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Exporting Window RUSSTIGER Enterprise Co., Ltd. RUSSTIGER Profile

RUSSTIGER was set up in 1990 as a trading company focusing principally on the European and American market. Our main area of expertise centers around heavy equipment, automotive, motorcycle, and marine parts. Despite our clear emphasis on these products, RUSSTIGER will also act as a sourcing agent for clients, and is able to leverage its knowledge to source products from other industries. In Taiwan, the machining industry is mainly located in central Tiawan and RUSSTIGER is in the city named Taichung which is superior in its location. There are 9 people run the exporting business, 6 people in QC department and 2 people in R&D.

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What makes RUSSTIGER Unique? 1. Negotiation Searching and negotiating with suppliers need not be a worry to agents and buyers. 2. Quality Assurance RussTiger’s own inspection equipments and 6 QC people to represent the client in checking and approving the manufacturing quality. 3. Location Locate close to its manufacturers and has developed very close relationship. 4. Top Suppliers All suppliers are certificated with TS 16949 and ISO 9001. 5. Service Able to handle and effectively manage fundamental and critical aspect of trading, thus leaving time for our clients to focus on the daily running of their business.

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RUSSTIGER Products • Transmission parts for the heavy equipment, automotive, motorcycle, and agriculture industries.

• Aluminum parts for heavy equipment, automotive motorcycle, agriculture industries.

• Bronze parts for heavy equipment, marine industry, and power plant equipments.

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RUSSTIGER Instruments List

Test Equipment

Type

Q’ty

CMM

Mitutoyo Crysta Plus M(Japan)

1

Decibel Tester

TES 1350A(Taiwan)

1

Thickness Tester

KettLZ-300J(Japan)

1

Contour Measuring Machine

Hommel Tester C8000(Germany)

1

Roundness Tester

Hommel 1003(Germany)

1

Micrometer Height

TRIMOS VERTICAL 3 (Swiss)

1

Hardness Tester

INDENTEC (England))

1

Surface Roughness Tester

Mitutoyo Surftest 301 (Japan)

1

Runout Tester

RSK type P-3 (Japan)

1

Torque Vise

Tohnichi DB6N (Japan)

1

Height Gauge

Mitutoyo (Japan)

1

Micro Meter

Mitutoyo (Japan) Etalon(Swiss)

12

Caliper

Mitutoyo (Japan) Sylvac(Swiss)

6

Block Gauge

Select (Britain) Coina (USA)

2 SETS

Bore Gauge

Mitutoyo (Japan)

3 SETS

Ring Gauge

Mitutoyo (Japan)

2

Screw Gauge

Mitutoyo (Japan)

1

Worm Wheel Rolling Tester

Taiwan

1

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● Transmission Parts

● Transmission Shaft

● Transmission Shafts

● Bevel Gear set

● Transfer Case Components

● Transmission Shaft

● Planetary Gear Set

● Production Equipments of Gear and shaft ● Machining Center (Vertical & Horizontal) Electric Beam Welding ● Shaft Straightening Angular Grinding ● Surface Grinding O.D. Grinding ● Bore Honing ● Burnishing ● Gear Brushing ● Shot Peening ● Laser Marking ● Etching Marking ● Induction Hardening ● Carburizing

●EQUIPMENT NAME : Flow Forming Machine COUNTRY : JAPAN BRAND : TOYODA

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●EQUIPMENT NAME : CNC Turning Machine COUNTRY : JAPAN BRAND : Mori Seiki

●EQUIPMENT NAME : GEAR SHAVING MACHINE COUNTRY : TAIWAN BRAND : HARTECH MODEL : HGS4H-NC4 CLASS : DIN 5 MODULE : Max. 8 CAPACITY UTILIZATION RATE : 75 % WORKPIECE CENTER DIAMETER : Max. 400 mm

