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You Ji Machine Industrial Company Limited

Distributor

No.92, Huanqiu Rd., Zhuyuan Vil., Luzhu Dist., Kaohsiung City 82142, Taiwan Tel: 886-7-695-2669 Fax: 886-7-695-3301 Email:youji@ms15.hinet.net

MCR Series You Ji Machine Industrial Company Limited Double Column 5-face Machining Center

www.youji.com N.K. MCR -10203(E) © Copy right reserved.


02

You Ji Machine Industrial Company Limited

Super Robust Structure High innovative Technology

MCR Series

Double Column 5-face Machining Center

High rigidity box type constrction design

With over 35 years of experience, You Ji has a professional R&D team offering high quality, high precision, high rigidity, and ergonomic design machines to meet individual customers' need, MCR series is excellent for large-scale parts, mold, marine parts, wind mill parts as well as aerospace components machining.

www.youji.com


04

You Ji Machine Industrial Company Limited

High Rigidity Structure The machine base, column and crossrail are manufactured from high grade castings, coupled with box type structure design. They have received a full head treatment and a full stress- relieved process. These design and manufacturing processes give the best rigidity and ensure the best machining accuracy. The design of the double column has a large span enhancing the stability of the crossrail, machining accuracy is guaranteed. The rigid table design uses LRU rigid roller and SRN linear ways, heavy work piece components can be machined whilst still maintaining the fast table inertia.

Autodesk Inventor software is used for the entire stress analysis design. The structure of high rigidity box type symmetric column is designed with the finite element analysis (FEA), delivering the perfect performance of machine structure.

double deck design

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06

You Ji Machine Industrial Company Limited

High Rigidity Spindle The spindle is fitted with a 350X350mm square RAM allowing the spindle rigidity to support heavy cutting. The Y axis on all models employs box guide ways with Turcite-B, reducing the friction to a minimum and enhancing the machine’s rigidity. Z axis RAM is assisted using hydraulic counter balance cylinders and reduces RAM drop to a minimum. The work piece and cutting tools are protected if sudden power failure occurs.

50 45 40 35 30 25 20 15 10 5 0

45 kW 37 kW 11 80 N.m 94 2N .m

Power (kW)

30 Min operation zone Continuous operation zone

236

N.m

295

N.m

GEAR BOX LOW SPEED 0

375

GEAR BOX HIGH SPEED 500

1000 1000

1500 1500

Spindle Speed (rpm) www.youji.com

2000

2400


08

You Ji Machine Industrial Company Limited

RAM

Automatic Attachment Changer MCR series employ 2 position automatic attachment changer, with vertical and horizontal spindle design, tool change is achieved at all W axis positions in accordance with the customer’s request.

Extension milling head

Boring bar

Tap holder

Vertical facing head

U-drill holder

Drill holder

90° milling head

Facemill holder

Endmill holder

Grinding holder

High Efficiency Complex Machining YOU JI MCR series machines can be used with divers head extensions, 90° head, universal head, depending of the variety of parts to be manufactured. Various tool management systems and tool magazines are available. This design has the shortest bi directional tool selection system for maximum operator convenience and comfort.

Automatic Attachment Changer (AAC) uses hydraulic clamping technology with disc spring tool collet mechanism, quick tool head changing times are achieved. Operator safety is assured.

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10

You Ji Machine Industrial Company Limited

Table Dimension

E

(Y-axis travel)

C F B

(Table width)

D (T - SLOT) x E (PITCH)

C

A T - SLOT

(Distance of table to spindle nose)

D

(W-axis travel)

(Z-axis travel)

Machining Range

Y axis

B

G (X-axis travel) I

H

H

J

X axis

A

(Table length)

