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SERVICE MANUAL TD5.65 TD5.75 TD5.85 TD5.95 TD5.105 TD5.115

SERVICE MANUAL TD5.65 / TD5.75 / TD5.85 TD5.95 / TD5.105 / TD5.115 Tractor

Tractor

1/2 Part number 47445474

Part number 47445474 English August 2013

Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.


SERVICE MANUAL TD5.105 , TD5.115 , TD5.65 , TD5.75 , TD5.85 , TD5.95

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Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

Clutch ....................................................................................... 18 [18.104] Clutch hydraulic release control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 [18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2

Transmission.............................................................................. 21 [21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.140] Mechanical transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 [21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 [21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6 [21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7

Four-Wheel Drive (4WD) system .................................................. 23 [23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1

Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

Rear axle system........................................................................ 27 47445474 30/08/2013


[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3

Power Take-Off (PTO) ................................................................. 31 [31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1

Brakes and controls .................................................................... 33 [33.AAA] Brakes and controls generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3 [33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4

Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

Steering..................................................................................... 41 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1

Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2

Electrical systems ....................................................................... 55 [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

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[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

Platform, cab, bodywork, and decals ............................................. 90 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4

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INTRODUCTION

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Contents INTRODUCTION Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

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INTRODUCTION

Note to the Owner General instructions Important notice All maintenance and repair operations described in this manual should be carried out exclusively by the NEW HOLLAND authorised workshops. All instructions detailed should be carefully observed and special equipment indicated should be used if necessary. Everyone who carries out service operations described without carefully observing these prescriptions will be directly responsible of deriving damages.

Shimming At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value indicated for each shim.

Rotating shaft seals To correctly install rotating shaft seals, observe the following instructions: • Let the seal soak into the same oil as it will seal for at least half an hour before mounting. • Thoroughly clean the shaft and ensure that the shaft working surface is not damaged. • Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient grooves in order that they deviate the fluid towards the inner side of the seal. • Coat the sealing lip with a thin layer of lubricant (oil rather than grease) and fill with grease the gap between the sealing lip and the dust lip of double lip seals. • Insert the seal into its seat and press it down using a flat punch. Do no tap the seal with a hammer or a drift. • Take care to insert the seal perpendicularly to its seat while you are pressing it. Once the seal is settled, ensure that it contacts the thrust element if required. • To prevent damaging the sealing lip against the shaft, place a suitable protection during installation.

O-rings Lubricate the O-rings before inserting them into their seats. This will prevent the O-rings from rolling over and twine during mounting which will jeopardise sealing.

Sealers Apply one of the following sealers: RTV SILMATE, RHODORSIL CAF 1, or LOCTITE PLASTIC GASKET over the mating surfaces marked with an X. Before applying the sealer, prepare the surface as follows: • Remove possible scales using a metal brush. • Thoroughly degrease the surfaces using one of the following cleaning agent: trichlorethylene, petrol or a water and soda solution.

Bearings It is advisable to heat the bearings to 80 - 90  °C (176 - 194  °F) before mounting them on their shafts and cool them down before inserting them into their seats with external tapping.

Roll pins When fitting straight roll pins, ensure that the pin notch is oriented in the direction of the effort to stress the pin. Coil roll pins can be installed in any position. 47445474 30/08/2013

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INTRODUCTION

Notes for spare parts Use exclusively genuine NEW HOLLAND spare parts. Only genuine parts guarantee same quality, life, safety as original components as they are the same as mounted in production. Only the NEW HOLLAND genuine spare parts can offer this guarantee. All spare parts orders should be complete with the following data: • Tractor model (commercial name) and frame number. • Engine type and number. • Part number of the ordered part, which can be found on the “Microfiches” or the “Spare parts catalogue”, which is the base for order processing.

Notes for equipment Equipment which NEW HOLLAND proposes and shows in this manual are as follows: • Studied and designed expressly for use on NEW HOLLAND tractors. • Necessary to make a reliable repair. • Accurately built and strictly tested to offer efficient and long-lasting working means. We also remind the repair personnel that having these equipment means: • Work in optimal technical conditions. • Obtain best results. • Save time and effort. • Work more safely.

