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Fusiotherm® climatherm ø160-630

mm

Pipe Systems made of Fusiolen® PP-R

For potable water, hydronic and industrial applications

aquatherm


INNOVATIVE PIPE SYSTEMS - SUCCESSFUL WORLDWIDE

Fusiotherm® | climatherm | aquatherm lilac | aquatherm ISO aquatherm® | aquatherm® SHT | climasystem

Korrosionsresistente Rohrleitungsnetze

Trinkwasser- und Heizkörperanbindesystem aquatherm® SHT

Deckenkühlung

Nahwärmeleitungen

Rasenheizung

distribution construction

Potable water and radiator connection system aquatherm® SHT

ceiling cooling

district heating

under-soil heating

Fußbodenheizung

Decken-/Wandheizung Naß- & Trockenbau

Sportbodenheizung

Wasserlöschanlagen

Nutzwasser

Trinkwassernetze

underfloor heating

ceiling/wall heating wet & dry construction

sports floor heating system

fire-extinguishing system

recycled water

potable water pipe systems

Industrieanwendungen (z. B. Druckluftanlagen)

industrial applications

(e. g. compressed air plants)

Industriebodenheizung

industrial floor heating

Best.-Nr. DE09065 Order-No. DE09065

corrosion resistant pipes

Verteilerbau

Eisflächenkühlung

Freiflächenheizung

ice surface cooling

open space heating

(Alt-/Neubau)

(old/new buildings)

aquatherm GmbH Biggen 5 | D-57439 Attendorn | Phone: +49 (0) 2722 950-0 | Fax: +49 (0) 2722 950-100 Wilhelm-Rönsch-Str. 4 | D-01454 Radeberg | Phone: +49 (0) 3528 4362-0 | Fax: +49 (0) 3528 4362-30 info@aquatherm.de www.aquatherm.de

Order No.: E 10201 Edition: 09/2011

www.aquatherm.de • info@aquatherm.de


1

System端bersicht


Table of contents Preface

4

System extension

5

Installation prinziples

6-8

Working pressures

9-11

Product group - Pipes - Elbow - Tee - Reducing tee

Fusiotherm速

12-16

Product group

climatherm

17-23

- - - -

Pipes Elbow Tee Reducing tee

Product group - - - - -

Fusiotherm速 & climatherm

31-37

Mounting of the tools Heat-up phase Handling Checking of devices and tools Preparation for the fusion Heating of pipe and fittings Setting and alignment Saddle welding technique

Installation Principles - - - -

28-30

Cutting disc Butt welding machine Temperature measuring device Welding tools

Fusion - -

24-27

Reducing socket End cap Weld in saddles Weldable flange adapter / Plastic flange pipe clamps

Tools - - - -

1

38-55

Fastening technique Installation advice Linear expansion Pressure test/Test record

Planning

56-83

3


1

Preface

Preface Dear customers…

…since ancient times, mankind has been thinking of effective ways of transporting and using “aqua” (lat. for water) and “therm” (lat. for warmth). Applied technologies have been developed and changed considerably over the ages, but the motivation has remained the same: Hygiene, health and well-being. aquatherm has participated in this development over the past 38 years and in some areas has been able to make decisive contributions. An example is the fusiotherm ®

system produced by aquatherm. By constantly adapting its products to the needs of the market and developing the relevant know-how, aquatherm has achieved worldwide success and prestige within the last 38 years: a fact which we are proud of, but at the same time giving us the motivation to continue making constant improvements. This documentation is to give you a first idea of our products and services - and to make you curious to gain more information. In case of further questions and of course also suggestions, we and our team will be pleased to be at your disposal!

4

Gerhard Rosenberg President of the Advisory Board

Dirk Rosenberg Managing Director

Maik Rosenberg Managing Director

Christof Rosenberg Managing Director

Maik, Gerhard, Christof und Dirk Rosenberg (f.l.t.r)

1973 Founding of aquatherm by Gerhard Rosenberg 1978 Transfer to the first factory in Biggen / D-Attendorn 1985 Completion of factory 1 in Biggen / D-Attendorn 1992 Founding of the branch in Radeberg near D-Dresden 1996 Founding of the metal processing company aquatherm metal, D-Attendorn 1998 Founding of a subsidiary in Carrara / Italy 1999 Completion of the main site in D-Attendorn as one complex (Factories 1+2, Production and Store, Laboratory and Training Centre) 2001 Completion of the extension Factory 2 in D-Attendorn 2001 Opening of the new training centre in D-Radeberg 2002 Completion of the logistics centre in D-Attendorn 2003 Completion of rebuilding and finishing of the training centre in D-Attendorn 2003 30 year celebration of the company aquatherm 2005 Adding of 2 storeys on the administration building 2005/06 Completion of the 4-storey hall on the premises in Attendorn Basement: Store Ground floor: Assembly / Packing 1st Floor: Laboratory and Technical department 2 nd Floor: Special manifold construction 2008 Aquisition of the former storehouse of the forwarding agent Kost, which also accomodates the room of the plant maintenace. 2009 Opening of the new expertise centre for technical application.


Preface

1

System extension up to dimension 630 mm Responding to the requirements for pipe systems with bigger flow volume in industrial plants, factories, gigantic construction projects in hotel building, universities and stadiums aquatherm now offers the extension of its pipe systems fusiotherm® and climatherm in the dimensions 400 mm, 450 mm, 500 mm, 560 mm and 630 mm. Considering the following well-established advantages of the pipes and fittings made from fusiolen PP-R and connected by butt-welding, aquatherm succeeded, as the first pipe system manufacturer worldwide, in the production of fiber composite pipes, connecting pieces and joints in these big dimensions. Advantages: • • • • • • • • • • • •

Convincing efficiency Exceeding chemical resistance Low heat conductivity High diffusion resistance High-class stress cracking resistance Outstanding corrosion resistance Special abrasion resistance Low weight Excellent processability Temperature resistance Long service life High mechanical load capacity

Pipe system for potable water, heating and climate technology For the supply with potable water and liquid food in hotels, stadiums, universities, infrastructural large plants or other major projects the fusiotherm® pipe system is most suitable due to its excellent hygienic and ecologic features and its neutrality of smell and taste. Also best suited is climatherm for the application in heating and climate technology. Wether in manifold construction as risers or distribution pipes or for the transport of various media on longer distances, e.g. for district heating, the climatherm pipe system now provides a wider field of applications. Industrial pipes In the field of plastic pipes for industrial application with the fusiotherm® and climatherm pipe systems aquatherm offers a high-quality, sophisticated and well-approved system for the transport of liquids and further media. Due to its chemical resistance it is most suitable for the transport of aggressive liquids like acids, bases and liquors. Pharmaceutical-, chemicaland food industry as well as water industry trust in our long lasting and worldwide experience as manufacturer of plastic pipe systems. Take our references and convince yourself. (Reference-catalogue order-no. E57002)

5


1

FEATURES

Fusiolen®

PP-R

All fusiotherm®- pipes and fittings are made of fusiolen® PP-R.

The advantages at one sight:

Special heat and extraction stability are only two of the features of this material. Its physical and chemical properties are well-suited to the transfer of potable water and to the heating field. Above all, the good welding properties and fusion, resulting in a permanent connection, have made the fusiotherm®- system and the raw material fusiolen® PP-R well known worldwide.

RESISTANt AGAINST CHEMICALS

Environment The environmentally friendly material polypropylen fusiolen® PP-R is recyclable and can be ground, melted and reutilised for various applications e.g. motor-protections, wheel linings, laundry baskets and other kinds of transport boxes. There are no polluting substances with PP-R either in its processing or in its disposal. Fusiolen® PP-R – for the benefit of our environment! Use of metal deactivators By adding suitable food-approved additives the risk of a material damage caused by metal under extreme conditions of application is substantially reduced.

SMELL- AND TASTE NEUTRALITY PHYSIOLOGICAL suitability HIGH ENVIRONMENTAL COMPATIBILITY HIGH IMPACT RATE LESS PIPE friction HEAT- AND SOUND INSULATING CHARACTERISTICS VERY GOOD WELDING PROPERTIES HIGH HEAT - STABILIty

Higher long-term heat stabilization The long-term heat stabilization has been increased to resist to the potential effects of peak temperatures within higher safety parameters. Cautionary Note 1) Constant hot potable water temperatures should not exceed 70°C 2) Care should be exercised in mixed PP-R/Copper hot potable water recirculation systems where temperatures/pressures may exceed 70°C (permissible working pressures see page 9) and where copper pipe velocities may exceed established international copper design practice -- enquirers should refer to the projects Hydraulic Consultant. Up stream use of copper pipe in PP-R hot water recirulating systems where the above operational parameters are exceeded should be avoided. 3) The service life of aquatherm PP-R pipe systems could be reduced by using excessive concentration of disinfecting products.

6

EQUIPPED WITH METAL DEACTIVATION


FEATURES

1

Ecology

Ecology Environmental protection is taken seriously by aquatherm! Products such as the fusiotherm® pipe system feature not only a long service life, but also excellent environmental and social compatibility. From the origin of the company aquatherm placed emphasis on the fact that its products and manufacturing processes should not pollute our sensitive ecosystems, and ensured development of fully recyclable materials which can thus be added, problem-free, to new production. Long before environmental protection was recognised as a global issue the fusiotherm® pipe system fulfilled ecological standards which are demanded today. For over 38 years aquatherm has underlined its philosophy that ecological and economic interests should not be contradictory, neither during production and sales, nor in the application of product.

The environmentally friendly raw material fusiolen® PP-R is used for the manufacture of the aquatherm pipe systems. To ensure it environmental compatibility the basic material polypropylene, as well as all contained additives (colour pigments and stabilizers) were extensively tested, not only by aquatherm’s own laboratory, but also by independent laboratories. Their results show that the material fusiolen® PP-R and the aquatherm pipe systems from which it is manufactured, comply with the highest ecological standards and are thus future - oriented. Prime ecological advantages: ➠ PVC free ➠ The additive share of the fusiolen® material is below 3% ➠ Free from heavy metals hazardous to health (e.g. Cu, Pb, N) ➠ Longevity ➠ Recyclable

7


1

FEATURES

Material properties

Material properties Potable water is one of the most controlled commodity goods. The domestic supply system should influence the water on its way up to the taps as less as possible. The choice of the right potable water pipe system and its material is of decisive importance. fusiotherm®- pipe systems are suitable for all different qualities of potable water. The environmentally friendly and hygienically enhanced potable water pipe system made from fusiolen® is physiologically and microbio-logically harmless. The technical suitability of the fusiotherm®- pipe system has been evident worldwide for more than 20 years.

Permanent temperatures from 70°C up to 90° C reduce the service life of the pipe (see table “Permissible Working Pressure”, page 9, 10 and 11) Using fusiotherm® or climatherm pipes for heating or air conditioningapplications the pressure- and temperature conditions according to table “Permissible Working Pressure” are valid. The following table shows the operating conditions related to pressure and temperature as a basis for pipe and pipe connections. These figures refer to potable water installations based on a theoretical service life of 50 years. Working pressure

Temperature

Annual working hours

bar (psi)

°C (°F)

h/a

Cold water

0 upto 10 (145) transient

to 25 (77)*

8760

Hot water

0 upto 10 (145) transient

to 60 (140) to 85 (185)

8710 50

Numerous international certificates like ➠ DVGW, SKZ (Germany) ➠ AENOR (Spain) ➠ ÖVGW (Austria) ➠ WRAS (UK) ➠ SVGW (Switzerland) ➠ KIWA (Netherlands) ➠ SAI-Global (Australia) ➠ CRECEP (France) ➠ SII (Israel) ➠ SIRIM (Malaysia) ➠ TIN (Poland) ➠ LNEC (Portugal) ➠ SITAC (Sweden) ➠ NSF, ICC (USA)

a.m.m.

testify to the high quality standard of the green pipes. The extrapolated service life of fusiotherm®- pipes is more than 50 years. Peak temperatures of 100° C arising from short disruptions are unproblematic.

8

* Reference temperature for the creep rupture strength: 20°C (68°F)


FEATURES

1

Permissible working pressure - Potable Water

Fusiotherm®pipe SDR 11

Permissible working pressure in bar and (psi) bar

20°C 68°F

30°C 86°F

40°C 104°F

50°C 122°F

60°C 140°F

(psi)

bar

(psi)

1

15,0

(218)

28,6

(415)

5

14,1

(205)

26,8

(389)

10

13,7

(199)

26,1

(379)

25

13,3

(193)

25,3

(367)

50

12,9

(187)

24,5

(356)

1

12,8

(186)

24,3

(353)

5

12,0

(174)

22,8

(331)

10

11,6

(168)

22,0

(319)

25

11,2

(163)

21,3

(309)

50

10,9

(158)

20,7

(300)

1

10,8

(157)

20,5

(298)

5

10,1

(147)

19,2

(279)

10

9,8

(142)

18,7

(271)

25

9,4

(136)

18,0

(261)

50

9,2

(134)

17,5

(254)

1

9,2

(134)

17,5

(254)

5

8,5

(123)

16,2

(235)

10

8,2

(119)

15,7

(228)

25

8,0

(116)

15,2

(221)

50

7,7

(112)

14,7

(213)

1

7,7

(112)

14,7

(213)

5

7,2

(104)

13,7

(199)

10

6,9

(100)

13,2

(192)

25

6,7

(97)

12,6

(183)

50

6,4

(93)

12,1

(176)

1

13,9

(202)

5

12,9

(187)

10

12,5

(181)

Potable water (warm)

65°C 149°F Potable water (cold)

Fusiotherm®faser composite pipe SDR 7.4

70°C 158°F

75°C 167°F

25

12,0

(174)

50

10,6

(154)

1

12,4

(180)

5

11,4

(165)

10

11,1

(161)

25

9,6

(139)

30

9,3

(135)

50

8,1

(118)

1

11,7

(170)

5

10,8

(157)

10

10,0

(145)

25

8,0

(116)

Faser and Stabi composite pipe: high working stress at lower wall thickness and higher flow rate

SDR = Standard Dimension Ratio (diameter / wall thickness ratio) SDR = 2 x S + 1 ≈ d / s (S = Pipe series index from ISO 4065)

Service life

Temperature

Fluid transported: water acc. to DIN 2000

9


1

FEATURES

constant operating temperature 70 °C / 158 °F incl. 30 days per year at

80 °C 176 °F

85 °C 185 °F

90 °C 194 °F

75 °C 167 °F constant operating temperature 70 °C / 158 °F incl. 60 days per year at

80 °C 176 °F

85 °C 185 °F

90 °C 194 °F

75 °C 167 °F constant operating temperature 70 °C / 158 °F incl. 90 days per year at

80 °C 176 °F

85 °C 185 °F 90 °C 194 °F

10

climathermfaser composite pipe SDR 11

Fusiotherm®climathermfaser composite faser composite pipe SDR 7.4 pipe SDR 17,6

Permissible working pressure in bar and (psi) 5 10 25 45 5 10 25 42.5 5 10 25 37.5 5 10 25 35 5 10 25 45 5 10 25 40 5 10 25 35 5 10 25 30 5 10 25 45 5 10 25 37.5 5 10 25 32.5 5 10 25

9,4 9,1 7,8 6,8 8,9 8,5 7,4 6,5 8,2 7,8 6,7 6,1 7,5 7,2 5,9 5,4 9,3 8,9 7,6 6,6 8,6 8,2 6,9 6,2 7,9 7,6 6,1 5,6 7,3 6,4 5,1 4,9 9,2 8,8 7,5 6,5 8,5 8,1 6,6 6,0 7,8 7,0 5,6 5,3 7,0 5,9 4,7

(136) (132) (113) (99) (129) (123) (107) (94) (119) (113) (97) (89) (109) (104) (86) (78) (135) (129) (110) (96) (125) (119) (100) (90) (115) (110) (89) (81) (106) (93) (74) (71) (134) (128) (109) (94) (123) (118) (96) (87) (113) (102) (81) (77) (102) (86) (68)

5,38 5,21 4,48 3,89 5,09 4,86 4,24 3,72 4,69 4,49 3,85 3,49 4,30 4,13 3,36 3,09 5,31 5,11 4,37 3,79 4,94 4,73 3,98 3,55 4,54 4,34 3,47 3,20 4,16 3,67 2,94 2,81 5,26 5,04 4,27 3,70 4,85 4,65 3,78 3,43 4,45 4,04 3,23 3,03 3,99 3,37 2,70

(78) (76) (65) (56) (74) (71) (62) (54) (68) (65) (56) (51) (62) (60) (49) (45) (77) (74) (63) (55) (72) (69) (58) (52) (66) (63) (50) (46) (60) (53) (43) (41) (76) (73) (62) (54) (70) (67) (55) (50) (65) (59) (47) (44) (58) (49) (39)

14,3 13,8 11,7 10,2 13,5 12,8 11,1 9,8 12,4 11,9 10,1 9,2 11,4 10,9 8,9 8,2 14,1 13,6 11,6 10,1 13,1 12,5 10,6 9,4 12,0 11,5 9,2 8,5 11,0 9,8 7,8 7,5 14,0 13,4 11,3 9,8 12,9 12,4 10,1 9,1 11,8 10,7 8,6 8,0 10,6 9,0 7,2

(208) (200) (170) (148) (196) (186) (161) (142) (180) (173) (147) (134) (165) (158) (129) (119) (205) (197) (168) (147) (190) (181) (154) (136) (174) (167) (134) (123) (160) (142) (113) (109) (203) (194) (164) (142) (187) (180) (147) (132) (171) (155) (125) (116) (154) (131) (104)

* SDR = Standard Dimension Ratio (diameter / wall thickness ratio) SDR = 2 x S + 1 ≈ d / s (S = Pipe series index from ISO 4065)

75 °C 167 °F

Service life

Heating period

Temperature

Permissible working pressure Non Potable Water/Heating or Closed System


4

FEATURES

1

Permissible working pressure for general pressure pipe applications out of the

Service life

Temperature

charted application ranges on page 9 and 10

climathermfaser-composite pipe SDR 11

climathermfaser-composite pipe 17,6

15°C

20°C

30°C

40°C

50°C

60°C

70°C

75°C

80°C 90°C

(403) (380) (372) (358) (350) (341) (373) (351) (343) (331) (322) (313) (345) (324) (315) (305) (296) (289) (293) (274) (267) (258) (251) (244) (248) (232) (226) (218) (212) (205) (210) (196) (190) (183) (177) (173) (177) (165) (160) (154) (149) (149) (139) (134) (116) (99) (136) (126) (116) (93) (78) (125) (112) (94) (75) (104) (74) (62)

12,8 12,0 11,7 11,4 11,1 10,8 11,8 11,1 10,8 10,5 10,2 9,9 10,9 10,3 10,0 9,6 9,4 9,1 9,3 8,7 8,5 8,2 7,9 7,7 7,9 7,4 7,2 6,9 6,7 6,5 6,7 6,2 6,0 5,8 5,6 5,5 5,6 5,2 5,1 4,9 4,7 4,7 4,4 4,2 3,7 3,1 4,3 4,0 3,7 3,0 2,5 4,0 3,5 3,0 2,4 3,3 2,3 2,0

(186) (174) (170) (165) (161) (156) (171) (161) (157) (152) (148) (144) (158) (149) (145) (140) (136) (133) (135) (126) (123) (118) (115) (112) (114) (107) (104) (100) (97) (94) (97) (90) (87) (84) (82) (79) (82) (76) (73) (71) (68) (69) (64) (62) (54) (45) (63) (58) (54) (43) (36) (57) (51) (43) (35) (48) (34) (28)

10°C

27,8 26,2 25,6 24,7 24,1 23,5 25,7 24,2 23,6 22,8 22,2 21,6 23,8 22,3 21,7 21,0 20,4 19,9 20,2 18,9 18,4 17,8 17,3 16,8 17,1 16,0 15,6 15,0 14,6 14,1 14,5 13,5 13,1 12,6 12,2 11,9 12,2 11,4 11,0 10,6 10,3 10,3 9,6 9,2 8,0 6,8 9,4 8,7 8,0 6,4 5,4 8,6 7,7 6,5 5,2 7,2 5,1 4,3

SDR= Standard Dimension Ratio (diameter / wall thickness ratio) SDR = 2 x S + 1 ≈ d / s ( S= Pipe series index from ISO 4065)

Permissible working pressure in bar and (psi) 1 5 10 25 50 100 1 5 10 25 50 100 1 5 10 25 50 100 1 5 10 25 50 100 1 5 10 25 50 100 1 5 10 25 50 100 1 5 10 25 50 1 5 10 25 50 1 5 10 25 50 1 5 10 25 1 5 10

11


2

Product Range Product range Fusiotherm®-pipe system Application field: potabel water, sanitary- and heating applications Fusiotherm®-pipe system fusiotherm® - a pipe system with many applications due to its special characteristics and versatility. ➠ Potable water pipe networks for cold and hot water installations e.g. in residential buildings, hospitals, hotels, office buildings and universities, shipbuilding, sports facilities etc. house connection boiler connection water distribution riser high rise (conventional or specially connected) water point connection

➠ Pipe networks in agriculture and horticulture ➠ Pipe networks for geothermal recovery ➠ Pipe networks for industry, e.g. for the transport of aggressive fluids (acids, leys, etc.) considering the chemical resistance The fusiotherm®- pipe system is applied in all fields of ➡ new installation

➠ Pipe networks for rainwater application systems

➡ repair and

➠ Pipe networks for compressed - air plants

➡ renovation.

