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2010

01 In this number OP NEWS (page 02-04) INTRODUCING NEW StopfleX OP NEWS (page 05-07) • New Tubomatic 265/S EL • New Tubomatic 040 EL • New Data Transfer Kit for ES3 control boards • New SPF6 Skiving Machine OP PROMO (page 08) • Speedy Clean

Y ITAL00 5

0

11 .

LY ITA 0 00 .5 11

11 -

5

1. -1 11

LY ITA 0 00

GUARANTEED SECOND HAND PRODUCTS (page 09) • TF5 Cutting Machine • Tubomatic H54 12V

O

I +p

LY TA

• Hose Guide+Meter Counter DEALER AREA (page 10) OP EXHIBITIONS (page 10) TIDBITS (page 10) OP FINANCIAL SOLUTIONS (page 11) CONTACTS (page 11)

Hydraulic Hose & Tubing Processing Equipment

01


WHAT’S NEW IN 2010: NEW STOPFLEX SYSTEM, UNRIVALLED QUALITY AND SAFETY Proving our constant commitment to technical development and improvement, we proudly inform you that starting from May 2010, our Stopflex system shall feature improved technical modifications with the aim of optimizing performance. Confident that you will appreciate our improvement, following is a summary of the all the improved features coming with the new Stopflex system and information material.

1. RETENTION SYSTEM ■ New more resistant material ■ Enhanced performance ■ Enhanced adaptability of the DIN system to the nipple

2. PLATE ■ New more resistant material ■ Enhanced performance ■ New OP Italy and EC incisions ■ Assurance of origin ■ Enhanced quality and traceability assurance

O+p ITALY O+ ITALY

p

3. CABLE ■ New longer and reinforced cable

The Stopflex system fully complies with the new Machinery Directive 2006/42/EC Designed and tested in accordance with the following standards:

EN 853 - EN 854 - EN 855 - EN 856 EN 857 - SAE J517

NEWS

Hydraulic Hose & Tubing Processing Equipmen 02

OP News

Introducing New Stopflex


CHARACTERISTICS OF THE NEW STOPFLEX SYSTEM (see previous page) 4. HOSE BAND AND GASKET ■ New more resistant material ■ Enhanced performance ■ Green coloured gaskets ■ New OP ITALY and EC incisions ■ New working Ø and batch code incisions ■ Assurance of origin ■ Enhanced quality and traceability assurance

5. ASSEMBLY ■ Band distance equivalent to the length of the ferrule ■ Hose fastened better even under maximum operating pressure

Fascetta

y

Band

Fascetta Band

Elementi di tenuta Retention system

Piastrina Piastrina di incisione Cutting Cutting plateplate

ø MIN ø MAX

■ Wider range of bands ■ Band code corresponding to the range of adaption (e.g. STOPFA3233 = Ø min 32 mm - Ø max 33 mm) ■ Each component easier to identify

11-11.5

ITALY 0000

www.stopflex.it

INTERNATIONAL PATENT PENDING

Processing Equipmen

OP News

Hydraulic Hose & Tubing

NEWS

Introducing New Stopflex

03


NEWS

Hydraulic Hose & Tubing Processing Equipmen 04

OP News

Introducing New Stopflex

CHARACTERISTICS OF THE NEW STOPFLEX INFORMATION MATERIAL 7. INSTRUCTIONS

6. NEW CATALOGUE

■ Detailed instructions manual in each Stopflex packaging

■ With extra contents ■ More technical and detailed

8. DOUBLE 9. QUANTITY MEASUREMENT ■ Same number of pieces per packaging SYSTEM ■ Better management of orders

■ mm/inches ■ bar/psi

CODICE CODE STOPFUSAE085 STOPFUSAE2105* STOPFUSAE105 STOPFUSAE125 STOPFUSAE145 STOPFUSAE165 STOPFUSAE205 STOPFUSAE25 STOPFUSAE32

ø mm

ø inches

8,5

■ Tested pressure ■ Maximum safety for the system ■ Maximum safety for the operator

SP./TH L. mm mm inches inches

4

300

0,335

0,157

11,811

10,5

4

300

0,413

0,157

11,811

10,5

4

450

0,413

12,5

0,157

4

17,717

450

0,492

0,157

17,717

14,5

4

450

0,571

0,157

17,717

16,5

4

450

0,650

0,157

17,717

20,5

4

450

0,807

25

0,157

8

17,717

550

0,984

0,315

21,654

32

8

550

1,260

0,315

10. MAXIMUM OPERATING PRESSURE

21,654

1 Nr. Pezzi P. Max di lav. Max operating P. No. of PCS bar - psi

10 10 10 10 10 10 10 10 10

Piastrina incisione Cutting Plate

415

6018

420

6090

420

6090

420

6090

420

6090

420

6090

350

5075

350

5075

210

3045

O+p ITALY


COMPLYING WITH THE NEW EUROPEAN STANDARDS As most of you may know, the new Machinery Directive 2006/42/EC came into force on 29 December 2009, replacing EU Directive 98/37/EC. Among other changes, the requirements for “part-machines” (also referred to as “incomplete machines”) have been re-formulated in the new version of the Machinery Directive, for this reason we decided to turn our “part-machines”, such as Tubomatic 265S, Tubomatic 040 and hydraulic units thereof, into complete machines that fully comply with the new European standard.