Notices Wear limits indicated for some details should be intended as advised, but not binding values. The words “front”, “rear”, “right hand”, and “left hand” referred to the different parts should be intended as seen from the operator’s seat oriented to the normal sense of movement of the tractor.

How to move the tractor with the battery removed Cables from the external power supply should be connected exclusively to the respective terminals of the tractor positive and negative cables using pliers in good condition which allow proper and steady contact. Disconnect all services (lights, wind-shield wipers, etc.) before starting the tractor If it is necessary to check the tractor electrical system, check it only with the power supply connected. At check end, disconnect all services and switch the power supply Off before disconnecting the cables.

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INTRODUCTION

Safety rules Pay attention to this symbol This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard your safety and personal integrity. In this manual you will find this symbol together with the following keywords: WARNING – It gives warning about improper repair operations and deriving potential consequences affecting the service technician’s personal safety. DANGER – It gives specific warning about potential dangers for personal safety of the operator or other persons directly or indirectly involved.

To prevent accidents Most accidents and personal injuries taking place in workshops are due from non-observance of some simple and essential prudential rule and safety precautions. For this reason, IN MOST CASES THEY CAN BE AVOIDED. It suffices to foresee possible causes and act consequently with necessary caution and care. The possibility that an accident might occur with any type of machines should not be disregarded, no matter how well the machine in question was designed and built. A wise and careful service technician is the best precautions against accidents. Careful observance of this only basic precaution would be enough to avoid many severe accidents. DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.

Safety rules Generalities • Carefully follow specified repair and maintenance procedures. • Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get hold into moving parts. We advise to use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc. • Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out. • Never operate the machine or use attachments from a place other than sitting at the operator’s seat. • Never carry out any operation on the machine when the engine is running, except when specifically indicated. • Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc. • All repair and maintenance operations should be carried out with the greatest care and attention. • Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in force. • Disconnect the batteries and label all controls to warn that the tractor is being serviced. Block the machine and all equipment which should be raised. • Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open flames as such fluids are flammable. • Brakes are inoperative when they are manually released for maintenance purposes. In such cases, the machine should be kept constantly under control using blocks or similar devices. • The fuel filling gun should remain always in contact with the filler neck. Maintain this contact until the fuel stops flowing into the tank to avoid possible sparks due to static electricity buildup. • Use exclusively specified towing points for towing the tractor. Connect parts carefully. Ensure that foreseen pins and/or locks are steadily fixed before applying traction. Do not stop near towing bars, cables or chains working under load. 47445474 30/08/2013

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SERVICE MANUAL Engine TD5.105 , TD5.115 , TD5.65 , TD5.75 , TD5.85 , TD5.95

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Contents Engine - 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

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Engine - 10 Engine and crankcase - 001

TD5.105 , TD5.115 , TD5.65 , TD5.75 , TD5.85 , TD5.95

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Contents Engine - 10 Engine and crankcase - 001

TECHNICAL DATA Engine General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TD5.

Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TD5.

Special tools (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 TD5.

Special tools (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 TD5.

General specification (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 TD5.

Torque (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Special tools (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FUNCTIONAL DATA Engine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 TD5.95, TD5.105, TD5.115

Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TD5.95, TD5.105, TD5.115

Overview (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 TD5.65, TD5.75

SERVICE Engine Remove (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 TD5.

Install (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 TD5.

Disassemble (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 TD5.

Assemble (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 TD5.

Check (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 TD5.

Remove (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 TD5.

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Install (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 TD5.

Remove (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 TD5.

Install (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 TD5.

Remove (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 TD5.

Install (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 TD5.

Check (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Compression test (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 TD5.

DIAGNOSTIC Engine Troubleshooting – (NEF indicator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 TD5.

Troubleshooting (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 TD5.

Troubleshooting (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 TD5.

