Page 1

High

-

System

-

Technik

Premium Power Tools

SINCE 1986

MADE FOR PROFESSIONALS

Experts of the fastening technology

Catalog 3


Premium Power Tools

MADE FOR PROFESSIONALS


Introduction Innovation is our passion This idea has guided the actions of HS-Technik GmbH for more than 30 years. We have made a name for ourselves as an innovative partner in the automotive, aviation and rail car industries when it comes to hand-held screwing and riveting technology. As a pioneer, we unite experience and expertise to create high-quality products for maximum customer benefit.

Especially in the hand-held power tool sector, HS-Technik GmbH sets new standards with its innovative products. Here our attention is focused primarily on process control, process security and process documentation. Thanks to creativity and constant research, we create products that fulfill the needs of the industry.

As the inventor of the frequency modulation impulse charging processÂŽ for battery packs and thanks to future-oriented research, HS-Technik GmbH is also a leading partner to the industry in this sector.

HS-Technik GmbH is a company well-known for its custom made tightening solutions.

Follow us

www.hs-technik.com

www.facebook.de/hs-technik www.youtube.com/HighSystemTechnik


Certificate / Service

Thanks to our high quality standards, we are certified to ISO 9001:2008. To ensure continuous improvement and fulfill our customers increasing quality requirements, HS-Technik undergoes internal and external audits and ISO certification on an annual basis. HS-Technik GmbH products are subjected to test runs before shipment and checked for correct functioning and accuracy.

For quality control, we use only the latest test equipment that, of course, is calibrated and serviced in line with the latest regulations. Our customers have the opportunity to download the current homologation values for our cordless screwdrivers from our website free of charge.

CERTIFICATE The certification body of Swiss TS Technical Services AG hereby confirms that the company

HS-Technik GmbH D-79588 Efringen-Kirchen

has introduced and applies a management system for

R&D, production, sales and distribution of joining techniques for the automotive-, aviation- and electronic industry, especially charging technology for rechargeable battery packs and special tool engineering. according to:

ISO 9001:2008

Quality management

Registration number: Initial certification: Recertification: Valid until:

06-446-070 01.09.2008 16.10.2014 31.08.2017

Heinrich A. Bieler Head of the certification body

Wallisellen, 23.12.2014 The certification body of Swiss TS Technical Services AG A SVTI and TÜV SÜD company

A team of qualified employees guarantees the production of high quality and tested products, as well as fast and flexible service in repair, service and maintenance work.

We are flexible in our activities and can be on-site with our customers in a very short time. Just a few hours after the arrival of a faulty maschine it´s prooved and a quotation is made and sent to the customer. After the release the maschine will be repaird as soon as possible. Spare parts for all standard machines are kept in stock, achieving a very short turnaround time. The service quality is also valued by our partners. This is underscored by the fact that HS-Technik GmbH has been the official service point for HIOS tools in Europe since 2010.

SCESm013

On-site service is another very important topic. For large repair, service or update activities, our service team comes directly to you and takes care of everything on-site.

Innovation is our passion


Customer-specific solutions

HS-Technik GmbH not only supplies special tools we also develop them individually for each customer. Thereby we developed at lot of special tools for different applications in the last years.

www.hs-technik.com


TorqBeeÂŽ

Innovation is our passion


User training

Customer Service

Customer Service / Training

www.hs-technik.com

Our capable customer service team will help you with questions about our products, deliveries and of course also with application problems. Phone: +49 7628 / 91 11 - 48 E-Mail: sales.assistant@hs-technik.com

In product-specified trainings, our dedicated training team conveys the knowledge required to effectively implement HS-Technik tools in production. We also offer customer-specific trainings on the fastening technology.


Sales agency of We are your contact for

Angle and pistol screwdriver with shut-off clutch Adjustable, pistol and angle screwdriver (standard) Pistol impact and drill screwdriver Pulse and quadro screwdriver Single chargers and batteries

Electric screwdrivers Torque measurement units

Adjustable and pistol screwdriver Single chargers and batteries

Lamps and lights

Innovation is our passion


New products New ct produ

MV-3 charger

Innovation is our passion!

TorqBee®

NutBee®

Successor of the MV-2 with improved features

The new intelligent battery screwdriver series with many new features

The world´s first force controlled battery blind rivet nut and rivet screw setting tool

from page 16

from page 32

from page 90

BLG series

TAC series

THS series

New electric screwdrivers with integrated screw and motor pulse counter as process control

Carbon torque arms optimized for industrial applications

Tool holder for riveters, straight-, angle- and pistol screwdrivers

from page 134

from page 150

from page 178

www.hs-technik.com


Table of contents HST-TOOL-MANAGER SOFTWARE from page 112 PowerRiv®, NutBee®, TorqBee®, PROG-3, MV3 in one software

Charging technology HST-RLS-1 HST-MV3 Single chargers

14 16 20

HS-Technik | Makita | Panasonic

Batteries Li-Ion

24

HS-Technik | Makita | Panasonic

Capacity measurement systems KMS-2012 HST-UM2

28 30

Cordless screwdriver technology

TorqBee® Angle heads for TorqBee® PROG-3

Blind rivet technology

PowerRiv® QuickRiv function PowerRiv® SRB - Lockbolts

Controller

HST-ETC - Easy Touch Control AMT Ablauf ProTight

Torque measurement units HST-PK-SET Mobile measurement suitcase TTR- & TTS series HST-TORQ-ANALYZER Software

32 54 56

HS-Technik angle shut-off screwdriver Special angle heads HS-Technik pistol shut-off screwdriver

58 60 62

68 77 84

NutBee® NutBee®-PRO-M RivTest

90 96 101

106 107 107

120 HP-series 121 Screw joint simulators 126

130 132

HS-Technik | HIOS | MARK-10

Innovation is our passion


Table of contents HST-TOOL-MANAGER SOFTWARE from page 112 PowerRiv®, NutBee®, TorqBee®, PROG-3, MV3 in one software

Electric screwdriver BLG-BC2 series HST-x-6500 a-series

134 BL-series 137 CL-series 140

141 142

HS-Technik | HIOS

Control units

CLT-2000NW / CLT-2000NW-5 CLT-500 CLT-150 / CLT-152 BLT-500

Handling systems

Carbon torque arms easy-posifix easy-linearfix

Automatic screw feeders FK-505 series NJ / NJR series

144 145 147 148

150 156 157

160 162

Sony | OHTAKE

Oil pulse tools EYP-series

Lamps and lights Phantom LED Fluorescent lamps

Accessories Tool holder Balancer Protection cover

www.hs-technik.com

166

174 175

178 Special magnet holder 180 Magnet rings & holder 182

184 185


Go Green CO2 reduction Since environmental protection is of great concern to us, we rely on renewable energies. Our solar system supplies the power we require and fulfills all of our needs. We thus actively reduce our CO2 emissions. Thanks to efficient power management for our products, less power is consumed. The charger stations in the MV3 series charge batteries up to 95% full. Thanks to the special charging process, we optimize the cycle count of the battery, thus reducing industrial battery waste.

This is especially important for Li-Ion batteries, since these have reached their max. service life after approx. 1,000 charging cycles. HS-Technik also offers capacity meters for battery testing. These units assess whether or not a battery is still suitable for use in production.

CO2 REDUCED

Thanks to this process, several thousand batteries can be saved from premature and thus unnecessary scrapping each year.

Reduce waste, protect the environment Anyone can take part!

Innovation ist unsere Leidenschaft


Charging technology Single and multi-bay-chargers Frequency modulated impulse charging processÂŽ

Maximum of efficiency

up to 95 % charging efficiency

Short charging periods

thanks to the latest technologies


Charging technology HST-RLS-1 The charger cabinet for HS-Technik multi-bay-charger stations • HS-Technik charger cabinet for up to 24 batteries Several HS-Technik multi-bay-charger stations can be placed in this cabinet.

• Four high-quality drawers with a lot of storage space • Anti-theft protection Roll-down cover and drawers can be locked

• Two or four pull-out shelves for HS-Technik charger stations • Sophisticated design Color accents in RAL 5010 and housing RAL 7035

• Different variantions are possible • System cabinet can be ordered separately

• System cabinets · With plastic roll-down cover · Gravity-supported roll-down cover · Roll-down cover winds up on spring shaft in the cabinet lid during opening · Smooth-running slide function thanks to aluminum guide rails · Space-saving without swinging doors

• Housing · Carrying capacity up to max. 1.5 to · Intelligent drawer pull-out lock with fall guard · Mechanical locking system with 5-pin cylinder

14

Order-no.

Description

HST-RLS-1

Whole charger cabinet

HST-RLS-1OB

Upper cabinet with 2 pull-out shelves

HST-RLS-1UN

Lower cabinet with 4 drawers

Dimensions

(W x D x H) 1,050 x 650 x 2,100 mm

• Pull-out shelves · With 3-sided upturn · Can be mounted on a 25 mm grid · Normal load when pulled out 75 kg carrying capacity · Color: RAL 7035

• Drawers · All drawers can be pulled out completely, 100% runner system and 40 mm runner · Normal pull-out with 75 kg carrying capacity · Ergonomic bar handle

• Cabinet with drawers · Width 1,050 mm, depth 650 mm and height of 800 mm · Two drawers with a height of 150 mm and 2 with a height of 200 mm

• Base with leveling · 4 feet that can be adjusted -15/+10 mm · Can be fastened on the floor

Innovation is our passion


Charging technology HST-RLS-1 New Features Ventilation

System cooling fans Thermostat for controlling the fans

Even when the shutter is closed, sufficient ventilation of the entire system

• Pull-out shelves, storage shelves and drawers with plenty of space for charging stations, tools, batteries and accessories.

Up to 4 x HST-MV3-04 and 4 x HST-MV3-02 can be housed in the charger cabinet (24 charging slots). • All drawers are equipped with anti-skip mats

They ensure the tools are properly held in place when opening and closing the drawers.

• System cabinet combinations can be customized to achieve maximum efficiency.

Depending on the tool used, the cabinets are configured accordingly. Thus, when using HST-MV3-04W charger stations (cube-shaped), the upper cabinet is only equipped with 2 pull-out shelves. When using HST-MV3-04 (series format), the blinds cabinet is equipped with up to 4 shelves. Other configurations upon request.

www.hs-technik.com

15


Charging technology HST-MV3 - NEXT GENERATION Multi-bay-charger stations for Li-Ion, Ni-MH and Ni-Cd power tool batteries

New product

• No voltage conversion required Battery voltage is detected automatically

• Reverse polarity protection

• Capacity-related charge reception mode for Li-Ion, Ni-Cd and Ni-MH batteries

• Charging even at battery temperatures > 40° C

• High voltage range from 3.6 V up to 50.4 V (43.2 V nominal voltage)

• 2- and 4-bay-charger versions • IFCS - Intelligent Full Charge System for Li-Ion batteries Charges Li-Ion batteries up to 95%

• Special HST frequency modulated impulse charging process® for Li-Ion, Ni-Cd and Ni-MH batteries Absolutely no memory effect thanks to variable, frequencymodulated impulse charging current with large amplitude

• Special charging mode For deep-discharging or sleeping Ni-Cd and Ni-MH batteries

• Dynamic temperature monitoring Temperature gradient evaluation

• Capacity-related full detection™ Battery packs from 500 mA to 10,000 mA can be charged

• Battery analysis and characteristics control Before and during charging Final charge parameters are detected and specified automatically depending on the battery pack

• Time limit According to internal charging current table

Current switch off of charging bay, separation of charging bay and battery thanks to a relay

Dynamic temperature evaluation due to gradient formation

• Separate power electronics for each charging bay

• Up to 5 A charging current

• Software updates via USB

• Automatic battery adapter recognition

• Can be used worldwide

Battery adapter exchange without software update possible

• Own diagnosis Testing of the supply voltages

• Ventilator for cooling Demand-driven, whenever charging current is flowing the ventilator also runs; therefore charging is possible even at temperatures above 45° C

• PFC (Power Factor Control) • Initialization of the battery pack Automatic cell determination whether e.g. a 12.0 V Ni-MH or a 14.4 V Li-Ion battery was plugged in

• Plausibility check™ Check to see whether battery parameters are logical in relationship to one another

• Automatic evaluation of the temperature contacts For NTC contact there is a dynamic temperature evaluation, this does not depend on the battery adapter

Thanks to clocked power supply 90 – 260 V, 50 – 60 Hz

• Batteries from the following brand manufacturers can be charged* HS-Technik, Makita, Bosch, Fein, Titgemeyer, Gesipa, AtlasCopco, CooperPowertool, Panasonic, Dessouter, ...

• ΔU detection and voltage gradient evaluation Automatic parameter detection depending on the charging status of the battery pack

• Detection of defective cells Red blinking LED = battery defective or battery no longer has its full capacity

• Multi-Color-LED • Stand by - Power save function If all batteries are charged or the station is not in use it automatically switches in the power save function. Consumption of current < 0,75 watt

* not all batteries from these manufacturers can be charged

16

Innovation is our passion


Charging technology HST-MV3 - NEXT GENERATION New Features

Software With the user-friendly software all setting e.g. as the stand by function can be changed fast and easy. At each charging bay the complete charging process can be recorded and documented. With this feature we are able to adjust the charging parameters. A firmware update can be implemented via USB with a few clicks.

Feet for a foothold The feet of the MV3 charging stations are designed to stack several charger stations savely one above the other. The mechanical interlock cares for a safe foothold. Always four pieces can be mounted under and on top of the charging station. Four feet (unter the charger station )are in the delivery content. The rubber feet for the top of the charger station are optional: Order no.: MV3-4L-110 | MV3 rubber foot

Automatic battery adapter recognition Battery adapter exchange without update of the board software possible. The board recognizes the battery adapter and performs the corresponding charging cycle.

www.hs-technik.com

17


Charging technology HST-MV3 - NEXT GENERATION Technical Data Model

HST-MV3-02 / HST-MV3-04 / HST-MV3-04W

Input

85 - 260 V AC, 47 - 63 Hz

Power output

max. 624 W

Level of efficiency

> 89 %

Output

56 V / 624 VA

Power supply ventilator

< ‗ 45°C (off ) > ‗ 50°C (on)

Weight

HST-MV3-02 approx. 4.7 kg HST-MV3-04 row form approx. 7.6 kg HST-MV3-04 cube form approx. 7.6 kg

Dimensions (W x H x D) in mm without battery adapter

HST-MV3-02 289 x 182 x 260 mm (incl. feet) HST-MV3-04 (row form) 539 x 182 x 260 mm (incl. feet) HST-MV3-04W (cube form) 289 x 330 x 260 mm (incl. feet)

Tested

CE, EN55022B, EN61000-3-2,-3, EN61000-4-2, 3, 4, 5, 6, 8, 11 EN60950

Standby - Energy-saving function As soon as all of the batteries have been charged or the station is not in use, it will automatically switch to energy-saving mode. Power consumption in standby mode < 0.75 watts. Standby can be programmed for each charging slot. Each circuit board separately goes into energy-saving mode when not in use. As soon as the last circuit board is in standby, the power supply unit will shut off entirely.

