2-002803 31

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

12 * 23 64 + 76 / 114 * 85 ** 88 89 90 91 92 98 *

BV2-001305 BV2-001652 BV2-002560 BV2-001751 BV2-001155 BV2-001651 BV2-002713 BV2-001753 BV2-001961 BV2-002568 BV2-001687 BV2-002737 BV2-002645 BV2-002646

NUT, 1/4-20 SER FLANGE CS NUT, 1/4-20 SER FLANGE SS CHAIN ROLLER #40-55 PITCHES SOLENOID, GROUNDED NUT, 5/16-18 SER FLANGE Zp NUT, 5/16-18 SER FLANGE SS DECAL, BATTERY WARNING CABLE, BATTERY, BLACK CABLE, BATTERY, RED CABLE, STARTER, RED BOOT, BATTERY CABLE, BOOT, ALT. CABLE WELD, ADAPTER, Cs WELD, ADAPTER, S2

3

* ** +

1 1 11 / 9 1 1 1 1 1 3 1

STAINLESS STEEL SPREADER ONLY HONDA MODELS ONLY Briggs and Stratton Models only

MANUAL No. BV2-002803 32

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

99,76

28,102

98

56

49,50

14,78 99,114 28,102 56

98 49,50

HONDA

MANUAL No. BV2-002803 33

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

14 ** *** 28 * 49 50 56 76/114 * 78 ** 98 * 99 * 102 * 107

BON-000351 BON-000351SS BON-000338 BON-000338SS BV2-001662 BV2-001691 BV2-002562 BV2-001155 BV2-001651 BV2-001781 BV2-002645 BV2-002646 BV2-002690 BV2-002691 BON-000067 BON-000067SS BV2-002689

LOCK WASHER, 5/16 MED SPLIT Zp LOCK WASHER 5/16 MED SPLIT SS FLAT WASHER 3/8” U.S.S. Zp FLAT WASHER 3/8” U.S.S. SS KEY, 1/4” SQ. X 1” PULLEY, DRIVER V-BELT, Bx - 46 NUT, 5/16-18 SER FLANGE, Zp NUT, 5/16-18 SER FLANGE, SS NUT 1/4-20 FLANGE SS WELD, ADAPTER, CS WELD, ADAPTER, S2 BOLT, 5/16-18 X 1-3/4” CA G5 Zp BOLT, 5/16-18 X 1-3/4’ CA STD Nk BOLT, 3/8-16 X 3 1/2” Hh G5 Zp BOLT, 3/8-16 X 3-1/2” Hh SS BOLT, 1/4 - 20 X 2” Hh Ss TAP

2

* ** ***

9 1 1 1 11 1 1 4 1 1

STAINLESS STEEL SPREADER ONLY HONDA MODELS ONLY STAINLESS STEEL HONDA MODELS ONLY

MANUAL No. BV2-002803 34

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74

69,70,71

26

79

100,101,104,110

75

26

MANUAL No. BV2-002803 35

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

26 * ** *** 69 70 71 74 75 79 100 * 101 104 * 110 *

BV2-002681 BV2-002682 BV2-002683 BV2-002684 BV2-002702 BV2-002550 BON-000338SS BV2-002710 BON-003301L BV2-001707 BON-000005 BON-000005SS BV2-002656 BON-000318.5 BON-000318SS BSS-001047 BV2-002698

WELD, BMV B&S SHROUD, CS WELD, BMV B&S SHROUD, S2 WELD, BMV HONDA SHROUD, CS WELD, BMV HONDA SHROUD, S2 KEEPER, RUBBER, “T” HANDLE RIVET, 1/8 X 3/8” BLIND FLAT WASHER, #6 Zp DECAL, CAUTION, 4” MIN DECAL, BONNELL LOGO TRIM, VINYL BOLT, 1/4-20 X 1” Hh G5 Zp BOLT, 1/4-20 X 1” Hh SS HANDLE, GRAB, PLASTIC LOCK NUT, 1/4-20 Nl Zp LOCK NUT 1/4-20 Nl SS FLAT WASHER 1/4” S.A.E. Zp FLAT WASHER 1/4” S.A.E. SS