➠ Pipe networks for swimming pool technology

pipe SDR 11

Material: Pipe series : Standards: Registrations: Colour: Form supplied: Packing Unit: Application:

fusiolen PP-R SDR 11 / S 5 DIN 8077 / 78, DIN EN ISO 15874, ASTM F 2389, CSA B 137.11 ÖNORM, SAI, TIN, TSE, LNEC, AENOR, SKZ A 175, Shipbuilding, IIP green with 4 blue stripes 5,8 m straight lengths in meter Drinking water, gen. pressure pipes di

Fusiotherm®-

d

➠ Pipe networks for the connection of heat pumps

Fields of application: I.a.: cold water and rain water pipes. s Pipe Art.-No.

1)

12

Dimension Packing unit

Dimension

Wall thickness

Internal diameter

d

s

di

mm

mm

mm

14,6

130,8

Water content l / m 13,430

Price

kg/m

DN

13,430

125

10230

160 mm

5,8

160

10234

200 mm

5,8

200

18,2

163,6

21,010

21,010

150

10238

250 mm

5,8

250

22,7

204,6

32,861

32,861

200

10242

315 mm

5,8

315

28,6

257,8

52,172

52,172

250

10244

355 mm

5,8

355

32,2

290,6

66,325

66,325

300

10246

1)

400 mm

5,8

400

36,3

327,6

84,290

300

10248

450 mm1)

5,8

450

40,9

368,2

106,477

400

mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R


Product Range

2

Application field: potabel water, sanitary- and heating applications Fusiotherm®-faser composite pipe

SDR 7.4

di

mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R

d

Material: fusiolen PP-R fibre reinforced Pipe series: SDR 7.4 / S 3.2 Standards: SKZ HR 3.28, ASTM F 2389, CSA B 137.11 Registrations: ÖVGW , SVGW, SAI-Global, SKZ A 314, TIN, TSE, Shipbuilding Colour: green with 4 dark-green stripes Form supplied: 5,8 m straight lengths Packing Unit: in meter Application: Drinking water, gen. pressure pipes

s Pipe Art.-No.

Dimension

Wall thickness

Internal diameter

d

s

di

mm

mm

mm

Dimension Packing unit

Water content l / m

Price

kg/m

DN

70730

160 mm

5,8

160

21,9

116,2

10,599

9,538

125

70734

200 mm

5,8

200

27,4

145,2

16,558

15,051

150

70738

250 mm

5,8

250

34,2

181,6

25,901

23,479

70742

315 mm

5,8

315

42,6

229,8

41,475

225

70744

355 mm

5,8

355

48,0

259,0

52,685

250

175

Fusiotherm® - climatherm faser composite pipe technology The composite pipes made in the multi-layer extrusion process produce a higher stability due to the fibre filling in the middle layer. Compared to customary PP-pipes there are further advantages: • Reduced expansion • Higher flow rate due to increased inner diameter • Greater support spacings • Less weight

The advantages: ➠ Resistant against corrosion ➠ The linear expansion has been reduced by 75 % ➠ The flow has been increased by 20 % at same loading capacity due to bigger inner diameter ➠ High stability and carrying capacity ➠ High impact strength ➠ Easy processing: simply cut and weld Various applications to: ➠ Cold and hot potable water application ➠ Heating systems ➠ Rainwater application ➠ Compressed air systems ➠ Swimming pool installations ➠ Pipelines for industrial use

13


2

Product Range

Fusiotherm® - elbow 90° SDR

7,4

11

1)

Art.-No.

Dimension

Price

Kg/pc

12130

160 mm

2,603

12134

200 mm

1,690

12138

250 mm

26,000

12142

315 mm

24,500

12144

355 mm

12131

160 mm

1,959

12135

200 mm

8,014

12139

250 mm

18,000

12143

315 mm

27,300

12145

355 mm

26,650

12147 1)

400 mm

40,624

12149 1)

450 mm

54,430

mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R

Fusiotherm® - elbow 45° SDR

Art.-No.

Dimension

7,4

12530 12534 12538 12542 12544

160 mm 200 mm 250 mm 315 mm 355 mm

3,575 9,825 22,000

12531 12535 12539 12543 12545 12547 1)

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm

2,772 6,865 16,000 20,450 42,000 47,852

12549 1)

450 mm

11

1)

Price

Kg/pc

62,848

mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen PP-R ®

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 14


Product Range

2

Fusiotherm® - tee

1)

SDR

Art.-No.

Dimension

Price

Kg/pc

7,4

13130 13134 13138 13142 13144

160 mm 200 mm 250 mm 315 mm 355 mm

3,575 9,825 22,000

11

13131 13135 13139 13143 13145 13147 1) 13149 1)

 160 mm 200 mm  250 mm 315 mm 355 mm 400 mm 450 mm

2,772 6,865 16,000 20,450 42,000 47,852 62,848

mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R

Fusiotherm® reducing tee SDR

Art.-No.

Dimension

7,4

13600 13602 13608 13610 13612 13614 13618 13624 13626 13628 13630 13634 13640 13904 13906 13908 13910 13916 13918 13920 13922 13924

 160 x 75 x 160 mm 160 x 90 x 160 mm 200 x 75 x 200 mm 200 x 90 x 200 mm 200 x 110 x 200 mm 200 x 125 x 200 mm 200 x 160 x 200 mm  250 x 75 x 250 mm 250 x 90 x 250 mm 250 x 110 x 250 mm 250 x 125 x 250 mm 250 x 160 x 250 mm 250 x 200 x 250 mm 315 x 125 x 315 mm 315 x 160 x 315 mm 315 x 200 x 315 mm 315 x 250 x 315 mm 355 x 125 x 355 mm 355 x 160 x 355 mm 355 x 200 x 355 mm 355 x 250 x 355 mm 355 x 315 x 355 mm

Price

Kg/pc 4,414 4,515 7,110 7,540 7,325 7,645 8,380 16,600 16,800 16,800 17,000 25,480 20,300

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 15


2

Product Range

Fusiotherm® reducing tee

1)

SDR

Art.-No.

Dimension

11

13601 13603 13609 13611 13613 13615 13619 13625 13627 13629 13631 13635 13641 13651 13653 13655 13657 13663 13665 13667 13669 13671 13676 1) 13678 1) 13680 1) 13682 1) 13684 1) 13685 1) 13690 1) 13692 1) 13694 1) 13696 1) 13698 1) 13699 1) 13700 1)

160 x 75 x 160 mm 160 x 90 x 160 mm 200 x 75 x 200 mm 200 x 90 x 200 mm 200 x 110 x 200 mm 200 x 125 x 200 mm 200 x 160 x 200 mm 250 x 75 x 250 mm 250 x 90 x 250 mm 250 x 110 x 250 mm 250 x 125 x 250 mm 250 x 160 x 250 mm 250 x 200 x 250 mm 315 x 125 x 315 mm 315 x 160 x 315 mm 315 x 200 x 315 mm  315 x 250 x 315 mm 355 x 125 x 355 mm 355 x 160 x 355 mm 355 x 200 x 355 mm 355 x 250 x 355 mm 355 x 315 x 355 mm 400 x 125 x 400 mm 400 x 160 x 400 mm 400 x 20 x 400 mm 400 x 250 x 400 mm 400 x 315 x 400 mm 400 x 355 x 400 mm 450 x 125 x 450 mm 450 x 160 x 450 mm 450 x 200 x 450 mm 450 x 250 x 450 mm 450 x 315 x 450 mm 450 x 355 x 450 mm 450 x 400 x 450 mm

Price

Kg/pc 3,140 3,176 5,284 5,168 5,648 5,786 5,820 12,000 12,000 13,000 12,000 13,970 14,180 25,150 24,850 26,902 27,312 28,993 28,781 29,093 36,091 36,415

mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 16


Product Range

2

Product range climatherm pipe system

Application field: hydronic and industrial applications climatherm-faser composite pipes The climatherm- pipe system has been developed especially for applications outside the potable water installation. In addition to the general advantages of the PP-R pipesystem climatherm in comparison with the fusiotherm®- system offers higher volumetric current values due to smaller wall thickness. Detailed advantages of climatherm and the material fusiolen® PP-R: ➠ absolutely corrosion resistant ➠ resistant against chemicals ➠ high environmental compatibility ➠ high impact rate ➠ less pipe roughness ➠ heat and soundinsulating characteristics ➠ very good welding properties ➠ high heat-stabilized ➠ noticeable less insulation - recommended are 10 mm of insulation for all pipe dimensions ➠ high stability ➠ lighter in weight ➠ easy processing ➠ well-priced

System components The climatherm-pipe system has to be installed in combination with the fusiotherm®- fittings - and consists of: ➠ pipes in length and / or coils ➠ fittings ➠ weldable flange adapter for flange connections ➠ armature connections and accessories ➠ transition pieces from PP-R to metal resp. metal to PP-R ➠ weld-in saddles ➠ manifolds ➠ shut-off devices ➠ welding devices, welding tools ➠ cutting tools ➠ auxiliaries and mountings

17


2

Product Range Product range climatherm-pipe system Application field: hydronic and industrial applications climatherm-faser composite pipe

SDR 11

d

di

Material: fusiolen PP-R; fibre reinforced Standards: SKZ HR 3.28, ASTM F2389, CSA B 137.11, NSF 14 Registrations: TIN (Poland), EMI-TÜV (Hungary), LNEC (Portugal), CentrSEPRO (Ukraine), cNSFus-Industrial, IAPMO(Kanada / USA) Colour: blue with 4 wider green stripes Form supplied: 5,8 m straight lengths Packing unit: PU in meter Application: HVAC, non-potable water applications

s Pipe

Dimension

Wall thickness

Internal diameter

d

s

di

mm

mm

mm

Dimension

SDR

Packing unit

2070130

160 mm

11

5,8

160

14,6

130,8

2070134

200 mm

11

5,8

200

18,2

163,6

Art.-No.

Water content l / m

Price

kg/m

DN

13,430

6,728

125

21,010

10,480

150

2070138

250 mm

11

5,8

250

22,7

204,6

32,861

16,300

200

2070142

315 mm

11

5,8

315

28,6

257,8

52,172

25,680

250

2070144

355 mm

11

5,8

355

32,2

290,6

66,29

32,600

300

2070146

400 mm

11

5,8

400

36,3

327,6

84,290

300

2070148

450 mm

11

5,8

450

40,9

368,2

106,477

400

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 18


Product Range

2

Product range: hydronic and industrial applications

climatherm-faser composite pipe SDR 17,6

d

di

Material: fusiolen PP-R; fibre reinforced Standards: SKZ HR 3.28, ASTM F2389, CSA B 137.11, NSF 14 Registrations: TIN (Poland), EMI-TÜV (Hungary), LNEC (Portugal), CentrSEPRO (Ukraine), cNSFus-Industrial, IAPMO(Kanada / USA) Colour: blue with 4 wider green stripes Form supplied: 5,8 m straight lengths Packing unit: PU in meter Application: HVAC, non-potable water applications

s Pipe

Dimension

Wall thickness

Internal diameter

d

s

di

mm

mm

mm

9,1

141,8

Art.-No.

Dimension

SDR

Packing unit

2570130

160 mm

17,6

5,8

160

Water content l / m

Price

15,792

kg/m

DN

4,360

150

2570134

200 mm

17,6

5,8

200

11,4

177,2

24,661

6,798

200

2570138

250 mm

17,6

5,8

250

14,2

221,6

38,568

10,574

250

2570142

315 mm

17,6

5,8

315

17,9

279,2

61,223

16,735

300

2570144

355 mm

17,6

5,8

355

20,1

314,8

77,832

21,206

350

2570146

400 mm

17,6

5,8

400

22,7

354,6

98,756

26,930

350

2570148

450 mm

17,6

5,8

450

25,5

399,0

125,036

34,021

400

2570150

500 mm

17,6

5,8

500

28,4

443,2

154,272

42,072

450

2570152

560 mm

17,6

5,8

560

31,7

496,6

193,688

52,554

500

2570154

630 mm

17,6

5,8

630

35,7

558,6

245,070

66,542

500

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 19


2

Product Range climatherm - elbow 90° SDR

11

17,6

Art.-No.

Dimension

Price

Kg/pc

12131*

160 mm

1,959

2012135

200 mm

8,014

2012139

250 mm

18,000

2012143

315 mm

27,300

2012145

355 mm

26,650

2012147

400 mm

40,624

2012149

450 mm

54,430

2512130

160 mm

1,924

2512134

200 mm

3,308

2512138

250 mm

7,771

2512142

315 mm

14,907

2512144

355 mm

19,770

2512146

400 mm

26,354

2512148

450 mm

35,213

2512150

500 mm

49,998

2512152

560 mm

65,519

2512154

630 mm

88,012

* fusiotherm® product, colour: green

climatherm - elbow 45° SDR

Art.-No.

Dimension

Price

Kg/pc

11

12531* 2012535 2012539 2012543 2012545 2012547 2012549

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm

2,772 6,865 16,000 20,450 42,000 47,852 62,848

17,6

2512530 2512534 2512538 2512542 2512544 2512546 2512548 2512550 2512552 2512554

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm 500 mm 560 mm 630 mm

2,331 3,845 9,329 18,100 23,716 30,847 40,378 57,426 74,387 98,030

* fusiotherm® product, colour: green

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 20


Product Range

2

climatherm - tee SDR

11

17,6

Art.-No.

Dimension

Price

Kg/pc

13131*

 160 mm

2,772

2013135

200 mm

6,865

2013139

250 mm

16,000

2013143

315 mm

20,450

2013145

355 mm

42,000

2013147

400 mm

47,852

2013149

450 mm

62,848

2513130

160 mm

2,331

2513134

200 mm

3,845

2513138

250 mm

9,329

2513142

315 mm

18,100

2513144

355 mm

23,716

2513146

400 mm

30,847

2513148

450 mm

40,378

2513150

500 mm

57,426

2513152

560 mm

74,387

2513154

630 mm

98,030

* fusiotherm® product, colour: green

climatherm - reducing tee SDR

11

Art.-No.

Dimension

Price

Kg/pc

13601*

160 x 75 x 160 mm

13603*

160 x 90 x 160 mm

3,140 3,176

2013609

200 x 75 x 200 mm

5,284

2013611

200 x 90 x 200 mm

5,168

2013613

200 x 110 x 200 mm

5,648

2013615

200 x 125 x 200 mm

5,786

2013619

200 x 160 x 200 mm

5,820

2013625

250 x 75 x 250 mm

12,000

2013627

250 x 90 x 250 mm

12,000

2013629

250 x 110 x 250 mm

13,000

2013631

250 x 125 x 250 mm

12,000

2013635

250 x 160 x 250 mm

2013641

250 x 200 x 250 mm

14,180

2013651

315 x 125 x 315 mm

25,150

2013653

315 x 160 x 315 mm

24,850

2013655

315 x 200 x 315 mm

26,902

2013657

315 x 250 x 315 mm

27,312

2013663

355 x 125 x 355 mm

28,993

2013665

355 x 160 x 355 mm

28,781

2013667

355 x 200 x 355 mm

29,093

2013669

355 x 250 x 355 mm

36,091

2013671

355 x 315 x 355 mm

36,415

2013676

400 x 125 x 400 mm

2013678

400 x 160 x 400 mm

38,981

2013680

400 x 200 x 400 mm

38,673

2013682

400 x 250 x 400 mm

38,154 46,386

2013684

400 x 315 x 400 mm

2013685

400 x 355 x 400 mm

46,924

2013690

450 x 125 x 450 mm

50,539

2013692

450 x 160 x 450 mm

51,261

2013694

450 x 200 x 450 mm

50,953

2013696

450 x 250 x 450 mm

50,432

2013698

450 x 315 x 450 mm

50,857

2013699

450 x 355 x 450 mm

61,014

2013700

450 x 400 x 450 mm

61,665

* fusiotherm® product, colour: green

21


2

Product Range

climatherm - reducing tee SDR

Art.-No.

Dimension

17,6

2513600 2513602 2513608 2513610 2513612 2513614 2513618 2513624 2513626 2513628 2513630 2513634 2513640 2513651 2513653 2513655 2513657 2513663 2513665 2513667 2513669 2513671 2513676 2513678 2513680 2513682 2513684 2513685 2513690 2513692 2513694 2513696 2513698 2513699 2513700 2513804 2513806 2513808 2513810 2513812 2513813 2513814 2513815 2513821 2513823 2513825 2513827 2513829

160 x 75 x 160 160 x 90 x 160 200 x 75 x 200 200 x 90 x 200 200 x 110 x 200 200 x 125 x 200 200 x 160 x 200 250 x 75 x 250 250 x 90 x 250 250 x 110 x 250 250 x 125 x 250 250 x 160 x 250 250 x 200 x 250 315 x 125 x 315 315 x 160 x 315 315 x 200 x 315 315 x 250 x 315 355 x 125 x 355 355 x 160 x 355 355 x 200 x 355 355 x 250 x 355 355 x 315 x 355 400 x 125 x 400 400 x 160 x 400 400 x 200 x 400 400 x 250 x 400 400 x 315 x 400 400 x 355 x 400 450 x 125 x 450 450 x 160 x 450 450 x 200 x 450 450 x 250 x 450 450 x 315 x 450 450 x 355 x450 450 x 400 x 450 500 x 125 x 500 500 x 160 x 500 500 x 200 x 500 500 x 250 x 500 500 x 315 x 500 500 x 355 x 500 500 x 400 x 500 500 x 450 x 500 560 x 125 x 560 560 x 160 x 560 560 x 200 x 560 560 x 250 x 560 560 x 315 x 560

Price

Kg/pc 1,980 2,089 3,239 3,340 3,540 3,786 3,767 7,338 7,432 7,616 7,844 9,091 9,114 14,611 14,496 17,370 17,593 19,078 18,956 19,404 22,540 23,536 24,998 26,380 26,072 25,552 29,894 30,237 32,980 34,250 33,942 33,422 34,332 39,182 39,618 46,402 47,568 47,260 46,737 47,572 55,823 56,100 56,650 60,761 61,841 61,532 61,009 61,742

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 22


Product Range

2

climatherm - reducing tee SDR

Art.-No.

Dimension

17,6

2513831 2513832 2513833 2513839 2513841 2513843 2513845 2513847 2513849 2513850 2513851 2513852

560 x 400 x 560 mm 560 x 450 x 560 mm 560 x 500 x 560 mm 630 x 125 x 630 mm 630 x 160 x 630 mm 630 x 200 x 630 mm 630 x 250 x 630 mm 630 x 315 x 630 mm 630 x 400 x 630 mm 630 x 450 x 630 mm 630 x 500 x 630 mm 630 x 560 x 630 mm

Price

Kg/pc 72,749 73,410 73,639 81,062 82,162 81,854 81,329 82,007 96,381 97,238 97,109 97,160

ADVICE: Matching reducing sockets, end caps, weld-in saddles, flange adapters and flanges can be found as of page 24. 23


2

Product Range The following products are usable for Fusiotherm速 and climatherm. The SDR data has to be regarded.

Fusiotherm速 climatherm - reducing socket SDR

Art.-No.

Dimension

Fitting colour

Stripe colour

System

7,4

11184 11188 11190 11192 11194 11196 11198

200/160 mm 250/160 mm 250/200 mm 315/200 mm 315/250 mm 355/250 mm 355/315 mm

green green green green green green green

-

F F F F F F F

1,613 2,875 3,100 5,853 6,367 6,194 6,213

11

11185 11189 11191 11193 11195 11197 11199 11201 11203 11204 11206 11207 11208

200/160 mm 250/160 mm 250/200 mm 315/200 mm 315/250 mm 355/250 mm 355/315 mm 400/250 mm 400/315 mm 400/355 mm 450/315 mm 450/355 mm 450/400 mm

green green green green green green green green green green green green green

-

F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c

1,097 2,060 2,168 4,139 4,479 9,475 4,473 7,781 8,353 8,891 8,782 9,176 9,828

17,6

2511184 2511188 2511190 2511193 2511195 2511197 2511199 2511201 2511203 2511204 2511206 2511207 2511208 2511209 2511210 2511211 2511212 2511213 2511214 2511215 2511216 2511217 2511218 2511219

200/160 mm 250/160 mm 250/200 mm 315/200 mm 315/250 mm 355/250 mm 355/315 mm 400/250 mm 400/315 mm 400/355 mm 450/315 mm 450/355 mm 450/400 mm 500/315 mm 500/355 mm 500/400 mm 500/450 mm 560/400 mm 560/450 mm 560/500 mm 630/400 mm 630/450 mm 630/500 mm 630/560 mm

green green green green green green green green green green green green green green green green green green green green green green green green

-

c c c c c c c c c c c c c c c c c c c c c c c c

0,726 1,411 1,432 2,685 2,908 3,651 3,006 5,039 5,421 5,764 5,676 5,932 6,369 7,019 7,218 7,496 8,045 9,395 8,619 8,849 12,302 11,339 11,210 11,261

Price

Kg/pc

System: F = Fusiotherm速 c = climatherm

24


Product Range

2

The following products are usable for Fusiotherm® and climatherm. The SDR data has to be regarded.