Available types

Order no.: HST-MV3-04 4-bay-charger station row form Order no.: HST-MV3-02 2-bay-charger station

30 years experience in charging technology

Order-no.: HST-MV3-04W 4-bay-charger station cube form

Notice: The charger always comes without adapters, please select the required adapters and order separately.

18

Innovation is our passion


Charging technology Battery adapters Battery adapters - all types can be combined Order no.

for battery types

M-MV3-PR

HS-Technik HST-PR, 14.4 V & 18 V Li-Ion Titgemeyer TIOS-LIO, 18 V Li-Ion

M-MV3-BH

Makita Makstar (BL), 14.4 V & 18 V Li-Ion Makita Makstar (BH), 9.6 V - 24 V Ni-MH HST-BL, 14.4 V & 18 V Li-Ion HST-BH, 9.6 V - 24 V Ni-MH

M-MV3-BO-LI

Bosch, 14.4 V, 18 V & 36 V Li-Ion

M-MV3-BO-10

Bosch 10.8 V Li-Ion

M-MV3-BO-NI

Bosch, 7.2 V - 18 V Ni-Cd & Ni-MH

M-MV3-FEIN

Fein ASM / ASW 10.8, 14.4 & 18 V Li-Ion

M-MV3-CPN

Atlas Copco, 18 V & 36 V Li-Ion Dessouter, 18 V & 36 V Li-Ion

M-MV3-CPT

Cooper Powertools, 26 V & 44 V Li-Ion

M-MV3-UNI

Makita 7.2 - 24V Ni-Cd und Ni-MH Bosch 7.2 - 18V Ni-Cd und Ni-MH Gesipa 12 V Ni-Cd und Ni-MH Gesipa 14.4 V Li-Ion

M-MV3-PA-LI*

Panasonic 7.2 V, 10.8 V, 14.4 V, 18 V, 21.6 V, 28.8 V Li-Ion

M-MV3-GE*

Gesipa 18 V Li-Ion

M-MV3-MA-10*

Makita Makstar (BL), 10.8 V Li-Ion

M-MV3-MA-72*

Makita Makstar (BL), 7.2 V Li-Ion

M-MV3-PA-36*

Panasonic, 3.6 V Li-Ion

*expected available: beginning of 2016

The specifications of the battery cell manufacturers and the specifications of the battery pack from each manufacturer are taken into account in the charging process.

M-MV3-PR

M-MV3-BH

M-MV3-BO-LI

M-MV3-BO-10

M-MV3-FEIN

M-MV3-CPN

M-MV3-CPT

M-MV3-UNI

M-MV3-PA-LI

M-MV3-PA-36

A battery adapter alone cannot charge any batteries; only in combination with a multi-bay-charger station. Various battery adapters can be attached to a charger station. If you need battery adapters for older charger stations, please contact us. Additional battery adapters on request.

www.hs-technik.com

19


Charging technology HST-PR-2830 Single charger optimized for batteries of the HST-PR series • Optimized for the batteries of the HST-PR series

• No voltage conversion required Battery voltage is detected automatically

• Battery defect detection • Microprocessor-controlled charging

• For battery types

Charging time is depending on the capacity of the battery

HST-PR-1425, HST-PR-1450, HST-PR-1475, HST-PR-1825, HST-PR-1850, HST-PR-1875

• Reverse polarity protection

Order no.

Description

HST-PR-2830

Quick-charge unit

HST-PR-2830-USA

Quick-charge unit for 110 V

Technical Data Model

HST-PR-2830

HST-PR-2830-USA

Input

220 – 240 V AC, 50 – 60 Hz

110 V AC, 50 – 60 Hz

Charging

3A

3A

Output

18 V

18 V

Charging time

max. 55 min for 2.5 Ah battery

max. 55 min for 2.5 Ah battery

Switch-off criteria

∆U, temperature termination

∆U, temperature termination

Weight

550 g

550 g

Dimensions (W x H x D) in mm

86 x 107 x 153

86 x 107 x 153

Tested

89/336 EEC, 73/23 EEC, EN61000-3-2 + A12:97+A1, A2:99, EN55014-2:98, EN60335, EN55014

89/336 EEC, 73/23 EEC, EN61000-3-2 + A12:97+A1, A2:99, EN55014-2:98, EN60335, EN55014

20

Innovation is our passion


Charging technology HST-BL-2830MS Quick-charge unit for Ni-MH and Li-Ion batteries • Universal quick-charge unit for 9.6 V - 28.8 V battery packs

• No voltage conversion required Battery voltage is detected automatically

• Battery defect detection • Microprocessor-controlled charging

• Reverse polarity protection

Charging depending on the capacity of the battery

• For battery types HST-BL-1425, HST-BL-1450, HST-BL-1475, HST-BL-1825, HST-BL-1850, HST-BL-1875 Makita slide batteries

• For Ni-MH Li-Ion battery packs

Order-no.

Description

HST-BL-2830MS

Quick-charge unit

HST-BL-2830MS-USA

Quick-charge unit for 110 V

Technical Data

www.hs-technik.com

Model

HST-BL-2830MS

HST-BL-2830MS-USA

Input

220 - 240 V AC, 50 – 60 Hz

110 V AC, 50 – 60 Hz

Charging

3A

3A

Output

9.6 - 28.8 V

9.6 - 28.8 V

Charging time

max. 55 min for 2.5 Ah battery

max. 55 min for 2.5 Ah battery

Switch-off criteria

∆U, temperature termination

∆U, temperature termination

Weight

550 g

550 g

Dimensions (W x H x D) in mm

82 x 90 x 150

82 x 90 x 150

Tested

89/336 EEC, 73/23 EEC, EN61000-3-2 + A12:97+A1, A2:99, EN55014-2:98, EN60335, EN55014

89/336 EEC, 73/23 EEC, EN61000-3-2 + A12:97+A1, A2:99, EN55014-2:98, EN60335, EN55014

21


Charging technology Single chargers Makita & Pansonic For charging of Makita and Panasonic batteries Our range of products also includes chargers from Makita and Panasonic.


Batteries Ni-MH and Li-Ion batteries 3 6 - 28 8 V and 1 3 - 7 5 Ah

Lots of power, little weight

With premium Li-Ion batteries from HS-Technik, you get a lot of power with little weight under your machine. Currently, the Li-Ion batteries represent the power peak of battery technology. There is a weight savings of up to 40% as compared to Ni-MH batteries.


Batteries HS-Technik Li-Ion batteries Ni-MH batteries upon request Order no.

Voltage

Capacity

Compatible with

Weight

HST-BL-1425

14.4 V

2.5 Ah

PROG-2 series, NutDuck, NutSnake, other screwdrivers

300 g

HST-BL-1450

14.4 V

5.0 Ah

PROG-2 series, NutDuck, NutSnake, other screwdrivers

500 g

HST-PR-1425

14.4 V

2.5 Ah

PROG-2 series, NutDuck, NutSnake, other screwdrivers

300 g

HST-PR-1450

14.4 V

5.0 Ah

PROG-2 series, NutDuck, NutSnake, other screwdrivers

500 g

HST-PR-1475

14.4 V

7.5 Ah

PROG-2 series, NutDuck, NutSnake, other screwdrivers

700 g

HST-BL-1825

18 V

2.5 Ah

TorqBee® series, NutBee® series, PowerRiv® series, BNG-2009-2013, PROG-3 and more

350 g

HST-BL-1850

18 V

5.0 Ah

TorqBee® series, NutBee® series, PowerRiv® series, BNG-2009-2013, PROG-3 and more

600 g

HST-PR-1825

18 V

2.5 Ah

TorqBee® series, NutBee® series, PowerRiv® series, BNG-2009-2013, PROG-3 and more

350 g

HST-PR-1850

18 V

5.0 Ah

TorqBee® series, NutBee® series, PowerRiv® series, BNG-2009-2013, PROG-3 and more

600 g

HST-PR-1875

18 V

7.5 Ah

TorqBee® series, NutBee® series, PowerRiv® series, BNG-2009-2013, PROG-3 and more

850 g

Battery progress Li-Ion HS-Technik

24

Power

+92 % higher Power

Weight

+9 % higher weight

Innovation is our passion


Batteries Makita Li-Ion batteries Order no.

Voltage

Capacity

Description

Weight

BL7010

7.2 V

1.0 Ah

Li-Ion battery

110 g

BL1013

10.8 V

1.3 Ah

Li-Ion battery

170 g

BL1415-RFID

14.4 V

1.5 Ah

Li-Ion battery with RFID recognition

320 g

BL1430-RFID

14.4 V

3.0 Ah

Li-Ion battery with RFID recognition

510 g

BL1440

14.4 V

4.0 Ah

Li-Ion battery

520 g

BL1815-RFID

18.0 V

1.5 Ah

Li-Ion battery with RFID recognition

380 g

BL1830-RFID

18.0 V

3.0 Ah

Li-Ion battery with RFID recognition

640 g

BL1840

18.0 V

4.0 Ah

Li-Ion battery

650 g

BL1850

18.0 V

5.0 Ah

Li-Ion battery

660 g

Panasonic Li-Ion Akkus Order no.

Voltage

Capacity

Description

Weight

EY-9L10B

3.6 V

1.5 Ah

Li-Ion battery

70 g

EY-9L42B

14.4 V

1.5 Ah

Li-Ion battery

470 g

EY-9L44B

14.4 V

3.3 Ah

Li-Ion battery

580 g

EY-9L50B

18.0 V

3.3 Ah

Li-Ion battery

720 g

EY-9L51B

14.4 V

4.2 Ah

Li-Ion battery

690 g

EY-9L61B

21.6 V

3.1 Ah

Li-Ion battery

840 g

EY-9L81B

28.8 V

3.1 Ah

Li-Ion battery

1,150 g

Further battery types uppon request.

www.hs-technik.com

25


News of the capacity measurement systems Switch-box HST-UM2 Check up to 4 batteries of different manufakturers at the same time

New product

Image switch-box HST-UM2 and capacity measurement system KMS-2012


Capacity measurement systems Checking of capacity and professional discharging of the battery

Efficient analysis

For analysis and evaluation of power tool batteries. Hereby you can determine, if the battery is suitable for the production.

Very high sustainability

Batteries will only be exchanged if it is really necessary.


Capacity measurement system KMS-2012 Capacity measurement system for checking Li-Ion, Ni-MH, Ni-Cd and lead batteries In production, power tool batteries are quite often sorted out as being â&#x20AC;&#x17E;defectiveâ&#x20AC;&#x153; although these batteries still possess more than 80% of their original capacity. Previously, these batteries were often replaced untested with new batteries. The unnecessary costs and unnecessary environmental burden due to this practice are frequently neglected. Here there are test methods that pay off even after a very short time.

With its wide measurement range, the new KMS-2012 offers the optimal solution for testing power tool batteries from all well-known manufacturers. During a battery test, a fully-charged battery is discharged purposefully. Here the KMS-2012 simulates a consumer, e.g. a cordless screwdriver and, in parallel to this, measures the batteryâ&#x20AC;&#x2DC;s capacity, power and internal resistance. The precision of the measurement of better than 0.1% with respect to the upper range value is unique.

After the measurement, the KMS-2012 automatically evaluates from the data collected whether or not the battery is still suitable for production. The limits are freely selectable.

The capacity meter KMS-2012 was developed to test the capacity of power tool batteries. The unit was designed so that it fulfills the requirements of modern battery technology. Li-Ion batteries with voltages from 4.2 V - 50.4 V [nominal voltage 3.6 V - 43.2 V] and current up to 40 A are testable.

Return into production instead of disposal

This way countless batteries that are incorrectly sorted out as defective are put back into the production process. If you calculate out the costs for the batteries that can be put back into production, the KMS-2012 usually pays off within a few months.

Disposal if the battery is really defect

28

Innovation is our passion


Capacity measurement systems KMS-2012 Capacity measurement system for checking Li-Ion, Ni-MH, Ni-Cd and lead batteries • Reverse polarity protection

• Parameters can be selected at will

• Test boxes available for all common battery types

Current [A], Voltage [V], Time [s]

• Documentation exportable via USB

Connections via 4mm sense and 2mm laboratory sockets

• Discharge voltage 10 mA - 40 A

• Final discharge voltage can be selected • Precision

• Production suitability test

-01

• Cost savings through reduction of the needless battery replacement

• Batteries up to 50 4 V are testable

• Operation via mouse and keyboard possible* • 8 4 TFT touch panel * Mouse and keyboard are not included in scope of devilery Test boxes

Technical Data Model

KMS-2012

Test boxes for Li-Ion battery packs

Order-no.

Input

90 – 260 V AC, 50 – 60 Hz, 75 VA

HST and Makita sliding battery Type BH 9.6 V - 24.0 V Ni-MH Type BL 14.4 V, 18.0 V, 36 V Li-Ion HST-PR 14 4 V, 18 0 V Li-Ion

KMS-BOX-BH-PR

Measurement input 0 - 50.4 V Max. power

50.4 V / I max. 40 A, P max. 960 Watt

Bosch 10.8 V Li-Ion insertion battery

KMS-BOX-BO-10**

Measurement range

10 mA up to 40 A stepless adjustable

Bosch 14.4 V & 18.0 V Li-Ion

KMS-BOX-BO-LI

Interfaces

Front: 2x USB Back: 4x USB, 2x Network, 2x serial, 1x DVI-I, 2x PS/2

Atlas Copco, Dessouter, Chicago Pneumagtics 18.0 V, 30.0 V & 36.0 V Li-Ion

KMS-BOX-CPN

Weight

18.1 kg

Dimensions (W x H x D) in mm

KMS-BOX-CPT

445 x 240 x 370

Cooper Power Tools Cleco 26 0 V 44 0 V Li-Ion AC System 3000 9.6 V - 18.0 V Ni-Cd & Ni-MH

Tested

DIN EN 60990 / EN 55022

Fein 10 8 V - 28 8 V Li-Ion

KMS-BOX-FEIN

Panasonic 10.8 V - 28.8 V Li-Ion

KMS-BOX-PA-LI

Makita, Bosch, HST, Gesipa insertion battery 9.6 V - 24.0 V Ni-Cd and Ni-MH Gesipa 14.4 V Li-Ion

KMS-BOX-UNI**

More test boxes on request. ** ATTENTION: Contacts are only suitable for 20A.

www.hs-technik.com

29


Capacity measurement system MS-2012-SOFT Software for the KMS-2012

KMS

Batterytesting Batterytesting

The test parameters can be set and the results of the measurement read using the 8.4â&#x20AC;&#x153; TFT touch display. It is even possible to display a graphic evaluation on the screen. Using two USB ports or one serial RS232 interface, measurement data from the KMS-2012 can be transmitted directly to a computer or saved on a USB stick. This way, it is possible to document measurement results and analyze them later.

Of course the KMS-2012 can be operated and programmed using a mouse and keyboard. Software updates are handled quickly and easily using the USB interface. The large 4 gigabyte memory offers sufficient space to store programs for the power tool battery used in the KMS-2012 so that only the right program must be selected and the right test box connected for testing.