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Engine - Engine and crankcase

Engine - General specification TD5. Table

1

General specification Engine, technical type: TD5.95 model - type F4CE9487N*J (BOSCH pump) TD5.105 model - type F4CE9484L*J (BOSCH pump) TD5.115 model - type F4CE9484C*J (BOSCH pump) Cycle Fuel injection Number of cylinders in line Piston diameter: Model TD5.95, TD5.105, TD5.115 Piston stroke Total displacement: Model TD5.95, TD5.105, TD5.115 Compression ratio for models TD5.95, TD5.105, TD5.115 Maximum power: Model TD5.95 - type F4CE9487N*J Model TD5.105 - type F4CE9484L*J Model TD5.115 - type F4CE9484C*J Maximum torque: : TD5.95 - type F4CE9487N*J Maximum torque: TD5.105 - type F4CE9484L*J Maximum torque: TD5.115 - type F4CE9484C*J Maximum torque speed Number of main bearings Sump Lubrication Pump drive Engine speed/oil pump speed ratio Oil cleaning Normal oil pressure with motor warmed-up At slow idling speed At fast idling speed Cooling system Radiator on models TD5.95, TD5.105, TD5.115 Fan, attached to the pulley Coolant pump Engine speed/coolant pump speed ratio Coolant thermometer Temperature ranges corresponding to each section: Initial blue section Middle green section (normal working conditions) Final red section Temperature control Initial opening Timing system

Intake: Start: before T.D.C. End: after B.D.C. Exhaust:

4 Cylinders

Diesel, 4-stroke Direct 4 104  mm (4.0945  in) 132  mm (5.1969  in) 4485  cm³ (273.69  in³) 17.5:1 70  kW (95  Hp) 78  kW (106  Hp) 83  kW (113  Hp) 390  N·m (3452  lb in) 425  N·m (3762  lb in) 450  N·m (3983  lb in) 1300  RPM 5 Structural, cast iron Forced, with lobe pump Camshaft 1:1 Mesh filter on oil intake and filtering cartridge on delivery line 1.2  bar (17.4  psi) 3.8  bar (55.1  psi) Coolant circulation 4 lines of vertical pipes with copper fins Intake, in plastic with 10 blades Centrifugal vane-type 1:1.977 Coloured scale divided into 3 sections 40 - 60  °C (104 - 140  °F) 60 - 110  °C (140 - 230  °F) 110 - 120  °C (230 - 248  °F) Via thermostat valve 81 - 85  °C (178 - 185  °F) Overhead valves operated by tappets, rods and rocker arms via the camshaft located in the engine block; the camshaft is driven by the crankshaft using straight-tooth gears 10°± 30’ 10°± 30’

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Engine - Engine and crankcase

4 Cylinders 64° 26°

General specification Start: before B.D.C. End: after B.D.C. Valve-rocker arm clearance (with engine cold) Intake Exhaust For further timing system technical data Fuel system

0.20 - 0.30  mm (0.0079 - 0.0118  in) 0.45 - 0.55  mm (0.0177 - 0.0217  in) see 8 Dual cartridge dry air filter, with clogged filter indicator with centrifugal pre-filter and automatic dust ejector With double diaphragm Through wire filter in fuel supply pump, and replaceable cartridge on delivery line to injection pump 127.6  l/hour (34  US gal/hour) Engine timing Rotating distributor type

Air cleaning Fuel pump Fuel filtering Minimum fuel flow rate with pump shaft rotating at 1800  RPM Cam operated BOSCH injection pump All-speed governor, incorporated in pump: BOSCH Automatic advance regulator, incorporated in pump: BOSCH For further fuel system technical data: Fixed advance (pump setting for start of delivery before TDC) Pressure setting - Injection order, and other information regarding the BOSCH pump Table

Centrifugal counterweights Hydraulic Refer to the data for the relevant engine type in the table 1

2

Turbo charger: For versions F4CE9487N*J: Type HOLSET HX25W For versions F4CE9484L*J: Type HOLSET HX25W For versions F4CE9484L*J: Type HOLSET HX25W Injection pump

TB11H/A085BXL TB11K/A11CXL TB11K/A11CXL Rotating distributor with speed governor and advance regulator incorporated

BOSCH pump: TD5.95 model - type F4CE9487N*J TD5.105 model - type F4CE9484L*J TD5.115 model - type F4CE9484C*J Direction of rotation Injection order

VE 4/12 F1250 L2023 (S/N 504218827) E 4/12 F E 4/12 F Anticlockwise 1-3-4-2 (For all models) Table

3

TD5.95

TD5.105

TD5.115

F4CE9487N*J

504254390 DSLA 145 P 1441

-

-

F4CE9484L*J

-

504254390 DSLA 145 P 1441

-

F4CE9484C*J

-

-

7

7

504254390 DSLA 145 P 1441 7

0 192 -

0 192

-

BOSCH - type injectors:

Number of nozzle holes Nozzle hole diameter mm: F4CE9487N*J F4CE9484L*J

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Engine - Engine and crankcase

Engine - Overview TD5.95, TD5.105, TD5.115

View of TD5.95 tractor engines of 70  kW (95  Hp), TD5.105 of 78  kW (106  Hp) and TD5.115 tractor engines of 83  kW (113  Hp)

ANIL12TR00052GA

1

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Engine - Engine and crankcase

Lubrication diagram for engines model. TD5.95, TD5.105 and TD5.115

ANIL12TR00053GA

2

Oil path under pressure Oil return path under gravity

Forced-circulation lubrication is accomplished by the following components: • Oil pump, housed at the front of the crankcase, driven by the grooved bushing keyed onto the shank of the crankshaft • Water/oil cooler, housed in the crankcase • Oil pressure control valve incorporated in the cooler assembly • By pass valve to cut-off clogged oil filter, incorporated in the cooler assembly • Cartridge oil filter 47445474 30/08/2013

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Engine - Engine and crankcase

Cooling system diagram

ANIL12TR00054GA

3

The forced circulation, closed-circuit engine cooling system is composed of the following components: • A lubricating oil cooler • A centrifugal coolant pump housed at the front of the crankcase • A thermostat valve governing coolant circulation

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Engine - Engine and crankcase

Engine - Exploded view TD5.95, TD5.105, TD5.115

Details of cylinder head with valve seats fitted in engines model. TD5.95, TD5.105, TD5.115

ANIL12TR00055GB

1. 2. 3.

Exhaust manifold Intake manifold Air heater

4. 5. 6.

1

Fitted valve seats Thermostat valve Injector

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Engine - Engine and crankcase

Additional counterweights

ANIL12TR00056GB

1. 2. 3. 4. 5.

Retaining bolts Support Retaining bolts Gear Balancing weight

6. 7. 8. 9. 10.

2

Half bearings Counter-shaft Gear Ring O-ring

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Engine - Engine and crankcase

Engine - Overview (8000 Engine) TD5.65, TD5.75

ANIL12TR01252GB

1

Longitudinal section of 3-cylinder TD5. 65 and TD5. 75 Models 1. 2. 3. 4.

Rocker shaft pedestal bolts Cylinder head bolts Flywheel bolts Main bearing cap bolts

5. 6. 7.

Big-end cap bolts Fan and alternator pulley bolts Crankshaft hub bolts

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Engine - Engine and crankcase

ANIL12TR01253GA

2

Cross-section of 3-cylinder TD5. 65 and TD5. 75 Models

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Engine - Engine and crankcase

ANIL12TR01254H

3

Lubrication system of normally aspirated 3-cylinder engines

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Engine - Engine and crankcase

1. 2.

3. 4.

Oil filler cap Filter safety valve (opens when oil pressure at filter inlet exceeds the outlet pressure by 1.5  bar/cm2 – 1.7  bar/cm2 ( 140.355  psi/in2 – 140.355  psi/in2) Filter Switch for low engine oil pressure warning (on dashboard)

5. 6.

Dipstick Pump

7. 8.

Oil pressure limiting valve Screen filter on pick-up pipe

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Engine - Engine and crankcase

Engine - Remove (NEF Engine) TD5.

1. Disconnect the battery negative lead (1). 2. Drain the oil from the transmission-gearbox housing. 3. Drain the cooling system.

ANIL12TR00057AB

1

ANIL12TR00058AB

2

ANIL12TR00059AB

3

ANIL12TR00060AB

4

4. Remove the exhaust pipe, attach lifting chains (2) to the bonnet (1) and attach the chain to the hoist.

5. Disconnect the electrical connection (1) of bonnet.

6. Detach the gas struts (1) from the bonnet.

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Engine - Engine and crankcase

7. Remove the four bonnet hinge bolts (1) and lift the bonnet clear.

ANIL12TR00061AB

5

ANIL12TR00062AB

6

ANIL12TR00063AB

7

ANIL12TR00065AB

8

8. Remove the two retaining bolts (1) and the guard (2) on the right-left hand side of the fan.

9. Unscrew the nut (1) from the weight retaining pin. Remove the weights from the front support.

10. Unscrew the front central and rear retaining bolts on the front axle shaft guard, then remove the guard (1).

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Engine - Engine and crankcase

11. Remove the circlip (2) and move the front sleeve (1) in the direction indicated by the arrow until it is released from the groove on the front axle.

