Industrial Process News Issue 723

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INDUSTRIAL PROCESS NEWS IPN Search for us on LinkedIn and follow us on Twitter @ipn_uk or download our iOS app September 2023 – Issue 723 Tel: 0121 550 2086 www.industrialprocessnews.co.uk UNISIG Pages 26-27 Lanes for Drains Page 40
46 Digital Edge Subsea Pages 33 & 41
Pages 32 &

Editors Notes

This month, we take a deep dive into the latest industrial process technologies and explore how some of the top businesses in the UK are integrating specific electronic platforms and tools to drive digitisation. Right up front, we take a deep dive into Thermal Vision Research and its state-of-the-art thermal lab that will feature at this year’s Engineering Design Show in Coventry showcasing a range of cameras that can support many applications from electronic component testing to EV battery testing, aircraft, defence and/or rail network research.

You can also read a preview of what to expect at the Engineering Design Show, which takes place on the 11th-12th October 2023. We have showcased some of the best companies in the mechanical, electronics and embedded design industry expected to create a buzz at the Expo with their latest innovations and findings designed to deliver solutions to potential design dilemmas for all those involved in the UK’s design engineering community.

Waste, Energy and Environment continues to be at the forefront of industry right now, and in this issue, we feature Lanes Group plc who have completed a sensitive project to install a new drainage pipe beneath one of London’s largest cemeteries. Without the imminent work done by Lanes Group plc and other specialist contractors, the potential of a waterlogged track bed was highly likely and would have caused heavy disruption to UK train services.

Chem UK Expo 2023 received an exponential 41% increase in visitors compared to 2022 and in this issue we have chosen some of our Top Exhibitors whose products and services are embracing the future of modern technology and cultivating success, helping to drive industry forward.

Don’t forget to send us your latest Industrial news and updates and email us at: info@industrialprocessnews.co.uk.

Cover Story Adco

The

Contacts

Publication Management

Fallon Waldron, Publication Manager T 0121 550 2086 fallonwaldron@industrialprocessnews.co.uk

Production Robert Sharp, Production Manager production@businessandindustrytoday.co.uk

Accounts Paul Whitaker, Accounts Manager T 0121 709 5534 accounts@businessandindustrytoday.co.uk

Editorial Gina Burton, Editor gina@industrialprocessnews.co.uk

Industrial Process News is a multi-media digital magazine which circulates directly to 25,000 targeted businesses per issue, and is downloadable from multiple digital news stands and via social media. Please contact 0121 550 2086 Email info@industrialprocessnews.co.uk www.industrialprocessnews.co.uk For more information on print or format requirements, please see our Media Pack Find us on LinkedIn and follow us on Twitter @ipn_uk The entire content of this publication is advertorial based. To place an advertorial or an advert, please call 0121 550 2086. INDUSTRIAL PROCESS NEWS IPN Contents
largest manufactures of shaped hotmelt and water-based adhesives for use in packaging and product assembly markets for over 21 years 32&46 Toptica 6 Aqua Safety Showers 17 Oliver Valves 20-21
Issue 723
IPN is sponsored by (Logo here) – see them on page 8-9

Plasma Instead of Chemicals – Using Openair-Plasma to reduce VOC Emissions

Volatile organic compounds (VOC) occur when solvents and solvent-containing products are used, and they are harmful to the environment. Nevertheless, manufacturing in many industries still involves pre-treating surfaces with primers, bonding agents or other chemicals that release VOCs. With its Openair-Plasma process, Plasmatreat UK Ltd offers an environmentally friendly alternative.

Plasmatreat is an international leader in the development and manufacture of atmospheric plasma systems for the pretreatment of substrate surfaces. Whether plastic, metal, glass, or paper – the industrial use of plasma technology modifies the properties of the surface in favor of the process requirements.

Openair-Plasma® technology is used in automated and continuous manufacturing processes in almost every industrial sector. Examples

Openair-Plasma can be used in the automotive industry to optimise pretreatment processes, e.g., before painting, so that no VOC emissions are generated

include the automotive, electronics, transportation, packaging, consumer goods and textile industry, but the technology, cost and environmental advantages of the plasma technology are used in medical technology and in the renewable energy sector as well.

For more information, please visit: www.plasmatreat.co.uk

LASER World of PHOTONICS 2023 Product Highlights

SillOptics are setting new standards in laser optics. Their highly precise f-theta lenses are the perfect choice for demanding applications in laser material processing. Their beam expanders enable flexible adjustments and optimal beam quality for a wide range of applications.

Additionally, Sill Optics are working intensively on increasing the damage threshold (LIDT) of their anti-reflection coatings. Specifically in the UV range, lasers have advanced so significantly that the enormous pulse energy of certain ultra-short pulse lasers can exceed the

maximum allowable energy density in some beam expanders. Their goal is to further push the LIDT higher.

With their focus on customized developments and the highest quality, Sill Optics will continue to be your innovative partner beyond 2023. Sill Optics was at LASER World of PHOTONICS 2023 from 27th-30th June at Hall A3.424 at the Munich Trade Fair Center.

Contact

+49 (0)9129 9023-0

www.silloptics.de/en

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Technologies
Process
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Industrial Process Technologies Of Lightsabers and Quantum Beer...

TOPTICA looks back on an eventful week: Company anniversary and leading trade fair in one week. Here are the highlights!

Whata week it’s been! The past few days have been filled with celebrations, insights and shared moments that exemplify our commitment to unity, passion and innovation.

Monday, June 26th: 25 Years Ceremony

The week started with a bang as we celebrated our 25th anniversary. With more than 430 esteemed guests in attendance, it was an event to remember.

Tuesday, June 27th: Start of LASER

World of PHOTONICS

The eagerly awaited LASER World of Photonics trade show followed on the heels of the anniversary celebrations. The LASER World of PHOTONICS event held from June 27th to 30th, 2023, created an exceptional atmosphere within bustling halls, fostering lively discussions among a diverse and international audience.

Wednesday, June 28th: TOPTICA

Booth Party

Our booth party on Wednesday was a particular highlight. It was gratifying to see so many of you stop by, exchange ideas and share the excitement of innovation. The energy at our booth was a tangible

Connecting with our digital future

testament to the shared passion we all have for pushing boundaries and creating a better future with photonics.

Friday, June 30th: Goodbye and thank you for your visit!

As we close out the week, we want to express our heartfelt gratitude to everyone who made these events such a resounding success. Your enthusiasm, shared wisdom and unwavering support have been invaluable.

Mark your calendars for an exciting convergence of events in Munich! The upcoming LASER World of PHOTONICS and World of QUANTUM will be held in conjunction with automatica from June 24th-27th, 2025. This exceptional event promises to bring together the latest technologies and innovations in photonics and quantum.

At the same time, the much anticipated World of Photonics Congress will take place from June 22nd to 27th, 2025.

+49 89 858370 info@toptica.com

www.toptica.com

TheIQ3 range is renowned for being one of the most robust and intelligent actuators in the industry, and Rotork is excited to introduce the new IQ3 Pro with full mobile App integration. This evolution enables the continual development of new features that drive digitisation and future proofing of electric actuation.

The Rotork App provides intelligent control and communication capabilities for the IQ3 Pro and is a handy way to operate and configure the actuators using a smartphone. The new App introduces smart features, including a virtual Rotork Bluetooth® Setting Tool Pro (BTST), a valve configuration setup wizard, which streamlines commissioning and data logs from the IQ3 Pro actuators can be extracted via the App and exported to Rotork Insight 2 software or sent to Rotork’s cloud-based intelligent asset management (iAM) system.

The App features ‘PIN pairing’ between the actuator and the App to gain access, which ensures the security of the installed actuators. Once logged in, a user-friendly dashboard shows the actuator details, and users can easily navigate to all App functions. A virtual setting tool provides full access to the actuator on-screen setup menus, so you always have it to hand.

An intuitive valve configuration wizard allows users to streamline the process of commissioning valves. Alternatively, those engineers who are comfortable with commissioning valves can use the built-in manual configuration, which brings all valve and actuator settings into one place.

Rotork’s Insight 2 is a software application that helps users review, configure, and analyse data logger information for Bluetooth wirelessenabled Rotork actuators. The logged data is time and date stamped and can be viewed event-by-event.

Read more about the: IQ3 Pro intelligent actuator

Read more about the: Rotork App

+44 (0)1225 733200

www.rotork.com/en

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The UK’s biggest celebration of electronics, mechanical and embedded design

TheEngineering Design Show (EDS) returns to The Coventry Building Society Arena on the 11th–12th October 2023, bringing together thousands of design engineers to source, learn and network.

Expect to discover 200+ exhibitors, thousands of the latest innovations and products and 30+ hours of freeto-attend conference sessions and workshops. Plus, don’t miss the dedicated robotics zone, an interactive VR display with Nottingham Trent University, ‘The EDS Race to Place’ games area (and a chance to win some fantastic prizes) and the end of day-one party, where all visitors, exhibitors and speakers are invited for free food, refreshments and live music!

There are so many huge names attending, with confirmed headline sponsors, Powell Electronics, Würth Electronics and Solid State Supplies. Dassault Systèmes are also sponsoring a new lounge area, creating a relaxing, networking space for visitors. Plus, we are pleased to welcome Mouser Electronics, Silicon Motion, Arrival Electronics and AWE, all sponsors for this year’s show.

EDS is the only show in the UK that caters specifically and entirely for the modern design engineer from all market sectors, making it the ‘must attend’ event for the UK design engineering community.

The Exhibition – World-class solution providers

Meet with over 200 world-class suppliers, representing the very best of engineering design. The packed exhibition hall will feature the latest technologies, materials, tools, software and services enabling visitors to source products and review supply chains.

Thousands of new products and innovations will be on display across the full mechanical, embedded and electronics landscape, including 3D printing, fasteners & adhesives, design software, drives and controls, embedded systems, labelling, laser making, motion control, PCB manufacture & assembly and many more. EDS provides a dynamic environment in which to interact with these suppliers, all under one roof at one time.

Conference & Workshops – Learning, benchmarking and development

EDS has three conference streams that will run in parallel across the two days. Curated by the editors of the industry-leading titles The Engineer, New Electronics and Eureka!, and drawing on a combined 340+ years of engineering journalism and insight, the three streams will deliver multiple case studies and practical sessions that address the key opportunities and challenges facing UK design engineers.

Topics that will be covered include, AI for Design; Robotics; Sustainability in Design; Standards and Compliance; Advanced Materials; PCB Design, IoT Cybersecurity and much more! The 30+ sessions will provide a perfect setting for inspiration, learning and debate.

Visitors can also join practical, exhibitor-led, workshop sessions that will be taking place across two separate theatres. The workshops are a brilliant opportunity to see the latest design innovation in action and put your questions to the experts.

This is our pick of the best exhibitors from this year’s event, listed here in alphabetical order: European Springs & Pressings, Euro Quartz, Express Transformers, Lascar Electronics, Memphis Electronic, Review Display Systems, Robafoam & Thermal Vision Research. Further details can be found on the next 5 pages.

https://www.engineeringdesignshow.co.uk

Review Display Systems

Review Display Systems has been at the forefront of display, embedded, design and manufacturing solutions for over 40 years. At the forthcoming Engineering Design Show (EDS), Review Display Systems will be showcasing a range of the latest embedded computing technology, design and display solutions including:

■ Technology demonstrations for machine vision-based facial recognition, an intelligent smart locker system showing the Sensconnect range of software and hardware, and a powerful car lift solution with in-camera security.

■ A new range of highperformance, small-size TFT display modules.

■ High bright TFT displays with a dimmable backlight.

■ Zero power E-paper displays.

■ AAEON Boxer industrial PCs and powerful tablet HMI solutions.

■ AMT touch solutions.

■ State of the art Industrial

motherboards, capable of driving four independent displays at 4K.

■ OLED displays and solutions.

■ Industrial keyboard and trackball solutions for military and marine use.

■ Cable looms, connectors are wiring solutions provided by GTK.

Whatever your project, start a conversation with Review Display Systems on booth H24 at the Engineering Design Show or contact us on: 01959 563345, email: info@review-displays.co.uk or visit: www.review-displays.co.uk

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World-class thermal imaging cameras at The Engineering Design Show 2023

you see if a battery is overheating? Want to see how a bullet travels at high or slow speed? We can show you how with our advanced visible thermogram form technology, digitised with cutting-edge software processing,” explained Matthew.

Thermal Vision Research (TVR) is the UK distributor for Teledyne FLIR’S IR thermography camera range, designed for specialist R&D applications. The leading UK distributor partnered with the Aircraft Research Association (ARA), with its Teledyne FLIR T1K camera. ARA is now marketing the FLIR T1K wind tunnel concept design to engineering companies; as a viable blueprint for streamlined, greener aerodynamics, making future long-haul flights more sustainable.

Established in 2017, Thermal Vision Research (TVR) is the brainchild of Director Matthew Clavey and is based at Aztec West Business Park near Bristol, in South Gloucestershire.

“We have a state-of-the-art thermal lab at this year’s Engineering Design Show in Coventry. The best way for engineers and designers to understand the true dynamic capacity of our technology is to see it in action.

The Engineering Design Show (EDS) at the Coventry Building Society Arena has been running since 2012 and is the only trade event exclusively dedicated to mechanical, electronics and embedded design. It is the business and networking calendar event for the engineering design sector.

Matthew Clavey with be at the two-day event with his Bristol-based team to demonstrate with FLIR cameras, computers and tripods and Business Development Managers from FLIR will be on hand to also answer questions.

“We will be showcasing the Teledyne FLIR infrared thermal camera range and introducing attendees to the new Teledyne FLIR Research Studio Professional Edition software.

This latest release encompasses a Professional Edition with FLIR Research Studio Player-precision designed for R&D applications that are in need of sturdy data capture and analysis and an upgraded version of the FLIR Research Studio Standard Edition. Both versions offer a ‘Connect-View-Record-Analyse-Share’ workflow, designed to seamlessly identify key thermal data, to make critical decisions.”

IR devices, pinpointing the exact location of short-circuits and subsequent heat spreading. This is key information for battery design engineers, helping them navigate round potential damage scenarios. The high-speed camera offers unprecedented slow thermal imaging captures at high temperatures of over 700°C and provides comprehensive details of the thermal management system, during the EV battery testing period.