HST-UM2 - Switch-box for MS-2012 - voltage range 1,2 V - 35 V

4 batteries at the same time With the switch-box (HST-UM2) in combination with the KMS-2012 you can check up to four different batteries of different manufacturers at the same time. Img. incl. KMS-2012

Also the different voltages and capacities will be detected and respective tested.


Cordless screwdriver technology Screwdriver with torque & angle of rotation sensor Programmable screwdriver with shut-off clutch Screwdriver with shut-off clutch

Intelligent screwdriving technology

Not only very exact, also intelligent. Control of all relevant process parameters.

INNOVATION

TorqBeeÂŽ from page 32

Process handling

Complete process monitoring thanks to display, barcode scanner, Wi-fi and a controller.


Cordless screwdriver technology TorqBee® - series

New product

Overview TorqBee® Light

TorqBee®

Programmable screwdriver with shut-off clutch

Programmable screwdriver with shut-off clutch

For exact fastening

For exact fastening

Programmable via USB interface

Programmable via USB interface

HST-Tool-Manager software Adjustable parameters: • rpm

HST-Tool-Manager software Adjustable parameters: • current • angle • rpm • time

Adjustment of the torque via mechanical clutch

Adjustment of the torque via mechanical clutch

Precision shut-off clutch

Precision shut-off clutch

Multi color LED control light

Multi color LED control light

Display of the fastening results

Handle vibration alarm OK / NOK evaluation with display of the results on the display OLED display Multistage programming

from page 44

32

from page 46

Innovation is our passion


Cordless screwdriver technology TorqBee® - series Overview TorqBee® PRO

TorqBee® PRO-M

TorqBee® EC²

Programmable Wi-fi battery screwdriver with shut-off clutch For exact fastening + Optional: Barcode scanner & Wi-fi or radio 868 MHz

Programmable Wi-fi battery DC screwdriver

Programmable Wi-fi battery DC screwdriver

For exact fastening + Torque and angle of rotation sensor + Optional: Barcode scanner & Wi-fi or radio 868 MHz

For exact fastening + Torque and angle of rotation sensor & redundancy + Optional: Barcode scanner & Wi-fi or radio 868 MHz

Programmable via USB interface

Programmable via USB interface

Programmable via USB interface

HST-Tool-Manager software Adjustable parameters: • current • angle • rpm • time

HST-Tool-Manager software Adjustable parameters: • torque • angle • rpm • time

HST-Tool-Manager software Adjustable parameters: • torque • angle • rpm • time

Adjustment of the torque via mechanical clutch

Adjustment of the torque via software

Adjustment of the torque via software

Precision shut-off clutch

Torque and angle of rotation sensor

2 sensors: 1x action & 1x reaction

Multi color LED control light

Multi color LED control light

Multi color LED control light

Handle vibration alarm

Handle vibration alarm

Handle vibration alarm

OK / NOK evaluation with display of the results on the display

OK / NOK evaluation with display of the results on the display (incl. values)

OK / NOK evaluation with display of the results on the display (incl. values)

Storage for 150.000 process data

Storage for 150.000 process data

Storage for 150.000 process data

OLED display screw counter

OLED display screw counter

OLED display screw counter

Multistage programming

Multistage programming

Multistage programming

Optional barcode scanner

Optional barcode scanner

Optional barcode scanner

Optional data transfer via Wi-fi or radio 868 MHz

Optional data transfer via Wi-fi or radio 868 MHz (without curves)

Optional data transfer via Wi-fi or radio 868 MHz (without curves)

All major tightening strategies can be programmed

All major tightening strategies can be programmed

from page 48

from page 52

from page 48

www.hs-technik.com

33


Cordless screwdriver technology TorqBee® - series Features Multi color LED control light - individual programming possible The TorqBee® series has a LED control function which is near the display and goes arround the tool. The light informs the worker at all time about the tools status: Blue Screwdriver is released Purple Tool is on reverse mode; counter-clockwise rotation Green Tightening was successful (OK) Red Error at tightening (NOK) Yellow Tool needs acknowledgement of the result or action of the worker

Intelligent battery management The intelligent battery management guarantees that a fastening is only triggered if the battery has sufficent capacity to perform the task. The battery management guarantees a high cycle life span and offers effective protection against deep discharge of the Li-Ion battery.

Software HST-Tool-Manager The HST-Tool-Manager allows quick and easy adjustments of TorqBee® Power Tools. The settings are saved in the tool, but they can also be saved locally on a PC as backup. More Information you´ll find in the software area from page 111.

OLED Display1 The screwdriver has an OLED display for status display. This makes life easier for the worker and informs him at all times about the status of the process and the screwdriver (work order / tightening results / battery status).

not available in version: 1Light | 2Standard | 3PRO | 4PRO-M

34

Innovation is our passion


Cordless screwdriver technology TorqBeeÂŽ - series Features Handle vibration alarm The NOK handle vibration alarm is a new feature of the TorqBeeÂŽ series. Through the vibration following a NOK tightening the operator recognises additionally to the signal tone and the display on the OLED screen and the multi color LED, that the tightening was not OK.

Job / sequence1,2 Each tool can save different jobs / sequences. A job connects up to 8 programs to a sequence and starts them as defined. So the tool can process a workpiece with e.g. 3 short and 5 longer screws without changing the program. Jobs can be activated by different options as e.g. barcode, controller or as standard job (handmode).

Optional barcode scanner integrated in the tool1,2 Using the optional barcode scanner, components and / or assemblies can be assigned to the tightening result data. Furthermore, by using the barcode scanner, a program saved in the screwdriver can be activated and processed. The program called up contains the number of screws and the process parameters, rpm, torque and angle for the fastening. 99 barcodes storeable - 2D barcodes can be read

Optional combined Wi-fi module for data communication1,2 With the combinated radio module the radio frequency can be selected with the software (2.4 or 5 GHz). Also the channel and the traffic power can be set customized. We suggest the 5 GHz setting because the transmission power is twice as big and more radio channels can be choosen. Alternativ a communication with 868 MHz radio can be offered. For more information, please contact us. With 868 MHz radio the transmission of curves is not possible with PRO and PRO-M versions. Only the results and status will be transmitted.

not available in version: 1Light | 2Standard | 3PRO | 4PRO-M

www.hs-technik.com

35


Cordless screwdriver technology TorqBee® - series Features Torque and angle of rotation sensor1,2,3 The rotating torque transducer of the TorqBee® has the same precision as externally rotating torque sensors. The total sensor deviation is less than 1% full scale. The angle resolution is precisely 1°. VDI/VDE 2647 able +/- 7% | Cmk > 1,67

Identical design, identical batteries A significant advantage of the TorqBee® series is that all tools starting from Light up to EC2 version have the identical design. The only difference is the setup of additional features e.g. barcode scanner. Also the same battery models of the HST-PR series (18 V) are used. These batteries are also used in combination with blind riveters. The batteries you´ll find on page 24.

Overview of the features Features

TorqBee® Light

TorqBee®

TorqBee® PRO

TorqBee® PRO-M

TorqBee® EC²

page 44

page 46

page 48

page 48

page 52

Multi color LED control light Intelligent battery management Software HST-Tool-Manager OLED display Handle vibration alarm Job / sequence Optional barcode scanner Optional Wi-fi modular unit Torque and angle of rotation sensor 2 transducers: 1x action + 1x reaction More information

not available in version: 1Light | 2Standard | 3PRO | 4PRO-M

36

Innovation is our passion


Cordless screwdriver technology TorqBee® - series Display Display indications • Screw counter •O

NO smiley

• Battery status • Serial number • Error message • NO reason • Con rmation query • CW CCW • Service status • Problem solution • Program • Enables • Scanned barcode2 • Wi- status2

The display of the TorqBee® was developed so that the worker is led intuitively through the process steps and can read off the quality of the screw joint at any time.

The display indications include, e.g., the OK / NOK evaluation, the battery status, count function, torque, angle of rotating and much more.

Tool serial number or program

Counting function

Connection status

Visualization area

Display battery status with five different statuses

Angle in degree

Status desciption Torque in Nm The TorqBee® Light does not have a display. not available in version: 2Standard | 3PRO | 4PRO-M

www.hs-technik.com

37


Cordless screwdriver technology TorqBee® - series Pistol screwdriver

2

1

3

4

5

1

6 7 10

8

14

11 12 9 13

7

Large trigger ergonomical form

8

Ergonomical handle for a better handling of the tool

9

USB interface Adjustment of setting with HST-Tool-Manager

10 Powerful LED optimal lightning also in bad lightning conditions

1

OLED-Display to led the worker through the process

2

Multi color LED control light for a better Information of the worker. LED is visible of each working position.

38

3

Brushless high-powered motor for higher no load speed and a faster, powerful working, maintenance free

4

Color index easy assignment of the torque, tool or application area

5

Clutch access Easy and fast adjustment of the clutch

6

CW / CCW perfect to operate thanks to the push through switch

11 Optional Wi-fi module Radio 868 MHz or Wi-fi 2,4 & 5 GHz not available in Light- & Standard version 12 Optional scanner not available in Light- & Standard version 13 Premium Li-Ion battery optimized for industrial applications 14 1/4“ hexagon socket adapter 15 3/8“ square adapter

Innovation is our passion


Cordless screwdriver technology TorqBeeÂŽ - series Angle screwdriver different angle heads and adaptions available

15 5 10 3

4

1

1

6

2

7 8

11 12

9 13 Angle heads you´ll find from page 54

www.hs-technik.com

39


Cordless screwdriver technology TorqBee® - series Precision is our strength Nm

Upper limit

Real value torque

Setpoint torque Lower limit

Maschine capability proof according to VDI/VDE 2645 / 2647 Tolerance PRO-M & EC²: +/- 7 % Tolerance Light, Standard & PRO: +/- 10% Cm > 2,0 Cmk > 1,67 Sec. The homologation you´ll find at www.hs-technik.com

Premium Power Tools! This claim is more than fulfi lled by the easy-to-use, high-performance cordless screwdriver with torque transducer and angle encoder1,2,3. With a USB interface integrated into the foot of the tool, the TorqBee® pistol screwdriver (0,8 - 14 Nm) and angle screwdriver (1,5 - 85 Nm) can be programmed freely in 99 programs.

The user-friendly HST-Tool-Manager programming software guarantees quick and easy programming of the tools for the required situation. The screwing procedure, torque and angle control are selected in the HST-Tool-Manager.

The very high sensor precision, better than 1% full-scale, guarantees exact and repeatable screw connections for the process and thus the premium quality of the products produced1,2,3. The TorqSpeed (TS) screwing function, which has been registered for a patent, optimizes the process time; no other tool is more efficient.

not available in version: 1Light | 2Standard | 3PRO | 4PRO-M

40

Innovation is our passion


Cordless screwdriver technology TorqBee® - series Angle screwdriver The autonomous version of the TorqBee® also works without HST-Connect. Connected to a barcode scanner, it is also possible to activate several programs from the tool without reprogramming via USB1,2. After scanning a barcode, the tool compares the data available in its own database with the scanned data.

If this barcode is assigned to a program in the tool database, the tool activates the corresponding program and processes the programmed specifications. Also jobs can be programmed1. Of course the process data generated this way is saved on a SD card on the tool. 2 Gb

>150,000 tightening curves

The brushless high-performance motor is maintenance-free and maximizes the battery life. The high-performance Li-Ion batteries allows more fastening procedures per battery charge than customary Ni-Cd or Ni-MH batteries. At the same time, the new Premium Li-Ion battery packs are much lighter than customary batteries.

Quality assurance Thanks to a multi-stage tightening, required preload force and the desired clamping force in the connection are always achieved. In most cases, the multi-stage process1 allows compensation or elimination of subsidence.

The screwdriver can be programmed with reference values1 for the process. If the specified torque1, 2, 3 / angle1 / rpm / time1 reference value is not adhered to, the fastening procedure is evaluated as NOK, and this is indicated visually on the display (red and audible signal = NOK,

green = OK) (direct information to the operator). At the Light version the status will be shown via a mutli color LED control light. An integrated screw counter1 guarantees that all screws are fastened.

Torque-speed-regulation The advantages of this fastening procedure is that the screwing time is reduced by up to 50% as compared to a standard two-stage tightening. The screwing parameters adjust themselves dynamically to the type of joint. The power consumption is lower than that of a two-stage tightening since no stop and restart, braking and starting power is required. Thanks to the ergonomic and forceoptimized fastening procedure, the efficiency is increased significantly. The large, bright OLED display1 indicates the status of the tool at all times.

1

Unique on the market, the display indicates the battery status, the process results, as well as plain text and symbol displays for worker guidance and information. HST-Connect1,2, the wireless transmission systems for control of the tools and process documentation guarantee a smooth and seamlessly documented production flow. Thanks to the Wi-fi 2.4 or 5 GHz or 868 MHz radio module process data can be transmitted really fast. We suggest the 5 GHz setting because the transmission power is twice as big and more radio channels can be choosen.

With the optional barcode scanner, components / component groups can be associated with the screwing results automatically1,2. For example, the serial number of the component is scanned at the beginning of the flow. It is then associated automatically with the product ID and the screwing results and saved in the results file. More information about the controllers you´ll find from page 105. More information about the program software you´ll find from page 111.

not available in light version | 2 not available in standard version

www.hs-technik.com

41


Cordless screwdriver technology TorqBee® - series Output of values The HST-Tool-Manager shows all The graph can be shown over time relevant process data. With a click or angle. Below the graph a table on the buttons on the right side of shows all evaluated process data. the graph, the torque, angle, rpm, current and voltage can be activated or deactivated.

Prozess data: • • • • •

42

Torque Angle Rpm Current Voltage

• • • • •

Evaluated friction Time for the fastening Start of the angle counter Angle at beginning of a step Battery voltage in the step

• Evaluation of the result • Shut-off reason • NOK reason • ...

Innovation is our passion


Cordless screwdriver technology TorqBee® - series Program software for HS-Technik Power Tools The HST-Tool-Manager allows quick and easy adjustment of TorqBee® Power Tools. In addition to the general settings such as signal tones, LED indicators and monitoring settings, the process relevant parameters such as torque1/2 / angle of rotation1 / speed / time / number of screw levels / number of connections can be set with the HST-Tool-Manager. Thereby all popular screwing strategies can be programmed. The settings are saved in the tool, but they can also be saved locally on a PC as backup. Furthermore, the HST-Tool-Manager offers a print function with which the settings can be printed and documented as a PDF. More information about the program software you´ll find from page 111.

not available in version: 1Light | 2Standard | 3PRO | 4PRO-M

www.hs-technik.com

43


Cordless screwdriver technology TorqBee® Light Programmable battery screwdriver with shut-off clutch • Speed programmable via USB interface with HST-Tool-Manager

• Energy recovery of the braking energy extending the battery lifetime

• 2-step programming

• Maximum of ergonomic

• Handle vibration alarm

• LED lighting of the working area

• Brushless high-powered motor

• Multi color LED control light

• Display of the fastening results via status LED

New product

• Precision shut-off clutch • Torque repetition accuracy Cmk > 1,67 Cm > 2 • Intelligent battery management

TorqBee® Light The basic version for easy up to normal applications.

