THE BETONBLOCKÂ® CONCRETE BLOCK SYSTEM FORM IT. STACK IT. CHANGE IT.
NO LICENSE FEE
THE BETONBLOCK® DEMONSTRATION TOUR Several companies in the USA already experienced an on-site, free of costs, live demonstration on what the BETONBLOCK® system can do. People were impressed how easy it is to create a unique, license free, stackable system. More stable than any other system on the US market! The high precision engineered forms deﬁnitely made a big impression and our Product Awareness has been given a big boost! Are you interested in our products? Have a look at our website www.betonblockusa.com, or call us at (843) 901 6505. Flexible building solutions Lego®-style: Form it. Stack it. Change it!
BETONBLOCK® NO CONCRETE TO WASTE A vital question for concrete plants is what to do with returned concrete, stockpiles of both big pieces of hardened material and loose, crumbling, unconsolidated materials. As this is a potential resource, let’s stop calling it waste, but excess concrete. Have you considered batching new concrete on leftover excess concrete? At BETONBLOCK® we have thé solution for excess concrete materials, which turns these potential negatives into a real positive for batching and recycling facilities. There are ample opportunities now to recycle. Plastic concrete can be put through a concrete reclaimer to make aggregate suitable for further concrete production. Hardened concrete can be crushed to make an excellent base material with a lot of great uses today. In both cases, you are recouping value for material that otherwise is a financial negative for you. If you have a mountain of old concrete at your site, consider the opportunities for recycling that material!
What Makes The BETONBLOCK® System So Special? By improving production techniques and using the best materials, concrete blocks produced with our forms fit so accurately that they create a repositionable stack system that is most stable without the use of morter. Similar to the Lego®-system, the blocks ﬁrmly interlock to each other thanks to the studs on the top and recesses in the base of the blocks. This stability increases construction opportunities with limitless expandability, ideal for temporary and / or permanent building structures. More stability also provides more safety on the work site. Flexible Constructions With Ready-Mix Concrete Many concrete companies focus mainly on producing concrete blocks from new concrete. You can cast small blocks up until the last drop of concrete left in the mixer! This leaves no leftover concrete and also
saves crushing costs! The demand for concrete blocks increases because just like Lego®, building with blocks is flexible, easy to customize at any time. It is fast, and time saves money! The blocks lend itself perfectly for dividing/ retaining walls etc. in, for example, the recycling or agricultural sector, but also for the construction of warehouses and outbuildings. Urethane form liners or flex-stones can create a more decorative pattern and make for more aesthetically pleasing structures.
One Stop Shop Since the ﬁrst generation of steel forms 20 years ago, BETONBLOCK® has been the fastest-growing system in the market today. Our product range is unique and extensive, it also contains transport accessories and a range of products to facilitate efﬁciency and cost effectiveness at building sites. Sustainability and product innovation are paramount in the development of new and existing products, and ensure safety on site. It is not without reason that BETONBLOCK® is the proud leader in its ﬁeld and delivers in over 50 countries worldwide. So let us help to re-purpose your excess concrete! Start making blocks, pave your yard and turn that already paid for product into something else you can sell!
Place mold on leveled surface
Applying oil into the mold
Pouring the concrete
Removing pins and wedges
Opening the mold
PRODUCTION: CASTING CONCRETE BLOCKS YOURSELF First, place the empty mold on a leveled surface, for example a steel plate. Apply mold oil (release agent) to the inside of the mold in order to release the mold from the block easier. The concrete must be poured gradually to ensure proper filling of the interlocks. At the same time, you need to vibrate the concrete by use of an electric/pneumatic vibrating poker to ensure homogeneous compaction of the concrete. After the concrete has been leveled off, the mold is cleansed for longevity purposes and then the concrete is smoothed again using a concrete float. Curing time depends on the concrete and the conditions. To better be safe than sorry, we always advise a 24-hour curing time.
