Industrial Process News Issue 730

ECO PHYSICS nCLD ‘Facelift’ boxed solutions

ECO PHYSICS AG offers innovative analytical solutions for measurement tasks in the fields of environment, health and process control.

Page 19

How to ship high value equipment: A complete guide

At CP Cases, we supply specialist protective gear across a huge range of industries, and the one thing that they all have in common is that they use highly specialised, sensitive and fragile equipment. From the medical and defence sectors to the broadcasting industry, only the most precisely designed and robustly constructed protection can ensure the consistent high performance of equipment in all settings.

However, the valuable and fragile nature of this equipment means that moving it around the world becomes a major logistical challenge. Here we explain exactly what you need to know and consider when shipping high-value equipment across the globe.

What can go wrong when shipping high-value equipment?

There are a number of different types of transit damage that can occur when high-value equipment is on the move. As soon as the product leaves your possession and is in the hands of the company shipping it, you need to know that it is sufficiently protected against any of these.

■ Shock and impact, even from small bumps, can make highly specialised tools and equipment unusable

■ Particular frequencies of vibration may damage sensitive equipment

■ Static charges can make highly calibrated instruments unusable

■ Any level of moisture, dust or dirt can damage sensitive electronics and may interfere with the

circuitry that causes equipment to run effectively

■ Extremes of temperature, humidity and changes in atmospheric pressure may all affect the performance of equipment

Having tailor-made protective cases, climate control units and specialised packaging in place can ensure that your equipment is protected from all of the above, completely sealed in its own microclimate.

Understanding the right type of protective casing for your equipment

We manufacture a huge range of protective cases, some of which come in standard sizes but many of which are designed to specification to meet exact requirements. This can make all the difference in keeping your equipment protected.

■ 19-inch racks are used across a range of industries including defence and security. They allow for the safe transportation of fragile electronic equipment within checked baggage limits.

■ Rugged textile cases can provide tailored padding for unusually shaped equipment, such as surgical tools or engineering gear while maintaining a lightweight

■ Flight cases offer robust, heavy-duty protection for extremely fragile equipment like musical gear, made from plywood and strengthened with aluminium and steel

■ Lightweight aluminium cases are widely used across the broadcast industry and can protect their contents against even severe impact

■ Climate control transit cases can provide all-round protection from harsh weather, dust and dirt for any electronics, with insulation and air conditioning units fitted in order to prevent overheating.

Opting for aluminium casing can be an effective way to keep costs down if you are transporting something long-distance, but this does not necessarily apply for all types of equipment and some may require heavier casing.

Using inner foam to protect your equipment Foam insert protection is the last line of defence for your equipment if the outside of a case is damaged. Used correctly, it completely isolates the item inside the case, protecting it from a collision with other objects in the same case and insulating it even the smallest vibrations or larger impacts such as that of the case being dropped. These types of outside

impacts can damage sensitive equipment beyond repair, so simply placing it inside a case is not enough.

High-quality foam inserts can cope with repeated impact, are rigid enough to fully protect equipment and are soft enough to cushion it. It is also crucial that the foam can be precisely shaped to support every part of the equipment, and that any adverse effect on the equipment such as discolouration is not a possibility.

How to plan for successful shipping of equipment

In addition to the above, there are several practical steps that you can take in order to ensure that equipment is more likely to arrive at its destination in full working order.

■ Undertake detailed and clear analysis of the environments that the equipment will pass through and the hazards it may face. How many times will it be handled?

■ Assess risks which are specific to each item, whether in transit or otherwise

■ Ensure that different types of packaging being used are compatible with one another

■ Ensure, as best you can, that all staff involved in handling the equipment at each stage of the chain are aware of how to protect it correctly

■ Work only with trusted and reputable transport providers

■ Ensure that you have the correct insurance in place

Speak to us today about protecting your equipment

As a renowned worldwide name with over 50 years of experience in the industry, we understand your equipment protection needs and are able to offer unrivalled casing wherever you are shipping it – giving you complete peace of mind. Contact our friendly team by calling: 020 8568 1881 and we will be glad to discuss what would best suit your requirements.

https://cpcases.com

Editors Notes

From product innovation to manufacturing, Bruker BioSpin – our chosen Magnetic Resonance Solutions Company of the Month, will be exhibiting at CHEMUK2024. The team will be showcasing all products from benchtop devices to precisiondriven floor-standing instruments. Go to pages 10-11 for our inclusive interview with Dr Joerg Koehler, Senior Director for Cleantech, Industrial and Applied Markets at Bruker.

CHEMUK2024 is just around the corner and this year is not one to miss! Taking place at the NEC in Birmingham from 15th-16th May 2024, CHEM UK has announced the launch of the new Process & Chemical Engineering Show Zone! Created to showcase the very latest innovation that is shaping and inspiring the process industries. Read our full show preview alongside some key exhibitors to look out for on pages 4-12.

In the realm of quality control within the scientific community, precision and accuracy reign supreme. We revealed back in February, that LS Scientific Limited is now the proud exclusive distributor for the Chem-Lab range in the UK. We caught up with Murewa Odunjo, the Managing Director, two months on to delve into the company’s future trajectory as it gears up for the Pharma West Africa Exhibition 2024 in Nigeria. See them on page 30.

Cover Story

Other show reviews include Instrumentation Live 2024 on pages 14-15. Southern Manufacturing & Electronics Show 2024 on pages 20-26.

As always, we welcome your feedback and suggestions. Email us at: info@industrialprocessnews.co.uk.

Contacts

The trade show for Process & Chemical Engineers! CHEMUK 2024 EXPO announces The Process & Chemical Engineering Show Zone

The CHEMUK 2024 EXPO will return on 15th & 16th May at the NEC in Birmingham. Running as part of the trade show, event organiser, UK Industry Events, has announced the launch of the new Process & Chemical Engineering Show Zone.

The Process & Chemical Engineering Show Zone will be the UK’s only event that brings process engineers from the Chemical, Food & Beverage, Pharma, Oil & Gas, and Water & Wastewater industries together to experience the very latest innovation that is shaping and inspiring the process industries under one giant roof.

The new focused event zone will present hundreds of specialist process engineering suppliers to attending process professionals that are involved directly in the design, development, management, and maintenance of operations in the processing of liquid, solid, powder, and gas-based process engineering industries.

Speaker Programme

Running as part of the show will be the Process & Chemical Engineering speaker programme. Highlights from this year’s show will include a series of 90-minute Mini Conferences, including:

■ ‘Scale-Up’ challenges, towards Sustainable Production: IChemE Mini Conference

■ Bioprocess Scale up: From Bench Top to Commercialisation – IBioIC Mini Conference

■ Process Intensification Symposium: Unlocking the Potential of Process Intensification for Net Zero

– Hosted by Process Intensification (PI) Group –Newcastle University Mini Conference

■ Technologies that will disrupt chemical manufacturing: Hosted by Innovate UK & Biotechnology and Biological Sciences Research Council (BBSRC) Mini Conference

In addition, the speaker programme will present several expert presentations and keynotes, including:

■ IChemE Presidential Address

■ Supporting your journey to Net-Zero: Innovate UK KTN on behalf of Dept for Energy Security and Net Zero/DESNZ

■ Is it just yet another fieldbus? Ethernet conquers instrumentation in process industry: ABB

■ Process Intensification of Batch Chemistry

Production: Thermal Fluid Systems

Industry Support:

The Process & Chemical Engineering Show is partnered with the major trade bodies and industry associations supporting the process engineering sector including,

British Adhesive & Sealants Association (BASA)

In BASA’s 40th year of operation, we are still excelling in our mission to remain the umbrella organisation for UK adhesives and sealants manufacturers. Focussing on technical and legislative aspects and on promoting awareness of the industry and technology by providing guidance on technical and compliance issues, we create a variety of networking opportunities for members and provide a huge library of documents on the website. Our SME members are our lifeblood.

BASA is the voice of the adhesives and sealants industry and an information source for manufacturers and suppliers. We lobby on behalf of members and liaise with Government on legislation, keeping Members well informed of UK, EU and International proposals and initiatives.

With the growing concerns around the environment and using sustainable products and raw materials, BASA is dedicated to helping its members minimise

harmful chemical usage and educate the public on the industry’s drive for safer products. BASA members work hard to formulate innovative products that positively contribute to the sustainability agenda whilst maintaining performance and durability.

BASA hopes to continue to reach more potential members, looking at ways to support its manufacturers post Brexit and help them to navigate potential new legislation and trade rules.

Contact Lorna Williams, Chief Executive Officer, British Adhesives & Sealants Association, +44 (0)330 223 3290

lorna@basa.uk.com www.basa.uk.com

Dates for the Diary

CHEMUK 2024 takes place on Wed 15th & Thu 16th May 2024

Venue: Hall 1, NEC – National Exhibition Centre, Birmingham, B40 1NT

Wednesday 15th May: 9.30am–5.00pm

Thursday 16th May: 9.30am–4.00pm

Register for your FREE entry badge at: www.chemicalukexpo.com

the IChemE – The Institute for Chemical Engineers, BVAA – British Valve & Actuator Association, BPMA – British Pump Manufacturers Association, UKGSA – UK Gaskets & Sealants Association, Process Intensification Network, NEPIC, and Chemicals Northwest, amongst others.

Key Organics occupies a unique position by being able to offer fragment and screening libraries for very early-stage projects. We can follow this up by performing SAR by catalogue and custom synthesis of further analogues. Additionally, we offer FTE support for accelerating project progress – process development and scale up when the project approaches candidate selection phase. And finally, Key Organics offers a deep well of experience in chemical procurement, which adds maximum value to all projects.

Key Organics has supported many drug discovery programs, from hit validation to preclinical studies. We have particular expertise in the scale-up of synthetic routes to prepare multi-gram quantities of a lead

compound for further studies. As many of our customers work to tight deadlines, we seek to optimise the efficiency of a scale-up route by reducing the number of steps and finding alternatives to chromatographic purification. Our chemists work closely with our in-house analytical team to ensure that final compounds meet or exceed the purity specification required by the customer, we can also provide SDS, BSE/TSE, GMO statements as needed by the client.

We have in-house experience of synthesizing various salts of the desired compound to aid salt screening and polymorphism studies.

Contact

+44 (0)1840 212137 www.keyorganics.net

Chemical process reliability with VEGA

VEGA are exhibiting at CHEMUK on the 15th & 16th May at Stand H40 – showcasing our industry leading range of process instrumentation for measuring and controlling level, pressure, interface and density. Our devices deliver safety, value and reliability to the chemical industry. Certified, tested and approved, they are designed to meet the safety, hazardous area and environmental standards needed in chemical manufacturing.

Experience live demonstrations including:

■ VEGAPULS 6X non-contact radar level sensor that handles virtually any application. A level transmitter making it easier for users to select the right device to monitor their industrial processes. Designed for maximum simplicity with safety and security built-in.

■ Electronic Differential Pressure system, replace capillaries with cables and, uniquely for VEGA, any

transmitter design/configuration can be mixed and matched.

■ Sensor setup with VEGA Tools App showcasing instrument adjustment with Bluetooth communications, compatible with all plics® sensors since 2002. With easy to use graphic visualisation of your data, a menu structure identical to PACTware/DTM and back-up/restore functions.

With industry expertise, quick response times, longstanding customer partnerships and proven products, VEGA crafts a winning formula for success and efficiency in process instrumentation. We ensure satisfaction and reliability at every step of the way, providing optimum customer support, user-friendly modular devices, 5 day build times and a 3 year warranty.

+44 (0)1444 870055 info.uk@vega.com www.vega.com/en-uk

Preview

UN Certified sustainable corrugated packaging from Cepac

Stand Q106 – CHEMUK 2024.

Cepac Group are all set to exhibit once again at CHEMUK, NEC Birmingham, on 15th and 16th May.

Cepac Group is one of the UK’s leading, most innovative designers, developers and manufacturers of corrugated packaging solutions, supplying a wide range of corrugated transit packaging products across a diverse range of market sectors.

From planning through design, testing, certifying and manufacture, Cepac is the UK’s most focussed, specialist corrugated packaging producer of robust corrugated transit solutions for potentially dangerous goods. UN Certified and fit for purpose, Cepac use sustainable, fully recyclable corrugated packaging materials, ensuring your goods arrive safely at their destination.

As the UK’s most dynamic and innovative manufacturer of complete corrugated packaging solutions, the development and innovation within Cepac’s UN packaging range has strengthened the company’s offering within the hazardous goods sector. Cepac are able to provide a range of liquid packs for industrial chemicals, agrochemicals, and other applications.

Every stage of the process, from design and development to testing and manufacture, takes place in-house at Cepac, ensuring best-in-class packaging that is fit for purpose. With a broad portfolio of corrugated packaging solutions, the company can cater for a diverse range of packaging applications and requirements.

Thanks to ongoing investment in the latest, state-of-the-art equipment, Cepac offers you the best quality corrugated transit packaging range.

The Cepac process

When it comes to creating the ultimate packaging solution for hazardous goods, you can count on Cepac to provide a best-in-class service! With our six-stage process for creating corrugated packaging to United Nations standards, you can guarantee your goods will arrive safely and securely.

U.N. Packaging is a complex area with no room for interpretation. Everything we do at Cepac is engineered to meet a specific requirement, which in the case of U.N. Packaging, is a legal requirement.

The six steps include:

■ PLAN

■ DESIGN

■ TEST

■ CERTIFY

■ MANUFACTURE

■ MAINTAIN

You can trust Cepac to plan, design, test, manufacture, deliver and maintain the ultimate hazardous goods packaging. Let’s talk at CHEMUK 2024!

