Welding cost can be considerably higher on the budget
Welding is considered as an industrial process that is very much in demand for the fabrication and development of various structural bodies and tools. As you notice that every industry today is highly affected by the automation, you can find machines and equipments and each and every activity that is being carried out in the industries. Hence, the cost of the process plays a crucial role in manufacturing decisions and industries. When talking about the cost you can find that there are many variables that can affect the total cost of the process like an equipment cost, labor cost, material cost, and energy cost etc. However, depending on the type and the area of process the equipment cost can vary; from low cost processes like shielded metal arc and Oxy fuel welding, to extremely expensive methods like laser beam and electron beam welding. The variations can sometimes be neglected due to the increasing outputs that can be delivered by such process. Due to the high cost involved in this method, it is only used in high production operations and large and heavy industries where fabrication of huge and bulky machinery is being carried out. And when coming to small scale industries this process can be a turning point as it can highly increase the budget load on the processes. The same goes with labor cost in the following process. The labor cost majorly depends on the rate of fabrication being carried out, the hourly wage of the workers, and the total operation time needed in the process, including both the process time and handling and maintenance part. In some cases Welding Inspection is also being carried out under the process in order to see whether the output welds are of industry standard or not. This Welding Inspection will assure that the welds are good quality and match with the company or industry standards by placing a CE Marking, which is a quality assurance mark on the welds. Hence the cost involved in this CE Marking process also will be included in the overall cost of the joining process.
In spite of the high cost associated with it, this process is being widely used process in many industries today. This is due to its potential of structuring hard and soft metals and giving them a shape of life that can be used as a machine for simplifying the task of humans in any kind of industry. Certainly, you can find numerous applications of welding from small scale industry to large scale. Here are a few of the applications of this process listed below. They are as follows:
Welding finds its application in automobile industry, construction industry, oil & gas refineries and many more. This can be a useful process in the construction of bridges, buildings, machineries and many other huge metal structures etc. This process can be used in the critical process of fabrication of fission chambers in the nuclear power plants. It has also contributed a lot to the manufacture of various household products and appliances like refrigerators, kitchen cabinets, dishwashers and etc. The aircraft industry also has a great application of the welding process as the construction and designing of Aero planes, space crafts, rockets and missiles involve fabrications of metals to a great extent.
Hence, by keeping it mind the huge applications and contributions of this process the cost is often ignored. However, in recent years industrial welding has become increasingly more automated, most notably with the use of robots and computers in order to minimize the cost involved like labor costs, production cost etc. in high production manufacturing industries. Learn more at http://www.aqss-usa.com/inspection-services.asp
Published on May 2, 2013
Welding is considered as an industrial process that is very much in demand for the fabrication and development of various structural bodies...