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Introduction Over the years Ranpak has become more than just a supplier of packaging systems. One of the key elements of the success story of Ranpak is its flexibility in integrating converters in new or existing packaging environments. To make integrations easier available we have put them in a small booklet. Many of the integrations that are built over the last years are quite similar to each other. In the past all integrations had to be requested internally by Ranpak’s sales representatives. Since this whole request process is time consuming, as various departments are involved in such a procedure, we decided to make it simpler as faster. This booklet allows you to order a specific integration directly from the book. There is flexibility, in the dimensions of the integrations. Please note the order info part, to be sure that the correct dimensions are taken for the integration. Nevertheless it still can be that the specific integration needed does not fit in the flexible dimensions in this booklet. In such a situation the Ranpak sales person has to make a specific request for this exceptional case. Still, this booklet should cover the most common integrations for the Ranpak converters. This makes life easier, as you know in advance what a specific integration is going to cost and what you are going to get for it! Enjoy the booklet, Your Customizing Projects Team

Packaging solutions - Ranpak Integrated systems


Content Process...................................................................................................... 2 Ordering integrations   ......................................................................3 Lead time  ..........................................................................................4 Installment  .........................................................................................4 Definitions  ..........................................................................................4 Explanation icons  .............................................................................5 1. PadPak Senior® Table solutions.....................................................8 1.1 PadPak Senior – pack station  ............................................9 1.2 PadPak Senior – table top  ...............................................13 1.3 PadPak Senior – under existing table  .............................17 1.4 PadPak Senior – at existing table   ...................................21 2. PadPak Senior® Conveyor solutions...........................................24 2.1 PadPak Senior – C stand   .................................................25 3. PadPak Senior® Automated solutions.........................................28 3.1 PadPak Senior – PAL System   ...........................................29 4. PadPak Senior® Converter solutions...........................................30 4.1 PadPak Senior – RAL color   ..............................................31 5. PadPak LC® Table solutions...........................................................32 5.1 PadPak LC – pack station  ................................................33 5.2 PadPak LC – table top  .....................................................37 5.3 PadPak LC – under existing table  ...................................41 6. PadPak LC® Conveyor solutions...................................................44 6.1 PadPak LC – side loading  ................................................45 6.2 PadPak LC – front loading  ...............................................49

Packaging solutions - Ranpak Integrated systems


7. PadPak CC® Table solutions...........................................................52 7.1 PadPak CC – table top  ....................................................53 7.2 PadPak CC – at existing table   .......................................57 8. PadPak CC® Conveyor solutions...................................................60 8.1 PadPak CC – under existing table or conveyor  ............61 9. FillPak® Conveyor solutions...........................................................64 9.1 FillPak – side loading  .........................................................65 9.2 FillPak – C-stand  ................................................................69 9.3 FillPak – front loading  ........................................................73 10. FillPak® Converter solutions........................................................76 10.1 FillPak – noise reduction  .................................................77 10.2 FillPak – Ral color  .............................................................79 11. FillPak TT® Converter solutions..................................................80 11.1 FillPak TT – single swivel arm  ...........................................81 11.2 FillPak TT – double swivel arm  ........................................85 11.3 FillPak TT – noise reduction  .............................................89 12. AccuFill® Converter solutions......................................................90 12.1 AccuFill – Automated system  ........................................92

Packaging solutions - Ranpak Integrated systems


Process Integrations in this booklet can be ordered directly from the book. Every integration has its own order number and specific name. To order an integration simply send in an order to Ranpak’s Sales Support department. Please make sure that the order contains all the info that is needed for the specific integration. What is needed is described exactly for each integration. You will receive an order confirmation that states the specific pick up date for the integration. Integrations should always be picked up from Heerlen.

Please note that all integrations are ex works. If an integration should be send directly to a customer please inform our Sales Support Department by stating this in the order. We will communicate the shipment cost and we will send a bill for this. In some cases we strongly recommend a Ranpak technician to install the integration. The installation costs will be billed separately and heavily depends on where the integration geographically should be installed. Each integration has an icon that shows the difficulty level of installing an integration. All our integrations run on regular paper that is meant for the type of machine.