Unit mm

MCR 25

MCR 30

MCR 35

C

D

E

F

H

I

J

30

3200

2720

3000

40

4200

3720

4000

4720

5000

50

1780

2000

780

2900

900

2420

5200

240

60

6200

5720

6000

80

8200

7720

8000

40

4200

3720

4000

50

5200

4720

5000

5720

6000

60

2170

2500

1170

4000

900

3520

6200

240

80

8200

7720

8000

50

5200

4720

5000

5720

6000

7720

8000

60 80

2170

3000

1170

4000

900

3520

6200 8200

240

100

10200

9720

10000

60

6200

5720

6000

7720

8000

9720

10000

MCR 80 40 100

2170

3500

1170

5260

900

4780

8200 10200

240

120

12200

11720

12000

60

6200

5720

6000

80

8200

7720

8000

9720

10000

11720

12000

MCR 45 100

2560

4000

1560

5260

900

4780

120 80 MCR 100 50 120

10200

240

12200 8200 2560

4500

1560

6260

900

* The above form is available for W type and A type of standard machine only. www.youji.com

G

5780

10200 12200

240

7720

8000

9720

10000

11720

12000

A

B

C

D

E

30

3000

2000

250

11

250

40

4000

2000

250

15

250

50

5000

2000

250

19

250

60

6000

2000

250

23

250

80

8000

2000

250

31

250

40

4000

2500

250

15

250

50

5000

2500

250

19

250

60

6000

2500

250

23

250

80

8000

2500

250

31

250

50

5000

3000

250

19

250

60

6000

3000

250

23

250

80

8000

3000

250

31

250

100

10000

3000

250

39

250

60

6000

3500

250

23

250

80

8000

3500

250

31

250

100

10000

3500

250

39

250

120

12000

3500

250

47

250

60

6000

4000

250

23

250

80

8000

4000

250

31

250

100

10000

4000

250

39

250

120

12000

4000

250

47

250

Model

MCR 25

MCR 30

MCR 35

MCR 40

MCR 45

MCR 50

80

8000

4500

250

31

250

100

10000

4500

250

39

250

120

12000

4500

250

47

250

T - SLOT

28

56

Model

B

36

Unit mm A

48


12

You Ji Machine Industrial Company Limited

Machine Layout Dimension RAM Interference

350

72

MCR25

Machine Specifications Item

Ø

A

Distance between columns

49

Table

350

5

Unit mm

MCR30 F

A

W

W

F

A

2500

3000 4000 (5000 / 6000 / 8000)

Table dimension

Length (Opt)

mm

3000 (4000 / 5000 / 6000 / 8000)

Width

mm

2000

2500

Diemension of T-slots

Size / Pitch

mm

28 / 250

28 / 250

kg/mm

15000 / 3000

20000 / 4000

20000 / 4000

25000 / 5000

25000 / 5000

30000 / 6000

30000 / 6000

40000 / 8000

Max. loading weight

Max. loading weight (Opt)

kg/mm

C

Axis travel

40000 / 8000

F D Spindle

E MCR 30

MCR 35

A 7160

40

9380

50

6400

11600

60

13820

80

18260

40

9380

50

11600

60

8000

13820

80

18260

100

22700

50

11600

60 80

9000

13820 18260

100

22700

60

13820 10000

18260 22700

120

27140

60

13820

80 MCR 45 100

11000

120

22700

W

A

7600

F

6820

W

A

2000

E F

W

A

1100

F

W

A

F

2500

8000

6820

2500

1100

3000

8000

8000

6820

6820

3000

3500

1100

1100

3500

4000

8390

6820

4000

1100

4500

22700

8390

6820

4500

1100

5000

27140

* The above dimension is for the reference only, we will provide the drawings for customers' confirmation in accordance with actual request.