1

* ** ***

STAINLESS STEEL SPREADER ONLY HONDA MODELS ONLY STAINLESS STEEL HONDA MODELS ONLY

MANUAL No. BV2-002803 36

1 4 4 2 3 1.25 2 1 2 2

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62 61 52 53 54,55 51

43

107

115

MANUAL No. BV2-002803 37

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

43 51 52 53 54 55 61 62 107 115

BV2-002834 BON-J10 BJV-1091 BV2-001690 BON-000351 BV2-002097 BV2-001448 BON-000028 BV2-002689 BV2-001652

SUB-ASSEMBLY, GEARBOX KEY, 1/4” SQ. 7/8” WOODRUFF CLUTCH, ELECTRIC PULLEY, DRIVEN, LOCK WASHER, 5/16” Zp SCREW, 5/16” X 5/8” Sh CAP WASHER, CLUTCH RETAINER BOLT, 5/16-18 X 3/4” Hh BOLT, 1/4-20 X 2” TAP SS NUT, 1/4-20 SER FLANGE SS

1 1 1 1 3 3 1 1 1 1

* STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 38

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19

20

18

21,22,28

21,31

MANUAL No. BV2-002803 39

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

18 * 19 20 21 * 22 * 28 * 31 *

BV2-002649 BV2-002650 BV2-002500 BV2-002651 BON-000058 BON-000058SS BON-000352 BON-000352SS BON-000338 BON-000338SS BV2-001305 BV2-001650

FORM, REAR PLATE Cs FORM, REAR PLATE S2 BLOCK, SPACER SUB ASSEMBLY , SPINNER DRIVE SHAFT BOLT, 3/8-16 X 1-1/4” Hh G5 Zp BOLT, 3/8-16 X 1-1/4” Hh SS LOCK WASHER, 3/8” MED SPLIT Zp LOCK WASHER, 3/8” MED SPLIT SS FLAT WASHER, 3/8” U.S.S. Zp FLAT WASHER 3/8” U.S.S. SS NUT, 3/8-16 SER FLANGE Zp NUT, 3/8-16 SER FLANGE SS

1

*

2 1 13 4 9 25

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 40

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

2,39,67

41

33

112

36

43

44,45

10

MANUAL No. BV2-002803 41

21,31

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

2

BV2-002672 BV2-002675 BV2-002677 BV2-002674 BV2-002676 BV2-002678 BV2-002557 BV2-002558 BV2-002559 BON-000058 BON-000058SS BV2-001305 BV2-001650 BV2-002652 BV2-002706 BV2-001651 BV2-002653 BV2-002834 BON-000354 BON-000354SS BON-000104 BON-000104SS BV2-001642 BV2-002723

FORM, CHAIN SHIELD, 8 ft. CS FORM, CHAIN SHIELD, 9 ft. CS FORM, CHAIN SHIELD, 10 ft. CS FORM, CHAIN SHIELD, 8 ft. S2 FORM, CHAIN SHIELD, 9 ft. S2 FORM, CHAIN SHIELD, 10 ft. S2 WELD, DRAG CHAIN, BMV 8 ft. WELD, DRAG CHAIN, BMV 9 ft. WELD, DRAG CHAIN, BMV 10 ft. BOLT, 3/8 - 16 1-1/4” Hh G5 Zp BOLT, 3/8 - 16 1-1/4” Hh SS NUT, 3/8-16 SER FLANGE Zp NUT, 3/8-16 SER FLANGE SS SHAFT, IDLER PIN, CONNECTOR W/COTTER NUT, 5/16-18 SER FLANGE SS ROLLER, POLY SUB-ASSEMBLY, GEARBOX LOCK WASHER, 1/2” MED SPLIT Zp LOCK WASHER, 1/2” MED SPLIT SS BOLT, 1/2-13 X 3/4’ TAP Hh G5 Zp BOLT, 1/2-13 X 3/4’ TAP Hh SS BOLT, 5/16-18 X 3/4” CA SS CAP, IDLER

