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PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor SUPRA-X 125.

1

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modiďŹ kasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part number dan nomor seri mesin (b) Parts rangka

: Part number dan nomor seri rangka

(c) Parts throttle

: Part number dan nomor seri throttle

2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen

Nomor kode model

Kode warna Kode subkontraktor Kode modiďŹ kasi

(contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi dan tipe

Dimensi

Pengerjaan permukaan secara kimiawi ISO

1


2. Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

1

Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut :

Kode Warna Kode pabrik Kode HONDA FMB FMC FMD FME FMF FMG

B-198M G-196M NH-1 NH-341P RP-178M R-258

Warna Frozen Blue Metallic Jazzy Green Metallic Black Pearl Fedeless White Powder Pink Metallic Winning Red

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY .................. Assembly L.E.D .............. Light emitting diode COMP................. Complete. MPH ............... Miles per hour R ......................... Right L (100L) .......... Link(100 Links) L. ........................ Left A.C ................. Alternating current STD .................... Standard D.C ................. Direct current MM ..................... Milimeter IN ................... Inlet G......................... Gram EX. ................. Exhaust T(22) ................... Tooth (22Teeth) FR .................. Front AAmpere ............ RR Rear V ......................... Volt Hex ................. Hexagonal W ........................ Watt A.M ................. Attaching mark WL ...................... With labelling T.M ................. Transcript mark WOL. .................. Without labelling C.D.I ............... Capacitive KPH .................... Kilometers per hour .................... discharge ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

2

Part Bolt (Screw) Pin O-Ring Oil seal Tube

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentiďŹ kasi sebagai berikut dibawah ini.

Model

ANC110BC ANC110BS

Kode daerah pemasaran

Tipe

IN IN

Indonesia Indonesia

No. Seri Mesin yang berlaku mulai

JF11E******* JF12E*******

No. Seri Rangka yang berlaku mulai

MH1JF11***K****** MH1JF12***K******


III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

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F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. NOMOR SERI RANGKA

1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

NOMOR SERI MESIN

DKVBC

2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI

NOMOR SERI THROTTLE BODY

Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring

DKVBB

Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

3


b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket. Service item/Bagian yang diservis

1

No. F.R.T.

Cylinder head gasket Piston

1.0 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 *

Pekerjaan yang terulang adalah pembongkaran crankcase. F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

4

Service item/Bagian yang diservis

F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1

Service item/Bagian yang diservis

F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

2.

Penyetelan dan pembersihan busi

0.1

3.

Penyetelan tappet

0.3

4.

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

5.

Pembersihan elemen saringan udara

0.3

6.

Pengukuran tekanan kompressi

0.1

7.

Pemeriksaan cairan batere dan berat jenisnya

0.2

8.

Pembersihan saringan oli mesin

0.6

9.

Penyetelan gas tangan

0.1

Rangka No.

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1


ENGINE GROUP E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

CAM CHAIN/TENSIONER

E-5

E-7

RADIATOR

E-8

CYLINDER

WATER PUMP

E-6

E-9

COOLING FAN/RADIATOR COVER

RIGHT CRANKCASE

5


ENGINE GROUP E-10

GENERATOR

E-11

OIL PUMP

E-12

E-13

LEFT CRANKCASE COVER

E-14

DRIVE FACE

E-15

E-17

LEFT CRANKCASE

E-18

STARTING MOTOR

2

E-16

6

TRANSMISSION

DRIVEN FACE

CRANKSHAFT/PISTON


ENGINE GROUP E-19

CARBURETOR

3

7


FRAME GROUP F-1

F-4

HEADLIGHT

FR. BRAKE MASTER CYLINDER

F-2

F-5

METER

HANDLE PIPE/HANDLE COVER

F-3

F-6

HANDLE LEVER/SWITCH/CABLE

STEERING STEM

3

F-7

8

FRONT FENDER

F-8

FRONT COVER

F-9

FLOOR PANEL


FRAME GROUP F-10

F-13

BODY COVER

FRONT WHEEL(CAST)

F11

F-13-1

FRONT FORK

FRONT WHEEL(SPOKE)

F-12

FRONT BRAKE CALIPER

F-14

REAR WHEEL(CAST)

3

F-14-1

REAR WHEEL(SPOKE)

F-15

SEAT/LUGGAGE BOX

F-16

FUEL TANK

9


FRAME GROUP F-17

F-19

AIR CLEANER

STEP

AIR SUCTION VALVE

F-18

EXHAUST MUFFLER

F-20

STAND/KICK ARM

F-21

REAR CUSHION

F-23

FRONT WINKER

F-24

COMBINATION LIGHT

F-17-1

3

F-22

10

REAR FENDER


FRAME GROUP F-25

F-28

BATTERY

RESERVE TANK

F-26

F-29

WIRE HARNESS

TOOLS

F-27

FRAME BODY

F-30

CAUTION LABEL

3

F-31

MARK/STRIPE(ANC110BCI)

F-31-1

MARK/STRIPE(ANC110BSI)

11


E-1 Cylinder Head Cover

2 Service item

F.R.T.

1. COVER COMP., HEAD......................... 0.3 2. GASKET, HEAD COVER ..................... 0.3

12

No. 1 2 3 4

Part Number

Description

12310-KVB-900 12251-KVB-901 90017-GCC-000 90543-MV9-670

COVER COMP., HEAD GASKET, HEAD COVER BOLT, HEAD COVER RUBBER, MOUNTING

QTY ANC 110 1 1 2 2

Notes


E-2 Cylinder Head

2 Service item

1

F.R.T.

3 4

HEAD, CYLINDER ............................ 2.4 . INCLUDES: Valve clearance adjustment and reface HOLDER, CAMSHAFT....................... 1.4 GASKET, CYLINDER HEAD.............. 1.5

7 10 19

(5) ANIFOLD, INTAKE....................... 0.3 SENSOR, WATER TEMP................... 0.5 PLUG, SPARK.................................... 0.2

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12200-KVB-900 12204-KVB-305 12211-KVB-900 12251-KVB-901 16201-KVB-900

HEAD COMP., CYLINDER GUIDE, VALVE (O.S.) HOLDER, CAMSHAFT GASKET, CYLINDER HEAD GASKET, CARBURETOR INSULATOR

1 1 1 1 1

(6) 7 8 (9) 10

16222-MV4-300 17110-KVB-900 17256-KVB-900 17257-KVB-900 37870-HW1-671

NUT, SQUARE, 5MM PIPE COMP., INLET BAND, INSULATOR COLLAR SENSOR ASSY., WATER TEMP

1 1 1 1 1

11 12 13 (14) 15

90201-GCC-000 90401-GCC-000 90701-KFM-900 91307-PK2-005 92900-06012-OB

NUT, HEX, 7MM WASHER, 7.2x16x2.5 DOWEL PIN, SPECIAL, 8x14 O-RING, 9.5x1.5 BOLT, STUD, 6x12

4 4 4 1 2

(16) 17 18 19

93500-05025-OH 95701-06032-00 95701-06100-00 98059-57916 98059-57926

SCREW, PAN, 5x25 BOLT, FLANGE, 6x32 BOLT, FLANGE, 6x100 PLUG, SPARK (CR7EH9) PLUG, SPARK (U22FER9)

1 2 2 1 1

Notes

13


E-3 Camshaft / Valve

2 Service item 3 4 8 9

10

13

14

14

F.R.T.

CAMSHAFT ....................................... 1.5 .INCLUDES: Valve clearance adjustment (5,6) WEIGHT, DECOMPRESSION.... 0.8 SPROCKET, CAM .............................. 0.8 ARM, INTAKE VALVE ROCKER (ONE) ................................ 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) ................................. 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment VALVE, INTAKE(ONE)....................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE................... 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) .................. 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE .................. 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12209-GB4-681 12215-KVB-900 14100-KPH-690 14102-KVB-900 14106-KVB-900

SEAL, VALVE STEM PLATE, CAM STOPPER CAMSHAFT COMP. WEIGHT, DECOMPRESSION SPRING, DECOMPRESSION

2 1 1 1 1

6 7 8 9 10

14107-KVB-900 14108-KVB-900 14321-KVB-900 1443A-KVB-930 1444A-KVB-930

PLATE, WEIGHT SETTING SPACER, DECOMPRESSION SPRING SPROCKET, CAM (34T) ARM COMP., IN. VALVE ROCKER ARM COMP., EX. VALVE ROCKER

1 1 1 1 1

11 12 13 14 15

14451-KVB-900 14461-KVB-900 14711-KVB-900 14721-KVB-900 14751-KVB-900

SHAFT, IN. ROCKER ARM SHAFT, EX. ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE

1 1 1 1 2

16 17 18 19 20

14761-KVB-900 14771-GB4-680 14775-KVB-900 14781-MA6-000 90083-KVB-900

SPRING, VALVE INNER RETAINER, VALVE SPRING SEAT, VALVE SPRING COTTER, VALVE. BOLT, SOCKET KNOCK, 5MM

2 2 2 4 2

21

94540-04018

E-RING, 4MM

1

Notes


E-4 Cam Chain / Tensioner

2 Service item 1 2 3 6

F.R.T.

