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STORAGE TANKS Hot Water A.S.M.E. Pressure Vessels Glass • Pre-Krete • Cement • Unlined

Storage Tanks The ACE storage tanks are designed and manufactured using only the highest quality ASME code certified materials for all types of volume hot water requirements. A broad selection of tank linings provide extended tank life and ensures clean, safe potable water.

Features • All fabrication, welding, and testing performed in strict accordance with ASME codes, and continuously checked by ASME/National Board Inspections • Effective circulation of makeup and heater water • Maximum hot water storage and “draw” capacity • Broad selection of tank linings: • Unlined - Low cost storage of water for non-potable and non-sanitary use • Glass - Porcelain glass enamel for temperatures up to 160ºF • Cement - Heavy duty, resist cracking, good for temperatures to 180ºF • Pre-Krete - very suitable for soft, acidic or low pH water, for temperature up to 350ºF

Standard Equipment • Quality carbon steel construction, diameter 18" to 72" • Choice of: • SD: 125 psig ASME Section VIII tank • SJ: 150 psig ASME Section VIII tank • SW: 125 psig ASME Section IV (only diameter 24" to 42" available) • Vertical or horizontal orientation • Inspection openings for all SW tank and SD/SJ sizes 18" to 36"; 12" x 16" manway for SD/SJ tank sizes 42" to 72" • Unlined interior for SD and SJ tanks, glass lined interior for SW tanks

• Shop primered exterior • Carbon steel fittings for SD/SJ tanks and all SW tanks • Pipe leg couplings on vertical models

Optional Equipment • Glass, cement, or pre-krete lining on SD or SJ tanks • Vertical support • Pipe legs (with or without pads) • Ring base • Angle iron legs (with or without pads) • Horizontal support • Saddles • Skid mounted, 11/2" insulation & jacketing • 22 gauge galvanized steel jacket • Mirror finish stainless steel jacket • Stainless steel fittings • 11"x15" manways for 30" & 36" tanks

L W

A.S.M.E.

A.S.M.E.

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!#% Series

Hot Water Storage Tanks 125 psig and 150 psig A.S.M.E. SHIPPING WEIGHT U-UNLINED G-GLASS

SIZE

AVAILABLE LININGS GLASS (G) Glass lining shall be ACE GLASS™ as applied by Ajax Boiler Inc. The inside surface of the tank shall be thoroughly cleaned prior to application. Ceramic glass lining shall be fused to the steel shell at 1500ºF. Lining shall have the same coefficient of expansion as the steel shell and be able to withstand abrupt changes in temperature. Lining shall be of a quality material and application as to resist corrosion. Magnesium and anodes are provided to help reduce electrolysis conditions. Suitable for potable water up to a maximum of 160ºF.

PRE-KRETE (K) An alternate to ATAHCO™ Cement, PRE-KRETE G-8 lining is suitable for storage of soft water with pH factor below 7, acidic water conditions. For steam condensate or applications with pH factor of 7 or greater, use PREKRETE C-17. The inside surface of the tank shall be thoroughly cleaned prior to application. The applied thickness is 5/8" and can withstand temperature to 350ºF (standard design). For higher temperatures please contact factory.

ATAHCO CEMENT (A) Cement lining shall be ATAHCO™ as supplied by Ajax Boiler Inc., or an approved equal. The inside surface of the tank shall be thoroughly cleaned prior to application. The entire surface shall then be coated with low soluble cement to a minimum thickness of 1/4" for tanks 48" diameter and under; and 3/8" thick for tanks 54" in diameter and over. The cement shall be of a type that resists corrosion and shall have the same coefficient of expansion as the steel shell. Suitable for potable water up to a maximum of 180ºF.

