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Biotechnology & Pharmaceutical Our expertise, your efficiency


About ASCO Numatics

ASCO Numatics belongs to the Emerson group of companies, sitting alongside other world leading companies and brands such as; DeltaV, Rosemount, Fisher, El-O-Matic, Branson, Control Techniques, Leroy-Somer, Micro Motion and TopWorx. Our relationship with Emerson and with these other companies and brands enables us to gain a thorough understanding of all the markets we serve as well as ensuring financial stability and a global presence. ASCO Numatics presence in the world

Regional headquarters Production Distributors and commercial offices

ASCO Numatics employs almost 5,000 people across the globe and is directly represented in 42 countries, offering superior levels of service and support. ASCO Numatics is for you: • Over 100 years of expertise in industrial solenoid valve design and manufacture • Industry proven and reliable products to ensure plant reliability • At the forefront of innovation enabling improved plant and process efficiency • Experienced at providing packaged automation solutions ASCO Numatics serves many different and diverse markets, including Pharmaceutical & Biotechnology, Medical & Analytical, Food & Beverage, Oil & Gas, Automotive & Tyre and Packaging.


I - Markets and products at a glance Pharmaceutical and Biotechnology markets Our products in your process

page page

2 3

II - Products for process applications Aseptic valves information Pneumatically operated aseptic valves Manually operated aseptic valves System components and accessories Multiport valves Tank valves Sterile sampling unit Isolation solenoid valve with pinch mechanism

page page page page page page page page

4 18 30 36 38 45 48 50

III - Products for utilities applications Pressure operated valves and accessories Solenoid coaxial valve

page 51 page 58

IV - Valve manifold range for valve piloting Solenoid valves, direct operated Solenoid valves, air operated

page 60 page 62

V - Valve island range for valve piloting Pneumatic valve island: multi-pin and fieldbus Pneumatic valve island for ATEX zone 2-22 Pneumatic valve island for ATEX zone 1-21

page 71 page 84 page 86

VI - Complementary product range Air treatment

page 88

VII - Systems & Solutions Cabinet Manifold and skid study

page 92 page 95

VIII - Complementary information Qualification, certification and documentation Quality Testing Flow rate and valve sizing Glossary Product information

page 98 page 99 page 100 page 101 page 102 page 103

01223GB-2013/R01

Contents

The contents of this publication are presented for informational purposes only and, while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees. For the latest technical information on our products please visit www.asconumatics.eu

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Pharmaceutical and biotechnology markets

At ASCO Numatics we understand that Pharmaceutical and Biotechnological products have to be manufactured under the most stringent of conditions to ensure the safety and quality of the final product. We know that each manufacturer and plant will adopt different and unique processes and we have the certified and high quality products and solutions to meet the needs of all of them. We have products for the chemical processes - used mainly within the pharmaceutical industry to manufacture therapeutic and health-related products; as well as having products for the biological processes used within biotechnology plants to create products used in fields such as pharmacology, medicine, agriculture and many others. As well as understanding your industry we also understand automation and control. We have a broad range of products and solutions for the process areas but also for the ancillary areas such as the control of utilities. Our systems control, measure, and treat - with renowned accuracy and reliability - the flows of liquid, steam, air and other gases in laboratory and process piping.

Process ASCO Numatics products and solutions can be installed on the majority of applications in your process, including the control of creams, liquid & dry form solutions for active principles, drinkable aqueous solutions, injectable solutions, gels, ointments and diagnostic products. Process valves can be controlled by a single pilot valve or by a valve installed on a manifold. Our valve piloting solutions can be installed in safe areas or in explosive atmospheres. Our valve manifolds can be assembled directly on the machine or integrated into a specially designed cabinet that includes all electrical and pneumatic connections. Pharmaceutical process

Utilities ASCO Numatics products can be used in utilities applications like pure water generation, Cleaning-in-Place (CIP), Sterilisation-in-Place (SIP), sampling, filtration, purification and in a liquid or gas network. Fluids such as steam, dry air, water and gases such as nitrogen, oxygen and carbon dioxide, can also be supplied to the process via ASCO Numatics solenoid or air-operated valves.

01224GB-2013/R01

Pure water generation

2

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Our products in your process

ASCO Solenoid Operated Pinch Valves

Numatics Valve Manifolds

Numatics Regulator Filter/Regulator

ASCO Accessories for Aseptic Valves

ASCO Aseptic Diaphragm Valves

ASCO Pilot Valves

ASCO Solenoid Valves

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ASCO Valves for Utilities

01225GB-2013/R01

ASCO Pressure Operated Valve Assembly

3


Products range for process Series

Description

Specification

Control function

Manual

Steripur

Diaphragm size Diameter in mm (inch) Type Image

MA 8

MA 10

MA 25 - 50

4 - 15 (1/4 - 1/2) 297

8 - 20 (3/8 - 3/4) 397

15 - 50 (3/4 - 2)

MA 80 - 100 65 - 100 (2 1/2 - 4) 997

DN 100

Max. operating pressure (bar) - EPDM diaphragm - PTFE diaphragm Max. operating temperature (1)

10 10

8 +160°C

Control function

Manual

Diaphragm size

MA 10

MA 25 - 50

MA 25 - 100

4 - 15 (1/4 - 1/2) 290

8 - 20 (3/8 - 3/4) 295

15 - 50 (3/4 - 2) 905

15 - 100 (3/4 - 4) 995

KMA

Diameter in mm (inch) Type Image

MA 8

Max. operating pressure (bar) - EPDM diaphragm - PTFE diaphragm

10 DN 15-50: 10 DN 65-100: 8

10

Max. operating temperature (1)

+160°C

Control function

Manual

Diaphragm size

MA 25 - 50

MA 80 - 100

8 - 20 (3/8 - 3/4) 289

15 - 50 (3/4 - 2)

65 - 100 (2 1/2 - 4) 985

KMD

Diameter in mm (inch) Type Image

MA 10

01226GB-2013/R02

Max. operating pressure (bar) - EPDM diaphragm - PTFE diaphragm

DN 80

6 6

10 10

Max. operating temperature, design HS (2)

+150°C

Max. operating temperature, design Standard (1)

4

dependent on application

(2)

8 NA

+80°C

KDM for steam sterilising up to max. 150°C

MA = Diaphragm size

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DA = Double Acting


Specification

Series

Pneumatically operated NC

NC, NO, DA

207.30

207.25

MA 10 8 - 20 (3/8 - 3/4) 307

8 7

4,5 4

8 7

MA 25 - 50 15 - 50 (3/4 - 2)

MA 80 - 100 65 - 100 (2 1/2 - 4)

10 8

7-6 6 -5

MA 25 - 50 15 - 50 (3/4 - 2) 395

MA 25 - 100 15 - 100 (3/4 - 4) 495

407

Steripur

MA 8 4 - 15 (1/4 - 1/2)

+160°C Pneumatically operated MA 10 8 - 20 (3/8 - 3/4) 195

KMA

MA 8 4 - 15 (1/4 - 1/2) 190

8

10

7

8 +160°C

Specification Pneumatically operated

Series

Specification Solenoid

NC, NO, DA

Description Control function

1,65; 2,16; 3,18; 4,9; 7,9; 9,5

Tube size (OD)

0,76; 1,02; 1,57; 1,98; 2,7; 4,8; 6,4 284 / 384

Tube size (ID) Type Image

MA 25-50 15 - 50 (3/4 - 2) 402

MA 25-80 15 - 80 (3/4 - 3) 385

8 7

10 8

10 - 7 8-6

0,8

NA

According to the tube

+80°C

-10°C to +60°C

Pinch valve

MA 10 8 - 20 (3/8 - 3/4) 188

+80°C

NA

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Max. operating temperature Ambient temperature

01226GB-2013/R02

+150oC

Max. operating pressure (bar)

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The aseptic diaphragm valve

ASCO diaphragm valves have a reputation for quality and many unique characteristics making them ideal for aseptic processes. Actuator

Positive closure The resilient diaphragm bead in contact with the metal weir assures positive closure

Ideal for Sterilisation-In-Place (SIP) and Cleaning-In-Place (CIP) Cleaning-in-place and Sterilisation-in-place operations may be performed in-line without valve disassembly or operation Compressor

In-line maintenance The top entry design enables in-line maintenance

Bonnet isolation The diaphragm isolates the working parts of the valve from the process media Diaphragm

Streamlined fluid passage A smooth contoured body, streamlined flow path and high quality, polished interior surface prevents the accumulation of process fluid or contaminants

Minimal contact surfaces The process contact surfaces (body and diaphragm) are minimal, enhancing the ease of cleaning and sterilisation Working pressure from one side ΔP = 100%

Bottom entry bolt

One centreline for inlet and outlet One centreline for inlet and outlet simplifies installation and plant design work

Modular construction system Modular valve construction system reduces complexity and maintenance expense

Valve body Working pressure from both sides

01227GB-2013/R01

Cross section of an aseptic diaphragm valve

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Diaphragms

Certification and Compliance for Validation We recognise the importance of the validation process for products used in aseptic applications. We aim to provide the highest levels of reliability and regulatory compliance through the complete supply chain to provide a complete package of documentation for all components in contact with the process fluid. For the diaphragm, a key component in any diaphragm valve this means; •A  ll resins and additives used in the manufacturing process are FDA compliant. •C  ompounding, physical properties and manufacturing processes are documented •A  ll diaphragms have a certificate stating conformance to FDA requirements • Elastomers comply with 21CFR177.2600 • Perfluorocarbon resins comply with 21CFR177.1550 •C  ertificate of conformance available to USP 28 Class VI, Chapter 87 In-Vitro and Chapter 88 In-Vivo •T  esting performed for extractable organic substances in accordance with ISO 10993-18 (detection by GC-MS) • Certificate of conformance to 3-A •C  ertificate of compliance to EMEA/410/01 “Guidance on Minimising the Risk of Transmitting Animal Spongiform Encephalopathy Agents via Human and Veterinary Medical Products” •C  ertificate of traceability according EN 10204 3.1 of compounding and moulding process with material analysis • Diaphragm traceability data available upon request • Test data available upon request

Diaphragm Traceability

Size

All diaphragms are clearly indentified and are batch traceable by a set of unique codes moulded into the diaphragm during the manufacturing process. The traceability includes the material formulation and mechanical and physical properties. The picture shows the permanent markings on the diaphragm. Depending on the size and material of the diaphragm, the location of the markings may vary.

Mould Cavity

Diaphragm information is provided on the order and shipping documents as well as on the packaging. The actual information provided is shown below. The information show in bold type is available when a Material Analysis Traceability Certificate DIN EN 10204 3.1 for manufacturing and formulation is requested. On the order and shipping documents: Article number, material code with description - Customer article number - Batch number - Shelf Life On packaging in which the diaphragm is bagged and sealed :

Batch Number

Material Code

01228GB-2013/R01

- Article number, material code with description - Internal order series number - Packaging quantity - Customer article number - Batch number - Shelf Life www.asconumatics.eu

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Diaphragms

22

22

MA 10

42,5

MA 25 - 80 A

B

One of the tests is performed in an automatic saturated steam sterilisation loop. (see picture below). The tests result have an influence on the diaphragm design, the composition of the materials, the valve body design, the actuation and the design of the complete valve assembly. All diaphragms, except the smallest are produced with an embedded Stainless Steel compressor stud to engage the diaphragm with the valve operating mechanism. The smallest diaphragm uses an elastomer button. All diaphragm of the same size, regardless of composition have the same engagement with the valve operating mechanism and may be interchanged in the valve without changing the diaphragm compressor and spindle.

MA 8

37,5

The diaphragm is the most important component of the diaphragm valve. Besides the valve body, the diaphragm is the only part of the valve which contacts the process medium. It plays a vitally important role in isolating the process medium from the actuator or top works and the external atmosphere, as well as being the dynamic element of the valve, controlling and stopping the process medium. The development and formulation of diaphragm compound s is performed in conjunction with a specialist company. This relationship has been in place for many years. Our diaphragms are subject to our very stringent testing as well as by third party organisations. These tests are performed continuously using different process fluids and diaphragm compounds. They are designed to simulate as close as possible real processes.

Moulded Open

Moulded Closed

Moulded Open

Moulded Closed

MA 100 194

Test stand sterilisation process simulation. Cycle and lifetime testing of diaphragms and valves with saturated steam

Diaphragm Dimensions MA 25 - 80 MA*

25

40

50

80

A

46

65

78

114

B

54

70

82

127

01228GB-2013/R01

*Diaphragm size

8

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MA 8

EPDM

PTFE / EPDM One-piece

Moulded Open

MA 10

EPDM

PTFE / EPDM One-piece

Moulded Open

MA 25 - 80

EPDM

Moulded Open

MA 100

EPDM

PTFE / EPDM Two-piece

Moulded Closed

PTFE / EPDM Two-piece

EPDM EPDM is a specifically developed elastomer compound reinforced with a vulcanised woven fabric inlay. It is always manufactured in the moulded open position. This diaphragm construction achieves higher stability for the diaphragm at elevated temperatures and pressures. In addition, the woven fabric inlay is vulcanised over the embedded compressor stud in order to strengthen the elastomer-metal connection, this makes it ideal for vacuum applications. PTFE (TFM) These PTFE diaphragms have been designed to offer the highest degree of chemical resistance, increased stability, longer flex life, less porosity, reduced cold flow and superior performance through temperature fluctuations between hot and cold and steam sterilisation cycles. MA8 and MA10 The diaphragm dimensions MA8 and MA10 are designed as one-piece diaphragms: This means that the EPDM back is bonded with the PTFE. The diaphragm is always manufactured in the moulded open position. These one-piece diaphragms have less surface area and are subject to shorter linear strokes which explain the excellent performance that has proved itself over time. MA8 diaphragms incorporate an elastomer button for assembly with the valve operating mechanism. The MA10 uses a threaded stud assembly. Both these features eliminate the potential for point loading at the centre of the diaphragm. MA25 to MA100 The diaphragm dimensions MA25 to MA100 are designed as two-piece diaphragms-consisting of a separate EPDM backing cushion and PTFE diaphragm. The diaphragm is always manufactured in the moulded closed position. The advantage of this design for the MA25 to MA100 is that this reduces the force to close the valve and increases the life of the diaphragm. In the two piece diaphragms the threaded stud connection is embedded in the PTFE of the diaphragm. To eliminate the potential of point loading at the centre of the diaphragm, a floating suspension connection to the valve operating mechanism is used. Code

18

30

51

44

MA

8 - 100

8, 25, 40, 50

10

25 - 100

Material

EPDM

PTFE / EPDM

PTFE / EPDM

Design

One-piece Moulded open

One-piece Moulded open

Two-piece Moulded closed

-40 to +150

-20 to +150

-20 to +160

Temperature range (째C) Moulded Closed

The listed temperatures may apply to clean steam sterilisation protocols and may not apply to continuous steam service. Upon request, other diaphragms are available with other materials, bigger sizes and for higher temperature up to 175째C. 01228GB-2013/R02

Moulded Open

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Valve bodies

Valve bodies All standard valve bodies are manufactured from 316L Stainless Steel. EN 10204 inspection certificate 3.1/ Material Test Report (MTR) are available that allows for traceability to the material properties and physical composition. Traceability is provided by a stamped heat number. The interior body contour and contact surfaces are designed specifically to comply with the requirements of cGMP. Optimised clean ability and a cavity-free design eliminate entrapment areas and enhance diaphragm life. The valve bodies are produced out of raw forged, block material, or investment cast, depending on the material and specification of the valve body. Forged bodies The forged body is shaped under heat and pressure until it is ready to be machined to the final specification. Forging produces a high density and homogeneous material, reducing the possibility of porosity or inclusions which could affect the performance of the valve.

Investment cast The investment cast bodies are produced in a pattern filled with wax containing the shape of the final valve body. By dipping the wax formed body in a ceramic material, the complete wax valve body is covered with ceramic. After melting the interior wax body, the ceramic shell is filled with molten Stainless Steel. The surrounding ceramic coating is removed and a very high dimensional accuracy and a clean and smooth surface results. In order to achieve a high quality investment cast product, patterns are designed and optimised and the bodies are rigorously checked against detailed specifications to ensure the material structure and density are correct. Other alloys are available on request, below is a list of materials machined from solid block • Super-Austenitic Stainless Steel • Duplex Stainless Steel • Nickel Alloys • Titanium

Block bodies Producing bodies of solid wrought block or bar material gives a body with similar qualities to a forging. The individual raw valve bodies are cut from the block or bar stock material and are then mechanically machined according to the specification. All finished bodies can be supplied with a Delta Ferrite content of less than 0.5%.

Tube Size

Manufacturing Process

4 - 80 mm / 1/4 - 3"

forged

100 - 150 mm / 4 - 6"

block material

4 - 100 mm / 1/4 - 4"

investment cast

Multiport body

4 - 150 mm / 1/4 - 6"

block material

Tank valve

4 - 150 mm / 1/4 - 6"

block material

Component

2/2 way body

Chemical Composition, only primary elements, for standard manufacturing Element Carbon, max. Chromium Manganese, max. Molybdenum Nickel Posphorus, max. Silicon, max. Sulfur, max. Sulfur

Tube End standards The following illustration shows the difference in pipe diameters of the various international standards. A nominal diameter of DN 25 is used as a comparison.

ISO 1127

DIN 11850 Series 1

Series 3

DIN

ASTM 269

BS O.D.

ASME BPE (DIN 11866 Series C)

4825

s

01229GB-2013/R01

10

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316L ASME BPE Wt.% 0,035 16,00-18,00 2,00 2,00-3,00 10,00-15,00 0,045 1,00 0,005-0,017

Selection Series

ØD

(DIN 11866 Series B)

Series 2 (DIN 11866 Series A)

1.4435 Wt.% 0,030 17,00-19,00 2,00 2,50-3,00 12,50-15,00 0,045 1,00 0,030

SMS 3008

JIS G 3447


Surface finish

The quality of the interior surface has a great impact on the quality of an aseptic system process. By means of polishing, the interior contact surface is reduced. The specified surface quality of the valve body is achieved through mechanical polishing and electro-polishing. The methods that are applied depend on the internal contour and size of the valve body. Electro-polishing is an electrochemical process where the part being polished serves as an anode. It is submerged in an electrolyte solution along with a cathode. A voltage between 2 and 25 volts is passed between the two and a strong chemical reaction develops which removes excess material. The process is controlled in such a way that at least 20 µm of surface material is removed. The highest metal removal is achieved at the peaks of the metal surface. Our valves are available with an internal surface finish up to a quality of 0,25 µm Ra. This polished surface finish eliminates microzones of retention. All our aseptic diaphragm valves are offered with a polished surface finish.

For a diaphragm valve: Standard Ra = 6,3 µm ≤ Ra ≤ 0,25 µm Ra= Arithmetical mean roughness Rz= Maximum height

Advantages of the electro-polishing: - Polishing of the surface crests - Reduction of the friction surfaces - Improve the surface finish - Elimination of inclusions and contaminants - Better resistance against corrosion thanks to the addition of chromium on the surface

Microscopic view of mechanically polished surface with grit 400 Ra 0,25 µm

Customers benefits: - Improvement of the cleaning and sterilisation of the surface - Avoid pollution of the fluid by microorganisms - Better chemical resistance and long life of the body valve - Aesthetic aspect of the valve

01230GB-2013/R01

Microscopic view of mechanically polished and electro polished Ra 0,25 µm

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Self-draining - Two-way valve

One of the most important criteria for all valves applied to aseptic processes is the drainability. This is the reason why diaphragm valves have prevailed as the valve of choice for aseptic process applications. To achieve optimum self draining for horizontally installed valves, the following criteria must be taken into account: • Correct design and inner contours of the two-way body • Internal surface quality of the two-way body • Cavity free valve assembly • Self draining installation position • End connections • Slope of the installed two-way body • Consistency of the media

Upon request, the tube end of the valve body can be marked. If installed correctly, the mark must cross the centreline of the tube end and be perpendicular to the pipe line. In addition, a drain tool accessory may be supplied for easy installation and adjustment of the drain angle.