CHAIN, CAM ..................................... .INCLUDES: Engine removal and installation TENSIONER, CAM CHAIN ............... (5) LIFTER, TENSIONER ................. GUIDE, CAM CHAIN .........................

3.8 1.9 0.3 1.5

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

14401-KVB-901 14510-KVB-900 14520-KSS-901 14531-KVB-900 14560-KCW-851

CHAIN, CAM (90L) TENSIONER, CAM CHAIN LIFTER ASSY., TENSIONER PIVOT, CAM CHAIN TENSIONER GASKET, TENSIONER LIFTER

1 1 1 1 1

6 7 8 9 10

14611-KVB-900 90005-KY7-000 91301-GR0-004 91306-MG3-000 95701-06022-00

GUIDE, CAM CHAIN SCREW, PAN, 6X6 O-RING, 15.2X1.5 O-RING, 9.5X1.5 BOLT, FLANGE, 6X22

1 1 1 1 2

Notes

15


E- 5 Cylinder

2 Service item 1 4

16

F.R.T.

CYLINDER ......................................... 1.9 GASKET, CYLINDER ........................ 1.8

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12100-KVB-900 12160-KVB-900 12171-KVB-900 12191-KVB-900 90701-KFM-900

CYLINDER COMP. CLAMPER COMP., THROTTLE CABLE RUBBER, DUST GUARD GASKET, CYLINDER DOWEL PIN, SPECIAL, 8X14

1 1 1 1 2

6

95701-06014-00

BOLT, FLANGE, 6X14

2

Notes


E-6 Cooling Fan / Radiator Cover

2 1 2 3

Part Number

Description

QTY ANC 110

F.R.T.

No.

SHROUD, RADIATOR ....................... 0.6 COVER, RADIATOR .......................... 0.1 FAN, COOLING ................................. 0.5

1 2 3 4 5

11331-KVB-900 19151-KVB-901 19510-KVB-900 94301-08100 95701-06016-00

COVER, R. SIDE COVER, RADIATOR FAN COMP., COOLING DOWEL PIN, 8X10 BOLT, FLANGE, 6X16

1 1 1 2 3

6 7 8

95701-06025-00 95701-06035-00 96001-06025-00

BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X25

2 2 3

Service item

Notes

17


E-7 Radiator

2 No.

Part Number

Description

1 2

RADIATOR ........................................... 0.5 CAP, RADIATOR .................................. 0.2

6 7

HOSE A, WATER ................................. HOSE B, WATER ................................. .Replace 1 water hose B add ............... HOSE D, WATER ................................. JOINT, 3WAY HOSE ............................

1 2 (3) 4 5

19010-KVB-901 19037-KVB-901 19046-KVB-901 19109-GET-003 19160-KVB-900

RADIATOR COMP. CAP COMP., RADIATOR LABEL, RADIATOR CAP SEAL, DRAIN COVER COMP., RADIATOR TOP

1 1 1 1 1

6 7 8 9 10

19501-KVB-900 19502-KVB-900 19504-KVB-900 19507-KVB-900 90103-GET-003

HOSE A, WATER HOSE B, WATER HOSE D, WATER JOINT, THREE WAY HOSE BOLT, DRAIN (TOYO)

1 2 1 1 1

11 12 13 14

90583-KVB-900 90678-MR1-690 90701-MF5-003 95701-06025-00

WASHER, PLAIN, 6MM CLIP, HOSE CLAMP, WATER HOSE, 21MM BOLT, FLANGE, 6X25

4 2 6 4

8 9

18

QTY ANC 110

F.R.T.

Service item

0.6 0.5 0.1 0.4 0.5

Notes


E-8 Water Pump

2 Service item 2 3 4 5

F.R.T.

PUMP ASSY., WATER ....................... IMPELLER, WATER PUMP ............... O-RING, STATOR BASE.................... (19) MECHANICAL SEAL, WATER PUMP ...................................

1.0 0.7 0.9

(8) COVER, WATER PUMP ............... CHAIN, WATER(OIL) PUMP DRIVE .. SPROCKET OR GEAR, WATER PUMPDRIVEN...................... 10 SHAFT, WATER PUMP ......................

0.6 0.9

11 THERMOSTAT ................................... 13 (20) PIPE, WATER CONNECTING ... 18 OIL SEAL, CRANKSHAFT :RIGHT .... OIL SEAL, CRANKSHAFT :BOTH .... .INCLUDES: Engine removal and installation

0.5 0.9 1.1 3.9

6 7 9

1.3

0.9 1.2

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

11335-KVB-900 19200-KVB-900 19215-KVB-900 19216-KVB-900 19217-MAL-300

STAY, ENGINE HARNESS CLAMP PUMP ASSY., WATER IMPELLER, WATER PUMP GASKET, STATOR BASE SEAL, MECHANICAL

1 1 1 1 1

6 7 8 9 10

19221-KVB-900 19225-KVB-901 19226-KVB-900 19232-KVB-900 19240-KVB-900

COVER, WATER PUMP CHAIN, WATER PUMP DRIVE (40L) GASKET, WATER PUMP COVER SPROCKET, WATER PUMP DRIVEN SHAFT COMP., WATER PUMP

1 1 1 1 1

11 (12) 13 14 15

19300-KVB-901 19381-KVB-900 19422-KVB-900 19505-KVB-900 32961-KVB-900

THERMOSTAT ASSY. O-RING PIPE B, WATER CLIP, RING CLAMP A, A.C. GENERATOR CORD

1 1 1 1 1

16 17 18 19 20

90463-ML7-000 90672-SA0-003 91201-KCW-851 91203-436-004 91301-KVB-900

WASHER, SEALING, 6.5MM STRAP, CABLE, 118MM (BLACK) OIL SEAL, 19.8X30X7 OIL SEAL, 12X24X5 O-RING, 12.5X2.4

1 1 1 1 2

21 22 23 24 25

94301-08100 95701-06018-00 95701-06025-00 95701-06030-00 95701-06035-00

DOWEL PIN, 8X10 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X35

4 3 2 1 1

26 27

95701-06055-00 96001-06020-00

BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X20

1 2

Notes

19


E-9 Right Crankcase

2 Service item 1

20

F.R.T.

CRANKCASE :RIGHT....................... 3.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH ........................ 4.7 .INCLUDES: Engine removal and installation

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

11100-KVB-931 11103-KVB-930 11205-GBC-300 11214-KVB-900 11216-KPH-900

CRANKCASE COMP., R. BUSH, ENGINE HANGER RUBBER BUSH, MAINSTAND PLUG, BEARING PUSH SPRING, BEARING PUSH

1 1 1 1 1

6 7 8 9 10

11217-KVB-901 15651-KVB-900 90031-KVB-900 90702-KVB-900 91307-035-000

PLATE, BEARING PUSH GAUGE, OIL LEVEL BOLT A, STUD, 7X193.5 PIN, SPECIAL DOWEL, 6.3X10X12 O-RING, 18X3

1 1 2 2 1

11 12 13 14 15

92800-12000 94109-12000 95701-06055-00 95701-06070-00 95701-06080-00

BOLT, DRAIN PLUG, 12MM WASHER, DRAIN PLUG, 12MM BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X80

1 1 3 1 3

16 17

95701-06115-00 96001-06012-00

BOLT, FLANGE, 6X115 BOLT, FLANGE, 6X12

1 1

Notes


E - 10 Generator

2 Service item 1 2

F.R.T.

ROTOR OR FLYWHEEL.................. 0.7 STATOR........................................... 1.5

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

31110-KVB-931 31120-KVB-931 32962-KVB-900 90002-KGH-900 90439-SB2-010

FLYWHEEL COMP. (MITSUBA) STATOR COMP. (MITSUBA) CLAMP B, A.C. GENERATOR CORD BOLT, FLANGE, 5X14 WASHER, SPECIAL, 24X12X2.3

1 1 1 2 1

6 7

94050-12000 96700-06022-00

NUT, FLANGE, 12MM BOLT, SOCKET, 6X22

1 3

Notes

21


E - 11 Oil Pump

2 1 2 3

22

Description

QTY ANC 110

F.R.T.

No.