4200 (5200 / 6200 / 8200)

Y-axis travel (Carriage)

mm

Z-axis travel (Head stock)

mm

900 (1200)

700

900 (1200)

900

W-axis travel (Cross-rail)(Opt)

mm

780 (1170 / 1560)

N/A

1170(1560 / 1950)

N/A

W(780st)

mm

1780 2170 (Opt)

Distance of table to Z(900st) spindle nose (Max.) Z(1200st)

2900

4000

N/A

W(1170st)

mm

W(1560st)

mm

2560 (Opt)

W(1950st)

mm

N/A

2950 (Opt)

W(2340st)

mm

N/A

N/A

min

Spindle taper Spindle bearing diameter

mm

RAM dimension

mm

2170 1300

1300

2560 (Opt)

2400 (2000)

2400 (2000)

No.50 (BT,SK,CAT)

No.50 (BT,SK,CAT)

Ø110

Ø110

-1

□350

□350

60 (90,120)

60 (90,120)

kg

20

20

Max. tool diameter/adjacent

mm

Ø125 x 450L / Ø215 x 450L

Ø125 x 450L / Ø215 x 450L

X-axis rapid traverse

m/min

10

10

Y-axis rapid traverse

m/min

10

10

Max. tool weight

Z-axis rapid traverse

m/min

W-axis rapid traverse

mm/min

Cutting feed rate

mm/min

Manual feed rate

mm/min

10 3000

10

150

N/A

3000

150

1~10,000

CNC Controller

18260 12000

ATC

F

27140

80 MCR 100 50 120

18260

F

D

Rapid traverse

W

30

80 MCR 40 100

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F

C

Motor

MCR 25

A

B

Machine Tank dimension capacity

A

3200 (4200 / 5200 / 6200 / 8200)

No. of tools (Opt) Unit mm

W

mm

Max. spindle speed (Opt)

B

Model

X-axis travel (Table)

0-3,600

0-3,600

FANC 0i-M

FANC 0i-M

Spindle motor

kW

37/45(α40i)

37/45(α40i)

X-axis servo motor (Opt)

kW

6 (9)

6 (9)

Y-axis servo motor (Opt)

kW

6 (9)

6 (9)

Z-axis servo motor (Opt)

kW

6 (9)

6 (9)

W-axis servo motor

kW

Coolant pump

kW

1.5

1.5

Power capacity

KVA

95

95

Lubrication tank

L

8

8

Coolant tank

L

800

900

Machine height

mm

Floor dimension

N/A

6(α40i) x 2

N/A

6(α40i) x 2

6820

7600

6820

8000

Length (Opt)

mm

7160

9380

Width (Opt)

mm

6400

8000

* Specification is subject to change without prior notice.

W: Moveable crossrail

N/A

1~10,000

A: Moveable crossrail with positioning stops

F: Fixed crossrail


14

You Ji Machine Industrial Company Limited

Machine Specifications

MCR35

Item

Diemension of T-slots

Table Axis travel Spindle

W

F

A

4000

4500

5000

6000 (8000 / 10000 / 12000)

8000 (10000 / 12000)

Width

mm

3000

3500

4000

4500

Size / Pitch

mm

28 / 250

28 / 250

28 / 250

28 / 250

kg/mm

25000 / 5000

30000 / 6000

30000 / 6000

40000 / 8000

30000 / 6000

40000 / 8000

40000 / 8000

50000 / 10000 60000 / 12000

40000 / 8000

50000 / 10000

50000 / 10000

50000 / 10000

60000 / 12000

60000 / 12000

mm

5200 (6200 / 8200 / 10200)

6200 (8200 / 10200 / 12200)

6200 (8200 / 10200 / 12200)

Y-axis travel (Carriage)

mm

4000

5260

5260

Z-axis travel (Head stock)

mm

900 (1200)

900

900 (1200)

900

900 (1200 / 1500)

900

900(1200 / 1500)

900

W-axis travel (Cross-rail)(Opt)

mm

1170(1560 / 1950)

N/A

1170(1560 / 1950)

N/A

1560(1950 / 2340)

N/A

1560(1950 / 2340)

N/A

W(780st)

mm

N/A

W(1170st)

mm

2170

W(1560st)

mm

2560 (Opt)

W(1950st)

mm

2950(Opt)

2950(Opt)

2950(Opt)

2950(Opt)

W(2340st)

mm

N/A

N/A

3340 (Opt)