The FLIR infrared cameras today offer up to 16 times the resolution of standard cameras used a decade ago and are fast becoming a standard thermal measurement tool across multiple test applications, alongside digital multimeters, oscilloscopes and voltage analysers. Infrared has proven advantages over thermocouples for

Our range of cameras can support many applications, from electronic component testing, EV battery testing to aircraft, defence or rail network research and many others. We are encouraging visitors to come and ask us anythinghow do you test for heat or temperature? How can

The issue of overheated batteries is a hot topic in the industry, especially with the recent push towards EV batteries and associated safety concerns. The Teledyne FLIR high-speed thermal camera reveals heat details through high-speed imaging, perfect for working on key EV battery safety issues. This camera provides more accurate results than previous thermocouples and general

electronic systems designers. They can identify ‘hot spots’ in electronic component testing instantly on electronic circuit boards and are hugely instrumental in helping design a circuit board’s thermal management system.

TVR are happy to come to businesses to demonstrate the camera capabilities on-site and offer camera hiring, lease and purchasing options.

Thermal Vision Research will be exhibiting at The Engineering Design Show at Coventry Building Society Arena from 12th-13th October 2023 at stand G74.

For more information on TVR, please see the website below: 0333 200 4667

info@thermalvisionresearch.co.uk

www.thermalvisionresearch.co.uk

https://www.linkedin.com/in/ matthew-clavey-b8ab082a

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Thermal Vision Research have over 10 years’ experience in the thermal imaging market. Founded by Matthew Clavey, we supply FLIR’s range of specialist IR thermography cameras for the research and development (R&D) sector. 0333 200 4667 info@thermalvisionresearch.co.uk www.thermalvisionresearch.co.uk Systems for HIRE per day or SUBSCRIBE – A smart new way to start your Infrared journey from Thermal Vision Research

Leading the way in electronic design and manufacturing

In today’s fast-paced technological landscape, the demand for innovative electronic solutions is ever growing. At the forefront of this evolution is Lascar Electronics, a company that has established itself as a pioneer in electronic design and manufacturing. With a steadfast commitment to excellence and a proven record of delivering cutting-edge solutions, Lascar Electronics is set to showcase its capabilities at the highly anticipated Engineering Design Show, where they will be exhibiting at stand J46.

With a history spanning over four decades, Lascar Electronics boasts a legacy of consistent innovation in electronic design and manufacturing. Equipped with a team of seasoned experts and engineers, the company has tackled an array of challenges, from intricate instrumentation to remote monitoring systems. This experience has refined Lascar's design

methodologies, enabling an agile approach that encompasses rapid prototyping, iterative development, and seamless integration.

Lascar Electronics stands out by providing comprehensive endto-end solutions. The company offers a range of services covering every facet of the product lifecycle. From conceptualisation and schematic design to PCB layout, firmware development, and rigorous testing, Lascar’s holistic approach ensures clients receive tailored, integrated solutions aligned with their unique needs.

What truly distinguishes Lascar Electronics is its unwavering commitment to innovation. The company thrives on challenges demanding creative thinking and unconventional solutions. Whether it’s developing intricate IoT devices, robust industrial automation systems, or advanced medical instruments, Lascar consistently exceeds expectations through its design and manufacturing capabilities.

Anticipation is mounting as Lascar Electronics prepares to present its latest achievements at the prestigious Engineering Design Show. Attendees visiting stand J46 will gain firsthand insight into Lascar’s dedication to precision, reliability, and innovative prowess.

As the world charges forward into an era of transformative technology, companies like Lascar Electronics lead the way. Their proficiency in electronic design and manufacturing not only shapes the present but also lays the groundwork for a future brimming with innovation. Through their participation in the Engineering Design Show, Lascar Electronics welcomes all to witness the convergence of vision, expertise, and boundless possibilities.

In a landscape shaped by electronic innovation, Lascar Electronics remains a frontrunner, redefining industries through groundbreaking electronic solutions. By joining the Engineering Design Show, the company opens the door to collaboration, inspiration, and the prospect of a future illuminated by ingenuity.

Contact +44 (0)1794 884567

sales@lascar.co.uk

www.lascarelectronics.com

European Springs & Pressings Ltd: Spring Manufacturers & Spring Suppliers

require the use of different materials, treatments, variable tolerances or specific heat resistance. This is why we invest in the latest technology, qualified toolmakers and engineers to ensure that we design and produce the very best bespoke stampings, springs and wire forms.

their requirements and will deliver on our promises. Whereas stock suppliers and manufacturers with less capability might offer less than ideal options, or farm the order out to another company, our engineers work with the client to assess their needs and supply the solution that best suits them,” said Liam.

At European Springs & Pressings Ltd, we are proud of the way we work with our clients to provide bespoke parts and solutions for their manufacturing processes, and have enjoyed building our profile at exhibitions and across print and social media outlets. At European Springs & Pressings Ltd, we understand that the needs of our clients vary from job to job; therefore, we endeavour to work with them to overcome all their manufacturing challenges.

No two jobs are the same; similar products often

The company has a dedicated team of reliable engineers that work with you to ensure the right product is chosen at the most economic price. After initial engagement, European Springs & Pressings Ltd will help design a product that is fit for function achieving all technical and quality requirements.

These aspects also take into account the repeatability of manufacture including tolerances, the product life, and the ease of production assembly and the most economic method of manufacture. “One thing we can offer our clients is the assurance that we understand

Amid the ever-changing industrial industry, investing in both its machinery and its people has and always will continue to be at the forefront of the company’s focus. Liam described some recent developments within the company, “Over the last year, we have bolstered our capability with the addition of a number of machines, including a Bruderer BSTA 410-110B2 high speed precision press which increases our production capability and a Bodor i5 laser cutter which has enabled us to improve on both our capability and capacity when laser cutting. We have also purchased a number of Wafios coilers and a further FMU 4 to strengthen our wire production.”

Of course, what is a company without its employees and European Springs and Pressings Ltd believe its staff is its greatest resource, which is why it is currently looking to add to its ever-growing base of customer service experts, and experienced engineers.

+44 (0)208 663 1800

www.europeansprings.com

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Express Transformers & Controls Ltd: Transformers & Wound Component Manufacturers

Express Transformers & Controls Ltd has been a leading designer and manufacturer of bespoke transformers and coils in the United Kingdom for over 60 years.

All our products are designed and hand built in our UK based factory located in the North West of England.

We are passionate about providing unique solutions to clients when off the shelf products are not an option.

The company designs and manufactures a comprehensive range of products including low voltage transformers, auto transformers, high voltage transformers, inductors, chokes, ferrite transformers, magnet coils, resistors and bespoke coils windings.

We provide solutions to a wide and varied range of sectors including the industrial, scientific, marine, nuclear, rail and construction industries.

Bracing for the next memory shortage

AtEDS booth K53, memory distributor MEMPHIS Electronic will provide insights into the highly volatile memory market. Based on its 30+ years of experience in the global distribution of memory products, MEMPHIS can provide advice on current pricing and delivery trends in DRAM and Flash components as well as modules.

Industry experts all agree that the memory market has reached an inflection point and prices will increase as inventory levels go down. Based on the insights from MEMPHIS’ unmatched linecard of over 18 memory manufacturers, it can assess the delivery situation of memory products and develop a purchasing plan that helps industrial customers secure availability while taking advantage of current low prices.

At EDS, MEMPHIS also highlights its DRAM Module Configuration Service. Customers simply select the criteria like DRAM technology, form factor, capacity, speed, data width, temperature range, etc., and MEMPHIS will configure and manufacture the specific DRAM modules over the required product lifetime.

With 14 locations worldwide, MEMPHIS supports product development from the local design-in to offshore manufacturing locations and as part of long-term contracts can store products in one of its warehouses that is closest to the manufacturing site.

MEMPHIS Electronic, sales@memphis.de www.memphis.de

Our high quality products are in demand outside of the UK with regular exports to China, Singapore, Poland, France, Brazil, Estonia and the USA to name but a few locations.

If you a creating a one off prototype or looking for larger quantities for a production run then we can help.

Contact Kevin Haynes,

or Chris Atherton, Quality

Engineer, 01928 574491

sales@express-transformers.co.uk

www.express-transformers.co.uk

Euroquartz to show latest frequency control products at EDS 2023

Frequency control specialist, Euroquartz is exhibiting its latest products at EDS 2023 including the launch of a new spread spectrum oscillator alongside new products from Greenray Industries Inc., and new reference crystal oscillators from Statek Inc.

Euroquartz will be launching new spread spectrum oscillators offering customers a drop-in replacement for standard clock oscillators with a reduction in electro-magnetic interference (EMI) by as much as 12dB. The new EQHM22 reduces EMI at source so that traditional ‘patching-up’ methods of combatting interference – ferrite beads, ground planes, metal shielding and similar – are no longer necessary. With a choice of modulation rate and spread, these new devices offer frequencies from 16 to 40MHz in a miniature surface mount package measuring 2.5 x 2.0 x 0.9mm.

New products from Greenray include two ranges of temperature-compensated crystal oscillators (TCXO) offering very low acceleration and tight temperature stability alongside new crystal oscillators (XO) offering low phase noise and ultra-low acceleration sensitivity.

New crystal oscillators from Statek offer tight frequency stability with fundamental frequencies from 10 to 50MHz and a total frequency tolerance as low as ±5ppm (including first year ageing) over the military temperature range from -55 to +125°C.

Euroquartz is exhibiting on stand H4.

+44 (0)1460 230000

info@euroquartz.co.uk www.euroquartz.co.uk

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CHEMUK records 41% increase in visitors for 2023 Expo!

CHEMUK 2023 opened its doors on Wednesday 10th & Thursday 11th May at the NEC in Birmingham to a record attendance of 3,956 visitors (excluding exhibitor staff) over the two days, representing an increase of 41% from the 2022 edition. The total two-day attendance (visitors plus exhibitors) was 5,559.

CHEMUK show founder, Ian Stone, sums up this years’ event, “The industry is now responding to the single ‘destination experience’ of CHEMUK providing deliberately segmented zones of specialist industry capability and solutions, supported with unmissable intelligence, whilst at the same time uniting the entire UK chemical industries ‘value chain’ under one giant roof annually.”

Minister George Freeman leads UK Government briefing

A dedicated video address from the Minister of State at the Department for Science, Innovation and Technology, George Freeman, underpinned a comprehensive

UK Government presence and input across the two days, with show floor presence and vital conference input from the Department for Business and Trade, the Department for Environment, Food and Rural Affairs, and Health and Safety Executive. You can watch the full address at: www.chemicalukexpo.com

IChemE adds to the line-up of supporting bodies

The 2023 show saw the Institution of Chemical Engineers (IChemE) join an already impressive line-up of supporting industry and trade bodies both on the show floor and hosting crucial intelligence and keynotes across the integrated CHEMUK conference. This included the likes of CBA, BCA, BASA, BioVale, BCMPA, CPI, CCUK, IBioIC, GAMBICA, NEPIC, SIA, and InnovateUK KTN, to name a few.

RSC as CHEMUK 2023

The Royal Society of Chemistry (RSC) was again at the centre of CHEMUK, with a packed two-day programme including an RSC stand, careers clinic, feature RSC conference sessions, a keynote from current RSC President, Professor Gill Reid, and a dedicated members reception.

Where the magic happens!

CHEMUK has become the only destination in the UK where all the key bodies, major companies, and industry stakeholder groups embracing organic and inorganic synthetics, formulation chemistry, analytical and materials chemistry, industrial biotechnology, and chemical and process engineering are ‘predictably’ in the same ‘time’ and ‘space,’ under one giant roof, alongside a wealth of downstream chemical-dependent industries. This is our pick of the best exhibitors from this year’s event, listed here in alphabetical order: Anglo Stainless Steel, BCMPA, Bruker Biospin, Borregaard, Filedar Filter Systems, Greenway Environmental, Hellma Analytics, Key Organics, Patent Outsourcing, Proximion, Rigaku, Royal Society of Chemistry, SA Partners, Suurmond & Veolia Water Technologies UK. Further details can be found on the next 5 pages.

Dates for Diary: CHEMUK 2024 (NEC, Birmingham) Wednesday 15th & Thursday 16th May 2024. www.chemicalukexpo.com

Royal Society of Chemistry

KeyOrganics occupies a unique position by being able to offer fragment and screening libraries for very early-stage projects. We can follow this up by performing SAR by catalogue and custom synthesis of further analogues. Additionally, we offer FTE support for accelerating project progress – process development and scale up when the project approaches candidate selection phase. And finally, Key Organics offers a deep well of experience in chemical procurement, which adds maximum value to all projects.

Key Organics has supported many drug discovery programs, from hit validation to preclinical studies. We have particular expertise in the scale-up of synthetic routes to prepare multi-gram quantities of a lead

compound for further studies. As many of our customers work to tight deadlines, we seek to optimise the efficiency of a scale-up route by reducing the number of steps and finding alternatives to chromatographic purification. Our chemists work closely with our in-house analytical team to ensure that final compounds meet or exceed the purity specification required by the customer, we can also provide SDS, BSE/TSE, GMO statements as needed by the client.

We have in-house experience of synthesizing various salts of the desired compound to aid salt screening and polymorphism studies.

Contact +44 (0)1840 212137

www.keyorganics.net

The RSC Membership Team were delighted to join the crowds at CHEMUK, where it was inspiring to meet with so many people, both new and familiar faces, and hear how chemistry is driving positive change across industry and research.

Our network of RSC members spans the globe and welcomes anyone who strives for excellence and has a drive for innovation. We want to help you thrive –and becoming an RSC member can help you do that.

Keen to get career support?

We’ve got you covered with our suite of online careers tools and tailored, one-to-one consultations with our expert team. Let us help you assess your career plans, write and refine your CV, and even prepare for job interviews.

Eager to enhance your professional profile?

Get noticed in the chemical sciences by working towards Chartered or Registered

Status. You can develop your skills and get formal recognition of your hard work and experience, no matter your career stage.

Want to access funding?

We have plenty available. From travel bursaries to teaching funds and internship grants, as well as the Chemists’ Community Fund, there’s lots of financial support at your disposal.

If you’d like to find out more, please contact our membership team at: membership@rsc.org – we are always happy to help. And if you’re joining our community, use the code CHEMUK50 at checkout to get a 50% discount on your Affiliate membership, from now until the end of 2024.

www.rsc.org

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15th & 16th May 2024, NEC, B gham UK

Reduce breakdowns & improve OEE

Imagine a world where line stops, breakdowns and changeover times were predictable and within your control. The impact it would have on both the bottom line and team morale!

Total Productive Manufacturing (TPM) isn’t just a method of improving asset performance. It will do that, and it will also increase reliability, stability of your production; improve OEE and changeover times, and most importantly it has a positive impact on health & safety and operator engagement.