Contact Simon Wardell, 07384 215106 simon.wardell@cepac.co.uk www.cepac.co.uk

A baking chemist, close encounters of three reaction kinds, & sustainable laboratory

solutions for everyone…

Asynt Ltd offer a wide range in laboratory equipment from benchtop to pilot scale.

Our versatile DrySyn heating blocks provide excellent thermal performance without the associated risks of using standard oil-based systems and, when teamed with the Asynt CondenSyn waterless air-condenser, will not only help improve sustainability but will also save you money.

Other areas we cover include flexible electrochemistry tools, safe & effective photochemistry systems, flow chemistry, parallel synthesis, pressure reactors, evaporation and more. We offer off the shelf solutions as well as fully customisable systems including our ReactoMate jacketed lab reactors which can scale up from 100mL to 100L.

On day 1 of CHEMUK 2024 (15th May), Asynt welcome Great British Bake Off finalist, Dr. Josh Smalley, who will demonstrating his amazing baking skills using our lab equipment. Josh is a multi-talented chemical biologist whose painstaking attention to detail won him a place in the show finale. There will be opportunities to taste Josh’s baking after the demo as well as grab an autograph if you visit the Asynt stand at the show and join in the fun!

For day 2, Asynt’s Managing Director and Head of Product Development will be presenting a session

titled ‘Close encounters of three reaction kinds.’

Discover the essential fundamentals of flow chemistry, photochemistry, and electrochemistry as we delve into the transformative potential of these dynamic methodologies, uncovering the basic principles that drive innovation in the lab.

Learn how Asynt’s range of products are designed to support researchers in maximizing the efficiency and precision of their experiments in flow, photo, and electrochemistry, gaining valuable insights, and unlocking new possibilities in chemical synthesis.

Asynt are committed to investing in new technologies that respond to the real demands of industry and academia, improving efficiency, sustainability, and safety. We firmly believe that sustainable laboratory tools must work for the scientific community, for the business, and for the environment and it is this mindset that is at the heart of our ongoing development work.

We look forward to welcoming you at Stand K80 at CHEMUK 2024.

Contact +44 (0)1638 781709

enquiries@asynt.com

www.asynt.com

Dr Josh Smalley, (Leicester Institute for Structural and Chemical Biology) combining chemistry & cooking with Asynt laboratory equipment

Reuse to reduce: Give pre-owned process machines a second life and contribute to sustainability!

Did you know that the production of a new process machine emits about 4.43 tonnes of CO2 per 1,000kg of steel? At Foeth, we think this can be easily avoided, because used equipment does the job of processing materials just as well as new machines!

We recently changed our logo to better match our identity as instigators of circularity in the processing industry. We already acted green, but now we look the part as well! How do we contribute to sustainability you may ask? By purchasing idle or redundant process machines and providing them with a second life, we avoid having to produce a new machine. By doing this we have already prevented 900+ tonnes of CO2 emissions this year alone. Not only that, we also ensure

that high quality, top-brand machines don’t end up collecting dust or getting demolished.

We help our clients succeed by providing them with preowned, premium quality process machines for immediate upscaling of production. These are our promises:

■ Europe’s largest stock of 2,800+ high-quality process equipment to choose from.

■ Our consultants help you find the most suitable machine for your process.

■ We refurbish our machines before shipping them out to you.

■ We arrange transport quickly and ship worldwide.

■ We are always available for further support after your purchase.

There is still so much value in pre-owned process equipment and we would be happy to help you find it! Let’s discuss the possibilities of selling your surplus equipment to us. Or, if you are looking to increase your production output, we will help you find the perfect matching machine from our inventory of over 2,800 reactors, tanks, sieves, mixers, filters, heat exchangers, dryers and much more.

As Europe’s largest dealer in used process equipment since 1908, we are always on the lookout for machines that have become redundant. We provide the owner of these machines with an efficient and reliable solution for their individual machines, complete production lines

or even entire plants. The machines will go to our own workshop, where our team of professional mechanics inspect, test and, if needed, completely recondition them. This way, we ensure that the equipment we sell is immediately ready to be redeployed.

Are you ready to make the change? Visit our website or contact our agent Jo Petrie to learn more. Let’s reuse to reduce!

Jo Petrie, Sales Manager @Foeth UK, +44 (0)7760 755097 petrie@foeth.com www.foeth.com

The power of magnetic resonance: CHEM UK 2024

In this issue of Industrial Process News, we are delighted to showcase Bruker BioSpin as our Magnetic Resonance Solutions Company of the Month

Bruker provides industry-leading Magnetic Resonance-based solutions for organisations to deliver high-quality products and materials. Nuclear Magnetic Resonance (NMR) is a proven technique for chemical analysis from primary identification, quantification of substances to molecular structure elucidation.

Exhibiting at CHEM UK 2024 from the 15th-16th May at the NEC Birmingham, the expert team from Bruker will be showcasing benchtop devices to precisiondriven floor-standing instruments to attendees from laboratory, operational/production, quality/health & safety, to chemical sectors.

“We provide a solution portfolio for overarching value chain coverage from product innovation to manufacturing. Our robust NMR systems allow our partners to attain strategic technology deployment across all facilities, allowing the streamlined sharing of expertise, methods and data between different elements in the supply chain.” explained Dr Joerg Koehler, Senior Director for Cleantech, Industrial and Applied Markets at Bruker.

Big things come in small packages: highperformance NMR benchtop system

The Fourier 80 from Bruker, for example is a compact benchtop system, allowing advanced analytical capabilities with simplicity at heart. It can be easily installed in the fume hood or on the bench seamlessly, without the need for additional infrastructure. This NMR instrument has been thoughtfully designed for intricate molecular analysis at the highest level, providing premium data quality and stability at 80MHz. The lineshape, resolution and sensitivity are incomparable, with an adjustable temperature for measured samples from 25°C to 60°C. The Fourier 80 is a next-generational benchtop spectrometer for routine laboratory usage in industrial manufacturing, research facilities and university settings.

The 80-MHz cryogen-free permanent magnet design features bring the following multiple benefits:

■ Direct seamless synthesis and process control on the bench

■ Sample automation with up to 120 positions

■ Automated data interpretation and report filing

■ Reduces errors for optimised efficiency

■ Pulsed field gradient

■ Full flexibility with use of TopSpin® software

■ GoScan software provides pre-defined, dedicated workflows

■ Push-button operation

“TopSpin® is our standard NMR software across a full range of workflows, from spectrometer control to the processing and analysis of multifaceted NMR spectra.”

“The Fourier 80 is perfect for applications such as: structure verification, process and product optimisation and control, forensics and narcotics profiling, through to the specific authenticity and quality analysis of olive oil or the quantification of ethanol content in hand sanitisers,” continued Joerg.

Transforming Chemical Analysis for the Industry: Avance Chemical Profiling Bruker has recently launched a new mixture analysis

software product for its market-leading floor-standing NMR spectrometer series. The Avance Chemical Profiling Solution seamlessly integrates into the industry-standard NMR instrument control software TopSpin. It allows for intuitive workflow creation from sample handling, data acquisition, and processing, to interpretation, and report filing. Expert-created methods can be made available to spectroscopic non-experts by the push of a button. The new software significantly increases sample throughput and operator-independent result comparability. It supports R&D specialists in lab-scale synthesis optimization, in pilot up-scaling, and the whole organization in volume manufacturing.

The new software for floor-standing NMR Avance spectrometers directly links to the existing Fourier 80 Mixture profiling. This fully automated end-to-end solution is also a market-driven solution for analytical needs such as final product quality control or synthesis control in the manufacturing process. It is perfect for determining what constituents are in a mixture and to what degree, with a report stating all results. Both hardware instrument lines with cutting edge endto-end automation software from sample to report feature perfect use-case coverage whilst optimizing deployment capabilities.

This is a NMR gamechanger.

The new profiling software solutions on floor-standing and benchtop NMR systems negate the need for expert data interpretation. The software does all the hard work, capturing the required information, leaving the operator to merely load the samples into the autosampler and start the flow.

Distributed Lab Topology: Solution deployment enabled by software

One of the biggest headaches in the plant industrial extraction process for example, is the guaranteed raw Food Analytical Solutions for Olive Oil

material consistency, across all batches, which can vary according to harvesting and plant growing and processing conditions. A state-of-the art NMR method ensures consistency across defined parameters through automated spectra comparisons across batches quickly and efficiently. Furthermore, the systems store all models giving quick results for future comparisons across batches.

By implementing integrated NMR solutions, highinvestment instruments can focus on sophisticated tasks, reducing time-to-result and optimizing testing frequencies in high-throughput environments. Harmonized methods across the value chain enhance the benefits. Validating new testing methods, streamlining audit trails, and analytical case escalation all benefit significantly from using one core technology.

“This intuitive end-to-end solution doesn’t need specialist NMR knowledge or trained operators. Our long-standing reputation in the market and innovations has allowed us to partner with industrial key-players in their field, with academic innovators, to even forensics and police work.”

“We are open to working with new applications and have the proven capability to meet market-needs across the board.”

A long history of partnership with new markets

It is this openness and curiosity to new markets that has made Bruker a formidable player in the industry. Established by Prof. Gunther Laukien: Professor for Experimental Physics back in 1960, the company started out as Bruker Physik-AG and developed the first high-resolution systems for analytical chemistry usage in the USA. Even at this early stage, Bruker understood the importance of NMR and the intrinsic need for an impulse spectrometers and produced laboratory magnets and power supplies.

By 1968, systems were delivered to Yale University and the first US office was opened in the state of New York. The Global Bruker Group carried out further expansion through the USSR, Australia, China and Europe throughout the late 1960’s and 1970’s. Synonymous with innovation, over the last sixty-four years, Bruker has developed the world’s first FT-NMR spectrometer system, leading optics division and pre-clinical systems, ion mobility spectrometry, materials research and quality-control instruments for elemental and crystalline structure investigations, superconducting wire products and devices and magnetic resonance division.

Bruker operates under four divisions: Bruker BioSpin Group, Bruker CALID Group, Bruker Scientific Instruments (BSI) NANO Segment and Bruker Energy & Supercon Technologies.

Nuclear Magnetic Resonance: A powerful technology for proven benefits Bruker BioSpin Group is chiefly responsible for designing, manufacturing and distributing instruments based on magnetic resonance technology, such as the nuclear magnetic resonance (NMR) and electron paramagnetic resonance (EPR) spectrometers. This is further enhanced by single and multiple modality preclinical imaging systems using magnetic resonance imaging (MRI), positron emission tomography (PET), single-photon emission computed tomography (SPECT), computed tomography (CT), and magnetic particle imaging (MPI) technologies. Specific applications include: structural proteomics, drug discovery, pharmaceutical and biotechnology research and production, and the food and materials science fields.

Bruker has been laser focused on designing a benchtop NMR system that replicates the industry standards of the renowned floor-standing instruments. Synonymous with reproducibility, system stability and quality, Bruker has developed benchtop systems with the following proven features: magnet stability, result reproducibility, magnet uniformity and use-friendly, intuitive operating.

There are a few lingering myths surrounding NMR technology, such as the usage of radio waves both for the excitation of a sample and the reception of signal. Bruker is all about myth-busting and maintains that NMR spectroscopy is a prized analytical tool across multiple applications. To reiterate, here are the proven benefits of using NMR:

■ NMR is inherently quantitative featuring standard-setting instrument-to-instrument result comparability

■ Non-destructive analysis allows for further usage of the sample in orthogonal methods

■ Provides highly detailed and accurate data (on the molecular structure of a sample)

■ Extracts rich data from intact molecules (without compromising the integrity or sample quality)

■ Rapid and simplified data acquisition (simply: high quality data with less resources)

■ Pulsed Field Gradients (PFG) on benchtop solutions can record changes in NMR signals and subsequently measure the diffusion coefficients of sample components.

■ Cost-effective and easy to use

The versatile nature of NMR technology provides a high number of multiple substances and material analysis from just a single-run. Furthermore, the benchtop instruments are ideal for manufacturing environments, with the NMR analysis ideal for production, process and final production control.

“Our intuitive NMR solutions require no third-party software and offer IP-secure data integrity. We now have subsidiaries across 90 countries and welcome new partners to visit our sites, such as Coventry in the

Fourier

West Midlands, to begin a conversation, following detailed consultation.”

“If you’re looking to increase efficiency in new product roll-out and scale-up, we can help with the optimised volume production of a new product.”

“With sustainability now a key concern for many organisations, NMR technology brings many benefits such as precision analysis meeting quality benchmarks more quickly and reducing waste and energy simultaneously.”

This steadfast commitment to premium scientific instruments and analytical and diagnostic solutions for the expert application of scientific living organisms and substances research has earnt Bruker global industrial recognition.

Today, with an eye on cutting-edge instrumentation, Bruker manufactures its range using nuclear magnetic resonance (NMR), electron paramagnetic resonance (EPR), spectrometers and preclinical imaging systems, to help scientists uncover startling discoveries at molecular, cellular and microscopic levels. Across life science molecular research, allied and pharma sectors, microscopy, nanoanalysis, through to cell biology, clinical phenomics, proteomics and clinical microbiology, Bruker is helping leading the way in pioneering research. In 2022, the FY revenue was more than $2.5 billion and the corresponding R&D investment was over 9% of revenue.

