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GENERAL INFORMATION POWER6000SCD

HANJIN D&B CO., LTD.


621-20 Dochun-dong, Kwangsan-gu, Kwangju-city, Korea Telephone +82-62-9524564 - Telefax +82-62-9524565 Web:http://www.hjdrilling.com

-

E-mail : jdm@jdm.com

DEALER OR LOCAL AUTHORIZED ASSISTANCE CENTRE

MEMORANDUM OF MACHINE IDENTIFICATION DATA

Model & type

POWER 6000SCD (600cfm/200psi comp.)

Engine No.

Hyundai D6AC-G (NO. EBPOA 306628)

Chassis No.

HJ 0408 CEK0009

Manufacture year

2004. 10


IMPORTANT SAFETY NOTICE Most accidents which occur while operating or maintaining operation machines or job site equipment are caused by not complying with or neglecting the basic safety precautions and the potential dangerousness of a specific situation before the accident occurs.. The operators charged with machines or equipment must pay steady attention to any potential hazards. They must be skilled and have both ability and tools to carry out the different operations in the most proper way.

Operating, lubricating, maintaining or repairing the machine in an improper way may be highly dangerous and result in srious personal injury or even death. Do not use the machine nor carry out any lubrication, maintenance or repair works before reading and understanding any information about how to use, lubricate, maintain or repair the machine. The basic precautions to be taken are detailed in section B "Safety" of this manual. When a particular operation may involve specific hazards, additional safety notices are added to the description of the same operation. In this manual, the SAFETY NOTICES start with three different kinds of signal word.

DANGER This safety notice denotes an extreme hazard exists. If proper precautions are not taken it is highly likely that you or others could be permanently injured (or killed). WARNING This safety notice denotes a hazard exists. If proper precautions are not taken you or others could be seriously injured. Additionally improper practices may result in damage to the machine and reduce the safety standards for which it has been designed. In the handbook, the message following the signal words may be either written or illustrated. Special labels or warning plates are also applied to the machine. They provide instructions on how to identify the hazards which, if under-estimated, may result in serious injury or death. The manufacturer HANJIN D&B cannot foresee all possible circumstances which may result in hazardous situations when using and operating the machine. For this reason, the safety notices, contained in this manual or applied on the machine, cannot include all possible situations of potential danger. When, during work, you follow procedures, equipment or methods other than those expressly recommended by HANJIN D&B, it is of the utmost importance that you do your job taking into account the safety limits for your own as well as for everybody else's safety. Additionally, you must be sure that the machine does not suffer from damage or become unsafe due to operation, lubrication, maintenance or repair works you decide to carry out.


INDEX

CONVENTIONAL REFERENCES

IDENTIFICATION

DESCRIPTION

SPECIFICATIONS

SPECIFICATION

DIMENSIONS

GENERAL INFORMATION

1/1


CONVENTIONAL REFERENCE

1

Machine position

All references (front, rear, etc.) made in this manual to the various machine parts should be interpreted according to the machine positon shown in the figure below. And exceptions will be specified.

GENERAL INFORMATION

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CONVENTIONAL REFERENCE

2

Symbols used in the manual Safety symbols

Three safety warning symbols are used in this manual, corresponding the three different levels of potential danger (residual risks)

DANGER Drawing your attention to situations and problems that might threaten the safety of personnel, from the risk of injury to the risk of death

WARNING Drawing your attention to situations or problems connected with the eficiency of the machine (or equipment) which as a result may threaten the safety of personnel

IMPORTANT Drawing your attention to important information of which must be fully aware

These three sysbols are followed by a message which either explains or draws your attention to particular operating procedures that must either be adopted or strictly avoided

The message may also be accompanied by illustrations

GENERAL INFORMATION

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IDENTIFICATION

1

Manufactured

HANJIN D&B CO., LTD. 621-20 Dochun-dong, Kwangsan-gu, Kwangju-city, Korea

Telephone

82-62-9524564

Telefax

82-62-9524565

Webpage

www.jdm.co.kr

Email

jdm@jdm.co.kr

2

Model

POWER 6000SCD Daewoo Engine Air Compressor (600cfm/200psi) Mud pump (200LPM) Drifter (Hydraulic Driven JDMD800)

3

Type

Hyudraulic powered Rotary drilling Percussion drilling

GENERAL INFORMATION

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IDENTIFICATION

4

Machine identification plate

The identification plate is located on the front of machine. The identification plate is showed model & type, engine maker & no.,Serial no., & manufacturing year

Model & type

POWER 6000SCD (600cfm/200psi comp.)

Engine No.

DAEWOO P086TI (NO. EBPOA 306628)

Chassis No.