Part Number

PUMP ASSY., OIL................................ 1.0 SPROCKET, WATER PUMP DRIVE ... 0.9 GEAR, OIL PUMP DRIVEN ................. 0.9

1 2 3 (4) (5)

15100-KVB-900 15130-KVB-900 15133-KVB-900 15331-KVB-900 15332-KVB-900

PUMP ASSY., OIL SHAFT COMP., OIL PUMP GEAR, OIL PUMP DRIVEN (33T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER

1 1 1 1 1

6 7 (8)

90002-GFC-900 90702-KFM-900 93901-34120

BOLT, HEX., 6X30 DOWEL PIN, 8X12 SCREW, TAPPING, 4X8

2 2 1

Service item

Notes


E - 12 Starting Motor

2 Description

QTY ANC 110

F.R.T.

No.

Part Number

2 3

PINION, STARTER ............................. 0.3 HOLDER, STARTER DRIVE GEAR.... 0.2

6 7 8

MOTOR, STARTING ........................... 0.8 (4) TERMINAL, BRUSH(STARTER) ... 1.0 SUB HARNESS, STARTER ................ 1.1

1 2 3 (4) (5)

11205-GW3-931 28120-KVB-901 28150-KVB-900 31204-KG8-004 31206-GW3-004

BUSH, 8X12X6 PINION ASSY., STARTER HOLDER COMP., STARTER PINION SPRING, CARBON BRUSH PACKING

1 1 1 2 1

6 (7) 8 (9) 10

31210-KVB-901 31213-KEE-630 32105-KVB-901 91309-KEE-630 93892-04006-08

MOTOR UNIT, STARTER BRACKET COMP., FR. SUB CORD, STARTER MOTOR O-RING SCREW-WASHER, 4X6

1 1 1 1 1

(11) 12

93892-05016-08 96001-06035-00

SCREW-WASHER, 5X16 BOLT, FLANGE, 6X35

3 2

Service item

Notes

23


E - 13 Left Crankcase Cover

2 Service item

F.R.T.

2 COVER, CRANKCASE :LEFT ................ 0.5 7 COVER, CRANKCASE SUB :LEFT ........ 0.1 8 GASKET, CRANKCASE COVER :LEFT . 0.2 12 BEARING, DRIVESHAFT :LEFT............. 0.4 BEARING, DRIVESHAFT :BOTH ........... 1.3 13 OIL SEAL, KICK STARTER SPINDLE .... 0.2

24

Description

QTY ANC 110

No.

Part Number

1 2 3 4 5

11230-KVB-900 11340-KVB-900 11342-KVB-900 1134B-KVB-930 11344-GW3-980

COVER, VENT HOLE COVER COMP., L. SIDE PLATE, L. COVER TUBE, ASSY DRAIN RUBBER, STARTER PINION HOLDER

1 1 1 1 1

6 7 8 9 10

11344-KVB-900 11350-KVB-900 11395-KVB-900 16236-KVB-900 90652-KVB-900

CLAMPER, AIR CLEANER DRAIN COVER COMP., AIR MANAGEMENT GASKET, L. COVER CLAMPER, DRAIN TUBE CIRCLIP, INTERNAL, 32MM

1 1 1 1 1

11 12 13 14 (15)

90702-KFM-900 91005-KVB-900 91211-PE9-003 93903-34120 95002-80000

DOWEL PIN, 8X12 BEARING COMP., RADIAL BALL OIL SEAL, 16X26X6 (ARAI) SCREW, TAPPING, 4X8 CLIP, TUBE (C12)

2 1 1 5 1

16 17 18 19

96001-06014-00 96001-06035-00 96001-06085-00 96600-06022-07

BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X85 BOLT, SOCKET, 6X22

1 13 1 2

Notes


E - 14 Drive Face

2 Service item

F.R.T.

2 FACE, DRIVE ...................................... 0.4 4 (3) FACE, MOVABLE DRIVE ............. 0.4 5 (1,6) ROLLER, WEIGHT ..................... 0.4 8 (7,13) GEAR, KICK STARTER DRIVEN .................... 0.2 9 SPINDLE, KICK STARTER ................. 0.4 12 SPRING, KICK STARTER RETURN ... 0.4

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

22132-GCC-771 22102-KVB-900 22105-KVB-900 22110-KVB-900 22121-KVB-900

PIECE SET, SLIDE FACE COMP., DRIVE BOSS, DRIVE FACE FACE COMP., MOVABLE DRIVE ROLLER, WEIGHT

3 1 1 1 6

6 7 8 9 10

22131-KVB-900 28223-GCC-000 28230-KVB-900 28250-KVB-900 28253-KVB-900

PLATE, RAMP SPRING, KICK DRIVEN GEAR GEAR COMP., KICK STARTER SPINDLE (7T) SPINDLE COMP., KICK STARTER BUSH, KICK SPINDLE

1 1 1 1 1

11 12 13 14 15

28255-GS6-000 28281-GCC-000 90412-329-000 90426-KVB-900 90439-443-740

COLLAR, KICK BOSS SPRING, KICK RETURN WASHER, THRUST, 10MM WASHER, SPECIAL, 14MM WASHER, 16X22

1 1 1 1 1

16 17

94030-14200 94511-16000

NUT, HEX., 14MM CIRCLIP, EXTERNAL, 16MM

1 1

Notes

25


E - 15 Driven Face

2 Service item

F.R.T.

1 OUTER, CLUTCH ................................ 0.3 5 (2,3,4) WEIGHT SET, CLUTCH .......... 0.6 7 BELT, DRIVE ........................................ 0.4 8 FACE, DRIVEN .................................... 0.5 9 (10,11,20) FACE, MOVABLE DRIVEN.. 0.5 12 (13,14,21) SPRING, DRIVEN FACE ... 18 (19) BEARING, DRIVEN FACE .......... .Replace 1 bearing add

26

0.5 0.6 0.1

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

22100-KVB-900 22350-KVB-900 22361-KVB-900 22401-KVB-900 22535-KVB-900

OUTER COMP., CLUTCH PLATE COMP., DRIVE PLATE, CLUTCH SIDE SPRING, CLUTCH WEIGHT SET, CLUTCH

1 1 1 3 1

6 7 8 9 10

22804-GB2-000 23100-KVB-901 23200-KVB-900 23220-KVB-900 23225-KSY-900

RUBBER, CLUTCH DAMPER BELT, DRIVE FACE ASSY., DRIVEN FACE COMP., MOVABLE DRIVEN PIN, ROLLER GUIDE

3 1 1 1 3

11 12 13 14 15

23226-KVB-900 23233-KVB-900 23237-GY6-940 23238-KVB-900 90202-KN7-670

ROLLER, GUIDE SPRING, DRIVEN FACE COLLAR, SEAL COLLAR, SPRING NUT, SPECIAL, 30MM

3 1 1 1 1

16 17 18 19 20

90441-GY6-940 90605-166-720 91001-KCW-003 91002-GA7-701 91211-KN7-671

WASHER, 12.2X29X2.5 CIRCLIP, 7MM BEARING, NEEDLE, 20X29X18 BEARING, RADIAL BALL, 6902U SEAL, DRIVEN FACE, 34X41X4

1 3 1 1 2

21 22 23

91384-KVB-900 94030-12200 94520-28000

O-RING, 38.8X1.9 NUT, HEX., 12MM CIRCLIP, INTERNAL, 28MM

2 1 1

Notes


E - 16 Transmission

2 F.R.T.

No.

5 CASE, TRANSMISSION ...................... 1.2 6 GASKET, TRANSMISSION CASE........ 0.8

Service item

7 8 9 10

SHAFT, DRIVE ..................................... COUNTERSHAFT, TRANSMISSION ... GEAR, COUNTER ............................... SHAFT, FINAL GEAR ...........................

1.1 0.8 0.8 0.8

12 BEARING, DRIVESHAFT :RIGHT ....... BEARING, DRIVESHAFT :BOTH ......... 13 BEARING, COUNTERSHAFT :RIGHT ................... BEARING, COUNTERSHAFT :BOTH... 14 BEARING, FINAL GEAR SHAFT :RIGHT ................................................. BEARING, FINAL GEAR SHAFT :BOTH .................................................. 16 OIL SEAL, TRANSMISSION COVER ..