Heat T reatme nt S ys tems

RAMPF Formen GmbH (D) Multi-Purpose Chamber Furnace VKGs 5/2 ●Tray-length : 1500 mm Tray-width : 1300 mm Loading-height : 650 mm Charging-weight(gross) : 1200 kg Auxiliary devices:VKHLE, KEKTG,Charging- and discharging table,Lifting table,Roller paths

●EQUIPMENT NAME : SPLINE ROLLING MACHINE COUNTRY : GERMANY BRAND : EX-CELL-O MODEL : XK-851 MODULE : Max.2 CAPACITY UTILIZATION RATE : 75 % WORKPIECE CENTER DIAMETER : Max. 120 mm

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●EQUIPMENT NAME : AUTO SHAFT STRAIGHTENING MACHINE COUNTRY : JAPAN BRAND : TOWA MODEL : SP30LCD-1500A LENGTH : Max.1 M PRESSURE FORCE : 200 TONS STRAIGHTENING : 4-6 POINTS CAPACITY UTILIZATION RATE : 75 %

●EQUIPMENT NAME : ELECTRIC BEAM WELDER COUNTRY : JAPAN BRAND : MITSUBISHI MODEL : EBM-6LB-2VR WORKPIECE DEPTH : Max.12 mm WORKPIECE DIAMETER : Max.150 mm CAPACITY UTILIZATION RATE : 75 %

●EQUIPMENT NAME : OD Grinding Machine COUNTRY : Swiss BRAND :Studer

●EQUIPMENT NAME : GEAR GRINDING MACHINE COUNTRY : Switzerland BRAND : REISHAUER MODEL : RZ-400 CLASS : DIN 2 MODULE : Max. 8 WORKPIECE DIAMETER : Max. 400mm

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Testing Equipments of Gear and Shaft Inspection Equipment

Model

Country

BRINELL HARDNESS TES TER

N BH-3

JAPAN

1

RONDCOM30B

JAPAN

1

AR10

JAPAN

1

ELECTRONIC COLUMN COMOA RTOK

SP-700

ITALY

2

MAGNE TIC PARTICLE INSPECTION

DM-163

JAPAN

1

HL-60-SS TYPE

TA IWAN

1

OPTICAL MEASURING PROJE CTOR

HB350

USA

1

GEAR TES TE R

CLP-35

JAPAN

2

MICRO HARDNESS TES TER

MVH-H1

JAPAN

1

MXCEL7-6-5S T

USA

1

EPHIPHOT NIKON200

JAPAN

1

TALY ROND265

TAYLOR HOBSON

1

MICRO-HITE MEASURING

MICRO-HITE 600

TESA

1

SURFA CE ROUGHNESS TES TER

SURFCOM 480A

JAPAN

2

ROLLING TES TER

GTR-35

JAPAN

3

SPECTROME TE R

SPECTROLAB

GERMANY

1

LENGTH MEASUREMENTS

MARH350

GERMANY

1

CONTOUR MEASURING MACHINE

1800D-24

JAPAN

1

ROUNDNESS TES TER ROCKWELL HARDNESS TES TER

SALT SPRAY TESTING MACHINE

COORDINA TE MEASURING MACHINE METALLOGRAPH MICROS COPE CYLINDRICITY TES TE R

Q’ty

PLUG GAGE

TA IWAN

1600

TES T BAR

TA IWAN

1200

TA IWAN

1

COMP UTER TYPE UNIVE RSAL TES TING MACHINE

CY-6040A1

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Heavy Equipment Parts

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Stainless Flange for Heavy Equipment

● Plate Flange

● Welding Neck Flange

● Blind Flange

● Slip on Flange

● Threaded Flange

● Socket Weld Flange

● Maximum Diameter : 3000 mm ● Maximum Thickness : 600 mm ● Maximum Weight : 6000 kg

Forging Equipment 800T

800T Open-Die Forging Hydraulic Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦3T Shaft Forgings: L≦7000mm, D≦500mm Ring & Disk Forgings: OD≦1200mm, ID≦1000mm