NEW TUBOMATIC 265/S EL

NEW TUBOMATIC 040 EL

MAIN CHANGES

MAIN CHANGES

■ Safety lever that prevents the dies from being damaged in case of incorrect positioning ■ Power panel equipped with emergency stop button ■ Hydraulic unit now included ■ Single base for better stability

■ Power panel equipped with emergency stop button ■ Hydraulic unit now included ■ Single base for better stability

265/S EL

Contact our Sales Department for information.

040 EL

Processing Equipmen

NEW TUBOMATIC 265/S EL AND TUBOMATIC 040 EL

Hydraulic Hose & Tubing

NEWS

OP News

05


NEWS

Hydraulic Hose & Tubing Processing Equipmen 06

OP News NEW DATA TRANSFER KIT FOR ES3 CONTROL BOARDS

FUNCTIONALITY AND ENHANCED MANAGEMENT OF OPERATIONS The new data transfer kit is conceived for customers having two crimping machines provided with ES3 electronic control. This system allows transferring data, through a normal USB flash drive, from the memory of an ES3 control board to another ES3 control board, so as to avoid setting such data again on the new crimping machine. The kit is available SOLELY UPON REQUEST on all swagers already provided with ES3 electronic control (all Tubomatic V series, Tubomatic S77ES and Tubomatic N120ES). We inform you in advance that soon you will be able to transfer and manage data even from a PC with ES3 electronic control through a USB flash drive or PC interface. Obviously we shall inform you as soon as such option is available.

Contact our Sales Department for information.


NEW SPF6 SKIVING MACHINE

■ Simultaneous skiving function (interior and exterior) for hoses measuring up to 2”; ■ Interior and exterior skiving function (not simultaneous) for hoses measuring up to 3”;

OP is proud to introduce the new SPF6 skiving ma-

■ Fittings insertion function for hoses measuring up to 3”;

chine which shall soon replace the SPF4 and SPF3

■ Self-centring pneumatic clamp;

models which are no longer manufactured.

■ Device for centring the return stroke of the piston

SPF6 was specifically conceived to meet the need to

which allows accelerating the skiving and insertion

combine the main characteristics of these two models of skiving machines hence obtaining a complete and functional equipment capable of simultaneously or separately skiving the interior and exterior surface of flexible hydraulic hoses as well as obtaining perfect preassembly of the fittings thanks to the insertion function it is provided with.

nt u o c dis 3 % PF 0 S 1 al ing une. n n o i i hJ dit ma Ad he re to 30t t p on su l e d mo

function; ■ Safety device which prevents the actuation of the machine when the safety casing is open.

Processing Equipmen

MAIN TECHNICAL FEATURES OF SPF6:

Hydraulic Hose & Tubing

NEWS

OP News

07


SPEEDY CLEAN

SP OF ECIA FE L R

NEWS

Hydraulic Hose & Tubing Processing Equipmen 08

OP Promo

TECHNICAL DATA CAPACITY NEUMATIC INPUT

SPEEDY CLEAN 2" 6 BAR

Speedy clean is an efficient and inexpensive

AIR CONSUMPTION

7 LT/MIN

system for internal cleaning of hoses.

EXIT PRESSURE

60 BAR

Cleaning is carried out by means of a spray gun

TANK CAPACITY

35 LT

for introducing a specific solvent into the hose.

WASHING LIQUID

SOLVENT

The detergent action of the solvent combines

WEIGHT

with the pressure that develops inside the

dimensioni l x W x h

530x1040x960 mm

component to eliminate any deposits possibly

CLEANING STANDARD

NAS 1638: 8 ISO 4406: 16/13

accumulated therein. Adaptor for hoses up to

ADAPTOR

2� INCLUDED.

Make the best of this unrepeatable chance. 0% 1 l na up to o i dit unt ne. d A sco Ju di 30th

Contact our Sales Department for information.