From humble beginnings in Karlsruhe, this German powerhouse has taken the industry by storm and now heads up more than 8,500 employees across 90 global locations, with 14 manufacturing sites and over 4,000 patents pending or granted. With a market-driven approach, Bruker has maintained its pole position as one of the world’s leading analytical instrumentation companies.

“Our magnetic resonance-based analytical solutions are widely used in polymer R&D, production and quality-control for example. We offer solutions across diverse instrument platforms, focused on standardisation of methods. Leveraging applications of the same technology can produce comparable outcomes and drastically reduce the timescale for new polymer innovations to enter the market.”

“Through meticulous in-house R&D, we have discovered that our NMR spectroscopy offers next-level estimated molecular weight of unknown substances. This is a robust method for reliable measurement of unidentified compounds in mixtures, allowing cost-effective and precise methodology for laboratories around the world.”

As a fact Bruker Corporation (NASDAQ: BRKR) has been selected as the Instrument Business Outlook (IBO) ‘Company of the Year’ for 2023. IBO cited Bruker’s double-digit organic revenue growth in 2023 in all major regions, and in all business groups, demonstrating a transformed portfolio and operational strength.

Meet Bruker at CHEM UK 2024 from the 15th-16th May at the NEC Birmingham (Stand F72): https://www.bruker.com/en.html

Suurmond UK confirmed exhibitors at CHEMUK2024

Suurmond UK is known for its expertise in providing high-quality solutions in fluid handling and process technology with dedicated portfolios for Fluid Handling including gear-pumps for pulseless flow and pump systems, dosing systems, sensors & transducers. Polymer Handling including polymer gear pumps, filtration systems, control systems, sensors & transducers, and Research and Development including glass reactor systems.

From Stand K30, Suurmond UK will be showcasing its latest advancements and engineered solutions for the process industry.

Suurmond UK has a vast portfolio of high quality and sustainable products and collaborates with leading companies who they officially represent with selected partners. All with the same philosophy and quality awareness as Suurmond UK, its portfolio includes brands such as Maag Pump Systems GmbH, Dynisco, Gather Industrie GmbH, and MVV srl.

Delivering complete solutions alongside Suurmond UK, these leading brand’s offer highly innovative and modular solutions for processing industry production. These products can be tailored to fit your specific applications and take into account the fluid’s chemical properties, operating temperature, pressure, and viscosity – even for tough conditions. Speak to Suurmond UK at CHEMUK 2024 about their custom solutions that can guarantee optimised production processes and product quality whilst delivering a long service-life and low cost of ownership.

Some products to note include pumps for pulseless flow from MAAG Pump Systems AG, Maag WITTE PUMPS & GATHER Industrie GmbH; Quick Connect Couplings; DYNISCO Temperature and Pressure Sensors; Pump Filtration Systems; Dry-break coupling adapter for IBC containers; Standard coupling adapter for barrels with 2-inch connections; and suurGLASS™ universal glass reactors for chemical synthesis, process development, stirring, dissolving, mixing and extraction.

Electrostatic sparks are a viable ignition source during truck loading operations

When road tankers are being loaded/ unloaded with flammable products the generation and uncontrolled accumulation of electrostatic charge can, if left unchecked, result in the release of electrostatic sparks with energy levels capable of igniting flammable vapours and combustible dusts.

to the earth bar to be 10 ohms or less

■ System will shut down if greater than 10 ohms resistance is detected.

Suurmond UK’s approach is always centred around finding the best solution for the desired process boasting a high level of technical expertise and a commitment to the highest quality standards.

Furthermore, 2024 also marks Suurmond’s 50th anniversary of being active in the process industry. Mr W. Suurmond founded his company in Nunspeet in the Netherlands on the 21st of December 1973 and started operating in 1974 with the commercialisation of custom designed gear pumps. Over the years, Suurmond has opened three more offices and vastly expanded its portfolio. The company has developed into a process industry specialist with customers such as Shell, Akzo Nobel and DSM, as well as innovative start-ups.

Suurmond UK is a trusted provider of advanced fluid handling and process technology solutions for industries worldwide. With a focus on innovation, quality, and customer satisfaction, Suurmond UK offers a comprehensive range of products and services designed to optimise processes, enhance efficiency, and drive sustainable growth.

For more information, please see below: 01386 423756 info.uk@suurmond.com https://www.suurmond.co.uk

Royal Society of Chemistry

Grounding the road tanker mitigates the risk of static charge accumulation. An Earth-Rite II RTR® provides site operators with a means of reliably grounding the road tanker.

The Earth-Rite® II RTR static grounding system:

■ Patented circuitry detects the road tanker capacitance and ensures that it has a connection to the general mass of the earth (assuming the products is installed and used in accordance with the manufacturer’s Instruction Manual)

■ Continuously monitors the connection

Newson Gale also offers a Breakaway Connector to mitigate the risk of a damage during a drive off:

■ Mitigates the risk of damage if a vehicle drive-off occurs when the operator fails to remove the clamp

■ Grounding clamp quickly separates from the spiral cable

■ Grounding system remains in place minimising any potential downtime

■ Simple for operators to replace clamp assembly.

Learn more and view the Earth-Rite II RTR® product animation. https://newson-gale.com

The RSC Membership Team were delighted to join the crowds at CHEMUK, where it was inspiring to meet with so many people, both new and familiar faces, and hear how chemistry is driving positive change across industry and research.

Our network of RSC members spans the globe and welcomes anyone who strives for excellence and has a drive for innovation. We want to help you thrive –and becoming an RSC member can help you do that.

Keen to get career support?

We’ve got you covered with our suite of online careers tools and tailored, one-toone consultations with our expert team.

Let us help you assess your career plans, write and refine your CV, and even prepare for job interviews.

Eager to enhance your professional profile?

Get noticed in the chemical sciences by working towards Chartered or Registered Status. You can develop your skills and get formal recognition of your hard work and experience, no matter your career stage.

Want to access funding?

We have plenty available. From travel bursaries to teaching funds and internship grants, as well as the Chemists’ Community Fund, there’s lots of financial support at your disposal.

If you’d like to find out more, please contact our membership team at: membership@rsc.org

www.rsc.org

C.K Tools strips away the hassle for electricians with the launch of new ArmourSlice EVO Cable Stripper

C.K Tools, the trusted choice for the electrical trade, is leading the way in product innovation once again with the launch of its new ArmourSlice EVO Cable Stripper – designed to deliver greater effectiveness for electricians in their everyday work.

A high-quality redesign of one of C.K Tools most popular innovations thanks to the speed and precision achieved by using it, the new ArmourSlice EVO offers superior stripping and cutting abilities making it faster, easier and safer to strip SWA cables than conventional stripping methods.

The next generation ArmourSlice features an innovative new quick-clamp design allowing for rapid tool fitment and removal as well as a new finger-grip handle for greater rotational force and

faster cutting – providing busy electricians with an efficient method of stripping SWA cables ready for termination.

The new ArmourSlice EVO scores armour strands to a uniform depth for a clean break off and trouble-free gland connection. The automatic cable clamp applies constant pressure throughout the cut with no retightening necessary, ensuring no cable slip or over-scoring, while the wide cable clamp ensures perfect blade to cable alignment for precise cuts on cables from 12mm up to 36mm. The high quality, modern tool has a rugged all-metal construction for exceptional durability.

Brinley Buckley Roberts, Brand Manager at C.K Tools, owned by Carl Kammerling International, comments, “Innovation is central to our product ethos and we’re always seeking ways to develop and improve our offering to meet the evolving needs of trade professionals.”

C.K Tools is available through select major electrical and industrial merchants and wholesalers, as well Amazon. To find you nearest stockist, please visit: https://www.ck-tools.com/ stockists/stockist-search

Understanding the thermal loop

Heat treatment processes are a crucial component of many manufacturing processes, but precise control of temperature requires more than just heating control. This is where the thermal loop comes into play. Thermal loop solutions have become increasingly popular for achieving improved temperature control and consistent outcomes, but what exactly does the thermal loop mean? In this article, Andy Selvy, chief system designer at industrial technology company Watlow (pictured), offers his insight.

A thermal loop is a system designed to precisely control the temperature of an object, fluid or gas. It comprises a closed loop system with vital components, such as an electrical power supply, power controller, heating element, temperature sensor and process controller. The electrical power supply furnishes the necessary energy for heating, while the power controller modulates the power output to the heating element. Subsequently, the heating element raises the material's temperature, and the temperature sensor gauges the

temperature. Ultimately, the process controller fine-tunes the power output to sustain the desired temperature for the specified duration, ensuring improved temperature control and consistent results. In some cases, a single component can play multiple roles.

For example, with high temperature coefficient of resistance (TCR) materials, it’s possible for a single component to act as both a heater and a sensor, which cuts down on the total number of components and wires needed in the system. Altogether, these parts create a system known as a thermal loop that can maintain process temperatures automatically through time.

To discover more about Watlow’s thermal solutions, please visit the website: www.watlow.com

How data paves the way for greener thermal systems

Process heating is vital in hydrocarbon processing. While conventional methods involve burning fossil fuels, an increasing number of plants are transitioning to electric process heaters. One of the key advantages of this shift is the capability to achieve highly precise control over both the heating element surface temperature and the power consumption of the system. This level of control now extends to predictive control, made achievable through actionable insights derived from data. In this article, Chelsea Hogard, engineering team leader at thermal systems provider Watlow (pictured), explores the role that data plays in predictive maintenance.

Electrification

Common challenges

Petrochemical refining operations often use heat exchangers in processes that are conducive to coking and fouling. Fouled heaters can contaminate or disrupt processing, and must be cleaned and/or replaced when issues arise.

The right data, in real time

Process heating is a significant source of energy use and greenhouse gas emissions in the industrial sector, and so replacing fossil-fuel based heaters with electric ones running on green energy should yield significant progress towards decarbonisation goals. Adopting solutions for the first time will naturally bring about questions for process end user engineers regarding process variation, network loads, as well as component failure. Modern data collection technology, along with sophisticated data analysis, can monitor processes and allow these kinds of questions to be answered in real time.

Having accurate data concerning the operation and health of systems and components is crucial in reducing the risks associated with new technology. For example, identifying temperature fluctuations in a process can serve as an early indication of potential coking or fouling, which could lead to maintenance issues in the future. By enabling process end users to recognise patterns of drift that signal impending problems, unplanned downtime can be averted through timely planned maintenance cycles.

To learn more about WATCONNECT integrated with Data Insights, please visit: www.watlow.com

Instrumentation Live 2024

On the 17th January 2024, Instrumentation Live and Electronics Live came together for the very first time at the National Conference Centre (NCC) in Birmingham.

This brand-new table top event was the ideal platform for showcasing all the latest technology in the fields of test, measurement and control. The free-to-attend event attracted influencers and key decision makers that were looking to source the latest products and solutions and stay up to date with the latest developments.

Offering the best opportunities to discover, network and develop, Instrumentation Live 2024 excelled in

combining innovative technology and all of the instrumentation market leaders under one roof.

The recent exhibition dedicated to instrumentation aimed to delve into the key highlights and insights from experts in test, measurement, control and sensing who, at the seminar, took to the stage to share their knowledge on trends and developments.

The integration of Internet of Things (IoT) was prominently featured as well as learnings on how to identify counterfeit electronic products.

Some key exhibitors at the show included Michell Instruments, Micro-Epsilon, Siemens, ION Science, PowTechnology, Calex Electronics, Trafag, Dewesoft, Asset Instruments Engineering, Luso Electronics, Rheintacho, D.A.T.S, GI Systems, European Springs and Pressings, IndySoft, Alphasense, Magnaflux, Acoustic Camera, Status Instruments, and many more.

The event also marked the 40th anniversary of the electronics magazine CIE. In the evening, Nick Foot, former editor of the magazine took to the stage to honour one of the most

important publications in the electronics sector. There was also a grand three-course meal and live entertainment that set the platform for another networking opportunity that gave attendees the chance to discuss the days findings in a more relaxed and social environment.

Instrumentation Live 2024 provided a comprehensive insight into the latest trends, technologies, and innovations shaping the instrumentation industry. From the integration of IoT and connectivity solutions to the emphasis on measurement, solutions and applications, the exhibition underscored the industry's commitment to driving progress and meeting evolving customer demands, whilst allowing leading innovators to do business face-to-face.

Next year’s Instrumentation Live will take place at the National Conference Centre, Birmingham on the 22nd January 2025, 10am–4pm.

This is our pick of the best exhibitors from last year’s event, listed here in alphabetical order: Cambion Electronics, Incap Electronics & The PROFIBUS Group Further details can be found on this page and the next.

For more information, please see below: https://instrumentationlive.co.uk

Full turn-key product supply close to the European market

Incap’s factory in the UK, based in Newcastle-under-Lyme, provides full turn-key product supply including PCBAs, electro-mechanical assembly, cable and wire harness assembly alongside a dedicated standalone rapid prototyping facility (Fast Track) and maintenance, repair and overhaul services (MRO). Special attention is paid to the efficient ramp-up of new products, which shortens the time to market and gives the customers a clear competitive edge.

Incap UK has experience in manufacturing since 1974. The factory has 4,400 square metres of total floor space. Its customers include global companies with operations in Europe, Asia and North America. The facility also has over 20 years of experience in the defence, security and aerospace markets.

The Incap UK factory brings together highlevel technical capabilities and leading-edge production technologies with an approach to customer service based on partnership and personal service. Customers enjoy the benefits of a dedicated account support team that seeks to fully understand the customers’ business and products to optimise the delivery of specialist electronic manufacturing services and solutions that are both flexible and cost-effective.