2

* * * 10

21 * 31 * 33 36 39 41 43 44 * 45 * 67 112 *

1

4 25 1 1 14 2 1 4 4 10 2

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 42

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1

5 2 3

10 4

MANUAL No. BV2-002803 43

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ITEM 1 ITEM 2 3 4 5 6 7 8 9 10

PART NUMBER BV2-002834

PRODUCT DESCRIPTION SUB-ASSEMBLY, GEARBOX

QTY 1

PART NUMBER BON-000052.20 BV2-001663 BON-003293 BV2-001711 BON-J10 BV2-002556 BV2-002561 BV2-001634 BV2-001414

GEARBOX PART DESCRIPTION SET SCREW, 3/8-16 X 3/8” AH KEY, STRAIGHT, 1/4” SQ. BEARING, 1-1/4” PLUG, 1/4’ NPT (Co 4) KEY, 1/4” x 7/8” woodruff SPROCKET, 40B13-A BORE RING, SNAP COLLAR, SET 1” SPROCKET, MACHINED

2 2 1 1 1 1 1 1 2

MANUAL No. BV2-002803 44

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13

1,2,3

6

7

14 10

16

MANUAL No. BV2-002803 45

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

1 2 3 6 7 10 13 14 16 *

BON-000338SS BON-000352SS BON-000058SS BON-003300.3 BON-003300.1 BV2-001564 BV2-002536 BV2-001707 BV2-002506 BV2-002839

FLAT WASHER, 3/8” SS LOCK WASHER, 3/8” SS BOLT, 3/8-16 X 1-1/4” SS DECAL, DANGER SPINNER DECAL, CAUTION BAR, LINK, S3 SUB-ASSY, SWING-UP SHAFT TRIM, VINYL WELD, SPNR BAFFLE, LH, CS WELD, SPNR BAFFLE, LH, S2

6 4 4 1 1 3 1 1.25 ft. 1

*

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 46

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

19

8,11 1,5,12

4 15

9

17

16

20

MANUAL No. BV2-002803 47

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

1 4 5 8 9 11 12 15 * 16 * 17 * 19 * 20

BON-000338SS BV2-002500 BV2-001660 BON-000401SS BON-000399SS BV2-002501 BV2-001706 BV2-002504 BV2-002838 BV2-002506 BV2-002839 BV2-002508 BV2-002841 BV2-002687 BV2-002688 BV2-002714

FLAT WASHER, 3/8” SS SPACER, UHMW PIN, 1/8” X 1” COTTER SS KEEPER, HAIRPIN LG SS KEEPER, HAIRPIN SM SS ROD, SPINNER MOUNT SPRING, COMPRESSION WELD, INTERNAL BAFFLE, CS WELD, INTERNAL BAFFLE, S2 WELD, SPNR BAFFLE, LH, CS WELD, SPNR BAFFLE, LH, S2 WELD, SPNR BAFFLE REAR, CS WELD, SPNR BAFFLE REAR, S2 WELD, SPINNER FRAME CS WELD, SPINNER FRAME S2 DECAL, SWING UP SPINNER

6 2 2 2 9 2 2 2

*

1 1 1 1

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 48

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MANUAL No. BV2-002803 49

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

1 2 3 4 5 6 7

BV2-002537 BON-000063SS BV2-001654 BV2-002551 BV2-002552 BV2-001705 BV2-001766

SHAFT, SPINNER DRIVE BOLT, 3/8-16 X 2-1/2” Hh SS LOCK NUT 3/8-16 TOP LOCK SS FLAT WASHER, RUBBER PIN, 3/8” X 2-1/4” ROLL BEARING, 1” TAPPED BASE DISC, POLY SPINNER 13”