TANK MODEL 1802 1803 1804 1805 2404 2405 2406 2407 3004 3005 3006 3007 3604 3605 3606 3607 3608 4204 4205 4206 4207 4208 4804 4805 4806 4807 4808 5405 5406 5407 5408 6005 6006 6007 6008 6009 6605 6606 6607 6608 6609 7205 7206 7207 7208 7209

A-CEMENT

DIA. x O.A.L. (Inches)

CAPACITY (Gallons)

SW SD

SJ

18" Dia. 36 48 60 72 24" Dia. 63 75 87 99 30" Dia. 66 78 90 102 36" Dia. 69 81 93 105 117 42" Dia. 72 84 96 108 120 48" Dia. 75 87 99 111 123 54" Dia. 91 103 115 127 60" Dia. 93 105 117 129 141 66" Dia. 95 107 119 131 143 72" Dia. 98 110 122 134 146

13 Gal./ft. 36 49 62 75 23 Gal./ft. 117 140 163 186 35 Gal./ft. 190 225 260 295 50 Gal./ft. 275 325 375 425 475 70 Gal./ft. 390 460 530 600 670 95 Gal./ft. 510 605 700 795 890 120 Gal./ft. 740 860 980 1,100 145 Gal./ft. 940 1,085 1,230 1,375 1,520 175 Gal./ft. 1,155 1,330 1,505 1,680 1,855 210 Gal./ft. 1,405 1,615 1,825 2,035 2,245

25 #/ft. 100# 125# 150# 175# 32 #/ft. 224# 256# 288# 320# 48 #/ft. 334# 382# 430# 478# 74 #/ft. 462# 536# 610# 684# 758# 117 #/ft. 765# 882# 999# 1,116# 1,233# 130 #/ft. 955# 1,085# 1,215# 1,345# 1,475# 176 #/ft. 1,480# 1,656# 1,832# 2,008# 195 #/ft. 1,712# 1,907# 2,102# 2,297# 2,492# 257 #/ft. 2,172# 2,429# 2,686# 2,943# 3,200# 281 #/ft. 2,456# 2,737# 3,018# 3,299# 3,580#

25 100# 125# 150# 175# 40 #/ft. N/A N/A N/A N/A 61 #/ft. 362# 410# 458# 506# 100 #/ft. 621# 695# 769# 843# 917# 117 #/ft. 765# 882# 999# 1,116# 1,233# 157 #/ft. 1,012# 1,142# 1,272# 1,402# 1,532# 210 #/ft. 1,650# 1,826# 2,002# 2,178# 235 #/ft. 1,912# 2,107# 2,302# 2,497# 2,692# 257 #/ft. 2,172# 2,429# 2,686# 2,943# 3,200# 282 #/ft. 2,669# 2,950# 3,231# 3,512# 3,793#

SD

K-PRE KRETE SJ

SD

SJ

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

N/A N/A N/A N/A 103 #/ft. 114 #/ft. 650#* 747#* 753#* 861#* 856#* 975#* 959#* 1,089#* 149 #/ft. 175 #/ft. 912# 1,071# 1,061# 1,220# 1,210# 1,369# 1,359# 1,518# 1,508# 1,667# 222 #/ft. 222 #/ft. 1,350# 1,350# 1,572# 1,572# 1,794# 1,794# 2,016# 2,016# 2,238# 2,238# 264 #/ft. 292 #/ft. 1,655# 1,747# 1,919# 2,011# 2,183# 2,275# 2,447# 2,539# 2,711# 2,803# 349 #/ft. 383 #/ft. 2,555# 2,725# 2,904# 3,074# 3,253# 3,423# 3,602# 3,772# 405 #/ft. 445 #/ft. 3,002# 3,202# 3,407# 3,607# 3,812# 4,012# 4,217# 4,417# 4,622# 4,822# 512 #/ft. 512 #/ft. 3,717# 3,717# 4,229# 4,229# 4,741# 4,741# 5,253# 5,253# 5,765# 5,765# 581 #/ft. 582 #/ft. 4,241# 4,454# 4,822# 5,035# 5,403# 5,616# 5,984# 6,197# 6,565# 6,778#

85#/ft. 485#* 570#* 655#* 740#* 104 #/ft. 642# 746# 850# 954# 1,058# 154 #/ft. 999# 1,153# 1,307# 1,461# 1,615# 170 #/ft. 1,214# 1,384# 1,554# 1,724# 1,894# 245 #/ft. 1,909# 2,154# 2,399# 2,644# 279 #/ft. 2,228# 2,507# 2,786# 3,065# 3,344# 359 #/ft. 2,790# 3,149# 3,508# 3,687# 4,226# 401 #/ft. 3,170# 3,571# 3,972# 4,373# 4,774#