The TPM 11 Step Model has been used

Veolia Water Technologies UK

Weat Veolia Water Technologies UK champion ecological transformation. For us, this signifies not just the adaptation and enhancement of sustainable production and consumption methods but embedding ecology at the very heart of our operations, offerings, and ethos.

by organisations around the world to support them develop their TPM systems. To deploy a TPM system in your organisation, we recommend 6 steps:

1) Engage Stakeholders

2) Build Capability

3) Complete a Pilot Study

4) Create a Coaching & Support Framework

5) Review Pilot and set objectives for full roll-out

6) Roll-out the programme organisation wide.

Find out more online and take the free TPM White Belt available at: https:// shorturl.at/oFXY1. For a more in depth look – join our 2-Day TPM Masterclass at Princes Foods, London on 17th-18th October 2023.

For more information on this Masterclass or to get a free consultation, please contact: ailsa.carson@sapartners.com.

Experts in filtration provide process filtration solutions

Well respected within the water treatment industry for over 40 years, Fileder Filter Systems appeared this year at CHEMUK as a key sponsor, and recently announced they will be returning again in 2024. Showcasing their extensive range of technologies, alongside their usual provision of depth, lenticular, surface and carbon filters, RO and UV technologies, pressure vessels & resins, Fileder exhibited the latest in their series of industry guides –‘Solutions for Chemical Production.’

As experts in all things filtration, the chemical industry is one of many supplied by Fileder. From bag filters for rough, raw material filtration to absolute-rated cartridges for clarification, to pleated membrane cartridges and UV systems for bacteria control. Fileder’s process filtration experience spans far and wide across the chemical, engineering, food & beverage, cosmetics and pharma industries to name a few.

Fileder’s extensive stock holding ensures 97% same-day order despatch, their team of field experts provide faceto-face service and technical support above and beyond that of an ‘average’ supplier, securing their reputation as the ‘easy-to-deal-with’ filtration supplier.

Looking for application assistance? Request a call, or visit from a friendly, knowledgeable and local filtration expert.

Fileder Filter Systems Ltd, 01622 691886

www.fileder.co.uk

For instance, Hydrex 6861, an organic coagulant derived sustainably from the black acacia tree, showcases our commitment to environmental concerns. Not only does it treat wastewater efficiently at low pH levels and minimal dosing, but it also produces up to 50% less sludge.

It’s not just about our chemicals. Our state-of-the-art technologies, crafted for both industrial and laboratory settings, emphasise water conservation and reuse. Take the Orion™ purified water system as an example. In this system, water rejected from reverse osmosis (RO) is divided into two streams: one is drained, while the other is cycled back through the RO concentrate recycle pump into the primary system, effectively decreasing the total discharge volume.

Considering the versatility of RO across diverse sectors – industrial, municipal, scientific, and healthcare – the potential applications of this innovation are vast.

Whether you operate a large industrial facility or a compact laboratory, Veolia Water Technologies UK is poised to assist. Trust in our extensive portfolio of chemicals, technologies, and services to reduce your water footprint, lower energy consumption, and curb emissions.

Contact 02035 677260 sales.watertech@veolia.com www.veoliawatertechnologies. co.uk/contact

sparks

viable ignition source during truck loading operations

Whenroad tankers are being loaded/ unloaded with flammable products the generation and uncontrolled accumulation of electrostatic charge can, if left unchecked, result in the release of electrostatic sparks with energy levels capable of igniting flammable vapours and combustible dusts.

Grounding the road tanker mitigates the risk of static charge accumulation. An Earth-Rite II RTR® provides site operators with a means of reliably grounding the road tanker.

The Earth-Rite® II RTR static grounding system:

■ Patented circuitry detects the road tanker capacitance and ensures that it has a connection to the general mass of the earth (assuming the products is installed and used in accordance with the manufacturer’s Instruction Manual)

■ Continuously monitors the

connection to the earth bar to be 10 ohms or less

■ System will shut down if greater than 10 ohms resistance is detected.

Newson Gale also offers a Breakaway Connector to mitigate the risk of a damage during a drive off:

■ Mitigates the risk of damage if a vehicle drive-off occurs when the operator fails to remove the clamp

■ Grounding clamp quickly separates from the spiral cable

■ Grounding system remains in place minimising any potential downtime

■ Simple for operators to replace clamp assembly.

Learn more and view the Earth-Rite II RTR® product animation. https://newson-gale.com

IPN is sponsored by – see them on page 30-31 13 Review – Top Exhibitors
Electrostatic
are a

Anglo entertain and impart expertise at CHEMUK Expo 2023

Known as being a major stockholder of stainlesssteel pipe fittings and flanges, Anglo

Stainless was on form at this years CHEMUK Expo, boasting one of the most interactive stands where visitors could not only network with the team and receive advice and expertise on everything stainless steel, but also have the chance to play a game of connect4 or guess the number of back nuts in a jar to win some great prizes!

Anglo Stainless exhibited within a range of sectors; Chemical, Process & Plant Engineering; Process Plant, Equipment, Technology, Fittings & Consumables; and Pumps, Valves & Flow Solutions, showcasing its multifaceted services that cater to a broad audience.

Boasting key benefits such as impeccable and accurate delivery

Patent Outsourcing Ltd: Chemical Patent Prosecution

times, years of experience and expert advice, effective management of client expectations coupled with a high-level of overall service to all customers, Anglo Stainless has established themselves as a leading provider of flanges, BSP fittings and butt weld fittings since 1987.

Always looking to better its services and continue growing, ongoing investment in processing and manufacturing capabilities allows Anglo to meet all specific requirements whether it’s a modification of an existing stock item or a bespoke manufactured part.

If you’re interested in finding out more, please use the information below:

01924 430044

sales@anglostainless.co.uk

www.anglostainless.co.uk

CHEMUK23 was again a great opportunity for us to meet with existing clients and many new chemistry and process businesses face-to-face, to discuss the varied and interesting projects being developed. The few quiet moments we had to talk with other exhibitors about the use and commercial importance of intellectual property, including trademarks showed how many businesses underestimate the tangible value of their IP assets – are you one!

The ongoing trend towards IP patent protection for chemical products, formulations and processes from start-ups, SME’s to corporate businesses continues to flourish with many inventions arising from combinations of known chemicals. These should always be legally protected before any public disclosure so not to lose any valuable IP rights!

Fortunately, the team here at Patent Outsourcing have many years of industry experience within chemistry and processes as well as being Chartered UK & European patent attorneys. We will understand your

technology whilst talking on equal terms when it comes to the technical detail to enable us to advise on the best commercial IP pathway for your business!

It would be a privilege to open a dialogue with any IP needs your business might be developing, or simply discuss the many legal mechanisms that can enable you to grow in asset value whilst maximising on the many HMRC tax savings schemes available, like Patent Box Tax Relief!

We invite you to call us today where after an initial informal chat, we would be happy to provide a free in-person or virtual confidential IP consultation.

Want to learn more about Intellectual Property: Contact David Tuddenham, Associate Director on: 01629 828585

david.tuddenham@ patentoutsourcing.com

www.patentoutsourcing.com

Chemistry Patent Prosecution

Patent Outsourcing Limited is a leading firm of UK Chartered and European Patent Attorneys focused around attorneys with experience in industry. Our attorneys are highly experienced in chemistry, formulations, processes, with specialist expertise across many industry sectors and areas of technology.

As the IP landscape changes year after year, we adapt and evolve to ensure we are at the forefront to provide our clients with future-proof intellectual property solutions.

We offer tailored services that are highly innovative, ensuring your inventions and technologies are expertly protected.

IPN is sponsored by – see them on page 8-9 14
www.patentoutsourcing.com 01629 813505 | enquiries@patentoutsourcing.com
Visit
Review – Top Exhibitors

Borregaard operates one of the world’s most advanced and sustainable biorefineries. By using natural, renewable raw materials, we produce advanced and environmentally friendly biochemicals that can replace oilbased products.

Utilising the different components of wood, we produce biopolymers, speciality cellulose, biovanillin, cellulose fibrils and bioethanol for a variety of applications in sectors such as agriculture and aquaculture, construction, pharmaceuticals and cosmetics, foodstuffs, batteries and biofuels.

Our environmentally friendly products are used as:

■ Binding agents

■ Dispersing agents

■ Crystal growth modifiers

■ Emulsion stabilisers

■ Complexing agents

A global network of production facilities, sales offices and technical service centres assures the best local service and competence, where and when you need it.

Market driven innovation efforts are performed by our R&D centres in Norway, the USA and India, and through our global technical service teams

Our raw material is wood, a 2nd generation feedstock, thereby not competing with food production. Documentation of the sustainability of our products and processes is spearheaded by a Life Cycle Analysis (LCA) approach providing Environmental Product Declarations (EPDs).

For more information, please see below: 01925 285400 enquiries.uk@borregaard.com www.borregaard.com

Major investments across the GRG Waste UK group to improve service, compliance, and environmental performance

Following a £1.5million investment by Chloros Environmental for a bespoke design waste transfer facility in Hartlebury, Worcestershire in 2019, GRG Waste UK have continued to make key investments to improve service, compliance, and environmental performance.

With a diverse network of offtake partners, Novum Waste Recycling was established in late 2021 to meet the ever-increasing demand for sustainable treatment solutions for problematic streams.

Since inception, Novum has opened 14 trans frontier shipment (TFS) routes, enabling GRG companies to offer R-code solutions for a range of unique specialist materials, with a further 12 applications to go live by the end of 2023.

In January 2023, the highly anticipated closed-loop aerosol recycling plant

was installed at Greenway Environmental’s site in Bootle, Liverpool. This capability offers 100% gas capture, wasteto-energy, and landfill diversion, turning an otherwise challenging waste stream into a true circular economy.

The facility utilises BAT (best available technology) to separate the components and is the only complete R-code aerosol recycling solution that meets stringent regulations on hazardous waste disposal, worker safety, and greenhouse gas emissions.

Keep up to date with the continued upgrades and latest news from GRG Waste UK: www.grgwasteuk.com/news

https://www.grgwasteuk.com

https://www. greenwayenvironmental.co.uk/ en-gb

Bruker enhances production efficiency for Chemical Manufacturing with new Benchtop NMR Solution

Bruker announces the launch of the Fourier 80 ChemLab with Mixture Profiling module, an easy-to-deploy benchtop solution that uses nuclear magnetic resonance (NMR) to enhance production efficiency in chemical industry manufacturing.

This new end-to-end solution combines Bruker’s high-performance benchtop NMR system with fully automated software for data interpretation and report generation. Chemical manufacturing requires extensive testing from incoming raw materials through processing to final product quality control. NMR provides a valuable, comprehensive tool to identify multiple compounds in a chemical mixture in a single measurement, providing industrial manufacturers with a new end-toend solution for small molecule analysis.

The Fourier 80 ChemLab with Mixture Profiling module expands the potential of NMR analysis to the routine laboratory. This push-button chemical profiling solution can be easily adapted to resolve new analytical questions. The instrument provides detailed reports that identify and quantify the constituents in a specific raw material, process intermediate, or product formulation, enabling continuous monitoring throughout the entire production process. Correlating these readings with other process parameters leads to increased efficiency in terms of material and energy consumption, and overall synthesis performance.

The inherently quantitative technology of NMR comes without requiring substance-specific reference material or calibration. The technology can be used by both trained professionals and new users, making the whole manufacturing affiliated environment more efficient and accurate from an end-to-end perspective, maximising time-to-result and production flexibility.

Product innovation within the chemical industry must respond rapidly to external triggers such as regulatory aspects, supply chain changes, and competitive

Distributed Laboratory Topology (DLT) concept that links methodologies of high-resolution floor-standing NMR instruments with easy-to-deploy benchtop units. This concept includes coherent data generation and global data sharing in real time, consistent audit trails, reduced time-to-result, and enhanced training synergies.

Dr. Joerg Koehler, Head of Business Unit Industrial at Bruker BioSpin, commented, “Our customers streamline their diverse analytical testing landscapes by smart deployment strategies within the Distributed Laboratory Topology concept, which allows for seamless workflows in product innovation, pilot and volume manufacturing. Our close co-operation with industrial market leaders ensures that existing pain points in various workflows are addressed in an optimal way.” Deploying new testing methods based on benchtop NMR in manufacturing environments requires user independent operation, where automated data processing and report generation are key. The Mixture Profiling Module on Bruker’s Fourier 80 instrument series delivers the advantages of NMR at any stage of the production process in due time.”

challenges. Rolling out a new product formulation into manufacturing also requires rapid adaption of the analytical testing landscape throughout the whole value chain. Being able to utilise the same analytical technology, such as NMR, throughout the value chain can significantly speed up the validation and integration process. The Fourier 80 ChemLab with Mixture Profiling module forms part of Bruker’s unique

To find out more information about the Fourier 80 ChemLab with Mixture Profiling module, please visit: https://www.bruker.com/en/products-and-solutions/ mr/nmr-epr-td-nmr-industrial-solutions/fourier-80chemlab-mixture-profiler.html

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The Fourier 80 ChemLab with Mixture Profiling module is an end-toend solution combining the benchtop NMR system with fully automated software for data interpretation and report generation.
Review – Top Exhibitors

Proximion fiberoptic temperature sensing a hit at CHEMUK 2023

Improving process control with

Manyforms of optical analysis are routinely used in laboratories to monitor and control the quality of manufactured products. Such techniques range from UV/Vis to NIR and MIR spectroscopy, from fluorescence to ATR, Reflectance and Raman.

Moving these technologies from the lab to in-line process control have been shown to improve productivity, enhance yields, and return more consistent quality levels. This allows smoother production runs with much closer control, reducing waste, re-work, delays, and downtime; with an excellent Return on Investment (ROI).

The critical interface between your product, during its processing, and the measurement or control equipment, is the optical immersion probe. Selecting the most appropriate measurement technique is just the start, identifying the optimum optical arrangement and sample

Swedish Company Proximion AB introduced its fiberoptic temperature monitoring system for chemical process optimisation at CHEMUK 2023. Offering up to 100 temperature measurement points on a single sensor less than 1mm in diameter, the system helps engineers understand the precise thermal environment at the heart of their chemical process.