1 1 1 2 1 2 1

MANUAL No. BV2-002803 50

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MANUAL No. BV2-002803 51

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9

BON-000319SS BON-000063 BV2-001705 BV2-001661 BV2-001662 BV2-002570 BV2-002852 BV2-002556 BV2-002701

LOCK NUT 3/8-16 Nl SS BOLT, 3/8-16 2-1/2” Hh Zp BEARING, 1” TAPPED BASE FITTING, ZERK, 90 deg. KEY, STRAIGHT, 1/4” SQ. SHAFT, COUPLING POLY SHAFT, SPINNER, DRIVE SPROCKET, 40B13-A” BORE FLAT WASHER, RUBBER

1 1 2 2 1 1 1 1 2

MANUAL No. BV2-002803 52

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83

85

85

86 84

105,106

14 93

64

89,91,92

90,92

MANUAL No. BV2-002803 53

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

14 + 64 + 83 + 84 + 85 + 86 89 90 91 92 93 105 106

BV2-002744 BV2-002739 BV2-001792 BV2-001793 BV2-002282 BV2-002566 BV2-001961 BV2-002568 BV2-001687 BV2-001688 BV2-002745 BV2-001800 BV2-002697

HARNESS, B&S W/ CAPACITOR SOLENOID, GROUNDED LINKAGE, THROTTLE, B&S BRACKET, ACTUATOR, B&S SCREW, 10-32 X 5/16” PPH ACTUATOR, 12 V CABLE, BATTERY RED CABLE, STARTER RED BOOT, BATTERY RED BOOT, ALT CABLE CABLE, SPREADER CONTROL SCREW, 8-32 X 3/4” PR SS LOCK NUT, 8-32 NYLON SS

1 1 1 1 2 1 1 1 1 3 1 3 3

*

STAINLESS STEEL SPREADER ONLY

+

BRIGGS AND STRATTON ONLY

MANUAL No. BV2-002803 54

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77,105,106 84

86

83

90 76,117

12,25,64

93

MANUAL No. BV2-002803 55

89,91,92

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

12 ** 25 ** 64 ** 76 ** 77 ** 83 ** 84 ** 86 90 ** 91 92 93 117 **

BV2-001802 BV2-001805 BV2-001806 BV2-001801 BV2-001807 BV2-001796 BV2-001797 BV2-002566 BV2-001798 BV2-001687 BV2-002737 BV2-002745 BV2-001804

BOLT, M5 X 12 Hh SS LOCK WASHER, #10 MED. SPLIT, SS FLAT WASHER, #10, SS SCREW, 2-56 X 3/8 SR SS FLAT WASHER #8 SS LINKAGE, BOSCH ACTUATOR/HONDA BRACKET, ACTUATOR, Mtg. BOS/HONDA ACTUATOR, 12v LEVER, EXTENSION, HONDA THROTTLE BOOT, BATTERY, CABLE, STRAIGHT BOOT, ALTERNATOR, CABLE CABLE, SPREADER CONTROL LOCK NUT, 2-56 Nl

2 2 2 2 3 1 1 1 1 1 1 1 2

* **

STAINLESS STEEL SPREADER ONLY HONDA MODELS ONLY

MANUAL No. BV2-002803 56

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6

4

14,24

MANUAL No. BV2-002803 57

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ITEM 6 4

14 24 *

PART NUMBER SEE CHART BELOW BV2-002734 BV2-002735 BV2-002736 BV2-002694 BV2-001305 BV2-001650

PRODUCT DESCRIPTION

QTY

SKID, SHIPPING 8 FOOT SKID, SHIPPING 9 FOOT SKID,SHIPPING 10 FOOT BOLT, 3/8-16” X 4” CA SS NUT, 3/8-16 SER. FLANGE Zp NUT, 3/8-16 SER. FLANGE SS

1

*

STAINLESS STEEL SPREADER ONLY

4 23

SCREEN SIZE TABLE

HOPPER LENGTH 8 FOOT 9 FOOT 10 FOOT

SCREEN PART NUMBER/DESCRIPTION BV2-002671 / 4 FOOT SCREEN BV2-002672 / 5 FOOT SCREEN BV2-002671 / 4 FOOT SCREEN BV2-002672 / 5 FOOT SCREEN