44

Programmable speed

Innovation is our passion


Cordless screwdriver technology TorqBee® Light Technical Data Pistol screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B x H

Weight in kg

TB-P-L-4

1.0 - 4.0 Nm

1.050 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-L-6

1.5 - 6.5 Nm

850 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-L-10

1.5 - 9.0 Nm

570 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-L-12

3.0 - 13.0 Nm

460 rpm

1/4“ - Form E

230 x 51 x 206

1.10

18 V batteries without deep discharge protection can be used. Special types are not considered in this listing.

Angle screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B x H

Weight in kg

TB-A-L-10

1.5 - 9.0 Nm

540 rpm

1/4“ - Form E

311 x 73 x 92

1.20

TB-A-L-12

2.5 - 13.0 Nm

600 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-L-20

5.0 - 20.0 Nm

400 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-L-30

8.0 - 32.0 Nm

275 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-L-55

15.0 - 55.0 Nm

160 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-L-85

25.0 - 85.0 Nm

90 rpm

1/2“ square

311 x 73 x 92

1.50

From 60 Nm on a torque reaction arm is recommended (from page 150). 18 V batteries without deep discharge protection can be used. Special types are not considered in this listing. Data of weight and length are without angle head and battery.

Angle heads for the TorqBee® series you´ll find from page 54.

www.hs-technik.com

45


Cordless screwdriver technology TorqBee® Standard Programmable screwdriver with shut-off clutch with extended functionality • Programmable via USB interface with HST-Tool-Manager • Programmable in 6 steps • OLED display • Brushless high-powered motor • Integrated screw counter

New product

• Intelligent battery management • Energy recovery of the braking energy extending the battery lifetime • LED lighting of the working area • Multi color LED control light

• Display of the screwing results • Precision shut-off clutch • Handle vibration alarm • Monitoring of the direction of rotation

More information about the program software you´ll find from page 111.

TorqBee®

- Advantages toward the tools in the catalog on the pages before

The basic version for easy up to normal applications.

46

Programmable in 6 steps Counting function OLED display Handle vibration alarm

Innovation is our passion


Cordless screwdriver technology TorqBee® Standard Technical Data Pistol screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B x H

Weight in kg

TB-P-SO-4

1.0 - 4.0 Nm

1.050 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-SO-6

1.5 - 6.5 Nm

850 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-SO-10

1.5 - 9.0 Nm

570 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-SO-12

3.0 - 13.0 Nm

460 rpm

1/4“ - Form E

230 x 51 x 206

1.10

18 V batteries without deep discharge protection can be used. Special types are not considered in this listing.

Angle screwdriver

Torque

Speed max.

Adapter

Dimensions in mm

Weight in kg

TB-A-SO-10

1.5 - 9.0 Nm

540 rpm

1/4“ - Form E

311 x 73 x 92

1.20

TB-A-SO-12

2.5 - 13.0 Nm

600 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-SO-20

5.0 - 20.0 Nm

400 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-SO-30

8.0 - 32.0 Nm

275 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-SO-55

15.0 - 55.0 Nm

160 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-SO-85

25.0 - 85.0 Nm

90 rpm

1/2“ square

311 x 73 x 92

1.50

From 60 Nm on a torque reaction arm is recommended (from page 150). 18 V batteries without deep discharge protection can be used. Special types are not considered in this listing. Data of weight and length are without angle head and battery.

Angle heads for the TorqBee® series you´ll find from page 54.

www.hs-technik.com

47


Cordless screwdriver technology TorqBee® PRO Programmable screwdriver with shut-off clutch with extended functionality • Programmable via USB interface with HST-Tool-Manager

• Energy recovery of the braking energy extending the battery lifetime

• HST-Connect provides with display of the measurement values on the OLED display

• Precise evaluation

• Brushless high-powered motor

• Multi color LED control light

• Integrated screw counter

New product

• LED lighting of the working area

• Comparision of the data recorded with de ned limits

• Display of the screwing results on the OLED display

• Optional Transmission of the tightening results via HST-Connect Wi- 2 4 5 GHz or radio 868 MHz with a controller, HST-ETC Easy Touch Control, AMT Ablauf 3 or ProTight

• Handle vibration alarm • Autonomous work without controller possible • Monitoring of the direction of rotation

• Optional: Barcode scanner

• Con guration and process data are saved directly on the tool (up to 150,000 results) • No controller in the background for the data storage required • Intelligent battery management

More information about the controllers you´ll find from page 105. More information about the program software you´ll find from page 111.

TorqBee® PRO

-Advantages toward the tools in the catalog on the pages before

Programmable in 6 steps to cope with all applications. Complete functionality

48

Can be accessed via a controller

Optional Wi-fi 2.4 & 5 GHz or radio 868 MHz Optional barcode scanner

Innovation is our passion


Cordless screwdriver technology TorqBee® PRO Technical Data Pistol screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B x H

Weight in kg

TB-P-SOP-4

1.0 - 4.0 Nm

1.050 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-SOP-6

1.5 - 6.5 Nm

850 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-SOP-10

1.5 - 9.0 Nm

570 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-SOP-12

3.0 - 14.0 Nm

460 rpm

1/4“ - Form E

230 x 51 x 206

1.10

18 V batteries without deep discharge protection can be used. Special types are not considered in this listing.

Angle screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B

Weight in kg

TB-A-SOP-10

1.5 - 9.0 Nm

540 rpm

1/4“ - Form E

311 x 73 x 92

1.20

TB-A-SOP-12

2.5 - 13.0 Nm

600 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-SOP-20

5.0 - 20.0 Nm

400 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-SOP-30

8.0 - 32.0 Nm

275 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-SOP-55

15.0 - 55.0 Nm

160 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-SOP-85

25.0 - 85.0 Nm

90 rpm

1/2“ square

311 x 73 x 92

1.50

From 60 Nm on a torque reaction arm is recommended (from page 150). 18 V batteries without deep discharge protection can be used. Special types are not considered in this listing. Data of weight and length are without angle head and battery.

Angle heads for the TorqBee® series you´ll find from page 54.

www.hs-technik.com

49


Cordless screwdriver technology TorqBee® PRO-M Programmable screwdriver with shut-off clutch with extended functionality

New product

• Programmable via USB interface with HST-Tool-Manager

• Programmable via USB interface with HST-Tool-Manager

• All popular screwing strategies programmable e g torque controlled angel monitored

• All popular screwing strategies programmable e g torque controlled angel monitored

• Measurement precision of the torque is better than 1% with respect to the nal value

• Measurement precision of the torque is better than 1% with respect to the nal value

• Angle resolution 0,1

• Angle resolution 0,1

• Mobile screw oint analysis

• Mobile screw oint analysis

• Brushless high-powered motor

• Brushless high-powered motor

• Integrated screw counter

• Integrated screw counter

• O NO evaluation with display of the results on the display (incl results)

• O NO evaluation with display of the results on the display (incl results)

• Handle vibration alarm

• Handle vibration alarm

• Autonomous work without controller possible

• Autonomous work without controller possible

• Diagram curves with obvious gure of the steps

• Diagram curves with obvious gure of the steps

• Con guration and process data are saved directly on the tool (up to 150,000 results) More information about the controllers you´ll find from page 105. More information about the program software you´ll find from page 111.

TorqBee® PRO-M

- Advantages toward the tools in the catalog on the pages before

Rotating torque transdurcer for maximum of accuracy. 0,1 ° angle resolution

50

Torque transdurcer for exact shut-off

Optional WLAN 2.4 & 5 GHz or radio 868 MHz Optional barcode scanner

Innovation is our passion


Cordless screwdriver technology TorqBee® PRO-M Technical Data Pistol screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B x H

Weight in kg

TB-P-EC-10

0.8 - 11.0 Nm

570 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-EC-12

1.0 - 14.0 Nm

460 rpm

1/4“ - Form E

230 x 51 x 206

1.10

18 V batteries without deep discharge protection can be used. Special types are not considered in this listing.

Angle screwdriver

Torque

Speed max.

Adapter

Dimensions in mm L x B x H

Weight in kg

TB-A-EC-10

1.5 - 10.0 Nm

540 rpm

1/4“ - Form E

311 x 73 x 92

1.20

TB-A-EC-12

2.0 - 13.0 Nm

600 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-EC-20

5.0 - 20.0 Nm

400 rpm

3/8“ square

311 x 73 x 92

1.20

TB-A-EC-30

8.0 - 32.0 Nm

275 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-EC-55

15.0 - 55.0 Nm

160 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-EC-85

25.0 - 85.0 Nm

90 rpm

1/2“ square

311 x 73 x 92

1.50

From 60 Nm on a torque reaction arm is recommended (from page 150). 18 V batteries without deep discharge protection can be used. Special types are not considered in this listing. Data of weight and length are without angle head and battery.

Angle heads for the TorqBee® series you´ll find from page 54.

Torque and angle of rotation sensor1,2,3 The rotating torque transducer sensor of the TorqBee® has the same precision as externally rotating torque sensors. The total sensor deviation is less than 1% full scale. The angle resolution is precisely 1°. VDI/VDE 2647 able +/- 7%

www.hs-technik.com

Cmk Cm

> 1,67 >2

51


Cordless screwdriver technology TorqBee® EC² Programmable battery screwdriver with action and reaction sensor • 2 sensors Action and reaction sensor redundant measurement technology in according with VDI/VDE 2862 sheet 1 • Programmable via USB interface with HST-Tool-Manager

• Integrated screw counter

• Measurement precision of the action sensors better than 1% with respect to the final value Measurement precision of the reaction sensors better than 2% with respect to the final value

• Intelligent battery management • Energy recovery of the braking energy extending the battery lifetime • Precise evaluation

• Angle resolution 1

• LED lighting of the working area

• Mobile screw oint analysis

• Multi color LED control light

• Brushless high-powered motor

• Comparision of the data recorded with defined limits

• OK / NOK evaluation with display of the results on the display (incl. results)

• Optional Transmission of the tightening results via HST-Connect Wi-fi 2.4 & 5 GHz with a controller, HST-ETC Easy Touch Control, AMT Ablauf 3 or ProTight

• Handle vibration alarm

More information about the controllers you´ll find from page 105.

• Con guration and process data are saved directly on the tool (up to 150,000 results) • There is no controller in the background for the data ascertainment and storage required

• All popular screwing strategies programmable e.g. torque controlled / angel monitored

New product

• Monitoring of the direction of rotation

• Autonomous work without controller possible • Diagram curves with obvious figure of the steps

• Optional Barcode scanner

More information about the program software you´ll find from page 111.

TorqBee® EC²

- Advantages toward the tools in the catalog on the pages before

Action and reaction sensor Play it safe!

52

Thanks to the second sensor as redundant a maximum of accuracy in the evaluation will be achieved.

Optional Wi-fi 2.4 & 5 GHz Optional barcode scanner

Innovation is our passion


Cordless screwdriver technology TorqBee® EC² Technical Data Pistol screwdriver

Torque

Speed max.

Adapter

Dimensions in mm

Weight in kg

TB-P-EC2-6

1.5 - 6.0 Nm

600 rpm

1/4“ - Form E

230 x 51 x 206

1.10

TB-P-EC2-12

2.5 - 12.0 Nm

480 rpm

1/4“ - Form E

230 x 51 x 206

1.10

18 V batteries without deep discharge protection can be used. Special types are not considered in this listing.

Angle screwdriver

Torque

Speed max.

Adapter

Dimensions in mm

Weight in kg

TB-A-EC2-10

1.5 - 10.0 Nm

520 rpm

3/8“ square

311 x 73 x 92

1.30

TB-A-EC2-12

2.0 - 12.0 Nm

600 rpm

3/8“ square

311 x 73 x 92

1.30

TB-A-EC2-20

5.0 - 20.0 Nm

380 rpm

3/8“ square

311 x 73 x 92

1.30

TB-A-EC2-30

8.0 - 30.0 Nm

310 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-EC2-55

15.0 - 55.0 Nm

170 rpm

3/8“ square

311 x 73 x 92

1.50

TB-A-EC2-85

30.0 - 85.0 Nm

110 rpm

3/8“ square

311 x 73 x 92

1.50

From 60 Nm on a torque reaction arm is recommended (from page 150). 18 V batteries without deep discharge protection can be used. Special types are not considered in this listing. Data of weight and length are without angle head and battery.

Angle heads for the TorqBee® series you´ll find from page 54.

Torque and angle of rotation sensor1,2,3 The rotating torque transducer sensor of the TorqBee® has the same precision as externally rotating torque sensors. The total sensor deviation is less than 1% full scale. The angle resolution is precisely 1°. VDI/VDE 2647 able +/- 7%

X

2

Cmk Cm

> 1,67 >2

With action and reaction sensor The torque and angle of rotation sensor given above (action) cares for a exact fastening. The second sensor (reaction) fulfills the claims of redundant of the VDI/VDE 2862 sheet 1.

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53


Cordless screwdriver technology Angle heads for TorqBee® New angle heads • Compact design • Torque transmission with a high accuracy better than +/- 4 % • High e ciency

54

Innovation is our passion


Cordless screwdriver technology Angle heads for TorqBee® Technical Data Angle screwdriver

TB-A-L-10 TB-A-SO-10 TB-A-SOP-10 TB-A-EC-10 TB-A-EC2-10

TB-A-L-12 TB-A-SO-12 TB-A-SOP-12 TB-A-EC-12 TB-A-EC2-12 TB-A-L-20 TB-A-SO-20 TB-A-SOP-20 TB-A-EC-20 TB-A-EC2-20 TB-A-L-30 TB-A-SO-30 TB-A-SOP-30 TB-A-EC-30 TB-A-EC2-30 TB-A-L-55 TB-A-SO-55 TB-A-SOP-55 TB-A-EC-55 TB-A-EC2-55 TB-A-L-85 TB-A-SO-85 TB-A-SOP-85 TB-A-EC-85 TB-A-EC2-85

Compatible angle head

Torque max.

Adapter

WI-L-1*

10 Nm

1/4“ hexagon socket form C

WI-L-2*

10 Nm

1/4“ square

WI-L-4*

10 Nm

1/4“ hexagon socket form E

WI-L-SW8*

10 Nm

wrench size 8

WI-L-SW10*

10 Nm

wrench size 10

WI-L-12-3/8

12 Nm

3/8“ square

WI-L-12-1/4

12 Nm

1/4“ square

WI-L-12-1/4-HEX-C

12 Nm

1/4“ hexagon socket form C

WI-L-12-1/4-HEX-E

12 Nm

1/4“ hexagon socket form E

WI-L-20-1/4

20 Nm

1/4“ square

WI-L-20-3/8

20 Nm

3/8“ square

WI-L-30-3/8

35 Nm

3/8“ square

WI-L-30-1/2

35 Nm

1/2“ square

WI-L-55-3/8

55 Nm

3/8“ square

WI-L-55-1/2

55 Nm

1/2“ square

WI-L-85-1/2

85 Nm

1/2“ square

* 25 / 50 / 125 mm extensions available

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55


Cordless screwdriver technology PROG-3 Programmable battery screwdriver with torque and angle of rotation sensor • Programmable via USB interface with HST-Tool-Manager • Programmable parameters torque angle of rotation / speed / time • Measurement precision of the torque is better than 1% with respect to the final value • O NO evaluation with display of the measurement values on the OLED display

Optional barcode scanner Optional radio connection

• HST-Connect provides a wireless connection for the tools to controllers • Integrated screw counter

Quality assurance

Process reliability

• T hanks to a multi-stage tightening, required preload force and the desired clamping force in the connection are always achieved.