We demonstrated two solutions on our stand:

■ Chemical reaction monitoring, where a miniature sensing fiber is inserted within the reactor core and monitors the progression of the exotherm along the column. The actionable measurements, impossible to make using conventional methods, have allowed process engineers to optimise the reactor conditions. More information is here: https://www. proximion.com/s/106254-A-GMDApplNote_chemical_reactor_process_ monitoring.pdf

■ Fluid level monitoring, where a similar miniature sensing fiber is deployed vertically in a process tank and gives a dense thermal profile through the media within the tank. The temperature profile gives a real-time measurement of the interfaces between the fluids in the tank and provides operators with data to optimise process conditions. More information is here: https://www. proximion.com/s/106292-A-GMDApplNote_Kraft_Pulping_Process_ Monitoring.pdf

Please contact us to learn more or come and see the system in action at Lab Innovations on 1st & 2nd November 2023 at NEC, Birmingham.

Contact Chris Staveley, Consultant (based in UK), T +44 (0)7971 478385 chris.staveley@proximion.com

Founded in 1951 in Tokyo, Japan, Rigaku is one of the world’s leading suppliers of analytical X-ray instruments for research and industry. Since then, Rigaku has expanded its operations to include offices around the world.

The company’s products are used for materials characterisation, quality control and process optimisation in various industries. Rigaku’s XRD portfolio includes the Rigaku MiniFlex® benchtop and Rigaku SmartLab® automated floor standing systems. The diffractometers can determine: crystalline phase identification (phase ID) and quantification, percent crystallinity, crystallite size and strain, lattice parameter refinement, Rietveld refinement, molecular structure, and so much more.

Rigaku also offers a range of services to support

compatible materials is important too, along with other applicable parameters and specifications.

Hellma Analytics offer a comprehensive range of standard optical immersion probes that are suitable for many applications, while others can be built and specified from their on-line probe configurator at: https://configurator.hellma.com. For more complex applications, they offer custom designed probes for bespoke applications. Email: alex.clarke@hellma.com for help and advice with your requirements for process improvement using optical immersion probe technology.

its customers. The company has a team of highly skilled technicians who provide installation, training and technical support services. Rigaku also offers a range of calibration and repair services to ensure that its customers’ instruments are operating at peak performance.

Rigaku’s commitment to innovation and excellence has earned the company a reputation as a trusted partner to academia and industry worldwide. As the company continues to push the boundaries of what is possible in materials science, it is poised to make an even greater contribution to scientific progress and human well-being.

Contact Omar MATAR, PhD., Regional Sales Manager, +44 (0)7514 800360

https://rigaku.com

BCMPA: The Association for Contract Manufacturing, Packing, Fulfilment & Logistics

The BCMPA is a well-established trade association, respected throughout the UK and Internationally. Known as the go-to destination for brand owners, retailers, manufacturers, and e-commerce companies looking for outsourcing partners, The BCMPA has over 200 members.

The CHEMUK Expo 2023 was just one of seven exhibitions and events on the BCMPA’s calendar for 2023. The BCMPA team were able to showcase the services provided by their members in the chemical sector whilst helping companies looking to outsource their manufacturing and packing projects in finding 3rd party suppliers from the BCMPA database as featured on the BCMPA website.

BCMPA members that also exhibited were Biodeg Chemicals, Cod Beck Blenders, Libra Speciality Chemicals, Project 7, Rutpen, and Safapac.

A number of panel discussions and seminars took place across the two-day event, and Emma Verkaik, the CEO of the BCMPA, was there to offer and share her expertise and industry experience. Emma also moderated a speaker panel around ‘The benefits of outsourcing chemical manufacturing,’ where the panel made up of Managing Directors from BCMPA members: Cod Beck Blenders, Grotech Production, and Rutpen. The panel discussed the value added by 3rd party manufacturers and the ways in which CMO’s help to find

solutions for their customers.

The BCMPA are active across the following sectors: Food & Drink, Nutraceuticals, Beauty, Personal Care, Pharma, Medial, Chemical, DIY, Automotive, Household, and many more.

If you are interested in finding 3rd party outsourcing solutions, please don’t hesitate to contact us!

01494 582013 info@bcmpa.org.uk

https://bcmpa.org.uk

IPN is sponsored by – see them on page 8-9 16
Review – Top Exhibitors

Aqua Safety Showers –working safer, together

First Mats improved oil spill kits range, aiding engineers in ensuring safety and compliance

While we hope they are never needed, it is essential to make sure your safety showers are ready to go in the event of an emergency. Safety Showers are built to last around 20 years but if units aren’t regularly tested and maintained, the life span of 20 years can easily decrease.

Aqua Safety Showers are on hand to ensure your workers remain safe, just about everywhere.

Our range of emergency products and equipment offer protection against serious injury and are all built to exceed ANSI/EN safety standards.

We have the flexibility to adapt, modify or design bespoke units for each individual customer in our UK manufacturing facility.

Our goal is to create essential pieces of equipment that become the standard in every laboratory and facility that uses harmful substances.

Don’t wait for an emergency to occur to find out your site requires safety showers and eyebaths or that your current units are not functioning properly.

Book a free site visit with Aqua today –prepare and prevent instead of repair and repent.

+44 (0)1942 318096

sales@aqua-safety.com

https://www.facebook.com/ aquasafetyshowers https://www.linkedin.com/company/ aqua-safety-showers-international-ltd https://www.youtube.com/channel/ UC2IeWZzOlQDOrQiWVGYtYRw

FirstMats, a trusted supplier of industrial safety products, is excited to announce the introduction of its new range of Oil Spill Kits. These kits are designed to provide a rapid and efficient response to oil spills in engineering environments, helping engineers maintain safety and adhere to the Control of Pollution (Oil Storage) Regulations 2002.

The new Oil Spill Kits from First Mats include a selection of absorbent materials such as absorbent pads, socks, and disposable bags, all housed within a highly visible, easily accessible, and mobile container. The kits are available in various absorbing-capacity sizes, from 50 litres up to 240 litres, and are designed to handle different types of oil, including Hydraulic Oil, Engine Oil, and Lubricating Oil, as well as fuels and other hydrocarbons.

The kits are designed to be easily portable, with options for smaller mobile spill kits in shoulder bags and spill kits specifically designed for

forklift trucks. This makes them ideal for manufacturing environments, where quick response to spills is crucial to maintain safety and compliance with regulations.

First Mats is committed to providing top-quality products with excellent customer service. The company has a very impressive rating on Trustpilot of 4.9 out of 5, based on hundreds of reviews from a range of recent clients.

For more information about the new range of Oil Spill Kits, please visit: https://www.firstmats.co.uk/ collections/oil-spill-kits

More usage options – fewer costs

New versions of the Safety Fieldbox from Schmersal for additional fieldbus systems

Schmersal is launching two new versions of its Safety Fieldbox. This means that the box cannot only be integrated into systems with PROFINET/ PROFIsafe as before, but is now also be available for the EtherNet/IP with CIP Safety and EtherCAT with FSoE bus systems.

The benefit: the designer can now plan the safety functions of a machine in a project regardless of the fieldbus system that is used, as the three versions together cover the most commonly used control systems worldwide.

The Safety Fieldbox from Schmersal enables flexible safety solutions, fail-safe and fast installation and maximum process transparency. It also enables easy connection of up to eight safety switchgear devices with plug and play. Universal device interfaces for eight-pin M12 connectors allow a wide

range of different safety switchgear devices to be connected, including electronic and electromechanical solenoid interlocks, sensors, control panels, light curtains and switches.

Unique features of the Safety Fieldbox from Schmersal include the need for just a single M12 slot for solenoid interlocks and safety light curtains and the connection of control panels with EMERGENCY STOP function and

up to three non-safe command and signalling devices.

Connecting safety devices via the Safety Fieldbox also helps to save costs, as up to eight devices can be connected to a single Fieldbox, which is much more cost-effective than equipping each individual device with a bus interface.

An integrated digital input on each device slot allows the diagnostic signals of all connected safety devices to be evaluated. This means that safety-related and operational signals, such as those required for diagnostic purposes, can be collected and transmitted. The user can use this information to detect irregularities, e.g. a safety guard that has been moved, and enable prompt intervention if service is deemed necessary. This helps to improve system availability and minimise the risk of downtime. Users can also benefit from greatly simplified, and therefore more cost-effective, wiring of safety devices.

+44 (0)1684 571980 uksupport@schmersal.com www.schmersal.co.uk

IPN is sponsored by – see them on page 30-31 17 Health & Safety

Monitoring occupational noise in food and drink manufacturing

appropriate hearing protection or quieter work practices), and protect their employees’ hearing health effectively.

Regulatory Compliance

IN THE ENVIRONMENT of the food and drink manufacturing industry, the wellbeing of employees should always be a top priority. One significant concern that often goes unnoticed is occupational noise, which can have severe implications on the health and safety of workers. To mitigate this risk effectively and to ensure compliance to regulations, the implementation of occupational noise measurement equipment is crucial.

This blog explores why monitoring noise levels and utilising advanced tools is vital for ensuring safe working environments within this industry.

Preserving Hearing Health

Prolonged exposure to high noise levels can lead to permanent hearing damage. In food and drink manufacturing facilities, the presence of loud machinery, equipment, and processes can contribute to excessive noise levels.

By utilising occupational noise measurement equipment, employers can accurately gauge noise levels across different areas of their premises. The data they collect will then empower employers to identify potential hazards across the site, implement appropriate noise control measures (whether that is

Compliance with occupational noise regulations, such as the Control of Noise at Work Regulations, is essential for any industry and the food and drink manufacturing sector is no exception. Failure to comply with set regulations can result in penalties, litigation, and, most importantly, compromised employee well-being.

Occupational noise monitoring equipment is designed to meet stringent standards; ensuring accurate data collection and helping organisations stay in line with regulatory requirements.

Personalised Risk Assessments

Occupational noise measurement equipment also allows employers to conduct personalised risk assessments for their employees.

By monitoring noise levels in real-time and assessing the duration of exposure, employers can identify individuals at a higher risk of hearing damage. This information enables targeted interventions, such as providing suitable hearing protection and implementing engineering controls to minimise noise emissions.

How can we help?

At Cirrus Research, we provide a range of instruments ideal for measuring and monitoring the noise that impacts your workers inside your manufacturing unit, including:

■ The Optimus+ Red Sound Level meter: Never miss a thing and capture all the data you need at the press of a button, save time, avoid complicated setup, and even connect to your smartphone via Bluetooth for remote use up to 10 metres away.

■ The doseBadge5 Personal Noise Dosimeter: With real-time octave band analysis and Bluetooth operation, it’s even easier to pre-program your measurements with scheduled timers.

■ The Quantum Indoor: A complete cloudbased noise monitoring system designed to make long-term noise monitoring indoors easier and more accessible.

You can find out more about our solutions here

Monitoring occupational noise is not a one-time effort but an ongoing process. Our equipment offers advanced features like data logging and analysis, enabling businesses to track noise levels over time. This data helps identify patterns, highlight areas that require attention, and evaluate the effectiveness of implemented control measures. By regularly reviewing and improving noise management practices, organisations can create a safer and healthier work environment.

Speak to our expert team today to find out more by calling us on: +44 (0)1723 891655 or by emailing us at: sales@cirrusresearch.com.

IPN is sponsored by – see them on page 8-9 18 Health & Safety

Oliver Valves view on why selecting

Oliver Hydcovalves, established in 2021, is dedicated to supporting clients and end users in their pursuit of sustainable and environmentally friendly practices. As part of the renowned Oliver Valve family of companies, we draw upon over 40 years of manufacturing expertise, enjoying a strong global reputation and recognition on many Approved Vendor Lists (AVLs).

Over the past two years, Oliver Hydcovalves has allocated significant resources to extensive research, aiming to understand the unique effects of hydrogen on various materials. With the advantage of an in-house metallurgy department and a state-of-the-art research and development facility, we have successfully refined and redesigned ‘conventional’ valves, making them well suited for hydrogen fuelling applications.

Hydrogen, being a volatile gas, presents substantial risks, especially to the integrity of materials. Consequently, selecting the appropriate materials is crucial to ensure optimal valve performance. Hydrogen embrittlement, a phenomenon where hydrogen atoms infiltrate the metal lattice, resulting in brittleness and eventual cracking, poses significant safety hazards and environmental risks, particularly in critical components like valves.

While the visual changes we have made may appear subtle, they were deliberate decisions aimed at maintaining visual familiarity with valves that have been in the field for many years. Our goal is to ensure that our product reputation remains recognisable and, consequently, trusted by our clients.

Oliver Hydcovalves has worked closely with the wellrenowned third-party testing body TUV, to type test our Hydcovalves products with 99.9% hydrogen. In fact, Oliver’s was the first valve manufacturer to successfully qualify a valve at TUV with hydrogen. Additionally, our collaboration with Dupont has led to the development of a patented sealing technology widely recognised as industry leading for fugitive emission control.

A common question we receive is, “What is the difference between a ‘conventional valve’ and a valve suitable for hydrogen?”

The key distinctions between a standard ‘conventional’ valve and a valve suitable for hydrogen applications lie in the materials of construction, the sealing technology and the qualification tests. Oliver Hydcovalves works closely with seal manufacturers to ensure the seals are suitable for the application and then tests the products

through a range of tests to simulate them in service conditions to prove product performance.

At Oliver Hydcovalves, we prioritise safety and exceptional performance in hydrogen applications. Our meticulous material selection process, combined with our innovative sealing technologies, guarantees reliable operation and safeguards against potential risks. We take pride in delivering valve solutions specifically tailored to meet the unique challenges presented by hydrogen applications, and in particular for hydrogen fuel stations.

With our extensive experience and expertise in the hydrogen industry, we are proud to have a robust reference list of successful hydrogen projects that we’ve supported such as, hydrogen transport and hydrogen gas pipeline. These projects serve as tangible evidence of our commitment to delivering reliable valve solutions and our ability to meet the unique requirements of diverse hydrogen applications.

Our valve products have been

meticulously designed with hydrogen and carbon capture technology to cater to a wide range of applications. Whether you are involved in hydrogen transportation and refuelling, purification, storage, blending, fuel cells and electrolysers, or heating and cooling systems, we have the right valve solution to meet your specific needs.

If you have any further inquiries or require additional information, please do not hesitate to reach out to us. We are committed to providing you with the highest level of expertise and assistance.

Contact +44 (0)1565 632636 sales@valves.co.uk www.valves.co.uk

IPN is sponsored by – see them on page 8-9 20 Pumps & Valves
high-quality components are critical

Test, Measurement & Laboratory

LCOS-SLM

X15213-03CL with the world’s highest power handling capability

Interface Force Measurements: Force, Torque, Pressure sensors and now Flow and Remote Monitoring too

to your PC or mobile device from anywhere in the world. We can supply new sensors or retrofit existing sensors.