MANUAL No. BV2-002803 58

QTY 2 1 1 2

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Installation and Instruction Manual BMV Series III, Serial Number 2369 and Up

5

60

16

3,30,31

30

36 18,22,24,35

16

2,21,57

1,22,24

13,31,57

17 18 24

18 ,24

59

27

MANUAL No. BV2-002803 59

28

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PART NUMBER

PRODUCT DESCRIPTION

QTY

1 * 2

WELD, MOTOR PLATE, HYD CS WELD, MOTOR PLATE, HYD, S2 FORM, CHAIN SHIELD, 8 ft CS FORM, CHAIN SHIELD, 9 ft. CS FORM, CHAIN SHIELD, 10 ft. CS FORM, CHAIN SHIELD, 8 ft. S2 FORM, CHAIN SHIELD, 9 ft. S2 FORM, CHAIN SHIELD, 10 ft. S2 WELD, INVERTED “V” 8 ft. CS WELD, INVERTED “V” 9 ft. CS WELD, INVERTED “V” 10 ft. CS WELD, INVERTED “V” 8 ft. S2 WELD, INVERTED “V” 9 ft. S2 WELD, INVERTED “V” 10 ft. S2 WELD, HOPPER BMV 8 ft. CS WELD, HOPPER BMV 9 ft. CS WELD, HOPPER BMV 10 ft. CS WELD, HOPPER BMV 8 ft. S2 WELD, HOPPER BMV 9 ft. S2 WELD, HOPPER BMV 10 ft. S2 FORM, CONVEYOR FLOOR, 8 ft. 12g CS FORM, CONVEYOR FLOOR, 9 ft. 12g CS FORM, CONVEYOR FLOOR, 10 ft. 12g CS FORM, CONVEYOR FLOOR, 8 ft. 12g S2 FORM, CONVEYOR FLOOR, 9 ft. 12 g S2 FORM, CONVEYOR FLOOR, 10 ft. 12g S2 DECAL, DANGER, CONVEYOR FORM, REAR PLATE, CS FORM, REAR PLATE, S2 BOLT, 3/8-16 X 1-1/4 Hh G5 Zp BOLT, 3/8-16 X 1-1/4” Hh SS BOLT, 1/4-20 X 3/4” Hh G5 Zp BOLT, 1/4-20 X 3/4” Hh SS FLAT WASHER 3/8” U.S.S. Zp FLAT WASHER 3/8” U.S.S. SS NUT, 3/8-16 SER. FLANGE Zp NUT, 3/8-16 SER. FLANGE SS WELD, TAKE-UP BOLT NUT, 1/2-13 Hj SS BOLT, 5/16-18 X 1 “ CA SS NUT, 5/16-18 FLANGE SS WIPER, CHAIN SUB-ASSEMBLY, GEARBOX BOLT, 5/16-18 x 3/4” CA SS

1

* * * 16 17 * 18 * 21 * 22 * 24 * 27 28 30 31 35 36 57

BV2-002657 BV2-002658 BV2-002673 BV2-002675 BV2-002677 BV2-002674 BV2-002676 BV2-002678 BV2-001532 BV2-001530 BV2-001528 BV2-002820 BV2-002819 BV2-002818 BV2-002661 BV2-002663 BV2-002665 BV2-002662 BV2-002664 BV2-002666 BV2-002654 BV2-002667 BV2-002669 BV2-002655 BV2-002668 BV2-002670 BV2-001680 BV2-002649 BV2-002650 BON-000058 BON-000058SS BON-000003 BON-000003SS BON-000338 BON-000338SS BV2-001305 BV2-001650 BV2-001538 BV2-001648 BON-000277.5SS BV2-001651 BV2-001701 BV2-002834 BV2-001642

2 4 4 14 1 1 10

59

BV2-002712

DECAL, CAUTION 4” MIN.