Fusiotherm® climatherm - reducing socket one side for socket welding, the other side for butt welding

SDR

Art.-No.

Dimension

Fitting colour

Stripe colour

System

7,4

11174 11176 11182

160/110 mm 160/125 mm 200/125 mm

green green green

-

F F F

0,708 0,814 1,629

11

11175 11177 11183

160/110 mm 160/125 mm 200/125 mm

green green green

-

F&c F&c F&c

0,809 0,719 1,283

17,6

2511174 2511176 2511182

160/110 mm 160/125 mm 200/125 mm

green green green

-

c c c

0,597 0,621 1,010

Price

Kg/pc

14108

Fusiotherm® climatherm - end cap SDR

Art.-No.

Dimension

Fitting colour

Stripe colour

System

7,4

14130 14134 14138 14142 14144

 160 mm  200 mm 250 mm 315 mm 355 mm

green green green green green

-

F F F F&c F&c

0,857 1,386 2,554

11

14131 14135 14139 14143 14145 14147 14149

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm

green green green green green green green

-

F&c F&c F&c F&c F&c F&c F&c

7,521 1,000 2,001 6,200 9,500

17,6

2514130 2514134 2514138 2514142 2514144 2514146 2514148 2514150 2514152 2514154

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm 500 mm 560 mm 630 mm

green green green green green green green green green green

-

c c c c c c c c c c

5,760 8,300 11,310 15,790 22,520

Price

Kg/pc

System: F = Fusiotherm® c = climatherm

25


2

Product Range The following products are usable for Fusiotherm® and climatherm. The SDR data has to be regarded.

Fusiotherm® climatherm weld-in saddle SDR

7,4 11

Art.-No.

Dimension

Fitting colour

Stripe colour

15206 15208 15210 15212 15214 15216 15218 15220 15228 15229 15230 15231 15232 15233 15234 15235 15236 15237 15251 15252 15253 15254 15255 15256 15257 15260 15261 15262 15263 15264 15265 15266 15268 15269 15270 15271 15275 15277 15278 15288 15290 15300 15303 15315 15316 15318 15331

160/20 mm 160/25 mm 160/32 mm 160/40 mm 160/50 mm 160/63 mm 160/75 mm 160/90 mm 200-250/20 mm 200-250/25 mm 200-250/32 mm 200/40 mm 200/50 mm 200/63 mm 200/75 mm 200/90 mm 200/110 mm 200/125 mm 250/40 mm 250/50 mm 250/63 mm 250/75 mm 250/90 mm 250/110 mm 250/125 mm 315-355/63 mm 315-355/75 mm 315/90 mm 315/110 mm 315/125 mm 315/160 mm 355/63 mm 355/90 mm 355/110 mm 355/125 mm 355/160 mm 400-500/75 mm 400-450/110 mm 400/125 mm 400-500/90 m 450-500/125 m 400-630/63 mm 500-560/110 mm 560-630/75 mm 560-630/90 mm 560-630/125 mm 630/110 mm

green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green green

-

System

Price

Kg/pc

F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c F&c

0,025 0,026 0,034 0,057 0,092 0,156 0,229 0,338 0,020 0,021 0,031 0,049 0,087 0,146 0,220 0,054 0,054 0,862 0,052 0,089 0,149 0,054 0,054 0,054 0,829 0,153 0,231 0,350 0,568 0,834 0,757

F&c F&c F&c F&c F&c F&c

0,350 0,575 0,832 0,859 0,209 0,528 0,769 0,326 0,774 0,148 0,541 0,224 0,340 0,792 0,563

F&c F&c F&c F&c F&c F&c F&c F&c F&c

With weld-on surface and additional weld-in socket for the fusion with the inner pipe wall The necessary welding tools for the Fusiotherm®- weld-in saddles are described on page 30 & 31. Weld-in saddle tools Fusiotherm®-drill

System: F = Fusiotherm® c = climatherm

26


Product Range

2

The following products are usable for Fusiotherm® and climatherm. The SDR data has to be regarded.

Fusiotherm® climatherm weld-in saddle with female thread SDR 7,4 & 11

Art.-No.

Dimension

Fitting colour

Stripe colour

System

28230 28250 28270 28232 28254 28274

160/25 x 1/2“ 160/25 x 3/4“ 160/32 x 1“ 200-250/25x1/2“ 200-250/25x3/4“ 200-250/32x1“

green green green green green green

-

F&c F&c F&c F&c F&c F&c

Price

Kg/pc 0,095 0,120 0,244 0,089 0,114 0,238

Fusiotherm® climatherm weld-in saddle with male thread SDR

Art.-No.

Dimension

Fitting colour

Stripe colour

System

7,4 & 11

28330 28350

160 / R1/2 160 / R3/4

grün grün

-

F&c F&c

Fusiotherm® climatherm - flange adapter

Price

Kg/pc 0,090 0,115

With weld-on surface and additional weld-in socket for the fusion with the inner pipe wall The necessary welding tools are described on page 30 & 31.

with gasket

SDR

Art.-No.

Dimension

Fitting colour

Stripe colour

7,4

15530 15534 15538 15542 15544

160 mm 200 mm 250 mm 315 mm 355 mm

green green green green green

-

F F F F F

1,163 2,292 3,298

11

15531 15535 15539 15543 15545 15547 15549

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm

green green green green green green green

-

F&c F&c F&c F&c F&c F&c F&c

0,954 1,957 2,717 5,650 9,000

17,6

2515530 2515534 2515538 2515542 2515544 2515546 2515548 2515550 2515552 2515554

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm 500 mm 560 mm 630 mm

green green green green green green green green green green

-

c c c c c c c c c c

8,060 7,590 10,610 9,570 14,230

System

Price

Kg/pc

System: F = Fusiotherm® c = climatherm

27


2

Product Range The following products are usable for Fusiotherm® and climatherm. The SDR data has to be regarded.

Fusiotherm® climatherm - plastic coated steel flange Art.-No.

Dimension

System

15730

160 mm for Art.-No. 15530/15531/2515530

F&c

Price

kg/pc 3,628

15734

200 mm for Art.-No. 15534/15535/2515534

F&c

4,750

15738

250 mm for Art.-No. 15538/15539/2515538

F&c

7,096

15742

315 mm for Art.-No. 15543/2515542

F&c

18,624

15744

355 mm for Art.-No. 15545/2515544

F&c

28,309

15746

400 mm for Art.-No. 2515546

F&c

50,558

15748

450 mm for Art.-No. 2515548

F&c

65,789

15750

500 mm for Art.-No. 2515550

F&c

60,783

15752

560 mm for Art.-No. 2515552

F&c

95,096

15754

630 mm for Art.-No. 2515554

F&c

82,112 60520

Fusiotherm® climatherm - pipe clamps Art.-No.

Dimension

System

Price

60597

160 mm

F&c

3,52

60650

200 mm

F&c

14,45

60654

250 mm

F&c

17,65

60658

315 mm

F&c

21,18

60660

355 mm

F&c

24,20

kg/pc

Suitable for sliding and fixed point installation. Thread connection: M10 for 160mm M16 for 200 & 355 mm

Fusiotherm® climatherm - pipe clamps for fixed point installation for fixed point installation Art.-No.

Dimension

System

60668

160 mm

F&c

84,78

60670

200 mm

F&c

210,74

60674

250 mm

F&c

217,53

60678

315 mm

F&c

264,95

System: F = Fusiotherm® c = climatherm

28

Price

kg/pc


Product Range

2

Welding machines for butwelding

Fusiotherm® climatherm - butt welding machine Rothenberger Art.-No.

Dimension

Packing unit m / pc

Price

kg/pc

50163

for pipes ø 160 - 250 mm

1

252,000

50167

for pipes ø 160 - 315 mm

1

294,000

50178

for pipes ø 160 - 355 mm

1

including wooden transport box. The butt welding machine can be obtained directly from Rothenberger

Fusiotherm® climatherm - butt welding machine Ritmo Art.-No.

Dimension

Packing unit m / pc

50165

for pipes ø 160 - 250 mm

1

50166

for pipes ø 160 - 315 mm

1

50177

for pipes ø 160 - 355 mm

1

50169

for pipes ø 400 - 630 mm

1

Price

kg/pc 176,500 336,500

including wooden transprot box The butt welding machine can be obtained directly from Ritmo. (www.ritmo.it)

Fusiotherm® climatherm - cutting disc

for plastic

Art.-No.

Dimension

Toolhead

Packing unit m / pc

Price

kg/pc

50107

ø 125 mm

22,2 mm

1

141,400

50109

ø 230 mm

22,2 mm

1

680,300

29


2

Product Range

Welding devices and drills for weldin saddels

Fusiotherm® climatherm - manual welding device (500 W) Art.-No.

Dimension

Packing unit m / pc

50337

for pipes ø 16 - 63 mm

1

Price

kg/pc 8,500

with base and case for tools

Fusiotherm® climatherm - manual welding device (800 W) Art.-No.

Dimension

Packing unit m / pc

50341

for pipes ø 50 - 125 mm

1

Price

kg/pc 13,730

with base and case for tools

Fusiotherm® climatherm - manual welding device (1500 W) Art.-No.

Dimension

Packing unit m / pc

50330

for pipes ø 50 - 160 mm

1

Price

kg/pc

Fusiotherm® climatherm - temperature measuring device Art.-No.

Dimension

Packing unit m / pc

Price

50188

kg/pc 159,680

to check the correct welding temperature

Fusiotherm® climatherm - drill for installation of weld-in saddles Art.-No.

Dimension

Packing unit m / pc

50940 50941 50942 50944 50946* 50948*

20 & 25 mm (for pipes 40 - 160 mm) 20 & 25 mm (for pipes 63 - 250 mm) 32 mm 40 mm 50 mm 63 mm

1 1 1 1 1 1

Dimension

Packing unit m / pc

75 mm 90 mm 110 mm 125 mm 160 mm

1 1 1 1 1

Art.-No. 50950* ** 50952*/** 50954*/** 50956*/** 50958*/** /

* may only be used in fixed drilling machines! ** tool holder MK4

30

Price

kg/pc 0,140 0,160 0,207 0,286 0,319 0,454

Price

kg/pc 1,527 1,885 2,349 2,898 3,996

tool holder MK4


Fusion

Fusiotherm® climatherm - welding tool

3

50619

For welding saddles Art.-No.15206-15334 Art.-No.

Dimension

Packing unit m / pc

Price

kg/pc

50648

160 x 20/25 mm

0,323

50650

160 x 32 mm

0,336

50652

160 x 40 mm

0,544

50654

160 x 50 mm

0,839

50656

160 x 63 mm

1,287

50657

160 x 75 mm

1

50658

160 x 90 mm

1

50660

200 x 20/25 mm

0,201

50662

200 x 32 mm

0,231

50664

200 x 40 mm

0,402

50666

200 x 50 mm

0,645

50667

200 x 75 mm

50668

200 x 63 mm

50669

200 x 90 mm

50670

200 x 110 mm

1

50671

200 x 125 mm

1

50672 50674 50676 50678 50680 50682 50684 50686 50688 50690 50692 50694 50696 50698 50699 50712 50714 50716 50718 50720 50722 50726 50728 50730 50732 50734 50736 50738 50740 50742 50744 50746

250 x 20/25 mm 250 x 32 mm 250 x 40 mm 250 x 50 mm 250 x 63 mm 250 x 75 mm 250 x 90 mm 250 x 110 mm 250 x 125 mm 315 x 63 mm 315 x 75 mm 315 x 90 mm 315 x 110 mm 315 x 125 mm 315 x 160 mm 355 x 63 mm 355 x 75 mm 355 x 90 mm 355 x 110 mm 355 x 125 mm 355 x 160 mm 400-630 x 63 mm 400-500 x 75 mm 560-630 x 75 mm 400-500 x 90 mm 560-630 x 90 mm 400-450 x 110 mm 500-560 x 110 mm 630 x 110 mm 400 x 125 mm 450-500 x 125 mm 560-630 x 125 mm

1  1  1  1  1  1  1  1  1  1  1  1  1  1  1  1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1,044

0,202 0,232 0,402 0,661 1,067 1,792 3,071 4,783 6,001 1,094 1,914 3,226 4,786 5,993 9,342 1,102 1,994 3,274 4,861 6,046 8,832

31


3

Fusion Buttwelding Part A: Checking of devices and tools Heating up phase     Butt-welding of pipe dimension 160 - 630mm The following fusiotherm®- pipes series are available: Fusiotherm®- pipe SDR 11 for cold water (ø160-450mm) Fusiotherm®- faser- composite pipe SDR 7.4 (ø160-355mm) (Pat.-No. 10018324, trademark protection no. 39926599 for green/dark green) climatherm- faser- composite pipe SDR 11 (ø160-355mm) climatherm OT faser- composite pipe SDR 17,6 (ø160-630mm)

Check performance of the welding machine and heat it up

Pipes and fittings are fused, as explained below, by butt welding: 1. Protect your place of work from weather influences 2. Check, if welding machine works properly and heat it up 3. Cut pipes into required length 4. Plastic pipes are aligned and fixed by means of the

clamping elements

5. Use the milling machine for planing the pipe end to be

The parts to be welded are fixed

plane-parallel 6. Remove the debris and clean the pipe ends with

methylated spirit

7. Check if pipes match

(tolerance: max. 0.1 x wall thickness)

8. Check width of gap between the two pipes to be

welded (tolerance: max. 0.5 mm)

9. Check the temperature of the heating element

(210° C +/- 10° C)

10. Clean the heating element Important Note The welding machines have to be suitable for the weld ing of pipes with a diameter/wall thickness ratio of up to SDR 7.4

For hydraulically operated welding machines, the real manometer pressure has to be calculated in conside ration of the hydraulic piston area.

32

This value can be taken from the respective operating manuals.

and aligned respectively, the milling machine is used


Fusion

3

Buttwelding Part A: Handling / Fusion

11. After the heating element has been positioned, the pipes are pushed onto the heating plate with a defined adjusting pressure. 12. After reaching the specified bead height (see tablet) the pressure is reduced. This process marks the beginning of the heating time. This time is for heating up the pipe ends up to the right welding temperature.

Specified bead height in mm: ø

160 mm 200 mm 250 mm 315 mm 355 mm 400 mm 450 mm 500 mm 560 mm 630 mm

SDR 7,4 1,5 2,0 2,0 2,5 2,5 -

SDR 11 1,0 1,0 1,5 2,0 2,0 2,0 2,5 -

SDR 17,6 1 1 1 1 1,5 1,5 1,5 2,0 2,0 2,0

13. When heating time has expired, divide the machine slide, remove heating element quickly and join the pipes (by putting both parts of the slide together).

Positioning of heating element

Heating-up the pipeends

14.The pipes are fused with the required welding pressure and cooled down under pressure. 15.The welded connection can be unclamped - the welding process is finished. Subject to the following prerequisites, it is permitted to shorten the cooling time by as much as 50%, i. e. joining pressure relief and removal of the welded part from the welding machine: – – –

the joint is manufactured in workshop conditions, the removal from the welding machine and the tempo- rary storage cause only a slight load on the joint and the joining parts have wall thicknesses ≥ 15 mm.

Divide the machine slide, remove heating element

Further processing with a full mechanical load on the joint may only take place after complete cooling. Additionally please follow the instructions given in the operating manual of the welding machine and observe guideline DVS 2207, part 11. Join the pipes, cool down under pressure

33


3

Fusion Weld-in saddles Part A: Heating up phase  /  Handling

Heating plate Welding tool

Temperature pilot lamp (yellow) - glows constantly while the heat-up phase - blinks, when the welding temperature is achieved

Operating lamp (green) - glows constantly, as soon as the device is conntected with the power supply system.

Welding tool

Part A: Heating up phase 1. During the heating up phase tighten the welding tools carefully with the Allan key. Take care that the tools completely contact the hea- ting plate. Never use pliers or any other unsuitable tools, as this will damage the coating of the welding tools.

2. The temperature of 260° C is required for the welding of the fusiotherm®- system.

Acc. to DVS - Welding Guidelines the temperature of the welding device has to be checked at its tool before starting the welding process.

This can be done with a fast indicating surface thermometer.

Attention: First welding - soonest 5 minutes after reaching of the welding temperature. DVS 2207, Part 11. Part A: Handling 3. A tool change on a heated device requires another check of the welding temperature at the new tool (after its heating up). 4. If the device has been unplugged, e.g. during longer breaks, the heating up process, has to be restarted (see item 6).

34

5. After use unplug the welding device and let it cool down. Water must never be used to cool the welding device, as this would destroy the heating resistances. 6.

Protect fusiotherm®- welding devices and tools against impurities. Burnt particles may lead to an incorrect fusion. The tools may be cleaned with fusiotherm®cleansing cloths, Art.-No.50193.

Always keep the welding tools dry.

7. After welding, do not lay the the device on the Teflon coated tool, but put it down in the provided supporting stand. 8. For a perfect fusion, damaged or dirty welding tools must be replaced, as only impeccable tools guarantee a perfect connection. 9.Never attempt to open or repair a defective device. Return the defective device for repair. 10.Check the operating temperature of fusiotherm®- wel ding devices regularly by means of suitable measuring instruments.


Fusion

3

Weld-in saddles Part A: Guidelines Part B: Checking of devices and tools Part A: Guidelines 11. For the correct handling of welding machines the following must be observed:

General Regulations for Protection of Labour and Prevention of Accidents

and particularly the

Regulations of the Employers’ Liability Insurance Association of the Chemical Industry regarding Machines for the Processing of Plastics, chapter: „Welding Ma chines and Welding Equipment“. 12. For the handling of fusiotherm®- welding machines, de vices and tools please observe General Regulations DVS 2208 Part 1 of the German Association for Welding Engineering, Registered Society (Deutscher Verband für Schweißtechnik e. V.).

Temperature control with a thermometer

Part B: Checking of devices and tools 13. Check, if the fusiotherm®- welding devices and tools comply with to the guidelines “Fusion Part A”. 14. All used devices and tools must have reached the nec essary operating temperature of 260 °C. This requires acc. to “Fusion Part A, item 8” a separate test, which is indispensable (DVS - Welding Guidelines): Suitable measuring instruments have to measure a temperature of up to 350° C with a high accuracy. Note: aquatherm recommends the original aquatherm temperature measuring device art.-no. 50188 aquatherm Temperatur - measuring device Art.-Nr. 50188

35


3

Fusion Weld-in saddles Part C: Fusion fusiotherm®- weld-in saddles are available for pipe outer diameter of 40 - 630 mm. Weld in saddles are used for ➠ branch connections in existing installations ➠ the substitution of a reduction-tee ➠ branch connections in risers ➠ sensor wells, etc.

Drilling through the pipe wall

The maximum sensor well diameter is specified in the table. 1. Before starting the welding process, check whether the fusiotherm®- welding devices and tools comply with the requirements of “Fusion Part A”. 2. The first step is to drill through the pipe wall at the intended outlet point by using the fusiotherm®- drill

The welding tool is inserted into the pipe wall …

3. Remove burrs, debris and other dirts with a chamfer- ing tool or the aquatherm cleaning wipes. Do not touch the surface any more and protect it from new pollution. 4. The welding device / saddle welding tool must have rea ched the required operating temperature of 260 °C (check with reference to “Fusion Part B, item 2”). 5. The welding surfaces have to be clean and dry. 6.

Insert the heating tool on the concave side of the weldin saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe. Next the weld-in saddle tool is inserted into the heating sleeve until the saddle surface is up against the convex side of the welding tool. The heating time of the elements is generally 30 seconds.

7.

After the welding tool has been removed, the weld-in saddle tool is immediately inserted into the heated, drilled hole. Then the weld-in saddle should be pressed on the pipe for about 15 seconds. After being allowed to cool for 10 minutes the connection can be exposed to its full loading. The appropriate branch pipe is fitted into the sleeve on the fusiotherm®- weld-in saddle using conventional fusion technology.

…heating-up of the elements

Joining

Ready

By fusing the weld-in saddle with the pipe outer surface and the pipe inner wall the connection reaches highest stability.

36


Fusion

3

Weld-in saddles

Art.-No.

