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Innovative chemistry for designers


If you are looking for high impact, paintable, engineered parts, possibly large or very large, with series from 500 to 25 000 per year…

Telene® is your answer Its unique properties allow Telene® parts to combine aesthetics and technical performance with a cost effective process. Telene® will offer you a skilled and dedicated team to support your next project development at end-user, designer or converter levels.


01

Design freedom Improved design Superb gap management 1st car with complete bodywork in Telene速 Lightweight body panels Competitive final cost Using environmentally sensible material


Courtesy Elbil Norge & Rimsys

Elbil Norge Buddy electric car


02

Tenacity and light weight “Stone chip� impact resistance Integration of multiple functions Compliance with side crash regulations Low carbon footprint Keeping part cost low Trailer of the Year award 2009 (STAS N.V.) Enthusiastic drivers!


Ephicas Side wings


03

Style & functionality High impact resistance High perceived quality Stability of properties over time and weathering under harsh conditions of use First Telene速 part in India


Irizar - TVS Front grille


04

Aerodynamic, large and light Very large, yet stiff structure with weight reduced to 60kg High perceived quality New technology: In Mold Coating (IMC) Improved paint adhesion 95% coating transfer efficiency VOC-free paint application process Paint cost reduction 30% (Japanese data)


Hino Wind Deflector


05

Track-record, OEM trust Impact, stiffness and design freedom combined Variable thickness within same part Monobloc structures at low tool cost High impact resistance even at -40째C New technology: high heat grades (Tier 4)


Valtra (AGCO) Fender and hood


06

Fast and low cost start-up Lowest cost tool choice for medium series Short time-to-market Aesthetic part First Telene速 part produced in Brazil


Volkswagen Trucks Sun visor


07

Resistance in corrosive environments 20 years service track-record in Chlor-Alkali applications Resistant to most acids and bases, even at high concentrations and temperatures Up to 700kg, single shot parts Electroplating applications Marine applications


Chlorine cell cover


08

Large to very large parts 5 to 100 kg and more‌ Monobloc design (e.g 11 m2 developed surface, >1600 mm Z dimension) 6 minutes cycle time Custom-made TeleneŽ grades


Plastic Omnium 3200 liters waste container


09 Large and complex shapes

Ability to mould complex shapes Minimizing unitsâ&#x20AC;&#x2122; sizes Low footprint Easy and rapid installation Moulding cycle times (< 6 min) Moulding in 2 parts: easy and fast installation of internal parts Lightweight, yet very tough end product High mechanical properties Watertight tanks with excellent chemical resistance


Housetec Small wastewater treatment system


10

Lightweight and resistant Extremely low pick-up wind speed (2 m/s) Maximum deflection checked by FEA analysis Resistance to fatigue, even in extreme wind conditions High in-service-failure safety factor


Mypower compact wind-mill Wings, cone and nacelle


11 Telene® RIM system (Reaction Injection Molding) 2 or 3 component systems «Off the shelf» Limited capital expenditure Low pressure injection Closed Aluminum tool Full part-to-part cycle time from 4 to 6 minutes with 1 to 2 operators depending on parts


A

Component

B

Component

Schematic of a Reaction Injection Molding machine

Moulded part Mixing head

Low pressure mould


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New technology: Telene 1800 series Overcomes current sensitivity to contamination Enables new processes Allows high fiber, filler or additives loading Broadens initial performance scope: modulus, high HDT, low CLTE, fire resistanceâ&#x20AC;Ś 1810 is first grade in pre-commercial phase, for casting of prototype parts


Low pressure casting of prototype


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Environmentally sensible material Lowest cumulative energy demand Lowest greenhouse effect End of life disposal by clean incineration or recycling High energy recovery No heavy metals, ashes, dangerous gases


Specific energy consumption (KWh/kg)

Comments

Thermoformed ABS

6,10

High energy required by infra-red based heating process

Rotomolded PE

5,80

High energy required by melting process and involving long cycle times

SMC / BMC

3,20

High energy required by temperatures and clamping forces involved

Modified PA injection moulding PC/PBT injection moulding

2,60

PP injection moulding

1,98

High melt temperatures and clamping forces

PVC Injection moulding Injection RIM PU

1,80 1,25

RIM family:

Injection RIM PDCPD

1,25

Moderate energy thanks to low mould temperature and exothermic reaction

Cold moulding RTM

0,010

Material & Process

2,50

Injection family:

Vacuum pump only

Life Cycle Analysis study Spirit of Innovation, ENSAM Chambery MJ/Kg

Cumulative Energy Demand (per 1 kg finished part)

120

2008 recycling data

90

2015 EU directive on recycling

60

ne Tele RIM

Stam re ped alumcycled inum

mouInjectio lded n PP

stain Stamp e less steed l recy Stamp cled e steed l The rmo form ed ABS

C VC

BS/P

ed P

ed A

ctio nm

Inje

ould ctio nm Inje

ould

PU RIM

SMC

E lded P

mou

RTM

Roto

0

Poly este

r

30


Telene SAS Offices in Lille (France), Louisville (USA), Shangha誰 (PRC) & Tokyo (Japan) info@telene.com | www.telene.com The information contained herein is believed to be reliable, but no representations, guarantees or warranties of any kind are made as to its accuracy and suitability for particular applications or the results to be obtained. Printed in France, April 2010


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Innovative chemistry for designers

telene book  

telene book

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