Getting Started 1 Organize components The first step to accurate and efficient clubmaking is to organize all the components and small parts necessary to build a club or an entire set. Place the heads, shafts, grips, ferrules and any other small parts on a clean surface to ensure that all the required components are present to complete the job.
2 Mark shafts for trimming Find the shaft(s) in the catalog that you will be using. In the specification box it will state the appropriate trimming chart and any relevant shaft notes. Then consult the shaft trimming charts found in the back of this catalog. On a piece of paper, write down the proper amount to tip trim for each club. Use a small ruler and felt tip pen, mark the position to be tip trimmed (if necessary) onto the shaft. Also, mark the butt end with the felt tip pen with the appropriate clubhead number for easy identification.
3 Tip trim each shaft When working with steel shafts, a tubing cutter can be used for trimming. For graphite shafts, a Grit Edge Blade can be mounted onto any hacksaw frame. Never use a tubing cutter on graphite. If you have a bench grinder, an abrasive cut-off wheel can cut any shaft material. Remember, when using any motorized equipment, make sure to used proper eye protection. Most importantly, to avoid costly mistakes, double-check your trimming amounts before cutting each shaft.
4 Prepare Shaft Tip To ensure a secure bond, it is necessary to abrade the tip of the shaft before assembly. To do this, use a 1” strip of coarse grit sandpaper to roughen the chrome on the tip of steel shafts. For graphite shafts, simply remove only the shiny coating and paint from the tip of the shaft. A belt sander can be used to speed up the process. Special belts are made strictly for graphite shafts. Test fit the shaft into the hosel. In the rare event the shaft does not fit, do not sand extra from the tip, rebore the hosel larger.
5 Install the ferrule Most clubheads require a ferrule, or plastic trim piece that provides a transition from the hosel of the clubhead to the shaft. Ferrules are sized to fit either wood or iron shafts. To install: Twist the small end of the ferrule onto the shaft and straighten. Next, using some sort of homemade ferrule tool, push the shaft down to move the ferrule up the shaft. Place the shaft into the hosel and tap down the butt end of the shaft onto a firm surface, while securely holding the head. This will drive the ferrule to it’s final position.
How to Build A Golf Club 6 Mix and apply epoxy
Mix your 24 hour, 2-part shafting epoxy according to directions. Stir the epoxy until it has an even consistency. Quick cleanup tip: mix small amounts of epoxy on a piece of paper or tape then discard the paper or tape when you are finished. You don’t have to use large amounts of epoxy to achieve a secure bond. To apply, spin the tip of the shaft in epoxy until you have a thin coating on the shaft tip. Then, while spinning the shaft into the club’s hosel using an up and down motion, this will ensure an even consistency. Thoroughly clean excess epoxy.
7 Mark butt end of shaft Using a 48” clubmaking ruler, measure the club for it’s final length. Position the club down on the ground with it the club sitting in playing position. Position the 48” ruler by resting it on the ground by the heel of the club and up along the backside of the shaft. Mark the length of the club on the shaft with a felt tip marker. Remember to leave 1/8” for the grip cap.
8 Butt trim each shaft When working with steel shafts, a tubing cutter can be used for trimming. For graphite shafts, a Grit Edge Blade can be mounted onto any hacksaw frame. Never use a tubing cutter on graphite. If you have a bench grinder, an abrasive cut-off wheel can cut any shaft material. Remember, when using any motorized equipment, make sure to used proper eye protection. Most importantly, to avoid costly mistakes, double-check your trimming amounts before cutting each shaft.
9 Install the grip and clean up We can only show a brief tutorial on how to assemble a golf club on this page. For a much more thorough explanation on the proper assembly of golf clubs, including swingweighting and bending of irons, consult the Modern Guide to Clubmaking book. Assembling your own golf clubs can be both fun and rewarding, not to mention that it can help save you money over purchasing name brand clubs.
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