2

60

BON-003301L

DECAL, BONNELL LOGO

1

* * * 3

* * * 5

* * * 13

*

1

1

1

3 1 9 8 8 23

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 60

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22

15

60

16

22,39,40 9,66

18,24,25 11,25 46 12,21,48

22,56 54 59,65

58, 64

MANUAL No. BV2-002803 61

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

9 * 11 * 12 * 15 16 18 * 21 * 22 * 24 * 25 * 39 40 46 54 * 56 58 60 64 65 66

BV2-002831 BV2-002833 BON-000285.5 BV2-001643 BV2-001305 BV2-001652 BON-003300.1 BV2-001680 BON-000058 BON-000058SS BON-000003 BON-000003SS BON-000338 BON-000338SS BV2-001305 BV2-001650 BON-000319 BON-000319SS BV2-002693 BV2-001335 BV2-001681 BV2-001477 BV2-002814 BV2-001660 BV2-002711 BON-003301L BV2-002631 BV2-002861 BV2-002722

FORM, HANDLE, FEED GATE, 7 g CS FORM, HANDLE, FEED GATE, 7 g S2 BOLT, 3/8-16 X 1-1/4” CA G5 Zp BOLT, 3/8-16 X 1-1/4” CA G5 SS NUT, 1/4-20 SER. FLANGE Zp NUT, 1/4-20 SER. FLANGE SS DECAL, CAUTION DECAL, DANGER, CONVEYOR BOLT, 3/8-16 X 1-1/4” Hh G5 Zp BOLT, 3/8-16 X 1-1/4” Hh SS BOLT, 1/4-20 X 3/4” Hh G5 Zp BOLT, 1/4-20 X 3/4 Hh SS FLAT WASHER, 3/8” U.S.S. Zp FLAT WASHER, 3/8” U.S.S. SS NUT, 3/8-16 SER. FLANGE Zp NUT, 3/8-16 SER FLANGE SS LOCK NUT, 3/8-16 Nl Zp LOCK NUT, 3/8-16 Nl SS BOLT, 3/8-16 X 3/4” CA SHTNK KNOB, HAND DECAL, MOTOR WELD, FEED GATE, 7g CS WELD, FEED GATE, 7g S2 PIN, 1/8” X 1” COTTER SS DECAL, CAUTION, UNLOADED DECAL, BONNELL PLATE, BRKT FORK, REAR, LH, 7g CS PLATE, BRKT FORK, REAR, RH 7g CS COVER, FEED GATE HANDLE

1

*

1 8 1 3 9 8 8 23 2 1 1 1 1 1 2 3 2 2 1

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 62

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43 41,42,50 19,22,23 45

52,53 44,49 24,51

MANUAL No. BV2-002803 63

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

19 * 22 * 23 * 24 * 41 42 43 44 45 * 47 49 50 51 * 52 * 53 *

BON-000352 BON-000352SS BON-000338 BON-000338SS BON-000057 BON-000057SS BV2-001305 BV2-001650 BV2-002727 BON-000502 BON-003308 BON-J10 BV2-002659 BV2-002660 BV2-001659 BV2-001430 BV2-002725 BV2-002692 BV2-001644 BON-000034 BON-000034SS BON-000320 BON-000320SS

LOCK WASHER, 3/8” MED SPLIT Zp LOCK WASHER, 3/8” MED SPLIT SS FLAT WASHER, 3/8” U.S.S. Zp FLAT WASHER 3/8” U.S.S. SS BOLT, 3/8-16 X 1” Hh G5 Zp BOLT, 3/8-16 1” Hh SS NUT 3/8-16 SER. FLANGE Zp NUT, 3/8-16 SER. FLANGE SS QUICK DISCONNECT, 1/2” MALE NIPPLE, 1/2” X CLOSE SCH 40 MOTOR, HYDRAULIC (3cid) KEY, 1/4” x 7/8” woodruff FORM, MOTOR MTG BRKT CS FORM, MOTOR MTG BRKT S2 BUSHING, SPACER, SS COUPLING, SHAFT CAP, DUST 1/2” BOLT, 3/8-16 X 3/4” CA G5 Zp BOLT, 3/8-16 X 3/4” CA SS BOLT, 5/16-18 X 2” Hh G5 Zp BOLT, 5/16-18 X 2” Hh SS LOCK NUT, 5/16-18 Nl Zp LOCK NUT, 5/16-18 Nl SS