1.1 1.3 1.0 1.2 1.0 1.2 0.9

QTY ANC 110

Part Number

Description

1 2 3 4 5

11108-KVB-900 11204-KGF-900 11211-KVB-900 11241-KVB-900 21200-KVB-900

PLATE, MISSION BEARING SETTING SLEEVE, RR. BRAKE CAM TUBE, BREATHER CLAMPER, BREATHER TUBE CASE COMP., MISSION

1 1 1 1 1

6 7 8 9 10

21395-KVB-900 23411-KVG-900 23421-KVB-900 23422-KVG-900 23430-KVB-900

GASKET, MISSION CASE SHAFT, DRIVE (19T) SHAFT, COUNTER (12T) GEAR, COUNTER (54T) GEAR COMP., FINAL (45T)

1 1 1 1 1

11 12 13 14 15

90702-KFM-900 91001-KE6-831 91007-KVB-901 91009-KVB-901 91201-434-003

DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 60/22 UU OIL SEAL, 14X20X3

2 1 1 1 2

16 17 18 19 20

91255-KVB-902 94510-20000 95002-50000 95701-06014-00 95701-06030-00

OIL SEAL, 29X44X7 CIRCLIP, EXTERNAL, 20MM CLIP, TUBE (C9) BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X30

1 1 1 2 2

21 22

95701-06040-00 96001-06016-00

BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X16

6 1

Notes

27


E - 17 Left Crankcase

2 Service item 2

28

F.R.T.

CRANKCASE :LEFT ........................... 4.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH .......................... 4.7 .INCLUDES: Engine removal and installation

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

11103-KVB-901 11200-KVB-900 11203-KVB-901 11205-GBC-300 11205-GW3-980

BUSH, ENGINE HANGER RUBBER CRANKCASE COMP., L. BUSH, RR. CUSHION UNDER RUBBER BUSH, MAINSTAND BUSH, 8X12X6

1 1 1 1 1

6 7 8 9 10

12361-035-000 15421-107-000 15426-KVB-900 23531-MG2-790 90016-GAM-690

CAP, TAPPET ADJUSTING HOLE SCREEN, OIL FILTER SPRING, OIL FILTER SCREEN PLATE, BEARING SETTING BOLT, SPECIAL, 6X27

1 1 1 1 1

11 12 13 14 15

90032-KVB-900 90474-333-000 91002-KVB-930 91202-KJ9-003 91202-KVB-901

BOLT B, STUD, 7X198.5 WASHER, SEALING, 8MM BEARING, RADIAL BALL SPECIAL, OIL SEAL, 20X32X6 OIL SEAL, 20.8X52X6X7.5

2 2 1 1 1

1.0

16 17 18 19 20

91302-001-020 94520-52150 95701-06016-00 95701-08012-00 96100-63010-00

O-RING, 30.8MM CIRCLIP, INTERNAL, 52MM BOLT, FLANGE, 6X16 BOLT, FLANGE, 8X12 BEARING, RADIAL BALL, 6301

1 1 1 2 1

1.2

21

96100-63020-00

BEARING, RADIAL BALL, 6302

1

7 (6,8,16) SCREEN, OIL FILTER .......... 13 BEARING, CRANKSHAFT :LEFT ....... .INCLUDES: Engine removal and installation 14 OIL SEAL, DRIVESHAFT .................... 15 OIL SEAL, CRANKSHAFT :LEFT ....... .INCLUDES: Engine removal and installation OIL SEAL, CRANKSHAFT :BOTH ...... INCLUDES: Engine removal and installation

0.2 3.8

20 BEARING, COUNTERSHAFT :LEFT .. BEARING, COUNTERSHAFT :BOTH. 21 BEARING, FINAL GEAR SHAFT :LEFT................................................... BEARING, FINAL GEAR SHAFT :BOTH .................................................

1.0 1.2

1.1 3.8 3.9

Notes


E - 18 Crankshaft / Piston

2 Service item 1

3

F.R.T.

CRANKSHAFT .................................... 4.0 .INCLUDES: Engine removal and installation

No.

Part Number

Description

QTY ANC 110

1

13000-KVB-930

CRANKSHAFT COMP.

2

13011-KVB-900 13012-KVB-900 13013-KVB-900 13014-KVB-900 13015-KVB-900

RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00)

1 (1) (1) (1) (1)

3

13101-KVB-930 13102-KVB-930 13103-KVB-930 13104-KVB-930 13105-KVB-930

PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00)

1 (1) (1) (1) (1)

4 5 6

13111-087-000 13115-GN5-910 90741-003-010

PIN, PISTON CLIP, PISTON PIN, 13MM KEY, WOODRUFF, 4MM

(2,4,5) RING, PISTON AND/OR PISTON (ONE) .................................................. 2.0

Notes

1

1 2 1

29


E - 19 Carburetor

2 Service item 2 3 4

NEEDLE, JET ..................................... 0.6 (18) FLOAT OR FLOAT VALVE .......... 0.5 CHAMBER, FLOAT ............................ 0.4

8

BYSTARTER, AUTO ..........................

12 14 32

30

F.R.T.

0.9

CARBURETOR ASSEMBLY ............... 0.9 PISTON, VACUUM ............................. 0.2 (20,21)JET, MAIN ................................ 0.5

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

16010-KGF-911 6012-KVB-931 16013-KRP-981 16015-KVB-901 16016-KRP-981

GASKET SET NEEDLE SET, JET FLOAT SET CHAMBER SET, FLOAT SCREW SET A

1 1 1 1 1

6 7 8 9 10

16028-KVB-901 16037-KCW-000 16046-KVB-901 16048-KVB-901 16050-KVB-902

SCREW SET B PLATE SET, VALVE BYSTARTER ASSY., AUTO VALVE SET, AIR CUT SPRING, COMPRESSION COIL

1 1 1 1 1

11 12 13 14 15

16075-GHB-640 16100-KVB-931 16107-GCC-000 16111-KVB-902 16119-KVB-901

O-RING, 1.3X4.3 CARBURETOR ASSY. (AVK2CC A) TOP PISTON COMP., VACUUM STAY, WIRE

1 1 1 1 1

16 17 18 19 20

16131-ZW9-801 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901

PLATE, SETTING BODY COMP., BYSTARTER VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET

1 1 1 1 1

21 22 23 24 25

16180-KGH-971 16190-GEE-003 16199-KVB-901 93500-04008-1H 93500-04010-1H

JET, SLOW, #35 CAP, HOLDER TUBE SCREW, PAN, 4X8 SCREW, PAN, 4X10

1 1 1 2 2

Notes


E - 19 Carburetor

2 Service item

F.R.T.

Description

QTY ANC 110

No.

Part Number

26 27 28 29 30

93500-04012-1H 93500-05012-1H 93892-04008-18 93892-05012-18 95002-02089

SCREW, PAN, 4X12 SCREW, PAN, 5X12 SCREW-WASHER, 4X8 SCREW-WASHER, 5X12 CLIP, TUBE (B8)

3 2 1 2 1

31 32

95005-45330-50 99101-KPB-1020

TUBE, 4.5X330 JET, MAIN, #102

1 1

Notes

31


F-1 Headlight

Service item

3

2 3

HEADLIGHT ASSEMBLY .................. 0.5 HEADLIGHT UNIT ............................ 0.5

7 8

SUB CORD, HEADLIGHT................. 0.3 BULB, HEADLIGHT .......................... 0.3 .NOTE: Same time for two units BULB, POSITION LIGHT .................. 0.3 .NOTE: Same time for two units

9

32

F.R.T.

Description

QTY ANC110

No.

Part Number

1 2 (3) 4 5

32920-MN5-003 33100-KVB-931 33110-KVB-931 33113-MAT-611 33118-KVB-900

CLAMP, CORD HEADLIGHT ASSY. (12V 25/25W) HEADLIGHT UNIT PIPE, CP BRACKET, R. HEADLIGHT

1 1 1 2 1

6 7 8 9 10

33119-KVB-900 33150-KVB-931 34901-KFV-B51 34908-GA7-701 90101-GJ6-000

BRACKET, L. HEADLIGHT SOCKET ASSY., HEADLIGHT BULB, HEADLIGHT (12V 25/25W) BULB, WEDGE BASE (T10) (12V 3.4W) BOLT, ADJUSTING

1 1 2 2 2

11 12

93901-34310 93903-35320

SCREW, TAPPING, 4X12 SCREW, TAPPING, 5X16

1 2

Notes


F-2 Meter

Service item

QTY ANC110

F.R.T.

No.

Part Number

4 5

METER ASSY., COMBINATION....... 0.6 SPEEDOMETER.............................. 0.6

6 7 8 9

LENS, METER................................. CASE, METER................................. INDICATOR, L.E.D........................... SOCKET ASSY., METER BULB.......

1 2 3 4 (5)

34908-GA7-701 34908-KTF-641 37121-ML7-671 37200-KVB-931 37210-KVB-931

BULB, WEDGE BASE (T10) (12V 3.4W) BULB, WEDGE BASE (T10 12V1.7W) CLAMP SPEEDOMETER ASSY. SPEEDOMETER COMP.