82 #/ft. 494#* 576#* 658#* 740#* 130 #/ft. 801# 905# 1,009# 1,113# 1,217# 159 #/ft. 999# 1,153# 1,307# 1,461# 1,615# 211 #/ft. 1,306# 1,476# 1,646# 1,816# 1,986# 279 #/ft. 2,079# 2,324# 2,569# 2,814# 319 #/ft. 2,428# 2,707# 2,986# 3,265# 3,544# 359 #/ft. 2,790# 3,149# 3,508# 3,867# 4,226# 402 #/ft. 3,383# 3,784# 4,185# 4,586# 4,987#

TANK SURFACE AREA (Sq.Ft.)

5 sq.ft. 15 sq.ft. 20 sq.ft. 25 sq.ft. 30 sq.ft. 6 sq.ft. 37 sq.ft. 43 sq.ft. 49 sq.ft. 55 sq.ft. 8 sq.ft. 47 sq.ft. 55 sq.ft. 63 sq.ft. 71 sq.ft. 10 sq.ft. 60 sq.ft. 70 sq.ft. 80 sq.ft. 90 sq.ft. 100 sq.ft. 11 sq.ft. 75 sq.ft. 86 sq.ft. 97 sq.ft. 108 sq.ft. 119 sq.ft. 12 sq.ft. 85 sq.ft. 97 sq.ft. 109 sq.ft. 121 sq.ft. 133 sq.ft. 14 sq.ft. 110 sq.ft. 124 sq.ft. 138 sq.ft. 152 sq.ft. 15 sq.ft. 130 sq.ft. 145 sq.ft. 160 sq.ft. 175 sq.ft. 190 sq.ft. 17 sq.ft. 141 sq.ft. 158 sq.ft. 175 sq.ft. 192 sq.ft. 209 sq.ft. 19 sq.ft. 162 sq.ft. 181 sq.ft. 200 sq.ft. 219 sq.ft. 238 sq.ft.

* SD Models denote Section VIII Tanks. Use SW For Section IV @ 125 psig Tanks. SW models are available in 24" to 42" diameter only. Use SJ for Section VIII @ 150 psig Tanks. (O.A.L.) Dimensions are nominal. ±2% tolerance should be allowed on dimensions and capacity. Order by Tank Model number. Add Tank Lining Code to Tank Model number when ordering. Glass lined tank supplied with pipe leg fittings. Saddles or brackets can be furnished welded for all lined tanks, or loose for unlined tanks only. Glass lined tanks limited to 10feet shell length. Tanks listed have shell lengths in even foot increments. Tank sizes of 1802 to 1805 are available in SD and SJ Unlined only. 2404 to 2406 available in SW Glass Lined only. Tank sizes of 6009, 6609, and 7209 are available in unlined, cement, and pre-krete lined only.

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Storage Tanks A

Expansion Tank Wall Bracket With Tie Down Straps TANK DIA. (IN.) 12" 18" 24" 30"

A

B

WEIGHT

73/8 101/2 131/2 161/2

7 11 15 19

21 30 38 46

3/16t x 1" wide steel strap 1/2" Dia. Bolt

1/2" Dia. Bolt 3" x 3" x 1/4" Angle

7/8" Dia. Hole for 3/4" Dia. Bolt

B 3" x 3" x 1/4" Angle 7/8" Dia. Hole for 3/4" Dia. Bolt 45º 3" x 3" x 1/4" Angle

A.S.M.E.

Saddles TANK DIA. (IN.) 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 36" 42" 48" 54" 60" 66" 72"

A

B

C

D

E

WEIGHT

41/2 65/8 85/8 103/4 123/4 14 16 18 20 22 24 26 28 30 36 42 48 54 60 66 72

3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 6 6 6 6

1 1 1 1 1 1 1 1 1 1 1 11/2 11/2 11/2 11/2 11/2 11/2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4

1 1 1 1 1 1 1 11/2 11/2 11/2 11/2 2 2 2 2 21/2 21/2 3 3 3 3

5 6 6 8 9 15 15 35 38 42 45 55 65 75 90 100 115 210 230 250 285

(LBS.)