HJ 0408 CEK0009

Year of make

2004. 10

IMPORTANT Check the rig's serial number matches the number on the cover of this manual Always specify the machine model, type and serial no. when is needed information or technical assistance

5

Identification plate of main component parts

The plates of all the main components not built by HANJIN D&B (Pump, Motor, etc.) are located on the components themselves at the point where the manufacturers originally placed them

GENERAL INFORMATION

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DESCRIPTION

1

Identification Mast compartment

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14

GENERAL INFORMATION

DESCRIPTION / CONDITION Mast (main) Cylinder for Sub mast sliding Pulling chain for Rotary gear box sliding Rotary unit Rotary gear box & drifter Clamp unit Hyd. holder & working table Control compartment Body compartment Winch (main) Mast (sub) Cylinder for Mast tilting

1/5


DESCRIPTION

Machine body

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

GENERAL INFORMATION

DESCRIPTION / CONDITION Engine compartment (engine/engine room/engine room cover) Diesel engine - fuel tank Diesel engine - air cleaner Hydraulic pump Hydraulic pump - oil tank Mud pump Air compressor Air compressor - air pre cleaner Air compressor - air cleaner Air compressor - oil tank (seperator tank) Battery Exhaust Track Welder Upper frame Radiator

2/5


DESCRIPTION

Controls

No 1

DESCRIPTION / CONDITION Emergency button

2

Operating control unit 1

for

Winch, welder/drifter rotary up/down, pressure

3

Operating control unit 2

for

4

Control panel

for

5

Main electric power switch

6

Operating control unit 3

track travel start key, each geage each switch, hour meter

holders, wrench, rotary for

sliding, rotary rotation upper frame sliding

7 8 9 10 11

GENERAL INFORMATION

Operating control unit 4 Operating control unit 5 Gear of air compressor

for

Mast tilting, rotary rotation

for

4 jacks & 2 rigger

for

air compressor

3/5


DESCRIPTION

Rotary / Holder unit

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

GENERAL INFORMATION

DESCRIPTION / CONDITION Hyd. drifter Gear box for rotary speed high/low Lever Spindle for drill pipe break-out Wrench Working table Holder Casing adaptor & Sludge outlet Delivery hose

4/5


DESCRIPTION

Others

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

GENERAL INFORMATION

DESCRIPTION / CONDITION Lights Emergency lamp Emergency button

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SPECIFICATION

POWER 6000SCD (600CFM/200PSI)

DIMENSION & WEIGHT OA length - transport OA width OA height - transport OA height - mast up Weight - without drill pipe

7.0M 2.3M 2.6M 735M 10.0 ton

ENGINE Model

Rated power Fuel capacity Cooling system

Hyundai D6AC-G 6 cylinder diesel engine (Turbo intercooler) 350HP/1800rpm 500ℓ water cooling

TOP HEAD ROTATION Reduction Performance Max . RPM Max . Torque Head thread

Super gear - 4.35 to 1 two motor(Std) 1ST : 0~120 2ND : 0~60 1ST : 400㎏·M 2ND : 800㎏·M 3 1/2" api regular

FEED SYSTEM Traverse cylinder Head travel Pull-up capacity Pull-down capacity Mast Feed Speed

GENERAL INFORMATION

120㎜*80㎜*2750㎜ 5.5M UP 1.5M DOWN 1M (Extension) 16ton 8ton 60M per Min

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SPECIFICATION

HYDRAULIC SYSTEM General Tank capacity Filtration Pump model Cooling system Operating pressure

3pump open loop system 160ℓ 10 micron K3V63*2+32(HP constant) Air cooling 280bar

ELECTRICAL SYSTEM Mast Control Panel Work

2-60 watt floodlights 2-gauge floodlights 2-60 watt floodlights

CONTROL PANEL

AIR COMPRESSOR Type

Single stage screw type

600CFM 200PSI

UPPER FRAME MOVE & WORKING TABLE Travel Max. casing diameter HYD. HOLDER

400㎜ 10" 45mm ~ 254mm

DRILL PIPE Drill pipe length (std. & Max) std OD

4.5M/6.0M 89mm & 102mm 7 114mm

CRAWLER (STEEL BASE TYPE) Crawler type Crawler speed Ground pressure 3-web track shose Ground clearance

GENERAL INFORMATION

sola 55 2.5㎞/h 0.5㎏/㎠ 400㎜ 400㎜

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SPECIFICATION

HYDRAULIC OUTRIGGERS & SELF LOADING Four hydraulic outriggers are fitted to the outer corners of the rig for easy and accurate levelling of the rig. Ground clearance Width

1430㎜ 3000㎜

WINCH Spool capacity Line pull

40M of 12㎜ cable 3 tons

DRILL PIPE BREAKOUT Cylinder operated pipe wrench, Torque break-out

4ton

WELDER Hyd. Motor drive

250Amp,DC

OIL LUBRICATOR FOR HAMMER

DOUBLE CLAMP

MUD PUMP Hydraulic cylinder operated duplex piston pump. Model JDMP200 Capacity 200ℓ/min Max. press 45bar Valve Steel ball type

HYD. DRIFTER Model Impact power Blow freguncy Flow rate Working pressure Weight

GENERAL INFORMATION

JDMD800 25~50㎏-M 2000 bpm 90 l/min 150bar 250㎏

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DIMENSION

1

LAYOUT Work configuration I

GENERAL INFORMATION

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DIMENSION

Work configuration II

Transport configuration

GENERAL INFORMATION

2/5


DIMENSION

2

GENERAL INFORMATION

Definition of area

3/5


DIMENSION

3

Circuit Diagram Hydraulic circuit diagram

GENERAL INFORMATION

4/5


DIMENSION

Electric circuit diagram

GENERAL INFORMATION

5/5


general info