2 3 1 1 1

(6) (7) (8) 9 (10)

37211-KVB-901 37212-KVB-901 37213-KVB-901 37224-KVB-931 37305-KE5-008

LENS CASE ASSY. INDICATOR COMP., LED SOCKET COMP. SCREW-WASHER, 3X22

1 1 1 1 3

11 (12) 13 (14) (15)

38300-KRS-971 38306-KK4-000 44830-KVB-900 44831-KVB-900 86150-KPG-901 86150-KPG-902

RELAY ASSY., WINKER SUSPENSION, WINKER RELAY CABLE COMP., SPEEDOMETER CABLE, INNER EMBLEM, PRODUCT EMBLEM, PRODUCT

1 1 1 1 1 1

(16) (17) (18) (19) 20

90035-166-008 90109-MZ5-008 91352-671-003 91540-KPH-902 93903-25310

SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 4X14 O-RING, 8.5X1.5 CLIP, HARNESS BAND SCREW, TAPPING, 5X16

2 1 1 2 3

11 13 14

0.4 0.6 0.6 0.7

RELAY, WINKER.............................. 0.2 CABLE, SPEEDOMETER................ 0.3 CABLE, SPEEDOMETER INNER.... 0.1

Description

Notes

3

33


F-3 Handle Lever/ switch/ Cable

Service item

3

1 3 4 5

F.R.T.

CABLE, THROTTLE.......................... SWITCH, LIGHTING ......................... SWITCH, STARTER .......................... SWITCH, DIMMER............................

1.4 0.3 0.3 0.3

6 SWITCH, HORN................................ 7 SWITCH, WINKER ............................ 8 SWITCH, REAR STOP : LEVER SIDE ..................................... SWITCH, STOP :BOTH .................... 9 CABLE, REAR BRAKE .....................

0.3 0.3

11 GRIP, THROTTLE ............................. 12 GRIP, HANDLE :LEFT....................... 15 LEVER, HANDLE :LEFT ................... LEVER, HANDLE :BOTH ..................

0.3 0.1 0.2 0.4

0.3 0.4 1.4

16 LEVER, PARKING LOCK .................. 0.2

34

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

17910-KVB-900 30158-GW3-980 35150-KPH-880 35160-KPH-881 35170-KPH-651

CABLE COMP., THROTTLE E-RING, 3MM SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING SWITCH UNIT, DIMMER

1 1 1 1 1

6 7 8 9 10

35180-KPH-881 35200-KVB-900 35340-KPH-901 43450-KVB-930 43455-KVB-900

SWITCH UNIT, HORN SWITCH ASSY., WINKER SWITCH ASSY., FR. STOP CABLE COMP., RR. BRAKE CLAMPER, RR. BRAKE CABLE

1 1 1 1 1

11 12 13 14 15

53140-KVB-900 53166-KVB-900 53167-KFM-900 53168-KFM-900 53178-KVB-930

GRIP COMP., THROTTLE GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE LEVER, L. STEERING HANDLE

1 1 1 1 1

16 17 18 (19)

53181-KVB-930 53182-KVB-900 53183-KVB-900 88114-KVB-900

LEVER COMP., BRAKE LOCK SPRING, RETURN LEVER PIN, PARKING LEVER PIVOT CAP, LOCK NUT

1 1 1 2

Notes


F-3 Handle Lever/ switch/ Cable

Service item

F.R.T.

No.

20

Part Number

88110-KVB-930SBM

22 23 (24) 25

QTY ANC110

MIRROR ASSY., R. *B195M* ....................... SPORTY BLUE METALLIC *NH131M* ............ STARLIGHT SILVER METALLIC *NH341P* .................... PEARL FADELESS WHITE *R258* ............................................ WINNING RED *B198M* ....................... FROZEN BLUE METALLIC *G196M* ........................JAZZY GREEN METALLIC *RP178M* ....................POWDER PINK METALLIC

1 1 1 1 1 1 1

88120-KVB-930SSM 88120-KVB-930PFM 88120-KVB-930WRD 88120-KVB-930FBM 88120-KVB-930JGM 88120-KVB-930PPM

MIRROR ASSY., L. *B195M* ....................... SPORTY BLUE METALLIC *NH131M*..............STARLIGHT SILVER METALLIC *NH341P* .................... PEARL FADELESS WHITE *R258* .............................................WINNING RED *B198M*........................ FROZEN BLUE METALLIC *G196M* ....................... JAZZY GREEN METALLIC *RP178M* .................... POWDER PINK METALLIC

1 1 1 1 1 1 1

90115-KRS-690 90302-435-761 90314-KVB-900 93500-05025-0A

BOLT, HANDLE LEVER PIVOT NUT, HEX., 5MM NUT, LOCK SCREW, PAN, 5X25

1 1 2 1

88110-KVB-930SSM 88110-KVB-930PFM 88110-KVB-930WRD 88110-KVB-930FBM 88110-KVB-930JGM 88110-KVB-930PPM 21

Description

88120-KVB-930SBM

Notes

3

35


F-4 Fr. Brake Master Cylinder

Service item

3

1 2 6 10 12 13

36

F.R.T.

SWITCH, FRONT STOP..................... 0.2 SWITCH, STOP :BOTH ...................... 0.4 HOSE, FRONT BRAKE ...................... 0.8 .INCLUDES: Bleed brakes CYLINDER, FRONT BRAKE MASTER ............................................. 0.6 .INCLUDES: Bleed brakes DIAPHRAGM, FRONT BRAKE MASTER CYLINDER .......................... 0.1 PISTON SET, FRONT BRAKE MASTER ............................................. 0.6 .INCLUDES: Bleed brakes LEVER, HANDLE :RIGHT .................. 0.2 LEVER, HANDLE :BOTH ................... 0.4

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

35340-MA5-671 45126-KVB-911 45156-KVB-910 45157-KAN-850 45504-410-003

SWITCH ASSY., FR. STOP HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE BOOT COMP.

1 1 1 1 1

6 7 8 9 10

45500-KVB-931 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911

CYLINDER ASSY., FR. BRAKE MASTER PROTECTOR CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45521-GW0-911 45530-471-831 53175-KVB-930 90114-KGH-900 90145-KPH-B30

PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, HANDLE LEVER PIVOT BOLT, OIL, 10X22 (NISSIN)

1 1 1 1 2

16 17 18 19 20

90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17 94050-06000

WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12 NUT, FLANGE, 6MM

4 1 2 1 1

21 22

95701-06012-00 95701-06022-00

BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X22

2 2

Notes


F-5 Handle Pipe / Handle Cover

Service item 1 2

F.R.T.

PIPE, STEERING HANDLE ................ 0.7 COVER, HANDLE :REAR ................... 0.5 COVER, HANDLE :BOTH ................... 0.7

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

53100-KVB-930 35205-KVB-930FMB 90106-GN5-900 90304-KGH-901 90501-KPH-880

PIPE COMP., STEERING HANDLE COVER, HANDLE FR. *NHA35M* BOLT, FLANGE, 10x50 NUT, U, 10 M COLLAR A, HANDLE SETTING

1 1 1 1 1

6 7 8 9

90505-KPH-880 91422-KVB-900 93903-34380 53206-KVB-930

COLLAR B, HANDLE SETTING SCREW, SPECIAL PAN, 5MM SCREW, TAPPING, 4x12 COVER, HANDLE RR

1 1 8 1

Notes

3

37


F-6 Steering Stem

Service item

3

3 4

RACE, STEERING BALL :UPPER... RACE, STEERING BALL :BOTH ..... RACE, STEERING BALL :LOWER .. RACE, STEERING BALL :BOTH .....

1.4 1.4 1.4 1.4

6 7

RACE, STEERING TOP CONE ....... 1.0 RACE, STEERING BOTTOM CONE ............................ 1.6

11

STEM OR SHAFT ASSY., STEERING ....................................... 1.4 THREAD, STEERING HEAD TOP... 1.0

12

38

F.R.T.

No.

QTY ANC110

Part Number

Description

1 2 3 4 5

06530-GBG-B20 06531-GBG-B20 50301-KPH-720 50302-KPH-720 50306-GN5-900

BALL SET, STEEL, #6x23 BALL SET, STEEL, #6x29 RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL NUT, STEERING STEM LOCK

1 1 1 1 1

6 7 8 9 10

53211-KPH-720 53212-KPH-720 53214-GN5-900 53215-GN5-900 53216-GN5-830

RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING HEAD DUST SEAL WASHER, STEERING STEM NUT

1 1 1 1 1

11 12 13

5320A-KVB-930 53220-GN5-900 95801-10045-00

STEM ASSY., STEERING THREAD COMP., STEERING HEAD BOLT, FLANGE, 10X45

1 1 4

TOP

Notes


F-7 Front Fender

Service item 1

F.R.T.