α

α

Good a angle for drainability

Bad drainability of the valve because of a wrong a angle

Drain tool to measure the a drain angle

SELFDRAINING FORGED BODIES

VALVE SIZE

a (Grad) INVESTMENT CAST BODIES

ASME BPE Code 45

ISO 1127 Code 40

DIN 11850 Code 41+43 DIN 11866 Code 42

ASME BPE Code 45

(inch) NPS

MA

190 / 207 290 / 297

DIN 11850 Code 41+42 DIN 11866 Code 42

4 6 8 10 15

1/4 3/8 1/2

8 8 8 8 8

19,5 -

22 -

29 18 23

12,5 -

22 22 22 13,5 -

22 22 15,5

188 / 195 289 / 295 307 / 392 397

ISO 1127 Code 40 (mm) DN

8 10 15 20

3/8 1/2 -

10 10 10 10

26 18 15 -

19 -

27 29 19,5

31 20 10,5 -

32 16 19 (*4)

33 16,5

1/2 1 1 1/4 1 1/2 2 2 1/2 2 1/2 3 4

25 25 25 40 40 50 50 80 80 100

44 30 21 23 17 18 23 17 17

46 35 27 28 23 23 25 18 19

47 40 32 26 24 16 28 22 19,5

39,5 29 20 21 14 13,5 23 23 17 19,5

43 36 26 28,5 21 19,5 30 30 17 19,5

54 43,5 32 33 25 22,5 9 30 23 19,5

15 20 25 32 40 50 65 65 80 100 MA = Diaphragm size 385 / 407 / 495 / 592 985 / 995 / 997

01231GB-2013/R01

VALVE TYPE

It is essential that the valve be installed at the specific angle allowing the media to fully drain in the open position. See the illustration below and the corresponding table showing the specific angle depended on tube size, standard, as well as the material selection of the two-way body. For optimum drain-ability it is recommended that the tubing and valves are installed with a 1% (10 mm/m) slope for long runs and 2% (20 mm/m) slope for short runs. This is recommended to ensure the complete drain ability of the process system. Drain ability of the system is ultimately the responsibility of the system designer and/or end user.

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Innovative design

Circumferential Defined Sealing Angle (CDSA-design) The CDSA-design makes the internal cleaning more efficient and has been tested and qualified by EHEDG (European Hygienic Engineering & Design Group) Document n째8

Conventional seat Elimination of microscopic areas where fluid can be retained: Increased effectiveness of internal cleaning, reduction of CIP/SIP duration and washing solution consumption

Flexible diaphragm suspension This new technology eliminates point loading at the centre of the diaphragm enabling a longer service life. All diaphragm of the same size are interchangeable, regardless of material meaning there is no need to change the spindle or the compression plate.

Flexible diaphragm suspension

Compressor Fabric inlay Diaphragm with fabric inlay, threaded stud embedded in the diaphragm

Conventional attachment

01232GB-2013/R01

The flexible diaphragm suspension assures that the closing force of the diaphragm will be absorbed by the elastomers of the diaphragm and the force evenly distributed across the weir of the body

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Innovative design

Compact Design - Optional Orientation of the Air Inlet Port The selection of the valve is determined by the necessary flow rate from which the nominal diameter of the valve is determined. Due to physical limitations of space and the principle of the valve designs, the ability to improve the compactness of the valve assembly lies with the actuator. The innovative designs of our valve actuators offer specific advantages. New process system and plant design standards require dead legs to be minimised. The dimensions of valve assemblies can affect the ability to reduce dead legs. When selecting welded configurations and multiport valves, the actuators size plays an important role in minimising dead legs.

Two-Way Valve with air inlet port 90° to flow direction.

We offer actuators in a compact design with the following features: • The outside diameter of the actuators is the same size or smaller than the bonnet flange of the body. The bonnet encapsulates the diaphragm and connects the diaphragm, actuator and body. • The direction of the control air connection (air inlet port) for the valve actuation can be orientated either in the flow direction or 90° to the flow direction.

Air inlet

Multiport Manifold Valve with air inlet port in flow direction.

Actuation for Two-Way Bodies and Welded Configurations Actuation suitable for Two-Way Bodies, Welded Configurations, T-Bodies, Multiport Bodies and Tank Bottom Bodies Dependent on the valve body design two different methods of valve assembly are possible. • Bottom Entry Assembly, two-way bodies and two-way body welded configurations allow for this kind of assembly. The advantage is that there are no bolt holes in the actuator and therefore no exposed parts like bolt threads, nuts, and washers. Ease of assembly for maintenance. This is the ideal design for sterile wash downs.

• Through bolt hole actuator assemblies are suitable for all body versions, two-ways, welded configurations, T-bodies, multiport, and tank bottom bodies. Through bolt holes are not possible in some valve body designs because of interference with the interior flow path. Therefore the holes are drilled in the actuators and assembled with stud bolts threaded into the valve body.

T-Valve Steripur Series Pneumatically operated

Two-Way Valve Steripur Series Manual

01232GB-2013/R01

MZ - Multiport Valve T-valve with U-bend and sample valve Main valve KMA Series pneumatically operated Sample valve Steripur Series manual 14

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Butt Weld Tube Ends

ASCO Numatics offers tube end outside diameter and wall thickness dimensions in accordance to several international standards. These standards and dimensions are listed in the below table. In order to install a proper aseptic process piping system, it is important that the correct and consistent international tube end standards will be followed throughout the aseptic process piping system.

ød

h1/h2

s

If the connecting tube ends are not identical and of the same diameter standard, there may result in a reduction or step in the process piping system or the ability of self draining ends is not guaranteed. The most common standard connection is the butt-welding of the tube endings without any additional material. Examples of butt welding include automatic and orbital welding. Besides the standard any customer-specified connection type is possible.

h1 = Investment cast bodies h2 = forged bodies

L L1 Butt Weld Tube End Standard

ISO 1127

Code DN

NPS

MA L(min)

L1

h1

h2

40 Ød

xs

DIN 11850 DIN Series 1 Series 2 Selection Series 41

42

39

ød x s

ød x s

ød x s

ASTM 269 ASME BPE

BS O.D. 4825

45*

94

49

97

s

ød x s

ød x s

1,2

-

-

1,2 1,2

-

-

25,0x1,2 33,7x1,2 38,0x1,2 51,0x1,2 63,5x1,6 63,5x1,6 76,1x1,6 101,6x2,0

25,4x1,2 31,8x1,2 38,1x1,2 50,8x1,5

ød

s

SMS 3008

JIS G 3447

Manually Operated Valve 290 / 297 Series Pneumatically Operated Valve 190 / 207 Series 4 6 8 10 15

1/4 3/8 1/2

8 8 8 8 8

20 20 20 20 20

72 72 72 72 72

9 9 9 9 9

9 9 9 9 9

13,5x1,6 -

12x1,0 -

13x1,5 -

6x1,0 8x1,0 10x1,0 -

6,35 9,53 12,7

0,89 0,89 1,65

Manually Operated Valve 289 / 295 / 397 Series Pneumatically Operated Valve 188 / 195 / 307 Series 8 10 15 20

3/8 1/2 3/4

10 10 10 10

25 25 25 25

108 108 108 108

12 12 12 12

12 12 12 12

13,5x1,6 17,2x1,6 21,3x1,6 -

12x1,0 18x1,0 -

13x1,5 19x1,5 23x1,5

18x1,5 22x1,5

9,53 12,7 19,05

0,89 1,65 1,65

Manually Operated Valve 985 / 995 / 997 Series Pneumatically Operated Valve 385 / 402 / 407 / 495 Series 15 20 25 32 40 50 65 65 80 100

25 3/4 25 1 25 1 1/4 40 1 1/2 40 2 50 2 1/2 50 2 1/2 80 3 80 4 100

25 25 25 25 25 30 30 25 30 30

120 120 120 153 153 173 173 216 254 305

13 16 19 24 24 32 32 47 47 61

16 16 19 26 26 32 32 47 47 58

21,3x1,6 26,9x1,6 33,7x2,0 42,4x2,0 48,3x2,0 60,3x2,0 76,1x2,0 88,9x2,3 114,3x2,3

18x1,0 22x1,0 28x1,0 34x1,0 40x1,0 52x1,0 -

19x1,5 23x1,5 29x1,5 35x1,5 41x1,5 53x1,5 70x2,0 85x2,0 104x2,0

-

19,05 25,4 31,75 38,1 50,8 63,5 63,5 76,2 101,6

1,65 1,65 1,65 1,65 1,65 1,65 1,65 1,65 2,11

63,5x2,0 76,3x2,0 101,6x2,1

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01233GB-2013/R01

Sizes in mm; MA = Diaphragm size Upon request, other tube end standards are available Preferred standards bold *ASTM 269 ASME BPE tube diameter (Code 45) in forged version optional also available in tube end length according ASME BPE (Code 95); Tube Size 1/4 to 2,5 in. L 1,5 in., 38,1 mm; Tube Size 3 in. L 1,75 in., 44,45 mm; Tube Size 4 in. L 2 in., 50,8 mm and Tube Size 6 in. L 2,5 in., 63,5 mm

15


Aseptic connections

Compact Design The clamp connection is the most popular connection for easy assembly and breakdown of process lines and valves. The clamp end connection is designed for a face-to-face joint that is leak proof and free of crevices. The clamp end has a machined bevelled seat and is used with specifically formed sealing gaskets made of EPDM or PTFE. The gasket is inserted between the opposing clamp ends and is compressed with a wing nut quick disconnect clamp. In general, the valve clamps ends are welded to the valve butt weld ends and polished according to the specified interior valve body surface finish. The welded clamp ends are 100% visually inspected and compression tested. The clamp connections are available for all current pipe standard diameters. If the connecting clamp ends are not identical and of the same diameter standard, there may be a reduction or step in the process piping system or the ability of self draining ends may not be guaranteed. If assembled correctly, the clamp end process system offers a smooth, crevice-free, self-aligning joint that reduce the hazards of contamination and minimises turbulence and pressure drop through the system. Dimension Inches Clamp End Ident. Tube End Ident.

øb2

øb1

Code FtF Standard FtF DN NPS

L3

MA

ASME BPE ASME BPE

ASME BPE ASME BPE

645 DIN EN 558-1 L3 b2 b1

545 ASME BPE DT-V-1 L3 b2 b1

8 10 15

1/4 3/8 1/2

8 8 8

2,5

0,37

1

2,5 2,5 2,5

0,18 0,31 0,37

1 1 1

10 15 20

3/8 1/2 3/4

10 10 10

4,25 4,60

0,37 0,62

1 1

3,5 4,0

0,37 0,62

1 1

15 20 25 32 40 50 65 80 100

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

25 25 25 40 40 50 80 80 100

4,25 4,60 5,00 6,25 7,50 8,50 10,00 12,00

0,37 0,62 0,87 1,37 1,87 2,37 2,87 3,83

1 1 2 2 2,5 3 3,5 4,5

4,0 4,0 4,5 5,5 6,25 *8,75 8,75 11,5

0,37 0,62 0,87 1,37 1,87 2,37 2,87 3,83

1 1 2 2 2,5 3 3,5 4,5

Dimensions mm Clamp End Ident. Tube End Ident.

Similar ISO 2852 DIN 32676 ISO 1127 DIN 11850

01234GB-2013/R01

Code Face to face (FtF) Standard FtF

640 DIN EN 558-1

ASME BPE ASME BPE

642 DIN EN 558-1

645 DIN EN 558-1

SMS 3017 SMS 3008

545 ASME BPE DT-V-1

649 DIN EN 558-1

DN

NPS

MA

L3

b2

b1

L3

b2

b1

L3

b2

b1

L3

b2

b1

L3

b2

b1

8 10 15

1/4 3/8 1/2

8 8 8

*63,5 -

10,3 -

25,4 -

*63,5 -

10,0 -

34,0 -

*63,5

9,40

25,0

63,5 63,5 63,5

4,57 7,75 9,40

25,0 25,0 25,0

-

-

-

10 15 20

3/8 1/2 3/4

10 10 10

108 108 -

14,0 18,1 -

25,4 50,5 -

108,0 108,0 -

10,0 16,0 -

34,0 34,0 -

108,0 117,0

9,40 15,75

25,0 25,0

89,0 101,6

9,40 15,75

25,0 25,0

-

-

-

15 20 25 32 40 50 65 80 100

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

25 25 25 40 40 50 80 80 100

108 117 127 146 159 190 216 254 305

18,1 23,7 29,7 38,4 44,3 56,3 72,1 84,3 109,7

50,5 50,5 50,5 50,5 64,0 77,5 91,0 106,0 130,0

108,0 117,0 127,0 146,0 159,0 190,0 216,0 254,0 305,0

16,0 20,0 26,0 32,0 38,0 50,0 66,0 81,0 100,0

34,0 34,0 50,5 50,5 50,5 64,0 91,0 106,0 119,0

108,0 117,0 127,0 159,0 190,0 216,0 254,0 305,0

9,40 15,75 22,10 34,80 47,50 60,20 72,90 97,38

25,0 25,0 50,5 50,5 64,0 77,5 91,0 119,0

101,6 101,6 114,3 139,7 158,8 *222,3 222,3 292,1

9,40 15,75 22,10 34,80 47,50 60,20 72,90 97,38

25,0 25,0 50,5 50,5 64,0 77,5 91,0 119,0

127,0 146,0 159,0 190,0 216,0 254,0 305,0

22,6 31,3 35,6 48,6 60,3 72,9 97,6

50,5 50,5 50,5 64,0 77,5 91,0 119,0

*Length differing from standard; other lengths on request 16

ASME BPE ASME BPE

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Aseptic Flanges Aseptic flanges according to DIN 11864-2 Form A are connections with a partly open o-ring for optimised cleaning features and a reduced dead leg. The round flange and the groove flange are welded to the pipe ends and the weld seam is polished according to the specified interior valve body surface finish.

øC øk

øe

The connections are available for the current pipe standards within the aseptic application. The round flange and the groove flange are orbitally welded to the pipe endings and the weld seam is polished to the same standard as the valve body.

DIN 11864-2-A DN (mm)

NPS

MA (mm)

L4 (mm)

C (mm)

k (mm)

e (mm)

10 15 20 25 32 40 50 65 80 100

3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

10 25 25 25 40 40 50 80 80 100

130 130 150 160 180 200 230 290 310 350

54 59 64 70 76 82 94 113 133 159

37 42 47 53 59 65 77 95 112 137

ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø 11 ø 11

L4

AsepticThreads Threaded spigot, liner and the interjacent seal are compressed with a spigot nut. Milk-threaded ends DIN 11851 with form sealing

DIN 11864-1-A

DN (mm)

NPS

MA (mm)

L2 (mm)

G

L2 (mm)

G

4 6 8 10 15

1/4 3/8 1/2

8 8 8 8 8

92 -

Rd 28 x 1/8 -

92 -

Rd 28 x 1/8 -

8 10 15 20

1/4 3/8 1/2 3/4

10 10 10 10

118 118 -

Rd 28 x 1/8 Rd 34 x 1/8 -

118 118 -

Rd 28 x 1/8 Rd 34 x 1/8 -

15 20 25 32 40 50 65 80 100

1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

25 25 25 40 40 50 80 80 100

118 118 128 147 160 191 246 256 -

Rd 34 x 1/8 Rd 44 x 1/6 Rd 52 x 1/6 Rd 58 x 1/6 Rd 65 x 1/6 Rd 78 x 1/6 Rd 95 x 1/6 Rd 110 x 1/4 -

120 144 164 192 214 244 314 342 -

Rd 34 x 1/8 Rd 44 x 1/8 Rd 52 x 1/6 Rd 58 x 1/6 Rd 65 x 1/6 Rd 78 x 1/6 Rd 95 x 1/6 Rd 110 x 1/4 Rd 130 x 1/4

L2 DIN 11864-1-A

DIN 11851

3 www.asconumatics.eu

8

7

01234GB-2013/R01

DIN 11851

øG

Aseptic connection according to DIN 11864-1 A with partly open o-ring for optimised cleaning features and a reduced dead leg. The threaded spigot, the liner and the o-ring are compressed against a metallic block with a spigot nut.

The connections are available for the current pipe standards within the aseptic application The threaded spigot and liner are welded to the pipe ends and the weld seam is polished to the same standard as the valve body.

4 17


Pneumatically operated aseptic valves

Stainless steel actuator

Internal air passage blue

Efficient and high cycle double piston

Control air connection for fail safe close and open

Double guided valve stem

Bottom entry stainless steel bolting Encapsulated diaphragm

01235GB-2013/R01

Flexible diaphragm suspension

Circumferential, defined sealing angle between process diaphragm and valve body

Cross section of a Steripur 207.30 Series 18

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Pneumatically operated aseptic valves

DN 4 - 15 mm, G 1/4 to G 1/2 Steripur 207 Series

This valve is available in two different designs. The type 207.30 is available with a fail safe closed control function and performs at a higher working pressure for standard applications. The type 207.25 is available with a fail safe closed control function and is mainly designed for filling applications where the working pressure is normally lower. One advantage of this design is a longer diaphragm life as the spring force is less. Other advantages are a very high cycle life and a smaller overall dimensional height. Type 207.25 is also available with a fail safe open control functions and in a double acting design for standard working pressures.