Faster and Easier Systems Integration with MTP

Plug & operate autonomous equipment and machines with the Module Type Package

PROFIBUS & PROFINET International (PI) is leading the way with a technology called Module Type Package (MTP). For its runtime, MTP applies OPC UA information models to create standardised, nonproprietary, application level descriptions for process automation equipment; OPC UA Client/ Server technology is used for communication.

Standardised interfaces and the semantic description of autonomous equipment and machines enable the flexible orchestration of autonomous machines and Process Equipment Assemblies (PEAs) into a modular system. The ‘Module Type Package (MTP)’ technology, which was developed jointly by NAMUR, ZVEI and PNO, opens up new dimensions of system flexibility and interoperability.

Machine, production cell, packaging unit, skid, Process Equipment Assembly – the terms used for largely autonomous, intelligent units within a system differ

from industry to industry. The integration of these units into a higher-level orchestrated system has been solved to the greatest possible extent on the communication level thanks to seamless Ethernetbased communication. The concept of modular automation comprised of standardised interface elements and their semantic description in the Module Type Package enables integration of the smart, autonomous units into the orchestrating systems of the Process Orchestration Layer (POL) on the application level for the first time. All relevant aspects are addressed here:

■ Integration of operating screens of the intelligent, autonomous units into the systemwide HMI in the orchestrating system of the POL

■ Ability to orchestrate functions provided by the autonomous units to create a desired product on the system

■ Integration of the alarms and messages of the autonomous units into a higher-level, systemwide alarm system

■ Integration of diagnostic and life cycle information from the autonomous units into a

higher-level diagnostic or asset-management system

The individual aspects have been described previously in the VDI/VDE/NAMUR 2658 guideline. In the future, this guideline will be replaced with a common specification for technology from NAMUR, ZVEI and PNO. This guideline and the associated conformance tests are developed by joint working groups.

Contact Chris McComb, Chairman, +44 (0)7872 376286 admin@profibus.co.uk www.profinet.co.uk

see them on page 17

Soyang Europe bolsters textiles portfolio with acquisition of Brook International’s stock and Intellectual Property

Brook International’s portfolio will be integrated into the Soyang Europe business, while Chris Drury, formerly a Director of Brook, will join the company to ensure a smooth transition for customers

Soyang Europe, the leading manufacturer and distributor of digitally printable wideformat and superwide-format media and surface coverings, and supplier of leading edge wide and superwide format print production hardware solutions, has announced its acquisition of the stock and Intellectual Property (IP) of specialist textiles supplier Brook International.

Established in 1898, Brook International is a name that is synonymous within the textiles market, supporting customers for over 125 years with flags and banner production. Brook International started out specialising in traditional flag fabrics but in more recent years moved into digitally printed polyester fabrics for flag and display applications.

Soyang Europe has bolstered its textiles portfolio with the acquisition of Brook International’s stock and Intellectual Property. The agreement will see Brook International’s products integrated into the Soyang Europe portfolio, and distributed from the company’s facility in Altham, Lancashire.

This will allow Soyang Europe’s customers to choose from a wider range of high-quality textile materials. Brook International customers will continue to experience the same service but with the added advantage of also having access to products from the Soyang Europe range with next-day delivery across the UK.

Brook International customers will continue to experience the same service but with the added advantage of also having access to products from

Adhesives & glue guns

AdCo UK is one of the largest manufactures of shaped hotmelt adhesives and water-based adhesives for use in packaging and product assembly markets for over 21 years, from its Head Office and manufacturing facility in Liphook Hampshire with additional distribution facilities based in Leeds UK and a network of approved distributors based throughout the UK.

As well as supplying adhesives for all requirements, AdCo supplies a wide range of specialist applicators – from ProFlex industrial, heavy duty and professional glue guns to total melt, cartridge and bulk systems, we also manufacture and supply UF resins, PVA Adhesives, PU Adhesives, Tapes and much more

As part of our commitment to

offer our customers the correct solution for their needs AdCo are continually investing in research and development along with new state of the art manufacturing equipment to ensure we continue to meet the ever changing needs of all types of industry.

Thanks to our unrivalled knowledge of adhesives and application techniques, our highly skilled technicians can offer a ‘find and supply’ service to all our customers. With a combined industry experience of over 120 years, our technicians can ensure that any bonding problem can be solved quickly and efficiently.

Contact

01428 751755

enquiries@adco.co.uk

www.adco.co.uk

Written by Ella Faulkner, Internal Sales

the Soyang Europe range with next-day delivery across the UK.

To further assist existing Brook International customers during the transition, Soyang Europe will take on Brook International’s supply chain. In addition, Soyang Europe will welcome Chris Drury, formerly a Director at Brook International, to its team as Sales Manager. In his new role, Chris will work with both existing Brook International clients and Soyang Europe customers to help them identify the most effective textile solutions for their businesses.

“We believe that this agreement will benefit both our own customers and those previously working with Brook International,” Mark Mashiter, Managing Director of Soyang Europe said. “Soyang Europe customers will get access to an expanded range of textile products, while existing Brook International clients will benefit from our wider-reaching offering.”

“We are also delighted to have Chris Drury on board as this will help ease the transition process for Brook International clients.”

+44 (0)161 765 3400 sales@soyang.co.uk https://soyang.co.uk

Berlin Packaging UK Ltd

Berlin Packaging UK Ltd is the British operating company of Berlin Packaging EMEA, the World’s largest Hybrid Packaging Supplier® of glass, plastic and metal containers and closures.

The company represents One – Stop Packaging Shop that brings together the best elements of Design & Innovation, Manufacturing Services, and Customer Solutions for the packaging industry. Berlin Packaging is the only player who can offer such a complete range of services and support for clients during the entire packaging cycle

With 100+ years in the packaging industry, 1.700+ packaging professionals and a global network of suppliers and warehouses.

Berlin Packaging provides packaging and services to customers all over the world and serves a wide range of ends markers: food, beverage, personal care, beauty, OTC, pet vet, pharmaceuticals, industrial, home fragrance and others. It offers the latest and most suitable packaging solutions that are able to fulfil any need.

Berlin Packaging’s specialists constantly scout for the best partners to source top-quality glass, plastic and metal

packaging and closures, offering more than 40,000 items worldwide. They optimise the storage, management, and shipping of our customers’ products thanks to an extensive distribution network made of more than 130 locations and a first-class inventory management system

+44

(0)1473 823011

info.uk@berlinpackaging.com

www.berlinpackaging.co.uk

Automation of power handling in Additive Manufacturing

Although the first 3D printer was introduced forty years ago, the industrial Additive Manufacturing sector has moved full-throttle over the last ten years through the automated handling of powder in printing.

Volkmann is a leading German manufacturer of sanitary and safe Vacuum Conveyors and Powder Handling Systems: seen as the most secure systems for powder handling and explosion risk protection and prevention. The market-leading ranges of Vacuum Conveyors were the first to be fully certified under European ATEX regulation for all dust and gas explosion zones.

In 2018, Volkmann had a breakthrough with its first version of a screening system: the PowTReX. This allows for the excess metal powder in a build chamber to be recycled for future builds and is integral to more sustainable best practice. The ultrasonic screener removes agglomerates seamlessly and works with an extensive range of metal powders from copper, titanium, aluminium, Inconel and tungsten across diverse applications such as: automation, aerospace, medical and many more.

More innovation was to come through Volkmann’s involvement in the IDAM research project, where a fully automated powder closed loop was achieved for the first time within the AM machine. Volkmann subsequently developed the first single-step fully automated unpacking and depowdering station for PBF-LB components anywhere in the world. The IDAM project successfully pinpointed that oxygen has no notable impact on metal powders within build quality, which has led to closed loop inert gas operations

continuing to be used, where processing standards dictate a low amount of oxygen.

One of the largest conundrums was solving the absorption of moisture by metal powder, as this has serious consequences on the flow materials and powder layers applied in the AM machine. During the project, it was determined that the components constructed from more moist metal powder has intrinsically poorer quality, lower material density and higher porosity.

Volkmann discovered that the drying process can ultimately restore the original powder quality and the vacuum method itself can dry a set of metal powder within minutes. By adding the vacuum drying process into the vacuum conveying system, the drying can occur even before the AM machine is filled.

These unprecedented discoveries paved the way for the world’s first prototypes with incorporated automation. The metal powder can now be transported from a container or IBC, a pack, a recycling station or a mixer, or any other station, even over long distances.

PowTreX advanced evolved directly from the development of the PowTReX and the IDAM project. With a second vacuum conveyor and dosing system above the screen, new and used powder is cleverly drawn in and stored separately. The new powder can be fed from a container via a container docking station.

PowTReX & PowTReX i-the Powder Transfer, Recovery and Extraction System is formatted to enhance the new technology of additive manufacturing machines when handling metal powders.

PowTReX basic is a compact highly mobile device, ideally placed for smaller machines such as the EOS M290 or the SLM 280 and provides powder extraction and sieving. The vacuum conveyor with a 30I volume provides continuous emptying of these machines. Following the suction process, the sieving process commences, and the operator can then carry on with post processing of the built job.

Volkmann GmbH was founded in 1973 by Jürgen

and Ingrid Volkmann, as a consulting company for production automation. Thilo Volkmann has since headed the company from 1992, from the headquarters in Soest, Westphalia, Germany. Volkmann UK Ltd was subsequently founded in 2001 by Michael Walker and the new Managing Director is Byron Fipkin. The UK daughter company is based in High Wycombe, Buckinghamshire and there are also now several companies around the world such as: Volkmann France, Volkmann Netherlands, Volkmann USA and Volkmann Japan.

We chatted to MD Byron Fipkin for more insight, “We are market leaders with metal powder handling in Additive Manufacturing. We offer a wide range of products to handle and convey metal powders for additive manufacturing in both the pre- and post-printing stages. The material cycle can be realised as a holistic solution where a high degree of automation can be achieved simultaneously.”

“With complex projects, we involve Project Managers from our construction/development departments, at a very early stage, into the team, carry out tests with the material provided and synchronise specific requirements with our production department.”

“We have started stocking spares so our customers in urgent need can receive these on a next day delivery. The Quick ship programme is a larger programme based at our parent company in Germany and available for everyday conveying and not additive manufacturing tasks. Here common parts for conveyors will be stocked available for quick shipment to daughter companies. So, for the common conveyors and parts of these, we can achieve faster lead delivery times to our customers which is fantastic news.”

“We offer free on-site trials where we test the transfer of product the customer wishes to conveyor, again for everyday conveying and not additive manufacturing tasks. We can help companies achieve their production requirements.”

For all your holistic handling of metal powders, contact Volkmann below: https://uk.volkmann.info/company

Volkmann will be at: PPMA 2024

Hall 5, NEC, Birmingham

Making Lite work of product coding with our cost-effective, standalone systems

Applying batch and/ or date codes manually is a laborious and time-consuming process, yet it is still suprisingly commonplace. Even in larger organisations, where it seems as though automation is at the forefront of their production process, you will sometimes find a team dedicated to hand applying variable information onto packs.

Why date code by hand?

Coding is usually done manually for one of the following reasons:

The pack is difficult to code on the main production line

This is often the case with sleeves. When placed around the tray or tub, the sleeve can move around, making accurate code placement tricky.

Pouches can also be difficult to print when filled. The desired print area can often be uneven or problematic to reach, again making consistent coding a near impossible task.

The company is young

When a B2C business starts out, they will usually be producing in very small batches. Coding by hand is therefore an economical process, suitable for companies at this stage of their life as volumes are small.

For seasonal or special edition packaging

Limited edition packaging will often be coded off-line, as to not disrupt the main line. Unless the company has a standalone coding system, applying the

codes by hand is the only option.

Challenges of manual coding

‘It takes ages,’ ‘it’s not sustainable with our growth’ and ‘we end up with so many misprints.’

These are just a few reasons that our customers have cited when asked why they are looking for a solution to date or batch code their packaging automatically. Other factors include the cost of labour, coding errors and not being able to keep up with production.

The solution

Rotech’s RF Lite standalone coding systems are designed to make light work of date and batch coding. Users can simply stack flat-form packaging, such as sleeves and cartons into the hopper, press a button and watch as the packs are individually fed under a thermal inkjet (TIJ) printer where they are consistently printed with a high-quality code.

What’s more, the user-friendly systems can be easily adjusted to run different products, so one machine can serve multiple lines.

Want to know more?

We have been designing, building and supplying offline coding systems since 1998. We understand the challenges that manufacturers face when it comes to accurately date coding and we’ve sought to address these with easy-to-use equipment that promises reliability and cost-effectiveness.

+44 (0)1707

393700

sales@rotechmachines.com

https://rotechmachines.com

ECO PHYSICS AG develops new three-channel chemiluminescence analyser (NO/NO2/NH3)

ECO PHYSICS AG offers innovative analytical solutions for measurement tasks in the fields of environment, health and process control. Using its vital expertise and technology to contribute towards environmental preservation, human health, and industrial innovation, ECO PHYSICS’ interdisciplinary research and development team work tirelessly to deliver the best customer orientated and tailor-made products and services for the industry. Founded in 1990 through a management buy-out, ECO PHYSICS stands strong today as an independent Swiss shareholder’s company with an active board of members who are committed to the future

growth and success of the company. We spoke to Dr. Grischa Peter Feuersänger, Head of Sales & Marketing who explained how the past 12 months have fared.

