Page 1

4 TEIL- UND AUFSPANNVORRICHTUNGEN MILLING FIXTURES


MILLING FIXTURES

From our rotary and milling tables, to our indexing fixtures and spindle tooling, all of our products are thoroughly inspected and must meet BISON’s strict quality control standards before the product can carry the BISON name.

166


TABLE OF CONTENTS 168-170

I. MILLING FIXTURES TYPE

DESCRIPTION

II. SPARE PARTS & ACCESSORIES

171-172

PAGE

5901

HORIZONTAL / VERTICAL INDEXING FIXTURES

168

5911

HORIZONTAL / VERTICAL INDEXING FIXTURES

168

5859

HORIZONTAL / VERTICAL ROTARY TABLES

169

5818

TAILSTOCKS

169

5819

TAILSTOCKS WITH ADJUSTABLE SPINDLE AXIS

169

5150

SWIVEL ANGLE PLATES

170

5155

SWIVEL ANGLE PLATES

170

9450

BASES

170

9454

SWIVEL BASES

170

167


HORIZONTAL / VERTICAL INDEXING FIXTURES

1 2 3

■■Please choose you desired chuck for use with Type 5901 from the table ■■Simple and compact design provides for two types of indexing:

Type 5901 ■■Designed for equal or unequal precision indexing in

1) basic indexing - which is done by means of catch device in 2, 3, 4, 6, 8, 12 and 24 divisions 2) angular indexing - which can be performed through sleeve with scale graduated in 360° in 1° increment 3) alternative indexing - which can be performed by means of catch device and specified changeable dividing plate (with Z=13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23 or 24 units number of divisions). To obtain required number of divisions replace Z=24 plate with one of the above specified plates. ■■ Indexing accuracy 2’ ■■ True run-out of tapered centre bore 0,02 mm ■■ Squareness (base to chuck) 0,02 mm ■■ Parallelism over face 0,02 mm ■■ Concentricity of mounting flange with precision or standard chuck 0,03÷0,06 mm ■■ Dividing plate made of high quality alloy steel, hardened and ground – extending machine life ■■ Body made of stabilized cast iron

5 C collets

milling, drilling and related machining operations

■■Chuck not inluded in Type 5901

4 5 6 Please choose your desired chuck:

Page

Solid jaws

2-piece jaws

3274

3275

3-jaw, cast iron body

31

Code No.

Type

A

B

C

D

d

Morse Taper

E H7

F

G

H

K

K1

K2

L

kg

3574

3575

3-jaw, steel body

30

375901120900

5901-100

100

270

167,5

125

42

3

18

130

14

106,5

185

65

107,5

215

14

3674

3675

4-jaw, cast iron body

41

375901130000

5901-125

125

301

210,0

160

42

3

18

140

14

108,5

215

70

122,5

245

23

3774

3775

4-jaw, steel body

40

375901140200

5901-160

160

382

265,0

200

55

4

18

160

18

123,5

260

80

150,0

300

41

■■Please choose you desired chuck for use with Type 5911 from the table ■■ Simple and compact design provides for two types of indexing:

Type 5911

1) basic indexing - which is done by means of catch device in 2, 3, 4, 6, 8, 12 and 24 divisions 2) angular indexing - which can be performed through sleeve with scale graduated in 360° in 1° increment 3) alternative indexing - which can be performed by means of catch device and specified changeable dividing plate (with Z=13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23 or 24 units number of divisions). To obtain required number of divisions replace Z=24 plate with one of the above specified plates. ■■ Indexing accuracy 2’ ■■ True run-out of tapered centre bore 0,02 mm ■■ Squareness (base to chuck) 0,02 mm ■■ Parallelism over face 0,02 mm ■■ Concentricity of mounting flange with precision or standard chuck 0,03÷0,06 mm ■■ Dividing plate made of high quality alloy steel, hardened and ground – extending machine life ■■ Body made of stabilized cast iron

5911

5901

■■Chuck not included in Type 5911

168

Please choose your desired chuck:

Page

Solid jaws

2-piece jaws

3274

3275

3-jaw, cast iron body

31

3574

3575

3-jaw, steel body

30

Code No.

Type

A

B

C

D

d

Morse Taper

E H7

F

G

H

K

K1

K2

L

kg

3674

3675

4-jaw, cast iron body

41

375911150100

5911-200

200

469

330

250

76

4

18

180

18

139,5

300

90

170

340

61

3774

3775

4-jaw, steel body

40

375911160300

5911-250

250

555

411

315

103

5

18

200

18

157,5

360

100

200

400

107

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HORIZONTAL / VERTICAL ROTARY TABLES AND TAILSTOCKS ■■ Due to the three dividing plates, division into the required

H

number of sections is obtained with an accuracy of 1’ ■■ Dividing means of graduated drum with 1’30” ■■ Parallelism of clamping surface to base 0,02 mm ■■ Flatness of clamping surface 0,02 mm ■■ True run-out of tapered centre bore 0,01 mm ■■ Squareness of clamping surface to angle face 0,02 mm ■■ Centering Morse taper sleeves are hardened and ground, extending machine life ■■ Possibility of worm wear compensation and worm disconnection from outside of the body ■■ Depending on the size gear ratio is 1:60, 1:90, 1:120 ■■ High stiffness ■■ Three dividing plates with clamping bolts ■■Slot nuts ■■Table lever

Type 5859

1 2 3

A

D

G

4

F

5

E

L

6

C

B

Code No.