2

Packaging solutions - Ranpak Integrated systems


Ordering integrations This booklet makes ordering integrations easy. All integrations that are not in this booklet should be ordered via the “normal” way.

If for what ever reason the measurements were not taken correctly or were communicated incorrectly, Ranpak cannot be held responsible for this. The modification costs will be passed on.

To order an integration from the booklet, please fill out the order form that comes with this booklet or can be found at our extranet. (www.ranpakeurope.com under “logon“)

Please send the order to: Email: Salessupport@eu.ranpak.com Fax: +3145426844

• •

You will receive an order confirmation within the next 48h (week days).

• •

Tick the relevant info Mention, if required, the desired measurements Make sure you mention how many integrations Please mention who the integration is for.

Default values will be taken, if specific measurements are not exactly mentioned. The measurements will always be confirmed in our Order Confirmation.

Packaging solutions - Ranpak Integrated systems

3


Lead time

Definitions

The lead time for integrations from this booklet is typical 6 to 8 weeks. Please note that this lead time starts from the moment that an order (filled out completely) is received at out inner sales department.

After 48h you will receive the order confirmation. This confirmation also states the date the integration is ready to be picked up.

Installment Installing integrations might require support from Ranpak. Each integration shows an icon with the difficulty level of installing the integration:

• •

Integrations are to be picked up from Heerlen The cost of integrations in the booklet is ex-works; Next to the cost of the integration, there is always a User Fee on the converters that are used in the integration; Integrations can use exactly same paper types that are meant for the standard machines. Please note, if another type of paper as advised, is used on an integration there is no service available from the side of Ranpak.

Easy to install by anyone Requires technical support from an end user itself or from the distributor Requires Ranpak assistance The cost of installment by Ranpak is not included in the integration cost and depends on the complexity of the integration and where it should be installed geographically.

4

Packaging solutions - Ranpak Integrated systems


Explanation icons Integration features

Movable

Rolls

Installation difficulty

Table

Stand alone

Paper packs

Colored

Conveyor

Product benefits

Compact

Cost efficient

Ergonomics

Flexible

Marketing Innovative possibilities

Packaging solutions - Ranpak Integrated systems

High capacity

Easy loading

Noise reduction

Time savings

5


6

Packaging solutions - Ranpak Integrated systems


Integrated Systems

Packaging solutions - Ranpak Integrated systems

7


PadPak Senior

1. PadPak Senior速 Table solutions

INtegrations Features

Rolls

8

Stand alone

Table

Installation

PRODUCT BENEFITS

Compact

Ergonomics

Flexible

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

1.1 PadPak Senior 速 - pack station The PadPak速 Pack station combines the versatile PadPak速 Senior machine with a full size packing bench. This pack station is a complete stand alone solution. It can be kept simple, just as a table, but if desired the table can be equipped with a carton holder and/or a shelf to put your packaging materials on. The machine can be pulled from underneath the table to load. The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths. 2,35 m

Order info

300 KG

2,2 m

1,1 m

Integration Description PadPak Senior pack station - 100 x 200cm

Variable dimensions Dimension

Default

Variable

Table height

85cm

83-87cm

Pull out direction machine

right

left

Shelf height (from table top) - optional

45cm

45-88cm

Carton rack height (from table top)- optional

85cm

85-97cm

Additional options Option Table width 120cm, 140cm or 160cm Shelf Carton rack Additional remote Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

9


PadPak Senior

Dimensions

10

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

!

Important measurements

Specifications Table height:

85cm

variable between 83-87cm

Table surface (lxw)

200x100cm

width 120-140-160cm optional

Distance table – shelf:

45cm

variable between 45-88cm

Distance table – carton rack:

85cm

variable between 85-97cm

Pull out direction machine

right

left optional

Packaging solutions - Ranpak Integrated systems

11


PadPak Senior

1. PadPak Senior速 Table solutions

INtegrations Features

Movable

12

Rolls

Table

PRODUCT BENEFITS

Stand alone

Installation

Compact

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

1.2 PadPak Senior速 - Table top The PadPak Senior Table top combines a PadPak Senior machine with a medium size (1,6m x 1m) packing bench in one. This table top solution is a complete stand alone and movable solution. To load paper in the machine, the tabletop itself has to be lifted. The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