“We are experiencing a positive recovery post pandemic. Many public projects were reopened which generated alot of opportunities for new references. The war in East Europe is a new tough challenge to overcome, especially for companies that rely almost completely on importing parts and exporting their finished products. However, the main challenge for all of us has particularly been the manufacturing costs, shipping routes and exchange rates. Since 2022, we have used this time to expand our product portfolio and modernise our production line. New staff has been hired for production and R&D, and we have rearranged the supply

chain due to the rise in production costs. We have adapted our yearly forecast to cater to this, we know it will be hard, but optimisation is our current goal.”

Knowing there is no quick fix to economic changes, ECO PHYSICS is determined to continue innovating and has developed a new three-channel analyser based on chemiluminescence. As an upgrade from the nCLD AL2, nCLDAL3/8555 CY analyser is the next generation in high precision nitrogen oxide measurement. Unique in speed and reliability, the nCLDAL3/8555 CY is modular designed and capable of simultaneously NO, NO2, NOX, NH3 and NOXAmines. The new and intuitive graphical user interface also individually displays and connects to other instruments’ data. Overall stability and reliability are lifted to a new level. The optional electro-mechanical bypass system balances out even the fastest of pressure variations occurring in the sample flow. Furthermore, the analyser is adaptable to numerous non-standardised applications and the calibration of the unit runs quickly and automatically with all necessary data available anywhere at any time. It’s user friendly, compact, modular, and intelligent hosting its own CPU whilst enabling interaction with other CPUs by BUS-communication.

Additionally, ECO PHYSICS has also been developing upgrade kits for all its existing products to help counteract some of the problematic complications the supply chain has caused. “We have used this chance for some substantial upgrades in hardware, software and gas flow controls,” added Dr. Grischa Peter Feuersänger. Going forward, ECO PHYSICS is excited to continue working on optimising production workflow whilst simultaneously expanding its current portfolio and developing new technologies.

Contact +41 55 220 22 22 info@ecophysics.com https://www.ecophysics.com

Southern Manufacturing & Electronics Show 2024

The Southern Manufacturing & Electronics Show was back at the Farnborough International Conference Centre from the 6th-8th February 2024, after a highly successful exhibit last year.

This year’s event was the 25th anniversary show and was co-located with AutoAero. It was the calendar event for design, engineering, production and procurement professionals, with all the latest innovations across production hardware, components, consumables and much more. The expo is designed for a wide range of industries from aerospace, defence, automotive, electronics assembly/production, industrial machinery, packaging/handling/logistics, energy, marine, medical, PharmaBio, mechanical engineering and metal processing.

In 2018, the event moved to its now permanent home: the Farnborough International Conference Centre. The centre is a 20,000m² purpose-built building, with state-of-the-art facilities and attracts the biggest names

across the sector, through to emerging SMEs in the UK and across Europe. This year’s event saw an increase in standing bookings, overseas companies and the welcome return of many previous exhibitors, making it a dynamic and action-packed three-day event. There were 800 exhibitors and 9,000 visitors, making this the leading event across the sector.

The co-located AutoAero event focuses on suppliers to the UK’s aerospace and automotive engineering sectors. Farnborough itself of course has strong ties to the aviation industry with the adjacent locations of BAE Systems, one of the world’s leading global defence, security and aerospace companies and Lockheed Martin UK: a global player in defence and space manufacturing. AutoAero provides the ideal opportunity for aerospace professionals to showcase products and services across precision engineering, electronics, testing & certification and advanced materials such as composites.

One of our Top Exhibitors was DMS technologies, who returned to Farnborough after a successful exhibit in 2023. The Hampshire-based company was on hand to showcase its leading standard and custom-power options, including their new ranges of Procell batteries, Core Lightning Products and Lithium portable power packs. Read more on page 22.

Other exhibitors included three Scottish companies: Fife Fabrications Ltd (FiFab), Eurospray Ltd, and Quality Precision Electronics (QPE), all based in Fife. The trio

Selective soldering world leaders: Pillarhouse International

Pillarhouse International are world leaders in the selective soldering industry, dedicated to the ongoing development of pioneering technologies, such as our patented 1.5mm Micro Nozzle, to reflect and match the needs of an everchanging manufacturing marketplace.

We offer a wide range of selective soldering machines, covering the complexity of global demand for production across electronics, aerospace, and PCB contract manufacturing. By combining engineering experience, software development and innovation, we provide cost-effective and reliable selective soldering equipment capable of fluxing, pre-heating, soldering and nitrogen generation.

sales and service facilities in over 50 countries.

Our mission statement is to produce high engineering standard products with a focus on innovation and cutting-edge development. This practice has led to Pillarhouse International holding several important patents that have been key to our continued success over many years and growing into a global company with

Key to the Pillarhouse International design philosophy is that no one machine can meet the strict production demands of all market sectors. Whether it be a handload batch machine or a fully integrated automatic production line, the process cannot be compromised. Also, inherent to our principle, is that all machines can accept upgradeable options/enhancements throughout their production life.

+44 (0)1245 491333

sales@pillarhouse.co.uk

www.pillarhouse.co.uk

all enjoyed a successful pipeline of potential new customers from the event and gained valuable business intelligence. Fife has a long, illustrious history in the manufacturing and electronics sector, so this was the perfect opportunity for these Scottish giants to increase brand awareness and showcase their products and services to a wider audience.

This is our pick of the best exhibitors from last year’s event, listed here in alphabetical order: DMS Technologies, Guyson International, IDB Engineering, IKO Nippon Thompson, Industrial Electronic Wiring, Lapping Services, Manchester Metrology, NCAB Group, Pillarhouse International & Plastik City. Further details can be found on the next 6 pages.

Save the date:

The Southern Manufacturing & Electronics Show 2025 4th-6th February 2025

Farnborough International Conference Centre

https://www.industrysouth.co.uk

NCAB Group UK: Printed circuit boards provider

Here at NCAB Group UK, we are strong believers in being at the heart of the action, and whilst being present on many digital platforms is important, the IRL experience is invaluable for taking opportunities forward that much quicker to fruition.

Helen Bicknell, Sales Director at NCAB Group, UK, “The sales team are a crucial part of the process for providing the tangible experience which allows potential clients to gain a better understanding of how NCAB can support their business. Face to face interaction is significantly more meaningful, and can instil confidence in the brand that cannot always be delivered on a digital level. Trust, confidence and strong relationships are at the foundation of how we work with our customers, allowing our team this opportunity to initiate meaningful connections so they can understand the client’s needs better, increases the probability profoundly for a successful partnership.”

“We have attended The Southern Electronics & Manufacturing Show for the last couple of years and we see it as part of our marketing plan for many years to come. It is a wellattended show by both reputable manufacturers and suppliers to the Industry, and a place to meet with current customers alongside showcasing our brand and bringing on-board new prospects.”

Looking forward to 2025!

Contact

+44

(0)1380 736140

https://www.ncabgroup.com

Sub contract Lapping and Polishing Services

Lapping is widely used as a process for achieving high levels of surface quality and precision in industrial manufacturing.

There are many advantages of lapping. It is used to correct imperfections in shape and produces a close fit between the mating surfaces. As it doesn’t require the use of holding devices – such as a clamp, so no workpiece distortion occurs.

Lapping is extremely effective when surfaces that require absolute precision need to be produced and is the go-to method for achieving extreme flatness, parallelism, and surface finish as it goes far beyond any conventional machining methods. As the process is slow and controlled it enables the production of dimensions to achieve a very high degree of accuracy. As lapping

can process a vast range of material types with minimal setup, it is also great for use on non-magnetic products and far outweighs grinding of non-ferrous materials.

Lapping is extremely accurate and is used across a wide variety of industries from aerospace to motorsport and nuclear. Lapping Services Ltd has been offering established sub contract lapping and polishing services to clients for over 35 years.

Lapping Services Ltd deliver only the highest quality assurance and is proud to be the first UK company to carry AS9100 Rev D, as well as ISO9001:2008 accreditation:

■ A capacity for diameters between 4mm and 700mm

■ Thickness tolerance of +/- 0.001mm

■ Parallelism tolerances of 0.001mm and finer achievable

■ Surface finishes between 0.03μm Ra and 0.8μm Ra

■ The flatness of 1-2 Helium light bands

■ Non-magnetic and non-metallic parts processing without costly fixturing

■ Results without clamping or chuck distortion

Moreover, the company also sells other products useful for the lapping/polishing process such as lapping oil, abrasive powders, lapping plates (all makes and models), conditioning/retaining rings (all makes and sizes), and carriers/tooling for both single and double-sided applications.

Based in Leicestershire, Lapping Services Ltd manufactures out of its state-of-the-art facilities that is the result of increased investment and a vision for pairing

excellent facilities with its own extensive expertise and flexibility.

To enable the company to provide such top-class lapping and polishing services that include: Four-way doublesided lapping, high-speed single-sided lapping, singlesided diamond polishing, single and double-sided pad polishing, it is committed to continuously invest in and improve its capabilities by adopting the most advance techniques, efficient workflow management and highestquality equipment.

For more information, please see below: 01455 631707 enquiries@lapping-services.co.uk https://lapping-services.co.uk

Manchester Metrology: Leading the way with cutting-edge products and services

At Manchester Metrology, we pride ourselves on delivering a range of products and services that cater to the varied needs of industries. With a commitment to excellence and innovation, we have established ourselves as industry leaders, providing cutting-edge solutions backed by exceptional customer service.

Our metrology products:

■ Portable Arms, Laser Trackers and Scanners, Accessories and Probes: Our offerings provide our customers with access to cutting-edge technology.

■ Resellers of Leading Brands: We proudly offer products from renowned brands such as Peel 3D, PMT Measuring Arms, REFLECON Scanning Spray, PolyWorks, Aberlink and CyberGage360, providing solutions to meet every need.

In 2023, we invested in training our staff at the PMT headquarters to repair and service PMT measurement arms, of which we are the official UK reseller. This investment enhances our ability to efficiently service and repair our customers’ equipment, ensuring optimal performance and reliability.

Our comprehensive range of services:

■ Hire and Leasing: We provide flexible hire and leasing options for a wide range of equipment, including portable CMMs, laser scanners, large-scale scanning devices and laser trackers. Whether you require short-term solutions for a specific project or long-term leasing arrangements, we will ensure you have access to the equipment you need.

■ Laser Scanning and Reverse Engineering: Utilising advanced non-contact HD laser scanners, we deliver precise CAD comparison services and accurate 3D data for reverse engineering, enabling cost-effective part replacement.

■ Subcontract Inspection: Our subcontract inspection services optimise workflow productivity with precision measurements of large-scale objects, ideal for aerospace, automotive and construction applications.

■ Alignment and Inspection: We provide professional and precise alignments of various components, covering distances of up to 320 metres without the need for CAD or drawings.

■ Robot Calibration and Floor Marking: Offering advanced robot calibration services and customdesigned floor marking solutions, we utilise our laser trackers to calibrate robots to meet your required accuracies.

■ 3D Printing: Our 3D printing service handles a wide

range of materials, ensuring versatility and reliability for engineering and manufacturing needs.

■ Comprehensive Training: Enhance your operational proficiency with our tailored training services, also available onsite, covering various software applications including Aberlink, CAM2 and Autodesk.

Contact our team of experts on: 0161 637 8744 or visit: www.manchester-metrology.co.uk

Review – Top Exhibitors

IKO Nippon Thompson and Servo Components & Systems Ltd form strategic partnership to revolutionise precision motion control solutions

IKO Nippon Thompson (UK), a global leader in precision motion technology, and Servo Components & Systems Ltd, a renowned provider of cutting-edge servo systems, proudly announce their strategic partnership aimed at driving innovation and expanding market reach in the realm of motion control solutions, aimed at redefining the landscape of precision motion control.

“The partnership between IKO Nippon Thompson and Servo Components & Systems Ltd marks a significant milestone in our journey toward shaping the future of precision motion control,” stated Mr. Callum Miller, OEM Sales Manager of IKO Nippon Thompson (UK). “By combining our strengths and expertise,

IKO offers a diverse array of precision positioning tables, integrating linear motion rolling guides and ball screws or motors between the bed and slide table. These solutions cater to a wide spectrum of industries, including semiconductor manufacturing, flat panel display manufacturing, and other precision equipment applications. IKO’s Mechatronics series not only offers superior precision and reliability but also streamlines design and assembly processes, thereby enhancing operational efficiency and reducing time-to-market.

solutions that address the evolving needs of our customers, empowering them to achieve greater levels of efficiency, productivity, performance and productivity. We are committed to pushing the boundaries of precision motion control.”

Customers can expect to benefit from an extensive portfolio of integrated motion control solutions, ranging from linear guides, bearings, and actuators to servo systems, controllers, and software, all backed by industry-leading expertise and support.

For more information, please visit: www.iko.co.uk or www.servocomponents.co.uk

“Our strategic partnership with IKO Nippon Thompson represents a synergy of innovation and vision,” remarked Mr. Steve Hickman, Sales Director of Servo Components & Systems Ltd.

Established in 1992, Servo Components & Systems Ltd specialises in supplying motion control products to a diverse array of industries, including general industrial applications, production automation, packaging, food processing, life sciences, automotive, and military sectors.

“We are excited to join forces with IKO Nippon Thompson, a company renowned for its commitment to quality and innovation,” said Mr, Andy Kettle, Technical Director of Servo Components & Systems Ltd. “Together, we are poised to deliver comprehensive motion control

Remote and Standby Power Specialists

DMS technologies was back at the Southern Manufacturing & Electronics Show 2024 at the Farnborough International Conference Centre from the 6th-8th February, after a successful exhibit last year.