Hamamatsu Photonics has developed an LCOS-SLM with the world’s highest light resistance that will streamline production of laser metal machining.

Hamamatsu Photonics has developed a new LCOS-SLM (Liquid Crystal on Silicon – Spatial Light Modulator), the X15213-03CL, delivering the world’s highest power handling capability up to 700W. This was achieved by harnessing the company’s unique thermal design technology, which enhances heat dissipation performance.

The X15213-03CL is an optical component designed for laser beam machining of metal materials, which also allows free control of laser beam patterns and vastly boosts production efficiency when used for specific applications. This includes metal 3D printing, where metal powder is sintered by laser to form solidified parts for aircraft and transport equipment, as well as laser metal welding and cutting.

Sales of this product will begin on Friday, December 1st, 2023, for domestic and overseas manufacturers of metal 3D printers and laser beam machining equipment. It will also be displayed at the Hamamatsu Photonics booth at LASER World of PHOTONICS in Munich, Germany from Tuesday June 27th-Friday June 30th, 2023.

Contact

+44 (0)1707 294888

www.hamamatsu.co.uk

Since1996, Interface Force Measurements have been successfully helping engineers with their force, torque and pressure measurement applications.

However, new technologies and applications are always developing and this is particularly true of both IoT and Electric Vehicles.

Do you need to monitor sensors remotely, perhaps to collect data from sensors in difficult-to-reach locations or for preventative maintenance reasons? We can help with our SEMOTA continuous remote monitoring service. SEMOTA is a subscription service providing live data from WiFi or GSM-equipped sensors directly

With the development of Electric Vehicles, one increasingly important application is the flow of coolant around the batteries and motors to keep them at optimum temperature for maximum efficiency.

We can help with a flow sensor from the German manufacturer, DDM which offers a small form-factor flow and temperature sensor, designed to fit into the tightest spaces. Supplied with a mini computer that can be connected to an on-board DAQ, the CVT flow sensor will measure flow and temperature as well as calculate viscosity.

+44 (0)1344 776666 info@interface.uk.com www.interface.uk.com

Relyence’s intuitive analysis software

Relyence UK Limited was at this year’s Engineering Integrity Society’s Instrumentation, Analysis & Testing Exhibition, which was according to Simon Brailsford: Relyence’s Professional Services Manager, “Highly successful for two reasons – we spoke to influencers directly about our software and we gauged which direction the industry is moving in, feeding directly back to our in-house developers.”

The globally renowned analysis software is developed by Relyence Corporation in the USA, with Relyence UK Limited part of the global support network. Relyence’s Quality & Reliability Management Suite offers state-ofthe-art, cloud-integrated FMEA, FRACAS, Fault Tree and Reliability Prediction analysis software. Project Managers can access reliability data at the touch of a button from tablets, smartphones or office computers, without any time-consuming client installs.

Providing a world-class reliability & quality analysis software, Relyence provides flawless integration

between existing FMEAs, FRACAS analyses and Fault Trees, with cutting-edge Reliability Predictions, Maintainability Analysis, Weibull and Accelerated Life Testing (ALT).

“Our intuitive, customised, configurable software works across all industries from aerospace, automotive, oil & gas, rail to civil engineering – providing next-level reliability and risk reduction. We have been resolving pain points for businesses since the mid 1980’s with our worldleading software. Watch this space too for the imminent launch of our Reliability Centred Maintenance (RCM) 9th module-in suite in September,” concludes Simon.

See Relyence at the Advance Engineering Expo: 1st-2nd November, NEC.

To start your 14-day free trial and to find out more about the Cloud-based subscription, see the website below:

+44 (0)121 794 2030 info@relyence.com www.relyence.co.uk

TB600B&C I2C Gas Sensor Module features state-of-the-art Solid Polymer Sensor Technology EC

Sense offers the already established TB600B&C Gas Sensor Modules now with an I2C Output!

The TB600B&C Sensor Modules combine cutting-edge solid polymer sensor technology with a sophisticated circuit board, providing users with a simple and easy-to-use solution for gas sensing applications.

The Sensor Module is designed to make gas sensing easy for users, with its small sensor signal transformed into a standardised digital output. The module detects gas, temperature, and humidity simultaneously,

providing a low-power, compact, and reliable solution for any gas detection needs.

The heart of the Sensor Module is a Solid Polymer Electrochemical Gas Sensor, a revolutionary innovation in the field of electrochemical detection. The technology is based on the principle of electrochemical catalytic reaction, with the target gas generating a sensor signal that is directly proportional to the gas concentration. The EC Sense solid polymer sensors are small, robust and reliable, have a fast response time, consume no power with

a long lifetime. They have a sleep mode and can be recalibrated by sending a command.

Users can integrate the TB600B&C Gas Sensor Modules into their device without worrying about sensor technology and calibration, allowing them to focus on their area of expertise. The modules are available with a standard UART digital output and the new I2C output. An evaluation kit is available that includes a UART/I2C to USB adapter and easy-to-use testing software.

+49 (0)8178 9999 210 office@ecsense.com

www.ecsense.com

www.ecnose.de

IPN is sponsored by – see them on page 8-9 22
MedTech 2023 at the NEC, Birmingham
IPN is sponsored by – see them on page 8-9 24 Electrical & Electronics

The Milexia Group is expanding across Europe

Ambitious goal to increase the share of electronic components produced from 10% to 20% and quadruple European manufacturing capacity in five years

The Milexia group, the European leader in the high-tech industry and value-added distributor born out of the merger of two distributors (French and Italian), is expanding across Europe.

With sales of €140m and more than 200 employees across five European countries (including Spain, Germany and the United Kingdom), Milexia assists its customers in making informed decisions about the selection and implementation of electronic components and subassemblies used by manufacturers in high-tech industries such as defence, space and transportation. The group has also expanded into two other fields: the distribution and maintenance of scientific

instrumentation and the distribution of turnkey satellite communication solutions.

In its latest five-year plan, the Milexia group is aiming for substantial growth.

Xavier Gaillard, Milexia CEO (pictured) in a recent interview with BFM Business, France said, “Milexia is on a growth trajectory and have confirmed a very ambitious growth target to double sales over five years. We are going to step up our organic growth, and we have a very clear acquisition strategy. To achieve this, we will be supported by a new shareholder Crédit Mutuel Equity, alongside the current shareholders, founders, managers and employees.”

https://milexia.com/uk

Milexia: Rebuilding the semiconductor supply chain

Withteams based in France, Italy, the United Kingdom, Germany and Spain, Milexia assists customers with their projects and provides them with access to advanced technologies. In fact, that is the group’s mantra: making access to advanced technology easier for everyone.

Milexia has been active in the cutting-edge technology market for 30 years, serving over 2,300 customers, half of whom are key accounts in France and Europe.

Milexia chooses its Partners carefully based on their track records of providing innovative technologies, a comprehensive range of complementary products and maintaining the highest quality standards.

During the COVID-19-related semiconductor product supply crisis, which coincided with a surge in demand (mainly due to lockdown and remote working), manufacturer’s preferred sales channels via value-

added distributors because of their familiarity with market constraints and needs.

Although there are still significant disparities between product families, the overall situation in the semiconductor market has ‘eased’ since Q4 2022, with delivery times getting shorter and prices stabilising at a high level.

Major investments in manufacturing over the previous two years will pay off in full production capacity within the next year or two, allowing Milexia to meet these difficulties better.

With Europe seeking to double its potential independence by 2030 (doubling its needs for electronic components, primarily semiconductors), Milexia’s goal is to increase the share of components produced and used in Europe from 10% to 20%, in other words, to quadruple European manufacturing capacity.

https://milexia.com/uk

IPN is sponsored by – see them on page 30-31 25
Machining & Engineering

UNISIG’s approach to Automating Surgical Instrument Manufacturing

As surgical instrument manufacturers pursue greater throughput while facing increased labor costs, automating the medical instrument manufacturing process has become a necessity. However, integrating automation into the gundrilling process for drilling deep holes in extremely precise surgical instruments in lightsout operation is a major engineering challenge requiring more than simply pairing a robot with a deep-hole drilling machine.

The right machine, tools and process must all come together to create small holes with extreme precision in difficult-to-machine materials such as titanium and surgical stainless steel. More importantly, the entire system must flow from a unified concept where the whole is greater than the sum of its parts.

To meet these challenges, UNISIG developed its UNE6-2i-750-CR dual independent spindle gundrilling machine. The UNE6-2i is capable of gundrilling hole diameters ranging from 0.8–6mm in part lengths measuring up to 30 inches with depth-to-diameter ratios from 20:1 to more than 100:1. The machine has a maximum combined drilling speed of 28,000 rpm and a 3,000 psi (207) bar programmable flow-based coolant system with dedicated pumps for each spindle to ensure precise coolant pressure control.

Automating hundreds of cycles of precision manufacturing, however, is not possible unless the overall operation is considered from the outset.

loaded into a machine, moved from spindle to spindle for drilling, residual cutting fluid removed, and returned to the pallet. Where a part is gripped impacts where it is clamped for drilling to ensure accuracy. Every variable along the process chain must be considered and accounted for, and the calculus is detailed and complicated.

Then there are unique customer needs and requirements. The equipment and process must accommodate a variety of part families and hundreds of parts to increase runtime and efficiency. Operators must be able to change over part types and programming without calling in an automation specialist, and the entire process must be controlled from a central interface. Add to the mix that everything must be packaged in as small a footprint as possible, and the scope of the engineering challenge comes into focus.

UNISIG’s approach to solving these problems, however, results in targeted automation that enhances the existing benefits of gundrilling, ensuring a solid foundation for reliable process-wide automation.

To meet size constraints, a 6-axis robot was embedded in the machine with a pallet system on the backside of the machine, allowing easy operator access from the front to setup the machine without compromising ergonomics. The configuration enables quick setup changes between prototype and proving operations and full production runs.

The robot automatically repositions the workpiece from the front of the first spindle into the rear of the second spindle without operator input. The process of drilling a part from both ends in a single-piece flow is unique to UNISIG. Workpieces with enlarged features on one side are loaded from the rear of the collet, solving a common problem in gundrilling medical surgical instruments with full automation.

Control of the UNE6-2i and a computer are consolidated into the Human Machine Interface (HMI), a menu-driven touch screen system for easy, intuitive operation. Training and operator engagement with the system is significantly reduced due to userfriendly UNISIG controller menus and prompts.

UNISIG’s comprehensive and integrated approach to automating medical part manufacturing is a vison that sets it apart in the industry. It’s more than drilling the impossible hole. It’s a commitment to understanding and to the research that drives continuous improvement and innovation for automated part production at its full potential.

Surgical instrument manufacturing is a sequential process: parts must be loaded into the machine in a particular way for specific operations that happen in a specific order.

Workpiece length, shape and configuration determine where it is gripped by the robot when

At its core, the automated UNE6-2i is a purposebuilt machine with automation embedded in its design, not added as an afterthought. Flexibility and adaptability are maximized by a harmonious, interdependent mechanical, software and operational planning scheme.

Further information on all machines and the complete UNISIG machine program is available at: www.unisig.com or follow the company on LinkedIn and Twitter (@UNISIG).

You will also meet us at the EMO 2023 show in Hannover, Germany, from 18th–23rd September.

IPN is sponsored by – see them on page 8-9 26 Machining & Engineering

Innovations in roller drive technology

Roller conveyors have evolved over the years, with higher weight capacity and the new applications for robotisation, among the requirements, which will drive further innovation in MDR technology in the years ahead, says Colin Crowley.

THE MOVEMENT of goods using roller conveyors can arguably be traced back as far the building the pyramids in Egypt. Their use burgeoned from the 18th Century when they were employed to load grain onto ships, and for removing coal from mines.

The first patented product in this area was in 1908, and roller conveyors were employed by the Ford Motor company in the manufacture of the Model T and saw broader use from then on, moving products over longer distances.

The evolution of roller conveyors

Since then, innovation in this area has continued to gather pace as specifiers, systems designers have sought solutions, which combine efficiency, safety and flexibility across a broad spectrum of applications.

The idea of putting motors into rollers to power them had been around for a while before the first powered conveyor rollers came into use during the 1970s, forming the heart of advanced automated conveyor systems.

This innovation for the first time allowed the possibility of smaller roller zones within an application, rather than having to have a single conveyor across a lengthy area of travel. This means that systems could be installed, which used 24V DC power, rather than three-phase power.

which are more complicated to set up, heavier and require the installation of covers to protect operatives working nearby. However, driving rollers by the use of ribbed pulleys made for much easier and more rapid installation and simpler maintenance.

Combining MDR with performant control electronics

More importantly, by combining MDR with performant control electronics, they gave system designers greater flexibility when it came to the positioning of stops and placement points, while ensuring automated distancing between the items being conveyed. This attribute saw motorised drive rollers enjoy increasing use in factory applications as the required control and precision could now be assured.

Another challenge found on production lines is the need to transfer or divert items on conveyors. Manufacturers in these areas have typically offered systems that would require high AC or pneumatic power to operate.

However, continuous innovation by leading players in the sector has resulted in the development of diverter systems based on motorised rollers, which will

safely and quickly divert individual loads weighing up to 200kg.

The key benefit here is that these systems will still be able to run off 24V DC power, retaining all the safety attributes of their smaller counterparts.

Grasping the nettle

Robotisation is the other challenge, which MDR manufacturers must face. In an increasing number of manufacturing facilities, autonomous mobile robots (AMRs) are now being employed to transport parts around facilities. A typical application would be to fit a short section on top of an AMR, onto which the item must be precisely loaded and positioned. For safety reasons, the item must not move once it is on the AMR and being transported to the next place where it is needed.

This means that the rollers themselves must not rotate, entailing highly effective braking systems. Introduced this year, an exceptionally reliable means of achieving this is the use of specialist mechanical brakes which hold the rollers completely still during transit. This manner of braking is set to become the norm in these application in the future.

Higher weight capacity, and the extension of robotisation into new applications, are the two requirements, which will drive further innovation in MDR technology in the years to come –and the leaders in MDR technology are ready to meet that challenge.

Colin Crowley is Technical Sales Engineer UK and Ireland at Itoh Denki Europe.

For more information, please see below:

+33 (0)4 50 03 0999

www.itoh-denki.com

IPN is sponsored by – see them on page 8-9 28
Handling, Storage & Logistics
Colin Crowley, Technical Sales Engineer UK & Ireland, Itoh Denki Europe

Handling, Storage & Logistics

Combat parts and spares lead times with Obso

Arecent survey by RSM UK found that a third of middle-market businesses have down-tooled on selected product lines, while a fifth had exited entire lines of business altogether. Companies reported that recent output had been scaled back due to declining intakes of new work and disruption caused by stretched supply chains and material shortages.