4

*

8 10 23 1 1 1 1 1 4 1 1 4 1 1

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 64

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37, 38

29

36

MANUAL No. BV2-002803 65

10

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

10

BV2-002557 BV2-002558 BV2-002559 BV2-002706 BV2-002834 BON-000354 BON-000354SS BON-000104 BON-000104SS

WELD, DRAG CHAIN, BMV 8 ft. WELD, DRAG CHAIN, BMV 9 ft. WELD, DRAG CHAIN, BMV 10 ft. PIN, CONNECTOR W/ COTTER SUB-ASSEMBLY, GEARBOX LOCK WASHER, 1/2” MED SPLIT Zp LOCK WASHER, 1/2” MED SPLIT SS BOLT, 1/2-13 X 3/4” TAP Hh G5 Zp BOLT, 1/2-13 X 3/4” TAP Hh SS

1

29 36 37 * 38 *

*

1 1 4 4

STAINLESS STEEL SPREADER ONLY

MANUAL No. BV2-002803 66

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3,12

15

14

18,19,20

17

8,9 4

22

5

23,24,25

MANUAL No. BV2-002803 67

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

3 4 * 5 * 8 9 12 14 15 17 18 19 20 22 23 24 25

BV2-002840 BV2-002506 BV2-002839 BV2-002507 BV2-002835 BON-000057SS BON-000352SS BON-000401SS BON-003300.3 BON-003300.1 BV2-001707 BON-000336SS BON-000350SS BON-000011SS BV2-002569 BV2-001028 BV2-002726 BV2-002724

ROD, SPINNER, MTG S3 WELD, LH SPINNER BAFFLE, CS WELD, LH SPINNER BAFFLE, S2 WELD, RH SPINNER BAFFLE, CS WELD, RH SPINNER BAFFLE, S2 BOLT, 3/8-16 X 3/4” Hh SS LOCK WASHER, 3/8” SS KEEPER, HAIRPIN LG SS DECAL, DANGER DECAL, CAUTION TRIM, VINYL FLAT WASHER, 1/4” SPECIAL SS LOCK WASHER, 1/4” SS BOLT, 1/4-20 X 2-1/2” Hh SS DISC, SPINNER, 13” HOSE, 1/2” X 60 HYD. QUICK DISCONNECT, 1/2” FEMALE PLUG, DUST

2 1

MANUAL No. BV2-002803 68

1 4 4 2 1 1 1.25 ft. 1 1 1 1 1 1 1

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10,11,16

7

1 13

6

21

27

MANUAL No. BV2-002803 69

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ITEM

PART NUMBER

PRODUCT DESCRIPTION

QTY

1 2 * 6 * 7 * 10 11 13 16 21 27

BV2-001564 BV2-002504 BV2-002838 BV2-002508 BV2-002841 BV2-002679 BV2-002680 BON-000338SS BV2-001660 BON-000399SS BV2-001706 BON-003308 BV2-002714

BAR, LINK S3 WELD, INTERNAL BAFFLE, CS WELD, INTERNAL BAFFLE, S2 WELD, REAR SPINNER BAFFLE, CS WELD, REAR SPINNER BAFFLE, S2 WELD, SPINNER FRAME, HYD, CS WELD, SPINNER FRAME, HYD, S2 FLAT WASHER, 3/8” SS PIN, 1/8” X 1” COTTER, SS KEEPER, HAIRPIN SM SS SPRING, COMPRESSION MOTOR, HYDRAULIC DECAL, SWING-UP SPINNER

3 2 2 1 1 1 1 2 2 9 2 1 1

MANUAL No. BV2-002803 70

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MANUAL No. BV2-002803 71

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Bmv series 3 sn 2369 up do not print  
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