Features • High cycle double piston Stainless Steel actuator • Compact design, the outside diameter of the actuator is the same size as the bonnet flange • Advantages in multiport bodies and manifold valve assemblies • Control air connection on the top, away from the process line • Direction of control air connection can be moved in 90° rotations • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Clean and polished exterior design ideal for sterile wash downs

Steripur 207.30 Series Steripur 207.25 Series 3

ø34 G 1/8

Applications

51

75

• Aseptic processes

Series

207.30

207.25

Max. working pressure

EPDM diaph. 8 bar PTFE diaph. 7 bar

NC: EPDM diaph. 4,5 bar PTFE diaph. 4 bar

s

25

ø34

Technical data

ød

NO and DA: EPDM diaph. 8 bar PTFE diaph. 7 bar 20 72

Dimensions of a 207.25 Series

4 - 7 bar

Max. working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way-body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA8 all sizes

Optional

Autoclavable Exists in ATEX version

63

93

G 1/8

3

ø34

Pressure

01236GB-2013/R01

ød

s

ø34

5,5 - 7 bar

20 72

Dimensions of a 207.30 Series

www.asconumatics.eu

19


Pneumatically operated aseptic valves

DN 8 - 20 mm, G 3/8 to G 3/4 Steripur 307 Series

Features • High cycle piston Stainless Steel actuator • Compact design, the outside diameter of the actuator is the same size as the bonnet flange • Advantages in multiport bodies and manifold valve assemblies • Control air connection in flow direction • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Encapsulated diaphragm • Clean and polished exterior design ideal for sterile wash downs

Applications • Aseptic processes

Technical data

Steripur 307 Series

34 94

G 1/4

3

ø49

Max working pressure

EPDM diaphragm 8 bar

PTFE diaphragm 7 bar

Control pressure

4,8 - 7 bar (NC)

4 - 5 bar (NO and DA)

Max working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE

Investment cast 1.4435/316L

Other alloys

Connection

Butt weld ends

Clamps and flanges

Special ends

Bonnet suitable for

Two-way body

Welded configurations

T-bodies

ød

s

43

57x52

Multiport bodies

Tank bottom bodies

Diaphragm size

MA10 all sizes

Optional

Control air connection 90° to flow direction

Autoclavable 25

108

01237GB-2013/R01

Dimensions of a 307 Series

20

www.asconumatics.eu

Exists in ATEX version


Pneumatically operated aseptic valves

DN 15 - 100 mm, G 3/4 to G 4 Steripur 407 Series

Features • High cycle piston Stainless Steel actuator • Compact design, the outside diameter of the actuator is the same size as the bonnet flange • Advantages in multiport bodies and manifold valve assemblies • Control air connection in flow direction • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Encapsulated diaphragm • Clean and polished exterior design ideal for sterile wash downs

Applications • Aseptic processes

Technical data Max. working pressure

EPDM diaphragm: DN 15-50: 10 bar DN 65-80: 7 bar DN 100: 6 bar PTFE diaphragm: DN 15-50: 8 bar DN 65-80: 6 bar DN 100: 5 bar

Control pressure

DN15-80 (NC): 5 - 8 bar DN100 (NC): 6 - 8 bar DN15-80 (NO and DA): 4,5 - 6 bar DN100 (NO and DA): 5,5 - 7 bar

Max working temperature

+160°C (dependent on the application)

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA see table below

Optional

Control air connection 90° to flow direction

Steripur 407 Series

H3 H1

G 1/4

5

øD

ød

s

H2

AxB

L

L1

Dimensions of a 407 Series

Dimensions

Exists in ATEX version

Dimensions (mm) MA

L

L1

AxB

H1

H2

H3

15-25

25

25

120

73x79

146

66

133 75

32-40

40

25

153

96x105

180

75

160 105

50

50

30

173 111x130 216

77

180 105

65

80

30

216 190x170 309 135 285 175

80

80

30

254 190x170 309 135 285 175

100

100

30

305

Ø238

D

01238GB-2013/R01

DN (mm)

Autoclavable

318 143 295 175 www.asconumatics.eu

21


Pneumatically operated aseptic valves

DN 15 - 50 mm, G 3/4 to G 2 Steripur 592 Series

Features • Two stage Stainless Steel actuator • Second position adjustable with reduced flow for filling • Compact design, the outside diameter of the actuator is the same size as the bonnet flange • Advantages in multiport bodies and manifold valve assemblies • Control air connection in flow direction • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Encapsulated diaphragm • Clean and polished exterior design ideal for sterile wash downs • Optical travel indicator

Applications • Aseptic processes

Technical data

Steripur 592 Series

G 1/4

H4

H5

øD

Max working pressure

EPDM diaphragm 10 bar

PTFE diaphragm 8 bar

Control pressure

5 - 8 bar

Max working temperature

+160°C

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE

Investment cast 1.4435/316L

Other alloys

Connection

Butt weld ends

Clamps and flanges

Special ends

Bonnet suitable for

Two-way body

Welded configurations

H3

G 1/4

H1

T-bodies

Multiport bodies

Tank bottom bodies

Diaphragm size

MA see table below

Optional

Control air connection 90° to flow direction

Autoclavable

H2

AxB

Exists in ATEX version

ød s

Dimensions DN L

(mm)

01239GB-2013/R01

22

MA

L

L1

AxB

H1

H2

H3

H4

H5

D

15-25

25

25

120

73x79

220

66

150

-

35

75

32-40

40

25

153

96x105

250

75

185

28

40

105

50

50

30

173 110x130 294

77

221

28

47

105

L1

Dimensions of a 592 Series

Dimensions (mm)

www.asconumatics.eu


Pneumatically operated aseptic valves

DN 4 - 15 mm, G 1/4 to G 1/2 KMA 190 Series

Features • Efficient thermoplastic piston actuator with Stainless Steel distance piece • Direction of control air connection can be moved in 90° rotations • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Optical travel indicator

Applications • Aseptic processes

Technical data

KMA 190 Series

57x52

Max working pressure

EPDM diaphragm 8 bar

PTFE diaphragm 7 bar

Control pressure

4 - 7 bar (NC)

3,5 - 4,5 bar (NO and DA)

Max working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE

Investment cast 1.4435/316L

Other alloys

Connection

Butt weld ends

Clamps and flanges

Special ends

Bonnet suitable for

Two-way body

Welded configurations

Multiport bodies

Tank bottom bodies

Diaphragm size

MA8 all sizes

Optional

Exists in ATEX version

91

ød

s

44

G 1/4

34

G 1/4

15

T-bodies

20

72

01240GB-2013/R01

Dimensions of a 190 Series

www.asconumatics.eu

23


Pneumatically operated aseptic valves

DN 8 - 20 mm, G 3/8 to G 3/4 KMA 195 Series

Features • Efficient thermoplastic piston actuator with Stainless Steel distance piece • Control air connection 90° to flow direction • Flexible diaphragm suspension • Encapsulated diaphragm • Optical travel indicator • Compact design, the outside diameter of the actuator is the same size as the bonnet flange

Applications • Aseptic processes

Technical data

101

55

G 1/4

34

G 1/4

15

KMA 195 Series

EPDM diaphragm 8 bar

PTFE diaphragm 7 bar

Control pressure

4,8 - 7 bar (NC)

4 - 5 bar (NO and DA)

Max working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE

Investment cast 1.4435/316L

Other alloys

Connection

Butt weld ends

Clamps and flanges

Special ends

Bonnet suitable for

Two-way body

Welded configurations

T-bodies

Multiport bodies

Tank bottom bodies

Diaphragm size

MA10 all sizes

Optional

Control air connection 90° to flow direction

Exists in ATEX version

ød

s

57x52

Max working pressure

25

108

01241GB-2013/R01

Dimensions of a 195 Series

24

www.asconumatics.eu


Pneumatically operated aseptic valves

DN 15 - 50 mm, G 3/4 to G 2 KMA 395 Series

Features • Plastic piston actuator with stainless steel distance piece • Compact design • Control air connection in flow direction • CDSA sealing concept • Flexible diaphragm suspension • Encapsulated diaphragm

Applications • Aseptic processes

Technical data

Control pressure

4,5 - 7 bar (NC) 4 - 5 bar (NO and DA)

Max working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA see table below

Optional

Control air connection 90° to flow direction Wide range of control equipment and accessories Exists in ATEX version

H2

H1

G 1/4

24

G 1/4

øD

EPDM diaphragm 10 bar PTFE diaphragm 8 bar

3

KMA 395 Series

Max. working pressure

ød s

Dimensions L

DN L1

MA

L

L1

H1

H2

D

15-25

25

25

120

160

107

95

32-40

40

25

153

190

129

115

50

50

30

173

236

171

144

01297GB-2013/R01

Dimensions of a 395 Series

(mm)

Dimensions (mm)

www.asconumatics.eu

25


Pneumatically operated aseptic valves

DN 15 - 100 mm, G 3/4 to G 4 KMA 495 Series

Features • Thermoplastic diaphragm actuator with Stainless Steel distance piece • Control air connection 90° to flow direction • Flexible diaphragm suspension • Encapsulated diaphragm

Applications • Aseptic processes

Technical data Max. working pressure

EPDM diaphragm: DN 15-50: 10 bar DN 65-80: 7 bar DN 100: 6 bar PTFE diaphragm: DN 15-50: 8 bar DN 65-80: 6 bar DN 100: 5 bar

Control pressure

DN15-50 (NC): 4,5 - 6 bar DN65-80 (NC): 4,5 - 7 bar DN100 (NC): 5,5 - 7 bar DN15-80 (NO and DA): 4 - 5,5 bar DN100 (NO and DA): 5 - 6,5 bar

Max working temperature

+160°C (dependent on the application)

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA see table below

Optional

Possibility of DN up to 150 Exists in ATEX version

KMA 495 Series

ød s

H2

G 1/4

H4

H3 H1

G 1/4

5

3

øD

L

L1

Dimensions of a 495 Series

Dimensions

(1) (2)

Dimensions (mm)

MA

L

L1

H1(1)

H2

H3(2)

H4(2)

D

15-25

25

25

120

148

71

31

120

130

32-40

40

25

153

194

95

31

144

161

50

50

30

173

233

109

31

177

217

65

80

30

216

314

166

41

275

265

80

80

30

254

314

166

41

275

265

100

100

30

305

314

166

41

284

265

01242GB-2013/R01

DN (mm)

Only for Normally Closed (NC) Only for Normally Open and Double Acting (NO and DA)

26

www.asconumatics.eu


Pneumatically operated aseptic valves

DN 8 - 20 mm, G 3/8 to G 3/4 KMD 188 Series

Features • Efficient thermoplastic piston actuator assembled directly to the valve body • Control air connection 90° to flow direction for mounting side by side or saving installation space • Compact design, the outside diameter of the actuator is the same size as the bonnet flange • Actuator has high resistance to heat transfer • Smooth exterior design ideal for wash downs • Encapsulated diaphragm • Optical indicator

Applications • Aseptic processes KMD 188 Series - Normally Open (NO), Normally Closed (NC) or Double Acting (DA)

Technical data

KMD 188 Series - Normally Open (NO) or Normally Closed (NC)

Max. working pressure

EPDM diaphragm 8 bar PTFE diaphragm 7 bar

Control pressure

4,8 - 7 bar (NC) 4 - 5 bar (NO and DA)

Max working temperature

Standard version: +80°C HS-version: +150°C (dependent on the application)

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations

Diaphragm size

MA10 all sizes

Optional

Control air in flow direction Exists in ATEX version

01243GB-2013/R01

ød

s

26

G 1/4

34 72

G 1/4

15

57x52

25

108

Dimensions of a 188 Series - Double Acting (DA) www.asconumatics.eu

27


Pneumatically operated aseptic valves

DN 15 - 50 mm, G 3/4 to G 2 KMD 402 Series

Features • Thermoplastic piston actuator • Compact design • Actuator has high resistance to heat transfer • Control air connection in flow direction • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Encapsulated diaphragm • Smooth exterior design ideal for wash downs

Applications • Aseptic processes

Technical data Max. working pressure

EPDM diaphragm 10 bar PTFE diaphragm 8 bar

Control pressure

4,5 - 7 bar (NC) 4 - 5 bar (NO and DA)

Max working temperature

HS-version: +150°C (dependent on the application)

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations

Diaphragm size

MA see table below

Optional

Control air connection 90° to flow direction

H2

H1

G 1/4

24

G 1/4

øD

3

KMD 402 Series

s

Exists in ATEX version

ød

Dimensions L

DN L1

Dimensions (mm) MA

L

L1

H1

H2

D

15-25

25

25

120

120

70

92

32-40

40

25

153

133

75

112

50

50

30

173

173

111

143

01244GB-2013/R01

Dimensions of a 402 Series

(mm)

28

www.asconumatics.eu


Pneumatically operated aseptic valves

DN 15 - 80 mm, G 3/4 to G 3 KMD 385 Series

Features • Thermoplastic diaphragm actuator direct assembled directly to the valve body • Actuator has high resistance to heat transfer • Smooth exterior design ideal for wash downs • Control air connection 90° to flow direction • Flexible diaphragm suspension Encapsulated diaphragm

Applications • Aseptic processes

Technical data

KMD 385 Series

EPDM diaphragm: DN 15-50: 10 bar DN 65-80: 7 bar PTFE diaphragm DN 15-50: 8 bar DN 65-80: 6 bar

Control pressure

DN 15-50 (NC): 4,5 - 6 bar DN 65-80 (NC): 4,5 - 7 bar DN 15-80 (NO and DA): 4 - 5,5 bar

Max working temperature

Standard version: +80°C (dependent on the application)

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations

Diaphragm size

MA see table below

Optional

Exists in ATEX version

H2

G 1/4

H4

H3 H1

G 1/4

5

3

øD

Max. working pressure

ød s

Dimensions DN

L

(mm)

L1

Dimensions of a 385 Series

01245GB-2013/R01

(1) (2)

Dimensions (mm) MA

L

L1

H1(1)

H2

H3(2)

H4(2)

D

15-25

25

25

120

153

49

31

97

130

32-40

40

25

153

176

77

31

131

161

50

50

30

173

214

91

31

161

217

65

80

30

216

269

121

41

229

265

80

80

30

254

269

121

41

229

265

Only for Normally Closed (NC) Only for Normally Open and Double Acting (NO and DA)

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29


Manually operated aseptic valves

DN 15 - 50 mm, G 3/4 to G 2 KMA 905 Series Adjustable internal travel stop

Locking device

Sealing bonnet assembly

Optical indicator Adjustable internal stroke limiter

Stroke indicator

Encapsulated diaphragm

Bottom entry stainless steel bolting

Flexible diaphragm suspension

Circumferential, defined sealing angle between process diaphragm and valve body

01246GB-2013/R01

Cross section of a KMA 905 Series

30

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Manually operated aseptic valves

DN 15 - 50 mm, G 3/4 to G 2 KMA 905 Series

Features • Stainless steel bonnet and plastic hand wheel • Rising hand wheel with optical indicator and stroke indicator • Sealed bonnet • Internal travel stop • Locking device • CDSA design concept • Flexible diaphragm suspension • Encapsulated diaphragm

Applications • Aseptic processes

Technical data KMA 905 Series

Max. working pressure

10 bar

Max working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA see table below

Optional

Adjustable internal stroke limiter U-Lock for hand wheel Assembly of proximity switches Autoclavable Exists in ATEX version

KMA 905 Series locked by a padlock

Dimensions H2

øD

DN MA

L

L1

H1

H2

D

15-25

25

25

120

100

10

84

32-40

40

25

153

119

16

112

50

50

30

173

136

20

135

12398GB-2013/R01

ød s

H1

(mm)

Dimensions (mm)

L

L1

Dimensions of a 905 Series www.asconumatics.eu

31


Manually operated aseptic valves

DN 8 - 20 mm, G 3/8 to G 3/4 Steripur 397 / KMA 295 / KMD 289 Series

Features • Rising hand wheel • Sealed bonnet with optical travel indicator • Adjustable internal travel stop • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension • Encapsulated diaphragm

Model Features Steripur 397 Series • Stainless Steel bonnet and hand wheel • Can be placed in an autoclave KMA 295 Series • Stainless Steel bonnet and thermoplastic hand wheel • Can be placed in an autoclave

KMD 289 Series

KMD 289 Series • Thermoplastic bonnet and hand wheel

ø59

6

Steripur 397 Series

Applications • Aseptic processes

64

Technical data Max. working pressure

295 and 397 Series: 10 bar 289 Series: 6 bar

Max. working temperature

295 and 397 Series: +160°C 289 Series standard: +80°C 289 Series HS-version: +150°C (dependent on the application)

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA10 for all body sizes

Optional

Exists in ATEX version

ød

s

57x52

25

108

64

ø59

6

Dimensions of a KMD 289 Series

25

01247GB-2013/R01

ød

s

57x52

108

Dimensions of a KMA 295 and Steripur 397 Series 32

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Manually operated aseptic valves

DN 4 - 15 mm, G 1/4 to G 1/2 Steripur 297 / KMA 290 Series

Features • Rising hand wheel • Sealed bonnet with optical travel indicator • Adjustable internal travel stop • Circumferential, defined sealing angle between process diaphragm and valve body • Flexible diaphragm suspension

Model Features Steripur 297 Series • Stainless Steel bonnet and hand wheel • Can be placed in an autoclave KMA 290 Series

Steripur 297 Series

• Stainless Steel bonnet and thermoplastic hand wheel • Can be placed in an autoclave KMA 290 Series 4

Applications • Aseptic processes

49

Technical data

ød

s

34

20

72

Max. working pressure

10 bar

Max. working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA8 for all body sizes

Optional

Exists in ATEX version

56

4

Dimensions of a Steripur 297 Series

01248GB-2013/R01

ød

s

34

20

72

Dimensions of a KMA 290 Series www.asconumatics.eu

33


Manually operated aseptic valves

DN 15 - 100 mm, G 3/4 to G 4 Steripur 997 Series

Features • Stainless Steel bonnet and hand wheel • Non rising hand wheel with optical travel indicator • Sealed bonnet • Can be placed in an autoclave • Circumferential designed seating angle between process diaphragm and valve body • Flexible diaphragm suspension • Encapsulated diaphragm

Applications • Aseptic processes

Technical data

H1

øD

H2

Steripur 997 Series - DN 15-50

Max working pressure

10 bar

DN 65 - 100 diaphragm PTFE: 8 bar

Max working temperature

+160°C dependent on the application

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE

Investment cast 1.4435/316L

Other alloys

Connection

Butt weld ends

Clamps and flanges

Special ends

Bonnet suitable for

Two-way body

Welded configurations

ød

s

T-bodies

L

L1

Multiport bodies

Tank bottom bodies

Diaphragm size

MA see table

Optional

Adjustable internal travel stop or stroke limiter Exists in ATEX version

Dimensions of a Steripur 997 Series - DN 15-50

Dimensions

L

Dimensions (mm)

DN (mm)

MA

L

L1

H1

H2

D

15-25

25

25

120

103

10

92

32-40

40

25

153

135

17

135

50

50

30

173

135

24

135

65

80

30

216

180

38

198

80

80

30

254

180

38

198

100

100

30

305

220

50

252

L1

Dimensions of a Steripur 997 Series - DN 65-100 (Drawing MA80) 34 www.asconumatics.eu

01249GB-2013/R01

ød

s

H1

H2

øD


Manually operated aseptic valves

DN 15 - 100 mm, G 3/4 to G 4 KMA 995 / KMD 985 Series

Features • Non rising hand wheel with optical travel indicator • Flexible diaphragm suspension • Encapsulated diaphragm

Model Features KMA 995 Series • Stainless Steel bonnet and thermoplastic hand wheel • Circumferential designed seating angle between process diaphragm and valve body KMD 985 Series • Thermoplastic bonnet and plastic hand wheel

KMA 995 Series - DN 15-50

Applications KMD 985 Series - DN 80-100

• Aseptic processes

Technical data Max. working pressure

10 bar DN 65 - 100 diaphragm PTFE: 8 bar

Max. working temperature

995 Series: +160°C 985 Series: +  80°C (standard version) +150°C (HS-version, DN ≤ 50

Diaphragm material

EPDM or PTFE

Body material

Forged 1.4435/316L ASME/BPE Investment cast 1.4435/316L Other alloys

Connection

Butt weld ends Clamps and flanges Special ends

Bonnet suitable for

Two-way body Welded configurations T-bodies Multiport bodies Tank bottom bodies

Diaphragm size

MA see table

Optional

Adjustable travel stop or stroke limiter Sealed bonnet Autoclavable (KMA 995 Series only) Locking device Exists in ATEX version

ød

s

H1

H2

øD

L

L1

Dimensions of a 995 Series - DN 15-50

H1

H2

øD

Dimensions Dimensions (mm)

01250GB-2013/R02

ød

s

DN

L

L1

(mm)

MA

L

L1

H1

H2

15-25

25

25

120

71

10

90

32-40

40

25

153

91

14

114

50

50

30

173

110

23

140

65

80

30

216

180

38

198

80

80

30

254

180

38

198

100

100

30

305

220

50

252

D

Dimensions of a 995 Series - DN 65-100 (Drawing MA80) www.asconumatics.eu

35


System components and accessories

Stroke limiter (with or without optical position indicator)

Control box with switches and position indicator

Inductive Position Indicator open/closed (for NAMUR 2-wires or standard sensor)

Contact Free Limit Switch

Stroke Seal Adjuster

Lockable Hand Wheel

Position control box PositionerD

01251GB-2013/R01

Inductive Position Indicator for Manual Valves

36

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Aseptic valves

Contact free limit switch

Features • Contact free magnetic measuring design • Coloured LED light feedback of valve position visible for 360º • Compact and robust design • Hermetically sealed • Easy mounting without additional adaptor kits • Mounts to all standard valves up to DN100 • 360º adjustable mounting position • Initial programming by light or 24V signal • Set point protection • High switching current • High chemical resistance

Technical data

Contact free limit switch

Position Control box - PositionerD

Housing material

Polysulfone (PSU)

Fluid temperature

-10°C to +70°C

Mechanical connection

Stainless Steel M12 or M16

Electrical connection

Metal male M12 , 5 pin A coded

Position control

2 or 3 programmable positions

Maximum pressure

8 bar

Power supply

24V DC

Power Rate

0,7W

Switching current

800mA

Protection

IP67 or IP69 (with proper female plug)

Accuracy

+/- 0,1mm

Linear stroke measurement

3 to 45mm

Features • Exceptionally long service life • Variable flow proportional to the control signal • Real-time control • Ready to use • The PositionerD can be directly connected to an external sensor (double loop control) • Power saving function and no air consumption when position is reached. • Manual valve operator • LED indicators for valve status display

Technical data

01251GB-2013/R01

Position control box, PositionerD

Set Point reached output

ON-OFF , 24V DC PNP, max 500mA

Analog position feedback

0,10V or 4-20mA

Analog Setpoint

0,10V (r=200kΩ) - 4-20mA (r=250kΩ)

Nominal supply voltage

24VDC +/-10%

Power rate

7,6W (3,6W when setpoint reached)

Electrical connection

Screw terminal via metal cable gland or metal M12 plug

Regulation

Hysteresis <2%; Accuracy < 2%; Repeatability < 1%

Housing material

Polyamide with glass fibre reinforced

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37


Multiport valves

A multiport valve consists of a valve body machined from a solid block material with a minimum of three tube ends. Multiport valves can be produced with up to 20 actuators and 40 tube ends or even more depending on the manufacturing feasibility. The selection and specification of multiport valves in the aseptic process industry is becoming more important. This is because they offer benefits in optimising aseptic process purity and reducing overall footprint size. We are in an excellent position to meet these challenging market needs and the continuous innovative development of multiport block valve is a main focus for us. The ideal benefit for you, our customer, is achieved through active and cooperative teamwork between both parties during the design and specification of the valves. This refers especially to the process requirements dictated by the P&ID’s for proper flow direction, drainability and installation restraints.

