Services & solutions Special products Fluid Automation
Services & Solutions ASCO Numatics offers customised solutions to best meet the needs of your applications,
● all types of standard components, ● ready-to-install assemblies, ● safety and reliability: all our equipment undergoes testing and inspection. These sub-assemblies integrate perfectly in your production processes. We can offer you different levels of integration depending on your needs, from simple actuators to boxes and multifunctional cabinets: the more integrated the solutions, the less your assembly and installation costs. Savings: up to 50% (R&D and Design, Procurement, Logistics, Assembly)
Level of assembly and integration
Savings: up to 20% (Procurement, Logistics)
Simple solutions for pre-assembled products
Savings: up to 30% (Procurement, Logistics, Assembly)
Solutions for assembled products
Solutions for platemounted assemblies
Solutions for box or cabinet-mounted assemblies
Special products When standard products are too limited, ASCO Numatics can give you the benefit of its expertise by developing special products or complete systems together with you to make sure we meet your needs.
POTENTIAL SAVINGS ACROSS Customised solutions process
• Facilitates the management of parts lists (1 single reference, 1 single supplier)
Review of specifications Information gathering
• Increases flexibility
Analysis of the technical solutions Budget evaluation Planning projections
Order and review of customer contract
nalysis and completion of the technical A research (grafcet, logical diagrams) Definition of the parts list Creation of the electrical, pneumatic and mechanical technical documentation
Technical file (CAD plans)
S upply chain management: Procurement/ confirmation of orders Receipt and verification of products/components Storage operations Production management: Picking list/internal transport Unpacking and processing of packaging A ssembly
• Frees you up from managing the logistics chain: procurement, storage of components, assembly etc.
• Gives you complete functional safety and high reliability • Reduces your maintenance time
est, follow-up and T quality control
Customised solutions, tested and inspected
• Gives you compact solutions (solutions integrated into cabinets)
Invoice processing Order Delivery
Benefits for you
We support you throughout the entire development process, from writing the specifications to final delivery of the solution, and the level of assembly is defined according to your needs.
THE ENTIRE VALUE CHAIN Process for special products/systems
C onfidentiality contract or not
eview of specifications and R feasibility study
• Simplifies product implementation • Offers you compact solutions (integration of functions and accessories) • Gives you better responsiveness (1 single supplier)
Analysis of the technical solutions
Budget evaluation Planning projections
Definition of the parts list
reation of the electrical, pneumatic and C mechanical technical documentation
• Co-development of the product or system • Integration of the machines’ safety constraints & risk analysis
Production launch End-of-chain functional pressurisation tests
• Gives you complete functional safety and high reliability
Finished product - (special) series
Test, follow-up and quality control
(Special) finished product, tested and inspected
• Limits stock management (integration of functions and accessories) • Reduces the costs of tracking orders: one single order, one single invoice, one single delivery
Benefits for you
We work with you throughout the entire process to develop special products or complete systems, from writing the specifications to the pre-series qualification process and to the final delivery of the finished product.
SIMPLE SOLUTIONS Based on your parts list, we will prepare for you the components you need for your installation. You will then receive all the components in the same package, helping you reduce your costs and optimising your assembly process: so that everything is within reach for faster installation on the machine.
SAVINGS: up to 20% (Procurement, Logistics)
ASSEMBLED SOLUTIONS Our assembled solutions give you even more opportunities for integration and savings than simple solutions. The components are sized and selected according to your specifications, then mounted with optimum space-efficiency while taking into account your constraints:
SAVINGS: up to 30% (Procurement, Logistics, Assembly) â—? Plain assembly Actuator fitted with distributor
â—? Pole-mounted or plate-mounted assembly
Application: activation of inflatable pipe stoppers
Application in the automotive industry for seat fittings
Application in the automotive industry
Application in stripping of parts By-pass plate for test and maintenance of safety valve without shutting down the installation
BOX/CHASSIS-MOUNTED ASSEMBLY We assemble, test and deliver turn-key solutions completed to your specifications as box, cabinet or chassis-mounted products. All you have to do is connect the electrical and pneumatic supply, helping you greatly optimise your assembly costs.
SAVINGS: up to 50% (R&D and Design, Procurement, Logistics, Assembly)
Application in the agri-food industry: bagging carousel
Application in the aeronautical industry: inflation of bags for heavy loads
Cabinet for cleaning out the boiler
Application in water treatment: valve control
Application in vulcanisation of pneumatics
Application in the nuclear industry
Products Standard products for fluid control or automation generally provide one solution. When these standard products are too limited, ASCO Numatics can give you the benefit of its expertise by developing products in cooperation with you to make sure we meet your needs. We can draw on innovative design or use an existing “product platform” to give you a customised product at a ready-made price.
Distributors, valve islands
Jack for opening the rear door (automotive industry)
Gauge cylinder (agitation of grape must, application in the wine-producing industry)
Pneumatic block, for opening bus doors
Extreme operating conditions: Low pressure: 0,06 bar; high pressure: 40 bar; temperature: from -40 to +120°C continuously, +160°C at a peak; increased frequency 8 Hz 60 million cycles. Drilled or moulded blocks with multiple functions: Various functions such as distributor, flow restrictor, progressive starter, rapid drain, etc. Dividers incorporating shut-off valves to act on the pneumatic circuit in operation, pressure switches, input blocks. Distributors with specific layout plans.
Extreme operating conditions: Pressure: 12 bar; temperature: -40 to +200°C; average speed: 2m/s; aggressive environ ment; increased service life; impact-resistant rod (High Frequency hardening). Integration of functions: Distributor, flow restrictor, air economiser, displacement sensor, wiper seal to protect the rod. Special actuators: Mini actuators with high rate of operation. Hollow-rod and through-hole cylinders. Retraction actuators for use on the bumpers of dump trucks. Actuators for welding tongs, combining high space-efficiency and high power.
Special These customised products (plate, cabinet or box-mounted) can be produced as versions intended for use in explosive gas and dust environments (zones 2, 22, 1, 21), according to ATEX Directive 94/9/CE.
Solenoid valves and valves Special valve (application in air dryers)
Other areas of application
Filters Regulators Lubricators
Block of solenoid valves, (applications in the medical industry)
Adjustment of the output pressure by pneumatic signal
Block of solenoid valves, control of wine fermentation (application in the wine-making industry)
Extreme operating conditions: Pressure from 10-6 Torr to 200 bar, -40 to +200Â°C at the center of the coil, increased service life. All coatings and finishings to ensure compatibility with your fluids. Drilled or molded blocks with multiple functions: Several solenoid valves, shuttle valve, inteÂ grated valve, pressure sensor, meter, etc. Optimised characteristics: kV, âˆ†P, consumed power. Special connections and layout plans. Integration of several pressure-controlled valves in the same unit.
Pressure of up to 16 bar Special vessels for higher space-efficiency and aggressive environments. Ergonomics adapted to your needs: frontfacing regulating valve, modified position of the shut-off valve, etc.
Proportional range Max. pressure 40 bar Version for Fieldbus Application with oxygen Double-loop control
383 73 38. 1M0312
Printed in France. Non-contractual document.
Published on Jun 10, 2013
Published on Jun 10, 2013
ASCO Numatics offers customised solutions to best meet the needs of your applications, including all types of standard components, ready-to-...