ANIL12TR00066AB

9

12. Remove the circlip (2) and move the rear sleeve (1) in the direction indicated by the arrow until it is released from the groove on the drive.

ANIL12TR00067AB

10

ANIL12TR00068AB

11

ANIL12TR00069AB

12

13. Remove the propeller shaft central support (1) retaining bolts and extract the shaft together with the support.

14. Remove the retaining bolts (1) of the suction pipe (2) of the lift pump.

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Engine - Engine and crankcase

15. Disconnect the delivery and return lines from the hydraulic lift pump.

ANIL12TR00070AB

13

ANIL12TR00071AB

14

ANIL12TR00072AB

15

ANIL12TR00073AB

16

16. Detach the cab heating pipes (1) and (2).

17. Detach the cab air-conditioning pipes (1) and (2).

18. Extract the plastic fasteners (2) and detach the diesel recovery pipe (3) and delivery pipe (4) to the diesel pump (1).

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Engine - Engine and crankcase

19. Remove two metal clamps (2) and the rigid pipe of drawing oil from the transmission housing via lift pump (1) and power steering pump. Remove the fitting of the delivery pipe.

ANIL12TR00074AB

17

ANIL12TR00075AB

18

ANIL12TR00076AB

19

ANIL12TR00077AB

20

20. Remove the electrical connection from the brake fluid reservoir and take the brake fluid reservoir (1) from the bracket.

21. Disconnect the steering oil delivery and return hoses (1) and (2).

22. Disconnect A/C compressor inlet (2) and outlet (1) hoses.

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Engine - Engine and crankcase

23. Disconnect the connector (1) of the harness between engine side and cab side.

ANIL12TR00078AB

21

ANIL12TR00079AB

22

ANIL12TR00080AB

23

ANIL12TR00081AB

24

24. Remove the retaining clips (1) and detach the flexible cables governing the hand throttle and pedal throttle. 25. Remove the retaining clip (2) and detach the throttle control tie-rod connected to the injection pump.

26. Disconnect the electrical connections from alternator (1) and starter motor (2).

27. Disconnect the electrical connections of dryer filter sensor (1) and water in fuel sensor (2).

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Engine - Engine and crankcase

28. Remove the electrical connection (1) and air filter clogging sensor (2).

ANIL12TR00082AB

25

ANIL12TR00083AB

26

ANIL12TR00084AB

27

ANIL12TR00085AB

28

29. Remove the two retaining bolts and the support together with relays protecting system (1).

30. Loosen the corresponding retaining clamps and extract the pipes (1), (2) and (3).

31. Hitch the engine to the hoist with the chains anchouring it to the attachments on the engine.

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Engine - Engine and crankcase

32. Position a fixed stand under the over drive clutch housing near the engine attachment flanging and apply the hand brake.

ANIL12TR00086AB

29

ANIL12TR00087AB

30

ANIL12TR00088AB

31

ANIL12TR00089AB

32

33. Position the movable tool for dismantling tractors 380000569 with the bracket 380000500 and adapter plate 380000844 under the engine and place a wooden block in between the points of contact between the tool and tractor.

34. Remove tightening bolts (1) of floor mat fixing bracket (2) and take the brackets from both sides. Than remove floor mat (3).

35. Remove four fixing bolts (1) of small cover (2) front side of the floor. Than remove the cover (2) and release two top transmission fixing bolts using that gap.

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Engine - Engine and crankcase

36. Remove the remaining six retaining bolts at the bottom and side.

ANIL12TR00090AB

33

ANIL12TR00091AB

34

ANIL12TR00092AB

35

ANIL12TR00093AB

36

37. Separate the engine from the transmission with the tool 380000569.

38. Remove the spacer located between the engine and the transmission.

39. Insert the fixed under the balast support and secure the front wheels with wooden blocks.

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New Holland TD5.95 Tractor Service Repair Manual  

New Holland TD5.95 Tractor Service Repair Manual  

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