Obso Global (Obso) a leading supplier of both active and obsolete industrial automation parts, offers a dedicated service to help manufacturers from across the UK and worldwide beat lead times.

It’s no secret that the fallout from the COVID-19 pandemic kickstarted manufacturing and supply chain issues back in 2020, causing a huge impact across the electronics and automation supply chain in particular. A problem, which was escalated for UK manufacturers by the impact of Brexit and then the current logistical and economic difficulties caused by the war in Ukraine.

Long lead times prove to be a huge challenge for businesses attempting to source genuine parts for equipment and machinery, which is why Obso provide a range of benefits that often ensure accurate, reliable and faster lead times.

Partnering with Obso can ensure access

to expert advice and a wide range of new, active and obsolete industrial automation spares thanks to its connections with original equipment manufacturers (OEMs) and a global maintenance, repair and operations (MRO) supply chain.

With over 800 parts stocked at Obso’s own UK and Netherlands depos, many parts can be shipped out next day or even same-day with the supplier’s dedicated couriers.

For further information on how Obso can assist with your lead-time management, please call: 0800 368 8817 to speak with an experienced Obso advisor, or simply visit: https://obsoglobal. com/uk. To download a free copy of Obso’s five-point plan for managing lead times, please visit: https://obsoglobal.com/uk/ sourcing-automation-parts-made-easy

IPN is sponsored by – see them on page 30-31 29

5 advantages of custommade cases for equipment

custom case can provide the perfect all-in-one solution.

Protects your high-value equipment

The main purpose of a case is to protect your expensive equipment, being able to ensure the full protection of valuable items offers the ultimate peace of mind. You need to be confident in relying on your equipment and a custom case ensures exactly that. Custom cases are made from robust materials such as polyethylene polymer to withstand impacts and the custom foam ensures a snug and secure fit.

Transports equipment easily

Saves on air freight costs

If you regularly ship equipment by air, custom cases can save a great deal of money. The extremely lightweight materials will significantly reduce airfreight costs. On top of this, valuable equipment can get damaged when transported by air. Thankfully, custom cases use extremely durable materials to ensure that your equipment can withstand rough handling.

Excellent strength and durability

When transporting any type of equipment, you want to ensure maximum protection so that it doesn’t get damaged. However, traditional cases can’t always offer this assurance due to the nuances of different types of equipment. This is where custom-made cases make all the difference. Expensive equipment can be kept safe with cases that are designed solely to protect your equipment against rough handling, extreme climates and anything else that comes its way.

5 advantages of custom-made cases for equipment

Custom-made equipment cases boast several advantages over standard cases thanks to the high-quality materials and customisable parts. Bespoke cases work flexibly around your essential equipment.

Designed to meet your specific equipment case needs

Any shape, size or quantity is catered for with custom-made cases. This means that your equipment will be guaranteed to be protected against all potential hazards. Whether you require a reinforced rugged case for rough handling or a cooling system to protect electronic equipment from overheating, custom cases listen to your specific needs and exacting requirements. You know your equipment and what it needs to be protected against, and a

Lightweight polyethylene polymer makes lifting and transporting equipment much easier. Custom handles can ensure that cases can be safely transported without rough handling or accidental damage. Companies that regularly transport equipment can add wheels to cases to minimise the physical effort of moving heavy items. Additional fittings such as pressure valves can be another great option when transporting valuable equipment. The key to a great custom case is the expert behind it, who can offer advice on what works best for your equipment.

At CP Cases, our custom cases make protecting your equipment its priority. Using high-quality polyethylene polymer, custom cases are ruggedised, reliable and strong. The rotomoulding process ensures that edges and corners are reinforced, protecting equipment from any accidental damage. Custom foam inserts cushion equipment, absorbing any impact and preventing items from moving out of place during transportation. The main reason for commissioning a custom case is to keep your equipment safe, which is exactly why strength and durability are so important.

Custom-made case product options

Now that you know the countless advantages of custom cases, it’s worth understanding the different ways in which cases can be customised for your specific equipment

30 IPN is sponsored by – see them on page 8-9
Cases & Enclosures

needs. With so many product options available, it can be overwhelming, which is why at CP Cases we offer expert advice for each unique case.

Printing, labelling and branding

Making your equipment instantly recognisable in a busy warehouse or airport can save a lot of time and hassle. What’s more, our printing, labelling and branding can also help enforce a positive image of your company, boosting your recognition with clients and at events. Your unique branding represents your business and what better place for it than on the equipment cases you use on a daily basis? From silkscreen printing to engraved labels and sewn-on badges –custom cases are truly an extension of your organisation.

Partitions and dividers

The purpose of a custom case is to fully support the use of your equipment and meet specific access needs. As a result, custom partitions and dividers can help you organise equipment and separate items to make your job easier. Using CAD tools, precise drawings can be translated into high-quality partitions and dividers that specifically work for your equipment, shielding valuable or volatile items from one another. Make the most out of your custom case by including partitions to ensure your equipment is safe and protected.

EMC/EMI shielding

EMI stands for electromagnetic interference, which refers to the effect that a magnetic field can have on other devices nearby. When electricity flows into a conductor, this generates a magnetic field, which can easily interfere with data signals. So, EMI shielding protects against this, ensuring that your equipment runs smoothly. If you have valuable specialist equipment that you need to rely on, you can fit your custom case with EMI shielding in which a metallic shield is placed around your equipment, absorbing any incoming signals. Not only should a case protect your equipment but enhance its performance.

External finishing

External finishing options on custom cases are designed to meet your exact requirements in both appearance and functionality. For example, aluminium cases can be produced in plain or rigidised aluminium with surface finishes from powder coating to anti-reflective finishes. These options can both work to boost durability whilst adhering to your brand aesthetic. The finishing touches to your custom case can add an extra layer of protection and practicality whilst giving a unique identity to your equipment.

Fittings and options

In order for custom cases to be truly fit for purpose, they need to be customisable right down to the construction itself. Being able to access and transport your equipment in the most practical way possible is paramount at CP Cases. From adding wheels to make moving heavy equipment easier to pressure relief valves

that ensure maximum protection, you can add additional fittings and options to optimise how you use and transport your equipment. Sophisticated locks can be added to boost security and handles to ensure safety when picking up heavy equipment.

A custom protective case is the ultimate bespoke solution to transporting your valuable equipment, keeping it safe and maximising its performance. We rely on our equipment in multiple high-pressure situations, so having a customisable case that works for your exacting requirements is the ideal companion.

+44 (0)208 568 1881

info@cpcases.com

www.cpcases.com

31 IPN is sponsored by – see them on page 30-31

Adhesives & glue guns

AdCo UK is one of the largest manufactures of shaped hotmelt adhesives and waterbased adhesives for use in packaging and product assembly markets for over 21 years, from its Head Office and manufacturing facility in Liphook Hampshire with additional distribution facilities based in Leeds UK and a network of approved distributors based throughout the UK.

As well as supplying adhesives for all requirements, AdCo supplies a wide range of specialist applicators – from ProFlex industrial, heavy duty and professional glue guns to total melt, cartridge and bulk systems, we also manufacture and supply UF resins, PVA Adhesives, PU Adhesives, Tapes and much more

As part of our commitment to offer our customers the correct solution for their needs AdCo are

Handling & Lifting Equipment

The best cooling system for your business

Did you know that water evaporation can play a crucial role in keeping indoor spaces cool?

continually investing in research and development along with new state of the art manufacturing equipment to ensure we continue to meet the ever changing needs of all types of industry.

Thanks to our unrivalled knowledge of adhesives and application techniques, our highly skilled technicians can offer a ‘find and supply’ service to all our customers. With a combined industry experience of over 120 years, our technicians can ensure that any bonding problem can be solved quickly and efficiently.

Contact 01428 751755 enquiries@adco.co.uk www.adco.co.uk

Evaporative cooling is fast becoming the most efficient option when cooling large areas. A/C is not such a viable option, because in warehouses or industrial plants, the capital and running costs would be extremely prohibitive. For this reason, facilities managers are choosing evaporative cooling, which can cool with only water and little electricity.

These systems can ensure more than 80% energy savings, thus reducing running costs for businesses. By utilizing evaporative cooling systems, you can maintain a comfortable environment while reducing your carbon footprint. It’s a win-win for both your wallet and the planet!

Easy to install and maintain, these coolers bring 100% fresh air from

outside (they don’t recirculate indoor air): this improves Indoor Air Quality and workplace wellbeing.

If you already have a cooling system installed, but energy-cooling costs are skyrocketing, then you should look no further than The Climate Wizard. This innovative solution can pre-cool outside air of your Air Handling Unit, or support your chiller with an energy saving supplementary cooling technology.

Contact us today for more information:

T +44 (0)7484 529863 uksales@seeleyinternational.com www.seeleyinternational.com

IPN is sponsored by – see them on page 8-9 32 Editor Recommends +44 (0)151 647 4579 karl@plastok.co.uk www.plastok.co.uk Specialist in filtration equipment, media, metal, nylon meshes and technical fabrics Meshes & Filtration Pumps Energy Metering Leak Detection Engineering Temperature Control
(0)1780 243118 INFO@LAUDA-TECHNOLOGY.CO.UK WWW.LAUDA-TECHNOLOGY.CO.UK THE COMPLETE SPECTRUM OF PERFECT TEMPERATURE CONTROL • Process circulators • Water chillers • Water baths • Viscometers • Tensiometers • Water stills • Shakers • Incubators • Freezers • Contact angle measurement Laboratory Equipment
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Are you in breach of compressed air condensate law?

Manufacturers face a £20,000 fine and, at worst, imprisonment, for failing to comply with regulations relating to the disposal of compressed air condensate.

Yet many companies are unaware of the regulations and their responsibilities under it, warns Steve Boults, of compressed air and fluid power specialist Thorite. Here he explains how you can avoid putting both your finances and reputations at risk.

Almost all manufacturing processes use compressed air in their operations and condensate is a by-product of the compression process.

It is caused when airborne contaminants such as oil, water, solid particles and microorganisms, as well as lubricants, rust and pipescale from the equipment itself, are sucked into the system.

This toxic mixture gets compressed, resulting in a concentrated mix of contaminated oil and water.

Derby City Council’s AIPowered Phone Assistance

Condensate is classified as hazardous waste and the legislation relating to its disposal is stringent. Companies which fail to comply can face fines of £20,000 and, in worse case scenarios, directors can face a prison sentence.

The solution to safely disposing of condensate – an oil/water separator – is simple and relatively low cost. Yet the number of manufacturers who do not employ one on their site is surprisingly high.

We estimate that as many as 40% of manufacturing plants fail to employ an oil/water separator, and a further 5% to 10% have one but fail to maintain it properly. This can apply to SMEs and multinationals alike.

The result is that toxic waste from their processes is draining to the ground and potentially making its way into waterways.

0800 092 1273 capital@thorite.co.uk www.thorite.co.uk

Derby City Council and Derby Homes have launched a new AI-powered phone assistance service, handling over 100,000 calls in its first two and a half months, achieving a 43% deflection rate, surpassing their initial target of 21% and already meeting a savings target of £200,000 within the council’s budget plan. The AI assistants, Darcie and Ali, handle up to 45% of daily inbound calls and are capable of answering over 1,000 questions daily and directing calls to over 40 different departments.

Andy Brammall, Director at Derby City Council, highlighted the potential of AI to streamline customer service operations. The new AI system, based on advanced natural language processing, offers a user-friendly, 24/7 service that automates routine tasks and frees up staff time for complex queries.

The Council partnered with ICS.AI for this transformation, leveraging their SMART AI platform to enhance citizen engagement.

Martin Neale, CEO at ICS.AI, lauded the initiative for addressing demand for council services, streamlining operations, improving call efficiency, and opening opportunities for potential operational cost reductions.

Derby City Council’s commitment to AI technology aims to improve customer service and increase efficiency. The successful deployment of the AI-powered phone assistance service showcases the Council’s leadership and dedication to innovation.

Read the full article here

01256 403800 info@ics.ai www.ics.ai

Complying with life science sterilization control mandates

Thetraceabilityof pharmaceutical manufacturing processes is critical to navigating the complexity of government regulations that impact the design, development, production and distribution of medications. The recent introduction of the EudraLex Volume 4 Annex 1 guidance regarding the manufacturing of sterile medicinal products is an example of good manufacturing practices (GMPs) that help ensure quality and safety. However, the challenge comes with documenting the process, as Roberto Zerbi, global life sciences business development manager at industrial technology manufacturer Watlow (pictured), explains.

The EudraLex Volume 4 Annex 1 guidance, which comes into effect in August 2023, illustrates how new regulations are introduced to grow trust in the life sciences business.

Sterilizers play a key role in producing injectable medicines like vaccines. Life science firms and the machine builders that

support them must find the most efficient way to meet the data integrity principles applied to the records of each heat sterilization cycle.

Point 8.50 of the EudraLex Volume 4 Annex 1 states, “Each heat sterilization cycle should be recorded electronically or by hardcopy, using equipment with suitable accuracy and precision. The system should have safeguards and/or redundancy in its control and monitoring instrumentation to detect a cycle not conforming to the validated cycle parameter requirements and abort or fail this cycle (e.g., by the use of duplex/double probes connected to independent control and monitoring systems).”

To learn more about Watlow, visit: watlow.com, or to learn more about Eurotherm, visit: eurotherm.com

IPN is sponsored by – see them on page 30-31 33 Editor Recommends

PPMA Show set to showcase the latest developments in the UK's processing and packaging industry

The 2023 PPMA Show is the UK’s largest processing and packaging machinery exhibition and is the perfect opportunity for anyone involved in the manufacturing and engineering to experience the important role processing and packaging machinery, robotics and industrial vision systems play in the manufacturing industry. The show returns to the NEC Birmingham this September (26th-28th) and is a complete production line event.

It will be a fantastic representation of the fast-growing processing and packaging industry in the UK, featuring food, beverage, pharmaceuticals, household products and toiletries, building materials and supplies, pet care,

micro-brewery and distilleries, FMCG, as well as contract packers and more.

This year’s three-day exhibition will offer a chance to gain new insights and knowledge that could benefit visitors’ businesses. Here’s just a flavour of what they can expect:

■ Live demonstrations of new machinery in action

■ Video presentations by influential industry experts

■ Networking opportunities

■ Keeping an eye on the competition

■ Benchmark best practice

■ Building new relationships

■ A full programme of seminars

■ Inspiration and innovative

■ Experience the complete production line event in action from start to finish

■ Free to attend.