Dimension

15206 15208 15210 15212 15214 15216 15218 15220 15228 15229 15230 15231 15232 15233 15234 15235 15236 15237 15251 15252 15253 15254 15255 15256 15257 15260 15261 15262 15263 15264

160/20 mm 160/25 mm 160/32 mm 160/40 mm 160/50 mm 160/63 mm 160/75 mm 160/90 mm 200-250/20 mm 200-250/25 mm 200-250/32 mm 200/40 mm 200/50 mm 200/63 mm 200/75 mm 200/90 mm 200/110 mm 200/125 mm 250/40 mm 250/50 mm 250/63 mm 250/75 mm 250/90 mm 250/110 mm 250/125 mm 315-355/63 mm 315-355/75 mm 315/90 mm 315/110 mm 315/125 mm

15265 15266 15268 15269 15270 15271 15275 15277 15278 15288 15290 15300 15303 15315 15316 15318 15331

315/160 mm 355/63 mm 355/90 mm 355/110 mm 355/125 mm 355/160 mm 400-500/75 mm 400-450/110 mm 400/125 mm 400-500/90 m 450-500/125 m 400-630/63 mm 500-560/110 mm 560-630/75 mm 560-630/90 mm 560-630/125 mm 630/110 mm

D

d

l

Drill

elding tool

mm

mm

mm

Art.-No.

160 160 160 160 160 160 160 160

20 25 32 40 50 63 75 90 20 25 32 40 50 63 75 90 110 125 40 50 63 75 90 110 125 63 75 90 110 125

Art.-No. 50648 50648 50650 50652 50654 50656 50657 50658 50660 50660 50662 50664 50666 50668 50667 50669 50670 50671

200-250 200-250 200-250

200 200 200 200 200 200 200 250 250 250 250 250 250 250 315-355 315-355

315 315 315 315 355 355 355 355 355 400-500 400-500 400 400-500 400-500 400 500-560 560-630 560-630 560-630 630

160 63 90 110 125 160 75 110 125 90 125 63 110 75 90 125 110

50940 50940 50942 50944 50946 50948 50950 50952 50941 50941 50942 50944 50946 50948 50950 50952 50954 50956 50944 50946 50948 50950 50952 50954 50956 50948 50950 50952 50954 50956 50958 50948 50952 50954 50956 50958 50950 50954 50956 50952 50956 50948 50954 50950 50952 50956 50954

50676 50678 50680 50682 50684 50686 50688 50690 50692 50694 50696 50698 50699 50712 50716 50718 50720 50722 50728 50736 50742 50732 50744 50726 50738 50730 50734 50746 50740

37


Chapter 4 Installation principles


installation Principles

4

Fastening technique  /  Fixed points  / Sliding points

Fastening technique Pipe clamps for fusiotherm®- pipes must be dimensioned for the external diameter of the plastic pipe. Take care, that the fastening material does not mechanically damage the surface of the pipe (fusiotherm®- pipe clamps Art.-No.: 60516 - 60660). All pipes should be fastened with only aquatherm’s green rubber compound fasteners, with expansion spacers, or other as deemed equal or approved by aquatherm and / or the project’s Hydraulic Consultant.

Sliding points Sliding clamps have to allow axial pipe movements without damaging the pipe. On locating a sliding clamp it has to be ensured that movements of the pipelines are not hindered by fittings or armatures installed next to the clamps. fusiotherm®- pipe clamps have an extra even and sliding surface of the sound insulation insert.

Basically it must be distinguished on pipe assembly, whether the fastening material is used as ➠ a fixed point or ➠ a sliding point. Fixed points On locating fixed points the pipelines are divided into individual sections. This avoids uncontrolled movements of the pipe. In principle fixed points have to be measured and installed in a way, that the forces of expansion of fusiotherm®- pipes as well as probable additional loads are accommodated. On using threaded rods or threaded screws the drop from the ceiling should be as short as possible. Swinging clamps should not be used as fixed points. Basically vertical distributions can be installed. Risers do not require expansion loops, provided that fixed points are located immediately before or after a branch. To compensate the forces arising from the linear expansion of the pipe there must be sufficient and stable clamps and mountings. fusiotherm®- pipe clamps meet all mentioned requirements and - when considering the following installation instructions - are perfect for fixed point installations.

39


4

installation Principles

Installation advice  /  Linear expansion  / Concealed installation

Installation advices

Concealed installation

fusiotherm®- pipe clamps are perfectly suited for fixed point and sliding point installations.

Concealed installations generally do not require a consideration of the expansion of fusiotherm®- pipes.

The application of distance rings depends on the type of pipe.

The insulation acc. to DIN 1988 or the EnEV (Energieeinsparverordnung) provides enough expansion space for the pipe. In the case where the expansion is greater than the room to move in the insulation, the material absorbs any stress arising from a residual expansion.

Fastening

Fusiotherm®- pipe Fusiotherm®Fusiotherm®- faser stabi composite composite pipe pipe

Sliding Point

1 distance ring

2 distance rings

Fixed point

no distance ring

1 distance ring

Linear expansion The linear expansion of pipes depends on the difference of operating temperature to installation temperatur: DT = Toperating temperature - Tinstallation temperature Therefore cold water pipes have practically no linear expansion. Because of the heat dependent expansion of the material, the linear expansion must especially be considered in case of hot and heating installations. This requires a distinction of the types of installation, e.g. ➠ concealed installation ➠ installation in ducts ➠ open installation.

40

The same applies to pipes, which do not have to be insulated acc. to current regulations. A temperature induced linear expansion is prevented by the embedding in the floor, concrete or plaster. The compressive strain and tensile stress arising from this are not critical as they are absorbed by the material itself.


installation Principles

4

Installation in ducts  /  Fusiotherm -pipe ®

Installation in ducts

1

Due to the different linear expansion of the fusiotherm pipes with or without stabilization, the installation of pipe branches in risers has to be made according to the selected type of pipe. ®

Fusiotherm®- faser composite pipe The linear expansion of fusiotherm®- fusiotherm®- faser composite pipes in vertical risers can be ignored. The positioning of a fixed point directly before each branchoff point is sufficient. All clamps in the riser must be installed as fixed points (see 1).

Positioning of the fixed point clamp

2

In general it is possible to install risers rigidly, that means without expansion joints. This directs the expansion on the distance between the fixed points, where it is ineffective. For a maximum distance between two fixed points please refer pages 49/50.

Fusiotherm®- pipe The installation of risers of fusiotherm®- pipes without stabilizing components requires a branch pipe, which is elastic enough to take the linear expansion of the riser.

Favourable fixing

3

➠ This can be ensured by a favourable fixing of the riser in the duct (see 2). ➠ An adequate large pipe liner also gives sufficient elasticity to the branch-off pipe (see 3). ➠ Furthermore the installation of a spring leg gives the appropriate elasticity (see 4). Large diameter pipe liner

4

Installation of a spring leg

41


4

installation Principles

Open installation  / Calculation of the linear expansion

Open installation

Calculation of the linear expansion

In case of open installed pipes (e.g. in the basement), excellent optical characteristics and form stability are important. fusiotherm®- pipes for cold water and fusiotherm®-faser composite pipes for hot water and heating plants make this possible. The coefficient (a) of linear expansion of fusiotherm®- composite pipes is only

Calculation example: Linear expansion Given and required values Symbol

Meaning

DL

Linear expansion

Value Measuring unit ?

[mm]

Coefficient of linear expansion 0.035 mm / mK fusiotherm®-faser composite pipe

a faser composite = 0.035 mm / mK

a2

and therefore nearly identical with the linear expansion of metal pipes.

a3

Linear expansion coefficient

0.15

mm / mK

L

Pipe length

25.0

[m]

The coefficient of linear expansion of fusiotherm - pipes without stabilizing components is

TW

Working temperature

60.0

°C

a fusiotherm = 0.150 mm / mK

TM

Installation temperature

20.0

°C

Temperature difference between working and installation temperature 40.0 (DT = TW – TM)

K

®

fusiotherm®- stabi / -faser composite pipes must have enough space to expand (see page 43 u. 44). An expansion control must is required for long and straight stabi composite / faser composite pipes (over 40 m). fusiotherm®- pipes without the stabilizing compound should have the expansion control after 10 m straight pipelines. Risers of composite pipes may be installed rigidly without expansion compensation. The following formula, calculation examples, data-tables and diagrams help to determine the linear expansion. The difference between working temperature and maximum or minimum installation temperature is essential for the calculation of linear expansion.

DT

The linear expansion DL is calculated according to the following formula: DL = a x L x DT Material: fusiotherm®- stabi composite pipe (a = 0.035 mm/mK) DL = 0.035 mm / mK x 25.0 m x 40 K DL = 35.0 mm

Linear expansion comparison: faser compositeto standard PP- pipe

42


installation Principles

4

Fusiotherm®-pipe  /  climatherm-pipe (without faser)

The linear expansion, described on the preceding pages, can be taken from the following tables and graphs. Linear expansion DL in [mm]: fusiotherm®- pipe and climatherm- pipe - a = 0,150 mm /mK Difference in temperature DT = Toperating temperature- Tinstallation temperature Pipe length

10 K

20 K

30 K

40 K

50 K

60 K

70 K

80 K

Linear expansion DL (mm) 5m

8

15

23

30

38

45

53

60

10 m

15

30

45

60

75

90

105

120

15 m

23

45

68

90

113

135

158

180

20 m

30

60

90

120

150

180

210

240

25 m

38

75

113

150

188

225

263

300

30 m

45

90

135

180

225

270

315

360

35 m

53

105

158

210

263

315

368

420

40 m

60

120

180

240

300

360

420

480

45 m

68

135

203

270

338

405

473

540

50 m

75

150

225

300

375

450

525

600

Fusiotherm¤--pipe  climatherm-pipe Fusiotherm pipe &&climathermpipe ®

50 m

600 mm

45 m 500 mm

40 m 35 m 30 m 25 m

300 mm

20 m 200 mm

Pipe length L

400 mm

15 m 10 m

100 mm

5m 0 mm 0K

10K

20K

30K

40K

50K

60K

70K

80K

Difference in temperature ∆ T (K)

Difference in Temperature DT (mm)

43


4

installation Principles

Fusiotherm®-faser composite pipe climatherm-faser composite pipe Due to the integration and positive bond of the different materials, the fusiotherm®- and climatherm- faser composite pipe offers much higher stability. The linear expansion reduces its value to 1/5 of the mere PP-pipes. Linear expansion DL in [mm]: fusiotherm®- faser composite pipe and climatherm- faser composite pipe - a = 0.035 mm / mK Difference in temperature DT = Toperating temperature - Tinstallation temperature Pipe length

10 K

20 K

30 K

40 K

50 K

60 K

70 K

80 K

Linear expansion DL (mm) 10 m

4

7

11

14

18

21

25

28

20 m

7

14

21

28

35

42

49

56

30 m

11

21

32

42

53

63

74

84

40 m

14

28

42

56

70

84

98

112

50 m

18

35

53

70

88

105

123

140

60 m

21

42

63

84

105

126

147

168

70 m

25

49

74

98

123

147

172

196

80 m

28

56

84

112

140

168

196

224

90 m

32

63

95

126

158

189

221

252

100 m

35

70

105

140

175

210

245

280

Fusiotherm®-faser composite pipe & climatherm-faser composite pipe ¤

Fusiotherm - faser composite pipe & climatherm- faser composite pipe

300 mm 100 m 90 m

250 mm

80 m 200 mm

60 m 15 0 m m 50 m 40 m 100 mm 30 m 20 m

50 mm

10 m 0 mm 0K

44

10K

20K

30K

40K

50K

Difference in temperature ∆ DT T (K) Difference in Temperature (mm)

60K

70K

80K

Pipe length L

70 m


installation Principles

4

Bending side  /  Expansion loop

Linear expansion due to temperature difference between operating temperature and installation temperature can be compensated by different installation techniques.

Expansion loop

Bending side

If the linear expansion cannot be compensated by a change in direction, it will be necessary to install an expansion loop with long and straight pipelines.

In most cases direction changes can be used to compensate for linear expansion in pipes.

In addition to the length of the bending side LBS the width of the pipe bend Amin must be considered.

The values of the bending side can be taken directly from the tables and graphs on the following pages. Symbol

Meaning

Symbol

Meaning

Amin

Width of the expansion loop

[mm]

SD

Safety distance

150 mm

LBS

Length of the bending side

[mm]

K

Material specific constant

15.0

The pipe bend Amin is calculated acc. to the following formula:

d

Outside diameter

[mm]

Amin = 2 x DL + SD

DL

Linear expansion

[mm]

The width of the expansion loop Amin should be at least 210 mm.

L

Pipe Length

[m]

FP

Fixed point

SP

Sliding point

FP

SP

FP

FP A min

Calculational determination of the bending side length

SP

SD

LBS

LBS = K x √ d x DL FP

FP

L

SP

L

LBS

FP L

45


4

installation Principles

Pre-stress  /  Bellow expansion joint

Pre-stress

Bellow expansion joint

Where space is limited, it is possible to shorten the total width Amin as well as the length of the bending side LBSV by pre-stressing.

All bellow expansion joints for corrugated pipes designed for metal materials are unsuitable for fusiotherm®- pipes.

Pre-stress installations, if planned and carried out carefully, offer an optically perfect installation, as the linear expansion is hardly visible. The side length LSV is calculated acc. to the following calculation example: Symbol

Meaning

Value

Measuring unit

LBSV

Length of pre-stress

-

[mm]

The side length of expansion loops wih pre-stress is calculated acc. to the following example:

LBSV = K x √ d x DL 2

2

FP

SP

2

2

2

SP

SD

Avmin

LBSv

FP L

46

L

FP

When using axial expansion joints observe the manufacturers instructions.


installation Principles

4

Length of bending side Length of bending side for fusiotherm®, fusiotherm®- faser composite pipe and for climatherm- faser composite pipe Linear expansion [mm]

Pipe Dimension

10

160 mm

0,60

0,85

1,04

1,20

1,34

1,47

1,59

1,70

200 mm

0,67

0,95

1,16

1,34

1,50

1,64

1,77

250 mm

0,75

1,06

1,30

1,50

1,68

1,84

315 mm

0,84

1,19

1,46

1,68

1,88

355 mm

0,89

1,26

1,55

1,79

400 mm

0,95

1,34

1,64

450 mm

1,01

1,42

500 mm

1,06

560 mm 630 mm

20

30

40

50

60

70

80

90

100

110

120

1,80

1,90

1,99

2,08

1,90

2,01

2,12

2,22

2,32

1,98

2,12

2,25

2,37

2,49

2,60

2,06

2,23

2,38

2,53

2,66

2,79

2,92

2,00

2,19

2,36

2,53

2,68

2,83

2,96

3,10

1,90

2,12

2,32

2,51

2,68

2,85

3,00

3,15

3,29

1,74

2,01

2,25

2,46

2,66

2,85

3,02

3,18

3,34

3,49

1,50

1,84

2,12

2,37

2,60

2,81

3,00

3,18

3,35

3,52

3,67

1,12

1,59

1,94

2,24

2,51

2,75

2,97

3,17

3,37

3,55

3,72

3,89

1,19

1,68

2,06

2,38

2,66

2,92

3,15

3,37

3,57

3,76

3,95

4,12

Length of bending side with pre-stress (m)

4,50

630 mm

4,00

560 mm 500 mm 450 mm

3,50

Length of bending side (m)

400 mm 355 mm 315 mm

3,00

250 mm

2,50

200 mm 160 mm

2,00

1,50

1,00

0,50

0,00 0

20

40

60

Linear expansion DL (mm)

80

100

120

The length of the bending side with pre-stress LBSV can be taken from the tables and graphs in consideration of the applied pipe dimensions and determined linear expansion.

47


4

installation Principles

Length of bending side with pre-stress Length of bending side with pre-stress for fusiotherm®, fusiotherm®- faser composite pipe and for climatherm- faser composite pipe Linear expansion [mm]

Pipe Dimension

10

160 mm

0,42

0,60

0,73

0,85

0,95

1,04

1,12

1,20

200 mm

0,47

0,67

0,82

0,95

1,06

1,16

1,25

250 mm

0,53

0,75

0,92

1,06

1,19

1,30

315 mm

0,60

0,84

1,03

1,19

1,33

355 mm

0,63

0,89

1,09

1,26

400 mm

0,67

0,95

1,16

450 mm

0,71

1,01

500 mm

0,75

560 mm 630 mm

20

30

40

50

60

70

80

90

100

110

120

1,27

1,34

1,41

1,47

1,34

1,42

1,50

1,57

1,64

1,40

1,50

1,59

1,68

1,76

1,84

1,46

1,58

1,68

1,79

1,88

1,97

2,06

1,41

1,55

1,67

1,79

1,90

2,00

2,10

2,19

1,34

1,50

1,64

1,77

1,90

2,01

2,12

2,22

2,32

1,23

1,42

1,59

1,74

1,88

2,01

2,13

2,25

2,36

2,46

1,06

1,30

1,50

1,68

1,84

1,98

2,12

2,25

2,37

2,49

2,60

0,79

1,12

1,37

1,59

1,77

1,94

2,10

2,24

2,38

2,51

2,63

2,75

0,84

1,19

1,46

1,68

1,88

2,06

2,23

2,38

2,53

2,66

2,79

2,92

Length of bending side with pre-stress (m)

3,50

3,00

630 mm

Length of bending side (m)

560 mm 500 mm 450 mm

2,50

400 mm 355 mm 315 mm

2,00

250 mm 200 mm 1,50

160 mm

1,00

0,50

0,00 0

20

40

60

80

100

120

Linear expansion DL (mm) The length of the bending side with pre-stress LBSV can be taken from the tables and graphs in consideration of the applied pipe dimensions and determined linear expansion.

48


installation Principles

4

Support intervals Calculation bases of support distances Beside the layout of pipes, factors for calculating the support distances are the mechanical property, pipe dimension, service temperature as well as the fluid‘s specific weight. The following information refers to horizontally installed pipes, as well as a flow medium with a density of 1.0/cm³. In case of media with a density of more than 1.0 g/cm3 up to 1.25 g/cm3, the support distances are to be reduced by 4 %. In case of media with a density of < 0.01 g/cm3, the distances can be reduced in case of SDR 7.4 by 20% SDR 11 by 30% SDR 17.6 by 40%.

Fusiotherm® - faser composite pipe SDR 7,4 Table to determine support intervals in conjunction with temperature and outside diameter.

Pipe diameter d (mm)

Difference in temperature DT [K]

160

0

330

335

20

240

30

200

250

315

355

345

355

360

255

260

265

270

230

240

245

255

260

40

220

230

240

240

245

50

205

220

230

235

235

60

195

205

215

220

225

70

185

195

200

215

220

Support intervals in cm

49


4

installation Principles

Support intervals climatherm - faser composite pipe SDR 11 Table to determine support intervals in conjunction with temperature and outside diameter.

Pipe diameter d (mm)

Difference in temperature DT [K]

160

0

285

290

300

310

20

210

220

225

30

200

210

40

190

50

200

250

315

355

400

450

315

325

325

230

235

250

265

215

220

225

240

255

200

210

210

215

230

245

180

190

200

205

205

220

235

60

170

180

185

190

195

205

220

70

160

170

175

185

190

195

210

Support intervals in cm

Fusiotherm速- pipe SDR 11 & climatherm-faser composite pipe SDR 17,6 Table to determine support intervals in conjunction with temperature and outside diameter. Pipe diameter d (mm)

Difference in temperature DT [K]

160

0

260

265

275

280

285

295

20

190

200

205

210

215

30

180

190

195

200

40

175

180

190

50

165

175

60

155

70

145

200

250

315

355

400

450

500

560

630

305

315

325

330

230

240

255

270

280

205

220

230

245

260

275

190

195

210

225

235

250

265

180

185

190

200

215

230

240

255

165

170

175

180

185

200

215

230

240

155

160

170

175

180

190

205

220

230

Support intervals in cm

Pipe clamp distances of vertically installed pipes can be increased by 20 % of the tabular values, e.g. to multiply the tabular value by 1.2.

50


installation Principles

4

Thermal insulation of hot water pipes

The decree for energy saving thermal protection and energy saving technique for buildings

regulates the thermal insulation of hot water supplies and fittings in Germany.

Decree for Energy Saving (EnEV)

EnEV 2007, § 14, addendum 5, chart 1 Line

Type of pipe / fitting

minimum thickness of insulation referred to thermal conductivity of 0.035 W / (mK)

1

inner diameter up to 22 mm

20 mm

2

inner diameter more than 22 mm up to 35 mm

30 mm

3

inner diameter more than 35 mm up to 100 mm

same as inner diameter

4

inner diameter more than 100 mm

100 mm

5

pipes and fittings after line 1 - 4 in wall- and ceiling openings, in crossing area of pipes, at pipe connections, at distributors

1

6

pipes of central heating after line 1 - 4, which have been installed after introduction of this decree between heated rooms of various users

1

7

pipes after line 6 in floor construction

Central heating pipes, line 1 - 4 installed in heated rooms or building parts between heated rooms of the one user, where heat output can be controlled by open stop valves do not require a minimum thickness of the insulation.

/2 of the requirements of line 1 to 4

/2 of the requirements of line 1 to 4

6 mm

The minimum insulation acc. to the table for heating distributions and heating pipes can be reduced as far as the same limit of heat output even for further insulation requirements in consideration of the insulating effect of the pipe walls are guaranteed.

This even applies to hot water pipes up to an inner diameter of 22 mm in flats, which are neither in the circulation nor have an additional electric heating. Applying material with thermal conductivities different to 0.035 W / (mK) the minimum thickness of the insulation has to be converted correspondingly. For the conversion and the thermal conductivity of the insulation the ways and values of calculation described in the technical regulations must be applied.