FENDER, FRONT ................................ 0.1

No. 1

2

Part Number 61100-KVB-930FBM

Description

QTY ANC110

61100-KVB-930JGM 61100-KVB-930SSM 61100-KVB-930PFM 61100-KVB-930PPM 61100-KVB-930WRD

FENDER, FR. *B198M*................. FROZEN BLUE METALLIC *G196M*................. JAZZY GREEN METALLIC *NH1*.........STARLIGHT SILVER MET / BLACK *NH341P* ..............PEARL FADELESS WHITE *RP178M* ............. POWDER PINK METALLIC *R258* ...................................... WINNING RED

1 1 1 1 1 1

90116-KVB-900

BOLT, FLANGE, 6MM

3

Notes

3

39


F-8 Front Cover

Service item

3

1 4

F.R.T.

COWL, FRONT CENTER ................. 0.1 PANEL, INNER ................................. 1.0

No.

Part Number

Description

1

64302-KVB-930

2 3 4

64510-KEV-900 81110-KVB-930 81131-KVB-900

5

81132-GAH-000

COVER, FR. TOP *NH1*.................................... BLACK CUSHION, FR. TOP COVER BRACKET, FR. NUMBER PLATE COVER, INNER *NH1*.................................... BLACK HOOK, LUGGAGE *NH1*.................................... BLACK

6 7 8 9 10

90005-KY7-000 90107-KVB-900 90677-KAN-T00 91509-GE2-760 93903-34380

SCREW, PAN, 6X6 BOLT, SPECIAL, 6MM NUT, CLIP, 5MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X12

11 12

95701-06032-00 64301-KVB-930FBM

BOLT, FLANGE, 6X32 COVER, FR. *B198M*................. FROZEN BLUE METALLIC *G196M*................. JAZZY GREEN METALLIC *NH1*.........STARLIGHT SILVER MET / BLACK *NH341P* ..............PEARL FADELESS WHITE *RP178M* ............. POWDER PINK METALLIC *R258* ...................................... WINNING RED

64301-KVB-930JGM 64301-KVB-930SSM 64301-KVB-930PFM 64301-KVB-930PPM 64301-KVB-930WRD

40

QTY ANC110 1 2 1 1 1 2 1 2 2 10 2 1 1 1 1 1 1

Notes


F-9 Floor Panel

Service item 1 2 3 4

F.R.T.

SKIRT, FLOOR :RIGHT.................. SKIRT, FLOOR :BOTH................... SKIRT, FLOOR :LEFT..................... SKIRT, FLOOR :BOTH...................

0.1 0.1 0.1 0.1

COVER, UNDER............................ 0.5 STEP, FLOOR................................ 0.7

No.

Part Number

Description

1

64305-KVB-900

2 3

64306-KVB-900 64308-KVB-900

4

64310-KVB-930

5

90107-KVB-900

COVER, R. FLOOR SIDE *NH1* .................................... BLACK COVER, L. FLOOR SIDE BLACK COVER, FR. LOWER *NH1* .................................... BLACK STEP, FLOOR *NH1*..................................... BLACK BOLT, SPECIAL, 6MM

6 7 8 9

90302-GW3-980 93404-06016-00 93903-24480 93903-34380

NUT, SPRING, 4MM BOLT-WASHER, 6x16 SCREW, TAPPING, 4x16 SCREW, TAPPING, 4x12

QTY ANC110

Notes

3

1 1 1 1 4 8 4 6 2

41


F - 10 Body Cover

Service item

3

1 2 3 4 5

42

F.R.T.

COVER, BODY :CENTER............... COVER, BODY SIDE :RIGHT.......... COVER, BODY SIDE :BOTH........... COVER, BODY SIDE :LEFT............. COVER, BODY SIDE :BOTH........... COVER, BODY :REAR..................... COVER, REAR UNDER...................

0.2 0.6 0.8 0.7 0.8 0.1 0.1

No.

Part Number

Description

QTY ANC110

1

80151-KVB-900

2

83520-KVB-900

3 4 5

83620-KVB-900 83750-KVB-930 83751-KVB-930

COVER, CENTER *NH1*.......................................... BLACK COVER, R. BODY SIDE *NH1*.......................................... BLACK COVER, L. BODY SIDE BLACK COVER, RR. CENTER BLACK COVER, RR. CENTER LOWER BLACK

6 7 8 9 10

90114-KW7-900 90302-GW3-980 91509-KVB-900 93903-24480 93903-34380

SCREW, VISOR SETTING NUT, SPRING, 4MM SCREW, PAN, 5X11.5 SCREW, TAPPING, 4X16 SCREW, TAPPING, 4X12

2 8 1 11 14

11 12

83500-KVB-930FMB 83600-KVB-930FMB

COVER, R BODY COVER, L BODY

1 1

1 1 1 1 1

Notes


F - 11 Front Fork

Service item

F.R.T.

Part Number

1

51400-KVB-930 51400-KVB-940 51401-KVB-901 51410-KVB-901 51412-GN5-901 51420-KVB-930 51420-KVB-940

FORK ASSY., R. FR. (SILVER) FORK ASSY., R. FR. (BLACK) SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND CASE, R. FR. BOTTOM (SILVER) CASE, R. FR. BOTTOM (BLACK)

1 1 2 2 2 1 1

5 CASE, BOTTOM :RIGHT .................. 0.8 CASE, BOTTOM :BOTH .................... 1.4

6 7 8 9 10

51425-GN5-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901

DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER RING, OIL SEAL STOPPER

2 2 2 2 2

12 SEAL SET, FRONT FORK :LEFT ...... 0.7 SEAL SET, FRONT FORK :RIGHT.... 0.7 SEAL SET, FRONT FORK :BOTH ..... 1.2

11 12 13

13 FORK ASSY., FRONT :LEFT ............. 0.4 FORK ASSY., FRONT :BOTH ........... 0.5

14 15

51470-KPH-901 51490-KGH-901 51500-KVB-930 51500-KVB-940 51520-KVB-930 51520-KVB-940 90116-KV3-701

PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR. (SILVER) FORK ASSY., L. FR. (BLACK) CASE, L. FR. BOTTOM (SILVER) CASE, L. FR. BOTTOM (BLACK) BOLT, SOCKET, 8MM

2 2 1 1 1 1 2

14 CASE, BOTTOM :LEFT ..................... 0.8 CASE, BOTTOM :BOTH .................... 1.4

16 17

90544-283-000 91356-GM0-003

WASHER, SPECIAL, 8MM O-RING

2 2

1 FORK ASSY., FRONT :RIGHT ........ 0.4 FORK ASSY., FRONT :BOTH ......... 0.5 2 SPRING, FRONT FORK :LEFT ......... 0.6 SPRING, FRONT FORK :RIGHT ...... 0.6 SPRING, FRONT FORK :BOTH ........ 0.9 3 (4,7,11) PIPE, FRONT FORK :LEFT . 0.7 PIPE, FRONT FORK :RIGHT ............ 0.7 PIPE, FRONT FORK :BOTH ............. 1.2

2 3 4 5

Description

QTY ANC110

No.

Notes

3

43


F - 12 Front Brake Caliper

Service item

3

No.

Part Number

Description

QTY ANC110

2 5

SHOE(PAD) SET, BRAKE :FRONT .. 0.1 (1) PISTON, FRONT BRAKE CALIPER ............................. 0.5 .INCLUDES: Bleed brakes .NOTE: Same time for two units

1 2 3 4 5

06451-GE2-405 06455-KVB-401 43352-568-003 43353-461-771 45107-GE2-006

SEAL SET, PISTON PAD SET, FR. BRAKE SCREW, BLEEDER CAP, BLEEDER PISTON

2 1 1 1 2

11

CALIPER, FRONT BRAKE :LEFT .... 0.4 .INCLUDES: Bleed brakes BRACKET, FRONT CALIPER ........... 0.2

6 7 8 9 10

45108-KPH-951 45111-MAJ-G41 45131-GZ0-006 45132-166-016 45133-MA3-006

SPRING, PAD RING, STOPPER BOLT, PIN BOOT, PIN BUSH BOOT B

1 1 1 1 1

11 12 13 14 15

45100-KVB-911 45190-KVB-911 45215-KPH-951 45216-166-006 90131-KGH-900

CALIPER ASSY., L. FR BRACKET SUB ASSY., FR. CALIPER PIN, HANGER WASHER, WAVE BOLT, FLANGE, 8x25

1 1 1 1 2

12

44

F.R.T.

Notes


F - 13 Front Wheel (Cast)

Service item

F.R.T.

1 4 5

AXLE, FRONT WHEEL ................... 0.2 FRONT WHEEL............................... 0.8 FRONT TIRE(ONE) ......................... 0.7

6 7

TUBE, FRONT TIRE(ONE) ............. 0.7 GEARBOX ASSY., SPEEDOMETER ............................. 0.2 DISC, FRONT BRAKE .................... 0.3

10 13

(3) BEARING, FRONT WHEEL(ONE) .................... 0.4 .Replace 1 bearing add ................... 0.1

No.