(for unpackaged and/or un-insulated/jacketed tanks.) 8" otherwise. 4" 120º B

D

X A X - 1" Dia. hole type “B” saddles only. E - Leg coupling size type “P” saddles only. C

E

C

A.S.M.E.

Note: number of center supports dependent upon size of vessel. Hold down straps may be provided at additional costs.

Tank Stand TANK DIA. (IN.) 12" 16" 18" 20" 24" 30" 36" 42"

A

B

C

11-1/2 15 16-11/16 18-3/8 21-3/4 26-11/16 31-9/16 36-3/8

283/4 30 301/2 31 32 343/4 363/4 381/4

2 x 2 x 1/4 2 x 2 x 1/4 2 x 2 x 1/4 2 x 2 x 1/4 2 x 2 x 1/4 3 x 3 x 1/4 3 x 3 x 1/4 3 x 3 x 1/4

24" C

10 GA.

C C

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C

10 GA.

All dimensions are inches. If stand is used with a condensate return feedwater tank “B” dimensions should be increased.

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B

C A.S.M.E.

A C


!#% Series Pipe Legs TANK DIA. (IN.) 12" 18" 24" 30" 36" 42" 48" 54" 60" 66" 72"

A

B

C

D

STD. PIPE LEG LENGTH

WEIGHT

41/2 6 71/2 9 101/2 12 131/2 15 161/2 18 191/2

0 11/2 1 21/2 4 41/2 6 8 9 10 101/2

3-1 3-11/2 3-11/2 3-11/2 3-11/2 3-2 3-2 3-21/2 4-21/2 4-21/2 4-21/2

9 8 81/2 11 91/2 131/2 12 10 9 10 91/2

9 91/2 91/2 131/2 131/2 18 18 18 18 20 20

4 7 7 9 9 17 17 17 27 39 39

(LBS.)

OPTIONAL: 6" SQUARE X 1/4" THICK PLATE PAD. These leg dimensions are for general applications. Dimensions are in inches. B

A May add pads as option. D

A.S.M.E. C

Ring Base TANK DIA. (IN.) 12" 18" 24" 30" 36" 42" 48" 54" 60" 66" 72"

A

B

C

D

E

WEIGHT

12 13 14 151/2 161/2 171/2 19 201/2 24 25 261/2

5 5 5 5 5 5 5 5 91/2 91/2 91/2

9 15 21 27 33 39 45 51 57 63 69

6 6 6 6 6 6 6 6 12x16 12x16 12x16

11 11 11 11 11 11 11 11 131/2 131/2 131/2

18 38 54 75 96 156 198 355 470 540 620

(LBS.)

WITH BASE PLATE

WITH ANGLE CLIPS A

E B C

A

B

NO. REQ.

WEIGHT

161/2 18 191/2 21 221/2 26 271/2 29 321/2 34 351/2

4 4 4 4 4 6 6 6 8 8 8

3 3 3 3 3 3 4 4 4 4 4

17 18 19 20 35 40 76 81 133 137 145

With pads optional.

(LBS.)

B A

TANK DIA. (IN.) 12"-30" 36"-42" 48"-54" 60"-72"

A.S.M.E. WITH ANGLE RING

OPTIONAL BASES

Angle Iron Legs TANK DIA. (IN.) 12" 18" 24" 30" 36" 42" 48" 54" 60" 66" 72"

D

ANGLE

PAD

2 x 2 x 1/4 3 x 3 x 1/4 3 x 3 x 3/8 4 x 4 x 3/8

4 x 4 x 1/4 6 x 6 x 1/4 6 x 6 x 1/4 8 x 8 x 3/8

OPTIONAL: HOLE (1-1/4") 8"

Dimensions are in inches.

A.S.M.E.