The 25th anniversary show was co-located with AutoAero and is the stand-out trade event for design, engineering, production and procurement professionals. It is the must-see event for the latest advancements in production hardware, components, consumables and much more.

DMS technologies joined trade exhibitors to showcase its leading standard and custom-power options, including their new ranges of Procell batteries, Core Lightning Products and Lithium portable power packs.

Established in 1986, the Hampshirebased company is a formidable marketleader in the design and manufacturing of industrial and military power products, such as batteries, portable power, chargers, electrical systems and bespoke products.

The on-site 18,000 sq. ft. manufacturing and assembly facility has allowed the

scale-up of both long-run and small batch production lines. Working above and beyond their ISO 9001 and ISO 14001 accreditations, the team prides itself on delivering excellence every time.

With a rich history in R&D designing, prototyping and manufacturing advance-precision engineering solutions, DMS technologies offers unparalleled expertise across the battery and power industry from advice and consultation, full feasibility studies to long-term customised production systems.

For more information, please see the website below: +44 (0)1794 525400

sales@dmstech.co.uk

https://dmstech.co.uk

01908 566144

info@iko.co.uk

With more than 70 years of experience, IKO specialises in quality needle bearings, linear motion rolling guides, precision positioning tables and machine components. IKO guides, bearings and tables are used in a wide range of applications:

Semiconductor Packaging Medical CNC machines Automation

At IKO, we offer our patented C-Lube technology in many of our products. This built-in lubrication system remains maintenance-free for five years or 20,000 kilometres.

Our products are highly regarded in the worldwide marketplace and we strive to live up to the inspiration for IKO’s name!

Industrial Electronic Wiring Ltd showcases innovative solutions at Southern Manufacturing Show

Industrial Electronic Wiring Ltd (IEW), a leading provider of industrial wiring solutions, successfully participated in the prestigious Southern Manufacturing Show 2024 that was held from February 6th to the 8th at the Farnborough International Exhibition & Conference Centre.

The Southern Manufacturing Show is one of the most important and popular engineering shows in the UK calendar and is renowned for bringing together industry leaders, innovators, and professionals from across the manufacturing sector. From Stand P85, IEW seized this opportunity to exhibit its cutting-edge products, advanced technologies, and bespoke wiring solutions tailored to meet the evolving needs of modern industrial applications.

On day 2 of the Expo, IEW also celebrated its 4th year anniversary since its Management Buy-out in 2020, so to be able to exhibit at the expo was a true reflection on how much the company has continued to grow and develop over the years whilst adapting to change and adversity.

During the event, IEW showcased its extensive range of

sub contract electronic manufacturing services designed to increase efficiency, reliability, and safety in various industrial settings. For over 40 years, IEW has served a range of clients from leading Blue-Chip companies to smaller, independent SME’s. The Southern Manufacturing Show allowed IEW to showcase and present its services to a vast audience across many industries whilst demonstrating its commitment to delivering highquality solutions that optimise performance and streamline operations.

Whether you’re involved in the industrial, medical, scientific, semiconductor, sound & life sciences, or power sectors, IEW has a highly experienced team of over 60 trained professionals that specialise in building complex assemblies to meet your needs.

On a mission to consistently meet the requirements of the ever-evolving electronics marketplace, IEW’s range of services include: Box & Cabinet Build, Cable assembly & Harnesses, PCB Assembly and PLC Controller boxes.

For the industrial sector, IEW has a range of machines and applications available that include Nano technology machines, medical, power applications, sound

semiconductor and government research projects including prototyping applications. Offering a fast turn around and assembly, IEW is open to working with all companies who build complex high tech world leading products.

IEW is dedicated to providing exceptional manufacturing services but it’s not just about electronics. IEW is on a mission to develop a modern team culture and has net zero targets and actions in place to go greener through its environmental awareness strategy. This will be achieved by waste reduction, monitoring of company transportation, introduction of electric vehicle and sourcing of renewable energy. Any investment decision that comes down to ROI but also environmental impact is considered carefully and a larger focus vision on its future to constantly improve and invest through the transformation of its 12,500 sq. ft. unit where the company has adopted eco-friendly air-condition, LED lighting, and decommissioned the gas boiler.

To find out more, please see below: 01793 694033 info@iew.co.uk https://www.iew.co.uk

Your Partner in Contract Electronic Manufacturing

For over 40 years, IEW Ltd. has been a cornerstone of the contract electronics manufacturing industry. With a dedicated team of over 60 professionals, we provide exemplary service to companies specialising in complex machinery.

Our Commitment

We take pride in providing a service aimed at delighting our clients. By understanding their specific needs, we tailor our services, so they can channel their efforts into developing their cutting-edge technology and pioneering designs.

Our Focus

We are driven by a dual commitment – delivering cost-effective solutions and ensuring every assembly is delivered to time and rigorously tested, guaranteeing peak quality and reliability.

Our Vision

To be the employer of choice: so we have the best people, trained to the highest standards, to service the Customer, innovate and grow the business, whilst keeping exceptional levels of quality, performance managed in an environmentally responsible way.

Our Mission

To meet the requirements of a constantly evolving electronics marketplace by delivering the exceptional; understanding the complex; innovating our service.

Review – Top Exhibitors

PlastikCity: Linking serious buyers to the best suppliers

PlastikCity is the Plastics Procurement Portal. It’s an online procurement hub serving the British and Irish plastics industry, which allows buyers to find the highest-quality suppliers and get quick, comparative quotes all through one rapid request.

Now partnering with over 260 leading manufacturers and suppliers, and representing over 400 categories of equipment and services, the PlastikCity network has grown year-on-year since it’s formation 12 years ago.

PlastikCity is designed to modernise the way the plastics industry operates, bringing more efficiency to businesses by providing a choice of leading suppliers and comparative quotes through one simple form.

The comprehensive procurement platform caters to every product and service required in the

plastic manufacturing process. From machinery and materials to engineering and design services, PlastikCity has got you covered with a range of quality suppliers waiting to provide their best quote.

PlastikCity also gives you peace of mind – every company listed on the platform undergoes a vetting process, to ensure that they supply quality equipment, offer excellent service within the UK or Ireland, and maintain financial stability. This means you can confidently compare the market, knowing you’re dealing with reputable and trustworthy companies.

for moulding projects in the UK, helping to reshore manufacturing back from the Far East to the UK.

So, why use PlastikCity for your procurement?

■ Efficiency: Receive multiple quotes without multiple lengthy meetings – it’s effortless!

■ Price: Get the best deal and ensure your current suppliers remain competitive.

■ Choice: Check the market knowing all suppliers offer excellent products and services.

■ Quality: Only the highest-quality suppliers are listed, complete with reviews.

■ Environmental: Minimal site visits = less fuel burned.

■ Digital: Accessible anywhere, anytime.

■ Cost: Nothing. Nada. It’s a completely FREE service.

As well as helping moulders source equipment and services, PlastikCity also assists in finding manufacturers

These services are further supported by an industry jobs area, featuring job vacancies and candidates seeking work, as well as a used & surplus equipment marketplace, a spare manufacturing capacity area, and a whole host of industry calculators and knowledge resources, specific to plastics moulding and processing.

PlastikCity also has a sister website, PlastikMedia (www.plastikmedia.co.uk). PlastikMedia publishes the latest news from leading companies in the plastics industry. Additionally, PlastikMedia offers specialised digital and content marketing services focused entirely on the plastics sector, and we are privileged to work with some of the largest brands in this industry.

01455 209270

info@plastikcity.co.uk

www.plastikcity.co.uk

Sub contract lapping and polishing services

Lapping Services Ltd specialises in sub-contract lapping and polishing, we aim to synchronise seamlessly with your production schedules, ensuring swift turnaround time. Holding AS9100D accreditation our capabilities encompass precision machining, and intricate dimensional accuracy for thickness, flatness, parallelism and surface finish. Our clients benefit from our adeptness, realising significant time and cost savings. With state-of-the-art facilities and a legacy of proficiency, we stand poised to exceed expectations, offering competitive pricing and a comprehensive array of processing options.

Lapping offers several advantages over conventional CNC machining methods: ä Accuracy: Lapping can achieve extremely high levels of flatness, parallelism, and surface finish, often surpassing what’s achievable with conventional machining methods. This is particularly beneficial for components requiring tight tolerances.

ä Uniformity: Lapping produces consistent results across the entire surface of a workpiece, ensuring uniformity and minimising deviations. This is critical for parts that require precise dimensions and surface finishes. ä Versatility: Lapping can be applied to a wide range of materials, including all metals, ceramics, plastics and even super alloys like Inconel and Titanium. This versatility makes it suitable for various industries and applications.

ä No Thermal Damage: Lapping operates at low speeds and temperatures, eliminating the risk of thermal damage or work hardening to the workpiece. This is particularly advantageous for materials sensitive to heat, such as certain alloys or composites.

ä Cost-Effectiveness: While lapping may initially require specialised equipment and tooling, it can be more cost-effective than machining for certain applications, especially when considering the high precision and surface quality achieved with minimal material waste.

Capabilities

ä A capacity for diameters between 4mm and 700mm

ä Thickness tolerance of +/- 0.001mm

ä Parallelism tolerances of 0.001mm and finer achievable

ä Surface finishes between 0.03μm Ra and 0.8μm Ra

ä The flatness of 1-2 Helium light bands

ä Non-magnetic and non-metallic parts processing without costly fixturing

IDB Engineering Services

IDB Engineering Services is part of the IDB Systems group of companies.

Since its formation in July 2010, IDB Systems has made significant investment in the latest automated mechanical and electrical assembly equipment and has achieved considerable success in offering these engineering services to a number of customers.

These services include both mechanical (machining and assembly) and Contract Electronic manufacturing services such as system design, printed circuit board assembly, wiring and test. In July 2020, these services were drawn together under a new entity - IDB Engineering Serviceswith the prime focus on developing the manufacturing operation.

Based in North Wales, the company offers a unique one-stop-shop operation and has gained considerable success in offering these services to large OEMs who seek reliable partners to support their own R&D and production operations. At IDB, we recognise the

importance of building relationships with our customers and to build a flexible service tailored to the specific needs of each customer. We pride ourselves on a ‘finding a way’ attitude offering a variety of Machining and Contract Electronic Manufacturing services.

Whether your requirement is for fast turn-round low to medium volume or a regular high volume dependable supplier, we are proud of our machining services capability.

We excel at building relationships with our customers and working with them to realise their requirements.

At IDB Engineering services, we prefer an adaptive approach to meet your needs with the flexibility of offering as much or as little assistance with realising your end requirements as necessary.

Our capabilities include:

■ Flexible data importing skills working from detailed CAD models and drawings to samples of what you need

■ Competitive pricing

■ Aggressive lead times

■ Our CNC workshop is equipped with both Milling and Turning solutions along with a WaterJet for sheet material cutting and profiling.

■ Surface mount assembly of circuit boards from 30 x 30mm to 400 x 400mm with component sizes down to 0402.

■ We offer a build to kit or full procurement service.

■ ISO9001:2015 certification

We believe our collection of box-build skills is unique and can offer everything from simple machining of pre-designed parts to a complete turn-key system build including machining, assembly, wiring and electrical testing.

For more information contact us on: +44 (0)1492 864126 or you can email us on: sales@idbes.co.uk.

Review – Top Exhibitors

Excellence in the design and manufacture of blast finishing, spray wash and ultrasonic cleaning equipment

Since 1938, Guyson International Limited has built a global reputation for excellence in designing and manufacturing blast finishing, spray wash, and ultrasonic cleaning equipment. Situated on a 10,000-square-metre Guyson’s manufacturing facility boasts sales, testing, and demonstration areas, along with centralised warehousing and distribution for spares and blast media.

Guyson’s broad portfolio means existing machine solutions can often be customised for specific applications, no matter how unique. A recent installation of the RB10 PF, a robotically controlled pressure feed blasting system, was tailored for precision cosmetic finishing on stainless steel flow metres. Equipped with two pressure-feed blast nozzles on a 6-axis ABB robotic arm and a 7th-axis turntable, this system guarantees

blasting uniformity and consistency.

Another high-production output machine recently delivered is the RXS900, designed for a prominent global supplier of medical dosing pens in China. This advanced automated blast finishing system maximises labour efficiency with four blasting stations, each equipped with three spindles. The RXS900 enables simultaneous blasting of three pieces every 18 seconds, resulting in an impressive throughput of over 1,750,000 components per year in a continuous 24/7 operation.

Submit sample components for free feasibility testing and boost manufacturing efficiency with Guyson International Limited. Contact us at: 01756 799911, email: info@guyson.co.uk for inquiries or visit: www.guyson.co.uk

Drives, Controls & Automation New Menzel motor plant completed

The new Menzel Elektromotoren headquarters on the outskirts of Berlin is now fully functional and operational. All works were completed on time and on budget – a remarkable feat of co-ordination between all trades and partner companies. The move has been completed, with the relocation of the large stock of motors and accessories. Menzel maintains one of the largest warehouses for large electric motors in Europe, which ensures short-term delivery capability at all times. Production and administration has also moved into the new building. Operations officially commenced on January 2nd 2024. CEO Mathis Menzel is looking forward to the future for this venture, “This move will ring in a new era in the history of our family business. The new plant is tailored to our requirements in every detail: generously proportioned logistics and production areas, continuous crane accessibility with an 80-ton lifting capacity – that will enable us to achieve streamlined production processes, to schedule and complete customer projects even more flexibly and reliably, and it will properly set us up for the future as the international headquarters of our group.”