Advantages • Customer’s specific design • Compact design and smaller envelope dimension is achievable with the Steripur Series actuators • Combination of many different nominal diameters • Optimised drainability • Minimised dead legs • Reduces surface contact, hold up volume and cross contamination of the product • Reduction of fittings, tubing and field welds in the system • Reduces qualification and validation documentation requirements • All end connections and materials are available according to the customer’s specification

The application of multiport block valves is mainly for the distribution, point of use, sampling, diverting, mixing, bypass, drain and process sterilisation (SIP/CIP). The below illustrations compare the hold-up volume and the compact design of a multiport block valve to a welded valve configuration:

Dead leg

Minimised dead leg

Welded configuration

Multiport block valve

The complete drainability is an important consideration for the design of multiport valves. The following illustration shows the correct and incorrect installation of a standard T-valve:

Completely drainable 01252GB-2013/R01

Dead leg: not drainable

38

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The following Multiport Valve pages display a selection of multiport block valves. These are examples that should assist in specifying a multiport block body. Up to size DN100 (4”) and larger nominal diameters and nominal diameter combinations are available. Within this range, all tube standards, tube end orientations, and other application specific customised blocks can be specified. Some of the multiport block valves have become standard products and years of development and manufacturing has allowed for efficiency in production.

For the differentiation in the following tables, two main criteria are considered: 1) Multiport blocks with main line open for circulation 2) Multiport blocks with all lines and valve ports able to close

1) Multiport block valves with main line open T-Valve or ZDL-Valve a

L1

L

n

f

s1

l

ød1

g m

s ød

On request, all dimensional data sheets or 2D and 3D - CAD drawings are available.

Description

1.1) T-Valve or ZDL-Valve 1x Point of use valve port

P&ID

S1

01252GB-2013/R01

Recommended installation: S3 down

1.2) LL 3/1 - S2 left side LR 3/1 - S2 right side 1x Point of use valve port with integrated directional flow 90° to the main line Recommended installation: S3 down

Illustration

Flow direction Drain direction Valve

Actuators and other options are included in some of the illustrations

S2

S3

S1 S2

S3

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39


Multiport valves

1) Multiport block valves with main line open Description

1.4) MZL 4/2 - S4 left side MZR 4/2 - S4 right side 1x Point of use valve port 1x Integral loop sample valve port Sample valve be provides on either side of the valve body. Back to back valve actuation.

P&ID

Illustration

Flow direction Drain direction Valve

Actuators and other options are included in some of the illustrations

S1

S2

S3

S4

Recommended installation: S3 down 1.45) MTL 4/2 - S4 left side MTR 4/2 - S4 right side 2x Point of Use Valve Port or Double Zero Dead Leg Tee Valve. One port may be used for sampling and the second port for down stream processing. One side valve actuation.

S1

S2

S3

S4

Recommended installation: S3 and S4 down 1.6) MXL 4/2 - S4 left side MXR 4/2 - S4 right side 1x Point of use valve port 1x Integral sample purge valve, valve port below the weir Sample valve be provides on either side of the valve body. Back to back valve actuation.

S1

S2

S3 S4

Recommended installation: S3 down

S1

S2

S3

S4

S5

Recommended installation: S4 down 40

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01252GB-2013/R01

1.7) MWL 5/3 - S3 left side MWR 5/3 - S3 right side 1x Point of use valve port 1x Integral loop sample valve port 1x Integral sample purge valve port below the weir. Back to back valve actuation.


1) Multiport block valves with main line open Description

P&ID

Illustration

Flow direction Drain direction Valve

Actuators and other options are included in some of the illustrations

1.9) MTE 6/4 4x Point of use valve ports The number of valve ports is variable Recommended installation: S1 and S2 horizontal S3 to S6 vertical down or vertical up orientation. S1 and S2 can be vertical if tube outlets S3 to S6 are positioned to the lowest point of valve pocket like the picture shows

1.10) MCE 10/8 8x Point of use valve ports MCE 4/2 2x Point of use valve ports The number of valve ports is variable

S1

S2

S3

S4

S3

S5

S6

S2

S7

S8

S9

S10

S3

S1

S2

S4

1.11) MTD 7/5 5x Point of use valve ports The number of valve ports is variable

01252GB-2013/R01

S4

S6

S1

Recommended installation: S1 and S2 horizontal S3 to S10 horizontal or vertical down or vertical up orientation. S1 and S2 can be vertical if tube outlets S3 to S10 are positioned to the lowest point of valve pocket like the picture shows

Recommended installation: S1 and S2 horizontal S3 to S7 vertical S1 and S2 can be vertical if tube outlets S3 to S7 are positioned to the lowest point of valve pocket like the picture shows. Back to back design

S5

S3

S4

S1

S2

S5

S6

S7

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41


Multiport valves

2) Multiport block valves with all lines and valve ports able to close Description

P&ID

Actuators and other options are included in some of the illustrations

S1

2.1) MFE 3/2 1x Valve horizontal 1x Valve vertical Two parallel opposite orientated valve actuators.

S3

S1

S2

S2

Recommended installation: Dependent on application

S3

S1 S3

S2

S1

S2

2.31) MCE 3/2 2-Way Divert Valve

S3

S1

Recommended installation: S1 horizontal, S2 and S3 horizontal. The 2-way divert valve block body allows for many different inlet and outlet orientations.

S2

2.4) MFE 4/3 1x Valve horizontal 2x Valves vertical Recommended installation: S2 down

Illustration

Flow direction Drain direction Valve

S3

S1

S3

S4

01252GB-2013/R01

S2

42

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2) Multiport block valves with all lines and valve ports able to close Description

P&ID

2.41) MFE 4/3 1x Valve horizontal 2x Valve vertical Recommended installation: Main line isolation through S3 and S4, S1 vertical up sterilisation valve port, S2 vertical down point of use, sample or drain valve port. Or S3 and S4 vertical.

2.8) MDE 4/4 4x Valves vertical Chromatography valve without bypass

S3

01252GB-2013/R01

S4

S2

S1

S3

S4

S2

S1

S4

S2

MDE 4/5 (A) 5x Valves vertical Chromatography valve with bypass Recommended installation: S2 and S4 horizontal S1 and S3 vertical Or S1 to S4 horizontal

Actuators and other options are included in some of the illustrations

S1

2.51) MBE 4/4 1x Valve inlet isolation 3x Valve divert process flow Recommended installation: S1 horizontal inlet, S2 horizontal straight through outlet, S3 and S4 90째 horizontal outlet.

Illustration

Flow direction Drain direction Valve

S3 S1

S2

S4

S3 www.asconumatics.eu

43


Multiport valves

2) Multiport block valves with all lines and valve ports able to close P&ID

2.9) MCS 4/3 Star Design 3x Valves vertical MCS 6/5 Star Design 5x Valves vertical

A

S2

S6

S5

S4 S3

S4

S2

S1

2.91) MTA 5/5 5 Valves horizontal with 1 for drainage

S1

S2

S3

S4

Recommended installation: S2 as drainage valve The design allows for other different inlet and outlet orientations e.g. S2 as inlet valve.

S5

2.95) MTE 5/5 5x Valve horizontal or vertical.

S1

Recommended installation: S1 to S5 vertical S1 to S5 can be horizontal if the tubes positioned to the lowest point of the valve pocket This block solution may be used for mixing, diverting, isolation or sterilisation.

S5

S4

S2

S3

S2

S1

S4

44

Actuators and other options are included in some of the illustrations

S1

S3

Recommended installation: S1 vertical; Depending on the diameter the star design is available with up to 7 valves. The star design has also been manufactured with two opposing multiport block valves with one common port connection.

2.96) Two valve block body manifold MFE 3/2 with sterile access isolation on inlet and outlet.

Illustration

Flow direction Drain direction Valve

S3

www.asconumatics.eu

01252GB-2013/R01

Description


Tank valves

Tank Bottom Valves are designed for applications in the aseptic process industry offering a pocket-free interior surface, minimised sump, eliminating entrapment areas and minimising flow resistance thus reducing the potential for process contamination. The tank bottom valve incorporates the same features and performance of a standard diaphragm valve utilising the same valve components for a flush mounted tank bottom valve or side mounted tank and sample valve. There are a number of different options available for sampling, sterilisation and multi-outlet configurations that are standard in our product range of customised solutions. It is preferred to weld the tank valve directly to the vessel. Mounting the valve directly to the tank minimises the hold-up volume, the most important criteria for this application. If removal of the tank valve from the tank is required, versions are offered with flange or clamp connections. Please contact us for these options.

Tank bottom valves are typically used for tank discharge, draining, sampling, cleaning and/or sterilising, rinsing and isolation of downstream processing. The outlet port of the tank valve is available with all butt weld tube end standards aseptic clamp, screw connection or other special ends. The size range available is the same as the two-way valve.

Advantages • Tank body machined from a solid bar stock material • Material 1.4435/316L ASME/ BPE • Other alloy options available as specified • Minimised dead leg and internal sump • Suitable for mounting with Steripur Series and KMA Series Actuation • Optional manual operation via an extended crankshaft stem

Tank

Tank

Tank bottom body

Pneumatically operated tank bottom valve Steripur Series

Crankshaft extended stem

Side mounted body manufactured according to the tank diameter radius

Easy access to the manual bonnet handle

Steripur Series Manual

Steripur Series Pneumatically Operated

KMA Series Pneumatically Operated

01253GB-2013/R01

KMA Series Manual

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45


Tank valves Example: Drawing KMA Series manually operated

øB

øB

B1

B1

L

36°

L

A3

h

s

h

ød

ød

36°

s

B3

A1

A2

B3

A1

A2

Example: Drawing Steripur Series pneumatically operated

On request, all dimensional data sheets or 2D and 3D - CAD drawings are available. The following two pages show a table of some examples of standard and customised designs of tank diaphragm valves.

Description

P&ID

Flow direction Drain direction Valve

These include options for sampling, sterilisation, and multi-outlet configurations.

Illustration

Actuators and other options are included in some of the illustrations

1) BT 1x Valve port Standard tank bottom body Tank body for the tank bottom

2) 1x Valve machined from bar stock BZL 3/1 with one welded valve tank side left BZR 3/1 with one welded valve tank side right BXL 3/1 with one welded valve outlet left BXR 3/1 with one welded valve outlet right BW 4/1 with one welded valve tank side left and one welded valve outlet right

For all options the welded valve is rotated into the self draining position and extended to eliminate interference with the tank bottom

Like position 2 but includes an integral sample valve tank side. Right side and left side options are available and are fully drainable. 46

01253GB-2013/R01

3) BZR 3/2 1x Main Valve 1x Sample valve tank side right

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Description

P&ID

Flow direction Drain direction Valve

Illustration

Actuators and other options are included in some of the illustrations

4) BXL 3/2 1x Main Valve 1x Sample valve outlet left Like position 2 but includes an integral outlet valve. Right side and left side options are available and are fully drainable. 5) BW 4/3 1x Main Valve 1x Sample valve tank side right 1x CIP/ SIP cleaning outlet valve left Like position 2 but includes integral valves that are fully drainable. 6) BT 3/1 1x Main valve 2x Outlet port for loop installation or as two access ports

7) BT 5/4 4x Main valves 1x Port Application with 4 internal tank partitions. 8) BU 1x Tank side sample valve All previous position options are available with the tank side sample valve. Machined welding pad to match the radius of the tank diameter.

01253GB-2013/R01

9.1) BFL Like position 4, but with flange for dismantling possibility

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47


Sterile sampling unit

The sampling unit is suitable for taking sterile samples from all liquids in aseptic processes that could be high purity water, high purity steam, fermentation processes, parenteral drugs, etc. Samples can be taken in a continuous process with pneumatic controlled diaphragm valves or typically as a system with manual valves and a handle enabling you to take the complete unit to the laboratory for analysing the sample under sterile conditions. Advantages of the Sterile Sampling Unit

• Integral valve unit directly mounted to the sampling bottle • SIP/ CIP function in one single valve component • Efficiency in sterilisation direct from the point of use • System can be placed in an autoclave • Less heat transfer • Compact design • Material traceability available according to EN 10204 3.1 Sampling bottle with manual valves and handle

• Less weight The recommended number of sampling units needed in a plant to qualify the process and continue the cycle of taking samples is:

• One unit in use for taking samples • One unit being cleaned • One unit being sterilised • One unit for safety Eventually more units may be needed if the testing of a sample takes longer, the frequency is high, or the laboratory is far away or external from the sampling point. Depending on the process, the location of taking samples (e.g. parenteral drugs) it may require several hundreds. There are many different valve requirements when specifying the procedure for taking samples. There are not only the valves on the sampling unit but there is also a need for a valve combination or valve block on the tank and for the condensate and CIP solution as shown on the P&ID. . Sampling bottle with pneumatic actuated valves S3V

S5H S2H

S1H

Tank

V2

PV1 S4H

V1 S2B

TT

S1B

Condensate 48

S3B

CIP www.asconumatics.eu

S1B S2B S3B S1H S2H

Sterile sampling unit Inlet sample Vent outlet Vent bottle Sampling connection and SIP / CIP inlet Outlet SIP / CIP

01254GB-2013/R01

PV2


Sterile steam sampling unit

The unit consists of a cooling coil with an integrated valve for sampling. Before taking a sample a simple sterilisation of the unit is possible. By regulating the internal cooling circuit with the integrated diaphragm valve, the operator can control the temperature of the purified steam condensate. Also the diaphragm valve allows for shutting off the cooling circuit. All process connections are designed as butt weld or clamp end in order to integrate the unit easily into the process system as per customer request.

Purified steam connection

Cooling water connection 90° rotated

Cooling helix

Conforming to GMP the purified sampling unit may be permanently installed or for flexible mobile use. • Integrated diaphragm valve for sampling • Unit easy to sterilise • Minimised dead leg and completely self draining

Condensate outlet

• High grade Stainless Steel 1.4435/ 316L

Sampling valve

Features • High condensation performance • Time saving sampling

Control and shut off valve for cooling circuit

• Compact design • Tube end or clamp end connection according specification • Integrated sampling and control valve for cooling circuit

ø88,9

• Easy installation due to standardised compact unit

ø10x1

15

Main line purified steam

OB

V2

OB

366,7

V1

approx. 0,5 l/min 30°C 10 bar (145 psi) 10 to -0,9 bar (145 to -13 psi) 150°C 0,125 l 6,5 kg

358 298

Cooling capacity: Condensate temperature: Max. pressure vessel: Max. pressure cooling helix: Max. temperature: Content cooing helix: Weight:

30

15

• Unit for mobile use

45,5

V4 Cooling water flow line V5 Cooling water return flow

15 170 V1 V2 V3 V4

V8 V3 V7

01255GB-2013/R01

Sampling bottle

V6

V5 V6 V7 V8

Condensate

Shut off for main line purified steam Shut off to purified sampling system Shut off to steam trap Shut off cooling water entering, valve blocked in open position Shut off to cooling return flow, valve blocked in open position Shut off to drainage Diaphragm valve for shut off and regulating the cooling circuit within the unit Diaphragm valve for condensate sampling

Waste water

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49


2/2 and 3/2 Fluid isolation solenoid valves with pinch mechanism Valve 284 / 384 Series

Features • Solenoid valve pinches the tube to cut the flow • No turbulence created when cutting off the flow • Silent operation • Full bore output flow compared with a traditional solenoid valve • Manual pulse control for fitting tube • The tube is the only component in contact with the fluid - no fluid contamination • Bi-directional flow • The solenoid valves satisfy all relevant EC directives

Applications Valve 284 Series

• Ultrapure processes • Reactors / Milli-reactors • Analysers

Valve 384 Series A C

L

D

Technical data

360˚

H G F

E Ø

=

K = 1

Function

2/2 NC, NO 3/2 U

Fluids

Air, inert gas, water, oil and liquids

Fluid temperature

According to the tube

Ambient temperature

-10°C to +60°C

Body material

Aluminium, anodised

Tube material

VMQ (maximum hardness: 50 Shore A)

Connection

Tube 1,65 mm to 9,5 mm O.D.