CONCRETE BLOCK MOLDS
LARGE STUDS BASIC
160.80.80 Model 160.80.80 (lxwxh) Size 62.9x31.5x31.5 Volume 1.341 cy Output ± 5291 lbs Price USD 2,568
160.80.40 Model 160.80.40 (lxwxh) Size 62.9x31.5x15.7 Volume 0.671 cy Output ± 2646 lbs Price USD 2,002
160.40.80 Model 160.40.80 (lxwxh) Size 62.9x15.7x31.5 Volume 0.671 cy Output ± 2646 lbs Price USD 1,724
160.40.40 Model 160.40.40 (lxwxh) Size 62.9x15.7x15.7 Volume 0.335 cy Output ± 1323 lbs Price USD 1,637
CONCRETE SLAB MOLDS 200.200.16 Model 200.200.16 (lxwxh) Size 78.7x78.7x6.3 Volume 0.859 cy Output ± 3386 lbs Price USD 1,559
V-INSERT Model V-Block Adapter Size various Price USD 28 Specially designed as adjustment to V-Blocks
More transport accessories further ahead in this brochure
For more products see the next page or www.betonblockusa.com
CONCRETE BLOCK MOLDS
180.60.60 Model 180.60.60 (lxwxh) Size 70.9x23.6x23.6 Volume 0.866 cy Output ± 3417 lbs Price USD 2,220
150.60.60 Model 150.60.60 (lxwxh) Size 59x23.6x23.6 Volume 0.721 cy Output ± 2844 lbs Price USD 1,959
180.30.60 Model 180.30.60 (lxwxh) Size 70.9x11.8x23.6 Volume 0.433 cy Output ± 1709 lbs Price USD 1,611
150.30.60 Model 150.30.60 (lxwxh) Size 59x11.8x23.6 Volume 0.361 cy Output ± 1422 lbs Price USD 1,393
For more products see the next page or www.betonblockusa.com
SAMPLE SIZE TABLES ( O N U N I LAT E R A L C O M P R E S S I V E L O A D )
18,4 15,7 13,0
Density (lb/ft3) Inner compression angle
Note: This sample calculation is indicative only
TRANSPORT ACCESSORIES CONCRETE BLOCK CLAMP Model Clamp opening Lifting capacity Own weight Price
CL60/CL80 15.7 x 23.6 / 31.5 5512 / 8267 lbs ± 413 lbs USD 2,873 / 3,221
LIFTING BEAM Model CLA Lifting capacity 11023 lbs Own weight ± 93 lbs Price USD 610
LIFTING BEAM Model CLA2 Lifting capacity 11023 lbs Own weight ± 143 lbs Price USD 784
LIFT & TURN DEVICE FOR SLAB MOLDS Model LTM Lifting capacity 3858 lbs Own weight ± 243 lbs Price USD 958
BLOCK TURNER STAND-ALONE Model BT2500 Tipping load 6614 lbs Own weight ± 551 lbs Price USD 6,267
HYDRAULIC ROTATOR LIFT Model R1900 Clamp opening 43.3 x 74.8 Lifting capacity 6614 lbs Own weight ± 992 lbs Price USD 10,358
EASY TO CUSTOMIZE OR EXPAND
ESPECIALLY FOR BETONBLOCK® CUSTOMERS
BETONBLOCKPLAZA is a platform for companies that are looking for ﬂexible building solutions. Suppliers of concrete blocks or -slabs can easily be found by entering a search code. This shows the nearest supplier, thus reducing transport costs. All BETONBLOCK® customers who supply concrete blocks and / or concrete slabs can register their business on this site, free of charge. If you want your company to stand out, you can also choose for an advertising banner!
HEALTH & SAFETY
MANUFACTURING AND WAREHOUSES At our production site we use the latest generation of Trumpf machines. By laser cutting, punching, bending and welding, all products are produced from high quality structural steel. The production techniques and special attention to the finishing of our products ensures long-term durability. This quality process results in casted blocks that are more stable and make for more functional construction possibilities. This also results in more safety on the work site. To make sure we can respond quickly to orders we keep sufficient stock at our warehouse to be able to ship the same day.
INNOVATION - THE ROAD TO SUCCESS BETONBLOCK® identiﬁes with its customers. Our product range extends and improves regularly because we continuously work on improvement of design and workability. Our goal is to anticipate our customer’s needs and exceed their expectations. We want to better facilitate working processes at production sites, and offer new construction possibilities while offering the best quality for the best price. A great advantage of the system is that only one form is sufﬁcient for creating different types of blocks thanks to the variety in divider plates. In addition, multiple smaller blocks can be produced in only one casting through the use of a single form and one or more straight divider(s). Just buy the standard forms and the dividers you need and save purchasing costs!
W H AT ’ S N E W ? 200.54.90-JB The BETONBLOCK® barrier! A modular concrete barrier employed to separate lanes of trafﬁc. The blocks interlock to each other and are designed to minimize vehicle damage in cases of incidental contact. Barriers are also used to reroute trafﬁc and protect pedestrians. Price USD 2,873
RA-24L To release the block from the form easier and keep your form clean, you need to use release agent. The BETONBLOCK® Form Oil Sprayer is an extra robust version with a tank capacity of 24 liters. A full tank is pressurized one single time with a compressor, using 6 to 8 bar, and multiple forms can be sprayed with- out having to manually pump, until the tank is empty. Price USD 827
THE BETONBLOCKÂŽ TETRAPOD In coastal engineering, conventional concrete blocks tended to become dislodged over time by the force of the crashing ocean against them. Tetrapods were developed as armour unit on breakwaters. The shape is designed to dissipate the force of the incoming waves, and displacement is reduced by allowing a random distribution of tetrapods to interlock. Price per request
THE UNIQUE BETONBLOCK® SYSTEM Way Ahead Of The Competition! • A sustainable formsystem • High quality steel forms • Extremely accurate thanks to the best production techniques • The most stable stacking system • Unique and extensive product range • Production techniques ensure long-term durability • Best price-performance ratio
c/o Royal Marine Packing Inc. 2006 Cherry Hill Lane Charleston SC, 29405, USA
M +1 843 901 6505 F +1 843 216 1692 email@example.com