51


4

installation Principles

Pressure test  /  Test control  / Measuring of the test pressures  / Test record Pressure test  /  Test control

Measuring of the test pressures

Acc. to the

Measuring has to be done with a manometer allowing a perfect reading of a pressure change of 0.1 bar. The manometer has to be placed at the deepest point of the installation.

➠ Technical Rules for Potable Water Installations DIN 1988 have to be (while still visible) hydraulically pressure tested all pipelines. The test pressure has to be 1.5 times of the operating pressure. Due to the material properties of fusiotherm®- pipes a pressurization causes an expansion of the pipe. Different temperatures of pipe and test medium lead to alterations of pressure. A temperature change of 10 K corresponds to a pressure difference of 0.5 to 1 bar. The pressure test of fusiotherm®- pipe systems should be made with a constant temperature of the medium. The hydraulic pressure test requires a preliminary, principal and final test. In the preliminary test the system is pressurized with the 1.5 times of the maximum operating pressure. This test pressure has to be re-established twice within 30 minutes within an interval of 10 minutes. After a test time of a further 30 minutes the test pressure must not drop more than 0.6 bar. No leakage may appear. The preliminary test is to be followed directly by the principal test. Test time is 2 hours. Now the test pressure taken from the preliminary test may not fall more than 0.2 bar. The final test is made with a changing pressure of 1 bar and 10 bars according to the diagramm on page 72 . The pipe system must be unpressurized between each test cycle. Between each test course the pressure has to be released. No leakage must appear at any point of the tested installation system.

52

Test record A record of the hydraulic pressure test has to be prepared and signed by the client and contractor stating place and date (see page: 54).


installation Principles

4

Pressure test  /  Test control

p in bar

Preliminary- and principal test

max. Operation pressure x 1,5 Operation pressure

Preliminary test

Principal test

Final test 10 bar

1 bar

t in min 2 min 4 min

2 min 4 min

2 min 4 min

5 min

10 min

53


4

installation Principles

Test record - fusiotherm®-pipe installation

Description of the installation

Preliminary test

Place:

max. working pressure x 1.5

bar

Object: Pipe-lengths:

Ø 160 mm

m

Pressure drop after 30 minutes:

bar

Ø 200 mm

m

(max. 0.6 bar)

Ø 250 mm

Ø 315 mm

Ø 355 mm

Ø 400 mm

m

Ø 450 mm

m

Ø 560 mm

Ø 630 mm

m

m

Result preliminary test:

m

Principal test

m

m

Working pressure:

Highest point: Start of the test: End of the test: Test period: Client:

Contractor:

(over manometer)

m

bar

(Result preliminary test)

Pressure after 2 hour:

(max. 0.2 bar)

Result principal test:

Final test* 1. Working pressure 10 bar:

at least 2 minutes, then

Working pressure 1 bar:

at least 2 minutes

2. Working pressure 10 bar:

Place: Date:

Stamp / Signature

at least 2 minutes, then

Working pressure 1 bar:

at least 2 minutes

at least 2 minutes, then

Working pressure 1 bar:

at least 2 minutes

4.

Working pressure 10 bar:

at least 5 minutes, then

Working pressure 1 bar:

at least 5 minutes

* Unpressurize the pipe between each cycle.

bar bar

bar bar

bar bar

3. Working pressure 10 bar:

54

bar

bar bar


installation Principles

4

Flushing of pipes  /  Earth wire  / Transport and storage

Flushing of pipes

Earth wire

The technical rule for potable water installations (TRWI)

DIN VDE 0100, Part 701 contains safety measures for rooms containing baths or showers. Among other aspects, this standard regulates the potential balance for such rooms. The standard stipulates that all conductive components such as metal baths and shower trays, metal outlet valves, metal stench traps and metal pipe systems (e. g. drinking water and heating pipe systems) must be connected to each other.

➠ DIN 1988, Part 2 includes a paragraph about the flushing of pipes, which has to be carried out with an air - water - mixture under pressure. Basically all potable water plants, independent of their material, have to be flushed thoroughly after their installation. The following requirements have to be complied with before the installation can be put into service: ➠ protection of the potable water quality ➠ avoidance of corrosion damage ➠ avoidance of malfunctions of armatures and apparatus. ➠ cleanliness of the inner surface of the pipe

The connection to an earth conductor must be provided, at a central point, e.g. in the building`s mini - distributors installation (power circuit distributors). Information on renovating potable drinking water pipe systems using fusiotherm®- pipes:

These requirements are met by

Where metal pipes are replaced by fusiotherm®- pipes, the potential balance can not be created by the water pipes.

➠ flushing with water ➠ flushing with air - water - mixture

It should be ensured that the potential balance is checked out by a qualified electrician.

On choosing the type of flushing required, the experiences of the installer, the requirements of the client and the instructions of the system manufacturer have to be observed.

Transport and storage

For potable water installations acc. to DIN 1988, the fusiotherm®- pipe system complies with, “1 - flushing with water” is sufficient.. The fusiotherm®- pipe system complies with DIN 1988 for potable water installations. Thus, flushing with water is sufficient, acc. to procedure 1 stipulated therein. For this reason it is sufficient to flush the installation with water only.

fusiotherm®- pipes may be stored outside at any temperature. A solid base for the pipe is very important to avoid a deformation of the pipes while in transport and storage. At temperatures below 0 °C it is possible to damage the pipes through strong impacts. The material has to be treated with caution at low temperatures. In spite of its high resistance fusiotherm®- pipes should be treated with care. UV-radiation has effects on all high polymer plastics. Do not store permanently outdoor. Maximum storage time (outdoor) is 6 months.

55


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-pipe SDR 11 Temperature: 20 °C Roughness: 0,0070 mm

. V

Dimension

Density: 998,2 kg / m3

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

120,00 l/min

R v

240,00 l/min

R v

0,30

360,00 l/min

R

0,16

v

0,45

0,29

480,00 l/min

R

0,26

0,09

v

0,60

0,38

0,24

0,15

0,12

0,09

0,08

10,00 l/s

600,00 l/min

R

0,39

0,13

0,05

0,01

0,01

0,00

0,00

v

0,74

0,48

0,30

0,19

0,15

0,12

0,09

12,00 l/s

720,00 l/min

R

0,54

0,18

0,06

0,02

0,01

0,01

0,00

v

0,89

0,57

0,37

0,23

0,18

0,14

0,11

14,00 l/s

840,00 l/min

R

0,71

0,24

0,08

0,03

0,02

0,01

0,00

v

1,04

0,67

0,43

0,27

0,21

0,17

0,13

16,00 l/s

960,00 l/min

R

0,91

0,31

0,11

0,03

0,02

0,01

0,01

v

1,19

0,76

0,49

0,31

0,24

0,19

0,15

18,00 l/s

1080,00 l/min

R

1,13

0,38

0,13

0,04

0,02

0,01

0,01

v

1,34

0,86

0,55

0,34

0,27

0,21

0,17

20,00 l/s

1200,00 l/min

R

1,37

0,46

0,16

0,05

0,03

0,02

0,01

v

1,49

0,95

0,61

0,38

0,30

0,24

0,19

25,00 l/s

1500,00 l/min

R

2,05

0,69

0,24

0,08

0,04

0,02

0,01

v

1,86

1,19

0,76

0,48

0,38

0,30

0,23

30,00 l/s

1800,00 l/min

R

2,87

0,97

0,33

0,11

0,06

0,03

0,02

v

2,23

1,43

0,91

0,57

0,45

0,36

0,28

2100,0 l/min

R

3,81

1,28

0,43

0,14

0,08

0,04

0,03

v

2,60

1,66

1,07

0,67

0,53

0,42

0,33

2400,0 l/min

R

4,87

1,64

0,55

0,18

0,10

0,06

0,03

v

2,98

1,90

1,22

0,77

0,60

0,47

0,38

2700,0 l/min

R

6,06

2,03

0,69

0,22

0,13

0,07

0,04

v

3,35

2,14

1,37

0,86

0,68

0,53

0,42

3000,0 l/min

R

7,37

2,47

0,83

0,27

0,15

0,09

0,05

v

3,72

2,38

1,52

0,96

0,75

0,59

0,47

55,00 l/s

3300,0 l/min

R

8,79

2,94

0,99

0,32

0,18

0,10

0,06

v

4,09

2,62

1,67

1,05

0,83

0,65

0,52

60,00 l/s

3600,0 l/min

R

10,34

3,45

1,16

0,38

0,21

0,12

0,07

v

4,47

2,85

1,83

1,15

0,91

0,71

0,56

65,00 l/s

3900,0 l/min

R

12,01

4,00

1,35

0,44

0,25

0,14

0,08

v

4,84

3,09

1,98

1,25

0,98

0,77

0,61

70,00 l/s

4200,0 l/min

R

13,79

4,59

1,55

0,50

0,28

0,16

0,09

v

5,21

3,33

2,13

1,34

1,06

0,83

0,66

75,00

4500,0 l/min

R

15,69

5,22

1,75

0,57

0,32

0,18

0,10

v

5,58

3,57

2,28

1,44

1,13

0,89

0,70

2,00 l/s 4,00 l/s 6,00 l/s 8,00 l/s

35,00 l/s 40,00 l/s 45,00 l/s 50,00 l/s

l/s

V = Volumetric current [l / s]

56

Viscosity: 1.004 x 10-6 m2 / s

0,02

0,01

0,00

0,00

0,00

0,15

0,10

0,06

0,04

0,03

0,02

0,02

0,08

0,03

0,01

0,00

0,00

0,00

0,00

0,19

0,12

0,08

0,06

0,05

0,04

0,05

0,02

0,01

0,00

0,00

0,00

0,18

0,11

0,09

0,07

0,06

0,03

0,01

0,01

0,00

0,00

R = Pressure gradient [mbar/m]

0,00

0,00

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-pipe SDR 11 Temperature: 20 °C Roughness: 0,0070 mm

. V

Dimension

Density: 998,2 kg / m3

Viscosity: 1.004 x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

4800,0 l/min

R v

5100,0 l/min

R v

6,33

4,04

2,59

1,63

5400,0 l/min

R

22,10

7,33

2,46

0,79

v

6,70

4,28

2,74

1,72

5700,0 l/min

R

24,47

8,11

2,72

0,88

v

7,07

4,52

2,89

1,82

100,00 l/s

6000 l/min

R

26,95

8,92

2,99

0,96

v

7,44

4,76

3,04

1,92

105,00 l/s

6300 l/min

R

29,55

9,78

3,27

v

7,81

4,99

3,20

110,00 l/s

6600 l/min

R

32,26

10,67

3,56

v

8,19

5,23

3,35

115,00 l/s

6900 l/min

R

35,10

11,59

3,87

v

8,56

5,47

3,50

120,00 l/s

7200 l/min

R

38,04

12,56

4,19

v

8,93

5,71

3,65

125,00 l/s

7500 l/min

R

41,10

13,56

4,52

v

9,30

5,95

3,81

130,00 l/s

7800 l/min

R

44,28

14,59

4,86

v

9,67

6,18

3,96

135,00 l/s

8100 l/min

R

47,57

15,66

5,22

v

10,05

6,42

8400 l/min

R

50,97

16,77

v

10,42

6,66

4,26

2,68

2,11

1,66

1,31

8700 l/min

R

54,49

17,92

5,96

1,92

1,07

0,60

0,34

v

10,79

6,90

4,41

2,78

2,19

1,72

1,36

9000 l/min

R

58,12

19,10

6,35

2,04

1,14

0,63

0,36

v

11,16

7,14

4,57

2,87

2,26

1,78

1,41

9300 l/min

R

61,87

20,32

6,75

2,17

1,21

0,67

0,38

v

11,54

7,37

4,72

2,97

2,34

1,84

1,46

160,00 l/s

9600 l/min

R

65,73

21,58

7,16

2,30

1,28

0,71

0,40

v

11,91

7,61

4,87

3,07

2,41

1,90

1,50

165,00 l/s

9900 l/min

R

69,71

22,87

7,59

2,43

1,36

0,76

0,43

v

12,28

7,85

5,02

3,16

2,49

1,96

1,55

170,00 l/s

10200 l/min

R

73,80

24,20

8,03

2,57

1,43

0,80

0,45

v

12,65

8,09

5,18

3,26

2,56

2,02

1,60

175,00

10500 l/min

R

78,01

25,56

8,47

2,72

1,51

0,84

0,48

l/s

v

13,02

8,32

5,33

3,35

2,64

2,08

1,64

180,00 l/s

10800 l/min

R

82,32

26,96

8,93

2,86

1,60

0,89

0,50

v

13,40

8,56

5,48

3,45

2,72

2,14

1,69

80,00 l/s 85,00 l/s 90,00 l/s 95,00 l/s

140,00 l/s 145,00 l/s 150,00 l/s 155,00 l/s

V = Volumetric current [l / s]

17,71

5,89

1,98

0,64

5,95

3,81

2,44

1,53

19,85

6,59

2,21

0,72

0,36

0,20

0,11

1,21

0,95

0,75

0,40

0,22

0,13

1,28

1,01

0,80

0,44

0,25

0,14

1,36

1,07

0,85

0,49

0,27

0,16

1,43

1,13

0,89

0,54

0,30

0,17

1,51

1,19

0,94

1,06

0,59

0,33

0,19

2,01

1,58

1,25

0,99

1,15

0,64

0,36

0,20

2,11

1,66

1,31

1,03

1,25

0,70

0,39

0,22

2,20

1,74

1,36

1,08

1,35

0,75

0,42

0,24

2,30

1,81

1,42

1,13

1,46

0,81

0,45

0,26

2,39

1,89

1,48

1,17

1,56

0,87

0,49

0,28

2,49

1,96

1,54

1,22

1,68

0,94

0,52

0,30

4,11

2,59

2,04

1,60

1,27

5,58

1,79

1,00

0,56

0,32

R = Pressure gradient [mbar/m]

v = Flow rate []

57


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-pipe SDR 11 Temperature: 20 °C Roughness: 0,0070 mm

. V

Dimension

Viscosity: 1.004 x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

11100 l/min

R

86,76

v

11400 l/min

R v

14,14

9,04

11700 l/min

R

95,96

31,38

v

14,51

9,28

12000 l/min

R

100,73

32,93

v

14,88

9,51

210,00 l/s

12600 l/min

R

110,62

36,12

v

15,63

9,99

6,39

220,00 l/s

13200 l/min

R

120,96

39,47

13,03

4,16

2,32

1,29

0,73

v

16,37

10,47

6,70

4,21

3,32

2,61

2,07

230,00 l/s

13800 l/min

R

131,76

42,95

14,17

4,52

2,51

1,40

0,79

v

17,12

10,94

7,00

4,41

3,47

2,73

2,16

240,00 l/s

14400 l/min

R

143,01

46,58

15,35

4,89

2,72

1,51

0,85

v

17,86

11,42

7,31

4,60

3,62

2,85

2,25

250,00 l/s

15000 l/min

R

154,71

50,35

16,58

5,28

2,94

1,63

0,92

v

18,61

11,89

7,61

4,79

3,77

2,97

2,35

260,00 l/s

15600 l/min

R

166,87

54,27

17,86

5,69

3,16

1,75

0,99

v

19,35

12,37

7,92

4,98

3,92

3,08

2,44

270,00 l/s

16200 l/min

R

179,48

58,33

19,18

6,10

3,39

1,88

1,06

v

20,09

12,84

8,22

5,17

4,07

3,20

2,54

280,00 l/s

16800 l/min

R

192,54

62,53

20,55

6,53

3,63

2,01

1,14

v

20,84

13,32

8,52

5,36

4,22

3,32

2,63

17400 l/min

R

206,05

66,88

21,97

6,98

3,88

2,15

1,21

v

21,58

13,80

8,83

5,56

4,38

3,44

2,72

18000 l/min

R

220,02

71,37

23,43

7,44

4,13

2,29

1,29

v

22,33

14,27

9,13

5,75

4,53

3,56

2,82

18600 l/min

R

234,44

76,00

24,93

7,91

4,39

2,43

1,37

v

23,07

14,75

9,44

5,94

4,68

3,68

2,91

19200 l/min

R

249,32

80,77

26,48

8,40

4,66

2,58

1,46

v

23,81

15,22

9,74

6,13

4,83

3,80

3,01

330,0 l/s

19800 l/min

R

264,64

85,69

28,08

8,90

4,94

2,73

1,54

v

24,56

15,70

10,05

6,32

4,98

3,92

3,10

340,0 l/s

20400 l/min

R

280,42

90,75

29,72

9,41

5,22

2,89

1,63

v

25,30

16,17

10,35

6,51

5,13

4,03

3,19

350,0

21000 l/min

R

296,65

95,95

31,40

9,94

5,51

3,05

1,72

l/s

v

26,05

16,65

10,66

6,71

5,28

4,15

3,29

360,0 l/s

21600 l/min

R

313,33

101,29

33,13

10,48

5,81

3,22

1,81

v

26,79

17,13

10,96

6,90

5,43

4,27

3,38

370,0 l/s

22200 l/min

R

330,46

106,78

34,91

11,04

6,12

3,39

1,91

v

27,54

17,60

11,26

7,09

5,58

4,39

3,47

185,00 l/s 190,00 l/s 195,00 l/s 200,00 l/s

290,00 l/s 300,0 l/s 310,0 l/s 320,0 l/s

V = Volumetric current [l / s]

58

Density: 998,2 kg / m3

28,40

9,41

3,01

1,68

13,77

8,80

5,63

3,54

2,79

2,19

1,74

91,30

29,87

9,89

3,16

1,76

0,98

0,55

5,78

3,64

2,87

2,25

1,78

10,38

3,32

1,85

1,03

0,58

5,94

3,74

2,94

2,31

1,83

10,89

3,48

1,94

1,08

0,61

6,09

3,83

3,02

2,37

1,88

11,94

3,81

2,12

1,18

0,67

4,02

3,17

2,49

1,97

R = Pressure gradient [mbar/m]

0,93

0,53

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-pipe SDR 11 Temperature: 20 °C Roughness: 0,0070 mm

. V

Dimension

Density: 998,2 kg / m3

Viscosity: 1.004 x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

22800 l/min

R v

28,28

18,08

11,57

23400 l/min

R

366,09

118,18

38,60

v

29,02

18,55

11,87

7,47

24000 l/min

R

384,58

124,09

40,51

12,79

v

29,77

19,03

12,18

24600 l/min

R

403,52

130,15

42,47

v

30,51

19,50

12,48

7,85

6,19

4,86

3,85

420,0 l/s

25200 l/min

R

422,91

136,35

44,47

14,03

7,77

4,29

2,42

v

31,26

19,98

12,79

8,05

6,34

4,98

3,94

430,0 l/s

25800 l/min

R

442,76

142,69

46,52

14,67

8,12

4,49

2,53

v

32,00

20,46

13,09

8,24

6,49

5,10

4,04

440,0 l/s

26400 l/min

R

463,05

149,17

48,62

15,32

8,48

4,68

2,64

v

32,75

20,93

13,40

8,43

6,64

5,22

4,13

450,00 l/s

27000 l/min

R

483,80

155,80

50,75

15,99

8,85

4,89

2,75

v

33,49

21,41

13,70

8,62

6,79

5,34

4,23

460,00 l/s

27600 l/min

R

505,00

162,57

52,94

16,67

9,22

5,09

2,86

v

34,23

21,88

14,00

8,81

6,94

5,46

4,32

470,00 l/s

28200 l/min

R

526,65

169,48

55,17

17,37

9,60

5,30

2,98

v

34,98

22,36

14,31

9,00

7,09

5,58

4,41

480,00 l/s

28800 l/min

R

548,76

176,53

57,44

18,07

9,99

5,52

3,10

v

35,72

22,83

14,61

9,20

7,24

5,69

4,51

490,00 l/s

29400 l/min

R

571,31

183,72

59,76

18,80

10,39

5,73

3,22

v

36,47

23,31

14,92

9,39

7,39

5,81

4,60

30000 l/min

R

594,32

191,06

62,12

19,53

10,79

5,96

3,35

v

37,21

23,79

15,22

9,58

7,54

5,93

4,70

30600 l/min

R

617,77

198,53

64,53

20,28

11,21

6,18

3,48

v

37,95

24,26

15,53

9,77

7,69

6,05

4,79

31200 l/min

R

641,68

206,15

66,98

21,05

11,63

6,41

3,60

v

38,70

24,74

15,83

9,96

7,85

6,17

4,88

31800 l/min

R

666,04

213,92

69,48

21,82

12,05

6,65

3,74

v

39,44

25,21

16,14

10,15

8,00

6,29

4,98

540,00 l/s

32400 l/min

R

690,85

221,82

72,02

22,61

12,49

6,89

3,87

v

40,19

25,69

16,44

10,35

8,15

6,41

5,07

550,00

33000 l/min

R

716,12

229,86

74,61

23,42

12,93

7,13

4,00

l/s

v

40,93

26,16

16,75

10,54

8,30

6,53

5,17

560,00 l/s

33600 l/min

R

741,83

238,05

77,25

24,24

13,38

7,38

4,14

v

41,68

26,64

17,05

10,73

8,45

6,64

5,26

570,00 l/s

34200 l/min

R

768,00

246,38

79,92

25,07

13,84

7,63

4,28

v

42,42

27,12

17,35

10,92

8,60

6,76

5,35

580,0 l/s

34800 l/min

R

794,61

254,85

82,65

25,91

14,30

7,88

4,42

v

43,16

27,59

17,66

11,11

8,75

6,88

5,45

380,0 l/s 390,0 l/s 400,0 l/s 410,0 l/s

500,00 l/s 510,00 l/s 520,00 l/s 530,00 l/s

V = Volumetric current [l / s]