With over 300 exhibitors showcasing more than 2,650 brands and representing the full spectrum of the industry, companies will be keen to show visitors how they can improve their businesses with the latest cutting-edge technologies. This can help businesses stay ahead with the latest trends, improve efficiency, and make better use of resources. Here are some just some of the hundreds of the exhibitors taking part in the show: Reiser, ULMA, Omori UK, Ishida Europe, PFM, Somic, SMC, and Beckhoff.

No matter what your level of interest or expertise in the processing and packaging industry, the upcoming PPMA Show is sure to have something for you.

This is our pick of the best exhibitors from this year’s event, listed here in alphabetical order: Gransden UK, Keymac Packaging Systems, Lechler & Rotech Machines. Further details can be found on this page and the next 2 pages.

For more information and to register for a free ticket to this year’s show, please visit: https://www.ppmashow.co.uk/visit

Rotech unveil entry-level coding system for bags & pouches at PPMA 2023

Coding and marking specialists, Rotech Machines expands their range of RF Lite feeders – costeffective systems for feeding and printing flat-form packaging – with a cleverly designed system specifically for small pouches and bags.

The new pouch edition of the RF Lite will be officially launched at PPMA 2023, where it will be at the forefront of stand A31. Like the original and shuttle variants, the RF Lite pouch is an entrylevel solution for companies looking to automate their coding process for the first time. It is also well-suited to larger

manufacturers looking to install multiple systems for multiple products and short/ trial production runs.

The system utilises vacuum technology to ‘pluck’ bags from a stack, before running them past a maintenance-free thermal inkjet printer, and returning them to a stack, ready for operator removal. This automatic process eliminates the need for coding and labelling by hand – which is often labour heavy, time consuming and inaccurate. Instead, users of the RF Lite can be reassured that their packaging will be coded quickly and accurately.

The system completes the RF Lite feeder range, proving that when it comes to costeffective coding systems, three really is the magic number.

Printer for seamless large area printing on nonporous surfaces

Also new to the stand will be the Integra PP Razr 34 – an impressive piezo printer that bridges the gap between the capabilities of a thermal

inkjet printer and a large area printer.

The Razr, which runs with the same inks used in a thermal inkjet printer, can guarantee excellent resolution printing (up to 600dpi) on both porous and nonporous substrates. It can seamlessly print on areas up to 34mm, making it ideal for applications where thermal transfer (TTO) would have traditionally been used.

The cartridge-based technology also brings other benefits over other coding methods. It’s fast – it can run at high speeds up to 150m/min at 300dpi and it starts up and shuts down instantaneously. The printer also has two separate nozzle channels that can be controlled individually, guaranteeing optimal printhead life and quality of print.

The Razr is truly revolutionary in the world of coding and marking and is sure to be popular among manufacturers

looking to improve their efficiency and reduce their waste. All without compromising on quality.

Speak to the experts on stand A31 Rotech’s biggest asset is not its impressive portfolio of solutions, but it’s team of industry experts, who will be available to talk with you on stand A31 about any coding and marking queries or applications you may have.

+44 (0)1707 393700

sales@rotechmachines.com

https://rotechmachines.com

IPN is sponsored by – see them on page 8-9 34 Preview

Keymac Packaging Systems: Designed and manufactured in the UK & USA for worldwide markets

Bristol based Keymac Manufacturing will be exhibiting a KIM3 Intermittent Motion Fully Automatic End Load Cartoner for the first time on stand B14 at PPMA Show.

The machine is a 3-axis servo motor driven machine, which is suitable for end loading difficult to load or multiple products into a carton. After the product has been loaded the carton’s flaps may be sealed either with hot melt adhesive or tucked.

The machine is equipped with a prebreak carton feeder, which opens the carton before it is erected in the flight chain. This is especially beneficial for opening square cartons.

The KIM3 machine is already being built at Keymac in the USA where it is packing a variety of products such as cans of beer, stacks of flow wrapped cookies and electric toothbrushes.

Alongside the KIM3 will be Keymac’s K101 Sleever, which can insert trays or pots into a pre-glued sleeve at speeds up to 80 packs per minute. Developed for the ready

Clean, cleaner, MeshClean

meals market and in use around the world, the K101 has a small footprint and can be size changed, without the need for costly change parts, in 5 minutes. An XL version is also available for larger pack sizes.

In the drive to eliminate plastics from packaging, Keymac has modified this machine to run an environmentally friendly all cardboard pack for loose fresh produce, which is 100% recyclable. The pack consists of a cardboard tray, into which the loose produce is loaded in either 4, 6 or 8 count configurations and a cardboard sleeve with convenient carrying handle. Produce packing K101 machines are already installed in France, Italy, Belgium and The Netherlands.

+44 (0)117 986 5417 sales@keymac.co.uk https://keymac.co.uk

Lechler is proud to introduce its new, rotating cleaning nozzle, MeshClean.

Our Intense Clean 5TA series now has a successor: The new Lechler MeshClean combines everything that has made us number 1 in tank and equipment cleaning over the last ten years – a holistic product concept. That is why the MeshClean not only impresses with its uncompromising cleaning power, but also sets new standards in terms of hygienic design, process reliability and service life.

The rotating cleaning nozzle of the MeshClean series are assigned to cleaning efficiency class 5 and are designed to remove persistent soiling in small to medium-sized equipment. With this performance profile, they are predestined for the use in the food and beverage industry as well as

in the chemical and pharmaceutical industries.

The cleaning liquid drives the spray head of these gear-controlled high impact tank-cleaning machines. Our patented spur gear ensures not only the right speed, but also sufficient torque. Downtimes are thus almost a thing of the past. With its precisely tuned kinematics, the MeshClean generates a 360° impact and leaves no spot uncleaned. The MeshClean achieves its optimum efficiency with small to medium-sized containers at low pressures.

Lechler will be showcasing its variety of nozzles, including the new MeshClean at the PPMA show at Birmingham’s NEC on the 26th-28th September. Visit them on stand F30.

0114 2493562

www.lechler.com

Beating the plastic tax with LOCK N’POP™

Looking at costs and ways of reducing them in the current economic time has never been more of an imperative. New UK tax legislation, introduced in 2022 focusing on the volumes of plastic packaging used by companies, creates further challenges to the operating costs and profitability of manufacturers in the food and beverage sectors.

Finding innovative solutions to simply retain margin levels has become a constant challenge and has seen companies alter strategy to ensure that whilst focusing on making processes more efficient the big focus needs to be aimed on doing processes differently. This is where the big gains are to be realised.

Traditionally the LOCK N’POP™ pallet stabilisation solution allowed companies to save money by removing the costs associated with their palletised goods moving or collapsing in transit to their customers. The focus was on ensuring efficiency in the production process and throughout the subsequent transit journey whether to the supermarket shelf via domestic distribution centres or to international markets via sea, rail and road freight. The necessity to ‘do things differently’ has seen many companies using the LOCK N’POP™ solution, now, as a means of reducing plastic packaging costs. The key driver for using the solution has shifted from reducing the costs associated to pallet instability to reducing the costs associated with the use of high volumes of plastic packaging within their production facilities.

LOCK N’POP™ provides a solution that can reduce the use of stretch wrap and eliminate the need for layer

sheets and corner posts, sometimes an essential to ensure acceptable stability.

Plastic stretch wrap has a cost and typically a manufacturer could be spending 80p/pallet. If layer sheets are also needed the cost can easily exceed £2.00/pallet. In addition, if corner posts are also needed this additional cost can exceed £1.00/ pallet, simply to ensure goods are delivered securely.

With a typical cost of 20p/pallet for LOCK N’POP™, the cost saving potential is very clear. By simply reducing wrap by 50% and applying LOCK N’POP™ a net saving of 20p/ pallet is achieved. In a production facility producing 100,000 pallets a year this equates to an annual saving of £20,000. In today’s economic climate, this level of operating cost reduction is too valuable to ignore. With a 200 gramme saving per pallet the associated reduction in plastic volume would be 20 tonnes, a figure that

would attract a taxation burden in the thousands of pounds

UK companies, large and small, are experiencing these level of savings with two recent customer installations being on target to achieve a reduction of 17 tonnes and 21 tonnes in annual stretch wrap consumption

So how does it work? LOCK N’POP™ pallet stabilisation uses a cold, water based cohesive that is applied inline to the cases, bags, shrink-wrap trays etc. immediately prior to palletisation. The unique cohesive has high shear strength characteristics which LOCKS the products together resulting in a stable pallet. However, the magic is that the cohesive combines this high shear strength with a low tensile strength, which means that the items can easily be separated. So, stable in transit but easy to separate at distribution centres and end users.

Known as the Invisible adhesive, this ability to leave the product unmarked is becoming imperative as more and more customers need to be able to place products straight from pallet to shelf in retail ready packaging. As the requirement increases for higher levels of printed artwork on outer case packaging the ability to palletise and transport securely without damaging the presentation of the product is becoming a bigger requirement of food and beverage manufacturers.

LOCK N’POP™ pallet stabilisation is a different approach. For more information, contact us at Gransden UK Ltd: www.locknpop.co.uk

IPN is sponsored by – see them on page 8-9 36
Preview

Hygiene Trio join forces

Danish food hygiene equipment expert joins forces with Warrington hygiene solution provider Christeyns Food Hygiene and application partner H&M Disinfection Systems Ltd, to offer unique turnkey solution.

The leading family-owned supplier of detergents and disinfectants, Christeyns Food Hygiene, has joined forces in a tripartner initiative with specialist producers of world-renowned equipment manufacturer Foamico and hygiene equipment specialists H&M Disinfection.

This partnership provides the confidence that hygiene operations need to deliver world-class cleaning in the demanding food, dairy and beverage industries from design and supply to effective cleaning and disinfection.

For over 30 years, Christeyns Food Hygiene has produced effective formulations of detergents and disinfectants for all applications in the food, dairy and beverage industries with customers from across a range of household consumer brands and suppliers

to the UK’s food retailers. As part of familyowned Belgium parent company, Christeyns NV, the firm draws on the expertise and knowledge of a multi-national team of experts.

Foamico is an independent manufacturer of superior cleaning solutions in the food, dairy and beverage industries. Its core business is to develop, manufacture and deliver reliable and efficient cleaning solutions for surface and open plant cleaning worldwide. Operating in 50 countries, Foamico’s key focus in on food safety with a reputation for innovation and reliability.

Having worked with CFH for three decades, H&M Disinfection Ltd have built a reputation for providing high quality, bespoke hygiene application equipment, which is the cornerstone of many customer’s food safety management systems. The partnership was formalised last year to provide customers with a more streamlined service in the provision of top-quality formulations and equipment.

In partnership, the three firms are committed to improving customer’s hygiene operations through effective detergents and disinfectants and the highest quality of bespoke equipment. The new strategic alliance will allow the provision of a unique turnkey solution to the food, dairy and beverage industries in the UK supplying chemicals required to achieve food safety coupled with the equipment critical to delivering those products to the food contact surface.

“This is a major step for us and our customers,” states CFH Operations Director Andy Bethel. “Three specialist companies coming together to provide excellent equipment, control systems and reliable pump-sets, combined with specialised formulations, will ensure our customers have a one-point solution for both chemistry and application equipment they can rely on.”

Christeyns Food Hygiene: www.christeyns.com

Foamico: www.foamico.com

Surface Finishing

IPN is sponsored by – see them on page 30-31 37 Cleaning & Hygiene
Team outside Christeyns Food Hygiene, Warrington

BVC IV62 Cordless Industrial Vacuum – Eliminate Trailing Cables

Acordless or battery powered Industrial Vacuum Cleaner has usually meant either a low-powered hand held or back-pack unit or a heavy and clumsy machine with several heavy on-board ‘leisure’ batteries, that take a long time to charge, and may not have enough performance to be wholly satisfactory.

Quirepace have re-invented the battery powered Industrial Vacuum Cleaner by combining the well proven mid-range BVC IV60 with Honda’s revolutionary new eGX battery powered engine. The BVC IV60 is usually a 1-2kW electrically powered unit utilising the extremely robust BVC YP series multistage exhauster unit.

The Honda eGX electric engine is designed to replace petrol engines in the 2.5hp class

and provides more than adequate power to run the BVC YP3 exhauster unit at full design speed. This new machine is designated BVC IV62 eGX.

The Honda eGX variable speed drive allows the operator to set the runspeed for the optimum performance for the job in hand. At full power, the IV62 eGX has a runtime of 30 minutes, and at slower speed, this can be extended to over 2 hours. The eGX fast charger provides 80% charge in 1 hour and 100% charge in 1.5 hours, making continuous running possible with spare batteries.

The BVC IV62, as standard, is provided with the 3-stage filtration dry product tank consisting of a paper sack collection, microfibre main filter and 3rd stage HEPA filter. This configuration is suitable for most dry-product collection applications, and the unit may be configured as both M-Class and H-Class rated units.

Optionally, alternative collection tanks can be specified for applications that require, for example, a wet collection tank, or are better suited to a drop-tank rather than paper-sack collection. As is usual with BVC Industrial Vacuum Cleaners there are a wide range of tool and hose options. IV62 is configured to use either 51mm or 38mm hose and tool sets depending on the application and the nature of the product to be cleaned.

The BVC IV62 eGX makes it possible to clean up the industrial workplace without the hassle and hazard of trailing cables and appropriate power outlets. Instantly available power combined with a large collection volume means that it has never been easier to maintain

the cleanliness of the workplace, and of course, enhance the health and safety of the environment for the benefit of all.

The BVC IV62 eGX is also ideally suited for use with high-level cleaning equipment. To coincide with the introduction of the BVC IV62 eGX, Quirepace are simultaneously introducing a range of carbon fibre high level cleaning poles configured for use with BVC Industrial Vacuum Cleaners. The pole sets and tools allow high-level cleaning up to 13m from the ground. Again, the ability to carry out cleaning operations without the risks associated with trailing power cables is a significant benefit to safe operation in the busy industrial environment.

BVC equipment (the original British Vacuum Cleaners) are manufactured by Quirepace in Fareham, Hampshire. UK Manufacture means that spares and support are readily available, and, as usual, BVC UK manufactured machines and components have a 5-year parts warranty. The IV62 eGX has been tested and approved by Honda. The eGX engine and battery, whilst not directly covered by the BVC extended guarantee are directly warrantied by Honda under their global warranty and service-centre scheme. In the UK, this provides a 3-year warranty on engines and 2 year warranty on batteries and chargers.