Tube size O.D. (mm)

1,65; 2,16; 3,18; 4,9; 7,9; 9,5

Tube size I.D. (mm)

0,76; 1,02; 1,57; 1,98; 2,7; 4,8; 6,4

Differential pressure

0 to 0,8 bar

Dead volume

0 µl

Standard voltages

DC (=): 12V - 24V

Coil

Insulation Class F - IP 65 protection

Power coil

DC (=): 4, 9 or 13 W

M

=

S

K =

T =

=

P U

Q

R

Power rating

Ø

A

C

4W

16

49,5

23,5

9W

25

78

43

13 W

30

84

49

D

E

F

15

2/2 11

3/2 U 6

27

17,5

10,5

28

24,5

13

G

H

K

L

M

P

Q

R

S

T

U

20

1

66

24

66

3,3

M3

16,5

10,7

16

24

2,2

32

1,5

99

39

99

4,5

M4

25,5

14

25

33

3,2

43,5

1,5

99

45,5

99

4,5

M4

30,5

24

30

39

6

Accessories: Plug with visual indication and peak voltage suppression or with cable length of 2 meters 50

www.asconumatics.eu

01256GB-2013/R01

Dimensions


Product ranges for utilities

Description

Specification

Control function available Series

Pilot operated 238

287

387

Function

2 -way

2-way

3-way

Nominal diameter

10 to 25 mm

10 to 25 mm

10 to 25 mm

Body material

Stainless Steel, AISI 316L

Stainless Steel or Brass

Stainless Steel or Brass

Fluids

Air, inert gas, water

Air, gas, water, oil, liquids

Air, gas, water, oil, liquids

Fluid temperature range

0°C to +130°C

-20°C to +100°C

-20°C to +100°C

Differential pressure

0,35 to 12 bar

0 to 40 bar

0 to 40 bar

Image

Description

Specification

Control function available Series

Motorised valve

Pilot operated

290

290

298

398

Function

2-way

2-way

2-way

3-way

Nominal diameter

10 to 20 mm

10 to 65 mm

15 to 50 mm

15 to 50 mm

Body material

Stainless Steel

Bronze or Stainless Steel

Stainless Steel

Stainless Steel

Fluids

Air, inert gas, water, oil, liquids

Air, inert gas, water, oil (≤600cSt), saturated steam, aggressive fluids

Air, gas, water, superheated water, liquids, oil (<5000 cSt), saturated steam, aggressive fluids

Air, gas, water, superheated water, liquids, oil (<5000 cSt), saturated steam, aggressive fluids

Fluid temperature range

-10°C to +90°C

-10°C to +184°C

-10°C to +250°C

-10°C to +250°C

Differential pressure

0 to 6 bar

0 to 16 bar

0 to 40 bar

0 to 40 bar

01257GB-2013/R01

Image

www.asconumatics.eu

51


2/2 valves pressure operated, Piston-type

Bronze body G 1/2 to G 2 1/2 Stainless Steel body G 3/8 to G2 1/2 290 Series

Features • Long service life: 6 million cycles without maintenance (10 times more than a ball valve) • Anti-water hammer design (fluid entry under the disc) • 30 to 50% less air consumption compared to a quarter-turn actuator • Body complies with DIN 3202 standard for perfect interchange ability • Valve technology combining compact dimensions with high flow rates • Vacuum operation up to 10 -² mbar • Wide range of piston-type operators rotatable through 360°

Applications

290 Series with Clamp connections

• Water, air, inert gas, oil • Industrial vacuum • Steam: +184°C • CIP / SIP circuits

Technical data Function

2/2 NC, NO

Fluids

Air, inert gas, water, oil (≤600cSt), superheated water, steam, aggressive fluids

Fluid temperature

-10°C to +184°C

Ambient temperature

-10°C to +60°C

Body material

Bronze or Stainless Steel

Connection

Threaded ports, Welded ports ISO, Clamps ISO, Flanges

Sealing

PTFE

Differential pressure

0 to 16 bar (according to version and fluid)

Pilot pressure

2 to 10 bar (according to version)

Allowable vacuum

10-² mbar

01258GB-2013/R01

290 Series with threaded ports equipped with valve position indicator

52

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2/2 valves pressure operated, Piston-type

B

C

D

E

ØF

G

ØH

3/8

92

93

81,5

55

43,5

27

23,5

1/2

99

97

83,5

65

43,5

27

28

3/4

107

104,5

88

75

43,5

27

30

1/2

142

154,5

141

65

69

43

27

3/4

150,5

159

143

75

69

43

32

155

165

145

90

69

43

41

G1/8

36

50 mm

1

50

°

32 mm

ØF

ØA

C

Operator diameter

C2

Dimensions

C1

Bronze body G 1/2 to G 2 1/2 Stainless Steel body G 3/8 to G2 1/2 290 Series

1 ØA

H

B2

2 B

Dimensions of a valve 290 Series - Operator diameter = 32 and 50 mm

90 mm

125 mm

C

D

E

ØF

G

ØH

1/2

170

182

169

65

85

50,5

27

3/4

175

185

170

75

85

50,5

32

1

179

192

172

90

85

50,5

41

1 1/4

217

229

204

110

85

50,5

50

1 1/2

224

245

215

120

85

50,5

60

2

249

259

224

150

85

50,5

70

1

197

209

189

90

118

67

41

1 1/4

236

246

221

110

118

67

50

1 1/2

243

262

232

120

118

67

60

2

267

276

241

150

118

67

70

2 1/2

299

300

257

190

118

67

86

1 1/4

284

298

273

110

156

86

50

1 1/2

291

313,5

283,5

120

156

86

60

2

315

328

293

150

156

86

70

2 1/2

347

352

308

190

156

86

86

1/8 (Ø 63 mm) 1/4 (Ø 90-125 mm)

K M

B

36

36

L 50 °

63 mm

ØA

C

Operator diameter

C1

Dimensions

1 ØA

H

2

1

2

B

01258GB-2013/R01

Dimensions of a valve 290 Series - Operator diameter = 63, 90 and 125 mm

www.asconumatics.eu

53


Options and accessories

2/2 pressure operated valves, piston type 290 Series

Optical NC valve position indicator 3/2 Pilot solenoid valve

Signaling unit

Signaling box

01259GB-2013/R01

PositionerD Control box for valve position control (4-20mA)

54

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Proportional motorised valve

DN 10 - 20 mm, G 3/8 to G 3/4 Proportional motorised valve, 290 Series

Features • Exceptional long service life • Variable flow proportional to the control signal • Real-time control • High flow due to angled seat design • LED indicators for valve status display • Anti-water hammer design (fluid entry under the disc) • Actuator rotatable through 360° • Maintaining position in case of power failure • Fluid isolation between electrical actuator and valve body • Vacuum operation up to 10-2 mbar

Applications • Water, air, inert gas, oil, liquids • Industrial vacuum • Water regulation

Technical data

Proportional motorised valve, 290 Series

ØF

50 °

C

D

36

ØA

1

B

Dimensions of a proportional motorised valve, 290 Series

E

2

Function

Proportional valve

Actuating time

< 1,5 s (opening) / < 1,5 s (closing)

Visualisation valve (switching)

LED

Fluids

Air, inert gas, water, oil, liquids

Fluid temperature

-10°C to +90°C

Ambient temperature

-10°C to +50°C

Body material

Stainless steel AISI 316L

Connection

Threaded ports

Sealing

NBR

Differential pressure

0 to 6 bar (according to version)

Allowable vacuum

10 -2 mbar

Maximum viscosity

600 cSt (mm²/s)

Standard voltages

DC (=): 24V +/- 10%, max. ripple 5%

Protection

IP 65 protection

Motor consumption

12W in operation, 0W hold Max. peak current: 0,7A

Optional

Valve body/stem 316L and FPM disc seal M12 connector adapter (on request or on demand)

Dimensions DN (mm)

Dimensions B

C

D

E

ØF

10

3/8"

135

141

129

55

67

15

1/2"

142

145

131

65

67

20

3/4"

150

152

136

75

67

01299GB-2013/R01

ØA

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55


2/2 and 3/2 valves pressure operated

Stainless Steel body with threaded ports G1/2 to 2 Features Stainless Steel body with flanged connections • Ruggedly built valve, particularly recommended for use with PN40 - DN15 to 50 steam, superheated water and corrosive fluids 298 / 398 Series • Exceptional long service life: 4 times longer than a quarter-turn valve • High performance, robust valve, resistant to thermal shock, corrosive environment and fluids • Maintenance-free stuffing box • Process protection with anti-water hammer design • Vacuum operation up to 10-² mbar • Optical position indicator as standard • Compact actuator with low air volume designed to reduce cycling times • Autoclavable valve for use at high ambient temperatures (up to +180°C)

Valve 298 Series

Applications

Valve 398 Series

• Superheated water • Saturated steam • Air, gas, liquids utilities

G

D

Technical data

DN 50 - ANSI

C

1

ØJ

ØH

ØM

ØJ

Q

N =

=

L

N

E

=

= =

=

Dimensions of a 298 Series (2-way) G

D

D N 50 -A N S I

1 C

ØJ

ØH

Q

2

ØM

ØJ 1

=

=

N

=

Air, gas, water, superheated water, liquids, oil (<5000 cSt), saturated steam, aggressive fluids

Fluid temperature

-10°C to +250°C

Ambient temperature

-25°C to +180°C

Body material

Stainless Steel

Connection

Threaded ports, welded ports ISO, Flanges

Sealing

Bronze PTFE

Differential pressure

0 to 40 bar (according to version and fluid)

Pilot pressure

0,3 to 10 bar (according to version)

ØB Allowable vacuum ØP

10 -² mbar

n xØK = =

L

3

ØM ØH E

Fluids n x ØK

ØA

ØA n xØK N

L

2/2 ØP NC, NO 3/2 U

ØA

ØA n x ØK L

ØB

Function

=

Dimensions of a 398 Series (3-way)

Dimensions DN

01260GB-2013/R01

15 20 25 32 40 50

56

Operator diameter (mm)

ØA

80 100 100 150 150 200

15 20 25 32 40 50

ØB 110 132,5 132,5 191 191 247

C 2/2 199,1 223,4 238,4 307,2 334,2 411

E 3/2 225,6 256,9 275,9 346,2 396,2 474

151,6 170,9 180,9 237,2 259,2 328,5

E 130 150 160 180 200 230

G 1/8 1/8 1/8 1/4 1/4 1/4

ØH 95 105 115 140 150 165

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ØJ 65 75 85 100 110 125

N x ØK 4 x 14 4 x 14 4 x 14 4 x 18 4 x 18 4 x 18

L 2 2 2 2 2 2

ØM 45 58 68 78 88 102

N 16 18 18 18 18 20

ØP 95 117 117 172,5 172,5 230

Q 2/2 32,5 39 44,5 54 66,5 80,5

3/2 75 86 95 109 137 145,5


Options and accessories

2/2 and 3/2 pressure operated valves 298 / 398 Series

Signaling box, with mechanical or inductive contacts

01261GB-2013/R01

3/2 Pilot solenoid valve

www.asconumatics.eu

57


2/2 and 3/2 solenoid coaxial valves, direct operated

Direct operated for high pressure fluids G 3/8 to 1 287 / 387 Series

Features • High flow rates with low pressure loss • Compatible with viscous or abrasive gases and liquids • Suitable for high pressure applications • Solenoid operated valve designed for long service life • Vacuum operation up to 10-4 mbar • The solenoid valves satisfy all relevant EC Directives

Applications • Cool or hot water, water, inert gas utilities • Industrial vacuum Valve 287 Series

Valve 387 Series

Technical data

1

12

48

90°

B

M

H

A

G

2

Function

2/2 NC, NO 3/2 NC, NO

Fluids

Air, gas, water, oil, liquids

Fluid temperature

-20°C to +100°C

Ambient temperature

-20°C to +60°C

Body material

Stainless Steel or Brass

Connection

Threaded ports

Sealing

FPM / PTFE

Differential pressure

0 to 40 bar (according to version and fluid)

Allowable vacuum

10 -4 mbar

Maximum viscosity

500 cSt (mm2/s)

Standard voltage

DC (=): 24 AC (~): 115V - 230V / 50 Hz

Coil

Insulation Class H - IP 65 protection

Power coil

DC (=): 35; 51; 53 or 60 W AC (~): 42; 55; 60 or 69 W

D

Dimensions of a 287 Series (2/2 way)

1

12

48

90°

H

G

2

Q

M D

Dimensions of a 387 Series (3/2 way)

Dimensions 2/2 NC, NO

3/2 NC, NO

G

H

H

M

Power rating

G

H

H

M

Q

35 W

3/8

145

50

85

35 W

3/8

166

50

85

37

51 W

1/2

173

70

103

51 W

1/2

200

70

103

60

53 W

3/4

193

80

111

53 W

3/4

229

80

111

72

60 W

1

212

90

121

60 W

1

249

90

121

80

01262GB-2013/R01

Power rating

58

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2/2 solenoid valves, pilot operated

Stainless Steel body G 3/8 to 1 238 Series

Features • AC/DC interchangeability of the solenoid • Minimum operating pressure differential ΔP 0,35 bar • Two way valves for automatic control of water, air, inert gas and other gases/liquids compatible with the sealing material used • Suitable for corrosive environment • The solenoid valves satisfy all relevant EC Directives

Applications • Water, inert gas, air utilities • Corrosive environment

Technical data Valve 238 Series

A

F B

C

Function

2/2 NC, NO

Fluids

Air, inert gas, water

Fluid temperature

0°C to +130°C

Ambient temperature

-10°C to +60°C

Body material

Stainless Steel, AISI 316L

Connection

Threaded ports

Sealing FPM

360°

J

1

L

K

X

Differential pressure

0,35 to 12 bar (according to version and fluid)

Standard voltages

DC (=): 24 - 48 V

AC (~): 24 - 48 - 115V - 230V / 50 Hz

Coil

Insulation Class F - IP 65 protection

Power coil

DC (=): 5,5 - 7 W

(cold values)

AC (~): 4 W

D H

E

Dimensions of a 238 Series

Dimensions

DC (=) : 5,5 W AC (~) : 4W

DC (=) : 5,5 W

A

B

C

D

E

F

H

J

K

L

X

57,5

27,5

17

34,5

60

22

40

67

57,5

27,5

17

37

66

22

40

69

78

95

42

83

100

47

57,5

27,5

17

43,5

57,5

27,5

17

59

73

38

23

73

38

73

38

73

38

79

22

50

73,5

90

107

54

105

22

71

85

106

123

70

34,5

60

30

40

67

78

95

42

23

37

66

30

40

69

83

83

47

23

43,5

79

30

50

73,5

90

90

54

23

59

105

30

71

85

106

106

70 01263GB-2013/R01

Power rating

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59


Valve manifold range for valve piloting

Description

Specifications

Control function available

Single valve: Direct acting

Series

356

Image

Fluids

Air, inert gas, water & oil

Temperature range

-10°C to +100°C

Power rate

DC: 5,5 to 7W

AC: 3,5 to 4W

Valve function

3-way; manifold assembly

Description

Specifications

Control function available

Single valve: Pilot operated (Threaded & NAMUR)

Series

551 - 1/4

Flow rate (6 bar)

&

553 - 1/2

551 - 1/4 : Threaded=860l/min; NAMUR =700l/min 553 - 1/2 : Threaded=3800l/min; NAMUR =3000l/min

Fluids

Air or inert gas

Valve function

3/2 - 5/2 - 5/3

Image

Electrical solenoid Power rate (DC voltage) Temperature range

IP67

Ex nA

Ex e mb

Ex ia

Ex ia

Ex ia

2,5W

1,15W

4W

0,007W

0,5W

0,03W

0,5W

-40°C to +60°C

-25°C to +60°C

-25°C to +60°C

-40°C to +80°C

-40°C to +80°C

-40°C to +80°C

-40°C to +80°C

ATEX - IECEx IEC61508

ATEX - IECEx IEC61508

ATEX - IECEx IEC61508

ATEX - IECEx IEC61508

ATEX - IECEx

ATEX - IECEx IEC61508 - GhostNepsi-Kosha

Certifications

Description

Specifications

Control function available Series

Ex ia

Pilot operated 2002

2005

622

Flow rate (6 bar)

220-275 l/min

600 l/min

600 l/min

Temperature range

-20°C to +50°C

-20°C to +50°C

+5°C to +50°C

Electrical connection

Multipin & fieldbus

Multipin and fieldbus

Multipin (fieldbus with remote I/O)

Safe area and II 3GD (zone 2-22)

II 2GD (zone 1-21)

Image

-

01264GB-2013/R01

ATEX zone

60

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3/2 solenoid valves, direct operated

Brass body or Stainless Steel body G 1/8 to G 1/4 Features 356 Series

• Ease of installation: compact and low weight valve • Quick disassembly of core tube: easy maintenance of internal parts • AC/DC interchangeability of the solenoid without disassembly of the valve • Standard disc seal made of FPM suitable for a wide range of operating temperatures and compatible with many fluids • Wide range of flow rates and differential pressures • Easy to override by means of manual operator • Complies with UL and CSA standards (coil 4 / 5,5 W) • Solenoid valves satisfy all relevant EC directives

Applications Solenoid valve 356 Series

• Process valve piloting

Solenoid valve 356 Series on subbase

18

Technical data 21 2 x Ø M3 R=3 A B

E

C

M5

3

H

360°

G

37

37

2

3/2 NC, NO, U

Fluids

Air, gas, water, oil, liquids

Fluid temperature

-10°C to +100°C

Ambient temperature

-10°C to +60°C

Body material

Stainless Steel or Brass

Connection

Threaded ports

Sealing FPM Differential pressure 0 to 28 bar (according to version and fluid)

J

1

Function

X K

D

F

Dimensions of a 356 Series

Standard voltages

DC (=): 24V - 48V AC (~): 24V - 48V - 115V - 230V / 50Hz

Coil

Insulation Class F - IP 65 protection

Power coil

DC (=): 5,5 - 7 W

AC (~): 3,5 - 4 W

Flow rate

1/8: 0,05 to 0,13 m³/h 1/4: 0,08 to 0,45 m³/h

Dimensions Power rating

Pipe size

A

B

C

D

E

F

G

H

J

K

X

AC (~): 4 W DC (=): 5,5 W

1/8 1/4

57,5 57,3

27,5 27,5

16,5 16,5

33 40

22 22

25,5 28,5

46 48

53 57

69 -

15 15

18,6 23,4

AC (~): 3,5 W DC (=): 7 W

1/4

73

38

23,3

40

29,7

28,5

48

57

79

15

23,4

256 Series

01265GB-2013/R01

This 3/2 solenoid valve is also available in a 2/2 version, the 256 series.

Solenoid valve 256 Series www.asconumatics.eu

61


3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Aluminium IP65 pilot - 551 Series

The 551 and 553 Series solenoid operated valves add to the existing range of 3/2, 5/2 and 5/3 solenoid valves and Stainless Steel NAMUR valves. This complete solenoid valve product line meets all possible piloting and automation needs for industrial and process control applications. We also offers a large range of accessories: • Miniature collectable flow reducers for the regulation of actuator response time • A visual position indicator with inductive detectors for actuator position feedback • Mufflers and exhaust protection The 551 Series NAMUR version is now delivered with all ports on the same side to avoid dust and water inside the valves. In the single acting version the air in the actuator spring chambers is channelled to the 3/2 pilot valve. When de-energised, the return of clean air from the piston to the spring chamber contributes to the “breathing” function

NAMUR recommendation 24 c

32

a b

d

a Two actuator control ports Two M5 mounting holes

551 Series spool valve mounted on a butterfly valve

b c Two M5 holes for dowel pins ( d Dowel pin

)

Two 16x2 O-rings Two M5 screws

NAMUR The NAMUR interface enables a solenoid pilot valve to be mounted directly on a pneumatic actuator without piping or an intermediary subbase. The NAMUR interface is characterised by the fact that it is symmetrical and allows a solenoid pilot valve to be installed in two positions thus assuring the functions needed for the actuator.

Protected from the environment

In the single acting version the air in the actuator spring chambers is channelled to the 3/2 pilot valve.

• The valve’s internal components are protected from the environment as they are completely isolated from the exterior • The channelled exhaust ports guarantee better protection of the environment and allow these spool valves to be installed in sensitive areas (clean rooms, pharmaceutical industry, biotechnologies …)

Operation of a pneumatic actuator with NAMUR valve

62

551 Series NAMUR valve with Ex ia pilot for pharmaceutical plant

www.asconumatics.eu

01266GB-2013/R01

When de-energised, the return of clean air from the piston to the spring chamber contributes to the “breathing” function.


3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Compact size with integrated pilot

Captive mounting screws

Stainless Steel manual operator

Internal volumes channeled to exhaust

High flow rate 700 l/min

All exhaust air can be channeled

Ease of installation coil and connector rotatable

Pilot exhaust channeled and protected

Epoxy coil

Wide range of solenoids complying with international standards Ex, NEMA etc.