1,1 m

200 KG

1,8 m

1,1 m

Order info Integration Description PadPak Senior table top

Variable dimensions Dimension

Default

Variable

Table height

85cm

73-89cm

Lift up side table top

right

left

Additional options Option Additional remote Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

13


PadPak Senior

14

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior Important measurements ! Specifications

Table height:

85cm

Table surface (lxw)

160x100cm

Open direction surface

right

variable between 72,5-89,5cm

left optional

Please note! Machine sticks out 18cm at the back of the table

Packaging solutions - Ranpak Integrated systems

15


PadPak Senior

1. PadPak Senior速 Table solutions

INtegrations Features

Movable

16

Rolls

Table

Installation

PRODUCT BENEFITS

Compact

Flexible

Cost efficient

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

1.3 PadPak Senior速 - under existing table This solution is meant for companies that already use packing tables. This PadPak速 machine allows you to upgrade your table to a version with a built in packaging machine. This of course will not only save you a lot of space, there are also no bins with packaging material hanging around your pack table. This solution comes with a guiding rail that has to be mounted to the bottom of the tabletop of your table. Please note that it is necessary to make a hole in the table in order to dispense the pads. The machine can be pulled from under the table to load, either from the left or from the right side, so please specify this.

1,1 m

Order info

175 KG

1,8 m

1,1 m

Integration Description PadPak Senior under existing table

Variable dimensions Dimension

Default

Variable

Machine outlet height

76 cm

64- 87cm

Machine pull out direction

right

left

Additional options Option Additional remote Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

17


PadPak Senior

18

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

Important measurements Specifications Machine outlet height: Minimal table width Min. table length (between feet): ! Guidance height

Pull out direction machine

Packaging solutions - Ranpak Integrated systems

76cm

variable between 64 -87cm

100cm 170cm machine output height +5cm right

left optional

19


PadPak Senior

1. PadPak Senior速 Table solutions

INtegrations Features

Table

20

Rolls

Installation

PRODUCT BENEFITS

High capacity

Easy loading

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

1.4 PadPak Senior速 - at existing table Sometimes it is not possible to place a packaging machine under a table. This solution makes it possible to have pads available at the table on demand, without taking too much space. The machine comes with a 3 roller cart, an end of paper detection and a gluing option. This makes it possible to load the machine fast and easy. On top of that there are three rolls directly available at the machine. To refill a cart, roll it to the pallet with paper rolls and hang in three new rolls. The machine is quite high, so please assure that you have enough space for it.

1,5 m

250 KG

2,7 m

1,1 m

Order info Integration Description PadPak Senior at existing table

Variable dimensions Dimension

Default

Variable

Machine outlet height

94cm

78-94cm

Additional options Option Additional remote Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

21


PadPak Senior

22

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

!

Important measurements

Specifications Outlet height:

94cm

Total height

273,5cm

Width feet under table

94,4cm

Packaging solutions - Ranpak Integrated systems

variable between 78-94cm

23


PadPak Senior

2. PadPak Senior速 Conveyor solutions

INtegrations Features

Conveyor

24

Rolls

Installation

PRODUCT BENEFITS

Ergonomics

Easy loading

High capacity

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

2.1 PadPak Senior C-stand This special solution uses a horizontal PadPak速 Senior machine. A machine like this can also be used to reach over a double or triple conveyor. A C-stand allows the packer to easily access the pads and therefore work fast with it. The machine comes with a 3 roller cart, an end of paper detection and a gluing option. This makes it possible to load the machine fast and easy. On top of that there are three rolls directly available at the machine. To refill a cart, simply roll it to the pallet with paper rolls and hang in three new rolls.

1,5 m

250 KG

2,7 m

1,1 m

Order info Integration Description PadPak Senior C-stand

Variable dimensions Dimension

Default

Variable

Outlet height

1,85m

1,75-1,9m

Distance backstand - outlet

95cm

75-95cm

Additional options Option Additional remote Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

25


PadPak Senior

26

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

!