Menzel is a medium-sized manufacturer and worldwide supplier of three-phase asynchronous motors with squirrel cage or slipring rotors up to 15MW

From left to right: Ribboncutting ceremony for the new Menzel headquarters with Thomas Schreck and Matthias Jordt from the general contractor Vollack and, representing Menzel: Dirk Achhammer, Paul Bernhardt and Mathis Menzel

and, in special versions, up to 25MW. In addition to standard motors with excellent performance properties, the manufacturer specializes in customerspecific and tailored drive solutions.

Photo construction diary for the new plant: https://www. menzel-motors.com/article/ photo-report-new-electric-motor-plant

+49 30 349 922-0

info@menzel-motors.com

www.menzel-motors.com

ABB Robotics teams with innovative tech start-up to deliver sustainable and affordable housing

ABB Robotics announced it is collaborating with UK-based tech start-up AUAR, to advance the use of robotic micro-factories to build affordable, sustainable low energy timber homes.

AUAR’s transformative approach to integrating robotic automation into the building process will tackle skills shortages, boost sustainability, and improve health and safety by deploying robots in a global network of local micro-factories. These micro-factories will construct energyefficient, affordable buildings from sheet timber. AUAR reports today that it has completed a £2.6 million seed round led by deep-tech and AI fund Miles Ahead, alongside ABB Robotics & Automation Ventures and several other investors.

“The increasing capabilities of robots enabled by vision and AI, coupled with their inherent speed, flexibility and consistency, makes them the ideal solution for meeting the growing need for affordable, high quality, sustainable housing,” said Craig McDonnell, Managing Director Business Line Industries, ABB Robotics. “With 95%* of building firms in our recent market survey describing sustainability as ‘important’ or ‘very important’ to their businesses, and 38%*

seeing robots as a way of reducing waste, our collaboration with AUAR opens new possibilities for homebuilders to deliver affordable sustainable homes at scale.”

ABB is already heavily involved in helping construction companies automate their processes. ABB robots are widely used in a range of modular assembly and 3D printing building projects worldwide, as well as academic projects researching new ways to integrate robotic automation into construction.

The collaboration with AUAR follows the announcement by ABB working with German management consulting firm, Porsche Consulting, to develop innovative new practices in modular housing manufacture.

go.abb/robotics

*ABB Robotics global market survey, 2023

BVC: Heavy duty British made vacuum cleaners for industry

Quirepace have been manufacturing BVC heavy duty industrial vacuum cleaners since 2008 when they bought the business from the previous owners. However, the basis for the machine designs has a much longer pedigree stretching back several decades; British Vacuum Cleaners as a Company dates back to 1902. The current range has been developed from proven and tested designs incorporating castings and other components that have stood the test of time, combined with electrical components designed for efficiency to the latest standards.

In 2016, Quirepace brought many of the metal pressings in-house and now operate their own press-shop with two new 30 tonne and 55 tonne presses, ensuring continuity and availability of pressed parts.

The largest range of BVC machines is the Ti series consisting of the Ti60 and Ti80. These are available with several choices and variations of motor size, capacity, filtration and hoses/tools. The range spans from 4kW up to 15kW. All electric units require a 3-phase supply, although petrol and diesel variations can also be supplied.

The power of BVC Ti series Industrial Vacuum Cleaners is required primarily when heavy aggregates and materials have to been cleaned and recovered. Typical customers come from manufacturing, heavy engineering, and construction.

Ti60 and Ti80 have 60 litre and 80 litre collection tanks respectively, but for heavier materials it is often appropriate to use an intermediate interceptor skip which can be both manoeuvred on its own wheels or picked up and carried by FLT. Similarly, the Ti80 is equipped with fork lugs.

Using a separate skip interceptor provides several advantages; a single vacuum unit can be shared between several interceptors, for emptying the vacuum unit does not have to be detached from the power supply, and having the vacuum plant separate from the collector reduces the weight to be carried from the work place to the disposal point.

The motive power for BVC Ti series Industrial Vacuum Cleaners is a combination unit consisting of a continuously rated 3 phase electric motor of a size suitable for the application combined with a BVC multistage vacuum pump designed for heavy duty use. The BVC multistage design is much more forgiving in an industrial application than typical side channel exhausters and vacuum pumps found on competitor machines. Side channel units are very efficient at handling air, but the tight internal tolerances are rapidly destroyed should anything else find its way into the unit. BVC multistage vacuum pumps operate with much wider tolerances between Impellers and casings and in many cases are not affected by accidental ingress of some material or liquid, giving the units a very high durability in the toughest environments.

As in all Industrial Vacuum Cleaners, filtration is as important as the machine power in determining the overall efficiency of the unit. Filters must not blind easily, or performance quickly degrades, and must also be robust enough to handle continual operation with aggressive materials. All BVC Ti series vacuum cleaners may be specified with either standard bag filters or, for finer materials, the unique BVC Clearflow filter which naturally agitates continually in use helping to prevent filter blinding. All standard filters may be combined with HEPA secondary filters for enhanced filtration where required.

BVC Ti series machines are available with 38mm, 51mm, 76mm and 102mm hoses and various combinations and lengths of hose may be used depending on the

application. Additionally, the larger machines are capable of operating multiple users simultaneously through either Y pieces or fixed pipework systems.

Similarly, heavy-duty tools are available in several different designs depending on the application. For some materials special aerating tools are necessary to mix the material with air to enable it to flow easily

If materials to be cleaned are organic such as wood or plastic products and where fine material dusts may create an explosive atmosphere, it is necessary to use ATEX rated vacuum cleaners. Both Ti60 and Ti80 are available in ATEX rated versions with similarly rated hoses and tools.

Whilst the BVC range of Industrial Vacuum Cleaners manufactured by Quirepace is available in a wide range of standard configurations, it is also possible to manufacture special units for particular applications. For example, it is possible to equip machines with PLC interfaces so that the equipment starts and stops automatically determined by external signals and processes. This is particularly of interest where the Industrial Vacuum is integrated in to the production line.

All BVC Industrial Vacuum Cleaners are manufactured for durability in the most aggressive environments, and have stood the test of time in many diverse industries. Machines used in the UK are provided with a 5-year parts warranty against manufacturing defect, and spare parts are available for all units from a comprehensive warehouse in Fareham.

BVC from Quirepace – Tough Machines for Tough Jobs.

+44 (0)23 9260 3700

admin@quirepace.co.uk

www.quirepace.co.uk

Industrial Process Technologies

Hamamatsu Photonics announces Technology Days event

Hamamatsu Photonics, a global leader in photonics solutions, is thrilled to announce the launch of Technology Days, an exclusive European event designed to showcase its latest advancements in photonics technology and present its transformative impact on various industries.

Event overview:

Expect a day filled with networking opportunities, engaging presentations, and live demonstrations, providing attendees with invaluable insights into the world of photonics.

Hosted by Hamamatsu Photonics, this event will be held across eight vibrant cities in Europe.

Event details:

Locations: Munich, Stockholm, Milan, Paris, London, Solothurn, Brussels, and Barcelona.

Dates: from 25/04/2024 to 13/06/2024

Key highlights:

■ Pilot Lines: Explore how photonics-driven

concepts evolve into fully industrialised, highvolume products with exclusive insights from leading experts.

■ Live Demonstrations: Experience dynamic demonstrations of the latest products from Hamamatsu Photonics led by technical engineers.

■ Key Technologies: Gain valuable insights into defining technologies in the industry through engaging presentations and videos.

Attendees will have the opportunity to participate in a diverse range of activities, including presentations on quantum technology led by esteemed Senior Technologist Peter Seitz, insights from keynote speakers on the industrialisation of photonicsdriven ideas, and networking sessions with industry professionals. Moreover, attendees can explore the latest optical technologies showcased at the ‘Mini Photon Fair,’ offering a glimpse into the future of photonics.

“We are excited to invite industry professionals and enthusiasts to join us at Technology Days, where they

The new Ecom SmartEx 03 DZ1 – Smarter than a smart phone

Encompassing the power of 5G and WiFi 6 in an Intrinsically Safe Zone 1 package, the Ecom’s new Smart-EX 03 DZ1 is setting new standards for the hazardous area asset management market.

Underpinned by the global reputation of Pepperl+Fuchs as a pioneer in the development of intrinsically safe devices for mobile computing and industrial communication, the SmartEX-03 is laying the foundations for future orientated digitalisation.

This new generation smartphone opens up completely new possibilities and increases the safety, efficiency, and transparency of operations in both conventional and IIoT applications.

Today, skilled industrial workers play pivotal roles in critical sectors such as energy, manufacturing, and chemicals. The fusion of digital technology and IoT heralds a new era for them, enabling a connected workforce. Our mobile worker concept leverages mobile devices, asset tracking, analytics, and wearables to enhance their efficiency and safety. The launch of the new hazardous area-rated 5G smartphone Smart-Ex 03 takes mobile workers to a new level for flexible deployment in public and private networks of mobile network providers or the companies themselves.

We’d welcome a call on: +44 (0)1189 169420 or please send an email to: info@247able.com.

can discover the latest advancements in photonics technology and explore its vast potential,” said Max Skoglund, Managing Director of Europe at Hamamatsu Photonics. “This event is a unique opportunity to connect with experts, gain valuable insights, and witness firsthand the transformative power of photonics.”

Don’t miss this exclusive opportunity to be part of Technology Days and secure your spot now.

For more information and registration details, please visit: www.hamamatsu.com

Industrial Process Technologies

Powder induction into liquids with the vacuum expansion method

Dust, agglomerates, micro foam in the product: Traditional procedures for feeding powders into liquids pose numerous problems. In contrast, the innovative YSTRAL ContiTDS powder wetting and dispersing machine from the German mixing and dispersion technology specialist ystral relies on the principle of vacuum expansion, and achieves a safe, dust-free and complete deagglomeration and wetting as well as a substitution of air by liquid within microseconds.

The YSTRAL Conti-TDS inline dispersing machine is operated on one or more process vessels. It pumps the liquid in the circuit, and extracts the powder from the sack, hopper, big bag, silo or container into the liquid. To separate the powder particles, the Conti-TDS

The powder wetting and dispersing machine

uses the principle of vacuum expansion: Here, the air contained in the powder is expanded by a multiple, which significantly enlarges the distance between the particles. The particles are separated and fluidised without additional air.

Powder and liquid only come into contact with each other in the wetting chamber – under maximum vacuum and maximum turbulence. The powder particles have the largest possible distance to each other in the dispersing zone, and can thus be fully wetted and dispersed individually. The machine generates a liquid surface of approx. half a million square metres per minute. This is more than is required for full wetting.

The air, which was previously contained in the powder, is separated from the significantly heavier dispersion through the centrifugal effect of the fast running rotor and coalesces to large air bubbles. These are then pumped to the process vessel with the liquid flow, where they can easily escape.

The economic advantages of the vacuum expansion method are enormous: For example, during colour production, costs can be reduced by more than 90% this way, while resins can be dissolved in a fiftieth of the time, with a significantly improved product quality.

ystral will present the Conti-TDS dispersing machine at ACHEMA trade show in Frankfurt/ Germany from 10th-14th June 2024 in Hall 6.0/ Booth B49.

More about YSTRAL Conti-TDS: https://ystral.com/maschinen/ inline-dispergierer/conti-tds

Process system with the YSTRAL ContiTDS powder induction and dispersing machine, two process vessels and one powder vessel

YSTRAL Conti-TDS

Think Quality, Think LS Scientific

We are delighted to welcome back, LS Scientific Limited as our Quality Control Scientific Solutions Provider Company of the Month.

In the realm of quality control within the scientific community, precision and accuracy reign supreme, leaving no margin for error. From chemicals, glassware, consumables, high-tech equipment to PPE, LS Scientific is a marketleading scientific service provider offering top-tier solutions across various industries, including R&D, microbiology, lab analysis, and much more.

We revealed back in our February issue of Industrial Process News, that the trusted Whitstable-based distributor is now the proud exclusive distributor for the Chem-Lab range in the UK, bringing premium chemicals, bespoke solvents, acid mixtures (High purity for trace metals PPT/PPB) buffer solutions, organic and inorganic standards to the market. As LS Scientific gears up for the Pharma West Africa Exhibition 2024 in Nigeria, we caught up with Murewa Odunjo, the Managing Director, to delve into the company’s future trajectory.

“We are continuing to grow our UK-based team having recently recruited two new experienced sales managers to drive our UK sales team. After a highly successful 17 years serving the export market, we are now looking at expanding our business model to consolidate our position as a onestop-shop for quality control needs for the UK market. In the current market, companies have to contact different organisations for R&D, or lab analysis but our long term aim is to streamline processes for our clientele by offering everything under one roof. If you’re looking for scientific equipment, chemicals, lab analysis, microbiology, R&D, even the full design of a laboratory, we will be able to help with all of that as we currently do for the African market.”

Stanford University, LS Scientific aligns its mission with three of the seventeen United Nations Sustainable Development Goals, No Poverty, Good Health & WellBeing and Clean Water & Sanitation, driving impact in impoverished areas through economic revitalisation and employment generation in Africa.

LS Scientific have an office in Nigeria to further facilitate the export market. Their service portfolio encompasses:

■ Calibration Services: All tools and instruments adhere to NIST and ISO standards.

■ Maintenance and Repair Services: As part of a full comprehensive service, all customers will have access to a parts replacement and diagnosis.