For more information or to book a demonstration of this revolutionary unit, contact Quirepace on: 023 9260 3700 or bvcsales@quirepace.co.uk. www.quirepace.co.uk

IPN is sponsored by – see them on page 8-9 38 Cleaning & Hygiene
www.bvc.co.uk

GOJO opens new stateof-the-art plant

GOJO, THE INVENTORS OF PURELL™ continues to invest in both sustainability and the tough soils market, with the launch of a brand new, cuttingedge manufacturing plant.

Located in Croissy Beaubourg, France, it has been designed to meet the requirements of the heavy-duty industry, minimise its environmental impact, and, ultimately, help the company to increase its capacity to serve customers even more efficiently.

Building on the $400million that was invested in 2021 to increase manufacturing capabilities worldwide, the €4.3million investment in this new building enables GOJO to offer innovative products, such as heavy-duty soaps and wipes, as well as cleaning wipes, at excellent price points. Its fully automated systems are capable of producing formats ranging from 500ml bottles to 5 litre refills, and everything in between.

Designed to reduce the carbon footprint

during the manufacturing process, the plant minimises product wastage, water and energy consumption. It’s bespoke ‘Cleaning-in-Place’ systems increase efficiencies, whilst also guaranteeing the highest possible levels of hygiene.

GOJO offers a full range of heavy-duty hand cleaning formulations, which effectively clean away tough soils, whilst keeping skin healthy. These include GOJO Hand & Surface Scrubbing Wipes, GOJO Natural Hand Cleaner, GOJO Olive Hand Cleaner, and GOJO® Supromax Hand Cleaner.

For more information, please call: +44 (0)1908 588444, email: customerexperienceuk@gojo.com, or visit: https://www.gojo.eu/uk

IPN is sponsored by – see them on page 30-31 39 Cleaning & Hygiene

Rail drainage pipe gets re-routed through cemetery

Engineers at Lanes Group plc have completed a sensitive project to install a new drainage pipe beneath one of London’s largest cemeteries.

They carried out investigations and planned the installation of the 50-metre-long concrete pipe beneath Hither Green Cemetery in Lewisham, South London.

The 50-metre-long concrete pipe was needed to connect track drains along the South Eastern Main Line to a Thames Water surface water culvert.

Protecting graves

The original 300mm diameter clay pipe serving the track drains had collapsed. Early investigations showed a new pipe had to follow a different route to minimise the risk of graves being disturbed.

Network Rail commissioned Lanes Professional Services and sister company UKDN Waterflow (LG) to work together on the project.

Their task was to carry out a study to establish

how best to restore the drainage and then to support a specialist contractor as it installed the new pipe using a trenchless solution called auger boring.

Increased diameter

Head of Lanes Professional Services Andrew McQueen said, “The original pipe was thought to be over 100 years old and the cemetery had developed significantly since it was put in.”

“This meant there was a risk of graves being disturbed if a new pipe was installed along the same line.”

“Our surveying work identified the best line for the new pipe to take through a less intensively used section of the cemetery nearby.”

“The route then took the new pipe back towards the Thames Water culvert, which also runs through the cemetery.”

“Its diameter was increased by 50% to ensure it had the capacity needed to cope with the volumes of surface water being generated, not least because climate change is making weather patterns more volatile.”

New chambers

The Lanes team carried out three different investigations – a topographic survey, a ground penetration survey and a buried services survey – to establish the optimum route and depth of the pipe.

A specialist contractor then carried out the auger boring installation, a trenchless solution that does not need extensive ground excavation.

Four new large access chambers were also created above the drainage pipe – two on the railway line, one where the pipe turned under the cemetery, and the other above the culvert – to support effective maintenance.

Serious disruption

Andrew McQueen said, “This was a project with clear sensitivities, and we worked closely with the cemetery management team to ensure the new drainage was located correctly.”

“It was important for the pipe to be replaced to allow water from track drains to be channelled away from the railway line.”

“Without it, the track bed could become waterlogged and could flood during periods of heavy rain, which would have caused seriously disruption to train services.”

Gothic chapel

Lanes Professional Services provides a wide range of engineering services, including design and consultancy, drainage and hydraulics surveys, laser profiling, and aerial drone (UAV) surveys.

Hither Green Cemetery opened as Lee Cemetery in 1873 and, in its early years, expanded to take in adjacent farmland. It now covers 37 acres.

The cemetery has two gothic chapels and war graves from both the First World War and the Second World War.

IPN is sponsored by – see them on page 8-9 40 Water, Energy & Environment
Contact 0800 526488 www.lanesfordrains.co.uk

Digital Edge Subsea: Offshore Digital Video + Inspection systems

‘New, versatile and flexible ambient air monitor’

Digital Edge Subsea supplies subsea industries with digital video recording systems (DVR). The company was established more than 13 years ago, and has nurtured strong customer relationships that have allowed for honest customer feedback, and this has been incorporated into the development of the Version 5 Edge DVR.

Digital Edge Subsea also offer further software that will help their customers better serve their clients. The Archive App offers a data storage and backup solution that uses an integral Edge architecture to avoid needing a 3rd party app. Edge Archive handles the transfer of data from the internal DVR drives to Client storage,

either on a NAS, a Raid, or a phased delivery to multiple external hard drives. Archive can act as a Simple data mirror of the correct internal drive data folders, or can be used to create multiple simultaneous backups of Client Deliverables. This can be done in continuous backup or a phased approach, i.e., after each dive.

Our DVRs are available in 4u, laptop and workstation formats, providing a great range of potential solutions for many situations.

For more information or a demonstration of the system, contact: info@digitaledgesubsea.com or visit: www.digitaledgesubsea.com

ThenCLD AL3/ nCLD 8555 CY by

AG is the ideal instrument for ambient air monitoring, either installed in racks, fixed monitoring stations or mobile laboratories. Besides the ambient air in the open environment, the analyzer is also suitable for air quality monitoring in production plants and offices (TLV = threshold limit value). The nCLD AL3/nCLD 8555 CY is a three-channel chemiluminescence based analyzer, capable of measuring NO, NO2, NOX and NH3 simultanously.

The measurement ranges are individually adjustable within a maximum of 50ppm. The minimum detection limit is determined at 0.4ppb. The instrument’s inlet operates at ambient pressure and the vacuum pump supplies the detector with a sample gas flow of 1 L/min. The calibration of the unit runs quick and automatic, while

all necessary data is continuously stored in the integrated data logger. The modular version of the nCLD AL3/nCLD 8555 CY offers optional features such as a heated inlet, pressure regulation or calibration valves, in case your application is for example the testing of specialty gases. The is nCLD AL3/nCLD 8555 CY based on the nCLD AL2, which is QAL1 certified according to ISO EN 14211.

ECO PHYSICS AG Bubikonerstr. 45 8635 Dürnten Switzerland

+41 55 220 22 22 info@ecophysics.com www.ecophysics.com

IPN is sponsored by – see them on page 30-31 41 Oil, Gas & Offshore

Bringing digital pressure measurement to Hydrogen Applications

Pressure measurement specialists, ESI Technology Ltd, have created solutions across a multitude of applications, including aerospace, defence, oil & gas, subsea, renewable energies, and beyond…

Recent TUV testing has also allowed ESI to release a range of Hydrogen compatible pressure transmitters. Test passed to ISO 1114-2:2017 the new range meets European Regulations EC 79/2009 and EU 406/2010.

The GD4200-USB for use in Hydrogen Applications

The GD4200HUSB Digital Pressure Transducer has been designed to ‘Plug & Play’! It connects instantly to your PC, tablet, or laptop via the ESI-USB© software and enables you to measure, analyse and record pressure directly on to your PC without the need for costly I/O interface boards.

Nine pressure ranges have been carefully selected to enable the user to cover any pressure that the application requires, from vacuum up to 5,000 bar.

■ Pressure Ranges from vacuum to 5,000 bar

■ Silicon-on-Sapphire sensor technology

■ Titanium diaphragm and pressure port

■ Sample rate software selection up to 1,000Hz

■ Accuracy (NLHR) +0.15% of span BFSL

■ Free ESI-USB© Software with auto-updates

■ Support for easy integration with applications created by C#, VB, Labview and Excel VBA (api dll library)

The GD4200-H-USB benefits from Silicon on Sapphire (SOS) sensor technology, providing outstanding performance, stability, and highly accurate pressure measurement.

The pressure diaphragm and threaded pressure port are machined from a specialist Titanium alloy specifically designed to withstand harsh and demanding hydrogen environments. This, along with the non-oil-filled sensor and high integrity stainless steel housing results in a robust and versatile unit that offers excellent media compatibility.

The ESI-USB© software is compatible with Windows© 8, 8.1 and 10, and is presented onscreen in real-time without loss of accuracy or bandwidth. The sample rate enables dynamic pressures to be measured with up to 21-bit resolution at user selectable speeds up to 1,000Hz. Data can be displayed in graphical or tabular form, with a choice of pressure units and fully adjustable scales and saved to a file or exported to Excel, PDF and .csv.

Other useful features include certificate generation, customisable certificate templates, leak testing, measure, record and view up to 16 sensors at the same time, virtual differential pressure measurement, set automatic test start and stop times, alarm levels for each individual sensor and auto-updates for new software versions.

For more information contact ESI on: 01978 262255 or email: sales@esi-tec.com.

Find us on the web at: www.esi-tec.com

IPN is sponsored by – see them on page 8-9 42 Process & Control

7 ways to optimise Print Supply Chain Management

What changes could you make to your print shop’s supply chain management to make it more efficient? Here’s the Soyang guide.

What is the Print Supply Chain?

Your print supply chain is everything that comes into your business to enable your print shop to do its job. Inks, toners, papers, laminates, vinyls, mesh banners, roller banners: however your business brings in the products that comprise its raw materials – and whoever supplies them – that’s your supply chain.

Why should you optimise your Print Supply Chain?

Let’s not get hung up on the jargon. ‘Optimising’ is simply a short way of saying ‘make your supply chain management as good as it can possibly be.’ And what do we mean by ‘good’?

It can mean a multitude of things, but for most print businesses, ‘good’ means lower costs, better quality, happier customers (and suppliers) and sensible inventory levels. So how do you achieve that?

How to optimise your Print Supply Chain Management

1. Consolidate

Few print shops work with just a single supplier. That’s perfectly reasonable. You might, for example, source your day-today materials from one supplier because they offer you the best prices, and the more niche products from another supplier because you know they have the quality and the stock.

But some print shops have multiple suppliers, and that’s probably not the optimal way of doing things. The more vendors you work with, the more orders you have to make, monitor, receive and pay – all of which takes up admin time that could be used for other purposes.

Consolidating suppliers down to a core set of trusted partners means you build better, stronger relationships. You develop a shorthand, which means ordering gets quicker. Problems are sorted faster. And you’re more likely to be able to negotiate better rates.

2. Automate!

We’ve written before about the value of print inventory management software,

yet automation has the power to benefit your entire supply chain, not just your inventory management

With advanced analytics, automated ordering and live tracking systems, you can gain real time visibility across every part of your supply chain, and that can help you identify bottlenecks, improve forecasting accuracy, and make informed decisions for process optimisation.

3. Adopt Just-in-Time (JiT) Print Supply Chain Management

JiT is about ensuring your supply chain is aligned to deliver exactly the inventory or products you need, exactly when you need them, with very little excess stock to clutter shelves and eat up cashflow

Running lean requires you to work extremely effectively with your suppliers. Print materials need to arrive just in time for use. Couriers need to enable just in time despatch. And JiT can’t work if suppliers won’t support your ambitions. Yet when you work in partnership with them to explore ways of making your process leaner, it can benefit both parties.

Find out more about JiT and your inventory strategies

4. Optimise for quality

You know quality. So do your customers. Quality is the difference between a banner that lasts and one that doesn’t. It’s ink that doesn’t fade, imagery that stays sharp, or print materials that are easy to work with, saving your team time with each job.

In your print management system or elsewhere, log the print materials that you or your customers love. Do the same for any materials that generate complaints. Analyse the results, and you’ll likely find a lot of time and effort wasted on lesser materials, which far outweighs any cost price benefit.

Then, talk to your suppliers about increasing your supply of the materials that win you rave reviews.

5. Optimise for customers

What are the elements of your service that customers love? What are the things they tell you they would like to be better? It’s possible your supply chain management might be influencing these.

If you’re constantly told your turnaround times aren’t quite as fast as the print shop across town, for example, one reason might be your supply chain. If there’s a reoccurring customer issue, analyse the root of the problem.

That root may be:

■ A product/print material issue: It’s possible no one can get hold of a certain print material right now. Then again, it may be that your current supplier can’t, but others can.

■ A supplier issue: Does supplier A tend to be unreliable, with deadlines

missed and products missing in each delivery? You may find switching more business to supplier B protects your production processes, reputation and customer loyalty, even if they charge a slightly higher price.

■ A process issue: Maybe the solution is simply to carry more inventory of the materials you often run low on.

6. Optimise for sustainability

Increasingly an issue for customers everywhere, optimising your supply chain for sustainability can create a powerful PR tool with customers while also potentially reducing costs and driving up business.

Using more recycled materials, energyefficient printing equipment, and eco-friendly inks can all be ways of engineering carbon out of your supply chain. And given that most of your carbon footprint exists indirectly with your suppliers, working in partnership with them can dramatically upscale the impact of your sustainability initiatives.

7. Communicate

So much of what we explore above comes down to one thing: communication. From lean operations to sustainability, the simple truth is that optimising your supply chain management is easier and more successful when you do it with your suppliers rather than when you impose it on them.

Talk to Soyang

Let us help your print business optimise its supply chain. To explore how, talk to us.

Free Download: Print Services Proposal Template +44 (0)161 765 3400 https://soyang.co.uk

IPN is sponsored by – see them on page 30-31 43
Print & Packaging

Humidity Control

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www.humiditysolutions.co.uk

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AdCo’s HD 250 NV is a true standout among industrialgrade hot melt glue guns

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Valves

Continuous Screen Changer

SiloScreen

The Siloscreen is now the first choice for the production of: blown and cast film, thermoformed products, expanded sections, oriented tapes, twines, rope, tubing and other products which benefit from uninterrupted extrusion and steady process conditions.

Please visit: www.siloteq.com

Mobile: +44 (0)7733 111929

Email: trish.siloteq@gmail.com

Registered in England – GB No: 862 8924

IPN is sponsored by – see them on page 8-9 44 Classifieds
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