Internal parts isolated from the environment

Rugged and durable

Monostable or bistable spool valve

External pilot pressure supply

Interface plates for adapting valve for 3/2 NC or 5/2 operation 01266GB-2013/R01

Mini-exhaust reducer

Indication of 3/2 or 5/2 operation

551 Series technology

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63


3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Aluminium 1/4 IP67 pilot - 551 Series

Features • Spool valve protected against pharmaceutical environment thanks to Stainless Steel screws and IP67 protection • The valves offer environmental protection against the ingress of liquids, dusts or other foreign matter • The solenoid valves satisfy all relevant EC Directives

Applications • Process valve piloting • Piloting of pneumatic actuator

Technical data

5 Ø G1/4

12

20

4

22

3

Function

3/2 NC, 5/2 - 5/3 center closed or pressure released Single pilot spring or dual pilot

Fluids

Air, inert gas

Flow rate

1/4 Threaded=860 l/min - NAMUR=700 l/min

Temperature range

-25°C to +60°C

Body material

Valve: aluminium

Connection

Threaded ports or NAMUR

Sealing

NBR + PUR

Pressure range

2 to 10 bar

Standard voltages

DC (=): 24 - 48V AC (~): 24 - 48 - 115 - 230V / 50 Hz

Coil/pilot type

Insulation class F - IP67 protection

Power coil

DC: 2,5 W AC: Inrush = 6VA ; Holding = 3,5VA (2,5W)

Connector (included)

Spade plug connector size 22 DIN43650 industry standard B with cable length of 2m

=

1

12

=

2

=

5

=

= =

4

360°

42

14

3

32

1

180°

2

65

82,5

1

32

14

4

45

5

=

=

27,5

Spool valve 551 Series with IP67 pilot (NAMUR version)

2 20,5 20,5

3

104,5 157 10

210

10

01267GB-2013/R01

Dimensions of a spool valve 551 Series with IP67 pilot

64

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3/2 5/2 5/3 solenoid valves, air operated valve

Aluminium 1/4 IP67 Ex nA M12 pilot - 551 Series

Features • The spool valves have TUV-EXIDA certified IEC 61508 Functional Safety data and can be used up to SIL 4 • The spool valves have threaded port connections • All the exhaust ports of this spool valve are connectable, providing better environmental protection, particularly recommended for sensitive areas such as clean rooms, and applications in the pharmaceutical and food processing sectors • The valves have an environmentally protected construction • Ultra low power level for inside application, suitable to connect to process fieldbus remote I/O or valve couplers • Humidity resistant IP67 • Quick and robust connection: metal M12

Spool valve 551 Series with IP67 Ex nA pilot

Applications • Process valve piloting • Piloting of pneumatic actuators • Pilot for ATEX zone 2-22

8,2

2

4,5

3

23,8

1

14,8

47

Technical data

9,7

20

==

15

75

=

17

=

3/2 NC,

5/2 - 5/3 center closed or pressure released Single pilot spring return or dual pilot

Fluids

Air, inert gas

Flow rate

1/4 Tapped=860 l/min - NAMUR=700 l/min

Temperature range

-25°C to +40°C

Body material

Valve: aluminium

Connection

Threaded ports or NAMUR

Sealing

NBR + PUR

Pressure range

2 to 10 bar

Standard voltages

DC (=): 24V

Coil/pilot type

Insulation class F - IP 65 protection LED + protection included

Power coil

DC: 1,15 W

Connector (included)

Metal M12 plug with moulded cable length of 5m

ATEX certification

II 3G Ex nA IIC T6/T4 II 3D Ex tD A22 IP65 T85°C …T135°C

01268GB-2013/R01

Dimensions of a spool valve 551 Series with Ex nA pilot

= =

2 1

Function

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65


3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Aluminium 1/4 Ex e mb operator - 551 Series

Features • Easy electrical installation by means of a screw terminal coil • Peak voltage suppression standard for DC executions • The coil winding is fitted with a thermal use (in AC/DC) which will trip in case of excessive temperature due to prolonged overvoltage or a blocked core and cause the valve to de-energise and fail-safe • Enclosure provided with integral strain relief for cable with an O.D. of 7,2 to 9,8 mm • Ingress protection degree IP67 • A wide range of valves can be supplied with the operator

Applications • Process valve piloting • Piloting of pneumatic actuator

Spool valve 551 Series and IP67 Ex e mb solenoid

= =

D 3 2 1

D1

= =

Technical data 3 x 1/4 E

N

F

G

1

=

L

M

1

=

3

=

360°

2

=

O

0

1

P Q I J K

Dimensions of a 551 Series with IP67 Ex e mb solenoid

Function

3/2 NC,

5/2 - 5/3 center closed or pressure released Single pilot spring return or dual pilot

Fluids

Air, inert gas

Flow rate

1/4 Tapped=860 l/min - NAMUR=700 l/min

Temperature range

-25°C to +60°C

Body material

Valve: aluminium

Connection

Threaded ports or NAMUR

Sealing

NBR + PUR

Pressure range

2 to 10 bar

Standard voltages

DC (=): 24 - 48V

AC(≈) : 24 - 48 - 115 - 230V / 50 Hz

Coil/pilot type

Insulation class F - IP 67 protection

Power coil

DC: 4 W AC: 2,5W

Certification

ATEX - IEC Ex - 61508 (SIL level 3)

ATEX certification

II 2G Ex e mb IIC Gb T4 II 2D Ex tb IIIC T135°C Db

Dimensions Power level

D1

E

F

G

H

I

J

K

L

M

N

O

P

Q

27,5

37

33

83,5

81,5

-

93,5

145

198

32

45

59

104

9,5

12

01269GB-2013/R01

RP

D

66

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3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Aluminium or Stainless Steel body 1/4 - 1/2 Ex ia pilot (CNOMO size 15 interface) 551 / 553 Series

Features • The spool valves have TUV-EXIDA certified IEC 61508 Functional Safety data and can be used up to SIL 4 • The spool valves have threaded port connections • Removable pilot from the pilot valve • Ex ia pilot can be delivered alone • All the exhaust ports of this spool valve are connectable, providing better environmental protection, particularly recommended for sensitive areas such as clean rooms, and applications in the pharmaceutical and food processing sectors • The valves have an environmentally protected construction • Ultra low power level for inside application, suitable to connect to process fieldbus remote I/O or valve couplers

Applications

Spool valve 553 Series with a 302 Ex ia pilot

• Process valve piloting in ATEX zone 1-21 • Piloting of pneumatic actuators • Where available power is between 0,5W and 0,007W

Technical data

630 Ex ia pilot

Function

3/2 NC, 5/2 - 5/3 center closed or pressure released Single pilot spring return or dual pilot

Fluids Flow rate

Air, inert gas 1/4 Tapped=860 l/min - NAMUR=700 l/min 1/2 Tapped=3800 l/min - NAMUR=3000 l/min

3

1

60

11

75

Temperature range Pilot 302: from -10°C to +60°C Pilot 630: from -20°C to +50°C Body material

Valve : Aluminium or 316L Stainless Steel; Pilot : Aluminium

Connection Sealing Pressure range Standard voltages

Threaded ports or NAMUR NBR , PUR, FPM 2 to 10 bar Pilot 302 : DC (=): 12 to 24V Pilot 603 : 6V-8V-12LV-12HV-24LV-24HV

Coil/pilot type Power coil

Insulation class F - IP65 protection Pilot 302 : 0,5 W Pilot 630 : 0,007 / 0,003 / 0,022 / 0,012 / 0,032 / 0,046 / 0,125 W

Certification ATEX certification

ATEX - IEC Ex - 61508 (SIL level 3) 551 with pilot 302 : II 1G Ex ia IIC T6/T4 Ga II 1D Ex ia IIIC T85°C/T135°C Da IP65 or IP67 551 with pilot 630 : II 1G Ex ia IIC T6 II 1D Ex ia IIIC T85°C IP65

2

10

M5

160 229

Dimensions of a spool valve 551 Series with an Ex ia pilot 10 C

11

M5

D

A B

Dimensions of a spool valve 553 Series with an Ex ia pilot

01270GB-2013/R01

Dimensions

Safety parameters A

B

C

D

E

630 Ex ia pilot

134,5

162

90,2

72,3

-

302 Ex ia pilot

134,5

162

91,2

72,3

-

UI = (DC) (V)

II (mA)

PI (W)

LI (H)

CI (µF)

Low power (LP) 302 Ex ia pilot

28

300

1,6

0

0

Ultra low power (UP) 630 Ex ia pilot

30

200

0,9

0

0

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67


3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Aluminium or Stainless Steel body 1/4 - 1/2 Ex ia pilot (CNOMO size 30 interface) 551 / 553 Series

Features • Low power consumption valves for use in potentially explosive atmospheres according to ATEX Directive 94/9/EC • The valve’s Ex ia protection allows it to be installed in explosive atmospheres up to zone 1. It can be used in the chemical, oil and pharmaceutical industries • Compact, monobloc pilot valve with spade plug connection

Applications • Process valve piloting in ATEX zone 1-21 • Piloting of pneumatic actuators • Removable pilot from the pilot valve • Ex ia pilot can be delivered alone • Same pilot for different flow rates

551 Series spool valve with Ex ia pilot CNOMO 30

Technical data

551 Series spool valve with Ex ia pilot

360°

360°

3

C

6 M5

Function

3/2 NC, 5/2 - 5/3 center closed or pressure released Single pilot spring return or dual pilot

Fluids Flow rate

air, inert gas 1/4 Tapped=860 l/min - NAMUR=700 l/min 1/2 Tapped=3800 l/min - NAMUR=3000 l/min

Temperature range Body material

-40°C to +60°C Valve : Aluminium or 316L Stainless Steel Pilot : Aluminium

Connection Sealing Pressure range Standard voltages Coil/pilot type Power coil Certification ATEX certification

Threaded ports or NAMUR NBR , PUR, FPM 2 to 10 bar DC (=): 12 to 24V Insulation class F - IP67 protection 0,5 W ATEX - IEC Ex - 61508 (SIL level 3) II 1G Ex ia IIC Ga T6 II 2D Ex ib IIIC T85°C Db IP67

1

A

45 58,5

B

A

B

C

176

248

107

UI = (DC) (V)

II (mA)

PI (W)

LI (H)

CI (µF)

30

300

1,6

0

0

01271GB-2013/R01

Dimensions of a spool valve 551 Series with Ex ia pilot

Safety parameters

68

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3/2 - 5/2 - 5/3 solenoid valves, air operated valve

Aluminium or Stainless Steel body 1/4 - 1/2 Ex ia pilot (Compact metal enclosure) 551 / 553 Series

Features • Easy electrical installation by means of a screw terminal coil • Ingress protection degree IP67 • A wide range of valves can be supplied with the operator

Applications • Process valve piloting in ATEX zone 1-21 • Piloting of pneumatic actuator • Harsh environment / Outdoor application

Technical data All Stainless Steel Ex ia pilot mounted on a 551 Series spool valve (with the M20x1,5 adapter accessory)

Function

3/2 NC, 5/2 - 5/3 center closed or pressure released Single pilot spring return or dual pilot

Fluids Flow rate

Air, inert gas 1/4 Tapped=860 l/min - NAMUR=700 l/min 1/2 Tapped=3800 l/min - NAMUR=3000 l/min

Temperature range

Aluminium : -40°C to +60°C Stainless Steel : -40°C to +80°C -35°C with a plastic cable gland

Body material

Valve : Aluminium or 316L Stainless Steel; Pilot : Aluminium or 316L Stainless Steel

Connection

Threaded ports or NAMUR

Solenoid connection

Delivered with an ATEX blue plastic cable gland or M20x1,5 adapter

Sealing Pressure range Standard voltages Coil/pilot type Power coil Certification ATEX certification

All aluminium Ex ia pilot mounted on a 551 Series spool valve (with plastic cable gland)

1/8 4

NBR , PUR, VMQ 2 to 10 bar DC (=): 24V Insulation class B - IP65 protection 0,5 W ATEX - IEC Ex - 61508 (SIL level 3) II 1G Ex ia IIC Ga T6 II 2D Ex t IIIC Db IP67

C

360°

8

3

9

1

A

38 B

82 120

Safety parameters

Dimensions A

B

C

551

553

551

553

551

553

Low power

153

191,5

204

249

113

122,5

UI = (DC) (V)

II (mA)

PI (W)

LI (H)

CI (µF)

WSLI

32

500

1,5

0

0

LI

32

500

1,5

0

0 01273GB-2013/R01

Power level

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69


Options and accessories

Series 551 / 553 • Supply rail with individual isolation pressure (1/4 valve) Delivered with mounting brackets, end cap and input adapter

• F  itting with inlet filter 100 µm and seal (for pilot valve with flapper-nozzle pilot)

• Metal cable gland ATEX certified II 2G Ex d IIC /II 2D Ex td - Armoured version IP68 - Unarmoured version IP68 - Exists with M20x1,5 adapter

• Exhaust protector in 316L Stainless Steel

01274GB-2013/R01

• M20x1,5 adapter

70

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Valve island range for valve piloting

DCS system

Fieldbus

ATEX Zone 2-22

ATEX Zone 1-21

Numatics 2002 and 2005 Series

Numatics 2005 Series

Numatics 622 Series

01275GB-2013/R01

Safe Area

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An innovative product

Innovative Graphic Display is used for easy commissioning, visual status & diagnostics

Benefits • SPEEDCON M12 connector technology allows for fast and efficient 1/2 turn I/O connector insertion • Power connector scheme allows output power to be removed while inputs and communication are left active • IP65/NEMA 4 Protection • Auto Recovery Module (ARM) protects configuration information during a critical failure • Novel “clip” design allows easy module removal/ replacement without dismantling manifold • Interfaces to valves with flow from 275 up to 3820 l/mn ANR • “On line” CAD files, 85 formats

Commissioning Capabilities • Set network address • Set baud rate • Set auto or manual I/O sizes • Set fault/idle output states • Set brightness • Set factory defaults

Graphic Display for configuration & diagnostics

Auto Recovery Module

Highly Distributable

Easy, Robust Connections

Visual Diagnostics

01276GB-2013/R01

• Shorted and open load detection • Shorted sensor/cable detection • Low & missing power detection • Missing module detection • Self-test activation • Log of network errors / Distribution errors

72

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Pneumatic valve islands with G3 platform

Electrical modularity The G3 Series product line is a completely modular system. All of the G3 electronic modules plug together, via mechanical clips, allowing easy assembly and field changes. This makes the system highly distributable. Additional flexibility is incorporated because the same modules can be used in either centralised or distributed applications. The G3 electronics interfaces with the highly modular Numatics generation 2000 and 2005 Series, ISO 5599/2 and ISO 15407-2 Series valve lines to further enhance the modularity and flexibility of the entire system solution. G3 Backplane extension Left End Module Jumper Clips

I/O Labels

Auto Recovery Module (ARM)

I/O ModulesAnalog or Digital NPN or PNP

Communication Module (Node) Valve Island Assembly 2002, 2005, 2012, 2035, ISO15407-2 & ISO 5599/2 Series Valves

Pneumatic modularity Single Sandwich Pressure Regulator (double regulator also availabe) Sandwich Shut-off

DIN Rail Mounting Option

Manifold Stud

“Z-Board”™

Fitting Clip

Right End Plate Sandwich Speed Control

01277GB-2013/R01

Blank Station Plate Left End Plate

SUB-D Connector Housing Left End Plate

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G3 platform distribution options

Benefits

G3 supported protocols

• Up to 256 Inputs / 544 Output (1200 bits) capability with one communication node! • 32 valve solenoid per manifold up to 16 manifolds per communication node! • One node supports 16 I/O modules-Analog I/O, Digital I/O (NPN & PNP) • Unique distribution system allows system efficiency by allowing the same modules to be used in either centralised or distributed applications

• DeviceNet™ • EtherNet/IP™ • PROFIBUS DP • Profinet • POWERLINK • Modbus/TCP • CANopen® • DeviceNet™ / w/DeviceLogix

G2-2 supported protocols • Interbus S • ControlNet • Fieldbus Foundation • AS-interface

• ➆

• ➁

• ➃ • ➇

Main Fieldbus Island

• ➁ • ➆

Backplane extension

• ➂ Backplane extension In

Backplane extension Out 24 VDC Power Supply (optional for Input modules)

I/O Only

Distributed Island with Valves

• ➆

• ➇ • ➁• ➀

Distributed Island with I/O & Valves

Backplane extension Out

• ➅

• ➆

01278GB-2013/R01

24 VDC Power Supply

24 VDC Power Supply

Backplane extension

NOTE: On this picture numbers refer to the following page

74

• • ➀ C

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Module

Description Backplane Extension Modules

Distributed Valve Module

Distributed module for valves with display

G3 Backplane extension left end module

G3 left end module for backplane distribution and 24VDC to I/O modules

G3 Backplane extension right module

G3 right module allowing the connection of distributed I/O modules

Miscellaneous Modules Auto recovery module (ARM)

Protects configuration information during a critical failure. Allows configuration information to be saved and reloaded to replacement module automatically.

Manual configuration module (MCM)

An optional module to set configuration parameters by dip switches (i.e node address)

G3 left terminator module

Must be installed after the last I/O module or after the communication module if there are no I/O modules installed

Jumper clip

Provides electrical connections between modules

Valve driver module

G3 electrical interface to pneumatics ends and valves

Right hand mounting cover

Used when a communication module is used without local valves installed

01278GB-2013/R01

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75


G3 platform communications protocols

The G3 PROFIBUS DP nodes have been designed and tested to conform to the PROFIBUS standard EN50170. Certification has been done by the PROFIBUS Interface Center (PIC) according to the guidelines determined by the PROFIBUS Trade Organisation (PTO). The certification process ensures interoperability for all PROFIBUS devices.

Foundation Fieldbus H1 is an open protocol governed by the Fieldbus Foundation TM. Intended primarily for process control applications, it is designed to easily intergrate field devices such as transmitters and actuators over a digital communication network running at 31.25 Kbits/s

Ethernet used throughout the world to network millions of PC’s has how evolved into a viable industrial network. Ethernet is an open architecture high-level communication network that meets the demands of today’s industrial applications requiring high-speed (10/100 Mbit/s), highthroughput and flexibility. Various application layers for this protocol including EtherNet/IP ™ and Modbus/IP. Additionally, Ethernet technology can integrate an on-board Web server, which can make the node readily accessible to any standard Web browser for configuration, testing and even retrieval of technical documentation.

PROFINET® is the innovative open standard for Industrial Ethernet, development by Siemens and the Profibus User Organisation (PNO). PROFINET® complies with IEC 61158 and IEC 61784 standards. PROFINET® products are certified by the PNO user organisation, guaranteeing worldwide compatibility.

01279GB-2013/R01

The Numatics G3 valve island is also compatible with DeviceNet, CANopen, Foundation Fieldbus and AS-interface (version 2.1 and 3.0)

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G3 platform distribution options

The G3 platform is flexible to the point that there are a virtually infinite number of I/O distribution options using the few basic G3 modules. The following basic rules should be followed in the configuration of your control architecture.

Typical Main Fieldbus Island Comm. Module

Valve Side Up to a total of 32 valve solenoids can be driven in a manifold assembly integrated into the Main Fieldbus Island. This can be any number of single or double solenoid valves with a total number of solenoids not to exceed 32.