Type

Worm ratio

A

B

C

D

E

F

G

H

L

Morse taper

Weight [kg]

375859010100 375859020300 375859030500 375859040700 375859050900 375859060000

5859-160 5859-200 5859-250 5859-320 5859-400 5859-500

1:60 1:60 1:90 1:90 1:90 1:120

225 270 318 374 465 582

200 240 285 348 430 535

90 95 115 115 125 170

160 200 250 320 400 500

14 14 18 18 18 18

125 150 175 200 250 315

4x10 4x10 4x12 4x12 6x14 8x16

96 98 115 120 135 175

127 147 175 207 248 310

3 3 3 3 4 5

20 25 55 80 122 260

■■This tailstock is designed for use with indexing fixtures, rotary tables and dividing heads

Adapters

Tailstocks

Chucks

Permissible weight of workpieces [daN]

5818

5819

Horizontal

Vertical

125 200 250 -

95÷130 130÷170 170÷200 170÷200 220÷250 -

85 120 160 210 350 420

40 45 80 110 125 200

160 160 160, 200 160, 200 250 250 315, 250 315, 250 400 400 -

■■ Height (H) is precisely adjusted by means of a screw and, after the adjustment, the spindle is

Type 5818

Type 5819

locked in a vertical position

■■These tailstocks are designed for use with indexing fixtures, rotary tables and dividing heads

L F L

H

K

5859

C

H

K

C

F

E

A E

B

A

Type

A

B

C

E H7

F

H

K

375818020600 375818031000 375818040000 375818050100 375818060300 375818070500

5818-80 5818-100 5818-125 5818-160 5818-200 5818-250

164 195 195 250 275 280

68 80 90 115 130 150

120 140 178 213 253 303

18 18 18 18 18 18

26,0-44,0 33,0-63,0 39,0-69,0 48,0-85,0 59,5-99,5 59,5-99,5

80 100 125 160 200 250

95 121 146 187 233 283

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L max Morse taper Weight [kg] 244 299 315 366 420 420

1 2 2 3 4 4

2,5 6,1 7,4 12,7 17,9 23,1

Code No.

Type

A

B

C max

E H7

375819020400 375819030600 375819040800 375819045100 375819050000

5819-95-130 5819-130-170 5819-170-200 5819-200-220 5819-220-250

195 250 280 280 300

100 120 142 142 164

183 223 253 270 303

18 18 18 18 18

min 40 50 50 50 60

F

max 70 90 90 90 100

min 95 130 170 200 220

H

max 130 170 200 220 250

K

L

Morse taper

Weight [kg]

155 200 230 250 285

335 409 433 433 465

2 3 3 3 4

12,0 18,8 25,5 28,7 43,0

5819

Code No.

5818

B

169


HORIZONTAL / VERTICAL INDEXING FIXTURES

E

30

45

60

75

H1 0

45

60

75

K

F1

C

G

B

C

G

6

F1

E

5

30

E

4

15

J

the table top ■■ Swivel plates type 5155 (sine) permit acurate angle setting in 0÷60° range by means of gauge blocks

K

E

B

15

F

H

H1 0

the table top

F

■■ Easily set at any angle between horizontal and vertical plates ■■ The plate will accept accessories and workpieces larger than

90

■■ Easily set at any angle between horizontal and vertical plates ■■ The plate will accept accessories and workpieces larger than

Type 5155

F

90

3

F

J

2

Type 5150 H

1

A

A D

D

Code No.

Type

A

B

C

D

E

F

F1

G

H

H1

J

K H7

kg

Code No.

Type

A

B

C

D

E

F

F1

G

H

H1

J

K H7

kg

375150010300

5150-200x250

200

250

324

236

12

50

126

18

111

201

22

18

19

375155010400

5155-200x250

200

250

324

236

12

50

126

18

111

201

22

18

19

375150020500

5150-250x315

250

315

405

306

14

63

160

18

127

252

25

18

28

375155020600

5155-250x315

250

315

405

306

14

63

160

18

127

252

25

18

28

D C

D

Type 9454

M

H

Type 9450

.

H

■■Slot nuts ■■Clamping bolts

.

.

B

5155

E

G

B

F

E

5150

■■Slot nuts ■■Clamping bolts

G

d

9454

9450

.

170

A

A

Code No.

Type

Size [mm]

A

B

C

D

d

E H7

F

G

H

kg

329450040700

9450-160

160

250

190

90

125

11

18

140

14

28

4,75

Code No.