Important measurements

Specifications Outlet height:

1,85m

Total height

250cm

Width feet under table

95cm

Distance back stand – outlet

95cm

Packaging solutions - Ranpak Integrated systems

variable between 1,75-1,9m

variable between 75-95cm

27


PadPak Senior

3. PadPak Senior速 Automated solutions

28

Packaging solutions - Ranpak Integrated systems


The PAL system allows you to always have the exact specified way of packing for a specific product. It combines pre-programmed packaging solutions with the PadPak® Senior machine. All products to be packed and the step by step pictured ways of packing need to be fed into a computer. When a specific product needs to be packed, the operator chooses the product from the database (or scans the barcode of the product) and the step by step instruction pops up. Per packaging step the PadPak® machine produces the correct number of pads with the correct length and the display shows how to fold and use the pads. This system makes sure that all products are packed in the same, secure way. Please note that the PAL system requires a computer with the following specs: • PC or Laptop capable of running Windows XP or Windows Vista • Display resolution 1024x768 or higher • 1x Serial port (or USB to Serial converter with one extra free USB port) • 1x free powered USB 1.1 or 2.0 port • 1x Serial cable with 2x 9 pole female connector • Installed Microsoft ODBC drivers and Microsoft Access

Example 01

1 x 40cm - 1 x 50cm

Push product in box

Close pads on top

Push product in coil

1 x 70cm on top

Example 02

1 x 70cm

Packaging solutions - Ranpak Integrated systems

29

PadPak Senior PadPak Senior

3.1 PadPak Senior® - PAL


PadPak Senior

4. PadPak Senior速 Converter solutions

INtegrations Features

Colored

30

Installation

PRODUCT BENEFITS

Marketing possibilities

Innovative

Packaging solutions - Ranpak Integrated systems


PadPak Senior PadPak Senior

4.1 PadPak Senior速 - RAL color Have your machine in your company color or in any color you like.

2m

200 KG

1,1 m

1,15 m

Order info Integration Description PadPak Senior RAL color

Packaging solutions - Ranpak Integrated systems

31


5. PadPak LC Table solutions

PadPak LC INtegrations Features

Table

32

Stand alone

Packs

Installation

PRODUCT BENEFITS

Compact

Flexible

Ergonomics

Packaging solutions - Ranpak Integrated systems


5.1 PadPak LC - pack station The PadPak速 Pack station combines the versatile PadPak速 LC machine with a full size packing bench. This pack station is a complete stand alone solution. It can be kept simple, just as a table, but if desired the table can be equipped with a carton holder and/or a shelf to put your packaging materials on. The machine can be pulled from underneath the table to load.

2,35 m

PadPak LC

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths. 250 KG

2,2 m

1,1 m

Order info Integration Description PadPak LC pack station - 100 x 200cm

Variable dimensions Dimension

Default

Variable

Table height

85cm

83-87cm

Pull out direction machine

right

left

Shelf height (from table top) - optional

45cm

45-88cm

Carton rack height (from table top)- optional

85cm

85-97cm

Additional options Option Table width 120cm, 140cm or 160cm Shelf Carton rack Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

33


Dimensions

PadPak LC

34

Packaging solutions - Ranpak Integrated systems


PadPak LC

!

Important measurements

Specifications Table height:

85cm

variable between 83-87cm

Table surface (lxw)

200x100cm

width 120-140-160cm optional

Distance table – shelf

45cm

variable between 45-88cm

Distance table – carton rack

85cm

variable between 85-97cm

Pull out direction machine

right

left optional

Packaging solutions - Ranpak Integrated systems

35


5. PadPak LC Table solutions

PadPak LC INtegrations Features

Table

36

Movable

Stand alone

Packs

PRODUCT BENEFITS

Installation

Compact

Packaging solutions - Ranpak Integrated systems


5.2 PadPak LC - table top The PadPak LC速 Table top combines a PadPak LC速 machine with a medium size (1,6m x 1m) packing bench in one. This table top solution is a complete stand alone and movable solution. To load paper in the machine, the tabletop itself has to be lifted.