3340 (Opt)

Max. loading weight (Opt)

kg/mm

X-axis travel (Table)

min-1

N/A

6260

N/A

2170 1300

8200 (10200 / 12200)

N/A

N/A 1300

2560 (Opt)

N/A 1300

2560

1300

2560

2400 (2000)

2400 (2000)

2400 (2000)

2400 (2000)

No.50 (BT,SK,CAT)

No.50 (BT,SK,CAT)

No.50 (BT,SK,CAT)

No.50 (BT,SK,CAT)

Spindle bearing diameter

mm

Ø110

Ø110

Ø110

Ø110

RAM dimension

mm

□350

□350

□350

□350

60 (90,120)

60 (90,120)

60 (90,120)

60 (90,120)

No. of tools (Opt) ATC

F

A

6000 (8000 / 10000 / 12000)

Spindle taper

Rapid traverse

W

3500

Distance of table to Z(900st) spindle nose (Max.) Z(1200st)

Max. tool weight

kg

20

20

20

20

Max. tool diameter/adjacent

mm

Ø125 x 450L / Ø215 x 450L

Ø125 x 450L / Ø215 x 450L

Ø125(MaxØ254)

Ø125(MaxØ254)

X-axis rapid traverse

m/min

10

10

10

10

Y-axis rapid traverse

m/min

10

10

10

10

Z-axis rapid traverse

m/min

10

10

10

W-axis rapid traverse

mm/min

Cutting feed rate

mm/min

1~10,000

1~10,000

1~10,000

Manual feed rate

mm/min

0-3,600

0-3,600

0-3,600

0-3,600

FANC 0i-M

FANC 0i-M

FANC 0i-M

FANC 0i-M

3000

150

CNC Controller

Motor

F

A

5000 (6000 / 8000 / 10000)

Max. spindle speed (Opt)

Machine Tank dimension capacity

W

MCR50

mm

Max. loading weight

N/A

3000

150

N/A

3000

N/A

3000

150

kW

37/45(α40i)

37/45(α40i)

37/45(α40i)

37/45(α40i)

kW

6 (9)

6 (9)

6 (9)

6 (9)

Y-axis servo motor (Opt)

kW

6 (9)

6 (9)

6 (9)

6 (9)

Z-axis servo motor (Opt)

kW

W-axis servo motor

kW

Coolant pump

kW

1.5

1.5

1.5

1.5

Power capacity

KVA

95

95

95

95

Lubrication tank

L

8

8

8

8

Coolant tank

L

900

900

900

900

Machine height

mm

6 (9)

6 (9) N/A

6(α40i) x 2

6820

8000

6 (9) N/A

6(α40i) x 2

6820

8000

6 (9) N/A

6(α40i) x 2

N/A

6(α40i) x 2

6820

8390

6820

8390

Length (Opt)

mm

11600

13820

13820

18260

Width (Opt)

mm

9000

10000

11000

12000

* Specification is subject to change without prior notice.

W: Moveable crossrail

A: Moveable crossrail with positioning stops

F: Fixed crossrail

N/A

1~10,000

Spindle motor

STANDARD ACCESSORIES .FANUC 0i-M controller .Spindle oil chiller .Spindle air blast system .Telescopic way covers for X/Y/W axis .Linear scales for X/Y/Z/W axis .Protection cover for ATC .60 tools ATC .Rigid tapping .Steel belt type chip conveyor ( and chip bucket ) .Maintenance ladder .Pendent control .Oil skimmer .Signal tower light ( 3 stage ) .Working lamp .Tool box

OPTIONAL ACCESSORIES

10

150

X-axis servo motor (Opt)

Floor dimension

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F

A

MCR45

Length (Opt)

Distance between columns Table dimension

W

Unit mm

MCR40

.Siemens 840D controller .Automatic attachment changer .90, 120 tools ATC .Tool shank, pull stud .Scraper type chip conveyor .Coolant chiller .Tool presetter .90˚ milling head


Mcr e