• T he fastening can be performed in several freely programmable stages, e.g. soft start-up/screwing to torque/ loosening of the screw by 700 angular degrees.

• I n most cases, the multi-stage process allows compensation or elimination of subsidence. • T he screwdriver can be programmed with reference values for the process. If the specified torque/angle/speed/time reference value is not adhered to, the fastening procedure is evaluated as NOK, and this is indicated visually on the display (red and audible signal = NOK, green = OK) (direct information to the operator) • A n integrated screw counter guarantees that all screws are fastened.

56

• T he electronic component has a self-test for all control and reference values for the relevant system components. • T he working area is illuminated with an LED in order to ensure reliable operation even in poorly illuminated working environments. • T he screwdriver has an OLED display for status display. This makes life easier for the worker and informs him at all times about the state of the process and the screwdriver (work order/fastening results/battery status).

• Brushless high-powered motor • Comparison of the data recorded with defined limits • Transmission of the fastening results via HST-Connect (868 MHz, Wi-fi 2.4 & 5GHz) • Monitoring of the direction of rotation • Intelligent battery management • LED lighting for the working area • Con guration and process data will be saved directly on the tool

• U sing the optional barcode scanner, components and/or assemblies can be assigned to the screwing result data. Furthermore, by using the barcode scanner, a program saved in the screwdriver can be activated and processed. The program called up contains the number of screws and the process parameters, torque and angle of rotation for the fastening. • W ith HST-Connect you connect the tool via (868 MHz / Wi-fi 2.4 & 5 GHz) to a controller, HST-ETC Easy Touch Control. • Maschine capability after VDI/VDE 2647 +/- 7%, cmk > 1,67 • T he final torque of the fastening is measured by an active torque sensor.

Innovation is our passion


Cordless screwdriver technology PROG-3 Technical Data Pistol screwdriver HST-120-P3-D

Torque

Speed max.

Adapter

Dimension in mm

Weight in kg

1.5 - 12.0 Nm

400 rpm

1/4“ - Form E

190 x 72 x 220

0.95

18 V batteries without deep discharge protection can be used. Special types are not considered in this listing.

Angle screwdriver

Torque

Speed max.

Adapter

Dimensions in mm

Weight in kg

HST-212-P3-D

2.0 - 12.0 Nm

450 rpm

3/8“ square

400 x 72 x 92

1.20

HST-300-P3-D

8.0 - 30.0 Nm

250 rpm

3/8“ square

430 x 72 x 92

1.40

HST-400-P3-D

10.0 - 40.0 Nm

190 rpm

3/8“ square

430 x 72 x 92

1.40

HST-500-P3-D

20.0 - 50.0 Nm

100 rpm

3/8“ square

545 x 72 x 92

1.60

HST-700-P3-D

30.0 - 70.0 Nm

80 rpm

3/8“ square

615 x 114 x 71

1.70

From 60 Nm on a torque reaction arm is recommended (from page 150). 18 V batteries without deep discharge protection can be used. Special types are not considered in this listing. Data of weight and length are without angle head and battery.

Torque and angle of rotation sensor The rotating torque transducer sensor of the PROG-3 has the same precision as externally rotating torque sensors. The total sensor deviation is less than 1% full scale. The angle resolution is precisely 1°. VDI/VDE 2647 able +/- 7% | Cmk > 1,67

More information about the Controller you´ll find from page 105.

www.hs-technik.com

More information about the program software you´ll find from page 111.

57


Cordless screwdriver technology Angle screwdriver with shut-off clutch Cordless angle screwdriver with shut-off clutch (brushless) • ISO 53 3 VDI VDE 2647 certified (proof of machine capability)

• High-power and long-lived motor with powerful motor ventilator that prevents heating up even in constant operation and thus keeps the e ciency stable

• Torque repetition accuracy cmk > 1.67 • Process security electronics (OK/ NOK evaluation)

• Start-up delayed by one second after successful fastening prevents unwanted tightening of the screw

• Auto Battery Shutoff for reliable fastening procedures

• Electrical motor brake

• Working area lighting with LED • Switches off as soon as the torque has been reached

• Delivery with protective cover that prevents scratching of the workpiece

• Brushless high-powered motor

Technical Data Brushless

HST-BFL035**

HST-BFL407**

HST-BFL417

HST-BFL602*

Recommended HST-BL-1425 (2.5 Ah) 14,4 V Li-Ion battery

HST-BL-1425 (2.5 Ah) HST-BL-1450 (5.0 Ah)

HST-BL-1450 (5.0 Ah)

HST-BL-1450 (5.0 Ah)

Torque range in Nm

1.0 - 3.0

2.0 - 8.0

5.0 - 16.0

30.0 - 50.0

Speed in rpm

480

480

600

95

Adapter

1/4“ hexagon socket C 1/4“ square 1/4“ hexagon socket E wrench size 8 wrench size 10

1/4“ hexagon socket C 1/4“ square 1/4“ hexagon socket E wrench size 8 wrench size 10

1/4“ hexagon socket C 1/4“ square 1/4“ hexagon socket E 3/8“ square

3/8“ square

Dimensions (L x W x H) in mm

400 x 72 x 92

400 x 72 x 92

385 x 72 x 92

545 x 72 x 92

Weight without battery

1.2 kg

1.2 kg

1.2 kg

1.6 kg

Motor

brushless

brushless

brushless

brushless

Protection cover

yellow

blue

blue

red

* HST-BFL602 delivered with a 100 mm extension for a reaction moment minimization (see from page 59) ** Only available with L-Angle head (see from page 60). *** From 60 Nm on a torque reaction arm is recommended (from page 150). Adjustment tool for all angle screwdrivers HST-3123 Protection covers you´ll find from page 182

58

Innovation is our passion


Cordless screwdriver technology Angle screwdriver with shut-off clutch Cordless angle screwdriver with shut-off clutch (brushless) 1 1

Drive

2

Bright LED optimal lighting even for poor lighting conditions

3

Brushless motor for higher speed and faster powerful work, maintenance-free

4

Right / left-handed rotation perfect to operate thanks to push-through switch

5

2

7

8

Wide switch with restart interlock (1 sec.)

3 4

6 Anti-slip surface for comfortable hold and secure guidance 7

Torque scale Easy torque adjustment

8

Color index easy torque assignment of the maschine and area of application

9 5

6

Indicator LED with acoustic signal OK / NOK evaluation

1

HST-BFL700***

HST-BFL800***

HST-BL-1450 (5.0 Ah)

HST-BL-1450 (5.0 Ah)

30.0 - 70.0

30.0 - 80.0

90

80

3/8â&#x20AC;&#x153; square

3/8â&#x20AC;&#x153; square

615 x 71 x 91

615 x 71 x 91

1.7 kg

1.7 kg

brushless

brushless

transparent1

transparent1

Protection cover not included in the delivery content

www.hs-technik.com

Optional: 100 mm extension for a reaction moment minimization (at 50 Nm max. force 110 N).

Order no.

Description

HST-BFL-602-30

Angle head complete with extension 110 mm and extended LED cover

HST-BFL-602-31

Angle head complete with extension 110 mm

5


Cordless screwdriver technology Special angle heads Angle head for BFL301-402 Angle head BFL 301-402

3/8“ external square

Straight

„B“ angle head Straight

Angle head WI-B-50

1/4“ hexagon socket E

90 angular degree 3/8“ square For TorqBee® and PROG-3 angle screwdriver max. 50 Nm version available max. 70 Nm version available Protection covers you´ll find from page 182

„K“ angle head

60

Angle head WI-K-30-2

Angle head WI-K-16-30-4

30 angular degree 1/4“ external square

30 angular degree 1/4“ hexagon socket E

80 mm extension available

80 mm extension available

Angle head WI-K-16-45-2

Angle head WI-K-16-45-4

45 angular degree 1/4“ external square

45 angular degree 1/4“ hexagon socket E

Innovation is our passion


Cordless screwdriver technology Special angle heads „L“ angle head Angle head WI-L-1-25

Angle head WI-L-2-25

90 angular degree 1/4“ hexagon socket C

90 angular degree 1/4“ external square

50 mm extension available 125 mm extension available

50 mm extension available 125 mm extension available

Angle head WI-L-4-25

Winkelkopf WI-L-SW8-25

90 angular degree 1/4“ hexagon socket E

90 angular degree wrench size 8

50 mm extension available 125 mm extension available

50 mm extension available 125 mm extension available

Angle head WI-L-SW10-25

90 angular degree wrench size 10 50 mm extension available 125 mm extension available

Configuration Order no.

HST-BFL050

HST-BFL051

HST-BFL052

HST-BFL130

HST-BFL081

Compatible angle heads

K / L / STAB

K / L / STAB

K / L / STAB

K / L / STAB

K / L / STAB

Torque range K in Nm

0.8 - 5.0

0.8 - 5.0

0.8 - 5.0

5.0 - 10.0

3.0 - 8.0

Speed K in rpm

1,180

930

500

500

500

Torque range L in Nm

0.8 - 5.0

0.8 - 5.0

0.8 - 5.0

5.0 - 10.0

3.0 - 8.0

Speed L in rpm

1,120

880

480

480

480

Torque range Straight in Nm

0.8 - 5.0

0.8 - 5.0

0.8 - 5.0

5.0 - 13.0

3.0 - 8.0

Speed Straight in rpm

1,180

930

500

500

500

www.hs-technik.com

61


Cordless screwdriver technology Pistol screwdriver with shut-off clutch Cordless pistol screwdriver with shut-off clutch (with brush and brushless) • ISO 53 3 VDI VDE 2647 certified (proof of machine capability) • Torque repetition accuracy cmk 1 67 • Process security electronics (O NO evaluation) • Auto Battery Shutoff for reliable fastening procedures • Working area lighting with LED • Switches off as soon as the torque has been reached • Brushless high-power motor (for the brushless)

• High-power and long-lived motor with powerful motor ventilator that prevents heating up even in constant operation and thus keeps the efficiency stable • Automatic soft start for precise use of self-tapping shaping screws • Start-up delayed by one second after successful fastening prevents unwanted tightening of the screw • Delivery with protective cover that prevents scratching of the workpiece

• Electrical motor brake

62

Innovation is our passion


Cordless screwdriver technology Pistol screwdriver with shut-off clutch Pistol screwdriver with shut-off clutch (with brush) 1

1 4 hexagon socket adapter

2

Carbon brush can be changed from the outside quick service, long life span

3

Bright LED optimal lighting even in poor lighting conditions

4

5

1

2 3

Right left-handed rotation perfect to operate thanks to push-through switch

4

Wide switch with restart interlock (1 sec.)

5

6 Anti-slip surface for comfortable hold and secure guidance 7

Torque scale easy torque adjustment

8

Color index easy torque assignment of the machine and area of application

8

7

9

6

Indicator LED with acoustic signal OK / NOK evaluation

10

10 Li-Ion battery 14.4 V

Technical Data With brush

HST-BFT053

HST-BFT084

Recommended 14 4 V Li-Ion battery

HST-BL-1425

HST-BL-1450

Torque range in Nm

0.5 - 5.0

1.5 - 8.0

Speed in rpm

130

240

Adapter

1/4“ hexagon socket

1/4“ hexagon socket

Dimensions (L x W x H) in mm

200 x 72 x 205

200 x 72 x 205

Weight without battery

1.0 kg

1.0 kg

Motor

with brush

with brush

Protection cover

yellow

blue

Adjustment tool for all pistol screwdrivers HST-3123 Protection covers you´ll find from page 182

www.hs-technik.com

63


Cordless screwdriver technology Pistol screwdriver with shut-off clutch Cordless pistol screwdriver with shut-off clutch (brushless) 1

8

7

1

1 4 hexagon socket adapter

2

Brushless motor for higher speed and faster powerful work, maintenance-free

3

Bright LED optimal lighting even in poor lighting conditions

4

Right left-handed rotation perfect to operate thanks to push-through switch

5

Wide switch with restart interlock (1 sec.)

2 3 4 5

9

6 Anti-slip surface for comfortable hold and secure guidance

6

7

Torque scale easy torque adjustment

8

Color index easy torque assignment of the machine and area of application Indicator LED with acoustic signal OK / NOK evaluation

10

10 Li-Ion battery 14.4 V

Technical Data Brushless

HST-BFT050

HST-BFT051

HST-BFT090

HST-BFT091

HST-BFT140

Recommended 14 4 V Li-Ion battery

HST-BL-1425

HST-BL-1425

HST-BL-1450

HST-BL-1450

HST-BL-1450

Torque range in Nm

0.5 - 5.0

0.5 - 5.0

1.5 - 9.0

1.5 - 9.0

3.0 - 14.0

Speed in rpm

520

400

520

400

400

Adapater

1/4“ hexagon socket

1/4“ hexagon socket

1/4“ hexagon socket

1/4“ hexagon socket

1/4“ hexagon socket

Dimensions (L x W x H) in mm

190 x 72 x 220

190 x 72 x 220

190 x 72 x 220

190 x 72 x 220

190 x 72 x 220

Weight without battery

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

Motor

brushless

brushless

brushless

brushless

brushless

Protection cover

yellow

yellow

blue

blue

red

More torque and rpm ranges upon request. Adjustment tool for all pistol screwdrivers HST-3123 Protection covers you´ll find from page 182

64

Innovation is our passion


Cordless screwdriver technology Battery screwdrivers Makita

Pansonic

Battery ad ustable, pistol and angle screwdriver The entire range of products from Makita and Panasonic can be ordered through us. Just contact us!

www.hs-technik.com

65


Blind rivet setting tools Latest technology! Battery blind rivet setting tool as fast as a pneumatic tool

more from page 77

Technology


Blind rivet setting tools Blind rivet and blind rivet nut setting tools for industrial applications

Perfect tightening

Professional and save connections of work pieces thanks to the precise blind rivet setting tools.

Really fast processing

Thanks to the patended QuickRiv technology we can reach processing times up to 0.5 seconds.


Blind rivet setting tools PowerRivÂŽ Overview

1

2

3

4

5

6

6 7 11 8

12

9 10

68

13 7

Brushless high-powered motor for a faster, powerful working, maintenance free

8

Large trigger ergonomical form

1

Mandrel collection container

2

Precision spindle for fast setting processes

3

Optional Wi- module Radio 868 MHz or Wi-fi 2.4 & 5 GHz not available in the Light version

10 USB interface in the foot Parametrization of your special application not available in the Light version

4

Fast exchange system Allows a fast exchange of the chuck jaws and a fast cleaning of the system.