Part Number

1 2 3 4

44301-GN5-900 44311-KVB-910 44620-KVB-910 44601-KVG-911

5

Description

QTY ANC110 1 1 1

44711-KVB-850

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. DISTANCE WHEEL SUB ASSY., FR. *NH303M* .................MAT AXIS GRAY METALLIC TIRE, FR. (80/90-14M/C 34P)

6 7 8 9 10

27514-300-140000 44800-KVB-910 44806-KVB-911 44809-KFM-900 45351-KVB-911

TUBE, TIRE BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER (21T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE

1 1 1 1 1

11 12 13 14 15

90105-KGH-900 90306-KGH-901 91052-KVB-900 91251-KPH-901 91258-KM1-004

BOLT, BRAKE DISK, 8x24 NUT, U, 12MM BEARING, RADIAL BALL, 6201(U) DUST SEAL, 21x37x7 SEAL, SPEEDOMETER GEAR BOX

4 1 2 1 1

Notes

3

1 1

45


F - 13 - 1 Front Wheel (Spoke)

Service item

3

1 4 5 6 7 8 10 13 16

46

F.R.T.

AXLE, FRONT WHEEL...................... 0.2 HUB, FRONT WHEEL....................... 2.3 FRONT WHEEL................................. 0.8 RIM, WHEEL :FRONT........................ (9) FRONT TIRE(ONE)...................... (9) TUBE, FRONT TIRE(ONE).......... GEARBOX ASSY., SPEEDOMETER ..............................

2.2 0.7 0.7 0.2

DISC, FRONT BRAKE....................... 0.3 (3) BEARING, FRONT WHEEL(ONE)....................... 0.4 .Replace 1 bearing add 0.1

No.

Part Number

1 2 3 4

44301-GN5-900 44311-KVB-910 44620-KVB-910 44601-KVB-910

(5)

44650-KVB-930ZA

Description

QTY ANC110

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. DISTANCE HUB SUB ASSY., FR. *NH255M*....................SHIMMER SILVER METALLIC WHEEL SUB ASSY., FR. *NH255M*....................SHIMMER SILVER METALLIC

1 1 1 1 1

6 7 8 (9) 10

44701-KVG-900 44711-KVB-850 47514-300-140000 44713-KVB-931 44800-KVB-910

RIM, FR. WHEEL TIRE, FR. (80/90-14M/C 40P) TUBE, TIRE FLAP, TIRE BOX ASSY., SPEEDOMETER GEAR

1 1 1 1 1

(11) (12) 13 14 15

44806-KVB-911 44809-KFM-900 45351-KVB-911 90105-KGH-900 90306-KGH-901

GEAR, SPEEDOMETER (21T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE BOLT, BRAKE DISK, 8X24 NUT, U, 12MM

1 1 1 4 1

16 17 18 19

91052-KVB-901 91251-KPH-901 91258-KM1-004 1110-130

BEARING, RADIAL BALL, 6201(U) DUST SEAL, 21X37X7 SEAL, SPEEDOMETER GEAR BOX SPOKE SET, FR

2 1 1 1

Notes


F - 14 Rear Wheel (Cast)

Service item

F.R.T.

1 2 3 4

SHOE(PAD) SET, BRAKE :REAR ....... REAR WHEEL ..................................... REAR TIRE(ONE) ............................... CAM, BRAKE :REAR ..........................

6 9

ARM, BRAKE :REAR .......................... 0.5 TUBE, REAR TIRE(ONE) .................... 0.7

0.4 0.7 0.7 0.5

No.

Part Number

1 2

43125-KVB-900 42601-KVG-911

Description

QTY ANC110

42711-KVB-851 43141-KVB-900 43151-329-000

SHOE SET, BRAKE WHEEL COMP., RR. *NH303M* .............. MAT AXIS GRAY METALLIC TIRE, RR. (90/90-14M/C 46P) CAM, RR. BRAKE SPRING, BRAKE SHOE

1 1 1 2

6 7 8 9 10

43410-KVB-900 90301-KEV-FM0 43472-KVB-900 27514-300-14000 90112-KS4-840

ARM, RR. BRAKE NUT, BRAKE ROD ADJUSTING SPRING, RR. BRAKE ARM TUBE, TIRE BOLT, FLANGE, 6x32

1 1 1 1 1

11 12 13

90305-KVB-900 90501-KBN-900 95015-32001

NUT, U, 16MM WASHER, 16MM JOINT B, BRAKE ARM

1 1 1

3 4 5

Notes

3

1

47


F - 14 - 1 Rear Wheel (Spoke)

Service item

3

F.R.T.

1 SHOE(PAD) SET, BRAKE :REAR.... 0.4 2 HUB, REAR WHEEL........................ 2.3 3 REAR WHEEL................................. 0.7 4 RIM, WHEEL :REAR........................ 2.2 5 (12) REAR TIRE(ONE).................... 0.7 6 CAM, BRAKE :REAR....................... 0.5 8 ARM, BRAKE :REAR....................... 0.5 11 (12) TUBE, REAR TIRE(ONE).......... 0.7

48

No.

Part Number

1 2

43125-KVB-900 42601-KVG-900

(3)

42650-KVG-900

4 5

Description

QTY ANC110

42701-KVG-900 42711-KVB-851

SHOE SET, BRAKE HUB COMP., RR. WHEEL *NH255M*...................SHIMMER SILVER METALLIC WHEEL SUB ASSY., RR. *NH255M....................SHIMMER SILVER METALLIC RIM, RR. WHEEL TIRE, RR (90/90-14C 46P)

1

1 1 1

6 7 8 9 10

43141-KVB-900 43151-329-000 43410-KVB-900 90301-KEV-FM0 43472-KVB-900

CAM, RR. BRAKE SPRING, BRAKE SHOE ARM, RR. BRAKE NUT, BRAKE ROD ADJUSTING SPRING, RR. BRAKE ARM

1 2 1 1 1

11 (12) 13 14 15

27514-300-14000 44713-KVB-931 90112-KVB-900 90305-KVB-901 90501-KBN-900

TUBE, TIRE FLAP, TIRE BOLT, FLANGE, 6X32 NUT, U, 16MM WASHER, 16MM

1 1 1 1 1

16 17

95015-32001 1110-94

JOINT B, BRAKE ARM SPOKE SET, RR

1 1

1

Notes


F - 15 Seat / Luggage Box

Service item

F.R.T.

3 4 5

SEAT :DOUBLE................................. 0.1 HINGE, SEAT .................................... 0.1 CATCH, SEAT :REAR SIDE .............. 0.6

7 8 10

KEY, SEAT LOCK .............................. 0.6 CABLE, SEAT LOCK ......................... 0.6 BOX, LUGGAGE ............................... 0.2

12

RAIL, GRAB :REAR .......................... 0.1

Description

QTY ANC110

No.

Part Number

1 (2) 3 4 5

75581-GN8-920 77115-KVB-900 77200-KVB-930 77201-KPH-900 77230-KVB-900

SPRING, LOCK KEY SETTING RUBBER, SEAL SEAT ASSY., DOUBLE HINGE, SEAT CATCH COMP, SEAT

1 1 1 1 1

6 7

SPRING, SEAT LOCK KEY, SEAT LOCK KEY SET CABLE, SEAT LOCK STAY, SEAT LOCK CABLE BOX, LUGGAGE

1 1

8 9 10

77234-GN2-000 77239-KVB-900 35010-KVB-930 77240-KVB-900 77242-KVB-900 81250-KVB-900

11 12

81252-KVB-900 84100-KVB-900ZA

1

13 14 15

84100-KVB-900ZB 90105-KPH-900 90302-GW3-980 93404-06012-00

CAP, LUGGAGE BOX RAIL, RR. GRAB *NH255M* .....SHIMMER SILVER METALLIC / SILVER *NH303M* .........MAT AXIS GRAY METALLIC / BLACK BOLT, SEAT HINGE NUT, SPRING, 4MM BOLT-WASHER, 6X12

1 1 1 1 4

16 17 (18) 19 20

93903-24480 94001-06000-0S 95011-61000 95701-08032-00 96001-06012-00

SCREW, TAPPING, 4X16 NUT, HEX., 6MM RUBBER A, STAND STOPPER BOLT, FLANGE, 8X30 BOLT, FLANGE, 6X12

2 2 2 4 2

Notes

3

1 1 1

49


F - 16 Fuel Tank

Service item

3

F.R.T.