90 KG


TECHNICAL DATA 6 SPIRALS 2 PIECES

3"

4 SPIRALS

3"

2 SPIRALS

3"

INDUSTRIAL HOSE

4"

MAX Ø REVOLUTIONS/MINUTE PNEUMATIC INPUT

SWAGING FORCE 6 SPIRALS 2 PIECES 4 SPIRALS 2 SPIRALS 1 SPIRAL MAX Ø DIE OPENING 90° FITTINGS STANDARD VOLTAGE MOTOR POWER MAX ABSORPTION DIMENSIONS LxWxH WEIGHT

160 mm 2900 MAX 7 BAR

BLADE Ø

520 mm

WEIGHT

480 KG

DIMENSIONS LxWxH

1160x768x1574 mm

STANDARD VOLTAGE

400V 50HZ 3PH

MOTOR POWER

TECHNICAL DATA

TF5

OIL

7.5 KW

DISPENSER + QUICK CHANGE MARKING DIES (15 CHAR.) SPECIAL DIES CLEANING AND MAINTENANCE KIT

SUCTION CONNECTION STROKE COUNTER OPTIONAL

CENTRING DEVICE - METER COUNTER

OPTIONAL

MEASURING TOLERANCE (UNI EN)

± 2%

FUME EXTRACTOR

130 TON. 1” 1”1/4 1”1/4 1”1/2 ° 62 mm * Ø + 35 mm 1”1/4 ° 12V D.C. 1.6 KW 240 A 570X490X380 mm 102 KG

DOUBLE ACTING CYLINDER

SAFETY PROTECTIONS

MEASURING HOSE HOLDER

H54 12V

OPTIONAL OPTIONAL OPTIONAL OPTIONAL

° WITH SPECIAL DIES * WITH SPECIAL DIES Ø 54 MM

Contact our Sales Department for information.

Hose guide + meter counter in great conditions Two devices in one for optimizing cutting operations. Measuring tolerance (UNIEN) ± 2%

Processing Equipmen

Tubomatic H54 12v in great conditions

TF5 cutting machine in great conditions

Hydraulic Hose & Tubing

NEWS

Guaranteed second hand products

09


NEWS

Hydraulic Hose & Tubing Processing Equipmen 10

Dealer Area If you have intentions of exhibiting our machinery at any exhibitions for our sector, please send the

OP Exhibitions

name, date and place of the event via email to: tiraboschi.valentina@op-srl.it You will be contacted by our sales office in order to help better organise your participation at the exhibition as an official OP reseller.

WE REMIND YOU THAT OP ALWAYS PROVIDES THE EXHIBITORS WITH: • PROMOTIONAL MATERIAL • ECONOMIC SUPPORT • TECHNICAL ASSISTANCE • MACHINES ON CONCESSIONAL TERMS

NEW CERTIFICATES

FLUIDTRANS COMPOMAC (Milan 4-7 May 2010) The fluid power transmission international event dedicated to fluid power transmissions and mechatronics shall be held even this year. This event, crucial for the entire industry, comes at a crucial time for the whole production sector. As a matter of fact, 2010 will be marked by recovery and OP will be keen to introduce its latest array of products into the market.

See you at stand M25 N30 – HALL 05 Please request your free pass from the marketing department by contacting: tiraboschi.valentina@op-srl.it

Tidbids

NEW PARTICIPATION CERTIFICATES AND AUTHORISED SERVICE CENTRE CERTIFICATIONS ARE NOW AVAILABLE

REQUEST your certification

BECOME AN AUTHORISED OP CENTRE: • TECHNICAL TRAINING • CERTIFICATE OF RECOGNITION

For information contact: service@op-srl.it

NEW AREA SALES MANAGER We are proud to introduce Sinisa Skarjan, the new Area Sales Manager. His experience gathered in the hydraulic sector and sales position testify his reliability as a point of reference for all customers who shall join his area of competence.

Mr Skarjan Sinisa Area Sales Manager

E-mail: skarjan.sinisa@op-srl.it Tel: +49 6172 1771 803 - Mobile: +49 173 7649 233 SKYPE ID: skarjan.sinisa


OP Financial Solutions

MANAGER: LUCA COMINI comini.luca@op-srl.it

Concessions for OP Clients

GRAZIA GIACOBONE giacobone.grazia@op-srl.it

LEASE PURCHASE

ALESSIO BELLI belli.alessio@op-srl.it

18 months interest free. • Up to

VALENTINA TIRABOSCHI (MARKETING) tiraboschi.valentina@op-srl.it

WARRANTY EXTENSION extend machinery warranty up to 3 YEARS.

© Copyright & Art Direction: AP&P srl - www.ap-p.it

• Possibility to

OP: always pleased to serve

you

SOLUTIONS FINANCIAL

ELISABETTA PASOLINI (ORDER CONFIRMATIONS) pasolini.elisabetta@op-srl.it

TECHNICAL ASSISTANCE MANAGER: EMILIANO PORTIERI service@op-srl.it

ACCOUNTING MANAGER: NICOLETTA LINI contabilita@op-srl.it

Processing Equipmen

SALES

Hydraulic Hose & Tubing

NEWS

Contacts

11


Newsletter 01.2010