11 Powerful LED optimal lightning also by bad lightning conditions

5

Nosepiece

6

OLED-Display to led the worker through the process not available in the Light version

Ergonomical handle for a better lead of the tool

12 Optional scanner not available in the Light version 13 Premium Li-Ion battery optimized for industrial applications

Innovation is our passion


Blind rivet setting tools PowerRiv速 Overview PowerRiv速 Light

PowerRiv速 PRO

PowerRiv速 PRO-M

Battery blind rivet setting tool

Programmable battery blind rivet setting tool

Programmable, force controlled battery blind rivet setting tool

Fast and reliable fastening process with status LED

Fast and reliable fastening process + Blind rivet monitoring + Optional: Barcode scanner & Wi-fi or 868 MHz

Fast and reliable fastening process + Blind rivet monitoring + Force sensor for maximum precision + Optional: Barcode scanner & Wi-fi or 868 MHz

Setting force max 15,000 N

Setting force max 18,000 N

Setting force max 18,000 N

Version for lock bolts: 18,000 N

uickRiv available

uickRiv available

uickRiv available

Pre-configurated for simple fastening processes

Programming via USB interface for each application

Programming via USB interface for each application

Status-LED

Monitoring of the rivet results in the OLED display (incl values)

Monitoring of the rivet results in the OLED display (incl values)

Process monitoring via current stroke curve

Process monitoring via force stroke curve

Blind rivet count function

Blind rivet count function

0 programs are storeable in the tool

0 programs are storeable in the tool

Storage for 150,000 process data

Storage for 150,000 process data

multistage programming

multistage programming

Optional barcode scanner

Optional barcode scanner

Optional data transmission via Wi- or 868 MHz

Optional data transmission via Wi- or 868 MHz Force sensor max 20 kN Save processes

from page 78

www.hs-technik.com

from page 80

from page 82

6


Blind rivet setting tools PowerRivÂŽ Features

Intelligent battery management The intelligent battery management guarantees that a setting process is only triggered if the battery has sufficent capacity to perform the task. The battery management guarantees a high cycle life span and offers effective protection against deep discharge of the Li-Ion battery.

Software HST-Tool-Manager1 The HST-Tool-Manager allows the quick and easy parameterization of PowerRiv Power Tools The settings are saved in the tool, but they can also be saved locally on a PC as backup. More Information you´ll find in the software area from page 111.

OLED Display1 The blind riveter has an OLED display for status display This makes life easier for the worker and informs him at all times about the status of the process and the blind riveter (work order riveting results battery status)

Job / sequence1 Several obs processes can be stored on a tool A ob connects up to 8 programs with each other and executes them in sequence Thus, different clamping areas can be processed without activating different programs A ob can be activated via different options such as via barcode, controller or as a standard process (manual mode).

not available in version: 1Light | 2PRO

70

Innovation is our passion


Blind rivet setting tools PowerRivÂŽ Features Optional barcode scanner integrated in the tool1 Using the optional barcode scanner, components and / or assemblies can be assigned to the riveting result data. Furthermore, by using the barcode scanner, a program saved in the riveter can be activated and processed. The program called up contains the number of rivets and the process parameters, speed, force and more for the setting process. 10 barcodes storeable - 2D barcodes can be read

Optional combinated Wi-fi module for data communication1,2 With the combinated radio module the radio mode can be switched directly in the software (2.4 or 5 GHz). Also the channel and the traffic power can be set customized. We suggest the 5 GHz setting because the transmission power is twice as big and more radio channels can be choosen. Alternativ a communikation with 868 MHz radion can be offered. For more information contact us please. With 868 MHz radio theres no transmission of the curves possible. Only the status will be transmitted.

Force sensor max. 20 kN1,2 A maximum of monitoring and precision thanks to the process monitoring by force sensor via force / stroke curve. Sensor accuracy better 1 percent full scale

Identical batteries A significant advantage of the PowerRivŽ series is that all tools starting from Light up to PRO-M version work with the same battery types of the HST-PR series (18 V). These batteries are also used in combination with screwdrivers. The batteries you´ll find on page 24.

not available in version: 1Light | 2PRO

www.hs-technik.com

71


Blind rivet setting tools PowerRivÂŽ Function overview Functions / features

HST-PR-5-Light

HST-PR-Light

18 V programmable battery blind rivet setting tool USB interface USB cable Setting force max. 12,000 N Setting force max. 15,000 N Setting force max. 18,000 N Setting speed max. 22 mm / sec. Setting speed max. 35 mm / sec. Tool Manager Software Blind rivet count function OLED display Service counter Intelligent battery management Blind rivet monitoring via current / stroke curve Blind rivet monitoring via force / stroke curve Force sensor max. 20 kN Optional: integrated barcode scanner and Wi-fi 90 programs storeable Storage for 150,000 setting curves Multistage programming

Light version Suitable for many simple applications Fast & reliable

72

Innovation is our passion


Blind rivet setting tools PowerRivÂŽ Function overview HST-PR-5-PRO

HST-PR-PRO

HST-PR-H-PRO

PRO version Blind rivet monitoring via current / stroke curve is suitable and sufficient for some applications. The optional barcode scanner and the option to connect via Wi-fi make the tool an important component within Wi-fi monitored production lines.

www.hs-technik.com

HST-PR-5-PRO-M

HST-PR-PRO-M

HST-PR-H-PRO-M

PRO-M version Maximum monitoring and precision thanks to the blind rivet monitoring by a force sensor via a force / stroke curve. A connection to the production line and barcode scanners is also available as an option with this model. It is usually used for safety relevant applications in the automotive, aerospace and electronics industries.

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Blind rivet setting tools PowerRiv® Tool definition PowerRiv® Light

PowerRiv®

PowerRiv® SRB

For simple applications without display, scanner and Wi-fi

Programmable For each application a matching version

For bigger fasteners Compatible with lockbolts and expander

more from page 78

More from page 84

Expansions HST-PR-5-PRO

Expansions HST-PR-PRO

Expansions HST-PR-H-PRO

Force: 12,000 N

Force: 15,000 N

Force: 18.000 N

Setting speed max. 35 mm / sec.

Setting speed max. 22 mm / sec.

Setting speed max. 22 mm / sec.

Process monitoring via current-stroke-curve

Process monitoring via current-stroke-curve

Process monitoring via current-stroke-curve

90 programs storeable

90 programs storeable

90 programs storeable

Result storage 150,000 fastenings

Result storage 150,000 fastenings

Result storage 150,000 fastenings

and more

and more

and more

Expansion HST-PR-5-PRO-M

Expansion HST-PR-PRO-M

Expansion HST-PR-H-PRO-M

Active force sensor

Active force sensor

Active force sensor

Process monitoring via force-stroke-curve

Process monitoring via force-stroke-curve

Process monitoring via force-stroke-curve

Optional: Barcode scanner possible

Optional: Wi-fi possible

The accessories of the blind rivet setting tools you´ll find from page 88

74

Innovation is our passion


Blind rivet setting tools PowerRivÂŽ Compact modular construction

Pressure control for a save connection of the components (not with PR-SRB versions)

Fast exchange system for wear parts and collection container

Fast battery switch thanks to the slide mechanism

Precision ball screw for fast setting processes Brushless high-powered motor

www.hs-technik.com

75


Blind rivet setting tools PowerRiv® Benchmark The process-monitoring batteryoperated blind rivet devices set new standards. The setting force and setting stroke of the fastener are monitored by the active force sensor with integrated distance measurement. The results of the setting process are compared to defined process parameters and evaluated live. The tool outputs an OK or NOK signal for the set fastener directly after each setting process.

The setting results are displayed visually on the OLED display1. In addition, the results can be sent to a controller wirelessly via, e.g. WLAN. From there, the setting results can be fed directly into the company IT system1. This ensures a seamless transfer of the results to the process and quality systems.

If the wireless transmission fails, the tool has storage space for up to 150,000 setting results which can be read out of the tool via USB. Optionally, the tool can be equipped with a barcode scanner. It can be used to document additional information such as the serial numbers of the installed components.

PowerRiv® as per EU Directive 2006/42/EC The EU Directive 2006/42/EC (Machinery Directive) requires that machinery and tools must be secured in such a manner that the user is not subject to any danger. The PowerRiv® meets this requirement by means of:

The pressure switch ensures that the blind rivet can only be processed if the pressing device is activated which prevents unintentional triggering and ensures that the components to be processed are on top of each other.

The mandrel container monitoring system guarantees that the system can only run if the collection container has been properly installed so no rivet mandrels can be ejected.

• ressure switch • Mandrel container monitoring

Program software for HS-Technik Power Tools1 The tool is programmed for industrial use with the HST-Tool-Manager software in only a few clicks. The OK / NOK thresholds, the output language on the tool display, the different service counters, the blind rivet counter, the speed, the minimum current for the blind rivet counter function, the tool release time and the contact pressure switch can be programmed. Using these options, the tool can be optimally adjusted for the respective usage conditions. You can find further information in the software section from page 111.

not available in version: 1Light | 2PRO The accessories of the blind rivet setting tools you´ll find from page 88

76

Innovation is our passion


Blind rivet setting tools PowerRivÂŽ - New technology Battery blind riveter - as fast as a pneumatic tool

Technology By developing this unique and patented technology, HS-Technik GmbH enables blind rivet processing with a batteryoperated tool that is as fast as a pneumatic device.

The power tool is thus quickly able to process the next blind rivet. QuickRiv allows the process time to be optimized up to 75%.

The tool continuously monitors the blind rivet and detects breaks. After the break has been detected, the traversing unit will immediately switch direction and move back to the starting position. View the video on our Youtube channel: www.youtube.com/highsystemtechnik

Processing blind rivets We tested a blind rivet 4,8 x 8 mm steel 3 mm sheet thickness

Battery tool with QuickRiv Processing time

1.9 sec. / rivet

as fast as a pneumatic blind rivet setting tool

Pneumatic tool Processing time

1.9 sec. / rivet

Battery tool without QuickRiv Processing time

3.1 sec. / rivet

Delivery without nose assembly, nosepiece, battery and charger.

www.hs-technik.com

77


Blind rivet setting tools PowerRiv® Light Battery blind rivet setting tool • Setting force max 15,000 N • Brushless high-powered motor • Status-LED

• Wide range of useage 25 mm device stroke

• Extensions with fast exchange system from 60 - 155 mm

• Handles blind rivets up to 6.4 mm

• Intelligent battery management

• Exceptionally long service life thanks to 18 V Li-Ion battery

• Collection container monitoring (as per EU Directive 2006/42/EC)

New function for a faster processing! As fast as a pneumatic blind rivet setting tool! more from page 77

• Ergonomically well-balanced design

• Pressure control (as per EU Directive 2006/42/EC) • Exceptionally long service life • Power LED lighting

• Extremely quick processing setting speed 22 - 35 mm / second • Very good price-performance ratio • Energy recovery of the brake energy extends the service life of the battery

PowerRiv® Light The fast and reliable version for standard applications. Delivery without nose assembly, nosepiece, battery and charger.

78

Innovation is our passion


Blind rivet setting tools PowerRiv® Light Small tool - big effect Perfect technology

PowerRiv® Light in accordance1 with EU Directive 2006/42/EG

The battery-operated PowerRiv® Light blind rivet tool is setting new standards. It is universal and efficient and offers up to twice the setting speed in comparison to conventional battery-operated devices.

EU Directive 2006/42/EG (Machine Directive) stipulates that machines and tools have to be secured so users are not endangered.

Designed for sophisticated industrial use, this device unites the highest technical properties with a long service life and easy maintenance.

pressure switch

mandrel container monitoring

This requirement is fulfilled by the PowerRiv® Light:

1

Pressure switch and mandrel container monitoring can be disabled, please contact us for further information.

The pressure switch ensures that the blind rivet can only be processed if the pressing device is activated which prevents unintentional triggering and ensures that the components to be processed are on top of each other. The mandrel container monitoring system guarantees that system can only run if the collection tank is properly installed and no rivet mandrels can be ejected.

Technical Data Order no.

PowerRiv® HST-PR-5-Light

PowerRiv® HST-PR-Light

Description

Battery blind rivet setting tool with collection container monitoring

Battery blind rivet setting tool with collection container monitoring

Setting force

12,000 N

15,000 N

Device stroke

25 mm

25 mm

Drive

Brushless high-powered motor

Brushless high-powered motor

Setting speed

max. 35 mm / sec.

max. 22 mm / sec.

Lighting

Power-LED

Power-LED

Display

Multi color LED

Multi color LED

Recommended 18 V Li-Ion battery

HST-PR-1825 HST-PR-1850

HST-PR-1825 HST-PR-1850

Weight

1.9 kg without battery

1.9 kg without battery

Vibration

< 2,5 m/s2

< 2,5 m/s2

Noise emission

< 75 db(A), short > 80 db (A)

< 75 db(A), short > 80 db (A)

Further versions without pressure switch or without mandrel container monitoring are available HST-PR-Light-OA HST-PR-5-Light-OA HST-PR-Light-OB HST-PR-5-Light-OB

without pressure switch without pressure switch without mandrel container monitoring without mandrel container monitoring

www.hs-technik.com

79


Blind rivet setting tools PowerRiv® PRO Programmable battery blind rivet setting tool • Monitoring of all relevant process data • O

• Exceptionally long service life • Wide range of usage 25 mm device stroke

NO evaluation

• Programmable via USB interface with HST-Tool-Manager

• Handles blind rivets up to 6.4 mm • Exceptionally long service life thanks to 18 V Li-Ion battery

• Intelligent battery management • Extensions with fast exchange system from 60 - 155 mm

New function for a faster processing! As fast as a pneumatic blind rivet setting tool! more from page 77

• Mandrel container monitoring (as per EU Directive 2006/42/EC)

• Extremely quick processing setting speed 22 - 35 mm / second • Very good price-performance ratio

• Pressure switch (as per EU Directive 2006/42/EC)

• Energy recovery of the brake energy extends the service life of the battery

• Display of the fastening results in the OLED display • Power LED lighting • Ergonomically well-balanced design • Brushless high-powered motor

• Optional Transmission of the fastening results via HST-Connect Wi-fi 2.4 or 5 GHz or radio 868 MHz • Optional barcode scanner

More information about the Controller you´ll find from page 105. More information about the program software you´ll find from page 111.

PowerRiv® PRO Programmable via HST-Tool-Manager

Process monitoring via current-stroke-curve Programs storeable

Optional Wi-fi 2.4 & 5 GHz or radio 868 MHz Optional barcode scanner

Delivery without nose assembly, nosepiece, battery and charger.

80

Innovation is our passion


Blind rivet setting tools PowerRiv® PRO Technical Data Order no.