I/O Side Valve Side

I/O Side Distribution

Comm. Module

I/O Side Main fieldbus Comm. Module 16 Modules can be supported on this side of the comm. module

• A total of 16 modules can be integrated into the network and controlled by the main fieldbus communication module (Node) • Modules include analog and digital I/O modules providing addressing capacity for up to 256 Inputs / 544 Outputs (1200 bits) per node. • Unique distribution system allows system efficiency by allowing the same modules to be used in either centralised or distributed applications • Distribution options include Inputs only, Outputs only, I/O only, valves with Inputs, valves with Outputs and valves with I/O • Configuration can include up to 16 of the following modules: - Digital I/O modules - Backplane extension valve modules - Analog I/O modules

Example of platform distribution Yesterday

Today

EtherNet/IP Network

EtherNet/IP

distributed island

distributed island

EtherNet/IP 01280GB-2013/R01

EtherNet/IP

distributed island

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G3 valve island modules

Input and output modules Digital Input

Digital Output

Analog / Specialty

M12 module, 8DI or 16DI, NPN, PNP

M12 module, 8DO or 16DO, PNP

M12 module, 4AI, 0-10V or 4-20mA

Screw terminal module, 8DI or 16DI, NPN, PNP

SUB-BUS VALVE w/32DO

M12 module, 2AI and 2AO, 0-10V or 4-20mA

Module for Ex ia NAMUR sensor 8DI

8DO, High Current

RTD, M12 module, 4AI

M12 module, 8DI and 8DO, PNP

M12 module, 2AI and 2AO, 0-10V, High current

RTD input module for temperature sensor

Connection Signal temperature Protection Absolute precision at +25°C Relative error Norm

Technical data -20°C to +50°C 95% relative humidity: non-condensing CEI 60068-2-27; CEI 60068-2-6 Pt100 - Pt200 - Pt1000 Ni100 - Ni120 - Ni500 - Ni1000 2-3-4 -200°C to +850°C IP65; IP67 0,03% +/- 0,05% DIN/CEI 60751; CEI 751; DIN 43710

RTD module

244 g

Ambient temperature range Humidity Vibration / shock resistance Input type

01281GB-2013/R01

Weight

78

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Input module for Ex ia NAMUR sensor For easy configuration, input module for Ex ia NAMUR sensor are not mixed with other I/O modules. We use distributed mode. Electrical data Voltage Input Type NC (normally closed)

Safety parameter Output maximums Diagnostics

24 VDC Module Supply Sensor supply = 8,2 VDC nominal NAMUR Signal current (0) >2,1 mA Signal current (1) <1,2 mA Short circuit monitoring <100Ω Open broken wire detection <0,05 mA U < 9,6 V I < 13 mA P < 31 mW Open (broken wire) and short circuit Certification

Module marking (ATEX) I/O connector Mass Temperature range Humidity Ingress protection

Ex II(1)GD [Ex iaGa] IIC [Ex iaDa] IIIC M12 4 pin female (compatible with 5 pin) Screw terminal 284 g Operating data -23°C to +46°C 95% relative humidity: non-condensing IP65 (with appropriate assembly and termination)

Screw terminal input module Temperature range Humidity Vibration / shock resistance Wire diameter Terminal length Tightening torque Protection Current limitation for module Current limitation for connector

Technical data -20°C to +50°C 95% relative humidity: non-condensing CEI 60068-2-27; CEI 60068-2-6 12 to 24 AWG 7 mm 0,5 Nm IP20 1,2 A 300 mA for each 24V/DC terminal

Digital input and/or output M12 module Temperature range Humidity Vibration / shock resistance Protection Current limitation for module Current limitation for input connector Current limitation for output connector

Technical data -20°C to +50°C 95% relative humidity: non-condensing CEI 60068-2-27; CEI 60068-2-6 IP65; IP67 1,2 A 150 mA (pin 1 to pin 3) 24V/DC terminal 500 mA (pin 1 to pin 2/3) 24V/DC terminal

DI/DO module

274 g

01281GB-2013/R01

Weight

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G3 valve island modules

Analog input/output M12 module Temperature range Humidity Vibration / shock resistance Protection Current limitation for module Current limitation for connector AI/DO module

Technical data -20°C to +50°C 95% relative humidity: non-condensing CEI 60068-2-27; CEI 60068-2-6 IP65; IP67 1,2 A 150 mA (pin 1 to pin 3) 24V/DC terminal Weight 244 g

High current module Temperature range Humidity Vibration / shock resistance Protection Current limitation for module Current limitation for connector

Technical data -20°C to +50°C 95% relative humidity: non-condensing CEI 60068-2-27; CEI 60068-2-6 IP65; IP67 8A 2A

AI/DO module

254 g

Weight

Sub-bus module Technical data -20°C to +50°C 95% relative humidity: non-condensing CEI 60068-2-27; CEI 60068-2-6 IP65; IP67 5 pin M12 male sub-bus

01281GB-2013/R01

Temperature range Humidity Vibration / shock resistance Protection Current limitation for connector

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Pneumatic valve island: Multipin and fieldbus

Safe area 501 and 2005 Series

Features • Multiwire cable for simple wiring • Integral electrical plug-in allowing an easy exchange of single components • “Z-board”™ eliminates internal wiring • Easy conversion from internal to external pilot air supply • Plug together flexibility due to different assembly and wiring options • Manifold delivered assembled according to customer specifications • Module up to 32 valves can be grouped together

Applications • Valve Piloting 501 Series

Multipol 2005

Technical data 501 -10°C to +50°C IP65 0 to 8 bar 400 l/min 2 to 8 bar Zamak, E-coating treatment FPM, NBR and PUR

2005 -20°C to +50°C IP65 or NEMA 4 Vacuum to 10 bar 600 l/min ANR 1,8 to 8,2 bar Aluminum alloy NBR

01282GB-2013/R01

Description Ambient temperature range Protection Operating pressure Flow capacity (at 6 bar, Δp 1 bar) Pilot pressure range Body material Static seals material

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Pneumatic valve island

Valve island - 580 Series

Features • Compact island for valve piloting applications • Innovative graphic display for commissioning and diagnostics • Easy cabinet integration • Easy commissioning • High diagnostic capability • Large choice of protocols • Robust metallic construction

Applications • Valve piloting 580 electronics mounted on a 501 Series valve island

Technical data Protection

IP65

Température ambiante

-23°C à +50°C

Matériau du corps

Die cast aluminium

Node power at max brightness

24V DC +/- 10%

Humidity

95% relative humidity, non-condensing

Vibration / Shock

IEC 60068-2-27, IEC60068-2-6

Protocols

PROFIBUS-DPV0 / DPV1 EtherNet/IP™ DLR PROFINET® DeviceNet™ EtherCAT®

Optional

Existe en version ATEX zone 2-22

18,5 24,4 6 9,1 14,4

23

60

7,5 18 30 42 48

10,9 13 21,1 32,25

Ø5,5

Ø5,5

76,4

10,37

59

59

105

118

6,5

15,9

76,5

55,6 41,1 36 24,7

47

40,6

25,18

01300GB-2013/R01

Dimensions of a 501 Series assembled with 580 electronics

82

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Pneumatic valve island

Valve island - 501 Series

Features • High flow rate up to 400 l/min • Module up to 32 valves can be grouped together • Wide electrical connection selection: Multipol and Fieldbus communication capabilities • Up to 256 Input / 544 Output capabilities • Digital, analog, temperature and Namur I/O's • Metallic manual override

Applications • Valve piloting

Technical data

Pneumatic valve island 501 Series

Protection

IP65 (EN 60529)

Flow capacity (at 6 bar, Δp 1 bar)

400 l/min

Kind of fluid

Air or inert gases filtered at 50µm, lubricated or not

Response time

12ms (solenoid operated)

Operating pressure range

0 to 8 bar

Pilot pressure range

2 to 8 bar

Ambient temperature

-10°C to +50°C

Body material

Zamak, E-coating treatment

Spool material

Aluminium

Distribution seals material

FPM

Other seals material

NBR + PUR

Protocols

CANopen® DeviceLogix DeviceNet™ EtherCAT® EtherNet ModBus®/TCP EtherNet/IP™DLR PROFIBUS DPV0 / DPV1 PROFINET POWERLINK

Optional

Exists in ATEX version 3GD, zone 2-22

18,5 24,4 6 9,1 14,4

23

60

7,5 18 30 42 48

10,9 13 21,1

6,5

15,9

76,5

55,6 41,1 36 24,7

47

32,25

Dimensions of a 501 Series valve island

10,37

59

Ø5,5

59

01300GB-2013/R01

Ø5,5

40,6

25,18

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Pneumatic valve island for ATEX zone 2-22

G3 electronic with fieldbus protocol and I/Os 2005 Series

Features • Quick response time of actuators • Maintenance possibility without stopping the pressure for continuous processes thanks to individual pressure isolator • Efficiency and time-saver to identify a defect • Compatible islands with whole applications in zone 2-22, in particular, thanks to the mounting in box • Heavy duty and reliable pneumatic island • A fast starting-up with simple and clear messages • Same platform for safe area and ATEX zone • All fieldbus are available for ATEX zone

Pneumatic valve island 2005 Series

Applications Process valve piloting in ATEX control cabinet for zone 2-22 (category 3 GD)

Technical data

Protection

IP65 / NEMA 4

Flow capacity (at 6 bar, Δp 1 bar) 600 l/min ANR

Pneumatic valve island 2005 Series in a cabinet

Kind of fluid

Air and neutral gas

Operating pressure range

Vacuum to 10 bar

Pilot pressure range

1,8 to 8,2 bar

Ambient temperature

-20°C to +50°C

Body material

Aluminium alloy

Static seal material

NBR

Protection rating

II 3G Ex nA IIC T4 Gc IP54 X

II 3D Ex t IIIC T85°C Dc IP65 X

Protocols Ethernet/IP Modbus/TCP

CLEARANCE HOLES FOR M5 OR #10 SCREWS

M

CLEARANCE HOLE FOR M6 OR 1/4 INCH SCREWS (3 PLACES)

N

FOR USE WITH OPTIONAL DIN RAIL HARDWARE

L

Profibus DPV0/DPV1

Profinet Devicenet Controlnet

H

K J

R

S

P G F

T

A

B

C

D

E

FF HH JJ

EE DD CC

U

V AA

W

X

Y

Z

BB

Dimensions of a pneumatic valve island 2005 Series

01283GB-2013/R01

Dimensions

84

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

7.0

57.5

67.5

46.5

118.8

6.3

33.8

38.0

52.8

105.5

119.1

7.3

83.8

5.6

81.4

131.4

T

U

V

W

X

Y

Z

AA

BB

CC

DD

EE

FF

HH

JJ

32.3

24.8

67.5

36.9

27.0

19.0

43.0

196.6

304.6

54.0

56.3

61.0

12.5

76.0

83.5

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Accessories

Multipol 2005 Series Sandwich accessories allow function integration into the manifold for an optimisation of the process valve piloting: • Easy study • Small dimension • Every process valve has its individual air supply features • Shut-off module allows hot swap maintenance for continuous process Sandwich speed controls for valves and regulators are equipped with an integral plug-in system. Sandwich speed controls provide a variable restriction in ports 3 and 5 in order to control the cylinders’ extend and retract speed. To facilitate easy adjustment both screws are on the same side of the speed control. Note: Sandwich speed controls can only be used with single sandwich pressure regulators.

Single Solenoid Pilot Actuated, 5-port., 2-pos. Valve

Single Sandwich Pressure Regulator

Plug-in System

Sandwich Speed Control

Stud

Manifold Block

Accessory

Description

Sandwich speed control

Shut-off sandwich plate - Only apply with internal pilot air. - Regulator and sandwich speed control must be mounted in the lowest position. - If used with regulator, only use with ES or ED regulator. - Regulated pressure > 1,8 bar.

Sandwich pressure block

5

4

1 2 3 XE

X

5

4

1 2 3 XE

1

X 5

Sandwich exhaust block - Used to isolate the exhaust of a single valve station from the manifold. - Allows faster exhaust response by re-routing. - Exhaust externally to the manifold.

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4

1

2

3 XE

5

01284GB-2013/R01

- Used to supply a separate pressure to a single valve station without needing blocking disks.

X

3 X5

4

1

2

3 XE

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Pneumatic valve island for ATEX zone 1-21

Aluminium valve & subbase 1/8 connection 622 Series

Features • No bulkhead unions: direct pneumatic connection • Fast response time • Integrated individual shut-off (removal of a valve without shut off the pressure supply to the island) • Integrated LED accessible from all directions for diagnostics • Impulse override to comply safety rule • Compatible with intrinsically safe point to point barriers and fieldbuses • Low power Ex ia pilot valves • Single multipoint connector

Applications Valve island 622 Series

• Process valve piloting in control cabinet in ATEX zone 1-21 environment

Technical data

Fluids

Air or neutral gas,filtered at 50 µm, without condensate Operating pressure

1,5 to 8 bar

Flow rate (Qv at 6 bar)

600 l/min (ANR)

Temperature

+5°C to +50°C

Spool valve function

5/2 monostable, spring return

Electrical enclosure protection IP20

Valve island 622 Series in a cabinet

Electrical protection

Integrated for each coil/pilot

Earth connection

With supply connector or screw on the pneumatic subbase

Electromagnetic compatibility

In accordance with EU directive EMC 2004/108/EEC CE mark

23 21,5

3

16,2 58,4

4

5

26,4

2

13

78

139

19 19 19

6

55,5

55,5

6

117

123

1

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139

136

Dimensions of valve island 622 Series in a cabinet

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Description The valve island 622 ATEX series (named “apparatus” here-after), is a pneumatic fluid power component. Essential Health and Safety Requirements: The apparatus is designed in accordance with Annex II of European Directive 94/9/EC and standards EN 13463-1 (2001), EN 13463-5 (2003), EN 60079-0 (2006), EN 60079-11 (2007), EN 60079-26 (2004), EN 61241-0 (2006), EN 61241-11 (2007). Other directive: EMC 2004/108/EC

Interfaces

Manufacturer

Module type

ABB D0910S Bartec 07-7331-2105/1000 07-7331-2301/1000 07-7331-2105/1100 MTL 815-DO-04 Turck DO040Ex EMERSON Process Management

DELTA V

Pepperl + Fuchs

FB 2201

FB 2202

FB 2203

FB 2204

Classification of ATEX components which constituent the apparatus: Valves : II2 GD c IIC T6 X Pilots 302 IA : II 1 G Ex ia IIC / II 1 D Ex iaD 20 Solenoid valve type 302 1 …IA .. is designed in accordance with IEC and EN standards references: 60079-0, 60079-26, 60079-11, 61241-0 and 61241-11

FB 2205

FB 2212

FB 6210B

FB 6211B

FB 6212B

FB 6213B

FB 6214B

The certificates of conformity in compliance with these standards are available at www.asconumatics.eu EC type examination certificate n°: IECEx INE 10.0002X

FB 6215B

This apparatus is designed to be installed in potentially explosive atmosphere caused by gases, vapours or mists of group II (category 2G) and dusts (category 2D). Make sure that you understand and apply all specific conditions of use.

Stahl 9475/12-04-11 9475/12-04-21 9475/12-04-31

Signification of the letter X: The device must be installed in a control cabinet with a protection degree of IP65 in conformance with standards EN-60079-0, or in a control cabinet certified Ex e in conformance with standard EN 60079-7.

9475/12-04-51 9475/12-04-61 Siemens

6E S7132-5SB00-OAB0

6E S7132-5SB00-OAB0 2 way

6E S7132-7RD00-OAB0

6E S7132-7RD10-OAB0

Compatible interfaces

6E S7132-7RD10-OAB0 2 way

6E S7132-7RD20-OAB0

Located in safe areas, these interfaces allow to feed the intrinsically safe solenoid valves located in explosive areas. This equipment must be ordered from its respective manufacturers, specifying that it is intended to feed intrinsically safe mini 30215310IAP, IIGD EExIa IIC T6 to T4 IP65.

6E S7132-7RD20-OAB0 2 way

According to the zones and following the country legislation, apply the certification procedure relative to the association of IS products.

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We reserve the right to modify the information without prior notice. We decline all responsibility for the use of products from other suppliers and the possible modification of their characteristics.

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Complementary products range

Description

Specification

Product name

Delta™ filter

Modulair

Full 316L Stainless Steel

Series

901

342

342

Application

Air treatment for factory air supply

Air supply for pneumatic devices

Air supply for pneumatic devices

Flow rate

850 to 36 640 l/min

400 to 14 650 l/min

2 380 to 4 430 l/min

Body material

Aluminium

PA or painted zamak

Stainless Steel AISI 316L

Filter element

Coalescent - absorbing grade particle filter

PE

Stainless Steel AISI 316L

Kind of fluid

Compressed air or neutral gas

Compressed air or neutral gas

Compressed air or neutral gas

Pressure range

At 23°C: 12 to 16 bar At 50°C: 10 to 12 bar

At 23°C: 12 to 16 bar At 50°C: 10 bar

0,5 to 10 bar

01286GB-2013/R01

Image

88

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Air treatment for pneumatic devices

Aluminium body 1/4 to 1 1/2” Modulair 105-107-112 342 Series

Features • A modular, compact range for all types of pneumatic circuits • Aluminium version resistant to corrosion with Stainless Steel screws • Modular range with all functions necessary for high quality air • Quick installation and connection to systems: filter, regulator and lubricator functions in a “single unit” • Light weight and robust for direct installation on rigid piping • Design with metal bowl • ATEX certified up to zone 1-21

Applications • Air supply for pneumatic devices

Modulair 112 Series on battery

Accessories • Fixation kit • Locking system for the regulator: key, ring & screw, screw or plug (pre-set pressure) • Shut-off valves and soft-start unit • Metal bowl

Technical data Modulair 105 Series

Connections

1/8 - 1/4 - 3/8 - 1/2 - 3/4 - 1 - 1 1/4 - 1 1/2

Fluids

Compressed air or neutral gas

Ambient temperature

0°C to +50°C

Body material

PA or painted zamak (according to version)

Filtering element material

PE

Bowl material

PC with bowl protectorl

Pressure range

At 23°C: 12 to 16 bar (according to version) At 50°C: 10 bar

Filtration capacity

25 µm

Regulated pressure

0,5 to 16 bar

Flow rate

400 l/min to 14 650 l/min

Manual isolation valve

Shut-off valve + soft-start unit

Bypass module

Electronic pressure switch

Series 107 and 112

Series 107 and 112

Series 107 and 112

Series 105, 107 and 112

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Available modular functions

89


Air treatment for pneumatic devices

316L Stainless Steel body 1/4 342 Series

Features • Stainless Steel filter/regulator intended for corrosive environment and suitable for uses in potentially explosive atmosphere (ATEX directive 94/9/EC) • Body, bonnet and all internal parts are in 316L Stainless Steel according to ASTM A351/NACE MR 01.75 • Moisture removal by centrifugation of the air, 5 and 25 microns filtering element • Large operating temperature: -40°C to +80°C

Applications • Air supply for pneumatic devices • Outdoor application

All Stainless Steel Filter Regulator 342 Series

Accessories • Stainless Steel gauge 1/4" • Fixation kit • Kit for Actuator Control System

Technical data Dual springs for wide range of pressure regulation Relief port that allows external piping Rolling diaphragm compact design higher flow Large flow path

Finned diverter for effective moisture removal

316L SS filter element

Baffles to break vortex in silent zone

Connections

1/4 or 1/2

Fluids

Compressed air or neutral gas

Ambient temperature

-40°C to +80°C

Body material

AISI 316L Stainless Steel

Filtering element material

AISI 316L Stainless Steel

Bowl material

AISI 316L Stainless Steel

Seal material

Reinforced FPM

Adjustable pressure

0,5 to 10 bar

Maximum inlet pressure

20 bar

Filtration size

5 µm and 25 µm

Flow rate

2 380 l/min to 4 430 l/min

Manual drain and Autodrain options

01288GB-2013/R01

Cross section of an all Stainless Steel Filter Regulator 342 Series

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Air treatment for pneumatic devices

Aluminium body 1/4 to 3” DeltaTM filter 901 Series

Features • Used for high quality air preparation on air compressors, supply lines and in front of critical applications • Different absorbing grades for different applications • Wide range of sizes: G 1/4 to G 3 • Aluminium end caps provide sturdiness and durability

Applications • Air supply for pneumatic devices

Accessories Range of filters 901 Series

• Mounting Brackets • Double nipple for filter mounting • Filter available for port G 1 large flow

Technical data

Filter 901 Series with water separator

Connections

Primary filter 1/4 to 3"

Fluids

Compressed air or neutral gas

Body material

Aluminium

Seal material

FPM

Drain material

Brass

Pressure range

At 23°C: 12 to 16 bar At 50°C: 10 to 12 bar

Filtration level

3; 25 or 40 µm; fine filtration: 0,01-0,3-0,1 µm

Regulated pressure 0,5 to 10 bar Filter element

Coalescent - Absorbing grade - Particle filter

Flow rate

850 l/min to 36 640 l/min

Max dew point

Class 1: Water = -70°C / Solid = 0,1 µm / Oil = 0,01 mg/m3 Class 4: Water = +13°C / Solid = 15 µm / Oil = 5 mg/m3

Available options Electronic Filter Control

Automatic or Manual Drain

01289GB-2013/R01

Pressure Indicator

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Systems and solutions

The right answers for your applications  SCO Numatics offers customised solutions to best A meet the needs of your applications, including: • all types of standard components, • ready-to-install assemblies, • safety and reliability: all our equipment undergoes testing and inspection. These sub-assemblies integrate perfectly in your production processes. We can offer you different levels of integration depending on your needs, from simple actuators to boxes and multifunctional cabinets: the more integrated the solutions, the less your assembly and installation costs..