■ Bespoke Laboratory Design and Consultation: The team of in-house engineers and expert lab scientists can design laboratories from scratch, through to total refit and build.

■ Dedicated R&D Support: A full R&D service is offered through LS Scientific.

LS Scientific adherence to ISO: 17025 accreditation underscores its commitment to delivering watertight quality control solutions. With meticulous third-party auditing and ongoing assessments, clients can trust in the reliability and precision of LS Scientific’s services.

Moreover, these ISO standards extend their credibility across diverse testing applications from forensics, asbestos testing, chemicals, fibre optics, food production, textiles, acoustics and many more, reinforcing LS Scientific’s international reputation for excellence and reliability.

This strategic objective caters to diverse applications across industry sectors like Food and Beverage, University research, Pharmaceutical, R&D, Oil & Gas, and Manufacturing. Already offering an extensive array of analytical chemicals to HPLC Grade chemicals, such as reference standards, laboratory equipment and instruments to carry out laboratory analysis, premium glassware and chromatography consumables, microbiology products like agars, kits and systems, through to a full range of safety gear and personal protective equipment products like gloves, bouffant caps, fume cabinets and laminar flow cabinets, LS Scientific aims to provide enhanced, tailored support.

LS Scientific is committed to quality control and empowering manufacturers and scientists in their pursuit of product excellence. Founded in 2007 as a reseller and revitalised through a transformation program with

■ Analytical Laboratory Testing: With chemical analysis and microbiology labs already on-site, LS Scientific can analyse all products to ISO: 17025 standards.

■ Comprehensive Training: Using a cutting-edge laboratory, in-house engineers and scientists, LS Scientific can train company staff on all laboratory analysis methods.

■ Installation and Commissioning of Laboratory Equipment: The expert team can provide a full service, including installation and commissioning of all lab equipment.

With a successful track record in Africa and a commitment to growth, LS Scientific have invested in establishing quality control laboratories, which has transformed local areas into a hub of economic activity and brought much-needed employment to poorer areas.

“We aim to achieve a turnover of £10 million within five years, focusing on in-house lab-testing analytics as a key growth avenue, bringing what we offer in Africa here to the UK market,” stated Murewa Odunjo.

In conclusion, LS Scientific’s journey epitomises a dedication to quality control and societal impact, positioning them as a beacon of excellence in the scientific community.

LS Scientific will be at: Arablab: 24th-26th September, Dubai & Lab Innovations: 30th-31st October, Birmingham.

For more information, please see the website below: +44 (0)1227 200161

uksales@lsscientific.com

https://www.lsscientific.com

Why should you service and maintain a safety shower

Maintaining a safety shower is crucial for ensuring its optimal performance and effectiveness during emergency situations. Here are several reasons why maintaining a safety shower is essential:

1) Reliable Emergency Response

Regular maintenance ensures that the safety shower is in proper working condition and ready to be used when needed. By conducting routine inspections and maintenance activities such as testing water flow, checking water temperature, adjusting controls, and inspecting valves, any potential issues or malfunctions can be identified and addressed promptly, ensuring that the safety shower will function reliably during an emergency.

2) Employee Safety

The primary purpose of a safety shower is to provide immediate decontamination in case of exposure to hazardous substances. Regular maintenance helps ensure that the safety shower delivers the appropriate water flow rate, temperature, and coverage necessary for effective decontamination.

3) Compliance with Regulations

Safety showers are often subject to regulatory requirements and standards that specify their maintenance and inspection. By adhering to these regulations, organizations demonstrate their commitment to compliance and workplace safety.

4) Extended Lifespan

Proper maintenance and care can significantly extend the lifespan of a safety shower. By promptly addressing any

issues, replacing worn-out components, and conducting regular cleaning, you can prevent major breakdowns and costly repairs.

5) Reputation and Employee confidence

Demonstrating a commitment to maintaining safety showers indicates a strong safety culture within an organization. Regular maintenance instils employee confidence in the workplace safety measures and shows that their wellbeing is a top priority.

Conclusion

Maintaining a safety shower is essential for its reliable performance, employee safety, regulatory compliance, and overall operational readiness. Regular maintenance and inspections help identify and address any issues promptly, ensuring that the safety shower is always ready for use during emergencies.

For more information on service and maintenance, please contact Aqua Safety Showers on: +44 (0)1942 318096 or sales@aqua-safety.com.

Cirrus Research, is a pioneering name in the field of noise measurement and environmental monitoring. Continuously pushing the boundaries of innovation with its cuttingedge solutions, its cloud-based monitoring solutions stand out as remarkable additions to its fleet of noise and environmental monitoring instruments.

The Quantum Indoor is built to assess noise levels within indoor workspaces, making it an ideal tool for monitoring in factories, public buildings and residential areas. Equipped with advanced sound level meter technology, it accurately captures noise data, helping users identify potential noise-related issues and take appropriate mitigation measures.

■ Weather Wind Speed and Direction

With its robust features, Quantum Outdoor can withstand varying environmental conditions whilst delivering reliable and precise data.

The MyCirrus Cloud platform is a comprehensive Cloudbased system that facilitates seamless data storage, analysis, and sharing.

The Quantum Outdoor is designed to tackle both environmental noise monitoring and other environmental impacts including on railways, at airports, on construction sites, at mines and other external activities, this solution can simultaneously monitor:

■ Noise

■ Dust and Gaseous Pollutants

■ Vibration

Cloud-based monitoring made easy with Cirrus Research Unlock a

It allows users to remotely access their noise measurements, generate insightful reports, and collaborate easily with colleagues or stakeholders. This capability is especially valuable in enabling real-time decision-making and timely interventions based on accurate noise data.

The Quantum Indoor, Quantum Outdoor, and MyCirrus Cloud are invaluable tools that underscore the commitment of the team at Cirrus Research to advancing noise management technology.

Contact

+44 (0)1723 891655 sales@cirrusresearch.com www.cirrusresearch.com

As

The latest cutting-edge release, Quantum 2.3, promises to revolutionise the user experience with a suite of new functionalities and user-driven enhancements.

Designed to be a game changer for motorsport venues, Track Mode comes with custom views, ensuring effortless noise management and compliance and a highquality integrated race camera for clear video recording to identify vehicles that have breached legislation. Quantum 2.3 boasts a featurerich open API, giving user’s unparalleled data extraction and management flexibility. This API is your one-stop solution for real-time noise, weather, gas and particulates and ground-bourne vibration data,

Machinery Gundrilling Cell with Flexible Automation

The UNISIG 4-Spindle Gundrilling Cell with flexible automation simplifies rapid parts gundrilling. This system employs two UNISIG UNE20-2-1000-CR dual-spindle gundrilling machines, enabling 4x drilling of one part or 2x drilling of two different parts quickly and efficiently. These machines can drill up to 20mm diameter holes to a maximum depth of 1,000mm, while counter-rotating the workpiece for maximized hole concentricity.

In this cell, a 6-axis robot picks two parts at once to load or unload, utilizing dual parts staging stations to

maximize spindle uptime. Laser verification technology assists the robot’s use of dual sets of pallets. UNISIG’s Automated Cell Controller (ACC) centralizes the controls for both machines, and a moveable inspection station allows for on-call part inspection. Variations of this manufacturing cell can be configured as needed.

The versatile UNE standard gundrilling machines balance high-performance components with a lower overall investment, making it easy for machine shops to bring their deep hole drilling operations in-house. Machine models have maximum drilling diameters ranging from 12 to 40mm and depths up to 3 meters, with the horsepower and coolant control to efficiently run indexable, brazed or solid carbide gundrills.

Cleaning & Hygiene

Twin spindle UNE machines can be configured as independent spindles, allowing two drilling operations to be run on a single machine. Available counter-rotation of cylindrical workpieces minimizes hole drift and ensures drilling accuracy. Engineered for automation, these precision deep hole drilling machines bring

next-level productivity to any shop floor. UNISIG UNE manufacturing cells with flexible automation combine precision, repeatability, and reliability for an unbeatable machining resource.

UNISIG applies decades of engineering expertise to create deep hole drilling solutions specific to its customers’ requirements. Browse www.unisig.com to learn more about the realm of possibilities.

Further information on all machines of the UNE series and the complete UNISIG machine program is available at: www.unisig.com or follow the company on LinkedIn and Twitter (@UNISIG).

Photos: UNISIG

Test, Measurement & Laboratory

Temperature measurement in the electronics industry

PI 640i infrared camera from Optris with new microscope optics

Electronic components consist of ever smaller structures and have a very compact design. Optris is now launching new microscope optics for the PI 640i infrared camera in order to measure temperatures precisely and with high geometric resolution, even with chip-level structures.

objects with a size of only 34µm can now be measured. This means that even tiny structures can be analyzed at chip level. The thermal resolution of 80mK is a very good value for this optic. The focus of the new op-tics makes it possible to work at a distance of 15mm from the object being measured.

QED Environmental Systems announces new Geotech GEM PRO Portable Landfill Gas Analyser

High temperatures have a negative impact on the service life of electronic components and as-semblies. This is due to the accelerated ageing of many semiconductor materials at high tempera-tures. This can be caused, for example, by a poor electrical connection due to increased contact resistance. However, increased temperatures can also occur within complex semiconductor com-ponents such as processors.

Temperature measurements with resolution in the micrometer range

With the new MO2X microscope optics with 2x magnification, the PI 640i infrared camera from Optris is now able to capture infrared images of even complex structures.

For an exact temperature measurement, 4x4 pixels are required (MFOV), so that

As the optics on the PI series infrared cameras can be easily exchanged, the system can be used flexibly for various measurement tasks. Together with the supplied high-quality microscope stand with fine adjustment, microelectronic assemblies can be inspected very easily. The maximum reso-lution of the infrared camera is 640 x 480 pixels at a frame rate of 32Hz and even if this is 125Hz, the PI 640i can still impress with 640 x 120 pixels.

The license-free analysis software PIX Connect is included in the scope of delivery; alternatively, a complete SDK is also available.

+49 (0)30 500 197-0 info@optris.de www.optris.com/en

QED Environmental Systems, Inc., a leading manufacturer of innovative environmental products announces the new Geotech® GEM® PRO gas extraction manager, the first portable gas analyser to feature seven user configurable module bays. This allows the user flexibility to quickly change which gases they are monitoring at any one time within +/-0.3-0.5%.

cells come with a certificate of calibration, maintaining compliance in between yearly inspection and service.

The new GEM system features a modular design, improved battery life, a large touch screen interface and support for legacy accessories. The GEM gas extraction manager works with GAMSoft™ proprietary software that improves performance and results.

Empowered by i-Q modular technology, the Geotech GEM instrument gas cells, pressure sensors and filters are user-replaceable in the field. The instrument can be maintained or expanded in the field far quicker than returning to QED for maintenance or service. Replacement

The Affinity™ wireless communications module provides support for legacy accessories, including temperature sensors, relative humidity sensors or anemometers, reducing component inventory and improving efficiency.

For more information on the Geotech GEM PRO portable landfill gas analyser, please go to: https://www.qedenv.com/ qed-geotech-gem-pro

+44 (0)333 800 0088 sales@qedenv.co.uk

Meeting the challenges

Hertfordshire based engineering company Magog Industries continue to develop it’s range of bimetallic alloy hardened grades and coatings, working closely with established UK and European based coating specialists. Plastics recycling is growing within the industry with many moulders increasingly recycling in-house.

However, where recycled material needs to be bought in, problems can arise where material contain abrasive elements that pose a challenge in processing. For example, added fibres used to reinforce the moulded product can now be as high as 50%. Certain PE and some grades of biodegradable polymers such as PVOH (Polyvinyl Alcohol) can attack the screw surface over time.

Screw designs are configured to maximise performance from single

Surface Finishing

start compression to a range of mixing elements for optimised distributive and dispersive mixing. The company also advise and offer design configuration for complex parallel and conical twin extruder screws.

Manufactured from high quality metals including EN 41B Steel provides hard wearing properties but also allows refurbishment of hard welded flights at a later date. Depending on material type, surface treatments are on offer to include ceramic, chrome, Hastelloy, Armoloy and Tungsten Carbide (HVOF) in addition to Nitride and bi-metallic hardened.

For more information, please contact Magog Industries: 01920 465201, email: enquiries@magog.co.uk or visit: www.magog.co.uk

Parcel network implements yard management system

Austrian Post has selected Inform’s Yard Management System (YMS) for its Yard Excellence Tool Integration (YETI) project for deployment to ten sites across its parcel network in Austria.

INFORM WILL deliver its Syncrotess YMS to the sites enabling them to digitalise and optimise yard operations, driving down costs and increasing productivity.

Markus Sekula, Austrian Post project manager at Inform’s Terminal & Distribution Center Logistics Division, says, “Our YMS solutions have very specialised features for post and parcel operators, allowing them to drive strong ROI in an even shorter period of time when compared to general YMS solutions.”

New features that have or will be added to the solution include a new mobile application for gate and driver operations, the implementation of time slot management (appointment system), and a rules engine adding another level of decision-making support within the system.

YETI Project Manager at Austrian Post, Andreas Brenner, commented, “Inform was ultimately selected because of the combination of their team’s rich experience and their YMS being a proven solution already in use with other national post and parcel operators.”

Inform started the project in March 2022 and successfully delivered the pilot site in May 2022. In September 2022, the first new feature was delivered, completely modernising the way gate operators engage with the system via mobile devices instead of a more traditional PC user interface. Contact www.inform-software.com