PowerRiv® PRO HST-PR-5-PRO

PowerRiv® PRO HST-PR-PRO

PowerRiv® PRO HST-PR-H-PRO

Description

Blind rivet counting function Mandrel container monitoring Service interval display Process monitoring via current-stroke-curve 90 programs storeable

Blind rivet counting function Mandrel container monitoring Service interval display Process monitoring via current-stroke-curve 90 programs storeable

Blind rivet counting function Mandrel container monitoring Service interval display Process monitoring via current-stroke-curve 90 programs storeable

Setting force

12,000 N

15,000 N

18,000 N

Setting speed

max. 35 mm / sec.

max. 22 mm / sec.

max. 22 mm / sec.

Device stroke

25 mm

25 mm

25 mm

Drive

brushless high-powered motor

brushless high-powered motor

brushless high-powered motor

Lighting

Power-LED

Power-LED

Power-LED

Display

OLED display

OLED display

OLED display

Recommended 18 V Li-Ion battery

HST-PR-1825 HST-PR-1850

HST-PR-1825 HST-PR-1850

HST-PR-1825 HST-PR-1850

Weight

2.0 kg without battery

2.0 kg without battery

2.0 kg without battery

The accessories of the blind rivet setting tools you´ll find from page 88

www.hs-technik.com

81


Blind rivet setting tools PowerRiv® PRO-M Programmable battery blind rivet setting tool with force sensor • Force sensor max 20 kN for a maximum of monitoring and precision

• Brushless high-powered motor

• Monitoring of all relevant process data

• Wide range of usage 25 mm device stroke

• O

• Handles blind rivets up to 6 4 mm

NO evaluation

• Programmable via USB interface with HST-Tool-Manager

• Exceptionally long service life thanks to 18 V Li-Ion battery

• Intelligent battery management • Extensions with fast exchange system from 60 - 155 mm

New function for a faster processing!

• Mandrel container monitoring (as per EU Directive 2006 42 EC)

As fast as a pneumatic blind rivet setting tool! more from page 77

• Exceptionally long service life

• Extremely quick processing setting speed 22 - 35 mm second • Very good price-performance ratio • Energy recovery of the brake energy extends the service life of the battery

• Pressure switch (as per EU Directive 2006 42 EC)

• Optional Transmission of the fastening results via HST-Connect Wi- 2 4 or 5 GHz or radio 868 MHz

• Display of the fastening results in the OLED display • Power LED lighting • Ergonomically well-balanced design

• Optional barcode scanner

More information about the Controller you´ll find from page 105. More information about the program software you´ll find from page 111.

PowerRiv ® PRO-M with force sensor Programmable via HST-Tool-Manager

Process monitoring via force-stroke-curve Programs storeable

Optional Wi-fi 2.4 & 5 GHz or radio 868 MHz Optional barcode scanner

Delivery without nose assembly, nosepiece, battery and charger.

82

Innovation is our passion


Blind rivet setting tools PowerRiv® PRO-M Technical Data Order no.

PowerRiv® PRO-M HST-PR-5-PRO-M

PowerRiv® PRO-M HST-PR-PRO-M

PowerRiv® PRO-M HST-PR-H-PRO-M

Beschreibung

Blind rivet counting function Mandrel container monitoring Service interval display Process monitoring via force-stroke-curve 90 programs storeable

Blind rivet counting function Mandrel container monitoring Service interval display Process monitoring via force-stroke-curve 90 programs storeable

Blind rivet counting function Mandrel container monitoring Service interval display Process monitoring via force-stroke-curve 90 programs storeable

Setting force

12,000 N

15,000 N

18,000 N

Setting speed

max. 35 mm / sec.

max. 22 mm / sec.

max. 22 mm / sec.

Device stroke

25 mm

25 mm

25 mm

Drive

brushless high-powered motor

brushless high-powered motor

brushless high-powered motor

Lighting

Power-LED

Power-LED

Power-LED

Display

OLED display

OLED display

OLED display

Recommended 18 V Li-Ion battery

HST-PR-1825 HST-PR-1850

HST-PR-1825 HST-PR-1850

HST-PR-1825 HST-PR-1850

Weight

2.1 kg without battery

2.1 kg without battery

2.1 kg without battery

Force sensor max. 20 kN

A maximum of monitoring and precision thanks to the blind rivet monitoring via force sensor via force stroke curve Sensor accuracy better 1 percent full scale

Your power tool for a save riveting process!

The accessories of the blind rivet setting tools you´ll find from page 88

www.hs-technik.com

83


Blind rivet setting tools PowerRiv® Lockbolts Battery lockbolt setting tool • Force sensor max 20 kN for a maximum of monitoring and precision1,2 • Monitoring of all relevant process data1 • O

NO evaluation

• Display of the fastening results in the OLED display1 • Battery tool to process lockbolts up to 6,3 mm (Ø mandrel diameter)

New function for a faster processing! As fast as a pneumatic blind rivet setting tool! more from page 77

• Programmable via USB interface with HST-Tool-Manager1 • Intelligent battery management • Mandrel container monitoring (as per EU Directive 2006 42 EC)

Known application examples: Avseal and KVT sealing plugs

• OLED display for battery and status indications1

• Brushless high-powered motor • Exceptionally long service life thanks to 18 V Li-Ion battery • Wide range of usage 25 mm device stroke • Extremely quick processing setting speed 22 mm second • Very good price-performance ratio • Adaption to Huck Gage-Bilt pulling heads possible • more adaptions on request • Optional Transmission of the fastening results via HST-Connect Wi- 2 4 or 5 GHz or radio 868 MHz • Optional barcode scanner

• Power LED lighting • Ergonomically well-balanced design

More information about the Controller you´ll find from page 105. More information about the program software you´ll find from page 111. not available in version: 1Light | 2PRO The accessories of the blind rivet setting tools you´ll find from page 88

84

Innovation is our passion


Blind rivet setting tools PowerRiv速 Lockbolts Technical Data Order no.

Description

PowerRiv速 HST-PR-Light-SRB

Multi color status LED Mandrel container monitoring

PowerRiv速 HST-PR-PRO-SRB

PowerRiv速 HST-PR-PRO-M-SRB

Process monitoring via current-stroke-curve 90 programs storeable Blind rivet counting function Mandrel container monitoring Service interval display

Process monitoring via force-stroke-curve 90 programs storeable Blind rivet counting function Mandrel container monitoring Service interval display

Setting force

18,000 N

18,000 N

18,000 N

Setting speed

max. 22 mm / sec.

max. 22 mm / sec.

max. 22 mm / sec.

Device stroke

25 mm

25 mm

25 mm

Drive

brushless high-powered motor

brushless high-powered motor

brushless high-powered motor

Lighting

Power-LED

Power-LED

Power-LED

Display

OLED display

OLED display

OLED display

Recommended 18 V Li-Ion battery

HST-PR-1850 HST-PR-1875

HST-PR-1850 HST-PR-1875

HST-PR-1850 HST-PR-1875

Weight

2.0 kg without battery

2.0 kg without battery

2.1 kg without battery

Lockbolt pulling heads Order no.

Description

UG-SRB-65

For standard lockbolts up to 6.5 mm

UG-SRB-50

For standard lockbolts up to 5.0 mm

UG-SRBM-65

For Multigrip lockbolts up to 6.5 mm

UG-SRBM-50

For Multigrip lockbolts up to 5.0 mm

UG-SRBMB-65

For Magna-Bulb lockbolts up to 6.5 mm

UG-SRBMB-50

For Magna-Bulb lockbolts up to 5.0 mm

More pulling heads on request

Delivery without nose assembly, nosepiece, battery and charger.

www.hs-technik.com

85


Blind rivet setting tools PowerRivÂŽ Lockbolt HST-PR-SRB versions Features

HST-PR-Light-SRB

HST-PR-PRO-SRB

HST-PR-PRO-M-SRB

18 V programmable battery setting tool USB interface USB cable Setting force max 12,000 N Setting force max 15,000 N Setting force max 18,000 N Setting speed max 22 mm sec Setting speed max 35 mm sec HST-Tool-Manager Software Blind rivet counting function OLED display Service counter Battery management max mandrel diameter 6 3 mm Blind rivet monitoring via current stroke curve Blind rivet monitoring via force stroke curve Force sensor max 20 kN Without pressure control Optional Barcode scanner and Wi0 programs storeable Storage for 150,000 setting curves Multistage programming Suitable to process lockbolts

86

Innovation is our passion


Blind rivet setting tools PowerRiv® Lockbolts Benchmark in the battery blind rivet technology The battery-operated collar pin setting devices from the PowerRiv® SRB (lockbolt) series offer the optimum solution for each application. From simply counting collar pins to high-end tools with force sensors, barcode scanners and wireless connections, the PowerRiv® SRB series offers many benefits in comparison to conventional tools. The PowerRiv® SRB series batteryoperated collar pin setting tool is the ideal solution for mobile use.

The powerful 18V premium Li-Ion battery offers an optimum weight-to-performance ratio. A brushless high-power motor allows for a setting speed of 22 mm per second and a setting force of 18,000 N. The PowerRiv® can be programmed for industrial requirements via the USB port on the base of the device1. The counter function prevents the collar pin from being omitted in serial assembly1.

Service interval display1 and mandrel container indicator for emptying the tank prevent damage due to insufficient maintenance. The intelligent battery management protects the Li-Ion battery from deep discharging and notifies the worker in due time that the battery has to be replaced. The PowerRiv® displays battery, counter and status indicators on the OLED display with clear text and symbols1. The setting point is illuminated by a power LED which is activated by pressing the start button.

not available in version: 1Light

www.hs-technik.com

87


Blind rivet setting tools PowerRivÂŽ accessories Compatible with PowerRiv blind rivet setting tools

Fast exchange system Available in the extensions 60, 85, 125 and 155 mm. The new fast exchange system is compatible with all HS-Technik PowerRivÂŽ blind rivet setting tools. Thanks to its innovative design, the chuck jaws can be exchanged without any tools in just a few minutes or removed for cleaning. This saves part of the set-up and service costs.

If the chuck housing is mounted correctly, it cannot loosen itself due to vibrations from the tool, another plus for the proper operation and quality of the blind rivets set. Order no.: ZUG-FXG-xx (xx = 60/85/125/155) There is a video about this innovation on our Youtube channel: www.youtube.de/user/HighSystemTechnik

Standard nose assembly The standard nose assembly is also available in externsions of 60, 85, 125 and 155 mm. This nose assembly was replaced by the new fast exchange system (Zug-Fx). The new system speeds up the exchange and cleaning time of wear parts.

Order no.: ZUG-xx (xx = 60/85/125/155)

Compression bushings A compatible compression bushing for each extension of a blind rivet setting tool is available. The compression bushing reduces the shaft diameter to prevent that blind rivets with a mandrel diameter of less 3.2 mm jam the tools regular bushing.

88

Order no.:

PRIV-M224-xx PRIV-M232-xx

224 = max. mandrel diameter of 2.4 mm 232 = max. mandrel diameter of 3.2 mm

PRIV-M224-xx (xx = 60/85/125/155) PRIV-M232-xx (xx = 60/85/125/155)

Innovation is our passion


Blind rivet setting tools PowerRiv® accessories Compatible with PowerRiv blind rivet setting tools

Security nosepiece The patented system of security nosepieces is optimally suited for vertical riveting or for difficult to reach places since the rivet is held in the nosepiece. The mandrel cannot fall into the workpiece after the rivet setting process. The security nosepiece holds the mandrel tight and secures the work-

piece against damage and soiling. This way you can set rivets with just one hand and guarantee occupational safety. Order no.: HST-FHMG-xx (xx = 18/20/24/27/30/32/36/40/45)

Standard nosepiece Standard nosepieces are the cost efficient alternative towards security nosepieces. Even though they do not have the same advantages e.g. preventing mandrels of falling out of the nosepiece.

PRIV-B8 Suspensions

Compatible with all PowerRiv® and NutBee® Tools

www.hs-technik.com

PRIV-B5 (transparent) PRIV-B5-C (black dull) Collection container Weight: 55g Volume: 115 cm³

Order no.: HST-MG-xx (xx = 18/20/24/27/30/32/36/40/45)

PRIV-B5-B Collection container Weight: 20g Volume: 150 cm³

HST-THS-MINI Tool holder

max. Ø 42 mm

89


Blind rivet nut setting tools NutBeeÂŽ Comparision

Features

NutBee

NutBee PRO-M

from page 4

from page 96

18 V programmable battery blind rivet nut setting tool USB interface USB cable max force 18,000 N Force controlled (sensor) Tool Manager Software Count function OLED display Battery capacity display Service counter 0 deposited force steps selectable Individual force programmable Blind rivet nuts M3 - M10 (not all materials) Blind rivet screws M3 - M6 (not all materials) Intelligent battery management Force monitoring Force monitoring via force stroke curve incl redundance current Documentation of the force stroke curve 0 programs storeable Storage for 150,000 setting curves Multistage programming Optional Barcode scanner Optional Wi-

0

Innovation is our passion


Blind rivet nut setting tools NutBeeÂŽ Battery service life With only one battery charge the NutBeeÂŽ series can work up to 3,300 setting processes. Rivet nut

M5 aluminium

Battery HST-PR-1825

Battery HST-PR-1850

Battery HST-PR-1875

1,150 pieces

2,200 pieces

3,300 pieces

850 pieces

1,600 pieces

2,400 pieces

1,050 pieces

2,000 pieces

3,000 pieces

M6 steel

800 pieces

1,500 pieces

2,250 pieces

M8 aluminium

900 pieces

1,700 pieces

2,750 pieces

M8 steel

450 pieces

850 pieces

1,250 pieces

M5 steel M6 aluminium

Notice: Actual values can be different from the obove numbers, depending on the rivet nut used.

rivets 3.300 3.000 2.700 2.400 2.100 1.800 1.500 18 V Battery HST-PR-1825 - 2.5 Ah HST-PR-1850 - 5.0 Ah HST-PR-1875 - 7.5 Ah

1.200 900

M5 M6 M8

300

M5 M6 M8

600

aluminium

steel

www.hs-technik.com

91


Blind rivet nut setting tools Features Intelligent battery management The intelligent battery management guarantees that a setting process is only triggered if the battery has sufficent capacity to perform the task. The battery management guarantees a high cycle life span and offers effective protection against deep discharge of the Li-Ion battery.

Software HST-Tool-Manager1 The HST-Tool-Manager allows the quick and easy parameterization of NutBeeŽ Power Tools. The settings are saved in the tool, but they can also be saved locally on a PC as backup. More Information you´ll find in the software area from page 111.

OLED Display The blind riveter has an OLED display for status display. This makes life easier for the worker and informs him at all times about the status of the process and the blind riveter (work order / riveting results / battery status).

Job / Process1 Several jobs / processes can be stored on a tool. A job connects up to 8 programs with each other and executes them in sequence. Thus, different clamping areas can be processed without activating different programs. A job can be activated via different options such as via barcode, controller or as a standard process (manual mode).

not available in version: 1Standard

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Innovation is our passion


Blind rivet nut setting tools Features Optional barcode scanner integrated in the tool1 Using the optional barcode scanner, components and / or assemblies can be assigned to the riveting result data. Furthermore, by using the barcode scanner, a program saved in the riveter can be activated and processed. The program called up contains the number of rivets and the process parameters, speed, force and more for the setting process. 10 barcodes storeable - 2D barcodes can be read

Optional combinated Wi-fi module for data communication1 With the combinated radio module the radio mode can be switched directly in the software (2.4 or 5 GHz). Also the channel and the traffic power can be set customized. We suggest the 5 GHz setting because the transmission power is twice as big and more radio channels can be choosen. Alternativ a communikation with 868 MHz radion can be offered. For more information contact us please. With 868 MHz radio theres no transmission of the curves possible. Only the status will be transmitted.