1,1 m

PadPak LC

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

175 KG

1,8 m

1,1 m

Order info Integration Description PadPak LC table top

Variable dimensions Dimension

Default

Variable

Table height

85cm

73-89cm

Lift up side table top

right

left

Additional options Option Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

37


PadPak LC

38

Packaging solutions - Ranpak Integrated systems


PadPak LC

!

Important measurements

Specifications Table height:

85cm

Table surface (lxw)

160x100cm

Lift up direction machine

right

Packaging solutions - Ranpak Integrated systems

variable between 73-89cm

left optional

39


5. PadPak LC Table solutions

PadPak LC INtegrations Features

Table

40

Movable

Packs

Installation

PRODUCT BENEFITS

Compact

Cost efficient

Flexible

Packaging solutions - Ranpak Integrated systems


5.3 PadPak LC - under existing table This solution is meant for companies that already use packing tables. This PadPak速 machine allows you to upgrade your table to a version with a built in packaging machine. This of course will not only save you a lot of space, there are also no bins with packaging material hanging around your pack table.

PadPak LC

This solution comes with a guiding rail that has to be mounted to the bottom of the tabletop of your table. Please note that it is necessary to make a hole in the table in order to dispense the pads. The machine can be pulled from under the table to load, either from the left or from the right side, so please specify this. The machine can be taken from under the table to load, either from the left or from the right side, so please specify this.

1,1 m

Order info

150 KG

1,8 m

1,1 m

Integration Description PadPak LC under existing table

Variable dimensions Dimension

Default

Variable

Machine outlet height

76 cm

64- 87cm

Machine pull out direction

right

left

Additional options Option Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

41


PadPak LC

42

Packaging solutions - Ranpak Integrated systems


PadPak LC

!

Important measurements

Specifications Machine outlet height

76cm

Minimum table width

100cm

Min. table length (between feet)

157cm

Guidance height

machine output height +5cm

Pull out direction machine

right

Packaging solutions - Ranpak Integrated systems

variable between 71-87cm

left optional

43


6. PadPak LC Conveyor solutions

PadPak LC INtegrations Features

Table

44

Conveyor

Packs

Installation

PRODUCT BENEFITS

Compact

Easy loading

High capacity

Packaging solutions - Ranpak Integrated systems


6.1 PadPak LC - side loading A side loading solution is used for converters that are placed up in the air. This can be placed over a conveyor line or over a packing table.

2,1 m

PadPak LC

The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.

250 KG

2,4 m

1,8 m

Order info Integration Description PadPak LC side loading

Variable dimensions Dimension

Default

Variable

Height for boxes

1,8m

1,5-1,8m

Loading side

right

left

Additional options Option Additional emergency switch Additional footpedal

Packaging solutions - Ranpak Integrated systems

45


PadPak LC

!

Important measurements

Specifications

46

Machine height (max)

230cm

Height for boxes

160cm

Machine outlet height

Height for boxes +25cm

Space between legs for conveyor:

88cm

Total length (feet)

224cm

variable between 150-180cm

Packaging solutions - Ranpak Integrated systems


PadPak LC Packaging solutions - Ranpak Integrated systems

47


6. PadPak LC Conveyor solutions

PadPak LC

48

INtegrations Features

PRODUCT BENEFITS

Conveyor

Compact

Packs

Installation

Easy loading

High capacity

Packaging solutions - Ranpak Integrated systems


6.2 PadPak LC - front loading A front loading solution is meant for a PadPak LC速 machine that is placed at a single conveyor. It allows the packer to load the machine from the front. Ideal in cases where a packer otherwise has to go all around the conveyors to load the machine.

2m

PadPak LC

A drawer can be pulled from under the conveyor, to load the machine with new packs of paper. The system has an end of paper detection. This combined with the self adhesive strips on the paper makes it possible to load the paper in a simple and fast way. The drawer has a capacity of three packs of paper.

175 KG

1,8 m

1,1 m

Order info Integration Description PadPak LC front loading

Variable dimensions Dimension

Default

Variable

Output height

1,45m

1,3-1,5m

Packaging solutions - Ranpak Integrated systems

49


PadPak LC

!