348,05

112,41

36,73

11,61

6,43

3,56

2,00

7,28

5,73

4,51

3,57

12,19

6,76

3,74

2,10

5,88

4,63

3,66

7,09

3,92

2,21

7,66

6,04

4,75

3,76

13,40

7,42

4,10

2,31

R = Pressure gradient [mbar/m]

v = Flow rate []

59


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-faser composite-pipe SDR 7,4 Temperature: 20 °C Roughness: 0,0070 mm

. V

Density: 998.2 kg / m3

Viscosity: 1.004 x 10-6 m2 / s

Dimension

160 mm

200 mm

250 mm

315 mm

355 mm

R

0,04

0,01

0,00

0,00

0,00

80,00

4800,0 l/min

v

7,54

R

35,67

Dimension

160 mm

200 mm

250 mm

315 mm

355 mm

R

31,81

10,58

3,65

1,11

0,62

4,83

3,13

1,93

1,52

11,85

4,08

1,25

0,70

2,00

120,00

l/s

l/min

v

0,19

0,12

0,08

0,05

0,04

l/s

4,00

240,00

R

0,13

0,05

0,02

0,01

0,00

85,00

5100,0

l/s

l/min

v

0,38

0,24

0,16

0,10

0,08

l/s

l/min

v

8,02

5,13

3,33

2,05

1,61

6,00

360,00

R

0,27

0,09

0,03

0,01

0,01

90,00

5400,0

R

39,74

13,19

4,54

1,38

0,77

l/s

l/min

v

0,57

0,36

0,23

0,14

0,11

l/s

l/min

v

8,49

5,44

3,52

2,17

1,71

8,00

480,00

R

0,46

0,16

0,06

0,02

0,01

95,00

5700,0

R

44,03

14,60

5,02

1,53

0,85

l/s

l/min

v

0,75

0,48

0,31

0,19

0,15

l/s

l/min

v

8,96

5,74

3,72

2,29

1,80

10,00

600,00

R

0,69

0,24

0,08

0,03

0,01

100,00

6000

R

48,52

16,07

5,52

1,68

0,94

l/s

l/min

v

0,94

0,60

0,39

0,24

0,19

l/s

l/min

v

9,43

6,04

3,91

2,41

1,90

12,00

720,00

R

0,96

0,33

0,11

0,04

0,02

105,00

6300

R

53,23

17,61

6,04

1,84

1,03

l/s

l/min

v

1,13

0,72

0,47

0,29

0,23

l/s

l/min

v

9,90

6,34

4,11

2,53

1,99

14,00

840,00

R

1,27

0,43

0,15

0,05

0,03

110,00

6600

R

58,15

19,23

6,59

2,01

1,12

l/s

l/min

v

1,32

0,85

0,55

0,34

0,27

l/s

l/min

v

10,37

6,64

4,30

2,65

2,08

16,00

960,00

R

1,61

0,55

0,19

0,06

0,03

115,00

6900

R

63,28

20,90

7,16

2,18

1,22

l/s

l/min

v

1,51

0,97

0,63

0,39

0,30

l/s

l/min

v

10,84

6,95

4,50

2,77

2,18

18,00

1080,00

R

2,00

0,68

0,24

0,07

0,04

120,00

7200

R

68,62

22,65

7,76

2,36

1,31

l/s

l/min

v

1,70

1,09

0,70

0,43

0,34

l/s

l/min

v

11,32

7,25

4,69

2,89

2,27

20,00

1200,00

R

2,43

0,82

0,29

0,09

0,05

125,00

7500

R

74,17

24,46

8,37

2,54

1,42

l/s

l/min

v

1,89

1,21

0,78

0,48

0,38

l/s

l/min

v

11,79

7,55

4,89

3,01

2,37

25,00

1500,00

R

3,65

1,24

0,43

0,13

0,08

130,00

7800

R

79,93

26,34

9,01

2,73

1,52

l/s

l/min

v

2,36

1,51

0,98

0,60

0,47

l/s

l/min

v

12,26

7,85

5,09

3,13

2,46

30,00

1800,00

R

5,11

1,73

0,60

0,19

0,10

135,00

8100

R

85,91

28,29

9,67

2,93

1,63

l/s

l/min

v

2,83

1,81

1,17

0,72

0,57

l/s

l/min

v

12,73

8,15

5,28

3,25

2,56

35,00

2100,0

R

6,79

2,29

0,80

0,25

0,14

140,00

8400

R

92,09

30,31

10,35

3,14

1,75

l/s

l/min

v

3,30

2,11

1,37

0,84

0,66

l/s

l/min

v

13,20

8,45

5,48

3,37

2,65

40,00

2400,0

R

8,70

2,93

1,02

0,31

0,18

145,00

8700

R

98,48

32,39

11,05

3,35

1,87

l/s

l/min

v

3,77

2,42

1,56

0,96

0,76

l/s

l/min

v

13,67

8,76

5,67

3,49

2,75

45,00

2700,0

R

10,83

3,64

1,26

0,39

0,22

150,00

9000

R

105,09

34,54

11,78

3,57

1,99

l/s

l/min

v

4,24

2,72

1,76

1,08

0,85

l/s

l/min

v

14,14

9,06

5,87

3,61

2,84

50,00

3000,0

R

13,17

4,42

1,53

0,47

0,26

155,00

9300

R

111,90

36,76

12,53

3,79

2,11

l/s

l/min

v

4,71

3,02

1,96

1,20

0,95

l/s

l/min

v

14,62

9,36

6,06

3,73

2,94

55,00

3300,0

R

15,74

5,27

1,83

0,56

0,31

160,00

9600

R

118,93

39,04

13,30

4,02

2,24

l/s

l/min

v

5,19

3,32

2,15

1,32

1,04

l/s

l/min

v

15,09

9,66

6,26

3,85

3,03

60,00

3600,0

R

18,53

6,19

2,14

0,66

0,37

165,00

9900

R

126,16

41,39

14,09

4,26

2,37

l/s

l/min

v

5,66

3,62

2,35

1,44

1,14

l/s

l/min

v

15,56

9,96

6,46

3,97

3,13

65,00

3900,0

R

21,53

7,19

2,48

0,76

0,43

170,00

10200

R

133,60

43,81

14,91

4,50

2,51

l/s

l/min

v

6,13

3,93

2,54

1,56

1,23

l/s

l/min

v

16,03

10,27

6,65

4,09

3,22

70,00

4200,0

R

24,74

8,25

2,85

0,87

0,49

175,00

10500

R

141,26

46,29

15,74

4,75

2,64

l/s

l/min

v

6,60

4,23

2,74

1,68

1,33

l/s

l/min

v

16,50

10,57

6,85

4,21

3,32

75,00

4500,0

R

28,17

9,38

3,24

0,99

0,55

180,00

10800

R

149,12

48,84

16,60

5,01

2,79

l/s

l/min

v

7,07

4,53

2,93

1,81

1,42

l/s

l/min

16,97

10,87

7,04

4,33

3,41

V = Volumetric current [l / s]

60

. V

R = Pressure gradient [mbar/m]

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-faser composite-pipe SDR 7,4 Temperature: 20 °C Roughness: 0,0070 mm

. V

Density: 998.2 kg / m3

Viscosity: 1.004 x 10-6 m2 / s

. V

Dimension

160 mm

200 mm

250 mm

315 mm

355 mm

R

157,19

51,46

17,48

5,27

2,93

380,0

22800 l/min

v

35,83

22,95

14,87

9,15

7,20

R

667,96

215,74

72,31

21,49

11,87

23,55

15,26

9,39

7,39

75,91

22,55

12,45

Dimension R

160 mm

200 mm

634,91 205,15

250 mm

315 mm

355 mm

68,79

20,45

11,30

185,00

11100

l/s

l/min

v

17,44

11,17

7,24

4,45

3,51

l/s

190,00

11400

R

165,47

54,14

18,39

5,54

3,08

390,0

23400

l/s

l/min

v

17,92

11,47

7,43

4,57

3,60

l/s

l/min

v

36,78

195,00

11700

R

173,96

56,89

19,31

5,82

3,23

400,0

24000

R

701,85 226,59

l/s

l/min

v

18,39

11,78

7,63

4,69

3,70

l/s

l/min

v

200,00

12000

R

182,66

59,70

20,26

6,10

3,39

410,0

24600

R

l/s

l/min

v

18,86

12,08

7,82

4,81

3,79

l/s

l/min

v

38,66

24,76

16,04

9,87

7,77

210,00

12600

R

200,69

65,54

22,22

6,68

3,71

420,0

25200

R

772,11

249,08

83,38

24,74

13,66

l/s

l/min

v

19,80

12,68

8,22

5,05

3,98

l/s

l/min

v

39,60

25,36

16,43

10,11

7,96

220,00

13200

R

219,55

71,63

24,26

7,29

4,05

430,0

25800

R

808,49 260,72

87,24

25,87

14,28

l/s

l/min

v

20,75

13,29

8,61

5,30

4,17

l/s

l/min

v

40,55

16,82

10,35

8,15

230,00

13800

R

239,25

77,99

26,40

7,93

4,40

440,0

26400

R

845,71 272,62

l/s

l/min

v

21,69

13,89

9,00

5,54

4,36

l/s

l/min

v

240,00

14400

R

259,79

84,62

28,62

8,59

4,77

450,00

27000

R

l/s

l/min

v

22,63

14,49

9,39

5,78

4,55

l/s

l/min

v

250,00

15000

R

281,16

91,51

30,92

9,27

5,14

460,00

27600

R

l/s

l/min

v

23,57

15,10

9,78

6,02

4,74

l/s

l/min

v

260,00

15600

R

303,36

98,67

33,32

9,98

5,54

470,00

28200

R

l/s

l/min

v

24,52

15,70

10,17

6,26

4,93

l/s

l/min

v

270,00

16200

R

l/s

l/min

v

280,00

16800

R

l/s

l/min

v

26,40

16,91

10,95

290,00

17400

R

374,99

121,73

41,02

l/s

l/min

v

27,35

17,51

11,35

300,0

18000

R

l/s

l/min

v

28,29

310,0

18600

R

l/s

l/min

320,0 l/s

326,40 106,09

35,80

10,72

5,94

480,00

28800

R

16,31

10,56

6,50

5,12

l/s

l/min

v

350,28 113,78

38,37

11,48

6,36

490,00

29400

R

6,74

5,31

l/s

l/min

v

12,26

6,79

500,00

30000

R

6,98

5,50

l/s

l/min

v

43,76

13,07

7,24

510,00

30600

R

11,74

7,22

5,69

l/s

l/min

v

426,91 138,42

46,59

13,91

7,70

520,00

31200

R

v

29,23

18,72

12,13

7,46

5,87

l/s

l/min

v

19200

R

454,13

147,16

49,50

14,77

8,18

530,00

31800

R

l/min

v

30,18

19,33

12,52

7,70

6,06

l/s

l/min

v

330,0

19800

R

482,17

156,17

52,50

15,65

8,66

540,00

32400

R

l/s

l/min

v

31,12

19,93

12,91

7,94

6,25

l/s

l/min

v

340,0

20400

R

511,05

165,44

55,59

16,57

9,16

l/min

v

32,06

20,53

13,30

8,18

6,44

550,00 l/s

33000 l/min

R

l/s 350,0

21000

R

540,77 174,97

58,76

17,50

9,68

l/min

v

33,00

13,69

8,42

6,63

560,00 l/s

33600 l/min

R

l/s 360,0

21600

R

571,32 184,77

62,02

18,46

10,21

l/min

v

33,95

14,08

8,66

6,82

570,00 l/s

34200 l/min

R

l/s 370,0

22200

R

65,36

19,45

10,75

l/min

14,48

8,91

7,01

580,0 l/s

34800 l/min

R

l/s

25,46

400,53 129,94 18,12

21,14

21,74

602,70 194,83

V = Volumetric current [l / s]

34,89

22,34

R = Pressure gradient [mbar/m]

v

v

v

v

37,72

24,16

736,56 237,70

25,97

15,65

9,63

7,58

79,60

23,63

13,05

91,19

27,03

14,92

17,21

10,59

8,34

883,76 284,79

95,22

28,21

15,57

42,43

17,61

10,83

8,53

922,64 297,22

99,34

29,42

16,23

43,38

18,00

11,07

8,72

962,36 309,92 103,54

41,49

26,57

27,18

27,78

30,65

16,90

18,39

11,31

8,91

1002,91 322,87 107,83

44,32

28,38

31,91

17,59

18,78

11,55

9,10

1044,29 336,09 112,21

33,19

18,30

45,26

46,21

28,99

29,59

19,17

1086,50 349,58 116,67 47,15

9,29 19,01

19,56

12,03

9,48

1129,55 363,32 121,22

35,83

19,74

48,09

30,20

11,79 34,50

30,80

19,95

1173,43 377,33 125,85 49,03

9,67

37,18

20,49

20,34

12,52

9,85

1218,15 391,60 130,57

38,56

21,24

49,98

31,40

12,28

32,01

20,74

1263,69 406,14 135,38 50,92

32,61

21,13

1310,07 420,93 140,27 51,86

33,22

21,52

1357,28 436,00 145,24 52,81

33,82

21,91

1405,33 451,32 150,31

12,76

10,04

39,97

22,01

13,00

10,23

41,40

22,79

13,24

10,42

42,85

23,59

13,48

10,61

44,33

24,40

22,30

13,72

10,80

1454,21 466,91 155,45

45,83

25,22

13,96

10,99

53,75

54,69

34,42

35,03

22,69

v = Flow rate []

61


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-faser composite-pipe SDR 7,4 Temperature: 60 °C Roughness: 0,0070 mm

. V

Density: 998.2 kg / m3

Viscosity: 0.47 x 10-6 m2 / s

Dimension

160 mm

200 mm

250 mm

315 mm

355 mm

R

0,03

0,01

0,00

0,00

0,00

80,00

4800,0 l/min

v

7,54

R

32,75

Dimension

160 mm

200 mm

250 mm

315 mm

355 mm

R

29,15

9,56

3,25

0,98

0,55

4,83

3,13

1,93

1,52

10,73

3,65

1,10

0,61

2,00

120,00

l/s

l/min

v

0,19

0,12

0,08

0,05

0,04

l/s

4,00

240,00

R

0,11

0,04

0,01

0,00

0,00

85,00

5100,0

l/s

l/min

v

0,38

0,24

0,16

0,10

0,08

l/s

l/min

v

8,02

5,13

3,33

2,05

1,61

6,00

360,00

R

0,23

0,08

0,03

0,01

0,00

90,00

5400,0

R

36,56

11,96

4,06

1,22

0,68

l/s

l/min

v

0,57

0,36

0,23

0,14

0,11

l/s

l/min

v

8,49

5,44

3,52

2,17

1,71

8,00

480,00

R

0,39

0,13

0,05

0,01

0,01

95,00

5700,0

R

40,58

13,26

4,50

1,35

0,75

l/s

l/min

v

0,75

0,48

0,31

0,19

0,15

l/s

l/min

v

8,96

5,74

3,72

2,29

1,80

10,00

600,00

R

0,59

0,20

0,07

0,02

0,01

100,00

6000

R

44,80

14,63

4,96

1,49

0,83

l/s

l/min

v

0,94

0,60

0,39

0,24

0,19

l/s

l/min

v

9,43

6,04

3,91

2,41

1,90

12,00

720,00

R

0,83

0,28

0,10

0,03

0,02

105,00

6300

R

49,22

16,06

5,44

1,63

0,91

l/s

l/min

v

1,13

0,72

0,47

0,29

0,23

l/s

l/min

v

9,90

6,34

4,11

2,53

1,99

14,00

840,00

R

1,10

0,37

0,13

0,04

0,02

110,00

6600

R

53,86

17,55

5,94

1,78

0,99

l/s

l/min

v

1,32

0,85

0,55

0,34

0,27

l/s

l/min

v

10,37

6,64

4,30

2,65

2,08

16,00

960,00

R

1,40

0,47

0,17

0,05

0,03

115,00

6900

R

58,70

19,11

6,46

1,94

1,08

l/s

l/min

v

1,51

0,97

0,63

0,39

0,30

l/s

l/min

v

10,84

6,95

4,50

2,77

2,18

18,00

1080,00

R

1,75

0,59

0,20

0,06

0,04

120,00

7200

R

63,74

20,74

7,01

2,10

1,16

l/s

l/min

v

1,70

1,09

0,70

0,43

0,34

l/s

l/min

v

11,32

7,25

4,69

2,89

2,27

20,00

1200,00

R

2,12

0,71

0,25

0,08

0,04

125,00

7500

R

68,99

22,43

7,57

2,27

1,26

l/s

l/min

v

1,89

1,21

0,78

0,48

0,38

l/s

l/min

v

11,79

7,55

4,89

3,01

2,37

25,00

1500,00

R

3,22

1,08

0,37

0,11

0,06

130,00

7800

R

74,44

24,19

8,16

2,44

1,35

l/s

l/min

v

2,36

1,51

0,98

0,60

0,47

l/s

l/min

v

12,26

7,85

5,09

3,13

2,46

30,00

1800,00

R

4,53

1,51

0,52

0,16

0,09

135,00

8100

R

80,11

26,01

8,77

2,62

1,45

l/s

l/min

v

2,83

1,81

1,17

0,72

0,57

l/s

l/min

v

12,73

8,15

5,28

3,25

2,56

35,00

2100,0

R

6,05

2,02

0,70

0,21

0,12

140,00

8400

R

85,97

27,90

9,40

2,81

1,56

l/s

l/min

v

3,30

2,11

1,37

0,84

0,66

l/s

l/min

v

13,20

8,45

5,48

3,37

2,65

40,00

2400,0

R

7,78

2,59

0,89

0,27

0,15

145,00

8700

R

92,04

29,85

10,05

3,00

1,66

l/s

l/min

v

3,77

2,42

1,56

0,96

0,76

l/s

l/min

v

13,67

8,76

5,67

3,49

2,75

45,00

2700,0

R

9,73

3,22

1,11

0,34

0,19

150,00

9000

R

98,32

31,87

10,72

3,20

1,77

l/s

l/min

v

4,24

2,72

1,76

1,08

0,85

l/s

l/min

v

14,14

9,06

5,87

3,61

2,84

50,00

3000,0

R

11,88

3,93

1,35

0,41

0,23

155,00

9300

R

104,80

33,95

11,41

3,40

1,88

l/s

l/min

v

4,71

3,02

1,96

1,20

0,95

l/s

l/min

v

14,62

9,36

6,06

3,73

2,94

55,00

3300,0

R

14,24

4,70

1,61

0,49

0,27

160,00

9600

R

111,49

36,09

12,13

3,61

2,00

l/s

l/min

v

5,19

3,32

2,15

1,32

1,04

l/s

l/min

v

15,09

9,66

6,26

3,85

3,03

60,00

3600,0

R

16,81

5,54

1,90

0,58

0,32

165,00

9900

R

118,39

38,31

12,86

3,83

2,12

l/s

l/min

v

5,66

3,62

2,35

1,44

1,14

l/s

l/min

v

15,56

9,96

6,46

3,97

3,13

65,00

3900,0

R

19,58

6,45

2,20

0,67

0,37

170,00

10200

R

125,48

40,58

13,62

4,05

2,24

l/s

l/min

v

6,13

3,93

2,54

1,56

1,23

l/s

l/min

v

16,03

10,27

6,65

4,09

3,22

70,00

4200,0

R

22,56

7,42

2,53

0,77

0,43

175,00

10500

R

132,79

42,92

14,40

4,28

2,37

l/s

l/min

v

6,60

4,23

2,74

1,68

1,33

l/s

l/min

v

16,50

10,57

6,85

4,21

3,32

75,00

4500,0

R

25,75

8,46

2,88

0,87

0,49

180,00

10800

R

140,30

45,33

15,20

4,52

2,50

l/s

l/min

v

7,07

4,53

2,93

1,81

1,42

l/s

l/min

v

16,97

10,87

7,04

4,33

3,41

V = Volumetric current [l / s]

62

. V

R = Pressure gradient [mbar/m]

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V Fusiotherm®-faser composite-pipe SDR 7,4 Temperature: 60 °C Roughness: 0,0070 mm