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4000T

4000T Open-Die Forging Hydraulic Machine ● Quantity: 1 Set ● Machining Ability:   Forging Weight≦45T   Shaft Forgings:   L≦18000mm, D≦1500mm   Ring & Disk Forgings:   OD≦3500mm, ID≦3000mm, H≦1000mm

2000T

2000T Open-Die Forging Hydraulic Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦15T Shaft Forgings: L≦12000mm, D≦1000mm Ring & Disk Forgings: OD≦1700mm, ID≦1300mm, H≦800mm

5M

5M Ring Rolling Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦2T Shaft Forgings: L≦9000mm, D≦450mm Ring & Disk Forgings: OD≦1000mm

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Machining Equipment Vertlcal Lathe •• The

company has 12 vertical lathe of various specifications, such as C5240A and C5225B,etc, which can manufacture ring and disk products with the maximal diameter of 4M.

Horizontal Lathe •• The company has 15 horizontal lathes of various specifications, such as CW61125B/12M and CW61160B/8M, etc, which can manufacture shaft products with the maximal length of 12M.

Numerically Controlled Lathe •• Mainly

used for finish machining of the excircle, end face, taper and thread of rotational products with D≦2000mm, L≦500mm and W≦20T.

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Deep Hole Drilling and Boring Machine •• Applicable

for drilling and boring of cylindrical deep hole work pieces with the drilling diameter range 60mm≦D≦12mm, the maximal boring diameter D≦800mm, and the drilling and boring depth range 1000mm≦D≦4000mm.

Gear Hobbing Machine •• The company has 11 gear hobbing machines and gear shaving machines which can manufacture gears with maximum 6M (modulus) and D≦315mm.

Sawing Machine •• The

company has sawing machines of different specifications, such as GD42160 and GB42120, etc, which can saw products and steel ingots with D≦1600mm.

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Heating Equipment

Car-bottom Heating Furnace (incl.Pre-heating Treatment) •• Quantity: 12 sets •• Loaded Weight: 20/60/160/180/200 •• Way of Heating: Natural Gas Heating •• Way of Temperature Control Multipoint Temperature measurement by thermocouples, PLC module automatic control.

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Chamber Heating Furnace •• Quantity: 16 sets •• Loaded Weight: 10/100/160T •• Way of Heating: Natural Gas Heating •• Way of Temperature Control Multipoint Temperature measurement by thermocouples, PLC module automatic control.

Pit-type Tempering Fumace Pit-type Tempering Fumace

RJ2-1500 x 3000

1 Set

RJ2-1500 x 3000

1 Set

RJ2-1500 x 6000

1 Set

RJ2-1500 x 6000

1 Set

RJ2-1500 x 9500

1 Set

RJ2-1500 x 9500

1 Set

RJ2-2000 x 4000

1 Set

RJ2-2000 x 4000

1 Set

RJ2-3500 x 2500

1 Set

RJ2-3500 x 2500

1 Set

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Production Equipment and Capacity List of Machining Equipment : Name Forging Equipment :

Specification

Quantity

4000T , 2000T , 800T , 5T , 3T

6

10 / 100 / 160T

20

20 / 60 / 180 / 200T

8

Heating Furnace : Pre-heating Treatment Fumace : Heat Treatment Fumace :

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Ring Rolling Machine :

5M

1 C5240A

3

C5225B

2

C5120

1

C5116A

2

CA5116E

2

CA5112E

2

CVT125

1

CW61125B / 12M

1

CW61160B / 8M

3

CW61100B

2

CW61100B

1

CW6180

6

C6140

2

Vertical Lathe

Horizontal Lathe Machining Equipment : Numerically Controlled Lathe : Deep-hole Drilling & Boring Machine : Gear-Hobbing Machine :