Important measurements

Specifications Machine outlet height:

144,5cm

Width needed under conveyor:

92cm

Height needed under conveyor:

42cm

Total machine height (max)

270cm

Pull out length paper cart:

84cm

Packaging solutions - Ranpak Integrated systems

variable between 125-150cm

50


PadPak LC

51

Packaging solutions - Ranpak Integrated systems


7. PadPak CC Table solutions

PadPak CC INtegrations Features

Table

52

Movable

Packs

PRODUCT BENEFITS

Rolls

Stand alone

Installation

Compact

Flexible

Packaging solutions - Ranpak Integrated systems


7.1 PadPak Compact速 - table top The PadPak CC Table top combines the small PadPak CC machine with a mini packing bench in one. The table is kept simple and small. It is only 1m by 60cm and it is movable, because it is on wheels. To load paper in the machine, the table top has to be lifted up. The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

1m

100 KG

0,8 m

1,2 m

Order info Integration Description PadPak CC table top

Additional options Option Additional footpedal

Packaging solutions - Ranpak Integrated systems

53

PadPak CC

This mini table can both be used for rolls and for packs of paper.


Dimensions

PadPak CC

54

Packaging solutions - Ranpak Integrated systems


PadPak CC

!

Important measurements

Specifications Table height:

72cm

Table surface (lxw)

100x60cm

Open direction surface

right

Packaging solutions - Ranpak Integrated systems

variable between 72-85cm

55


7. PadPak CC Table solutions

PadPak CC INtegrations Features

Table

56

Packs

Rolls

Installation

PRODUCT BENEFITS

Compact

Ergonomics

Packaging solutions - Ranpak Integrated systems


7.2 PadPak Compact速 - at existing table This solution uses a PadPak CC速 machine that is mounted upright. Therefore the paper is dispensed upwards directly in the direction of the packer. Ideal if there is no space under the table, but where it makes sense to have paper directly available at the table. The machine has wheels so therefore it can be moved around. This space saving solution can be used for rolls and for packs of paper.

1m

0,8 m

1,2 m

Order info Integration Description PadPak CC at existing table

Additional options Option Additional footpedal

Packaging solutions - Ranpak Integrated systems

57

PadPak CC

100 KG


PadPak CC

58

Packaging solutions - Ranpak Integrated systems


PadPak CC

!

Important measurements

Specifications Machine outlet height:

100cm

Packaging solutions - Ranpak Integrated systems

59


8. PadPak CC Conveyor solutions

PadPak CC INtegrations Features

Table

60

Movable

Packs

Rolls

PRODUCT BENEFITS

Installation

Compact

Packaging solutions - Ranpak Integrated systems


8.1 PadPak Compact - under existing table or conveyor If there is space under a conveyor line or table, this solution can come in handy. The idea is as simple as effective. The outlet of the small machine just peaks out from under a conveyor or table. So if the machine is set to a fixed length, there is always a pad available for the packer. It does not take any effective workspace and therefore it is quite a smart solution. The small machine is on wheels, so to load the paper pull it out from under the table or conveyor and refill it. 1,2 m

75 KG

1m

PadPak CC

0,8 m

Order info Integration Description PadPak CC under existing table or conveyor

Variable dimensions Dimension

Default

Variable

Outlet height

74cm

67-80cm

Additional options Option Guiding rail (table) Additional footpedal

Packaging solutions - Ranpak Integrated systems

61


PadPak CC

62

Packaging solutions - Ranpak Integrated systems


PadPak CC

!

Important measurements

Specifications Machine outlet height (emergency b)

74cm

Min. table length (between feet):

64cm

Guidance height

machine output height +5cm

Packaging solutions - Ranpak Integrated systems

variable between 67-80cm

63


9. FillPak Conveyor solutions

FillPak

64

INtegrations Features

PRODUCT BENEFITS

Conveyor

Compact

Packs

Installation

Easy loading

High capacity

Packaging solutions - Ranpak Integrated systems


9.1 FillPak速 - side loading A FillPak side loading solution is an ideal conveyor solution. The machine itself does not take any effective work space since it is placed over the conveyor. The loading is from the side and therefore the paper makes a 90 degree turn before it goes into the machine. The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy. 2,35 m

200 KG

1,8 m

FillPak

1,1 m

Order info Integration Description FillPak side loading

Additional options Option Additional footpedal

Packaging solutions - Ranpak Integrated systems

65


Dimensions

FillPak

66

Packaging solutions - Ranpak Integrated systems


FillPak

!