SAVINGS: up to

50% (R&D and Design, Procurement, Logistics, Assembly)

Level of assembly and integration SAVINGS: up to

SAVINGS: up to

20%

30% (Procurement, Logistics, Assembly)

Simple solutions for pre-assembled products

Solutions for assembled products

Solutions for platemounted assemblies

01290GB-2013/R01

Optimised costs

(Procurement, Logistics)

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Solutions for box or cabinet-mounted assemblies


Systems and solutions

Customised solutions process We support you throughout the entire development process, from writing the specifications to final delivery of the solution, and the level of assembly is defined according to your needs.

Engineering

Facilitates the management of parts lists (1 single reference, 1 single supplier)

• Review of specifications • Information gathering

Parts list

Proposal

• Analysis of the technical solutions

Increases flexibility

• Budget evaluation • Planning projections

Order and review of customer contract

R&D

•A  nalysis and completion of the technical research (grafcet, logical diagrams) • Definition of the parts list •C  reation of the electrical, pneumatic and mechanical technical documentation

Technical file (CAD plans) •S  upply chain management: Procurement/ confirmation of orders • Receipt and verification of products/components • Storage operations

Production

• Production management:

Frees you up from managing the logistics chain: procurement, storage of components, assembly etc.

Picking list/internal transport • Unpacking and processing of packaging • Assembly

Customised solution

Quality

Gives you complete functional safety and high reliability

•T  est, follow-up and quality control

Reduces your maintenance time

Customised solutions, tested and inspected

• Order

01290GB-2013/R01

Services

Gives you compact solutions (solutions integrated into cabinets)

• Invoice processing • Delivery

Acceptance www.asconumatics.eu

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Systems and solutions

Process for special products/systems We work with you throughout the entire process to develop special products or complete systems, from writing the specifications to the pre-series qualification process and to the final delivery of the finished product.

Engineering

Simplifies product implementation Offers you compact solutions (integration of functions and accessories) Gives you better responsiveness (1 single supplier)

• Confidentiality contract or not • Review of specifications and feasibility study

Commercial offer

Proposal

• Analysis of the technical solutions • Budget evaluation • Planning projections

Order

R&D

Co-development of the product or system Integration of the machines’ safety constraints & risk analysis

• Definition of the parts list •C  reation of the electrical, pneumatic and mechanical technical documentation

Prototype

Production

• Production launch • End-of-chain functional pressurisation tests

Gives you complete functional safety and high reliability

Finished product - (special) series

Quality

•T  est, follow-up and quality control

(Special) finished product, tested and inspected

01290GB-2013/R01

Services

Limits stock management (integration of functions and accessories) Reduces the costs of tracking orders: one single order, one single invoice, one single delivery

• Invoice processing • Order • Delivery

Acceptance

94

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Manifold and skid study

Manifold creation from customer P&ID •C  ompact design / Optimised exhaust / Reduction of dead legs • Connection and weldings reductions •S  implification of the agreements and documentations •S  implification of the mounting on site (pre-assembled and tested before delivery)

Skid creation from customer P&ID

3”

We study a complete integrated and assembled solution that fulfills all the required functions of your process based on your P&ID

2,5”

MB6-VP47 LSAMB6-20

3”/2,5”

MB6-VP18

MB6-VP33

3” MB6-VP48 2” MB6-VP49 MB6-VP50 2”

MB6-VP52 2”

MB6-VP53 MB6-VP54

MB6-VP51 0,5”

2”

0,5”

MB6-VP58 0,5”

MB6-VP56

2”

MB6-VP57 2” 0,5”

01290GB-2013/R01

MB6-VP55

Skid creation based on P&ID

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Manifold and skid study

Based on your parts list, we will prepare for you the components you need for your installation. You will then receive all the components in the same package, helping you reduce your costs and optimising your assembly process: so that everything is within reach for faster installation on the machine. SAVINGS: up to 20% (procurement, logistics) For process valve piloting we can deliver complete control cabinets with all function included and tested. Examples of cabinets:

Pneumatic control cabinets

ATEX control cabinet for zone 2-22 with Ex ia NAMUR input; tested and certified in our factory

01290GB-2013/R01

ATEX control cabinet for zone 1-21 with barrier; tested and certified in our factory

Electrical & Pneumatic control cabinet with rear pneumatic connections for space savings and to avoid humidity influences by the tubings

96

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97


Qualification, certification and documentation

Certification expertise

Communications protocols

Sanitary certification

ASCO Numatics valve islands with G3 electronics support many of the standard communications protocols, including Foundation Fieldbus, DeviceNet, EtherNet/IP, PROFIBUS-DP, PROFINET and MODBUS TCP. There are also many options for AS-interface communications, including solenoid valves, proportional valves and travel feedback.

ASCO Numatics Sanitary diaphragm valves are certified to the European Hygienic Equipment Design Group (EHEDG) document no 8. They are also certified to 3A sanitary standards and approved by the USA Food and drug Administration Agency (FDA), and by the United States Pharmacopeia, (USP) Class VI.

Functional Safety 551-552-553 pilot valves are certified according to IEC 61508. Functional safety data is available on request. The pilot valves are approved for use up to SIL 3 loop.

ATEX-IECEX certification

01291GB-2013/R01

Compliance with ATEX directive 94/9/EC for use in potentially explosive atmospheres. Many operators available with different categories and protection mode (Ex d, Ex ia, Ex m, Ex e mb ...).

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Quality

The fundamental areas of our quality policy The complete satisfaction of our customer is our benchmark for quality. The prerequisite for quality is not only a functional product but also that the quality concept is applied comprehensively to all areas of our business. This includes research and development, production, suppliers, services and our sales team. Products and services An accelerated implementation of customised solutions is achieved with personal conversations and direct customer input. This is supported by our specialisation through development and production areas with efficient experience and extensive training requirements.

pic? Spectrometer for material analysis

Customers Our customers are our employers and we are committed to making their visions come to life. We tailor solutions according to our customerâ&#x20AC;&#x2122;s requirements, working together with them to provide cost effective results.

01292GB-2013/R01

Process system application with standard and multiport compact customised valve solutions

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Testing

Internal Surface Finish • 100% visual inspection • Profilometer inspection as per specification

Weld Seam Testing • 100% visual inspection • 100% boroscope inspection of all weld seams not directly visible with the eye or as per specification • 100% pressure testing Boroscope inspection of the interior surface and weld seams of valves for aseptic applications

Diaphragm Valve Seal Test • Test according to DIN EN 12266-1 • 100% valve assemblies seal tested

Complete Valve Assembly Inspection • 100% according to checklist

Non-Destructive Testing (on demand or internal specification requirements) • Delta Ferrite • Porosity testing by liquid penetration • X-ray

Delta Ferrite measurement of Stainless Steel valve bodies

Verification Certificates according to Specification DIN EN 10204

Checklist

01293GB-2013/R01

• 3.1 Analysis of the material traceability by heat number (U.S. Certified Mill Test Report-MTR). This also applies to all ASME BPE compliant material used in fabrications. • 2.2 Confirmation of conformance by documentation of results • 2.1 Confirmation of conformance with the specification

3.1 Analysis of the material

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Flow rate and valve sizing

In order to design valves for a process system correctly, the valve size is determined by the required flow rate. The Kv-value serves as a calculation basis for the different process conditions. This value is stated in the following table with regard to nominal diameter and standards.

Conversion: For the correct Kv to Cv conversion calculation, use only the stated units formulas below. The Kv-value must be converted from (cubic meter / hour) by utilising the following conversion factors. In the US the flow rate of water is measured with the Cv-value in US-gallons per minute (gpm) with a pressure drop of ∆p 1 PSI. Conversion of Kv in Cv Cv = 1,17 x Kv Conversion of Cv in Kv Kv = 0,86 x Cv Test stand to determine and document flowrates and Kv (Cv) values

Kv-value The Kv-value is a parameter defining the flow rate of valves. It describes the amount of water from 5° to 30°C which flows through the valve at a pressure loss of 1 bar. The Kvs-value describes the Kv-value when the valve is 100% open. For water 5-30°C applies:

Explanations: Kv m3/h Q m3/h kg/m3 p1 bar p2 bar ∆p bar

flow rate parameter volume flow rate specific gravity pressure before the valve pressure after the valve pressure drop through the valve ∆p = p1 - p2

Aseptic valve Kv Valve type

General Liquid Flow Formula: 190/207/ 290/297

188/195/307/ 289/295/397

NPS

4 6 8 10 15 8 10 15 20 15 20 25 32 40 50 65

1/4 3/8 1/2 1/4 3/8 1/2 3/4 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2

8 8 8 8 8 10 10 10 10 25 25 25 40 40 50 80

Nominal diameter ISO 1127 DIN 11850 ASME-BPE 2,4 2,7 3,9 5,3 10,5 13,0 15,5 43,0 50,0 64,0 95,0

2,3 2,5 4,7 5,5 9,5 11,5 14,2 43,0 52,0 89,0

0,7 1,4 2,0 1,4 2,2 4,6 6,8 12,0 40,0 48,0 85,0

01294GB-2013/R02

385/402/407/ 495/ 985/995/997

DN

MA size

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Glossary

3-A 3A Sanitary Standards and Accepted Practices. This society determines criteria for the cleanability of dairy processing equipment. They have been adopted by many other liquid processing industries outside of dairy. This standard determines criteria and good cleaning practical in the process. ASME American Society of Mechanical Engineers. This society creates consensus standards for Mechanical Engineering. ATEX directive 94/09/EC The ATEX directive consists of two European directives describing what equipment and work environment is allowed in an environment with an explosive atmosphere. ATEX derives its name from the French title of the 94/9/EC directive: “Appareils destinés à être utilisés en ATmosphères Explosives” CEN Comité Europeen de Normalisation. This European committee creates standards that reflect the best practices in each industry and is supported by DIN and ISO. cGMP Current Good Manufacturing Practices. This is an enforcement agency of the United States Government for food, drug and cosmetics manufacturing. It is the author of the American. cGMP’s. It is also responsible for new product approvals, plant inspections and product recalls. CIP Clean-in-Place. This is the technique of cleaning process line components without the need for relocation or disassembly. The most used cleaning liquid is the hydrogen peroxide, H2O2. DIN Deutsches Institut für Normung. This German institute for standardisation creates engineering standards for Germany and is contributing body to CEN and ISO. EHEDG European Hygienic Engineering and Design Group. The group’s objective is to provide standardisation organisations (CEN and ISO) with specialist views on hygienic and aseptic design by publishing requirements and test methods. Accredited bodies carry out cleaning tests which are certified if successful.

I/O Input-Output are data type that are controlled by the G3 electronic. Input signal comes from for instance limit switch, valve position, actuator indicator or tank level. Output signal monitors for instance light, solenoid-coilss. ISO International Standards Organisation. This organisation creates consensus standards for engineering and quality systems. NAMUR pneumatic interface The German standard NAMUR (Norm Anschluss Metriesch und Regelung) has define a mechanical interface that allow solenoid pilot mounted on actuator via an intermediate plate for quick pilot valve replacement with reduced plumbing assembly NAMUR sensor An electrical signal with a NAMUR format is used for 2 wire connection switching devices such as proximity switches or valve position. It operates at two different current levels - typically > 2.1mA if no object is detected and <1.2mA if an object is detected SIP Sterilisation-in-place. It represents the sanitisation of process line components by the use of steam without the need for relocation or disassembly USP United States Pharmacopeia. This is a private, non-profit organisation that sets standards for drugs, drug ingredients, medical devices, and diagnostics. The FDA enforces the established standards Z-Board Electrical PCB used in ASCO Numatics manifolds to support all the signals from the main multipin connector to every coil

01295GB-2013/R01

FDA Food and Drug Administration. This is an agency of the United States Department of Health and Human Services. The FDA is the author of the cGMP for the new products validation, manufacturing sites inspection and products recall.

Functional safety IEC61508 IEC 61508 standard is intended to be a basic functional safety standard applicable to all kinds of industry. It defines functional safety as: “part of the overall safety relating to the EUC (Equipment Under Control) and the EUC control system which depends on the correct functioning of the Electrical/ Electronic/Programmable Electronic safety-related systems, other technology safety-related systems and external risk reduction facilities.” The standard covers the complete safety life cycle, and may need interpretation to develop sector specific standards. The performances reached by the loop are identified from level 1 (lowest risk) up to level 4 (highest risk). It has its origins in the process control industry sector.

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Product information

Rubbers EPDM (ethylene-propylene) Suitable for temperatures somewhat above the NBR range (i.e. excellent for phosphate ester type fluids and poor on petroleum base types), except ethylene-propylene has a somewhat higher temperature range than NBR. On this basis, ethylenepropylene has served to replace the formerly used NBR. Useful as “O” ring gaskets on steam valves due to low compression set. Ethylene-propylene is generally suitable for most photographic solutions as well as numerous chemical solutions. Ethylene-propylene is selected for applications which have a wider temperature range than the NBR temperature range, such as handling hot water and steam. Ethylenepropylene has an extremely wide range of fluid compatibility but has the distinct disadvantage that it cannot be used with petroleum-based fluids or fluids so contaminated (such as lubricated air). It has a temperature range of -20°C to +180°C.

NBR is commonly referred to as a nitrile rubber and is a standard synthetic elastomer for accomplishing resilienttype seating or sealing in most valves. It has an excellent compatibility for most air, water and light oil applications. It has a temperature range of -20°C to +90°C. Buna® is an example for NBR, it is a part of the family of elastomers. (Buna® is a registered trademark of DuPont de Nemours and Company or its affiliates) VMQ (silicone) Known as the only elastomer which, under certain conditions, can be utilised for both high and low temperature, which is its principal use. Also handles hydrogen peroxide and some acids. Not good for steam; poor disc life. Fluorosilicone compounds are noted to have better fuel resistance. Note: Temperature limitations for elastomers are somewhat dependent on their specific functional usage in a valve. Obviously, a diaphragm which stiffens at low temperature is objectionable while an “O” ring gasket of similar material which stiffens at low temperature may still be performing its sealing function. Generally, temperatures down to -20°C can be considered tolerable and special elastomers such as silicone and low temperature NBR must be selected for use below this temperature. These elastomers can extend the lower limit to approximately minus 40°C (-40°C) depending on specific usage. The upper limit for elastomers is generally around +100°C, except FPM, EPDM and VMQ which can, on specific applications, be utilised up to +190°C. PTFE (see following page) is a commonly used gasket or disc material not considered an elastomer. This unique chemical-resistant and material can be used from -270°C to +250°C with proper design limitations.

01296GB-2013/R01

FPM (fluoroelastomer) Fluoroelastomer is suitable for temperatures somewhat above the NBR range. Excellent resistance to many petroleum oils, gasoline, dry-cleaning fluids and jet fuels. Not good for ketones, halogenated hydrocarbons and freons. FPM is a fluorocarbon elastomer which was primarily developed for handling hydrocarbons such as jet fuels, gasolines, solvent, etc., which normally caused detrimental swelling to NBR. FPM has a high temperature range similar to ethylene-propylene but has the advantage of being somewhat more resistant to “dry heat”. FPM has a rather wide range of chemical compatibility. It has a temperature range of -40°C to +190°C. Viton ® is an example of FPM, it is a part of the family of elastomers. (Viton® is a registered trademark of Dupont Performance Elastomers)

NBR (nitrile) Standard compound for service in petroleum oils, air, water, mild acids, acetylene, kerosene, lime solutions, liquefied petroleum gases and turpentines. Not recommended for highly aromatic gasoline or acids.

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Product information

Plastics PA (polyamide) The polyamide resin is known to be very durable and also resistant to many chemicals. A heat resistant type polyamide is always used in ASCO valves. PC (polycarbonate) Good with polar solvents, salt solutions and water applications. Not recommended for non-polar solvents. A polycarbonate type thermoplastic is known for having high impact strength and good resistance to inorganic acids and aliphatic hydrocarbon. Not suitable for use with air containing phosphate esters (found in synthetic oils) PE (polyethylene) Polyethylene belongs to the family of plastics varying from low melting point to high heat distortion temperature and from flexible to rigid. Although, somewhat soft, they offer good electrical, chemical and moisture resistance and physical properties. PEEK (polyetheretherketone) High thermoplastic performance with exceptional resistance to a wide range of chemical environments, including at high temperatures. PP (polypropylene) Polypropylene is a thermoplastic known to have excellent resistance to inorganic salts, mineral acids and gases. It offers good resistance to photographic solutions and is one of the few plastics that has the ability to withstand steam sterilisation. PSU (polysulfone) Polysulfone is known as one of the most heat resistant of the thermoplastics. It has an excellent chemical resistance when used for inorganic acids, alkalies and aliphatic hydrocarbons.

PTFE (polytetrafluoroethylene) A fluorocarbon resin known to be suitable for disc material where all other synthetic materials have failed. Teflon® is not easily fabricated and is known to have objectionable “cold flow” characteristics. Teflon® is an example for PTFE, it is a part of the family of plastics. (Teflon® is a registered trademark of DuPont de Nemours and Company or its affiliates) PTFE Reinforced PTFE reinforced is a form of PTFE having fillers which have been added for improved mechanical properties. PTFE and TPTFE with fillers are considered more of a plastic than a resilient-type material. They are virtually unattacked by any fluid. Their temperature usage ranges from discs for cryogenic valves to discs for steam valves. The “cold flow” characteristics may contribute leakage particularly on gases. They have a temperature range of -270°C to +250°C. Rulon ® is an example for reinforced PTFE, it is a part of the family of plastics. (Rulon® is a registered trademark of Saint Gobain Performance Plastics Corporation) PUR (polyurethane) Polyurethane is a multipurpose and robust product. It has a good adhesion to a variety of substrates, providing resistance to humidity and impact strength. PVC (polyvinyl chloride) Polyvinyl chloride is known for its chemical inertness but has somewhat less temperature resistance than most other plastics. PVC has excellent resistance to strong alkalies, mineral acids, salts and many chemicals corrosive to conventional materials..

01296GB-2013/R01

TPE (thermoplastic polyester elastomer) Thermoplastic polyester elastomer is used in some diaphragm applications. HYT elastomers show high strength in tension, compression and flex. They are superior to polyurethane rubbers in load-bearing capacity. Hytrel® (HYT) is an example for a polyester elastomer, it is part of the family of plastics. (Hytrel® is a registered trademark of DuPont)

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Product information

Metals Al (aluminium) Shading coil material for special fluids or for making washers, etc. die cast aluminium is generally used for bodies for low pressure gas valves and can only be used with â&#x20AC;&#x153;water-freeâ&#x20AC;? systems. It can be noted that die cast aluminium is successfully used in oil and gasoline applications. Cu Sn (bronze) Casting bronze is used for body forging. Good sealing and casting properties, resistant to abrasion. Cu Zn Pb (brass) Forging brass is used in our body forgings. Forging brass has a composition of 59% copper, 2% lead and 39% zinc. Fe Cr Ni Mo (stainless AISI 316L) Alloy containing 16 to 18% chromium, 11 to 14% nickel and 2,5 to 3% molybdenum. Valve bodies made from this material provide excellent resistance to particularly aggressive fluids.

01296GB-2013/R01

Zamak Zinc alloy containing approximately 4% aluminium, 0,04% magnesium and 1% copper. Used, for example, for the bodies of air treatment equipment.

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131292-324 04-2013

Pharmaceutical and biotechnology catalogue  

At ASCO Numatics we understand that Pharmaceutical and Biotechnological products have to be manufactured under the most stringent of conditi...

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