Sawing Machine

17

CK61200G x 5M x 20T

2

DZ106 x 4M

1

Y315E

11

GB42160

1

GB42120

2

GB42100

1

GB4280

2

GB4260

2

Gb4250

2

Gb4240

1

Gb4032

2


Inspection Equipment

••Impact Tester ••Ultrasonic Flaw Detector ••Portable Spectroscope ••Ve r t i c a l M e t a l l o s c o p e

and Image Analyzer ••Visible Spectrophotometer ••Magnetic Particle Flaw Detector

••Portable Leeb Harness Tester ••Infrared Thermometer ••High-Frequency Infrared Carbon and Sulfur Analyzer

••Electronic Universal Tester ••Brinell Hardness Tester ••Rockwell Hardness Tester

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Cooper Alloy Parts CENTRIFUGAL CASTING PRODUCT Crusher use of copper alloy

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Punching machine turbine, elevator gear and injector nuts

Punching machine, injector and concrete truck parts.

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FURUAN CASTING PRODUCT

Crusher use of copper alloy

Vessel propeller parts and blades

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Vessel pump

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MACHINING EQUIPMENT CNC Horizontal machining center : Taichung Machinery H-1000-Horizontal Type X-Axis Moving Length 1350mm;Y-Axis Moving Length 1050mm; Z-Axis Moving Length 1050mm.Max Boring Hole Caliber-600mm; Workpieve height-1250mm.B-Axis MAX Rotary Radius-1600mm; Tool Magazine 90 pieves Working Panel 2units;Load 2000KG. MaZak H-800-Horizontal X-Axis Moving Length 1250mm;Y-Axis Moving Length 1000mm; Z-Axis Moving Length 850mm.Max Boring Hole Caliber-480mm; Workpieve height-1080mm.B-Axis MAX Rotary Radius-1250mm; Tool Magazine 80 pieves Working Panel 2units;Load 2000KG. NIGATA 80B-Honzontal X-Axis Moving Length 1250mm;Y-Axis Moving Length 1000mm; Z-Axis Moving Length 850mm.Max Boring Hole Caliber-450mm; Workpieve height-1250mm.B-Axis MAX Rotary Radius-1500mm; Tool Magazine 60 pieves Working Panel 2units;Load 1250KG. CNC Vertical machining center Yio Jia FMV-1700-Verticat X-Axis Moving Length 1640mm;Y-Axis Moving Length 750mm; Z-Axis Moving Length 750mm.

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MACHINING EQUIPMENT Horizontal type lathe 1. CNC lathe Taichung machine VT-36 Axis moving length XยกG 0~560mmยกB Z : 0~550mm 2. Conventional lathe

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Latter part process equipment Ultrasonic cleaning equipment Drying machine equipment Vacuum type infiltration treatment equipment.

Latter part process Remove oil treatment process. Air pressure test. Airtightness test. Surface roughness treatment process. Prevention oxidation treatment process. Prevent moisture and drying type product packaging treatment. Product test and check before shipping.

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QUALITY RESTRICTION TEST EQUIPMENT 1

HARDNESS TESTER To test the hardness properties of the copper product.

2

HEAT TREATMENT EXPERIMENT FURNACE Control and condition relevant mechanical properties of the copper product.

3

ULTRASONIC FLAW DETECTOR Casting inside ultrasonic examination.

4

SPARK SPECTROMETER Test the composition value of copper product to ensure meeting the specification requirements.

5

UNIVERSAL TENSILE STRENGTH TESTER Test the mechanical properties of the copper product to achieve stabilized quality.

6

METALLURGICAL STRUCTURE MICROSCOPE Analysis to improve the casting quality.

1

3

4

ELECTRIC CONDUCTIVITY TESTER Test the electric conductivity of electric conductor copper product.

5

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contents About RussTiger

........... p. 1 - 4

Transmission Parts

........... p. 5 - 8

Heavy Equipment parts ........... p. 9 -18 Cooper Alloy Parts

........... p. 19-28


RUSSTIGER©2011  

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