Type

Size [mm]

329450050900

9450-200

200

300

234

130

160

11

18

176

18

32

7,45

329454040000

9454-160

160

312

235

80

125

18

140

17

54

3xM10 15,5

329450060000

9450-250

250

354

292

147

200

14

18

224

18

32

11,45

329454050100

9454-200

200

347

270

120

160

18

176

17

54

3XM10 21,3

329450070200

9450-315

315

426

362

170

260

17

18

286

18

40

16,00

329454060300

9454-250

250

400

324

160

200

18

224

17

55

3xM12 35,0

A

B

C

D

E H7

F

G

H

M

kg

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SPARE PARTS & ACCESSORIES

1

Type 8293

Type 8298

■■For chucks 3274, 3275, 3574, 3575 ■■Designed for use with rotary tables with 4 and

■■For self-centering chucks with fine adjustment

3564, 3565, 3864, 3865 ■■Designed for use with rotary tables with 4 and 6 T-slots

6 T-slots

Code No.

A

For rotary table

Chuck type

Morse taper

a

b

c

h

358293010000 358293020200 358293030400 358293040600 358293050800 358293060000

18 20 22 25 30 32

5859-125 5859-160 5859-200 5859-250 5859-320 5859-400

3274-125; 3574-125; 3275-125; 3575-125 3274-160; 3574-160; 3275-160; 3575-160 3274-200; 3574-200; 3275-200; 3575-200 3274-250; 3574-250; 3275-250; 3575-250 3274-315; 3574-315; 3275-315; 3575-315 3274-400; 3574-400; 3275-400; 3575-400

2 3 3 3 3 4

10 10 10 12 12 14

15 15 15 18 18 22

6 6 6 7 7 8

12 12 12 14 14 16

Code No.

A

For rotary table

Chuck type

Morse taper

a

b

c

h

358298030500 358298040700 358298050900 358298060000 358298070200 358298080400 358298090600

28,5 33,5 36,5 39,5 44,5 52,5 61

5859-125 5859-160 5859-200 5859-250 5859-320 5859-400 5859-500

3564-125; 3864-125; 3565-125; 3865-125 3564-160; 3864-160; 3565-160; 3865-160 3564-200; 3864-200; 3565-200; 3865-200 3564-250; 3864-250; 3565-250; 3865-250 3564-315; 3864-315; 3565-315; 3865-315 3564-400; 3864-400; 3565-400; 3865-400 3564-500; 3864-500; 3565-500; 3865-500

2 3 3 3 3 4 5

10 10 10 12 12 14 18

15 15 15 18 18 22 28

6 6 6 7 7 8 10

12 12 12 14 14 16 20

USE OF ADAPTER TYPE 8293

2 3 4 5 6

Type 9440 ■■Fully machined ■■ Made of high quality cast iron ■■ Face plates 9440 can be used

G D

H

fixtures 5901, 5902, 5911, 5912 ■■ Clamping bolts F

B

C

SELF-CENTERING LATHE CHUCKS 3274, 3275, 3574, 3575

with indexing

E

a

A

.

.

h

.

. .

ADAPTER 8293

.

. .

.

Morse taper

ROTARY TABLE 5859

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Code No.

A

B

C

D H7

E

F

G

H

a H10

h

For indexing fixtures

kg

329440010400 329440020600 329440030800 329440040000

160 200 250 315

125 160 200 260

4 5 5 5

30 40 50 50

M10x35 M10x40 M12x60 M16x60

16,0 16,0 23,0 27,5

140 176 224 286

30 35 50 50

12 14 18 18

21 24 31 31

125 160 200 250

3,4 5,4 12,4 17,6

171


SPARE PARTS & ACCESSORIES

1

EXAMPLE OF POSITIONING ON THE MACHINE TABLE

INTERCHANGEABLE DIVIDING PLATE

2 3

VERTICAL POSITION

HORIZONTAL POSITION

172

13

Z=14 Z=15

For 5901-160

For 5911-200

For 5911-250

398257522400

398257541500

398257561900

398257581200

2; 7; 14

398257523700

398257542800

398257562100

398257582500

3; 5; 15

398257524000

398257543000

398257563400

398257583800

Z=16

2; 4; 8; 16

398257525200

398257544300

398257564700

398257584000

Z=17

17

398257526500

398257545600

398257565000

398257585300

Z=18

2; 3; 6; 9; 18

398257527800

398257546900

398257566200

398257586600

Z=19

19

398257528000

398257547100

398257567500

398257587900

Z=20

2; 4; 5; 10; 20

398257529300

398257548400

398257568800

398257588100

Z=21

3; 7; 21

398257530000

398257549700

398257569000

398257589400

Z=22

2; 11; 22

398257531300

398257550400

398257570800

398257590100

Z=23

23

398257532600

398257551700

398257571000

398257591400

Z=24

2; 3; 4; 6; 8; 12; 24

398257533900

398257552000

398257572300

398257592700

40 30 20 10 0 340

Z=13

Code No. For 5901-125

330

Number of divisions

80

Part name

4/2 90

70

6 60

50

40

8 12 30

6

350

20

24

10

5

50

4

www.bison-bial.com • e-mail: sales@bison-bial.com • Tel. +48 (85) 741 31 85 • Fax +48 (85) 732 76 58

Bison_2011_4_EN  

4 TEIL- UND AUFSPANNVORRICHTUNGEN MILLING FIXTURES From our rotary and milling tables, to our indexing fixtures and spindle tooling, all of...

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