29


The Ajax Boiler Factory limited warranty provides assurance that all products are free from manufactures defects at the time of shipment and meet specifications and performance described in the product literature. It is important to understand the difference between a factory warranty and an installed warranty. There are many factors that can occur to the products after they are shipped that the company has no control over and cannot fully verify. These include: 1. Hidden damage during the shipping 2. Handling damage 3. Damage during storage 4. Installation conditions 5. Other unknown variables in the system design, operations, maintenance, pulsation and vibrations. The installed warranty is the responsibility of the architect, specifying engineer, contractor and or owner who jointly have control over the application, installation, location, operating and maintenance conditions. The AJAX BOILER INC. warranty excludes extended liabilities. Extended liability typically occurs when products are installed without proper drainage, flooding containment or when safety devices are not tested and repaired or replaced when needed. Product problems are often caused by the condition of the water, the lack of water treatment and or the improper treatment of the water, insufficient combustion air, improper draft conditions, bolts not re-tightened, pipes not flushed and cleaned of oil, metal chips, rags, vibration and pulsation etc. These are installation, operating and/or maintenance conditions that are beyond the seller’s responsibility and are not covered by the factory warranty, but may be covered by the installer’s warranty. The factory warranty covering company products is based upon extensive product development and testing. Combustion products under go certification testing and approvals to Underwriters Laboratory standards. Auditing of the production of combustion products is conducted by a nationally recognized testing laboratory. Pressure vessel products are designed and manufactured to American Society of Mechanical Engineering (A.S.M.E.) and National Board (NB) Design standards. Design reviews, factory product manufacturing quality inspections and testing are carried out by a third party National Board authorized inspection agency. AJAX BOILER INC. products have proven themselves in service for over 85 years which indicates that the company products perform exceedingly well when normal installation, operating

36

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and maintenance conditions exist. The following is a review from the terms and conditions of sale. Also included in paragraph two, below, is the AJAX BOILER INC. non-conformance policy. 1. AJAX BOILER INC. warrants its products against defective material and/or workmanship only. The warranty does not apply to operational failures, electrical failures, gasket leaks, and or other malfunctions caused by improper application, installation and or maintenance. 2. It is the buyer’s responsibility to inspect and accept the product, when received, as conforming to their purchase order, specifications and approved drawings. All claims for non-conformance, errors, shortages, etc. must be made within 10 days after receipt of the shipment. 3. AJAX BOILER INC. do not provide a warranty or guarantee, express or implied, in any manner, form, usage of trade, merchant-ability or fitness which extend beyond the product description and quotation. 4. AJAX BOILER INC. liability is limited to the factory repair or replacement of warranty failures, or non-conformance, upon the return of the product to the factory. 5. AJAX BOILER INC. is not liable for any direct or consequential damages. 6. The AJAX BOILER INC. warranty is based upon section 23161(2) of the uniform commercial code and is printed in the terms and conditions of sale which is referenced in every quotation, on the back of sales order acknowledgements and invoices. It is legally correct and is an industry standard policy. THERMAL SHOCK In addition to our standard one (1) year warranty against defective parts and workmanship, AJAX BOILER INC. provides the following guarantee with all commercial hot water, forced circulation, space heating boilers: AJAX BOILER INC. guarantees this new boiler pressure vessel for ten (10) years after date of installation from damage due to thermal shock. Thermal shock occurs when cold makeup water, up to 150°F less than the boiler water outlet temperature, is added directly into the boiler while the boiler is operating within the normal temperature range from 140°F to 250°F with a temperature rise from 20°F to 40°F. This guarantee shall cover damage to the boiler tubes, tube headers, and tube sheets when such damage is attributed to unequal expansion, poor circulation and/or other causes quite often described as “thermal shock.” This guarantee does not cover damage or failures that can