Important measurements

Specifications Machine height (max)

250cm

Height for boxes

157cm

Output height

Height for boxes +10cm

Space between legs conveyor

100cm

Total lenght (feet)

108cm

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9. FillPak Conveyor solutions

FillPak

68

INtegrations Features

PRODUCT BENEFITS

Conveyor

Compact Ergonomics

Packs

Installation

Easy loading

High capacity

Packaging solutions - Ranpak Integrated systems


9.2 FillPak速 - C-stand / back loading This special solution is ideal if the FillPak machine should reach over two or three conveyor lines. A single conveyor line can use a standard FillPak machine. A C-stand allows the packer to easily reach the shooting paper and therefore work fast with it. The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.

2,35m

175 KG

1,8 m

FillPak

1,1 m

Order info Integration Description FillPak C-stand back loading

Additional options Option Additional footpedal

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FillPak

70

Packaging solutions - Ranpak Integrated systems


FillPak

!

Important measurements

Specifications Machine height (max)

235cm

Height for boxes

157cm

Output height

Height for boxes +10cm

Machine width (under conveyor)

100cm

Total depth

129cm

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9. FillPak Conveyor solutions

FillPak

72

INtegrations Features

PRODUCT BENEFITS

Conveyor

Compact Ergonomics

Packs

Installation

Easy loading

High capacity

Packaging solutions - Ranpak Integrated systems


9.3 FillPak速 - C-stand / front loading A front loading solution is meant for a FillPak machine that is placed at a single conveyor. It allows the packer to load the machine from the front. Ideal in cases where a packer otherwise has to go all around the conveyors to load the machine. A drawer can be pulled from under the conveyor, to load the machine with new packs of paper. The system has an end of paper detection. This combined with the self adhesive strips on the paper makes it possible to load the paper in a simple and fast way. The drawer has a capacity of three packs of paper.

2m

150 KG

2m

FillPak

1,1 m

Order info Integration Description FillPak C-stand front loading

Additional options Option Additional footpedal

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!

Important measurements

Specifications Machine height

175cm

Width needed under conveyor

115cm

Height needed under conveyor

60cm

Total machine height (max)

246cm

Pull out length paper cart

84cm

FillPak

74

Packaging solutions - Ranpak Integrated systems


FillPak Packaging solutions - Ranpak Integrated systems

75


10. FillPak Converter solutions

FillPak INtegrations Features

Packs

76

Installation

PRODUCT BENEFITS

Noise reduction

Packaging solutions - Ranpak Integrated systems


10.1 FillPak® – noise reduction The enormous speed of a FillPak machine in combination with paper that is folded can be a bit noisy. In situations where the surrounding noise is low, the noise that FillPak machine makes can be reduced. A combination of having the “boxed in” the machine and the interior of the FillPak machine covered with noise reduction foam, results in a machine that reduces the noise by 10%!

2m

150 KG

2m

FillPak

1,1 m

Order info Integration Description FillPak noise reduction

Additional options Option Additional footpedal

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10. FillPak Converter solutions

FillPak INtegrations Features

Colored

78

Installation

Packs

PRODUCT BENEFITS

Marketing possibilities

Innovative

Packaging solutions - Ranpak Integrated systems


10.2 FillPak® – Ral color Have your machine in your company color or in any color you like.

2m

150 KG

2m

FillPak

1,1 m

Order info Integration Description FillPak RAL color

Additional options Option Additional footpedal

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11. FillPak TT Converter solutions

FillPak TT INtegrations Features

Conveyor

80

Table

Packs

Installation

PRODUCT BENEFITS

Flexible

Ergonomics

Packaging solutions - Ranpak Integrated systems


11.1 FillPak TT™ - single swivel arm It is possible to equip the FillPak TT and the FillPak TT Cutter with a single or double swivel arm. This way the small paper dispenser can be pulled to the boxes. This way the outlet of the machine can be placed exactly above the boxes. The paper itself shoots in the box by pushing the foot pedal. The only thing the packer needs to do is to guide the paper in the box.