. V

Density: 998.2 kg / m3

Viscosity: 0.47 x 10-6 m2 / s

. V

Dimension

160 mm

200 mm

250 mm

315 mm

355 mm

R

148,01

47,80

16,02

4,76

2,63

380,0

22800 l/min

250 mm

315 mm

355 mm

608,87 194,70

64,51

18,90

10,37

v

35,83

22,95

14,87

9,15

7,20

R

640,92 204,89

67,86

19,87

10,90

Dimension R

160 mm

200 mm

185,00

11100

l/s

l/min

v

17,44

11,17

7,24

4,45

3,51

l/s

190,00

11400

R

155,93

50,34

16,86

5,01

2,77

390,0

23400

l/s

l/min

v

17,92

11,47

7,43

4,57

3,60

l/s

l/min

v

36,78

23,55

15,26

9,39

7,39

195,00

11700

R

164,06

52,94

17,73

5,26

2,91

400,0

24000

R

673,78 215,33

71,30

20,87

11,44

l/s

l/min

v

18,39

11,78

7,63

4,69

3,70

l/s

l/min

v

200,00

12000

R

172,39

55,60

18,61

5,52

3,05

410,0

24600

R

l/s

l/min

v

18,86

12,08

7,82

4,81

3,79

l/s

l/min

v

38,66

24,76

16,04

9,87

7,77

210,00

12600

R

189,66

61,13

20,44

6,06

3,34

420,0

25200

R

741,96

237,00

78,42

22,93

12,57

l/s

l/min

v

19,80

12,68

8,22

5,05

3,98

l/s

l/min

v

39,60

25,36

16,43

10,11

7,96

220,00

13200

R

207,76

66,91

22,36

6,62

3,65

430,0

25800

R

777,28 248,22

82,11

24,00

13,15

l/s

l/min

v

20,75

13,29

8,61

5,30

4,17

l/s

l/min

v

40,55

16,82

10,35

8,15

230,00

13800

R

226,68

72,96

24,36

7,21

3,97

440,0

26400

R

813,43 259,70

l/s

l/min

v

21,69

13,89

9,00

5,54

4,36

l/s

l/min

v

240,00

14400

R

246,41

79,26

26,45

7,82

4,31

450,00

27000

R

l/s

l/min

v

22,63

14,49

9,39

5,78

4,55

l/s

l/min

v

42,43

250,00

15000

R

266,97

85,83

28,62

8,45

4,66

460,00

27600

R

l/s

l/min

v

23,57

15,10

9,78

6,02

4,74

l/s

l/min

v

260,00

15600

R

288,35

92,65

30,87

9,11

5,02

470,00

28200

R

l/s

l/min

v

24,52

15,70

10,17

6,26

4,93

l/s

l/min

v

270,00

16200

R

310,55

99,73

33,21

9,79

5,39

480,00

28800

l/s

l/min

v

25,46

16,31

10,56

6,50

5,12

l/s

l/min

280,00

16800

R

333,57 107,07

35,63

10,50

5,78

490,00

29400

R

l/s

l/min

v

26,40

16,91

10,95

6,74

5,31

l/s

l/min

v

290,00

17400

R

357,41

114,67

38,14

11,23

6,18

500,00

30000

R

l/s

l/min

v

27,35

17,51

11,35

6,98

5,50

l/s

l/min

v

300,0

18000

R

382,07 122,52

40,74

11,99

6,59

510,00

30600

R

l/s

l/min

v

28,29

11,74

7,22

5,69

l/s

l/min

v

310,0

18600

R

407,55 130,64

43,41

12,77

7,02

520,00

31200

R

l/s

l/min

v

29,23

12,13

7,46

5,87

l/s

l/min

v

320,0

19200

R

46,17

13,57

7,46

530,00

31800

R

l/s

l/min

v

19,33

12,52

7,70

6,06

l/s

l/min

v

330,0

19800

R

460,97 147,65

49,02

14,40

7,91

540,00

32400

R

l/s

l/min

v

12,91

7,94

6,25

l/s

l/min

v

340,0

20400

R

488,91 156,54

51,95

15,25

8,38

l/min

v

32,06

20,53

13,30

8,18

6,44

550,00 l/s

33000 l/min

R

l/s 350,0

21000

R

517,67

165,69

54,96

16,13

8,85

l/min

v

33,00

21,14

13,69

8,42

6,63

560,00 l/s

33600 l/min

R

l/s 360,0

21600

R

547,25

175,10

58,06

17,03

9,35

l/min

v

33,95

21,74

14,08

8,66

6,82

570,00 l/s

34200 l/min

R

l/s 370,0

22200

R

577,65 184,77

61,24

17,95

9,85

l/min

v

34,89

14,48

8,91

7,01

580,0 l/s

34800 l/min

R

l/s

18,12

18,72

433,85 139,02 30,18

31,12

V = Volumetric current [l / s]

19,93

22,34

R = Pressure gradient [mbar/m]

37,72

24,16

707,46 226,04

25,97

15,65

9,63

7,58

74,81

21,89

12,00

85,88

25,10

13,75

26,57

17,21

10,59

8,34

850,39 271,44

89,73

26,21

14,36

17,61

10,83

8,53

888,17 283,44

93,67

27,35

14,98

43,38

18,00

11,07

8,72

926,77 295,70

97,70

28,52

15,61

44,32

18,39

11,31

8,91

R

966,19 308,21 101,81

29,71

16,26

v

45,26

11,55

9,10

30,92

16,92

v

v

v

v

41,49

27,18

27,78

28,38

28,99

18,78

1006,44 320,99 106,00 46,21

29,59

19,17

1047,50 334,02 110,28 47,15

11,79

9,29

32,15

17,59

30,20

19,56

12,03

9,48

1089,38 347,31

114,64

33,42

18,28

19,95

12,28

9,67

1132,08 360,86 119,08

48,09

34,70

18,98

49,03

30,80

20,34

12,52

9,85

1175,61 374,67 123,61

36,01

19,69

49,98

31,40

32,01

20,74

1219,95 388,73 128,23 50,92

32,61

21,13

1265,11 403,06 132,92

12,76

10,04

37,34

20,42

13,00

10,23

38,70

21,16

33,22

21,52

13,24

10,42

1311,09 417,65

137,71

40,08

21,91

21,91

13,48

10,61

51,86

52,81

33,82

1357,90 432,49 142,57

41,48

22,67

34,42

22,30

13,72

10,80

1405,52 447,59

147,52

42,91

23,45

22,69

13,96

10,99

53,75

54,69

35,03

v = Flow rate []

63


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 10 °C Roughness: 0,0070 mm

. V

Dimension

Density: 999,6 kg / m3

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

120,00 l/min

R v

240,00 l/min

R v

0,30

360,00 l/min

R

0,16

v

0,45

0,29

480,00 l/min

R

0,27

0,09

v

0,60

0,38

0,24

10,00 l/s

600,00 l/min

R

0,41

0,14

0,05

v

0,74

0,48

0,30

12,00 l/s

720,00 l/min

R

0,57

0,19

v

0,89

0,57

14,00 l/s

840,00 l/min

R

0,75

v

1,04

16,00 l/s

960,00 l/min

R

0,96

v

1,19

18,00 l/s

1080,00 l/min

R

1,18

v

1,34

20,00 l/s

1200,00 l/min

R

1,43

0,49

0,17

v

1,49

0,95

0,61

25,00 l/s

1500,00 l/min

R

2,15

0,73

0,25

0,08

0,05

0,03

0,01

v

1,86

1,19

0,76

0,48

0,38

0,30

0,23

30,00 l/s

1800,00 l/min

R

3,00

1,01

0,34

0,11

0,06

0,04

0,02

v

2,23

1,43

0,91

0,57

0,45

0,36

0,28

2100,0 l/min

R

3,97

1,34

0,46

0,15

0,08

0,05

0,03

v

2,60

1,66

1,07

0,67

0,53

0,42

0,33

2400,0 l/min

R

5,08

1,71

0,58

0,19

0,11

0,06

0,03

v

2,98

1,90

1,22

0,77

0,60

0,47

0,38

2700,0 l/min

R

6,31

2,12

0,72

0,24

0,13

0,07

0,04

v

3,35

2,14

1,37

0,86

0,68

0,53

0,42

3000,0 l/min

R

7,66

2,57

0,87

0,28

0,16

0,09

0,05

v

3,72

2,38

1,52

0,96

0,75

0,59

0,47

55,00 l/s

3300,0 l/min

R

9,14

3,07

1,04

0,34

0,19

0,11

0,06

v

4,09

2,62

1,67

1,05

0,83

0,65

0,52

60,00 l/s

3600,0 l/min

R

10,74

3,60

1,22

0,40

0,22

0,12

0,07

v

4,47

2,85

1,83

1,15

0,91

0,71

0,56

65,00 l/s

3900,0 l/min

R

12,46

4,17

1,41

0,46

0,26

0,14

0,08

v

4,84

3,09

1,98

1,25

0,98

0,77

0,61

70,00 l/s

4200,0 l/min

R

14,29

4,78

1,61

0,52

0,29

0,16

0,09

v

5,21

3,33

2,13

1,34

1,06

0,83

0,66

75,00

4500,0 l/min

R

16,25

5,43

1,83

0,60

0,33

0,19

0,11

v

5,58

3,57

2,28

1,44

1,13

0,89

0,70

2,00 l/s 4,00 l/s 6,00 l/s 8,00 l/s

35,00 l/s 40,00 l/s 45,00 l/s 50,00 l/s

l/s

V = Volumetric current [l / s]

64

Viscosity: 1.297 x 10-6 m2 / s

0,02

0,01

0,00

0,00

0,00

0,15

0,10

0,06

0,04

0,03

0,02

0,02

0,08

0,03

0,01

0,00

0,00

0,00

0,00

0,19

0,12

0,08

0,06

0,05

0,04

0,06

0,02

0,01

0,00

0,00

0,00

0,18

0,11

0,09

0,07

0,06

0,03

0,01

0,01

0,00

0,00

0,15

0,12

0,09

0,08

0,02

0,01

0,01

0,00

0,19

0,15

0,12

0,09

0,07

0,02

0,01

0,01

0,00

0,37

0,23

0,18

0,14

0,11

0,26

0,09

0,03

0,02

0,01

0,01

0,67

0,43

0,27

0,21

0,17

0,13

0,33

0,11

0,04

0,02

0,01

0,01

0,76

0,49

0,31

0,24

0,19

0,15

0,40

0,14

0,05

0,03

0,01

0,01

0,86

0,55

0,34

0,27

0,21

0,17

0,05

0,03

0,02

0,01

0,38

0,30

0,24

0,19

R = Pressure gradient [mbar/m]

0,00

0,00

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 10 °C Roughness: 0,0070 mm

. V

Dimension

Density: 999,6 kg / m3

Viscosity: 1.297 x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

4800,0 l/min

R v

5,95

3,81

2,44

1,53

5100,0 l/min

R

20,53

6,85

2,30

0,75

v

6,33

4,04

2,59

1,63

5400,0 l/min

R

22,84

7,61

2,56

0,83

v

6,70

4,28

2,74

1,72

5700,0 l/min

R

25,27

8,41

2,83

0,92

v

7,07

4,52

2,89

1,82

100,00 l/s

6000 l/min

R

27,82

9,25

3,11

1,01

v

7,44

4,76

3,04

1,92

105,00 l/s

6300 l/min

R

30,49

10,13

3,40

v

7,81

4,99

3,20

110,00 l/s

6600 l/min

R

33,28

11,05

3,71

v

8,19

5,23

3,35

115,00 l/s

6900 l/min

R

36,18

12,00

v

8,56

5,47

120,00 l/s

7200 l/min

R

39,19

13,00

v

8,93

5,71

125,00 l/s

7500 l/min

R

42,33

14,02

v

9,30

5,95

130,00 l/s

7800 l/min

R

45,58

15,09

v

9,67

6,18

135,00 l/s

8100 l/min

R

48,94

16,19

v

10,05

8400 l/min

R

52,42

v

10,42

8700 l/min

R

56,02

v

10,79

9000 l/min

R

59,73

v

11,16

7,14

9300 l/min

R

63,56

20,98

v

11,54

7,37

160,00 l/s

9600 l/min

R

67,50

22,26

v

11,91

7,61

165,00 l/s

9900 l/min

R

71,56

v

12,28

170,00 l/s

10200 l/min

R v

175,00 l/s

10500 l/min

180,00 l/s

10800 l/min

80,00 l/s 85,00 l/s 90,00 l/s 95,00 l/s

140,00 l/s 145,00 l/s 150,00 l/s 155,00 l/s

0,21

0,12

1,21

0,95

0,75

0,42

0,23

0,13

1,28

1,01

0,80

0,47

0,26

0,15

1,36

1,07

0,85

0,51

0,29

0,16

1,43

1,13

0,89

0,56

0,32

0,18

1,51

1,19

0,94

1,10

0,62

0,34

0,20

2,01

1,58

1,25

0,99

1,20

0,67

0,38

0,21

2,11

1,66

1,31

1,03

4,02

1,30

0,73

0,41

0,23

3,50

2,20

1,74

1,36

1,08

4,35

1,41

0,79

0,44

0,25

3,65

2,30

1,81

1,42

1,13

4,69

1,52

0,85

0,47

0,27

3,81

2,39

1,89

1,48

1,17

5,05

1,63

0,91

0,51

0,29

3,96

2,49

1,96

1,54

1,22

5,41

1,75

0,98

0,55

0,31

6,42

4,11

2,59

2,04

1,60

1,27

17,33

5,79

1,87

1,05

0,58

0,33

6,66

4,26

2,68

2,11

1,66

1,31

18,51

6,18

1,99

1,12

0,62

0,35

6,90

4,41

2,78

2,19

1,72

1,36

19,73

6,58

2,12

1,19

0,66

0,38

4,57

2,87

2,26

1,78

1,41

7,00

2,26

1,26

0,70

0,40

4,72

2,97

2,34

1,84

1,46

7,42

2,39

1,34

0,75

0,42

4,87

3,07

2,41

1,90

1,50

23,59

7,86

2,53

1,41

0,79

0,45

7,85

5,02

3,16

2,49

1,96

1,55

75,73

24,95

8,31

2,67

1,49

0,83

0,47

12,65

8,09

5,18

3,26

2,56

2,02

1,60

R

80,02

26,35

8,77

2,82

1,58

0,88

0,50

v

13,02

8,32

5,33

3,35

2,64

2,08

1,64

R

84,42

27,78

9,25

2,97

1,66

0,93

0,52

v

13,40

8,56

5,48

3,45

2,72

2,14

1,69

V = Volumetric current [l / s]

18,33

6,12

2,06

0,67

0,38

R = Pressure gradient [mbar/m]

v = Flow rate []

65


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 10 °C Roughness: 0,0070 mm

. V

Dimension

Viscosity: 1.297 x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

11100 l/min

R v

13,77

8,80

11400 l/min

R

93,56

30,76

v

14,14

9,04

11700 l/min

R

98,31

32,31

v

14,51

9,28

5,94

12000 l/min

R

103,17

33,89

11,26

v

14,88

9,51

6,09

210,00 l/s

12600 l/min

R

113,23

37,16

12,33

v

15,63

9,99

6,39

4,02

220,00 l/s

13200 l/min

R

123,75

40,57

13,46

4,31

2,41

1,34

0,76

v

16,37

10,47

6,70

4,21

3,32

2,61

2,07

230,00 l/s

13800 l/min

R

134,73

44,14

14,63

4,69

2,61

1,45

0,82

v

17,12

10,94

7,00

4,41

3,47

2,73

2,16

240,00 l/s

14400 l/min

R

146,16

47,84

15,84

5,07

2,83

1,57

0,89

v

17,86

11,42

7,31

4,60

3,62

2,85

2,25

250,00 l/s

15000 l/min

R

158,05

51,69

17,11

5,47

3,05

1,70

0,96

v

18,61

11,89

7,61

4,79

3,77

2,97

2,35

260,00 l/s

15600 l/min

R

170,39

55,69

18,42

5,89

3,28

1,82

1,03

v

19,35

12,37

7,92

4,98

3,92

3,08

2,44

270,00 l/s

16200 l/min

R

183,19

59,83

19,77

6,32

3,52

1,95

1,11

v

20,09

12,84

8,22

5,17

4,07

3,20

2,54

280,00 l/s

16800 l/min

R

196,44

64,11

21,17

6,76

3,76

2,09

1,18

v

20,84

13,32

8,52

5,36

4,22

3,32

2,63

17400 l/min

R

210,15

68,54

22,62

7,22

4,02

2,23

1,26

v

21,58

13,80

8,83

5,56

4,38

3,44

2,72

18000 l/min

R

224,32

73,11

24,11

7,69

4,28

2,38

1,34

v

22,33

14,27

9,13

5,75

4,53

3,56

2,82

18600 l/min

R

238,93

77,83

25,65

8,18

4,55

2,52

1,43

v

23,07

14,75

9,44

5,94

4,68

3,68

2,91

19200 l/min

R

254,00

82,68

27,24

8,68

4,83

2,68

1,51

v

23,81

15,22

9,74

6,13

4,83

3,80

3,01

330,0 l/s

19800 l/min

R

269,53

87,69

28,87

9,19

5,11

2,84

1,60

v

24,56

15,70

10,05

6,32

4,98

3,92

3,10

340,0 l/s

20400 l/min

R

285,51

92,83

30,55

9,72

5,40

3,00

1,69

v

25,30

16,17

10,35

6,51

5,13

4,03

3,19

350,0

21000 l/min

R

301,94

98,12

32,27

10,26

5,70

3,16

1,79

l/s

v

26,05

16,65

10,66

6,71

5,28

4,15

3,29

360,0 l/s

21600 l/min

R

318,83

103,56

34,04

10,82

6,01

3,33

1,88

v

26,79

17,13

10,96

6,90

5,43

4,27

3,38

370,0 l/s

22200 l/min

R

336,17

109,13

35,85

11,39

6,33

3,51

1,98

v

27,54

17,60

11,26

7,09

5,58

4,39

3,47

185,00 l/s 190,00 l/s 195,00 l/s 200,00 l/s

290,00 l/s 300,0 l/s 310,0 l/s 320,0 l/s

V = Volumetric current [l / s]

66

Density: 999,6 kg / m3

88,93

29,26

9,73

3,13

1,75

5,63

3,54

2,79

2,19

1,74

10,23

3,29

1,83

1,02

0,58

5,78

3,64

2,87

2,25

1,78

10,74

3,45

1,92

1,07

0,61

3,74

2,94

2,31

1,83

3,61

2,02

1,12

0,64

3,83

3,02

2,37

1,88

3,96

2,21

1,23

0,70

3,17

2,49

1,97

R = Pressure gradient [mbar/m]

0,97

0,55

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 10 °C Roughness: 0,0070 mm

. V

Dimension

Density: 999,6 kg / m3

Viscosity: 1.297 x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

22800 l/min

R v

28,28

18,08

11,57

7,28

23400 l/min

R

372,21

120,71

39,62

12,58

v

29,02

18,55

11,87

7,47

24000 l/min

R

390,91

126,72

41,57

13,19

v

29,77

19,03

12,18

7,66

6,04

4,75

3,76

24600 l/min

R

410,06

132,87

43,57

13,82

7,67

4,25

2,40

v

30,51

19,50

12,48

7,85

6,19

4,86

3,85

420,0 l/s

25200 l/min

R

429,67

139,16

45,61

14,46

8,02

4,44

2,51

v

31,26

19,98

12,79

8,05

6,34

4,98

3,94

430,0 l/s

25800 l/min

R

449,73

145,59

47,70

15,11

8,38

4,64

2,62

v

32,00

20,46

13,09

8,24

6,49

5,10

4,04

440,0 l/s

26400 l/min

R

470,24

152,17

49,83

15,78

8,75

4,85

2,73

v

32,75

20,93

13,40

8,43

6,64

5,22

4,13

450,00 l/s

27000 l/min

R

491,20

158,89

52,01

16,47

9,13

5,05

2,85

v

33,49

21,41

13,70

8,62

6,79

5,34

4,23

460,00 l/s

27600 l/min

R

512,62

165,75

54,23

17,16

9,51

5,27

2,97

v

34,23

21,88

14,00

8,81

6,94

5,46

4,32

470,00 l/s

28200 l/min

R

534,49

172,76

56,50

17,87

9,91

5,48

3,09

v

34,98

22,36

14,31

9,00

7,09

5,58

4,41

480,00 l/s

28800 l/min

R

556,81

179,90

58,82

18,60

10,31

5,70

3,21

v

35,72

22,83

14,61

9,20

7,24

5,69

4,51

490,00 l/s

29400 l/min

R

579,59

187,19

61,17

19,34

10,71

5,93

3,34

v

36,47

23,31

14,92

9,39

7,39

5,81

4,60

30000 l/min

R

602,82

194,63

63,58

20,09

11,13

6,16

3,47

v

37,21

23,79

15,22

9,58

7,54

5,93

4,70

30600 l/min

R

626,50

202,20

66,03

20,86

11,55

6,39

3,60

v

37,95

24,26

15,53

9,77

7,69

6,05

4,79

31200 l/min

R

650,63

209,92

68,53

21,64

11,98

6,62

3,73

v

38,70

24,74

15,83

9,96

7,85

6,17

4,88

31800 l/min

R

675,22

217,78

71,07

22,43

12,42

6,87

3,87

v

39,44

25,21

16,14

10,15

8,00

6,29

4,98

540,00 l/s

32400 l/min

R

700,25

225,78

73,65

23,24

12,86

7,11

4,00

v

40,19

25,69

16,44

10,35

8,15

6,41

5,07

550,00

33000 l/min

R

725,74

233,93

76,28

24,06

13,32

7,36

4,14

l/s

v

40,93

26,16

16,75

10,54

8,30

6,53

5,17

560,00 l/s

33600 l/min

R

751,68

242,22

78,96

24,90

13,78

7,61

4,28

v

41,68

26,64

17,05

10,73

8,45

6,64

5,26

570,00 l/s

34200 l/min

R

778,08

250,65

81,68

25,74

14,25

7,87

4,43

v

42,42

27,12

17,35

10,92

8,60

6,76

5,35

580,0 l/s

34800 l/min

R

804,93

259,22

84,45

26,61

14,72

8,13

4,58

v

43,16

27,59

17,66

11,11

8,75

6,88

5,45

380,0 l/s 390,0 l/s 400,0 l/s 410,0 l/s

500,00 l/s 510,00 l/s 520,00 l/s 530,00 l/s

V = Volumetric current [l / s]