be attributed to corrosion, condensation, scale, boiler treatment chemicals, dirt accumulation, low water conditions, or any other abnormal operating conditions. The liability of AJAX BOILER INC. is limited solely to the replacement of the complete pressure vessel, with tubes, if found by our inspection to be damaged by thermal shock. In no event shall AJAX BOILER INC. be held liable for replacement labor charges or for freight or handling charges. AJAX BOILER INC. provides a limited warranty on its products aganst defective material and/or workmanship only. This limited warranty is not applicable to operational failures, electrical failures, gasket leaks, wear or malfunctions caused by improper application, installation, and/or maintenance. The following Limited Warranty periods are from date of shipment: Boiler Pressure Vessels: One year. Carbon Steel Tank and Heat Exchanger Pressure Vessels: One year. Stainless Steel Tanks: Three years. Boiler Copper Fin Coils: Three years. High Efficiency Condensing Boiler: One Year (Three years on Coil). Single-Wall or Double-Wall Tank/Exchanger Coils: One year. Single-Wall or Double-Wall Mini-Packs: One year. Atlas Series Condensing Boiler: One Year. Linings: (Pro-Rated Warranty) Section VIII Tanks: Glass 36” dia. and above (five years). Glass 30” dia. and under (one year). Cement (five years). Prekrete (ten years). In Section IV Tanks: Glass (one year). Controls: Components manufactured by other than AJAX BOILER INC. such as controls, instruments, forced draft burner, etc., provided with the boilers and packaged products are not covered by the AJAX BOILER INC. Warranty. However, AJAX BOILER INC. extends to the customer the same warranty provided by the manufacturer to AJAX BOILER INC. The customer shall receive the full benefits of adjustments made to AJAX BOILER INC. by the manufacturer.

or, at AJAX BOILER INC.’s option, replacement of all parts which, upon test and examination by AJAX BOILER INC., prove to be defective material and or workmanship and within the above limited warranty. If required by AJAX BOILER INC., parts which are claimed to be defective must be promptly delivered to the AJAX BOILER INC. facility, transportation charges prepaid. This warranty does not cover the cost of labor, removal, or installation of the warranted item during the limited period. This warranty is limited to the above and applies only for the period set forth. AJAX BOILER INC. will not be liable for any loss damage, direct, incidental or consequential damages of any kind, whether based upon warranty, contract, negligence or strict liability and arising in connection with the sale, use or repair of the products. AJAX BOILER INC.’s maximum liability shall not exceed the contract price for the products or component claimed to be defective or unsuitable. AJAX BOILER INC. does not warrant the product’s merchantability or fitness for any particular purpose and in no event shall be held responsible for any consequential damages. For complete Limited Warranty conditions see Section G and H under terms and conditions of sale. The brand and product names contained within are trademarks or registered of their respective holders. Performance, dimensions, specifications are effective with date of issue and are subject to change without prior notice. AJAX BOILER INC. maintains a policy of continuous improvements and therefore reserves the right to change specification without notice. AJAX BOILER INC. cannot be responsible for errors in typography or photography.

Any claim for adjustment under this limited warranty must be made within the warranty period. AJAX BOILER INC.’s liability shall be limited to factory repair

37


One Company... Three Great Brands Ajax Boiler Inc. designs and manufactures a comprehensive line of boiler and commercial water heating products. With over eight decades of experience, the company offers high quality, heavy duty products with reputations for reliability, serviceability, and cost effective operation. The administrative offices and manufacturing facility of Ajax Boiler Inc. are located in Santa Ana, California. All products are designed and engineered by our in-house engineering department whose expertise combine the disciplines of combustion and heat transfer technology, pressure vessel design, control and systems engineering, and computer aided design. Our on-site R&D facility has the capacity to test fire boilers up to 21,000,000 BTU/hour under load conditions with calibrated test equipment that meet all UL certification testing requirements. Product lines are distributed by more than 70 sales representatives located throughout the United States and Canada.

Ajax Series (Space Heating and Process Steam & Hot Water) • • • • •

Inclined water tube boilers High & low pressure steam boilers Unfired steam boilers Heat exchangers Tanks (Flash, Expansion, Blow Down, and Condensate Return Feedwater)

Ace Series (Plumbing and Domestic Hot Water) • • • •

Mini-Pack semi-instantaneous, indirect water heaters Gas-fired conical copper fin water heaters Indirect storage water heaters Tanks (Storage)

Atlas Series • High-efficiency, condensing boilers and water heaters

Factory Assembly Line - Santa Ana, California Ace Series Water Heaters (Model B15)


Series

NOTES

33



Tanks