Force sensor max. 20 kN1 A maximum of monitoring and precision thanks to the process monitoring by force sensor via force / stroke curve. Sensor accuracy better 1 percent full scale.

Identical batteries A significant advantage of the NutBeeŽ series is that all tools, Standard and PRO-M version work with the same battery types of the HST-PR series (18 V). These batteries are also used in combination with screwdrivers. The batteries you´ll find on page 24.

not available in version: 1Standard

www.hs-technik.com

93


Blind rivet nut setting tools NutBee® Industry battery blind rivet nut and blind rivet screw setting tool • Max force 18,000 N • Force controlled processing of blind rivet nuts • Controlling the setting speed based on the force High-Speed Processor

New product

• Ad ustment of the setting force by clicking buttons at the display (more than 90 steps) • Fast exchange nose assembly M3 - M10 (not alle materials)

Display for operator information

• Evaluation of the force tolerance of +/- 10% of the desired value Display: green / red smiley • Process and quality control • Brushless high-powered motor • OLED display with symbol and clear text display • 18 V Li-Ion Battery

Display

• OK / NOK evaluation

(+/- 10% of the desired value), Program, battery status and error messages

11,50

Delivery without pulling head, battery and charger.

94

Innovation is our passion


Blind rivet nut setting tools NutBee® Benchmark in the battery blind rivet technology Quality assurance

Process reliability

• Through the force controlled setting process, the NutBee® assures proper installation of the rivet nut. If adjusted correct, a stripping off of the rivet nuts thread and a damage of the threaded mandrel is prevented. In addition the force controlled process assures that all nuts are fully installed.

• The setting is e ecuting in several programmed steps: spin on / fastening via force / spin off

• The dynamic force-speed setting method guarantees a very high accuracy in the final force. +/- 10% Cmk >1.67 • The force of the tool can be individually adjusted for the setting process by means of more than 90 programs. An M6 steel nut can, for instance, be processed in different sheet thicknesses with program 70 (12.80 kN). The tool immediately checks whether the corresponding force has been reached and evaluates the process: The results are displayed visually on the screen (direct worker information) OK = green NOK = red and signal tone

• The electronics are equipped with a self-testing function for all control parameters as well as the system components. • The working area is illuminated with an LED in order to ensure reliable operation even in poorly illuminated working environments. • The tool is equipped with an OLED display for displaying the status. This makes the worker s work easier and provides information, at all times, regarding the status of the process and tool (results / battery status / active program / error notifications).

• Thanks to the well-positioned display and the setting buttons, unintentional modifications to the setting force are avoided. In addition, the device displays the set program prior to every setting process. The buttons on the tool allow the setting force to be modified quickly without any programming which means a tool can be used at several locations. • Due to the use of high-quality components, the NutBee® series has a very long service life. • Thanks to the new Li-Ion battery, the HS-Technik power tools achieve even longer and more optimized standby times.

Technical Data 66,5

259

230

Model

NutBee®

Description

Setup of the force via display buttons

Setting force

18,000 N (transducer 20 kN)

Recommended 18 V Li-Ion battery

HSTHST-

Weight

2.0 kg without battery

Dimensions (L x B x H)

2

-1 25 - 2,5 Ah - 5 g) -1 5 - 5, Ah - 6 g)

66.5 25 mm

73

The accessories of the blind rivet nut setting tools you ll find from page 1

www.hs-technik.com

95


Blind rivet nut setting tools NutBee® PRO-M Programmable battery blind rivet nut and blind rivet screw setting tool • Force controlled processing of blind rivet nuts

• Intelligent battery management

• Multistage programming via USB interface

• LED lighting

• Fast exchange nose assembly M3 - M10 (not all materials) • O

NO evaluation

• Process and quality control

New product

• Con guration and process data will be saved directly on the tool

• Thanks to high quality components a really fast setting speed can be reached

• Complete process analyse

• Brushless high-powered motor

• Detailed Analysis

• Integrated nut screw counter

• Autonomous work possible also without controller

• Comparison of the data with defined limits • OLED display with symbol and clear text display • 18 V Li-Ion battery

High speed processor

• O NO evaluation with display of the measurement values on the OLED display

Display for operator information

• Accurate evaluation

• User-friendly software • Precise and structured user guiding through the process

Barcode scanner optional

Wi-fi for data transmission optional

Delivery without nose assembly, battery and charger.

96

Innovation is our passion


Blind rivet nut setting tools NutBee® PRO-M Benchmark in the battery blind rivet technology Quality assurance

Process reliability

• Through the force controlled setting process, the NutBee® assures proper installation of the rivet nut. If adjusted correct, a stripping off of the rivet nuts thread and a damage of the threaded mandrel is prevented. In addition the force controlled process assures that all nuts are fully installed.

• The fastening will be performed in several programmed stages: spin on / fastening via force / spin off

• The force of the tool can be set individually using the HST-Tool-Manager software

• The electronic component has a self-test for all control and reference values for the relevant system components. • The working area is illuminated with an LED in order to ensure reliable operation even in poorly illuminated working environments.

• Using the optional barcode scanner, components and/or assemblies can be assigned to the fastening result data. Furthermore, by using the barcode scanner, a program saved in the tool ca be activated and processed. The program called up contains the number of nuts and the process parameters, force / stroke and time for the riveting process. • With HST-Connect you connect the tool via Wi-fi 2.4 & 5 GHz to a controller, HST-ETC Easy Touch Control, AMT Ablauf or roTight.

• The tools has an OLED display for • Each rivet nut can thus be precisely status display. This makes life easier adjusted for the setting process in for the worker and informs him at • The integrated setting force is order to achieve ma imum all times about the state of the measured by an active force sensor accuracy. The tool immediately process and the tool with accuracy class 1% full scale. checks whether the corresponding (work order / fastening results / reference values for force and battery status) stroke have been reached and evaluates the process The results are displayed visually on the screen More information about the (direct worker information)

OK = green NOK = red and signal tone

Controller you´ll find from page 105.

Your power tool for a save rivet process!

The accessories of the blind rivet nut setting tools you ll find from page 1

www.hs-technik.com

97


Blind rivet nut setting tools NutBee® PRO-M Display Display indicators in german and english • Nut rivet screw counter •O

NO smiley

• Battery status • Scanned barcode • Wi- status • Serial number • Error messages • NO reason • Con rmation query • Service status • Program

11,50

• Enable • Error solutions

Further display indicators you´ll find on our Homepage.

Delivery without nose assembly, battery and charger.

98

Innovation is our passion


Blind rivet nut setting tools NutBee® PRO-M Technical Data

66,5

Model

NutBee® PRO-M

Description

Process monitoring via force-stroke-curve 90 programs storeable in the tool Blind rivet nut / screw count function service interval display

Setting force

18,000 N (transducer 20 kN)

Recommended 18 V Li-Ion battery

HSTHST-

Weight

2.1 kg without battery

Dimensions (L x B x H)

2

259

230

-1 25 -1 5

66.5 25 mm

73

Program software for HS-Technik Power Tools After connecting the tool with a C via US , the software allows a fast and easy adjustment of the tool settings. With as less as three clicks, the tool is connected with the PC and can be configured. A crucial advantage is that the software is delivered free of charge with the tools. With a small amount of reference processes, the threshold values can be set fast and easy. The settings for the service data and the indicators for the user are adjusted with a few clicks. Barcodes and jobs can be set without big efforts. Further information about the program software you´ll find in the software area from page 111.

The accessories of the blind rivet nut setting tools you ll find from page 1

www.hs-technik.com

99


Blind rivet nut setting tools NutBee® Accessories Nose assemblies Order no.

Description

HST-NR-M3

Nose assembly NutBee M3, complete

HST-NR-M4

Nose assembly NutBee M4, complete

HST-NR-M5

Nose assembly NutBee M5, complete

HST-NR-M6

Nose assembly NutBee M6, complete

HST-NR-M8

Nose assembly NutBee M8, complete

HST-NR-M10

Nose assembly NutBee M10, complete

HST-NR-8/32

Nose assembly NutBee #8/32, complete

HST-NR-10/32

Nose assembly NutBee #10/32, complete

HST-NR-1/4-20

Nose assembly NutBee 1/4“-20, complete

HST-NR-5/16-18

Nose assembly NutBee 5/16“-18, complete

HST-NR-3/8-16

Nose assembly NutBee 3/8“-16, complete

For blind rivet nuts

The nose assembly consists of the nose piece and threaded mandrel as well as the adaption to the NutBee®.

For each tool a nose assembly is required. To process other blind rivet nuts, ust the nose piece and threaded mandrel need to be e changed.

Most important components of the nose assembly Order no.

(1) Nose piece

(2) Threaded mandrel

HST-NR-M4

N IV-MM4

N IV-GM4

HST-NR-M5

N IV-MM5

N IV-GM5

HST-NR-M6

N IV-MM6

N IV-GM6

HST-NR-M8

N IV-MM

N IV-GM

HST-NR-M10

N IV-MM1

N IV-GM1

HST-NR-8/32

N IV-MM4

N IV-GM - 2

HST-NR-10/32

N IV-MM5

N IV-GM1 - 2

HST-NR-1/4-20

N IV-MM6

N IV-GM1/4-2

HST-NR-5/16-18

N IV-MM

N IV-GM5/16-1

HST-NR-3/8-16

N IV-MM1

N IV-GM / -16

2

1

For blind rivet nuts

IV-

HST-THS-MINI

Mounting assembly

Tool holder mini

compatible with all ower iv® and NutBee® tools

100

ma . 42 mm

Innovation is our passion


Blind rivet setting tools Riv Test Rivet test device enables reference measuring of rivet test tools • Reference measuring of rivet setting tools

• Process capability can be proved

• MCT machine capability test

• To proof blind riveters and rivet nut setting tool according to valid norms

uality evaluation of the tool

• Conclusion about the rivet connection of the product • Behavior in the process is simulated and documented

• Connection into a company s network • Evaluation software

Rivet test device enables reference measuring of rivet test tools! With the new rivet test device from HST it is possible to execute traceable and documented reference measuring of rivet test tools, e.g. of riveters and rivet nut setting devices according to valid norms for the first time. With help of the calibrated rivet test device it is possible to determine the quality of the tool, to document and subsequently get the release for the A-classified connections.

www.hs-technik.com

The execution of the tests always is carried out with the combination of the rivet test device, the original blind rivet or rivet nut from the charge of production and one or more steel stripes, which are similar to the original build parts in consistence and strength. Besides the quality evaluation of the tool it is also possible to get a conclusion about the rivet connection of the product.

Insofar not only the capability of the tools used in production (MCT – Machine Capability Test) but also the behavior in the process is simulated and documented with the aid of the new rivet test device. By executing further comparison experiments at a rivet spot a process capability can be proved. The management and documentation of the data happens, like already approved in the fastening process technique, by the standard software “QS-Torque” with the “QST-Rivets” module.

101


Blind rivet setting tools Riv Test Machine capability test The rivet test device from HST supports at evaluation of the quality of riveters and rivet nut setting devices. For checking the test devices also original rivets (for example rivet nuts) on according steel stripes are used, which are brought in by a stack into the measuring cell. With this not only the riveter is checked but also the complete rivet procedure with rivet and steel can be evaluated. The test device is available with stationary layout as well as mobile version layout. A measuring cell is equipped with transducers for power- and track measurement. The power measurement can be executed up to 20 kN (optional 50 kN on request). With the measuring cell the rivet power and the rivet track can be measured.

The measuring electronic covers the measuring amplifier and transducers for force and stroke. The test device will be equipped with the following Soft- and Hardware: • 1 License S-Torque • 1 License module ST- ivets • 1 Notebook DELL for e ecuting the software The notebook will be installed with the operating system Windows 7 Professional. It is also possible to install a specific Windows-Client. In this case the sequence of the installation must be discussed. A connection into a company’s network according to the company’s internal IT/guidelines is also possible.

102

The measuring cell can be used for tests of • iveters for setting of blind rivets • ivet nut setting devices for setting of rivet nuts Therefore, only the head of the measuring cell must be exchanged. Alternatively, two measuring cells with the according head can be used. For the different rivet devices different mouth pieces for the measuring cell are available. The basic equipment of a rivet test device includes the following components: • Measuring cell with transducer for force up to 20 kN and stroke • iveter mouth piece • 1 5er-Stack for blind rivets • 1 1 er-Stack for blind rivets • 1 Set 5er- ivet test steel stripes with 50 pieces • 1 Set 1 er- ivet test steel stripes with 50 pieces

A connection to an existing QS-Torque Oracle database generally is possible. For the mobile usage of the test device the QS-Torque module “ClientServer” for the synchronization of the data between the local and Oracle database is necessary.

The dimensions of the mobile test device cart are (approx. in cm): • Length 11 • Width 65 • Height 11 The weight of the mobile test device cart is approx. 200 kg.

The mobile version of the test device includes following additional components: • 1 mobile measuring cart • 1 set batteries • 1 Inverted ecti er • 1 Charge Controller • 1 Cable reeling

Force sensor accuracy: +/- 0,25 % Stroke sensor accuracy , 1 mm

Innovation is our passion


Blind rivet setting tools Riv Test Evaluation software Example for stroke measurement Comparison of curves from rivet tool and bench with consideration of the extension from the rivet.

Example for force measurement Comparison of curves from rivet tool and bench.

Order no.

Description

RivTest

Stationary version

RivTest-B

Mobile version

RivTest-B-Panel

Mobile version with Panel-PC

www.hs-technik.com

The delivered software supports the direct connection (interface) of the PowerRiv and NutBee With those riveters evaluations of both measuring parts (rivet device and measuring cell) together are possible Riveters without the data interface can be tested also of course But in this case only the data from the test device is available for the evaluation

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Blind rivet setting tools Riv Test Example for complete evaluation (Cm Cmk)


BATTER -MANAGEMENT for a maximum of efficient

HST-RLS-1

Charger cabinet for power tools, batteries and multi-bay-charger stations. Highest security for your production.

HST-MV3

Multi-bay-charger station with the lastest technology and many of new features.

KMS-2012 Capacity measurement system for checking Li-Ion-, Ni-MH-, Ni-Cd and lead batteries. In combination with HST-UM2 you can check up to four batteries at the same time.

Premium Li-Ion batteries

Maximum of power thanks to the high quality cells with highest capacity.

SUMINSITROS ARSAM SA. www.arsam.es - b2b@arsam.es

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Soluciones de atornillado HS-Technik desarrolladas para cubrir cualquier necesidad de los clientes.

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Soluciones de atornillado HS-Technik desarrolladas para cubrir cualquier necesidad de los clientes.