353,96

114,85

37,71

11,98

6,65

3,69

2,08

5,73

4,51

3,57

6,98

3,87

2,18

5,88

4,63

3,66

7,32

4,06

2,29

R = Pressure gradient [mbar/m]

v = Flow rate []

67


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 70 °C Roughness: 0,0070 mm

. V

Dimension

Density: 977,7 kg / m3

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

120,00 l/min

R v

240,00 l/min

R v

0,30

360,00 l/min

R

0,16

v

0,45

0,29

480,00 l/min

R

0,27

0,09

v

0,60

0,38

0,24

10,00 l/s

600,00 l/min

R

0,41

0,14

0,05

v

0,74

0,48

0,30

12,00 l/s

720,00 l/min

R

0,57

0,19

v

0,89

0,57

14,00 l/s

840,00 l/min

R

0,75

v

1,04

16,00 l/s

960,00 l/min

R

0,96

v

1,19

18,00 l/s

1080,00 l/min

R

1,18

v

1,34

20,00 l/s

1200,00 l/min

R

1,43

0,49

0,17

v

1,49

0,95

0,61

25,00 l/s

1500,00 l/min

R

2,15

0,73

0,25

0,08

0,05

0,03

0,01

v

1,86

1,19

0,76

0,48

0,38

0,30

0,23

30,00 l/s

1800,00 l/min

R

3,00

1,01

0,34

0,11

0,06

0,04

0,02

v

2,23

1,43

0,91

0,57

0,45

0,36

0,28

2100,0 l/min

R

3,97

1,34

0,46

0,15

0,08

0,05

0,03

v

2,60

1,66

1,07

0,67

0,53

0,42

0,33

2400,0 l/min

R

5,08

1,71

0,58

0,19

0,11

0,06

0,03

v

2,98

1,90

1,22

0,77

0,60

0,47

0,38

2700,0 l/min

R

6,31

2,12

0,72

0,24

0,13

0,07

0,04

v

3,35

2,14

1,37

0,86

0,68

0,53

0,42

3000,0 l/min

R

7,66

2,57

0,87

0,28

0,16

0,09

0,05

v

3,72

2,38

1,52

0,96

0,75

0,59

0,47

55,00 l/s

3300,0 l/min

R

9,14

3,07

1,04

0,34

0,19

0,11

0,06

v

4,09

2,62

1,67

1,05

0,83

0,65

0,52

60,00 l/s

3600,0 l/min

R

10,74

3,60

1,22

0,40

0,22

0,12

0,07

v

4,47

2,85

1,83

1,15

0,91

0,71

0,56

65,00 l/s

3900,0 l/min

R

12,46

4,17

1,41

0,46

0,26

0,14

0,08

v

4,84

3,09

1,98

1,25

0,98

0,77

0,61

70,00 l/s

4200,0 l/min

R

14,29

4,78

1,61

0,52

0,29

0,16

0,09

v

5,21

3,33

2,13

1,34

1,06

0,83

0,66

75,00

4500,0 l/min

R

16,25

5,43

1,83

0,60

0,33

0,19

0,11

v

5,58

3,57

2,28

1,44

1,13

0,89

0,70

2,00 l/s 4,00 l/s 6,00 l/s 8,00 l/s

35,00 l/s 40,00 l/s 45,00 l/s 50,00 l/s

l/s

V = Volumetric current [l / s]

68

Viscosity: 4,120x 10-6 m2 / s

0,02

0,01

0,00

0,00

0,00

0,15

0,10

0,06

0,04

0,03

0,02

0,02

0,08

0,03

0,01

0,00

0,00

0,00

0,00

0,19

0,12

0,08

0,06

0,05

0,04

0,06

0,02

0,01

0,00

0,00

0,00

0,18

0,11

0,09

0,07

0,06

0,03

0,01

0,01

0,00

0,00

0,15

0,12

0,09

0,08

0,02

0,01

0,01

0,00

0,19

0,15

0,12

0,09

0,07

0,02

0,01

0,01

0,00

0,37

0,23

0,18

0,14

0,11

0,26

0,09

0,03

0,02

0,01

0,01

0,67

0,43

0,27

0,21

0,17

0,13

0,33

0,11

0,04

0,02

0,01

0,01

0,76

0,49

0,31

0,24

0,19

0,15

0,40

0,14

0,05

0,03

0,01

0,01

0,86

0,55

0,34

0,27

0,21

0,17

0,05

0,03

0,02

0,01

0,38

0,30

0,24

0,19

R = Pressure gradient [mbar/m]

0,00

0,00

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 temperatur: 70 °C Roughness: 0,0070 mm

. V

Dimension

Density: 977,7 kg / m3

Viscosity: 4,120x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

4800,0 l/min

R v

5,95

3,81

2,44

1,53

5100,0 l/min

R

20,53

6,85

2,30

0,75

v

6,33

4,04

2,59

1,63

5400,0 l/min

R

22,84

7,61

2,56

0,83

v

6,70

4,28

2,74

1,72

5700,0 l/min

R

25,27

8,41

2,83

0,92

v

7,07

4,52

2,89

1,82

100,00 l/s

6000 l/min

R

27,82

9,25

3,11

1,01

v

7,44

4,76

3,04

1,92

105,00 l/s

6300 l/min

R

30,49

10,13

3,40

v

7,81

4,99

3,20

110,00 l/s

6600 l/min

R

33,28

11,05

3,71

v

8,19

5,23

3,35

115,00 l/s

6900 l/min

R

36,18

12,00

v

8,56

5,47

120,00 l/s

7200 l/min

R

39,19

13,00

v

8,93

5,71

125,00 l/s

7500 l/min

R

42,33

14,02

v

9,30

5,95

130,00 l/s

7800 l/min

R

45,58

15,09

v

9,67

6,18

135,00 l/s

8100 l/min

R

48,94

16,19

v

10,05

8400 l/min

R

52,42

v

10,42

8700 l/min

R

56,02

v

10,79

9000 l/min

R

59,73

v

11,16

7,14

9300 l/min

R

63,56

20,98

v

11,54

7,37

160,00 l/s

9600 l/min

R

67,50

22,26

v

11,91

7,61

165,00 l/s

9900 l/min

R

71,56

v

12,28

170,00 l/s

10200 l/min

R v

175,00 l/s

10500 l/min

180,00 l/s

10800 l/min

80,00 l/s 85,00 l/s 90,00 l/s 95,00 l/s

140,00 l/s 145,00 l/s 150,00 l/s 155,00 l/s

0,21

0,12

1,21

0,95

0,75

0,42

0,23

0,13

1,28

1,01

0,80

0,47

0,26

0,15

1,36

1,07

0,85

0,51

0,29

0,16

1,43

1,13

0,89

0,56

0,32

0,18

1,51

1,19

0,94

1,10

0,62

0,34

0,20

2,01

1,58

1,25

0,99

1,20

0,67

0,38

0,21

2,11

1,66

1,31

1,03

4,02

1,30

0,73

0,41

0,23

3,50

2,20

1,74

1,36

1,08

4,35

1,41

0,79

0,44

0,25

3,65

2,30

1,81

1,42

1,13

4,69

1,52

0,85

0,47

0,27

3,81

2,39

1,89

1,48

1,17

5,05

1,63

0,91

0,51

0,29

3,96

2,49

1,96

1,54

1,22

5,41

1,75

0,98

0,55

0,31

6,42

4,11

2,59

2,04

1,60

1,27

17,33

5,79

1,87

1,05

0,58

0,33

6,66

4,26

2,68

2,11

1,66

1,31

18,51

6,18

1,99

1,12

0,62

0,35

6,90

4,41

2,78

2,19

1,72

1,36

19,73

6,58

2,12

1,19

0,66

0,38

4,57

2,87

2,26

1,78

1,41

7,00

2,26

1,26

0,70

0,40

4,72

2,97

2,34

1,84

1,46

7,42

2,39

1,34

0,75

0,42

4,87

3,07

2,41

1,90

1,50

23,59

7,86

2,53

1,41

0,79

0,45

7,85

5,02

3,16

2,49

1,96

1,55

75,73

24,95

8,31

2,67

1,49

0,83

0,47

12,65

8,09

5,18

3,26

2,56

2,02

1,60

R

80,02

26,35

8,77

2,82

1,58

0,88

0,50

v

13,02

8,32

5,33

3,35

2,64

2,08

1,64

R

84,42

27,78

9,25

2,97

1,66

0,93

0,52

v

13,40

8,56

5,48

3,45

2,72

2,14

1,69

V = Volumetric current [l / s]

18,33

6,12

2,06

0,67

0,38

R = Pressure gradient [mbar/m]

v = Flow rate []

69


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 70 °C Roughness: 0,0070 mm

. V

Dimension

Viscosity: 4,120x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

11100 l/min

R v

13,77

8,80

11400 l/min

R

93,56

30,76

v

14,14

9,04

11700 l/min

R

98,31

32,31

v

14,51

9,28

5,94

12000 l/min

R

103,17

33,89

11,26

v

14,88

9,51

6,09

210,00 l/s

12600 l/min

R

113,23

37,16

12,33

v

15,63

9,99

6,39

4,02

220,00 l/s

13200 l/min

R

123,75

40,57

13,46

4,31

2,41

1,34

0,76

v

16,37

10,47

6,70

4,21

3,32

2,61

2,07

230,00 l/s

13800 l/min

R

134,73

44,14

14,63

4,69

2,61

1,45

0,82

v

17,12

10,94

7,00

4,41

3,47

2,73

2,16

240,00 l/s

14400 l/min

R

146,16

47,84

15,84

5,07

2,83

1,57

0,89

v

17,86

11,42

7,31

4,60

3,62

2,85

2,25

250,00 l/s

15000 l/min

R

158,05

51,69

17,11

5,47

3,05

1,70

0,96

v

18,61

11,89

7,61

4,79

3,77

2,97

2,35

260,00 l/s

15600 l/min

R

170,39

55,69

18,42

5,89

3,28

1,82

1,03

v

19,35

12,37

7,92

4,98

3,92

3,08

2,44

270,00 l/s

16200 l/min

R

183,19

59,83

19,77

6,32

3,52

1,95

1,11

v

20,09

12,84

8,22

5,17

4,07

3,20

2,54

280,00 l/s

16800 l/min

R

196,44

64,11

21,17

6,76

3,76

2,09

1,18

v

20,84

13,32

8,52

5,36

4,22

3,32

2,63

17400 l/min

R

210,15

68,54

22,62

7,22

4,02

2,23

1,26

v

21,58

13,80

8,83

5,56

4,38

3,44

2,72

18000 l/min

R

224,32

73,11

24,11

7,69

4,28

2,38

1,34

v

22,33

14,27

9,13

5,75

4,53

3,56

2,82

18600 l/min

R

238,93

77,83

25,65

8,18

4,55

2,52

1,43

v

23,07

14,75

9,44

5,94

4,68

3,68

2,91

19200 l/min

R

254,00

82,68

27,24

8,68

4,83

2,68

1,51

v

23,81

15,22

9,74

6,13

4,83

3,80

3,01

330,0 l/s

19800 l/min

R

269,53

87,69

28,87

9,19

5,11

2,84

1,60

v

24,56

15,70

10,05

6,32

4,98

3,92

3,10

340,0 l/s

20400 l/min

R

285,51

92,83

30,55

9,72

5,40

3,00

1,69

v

25,30

16,17

10,35

6,51

5,13

4,03

3,19

350,0

21000 l/min

R

301,94

98,12

32,27

10,26

5,70

3,16

1,79

l/s

v

26,05

16,65

10,66

6,71

5,28

4,15

3,29

360,0 l/s

21600 l/min

R

318,83

103,56

34,04

10,82

6,01

3,33

1,88

v

26,79

17,13

10,96

6,90

5,43

4,27

3,38

370,0 l/s

22200 l/min

R

336,17

109,13

35,85

11,39

6,33

3,51

1,98

v

27,54

17,60

11,26

7,09

5,58

4,39

3,47

185,00 l/s 190,00 l/s 195,00 l/s 200,00 l/s

290,00 l/s 300,0 l/s 310,0 l/s 320,0 l/s

V = Volumetric current [l / s]

70

Density: 977,7 kg / m3

88,93

29,26

9,73

3,13

1,75

5,63

3,54

2,79

2,19

1,74

10,23

3,29

1,83

1,02

0,58

5,78

3,64

2,87

2,25

1,78

10,74

3,45

1,92

1,07

0,61

3,74

2,94

2,31

1,83

3,61

2,02

1,12

0,64

3,83

3,02

2,37

1,88

3,96

2,21

1,23

0,70

3,17

2,49

1,97

R = Pressure gradient [mbar/m]

0,97

0,55

v = Flow rate []


planning

5

Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 11 Temperature: 70 °C Roughness: 0,0070 mm

. V

Dimension

Density: 977,7 kg / m3

Viscosity: 4,120x 10-6 m2 / s

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm

22800 l/min

R v

28,28

18,08

11,57

7,28

23400 l/min

R

372,21

120,71

39,62

12,58

v

29,02

18,55

11,87

7,47

24000 l/min

R

390,91

126,72

41,57

13,19

v

29,77

19,03

12,18

7,66

6,04

4,75

3,76

24600 l/min

R

410,06

132,87

43,57

13,82

7,67

4,25

2,40

v

30,51

19,50

12,48

7,85

6,19

4,86

3,85

420,0 l/s

25200 l/min

R

429,67

139,16

45,61

14,46

8,02

4,44

2,51

v

31,26

19,98

12,79

8,05

6,34

4,98

3,94

430,0 l/s

25800 l/min

R

449,73

145,59

47,70

15,11

8,38

4,64

2,62

v

32,00

20,46

13,09

8,24

6,49

5,10

4,04

440,0 l/s

26400 l/min

R

470,24

152,17

49,83

15,78

8,75

4,85

2,73

v

32,75

20,93

13,40

8,43

6,64

5,22

4,13

450,00 l/s

27000 l/min

R

491,20

158,89

52,01

16,47

9,13

5,05

2,85

v

33,49

21,41

13,70

8,62

6,79

5,34

4,23

460,00 l/s

27600 l/min

R

512,62

165,75

54,23

17,16

9,51

5,27

2,97

v

34,23

21,88

14,00

8,81

6,94

5,46

4,32

470,00 l/s

28200 l/min

R

534,49

172,76

56,50

17,87

9,91

5,48

3,09

v

34,98

22,36

14,31

9,00

7,09

5,58

4,41

480,00 l/s

28800 l/min

R

556,81

179,90

58,82

18,60

10,31

5,70

3,21

v

35,72

22,83

14,61

9,20

7,24

5,69

4,51

490,00 l/s

29400 l/min

R

579,59

187,19

61,17

19,34

10,71

5,93

3,34

v

36,47

23,31

14,92

9,39

7,39

5,81

4,60

30000 l/min

R

602,82

194,63

63,58

20,09

11,13

6,16

3,47

v

37,21

23,79

15,22

9,58

7,54

5,93

4,70

30600 l/min

R

626,50

202,20

66,03

20,86

11,55

6,39

3,60

v

37,95

24,26

15,53

9,77

7,69

6,05

4,79

31200 l/min

R

650,63

209,92

68,53

21,64

11,98

6,62

3,73

v

38,70

24,74

15,83

9,96

7,85

6,17

4,88

31800 l/min

R

675,22

217,78

71,07

22,43

12,42

6,87

3,87

v

39,44

25,21

16,14

10,15

8,00

6,29

4,98

540,00 l/s

32400 l/min

R

700,25

225,78

73,65

23,24

12,86

7,11

4,00

v

40,19

25,69

16,44

10,35

8,15

6,41

5,07

550,00

33000 l/min

R

725,74

233,93

76,28

24,06

13,32

7,36

4,14

l/s

v

40,93

26,16

16,75

10,54

8,30

6,53

5,17

560,00 l/s

33600 l/min

R

751,68

242,22

78,96

24,90

13,78

7,61

4,28

v

41,68

26,64

17,05

10,73

8,45

6,64

5,26

570,00 l/s

34200 l/min

R

778,08

250,65

81,68

25,74

14,25

7,87

4,43

v

42,42

27,12

17,35

10,92

8,60

6,76

5,35

580,0 l/s

34800 l/min

R

804,93

259,22

84,45

26,61

14,72

8,13

4,58

v

43,16

27,59

17,66

11,11

8,75

6,88

5,45

380,0 l/s 390,0 l/s 400,0 l/s 410,0 l/s

500,00 l/s 510,00 l/s 520,00 l/s 530,00 l/s

V = Volumetric current [l / s]

353,96

114,85

37,71

11,98

6,65

3,69

2,08

5,73

4,51

3,57

6,98

3,87

2,18

5,88

4,63

3,66

7,32

4,06

2,29

R = Pressure gradient [mbar/m]

v = Flow rate []

71


5

planning Pipe friction factor R and calculated flow . rate v in dependence on the volumetric current V climatherm-pipe SDR 17,6 Temperature: 10 °C Roughness: 0.0070 mm

. V

Dimension

Density: 999.6 kg / m3

160 mm 200 mm 250 mm 300 mm 355 mm 400 mm 450 mm 500 mm 500 mm 630 mm

120,00 l/min

R v

240,00 l/min

R v

0,25

0,16

0,10

0,07

0,05

0,04

0,03

0,03

0,02

0,02

360,00 l/min

R

0,11

0,04

0,01

0,00

0,00

0,00

0,00

0,00

0,00

0,00

v

0,38

0,24

0,16

0,10

0,08

0,06

0,05

0,04

0,03

0,02

480,00 l/min

R

0,19

0,06

0,02

0,01

0,00

0,00

0,00

0,00

0,00

0,00

v

0,51

0,32

0,21

0,13

0,10

0,08

0,06

0,05

0,04

0,03

10,00 l/s

600,00 l/min

R

0,28

0,10

0,03

0,01

0,01

0,00

0,00

0,00

0,00

0,00

v

0,63

0,41

0,26

0,16

0,13

0,10

0,08

0,06

0,05

0,04

12,00 l/s

720,00 l/min

R

0,39

0,13

0,05

0,01

0,01

0,00

0,00

0,00

0,00

0,00

v

0,76

0,49

0,31

0,20

0,15

0,12

0,10

0,08

0,06

0,05

14,00 l/s

840,00 l/min

R

0,51

0,17

0,06

0,02

0,01

0,01

0,00

0,00

0,00

0,00

v

0,89

0,57

0,36

0,23

0,18

0,14

0,11

0,09

0,07

0,06

16,00 l/s

960,00 l/min

R

0,65

0,22

0,08

0,03

0,01

0,01

0,00

0,00

0,00

0,00

v

1,01

0,65

0,41

0,26

0,21

0,16

0,13

0,10

0,08

0,07

18,00 l/s

1080,00 l/min

R

0,80

0,27

0,09

0,03

0,02

0,01

0,01

0,00

0,00

0,00

v

1,14

0,73

0,47

0,29

0,23

0,18

0,14

0,12

0,09

0,07

20,00 l/s

1200,00 l/min

R

0,97

0,33

0,11

0,04

0,02

0,01

0,01

0,00

0,00

0,00

v

1,27

0,81

0,52

0,33

0,26

0,20

0,16

0,13

0,10

0,08

25,00 l/s

1500,00 l/min

R

1,45

0,50

0,17

0,06

0,03

0,02

0,01

0,01

0,00

0,00

v

1,58

1,01

0,65

0,41

0,32

0,25

0,20

0,16

0,13

0,10

30,00 l/s

1800,00 l/min

R

2,03

0,69

0,23

0,08

0,04

0,02

0,01

0,01

0,00

0,00

v

1,90

1,22

0,78

0,49

0,39

0,30

0,24

0,19

0,15

0,12

2100,0 l/min

R

2,68

0,91

0,31

0,10

0,06

0,03

0,02

0,01

0,01

0,00

v

2,22

1,42

0,91

0,57

0,45