Standard (without holm):

0,5 m

0,5 m

50 KG

0,8 m

With holm:

1,2 m

70 KG

2m

0,8 m

Order info Integration Description FillPak TT single swivel arm

Dimension

Default

Variable

Arm lenght

55cm

30-90cm

Position power supply

right

left

FillPak TT

Variable dimensions

Additional options Option Floor stand Additional footpedal

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Dimensions

FillPak TT

82

Packaging solutions - Ranpak Integrated systems


FillPak TT

!

Important measurements

Specifications Arm lenght

55cm

variable between 30-90cm

Side power supply

right

left optional

Floor stand

1,8m

lenghts between 1,5-2m optional

Floor stand needs to be drilled in the floor Swivel arm need a stir and strong pole to be connected to

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11. FillPak TT Converter solutions

FillPak TT

84

INtegrations Features

PRODUCT BENEFITS

Conveyor

Ergonomics Flexible

Table

Packs

Installation

Packaging solutions - Ranpak Integrated systems


11.2 FillPak TT™ - double swivel arm It is possible to equip the FillPak TT and the FillPak TT Cutter with a single or double swivel arm. This way the small paper dispenser can be pulled to the boxes. This way the outlet of the machine can be placed exactly above the boxes. The paper itself shoots in the box by pushing the foot pedal. The only thing the packer needs to do is to guide the paper in the box.

Standard (without holm):

0,5 m

0,5 m

50 KG

0,8 m

With holm:

1,2 m

70 KG

2m

0,8 m

Order info Integration Description FillPak TT double swivel arm

Dimension

Default

Variable

Arm lenght

84cm

50-90cm

Position power supply

right

left

FillPak TT

Variable dimensions

Additional options Option Floor stand Additional footpedal

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FillPak TT

86

Packaging solutions - Ranpak Integrated systems


FillPak TT

!

Important measurements

Specifications Arm lenght

84cm

variable between 50-90cm

Side power supply

right

left optional

Floor stand

1,8m

lenghts between 1,5-2m optional

Floor stand needs to be drilled in the floor Swivel arm need a stir and strong pole to be connected to

Packaging solutions - Ranpak Integrated systems

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11. FillPak TT Converter solutions

FillPak TT INtegrations Features

Packs

88

Installation

PRODUCT BENEFITS

Noise reduction

Packaging solutions - Ranpak Integrated systems


11.3 FillPak TT™ – noise reduction The enormous speed of a FillPak TT machine in combination with paper that is folded can a bit noisy. In situations where the surrounding noise is low, the noise that FillPak TT machine makes can be reduced. Having the paper completely insulated results in a machine that reduces the noise by 10%!

2m

75 KG

1,1 m

2m

FillPak TT

Order info Integration Description FillPak TT noise reduction

Additional options Option Additional footpedal

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12. AccuFill Converter solutions

INtegrations Features

AccuFill

Conveyor

90

Installation

PRODUCT BENEFITS

Innovative

Cost efficient

Easy loading

High capacity

Time savings

Packaging solutions - Ranpak Integrated systems


AccuFill

Taper unit

FillPak

Buffer space

AccuFill unit

Box alignment

Dimensions

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12.1 AccuFillŽ – Automated system This (semi) automated system that we call the AccuFill could be the fastest packaging system yet available in the market. The system combines automated void detection with accurate paper dispensing. The whole system should be integrated in a conveyor system with control unit, in order to separate boxes and to get moving through the system in the most optimal way. The boxes appear automatically in front of the packer and the system can automatically dispense the exact amount of material that is needed for the void to be filled. To make the AccuFill system communicate with the conveyor system it is crucial to do this together with the supplier of the conveyor system. The system can handle, depending on the box sizes and filling degree, up to 12 boxes per minute.

AccuFill proces

1

2

The scanner measures

The converter produces

the void in the box

the exact amount of

3 The packer fills the void

4 Close the box

AccuFill

packaging material

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