1 COCK, FUEL AUTO .......................... 0.7 2 (3) SCREEN, FUEL STRAINER ........ 0.7 4 TANK, FUEL ...................................... 0.8 12 (13) FUEL TANK SENDING UNIT .... 0.7

50

No.

Part Number

Description

QTY ANC110

1 (2) (3) 4 5

16950-KJ9-751 16952-KJ9-752 16958-397-771 17510-KVB-930 17525-KBN-900

COCK ASSY., FUEL AUTO SCREEN, FUEL STRAINER O-RING TANK COMP, FUEL JOINT, FUEL TUBE

1 1 1 1 1

6 7 8 9 10

17525-KVB-901 17526-KVB-900 17620-KGH-600 17630-KVB-900 17631-KEV-900

TRAY, FUEL TUBE, DRAIN CAP, FUEL FILLER TUBE, FUEL SET PACKING, FUEL FILLER CAP

1 1 1 1 1

11 12 13 14 15

17635-KVB-900 37800-KVB-931 37801-GA7-700 37802-GA7-700 91540-KPH-902

TUBE, PRESSURE SET FUEL UNIT SET PACKING, BASE RETAINER, FUEL UNIT CLIP, HARNESS BAND

1 1 1 1 1

(16) (17) (18) 19

95002-02070 95002-02080 95002-80000 95701-08016-00

CLIP, TUBE (B7) CLIP, TUBE (B8) CLIP, TUBE (C12) BOLT, FLANGE, 8x16

2 2 1 2

Notes


F - 17 Air Cleaner

Service item

F.R.T.

2 ELEMENT, AIR CLEANER ................ 0.2 7 CASE, AIR CLEANER ....................... 0.6 10 (9) COVER, AIR CLEANER CASE .... 0.2 12 TUBE, AIR CLEANER CONNECTING................................... 0.6

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

15771-551-000 17210-KVB-901 17212-KVB-900 17213-KVB-900 17215-KVB-900

CLIP, OIL DRAIN TUBE ELEMENT COMP., AIR CLEANER SEAL, A, AIR CLEANER SEAL, B, AIR CLEANER DUCT, AIR CLEANER

2 1 2 1 1

6 7 8 9 10

17218-KVB-900 17230-KVB-930 17228-KVB-900 17234-KVB-900 17231-KVB-900

TUBE, BREATHER CASE SUB ASSY., AIR CLEANER ELEMENT, AIR CLEANER 2nd COVER, AIR CLEANER DUCT COVER SUB ASSY., AIR CLEANER

1 1 1 1 1

11 12 13 14 15

17236-KVB-900 17253-KVB-900 17254-KVB-900 17261-KVB-900 17274-KVB-900

PLUG, AIR CLEANER DRAIN TUBE, AIR CLEANER CONNECTING BAND, CONNECTING TUBE (50) TUBE, AIR CLEANER DRAIN TUBE, AIR OPENING

1 1 1 2 1

16 17 18 19 20

17370-419-700 17626-KVB-900 93903-25510 95002-02130 95002-41200-08

PLUG, BREATHER TUBE COLLAR, FUEL TANK SETTING SCREW, TAPPING 5x25 CLIP, TUBE (B12.5) CLAMP, TUBE (D12)

1 3 4 2 1

21 22

95002-80000 95701-06025-00

CLIP, TUBE (C12) BOLT, FLANGE, 6x25

1 2

Notes

3

51


F - 17 - 1 Air Suction Valve

Service item

3

52

F.R.T.

1 5

RESONATOR .................................... 0.5 VALVE, SECONDARY AIR CONTROL .................................. 0.4

6 14

(7) PIPE, SECONDARY AIR .............. 0.2 (15) ELEMENT, SUB AIR CLEANER 0.2

No.

QTY ANC110

Part Number

Description

1 (2) (3) 4 5

17311-KVB-900 17369-KB4-670 17554-MB0-000 17622-GB7-900 18600-KVB-901

RESANATOR CLIP, BREATHER TUBE CLIP, BREATHER TUBE RUBBER, CUSHION VALVE ASSY., AIR SUCTION

1 1 3 2 1

6 7 8 9 10

18640-KVB-900 18645-KVB-900 1865A-KVB-930 18652-KVB-900 1865B-KVB-930

PIPE COMP., AIR FEED GASKET, AIR FEED PIPE TUBE A, AIR INJECTION CONTROL VALVE SET HOSE, AIR INJECTION CONTROL VALVE TUBE C, AIR INJECTION CONTROL VALVE SET

1 1 1 1 1

11 12 13 14 15

1865D-KVB-930 18801-KVB-900 18804-KVB-900 18805-KVB-900 18802-KVB-900

TUBE, AIR SUCTION VALVE (PB) SET CASE, AIR CLEANER (ASV) SEAL, AIR CLEANER (ASV) ELEMENT, AIR CLEANER (ASV) COVER., AIR CLEANER (ASV)

1 1 1 1 1

16 17 18 19 20

19509-KPH-900 90116-ME9-000 90501-124-000 90678-MN5-000 93404-06030-00

CLAMP, TUBE (D19) BOLT, FLANGE, 6MM WASHER, FR. COVER SETTING CLIP, FUEL HOSE BOLT-WASHER, 6x30

1 1 2 1 2

21 22 23 (24) 25

93903-25480 93903-45320 94050-06000 95002-02070 95701-06018-00

SCREW, TAPPING, 5X20 SCREW, TAPPING, 5X16 NUT, FLANGE, 6MM CLIP, TUBE (B7) BOLT, FLANGE, 6X18

1 2 2 2 3

*

18800-KVB-900

ASV AIR. CLEANER ASSY

1

Notes


F - 18 Exhaust MufямВer

Service item 1 3 5

F.R.T.

GASKET, EXHAUST PIPE .................. 0.2 MUFFLER ........................................... 0.2 PROTECTOR, MUFFLER ................... 0.1

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

18291-KVB-900 18293-KSB-900 18300-KVB-930 18316-KVB-900 18318-KVB-900 18319-KVB-900

GASKET, EX. PIPE RUBBER, PROTECTOR MOUNTING MUFFLER COMP., EX. COLLAR, WINKER STAY PROTECTOR A, MUFFLER PROTECTOR B, MUFFLER

1 2 1 2 1 1

6 7 8 9

90202-ZV0-000 93903-25220 95701-10040-07 95801-06016-12

NUT, HEX. CAP, 8MM SCREW, PAN, 5X12 BOLT- FLANGE, 10X40 BOLT, FLANGE, 6X16

2 3 2 2

*

18301-KVB-930

MUFFLER ASSY, EXHAUST

1

Notes

3

53


F - 19 Step

Service item

3

F.R.T.

1 DUCT, BELT COVER ......................... 0.6 5 BAR, PILLION STEP :RIGHT ............. 0.1 BAR, PILLION STEP :BOTH .............. 0.2 6 BAR, PILLION STEP :LEFT ............... 0.1 BAR, PILLION STEP :BOTH .............. 0.2 8 BRACKET, PILLION STEP :RIGHT .... 0.6 BRACKET, PILLION STEP :BOTH ..... 0.7 9 BRACKET, PILLION STEP :LEFT ...... 0.6 BRACKET, PILLION STEP :BOTH ..... 0.7

54

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

11345-KVB-900 11346-KVB-900 16223-GBF-830 50710-KET-600 50711-KET-600

DUCT, L. COVER GUARD, L. DUCT BAND, INSULATOR RUBBER, PILLION STEP BAR, R. PILLION STEP

1 1 1 2 1

6 7 8 9 10

50712-KET-600 50715-KE8-000 50715-KVB-900 50716-KVB-900 90152-KVB-900

VAR, L. PILLION STEP PLATE, PILLION STOP SIDE BRACKET COMP., R. PILLION STEP BRACKET COMP., L. PILLION STEP BOLT, SOCKET, 10x40

1 2 1 1 4

11 12 13 14 15

93500-04025-0G 93903-34220 94101-06000 94201-16150 95015-81000

SCREW, PAN, 4x25 SCREW, TAPPING, 4x10 WASHER, PLAIN, 6MM PIN SPLIT, 1.6 x15 PIN A, PILLION STEP

1 2 2 2 2

16

95018-34200

BAND, AIR CLEANER CONNECTING TUBE (34)

1

Notes


F - 20 Stand / Kick Arm

Service item 1 2 3 5 6 14

F.R.T.

ARM, KICK STARTER ...................... SWITCH, SIDE STAND .................... STAND, MAIN................................... SPRING, MAIN STAND ....................

0.1 0.7 0.4 0.2

BAR, SIDE STAND ........................... 0.2 SPRING, SIDE STAND .................... 0.1

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

28300-KVB-900 35700-KVB-900 50500-KVB-930 50503-KVB-900 50520-KVB-900

ARM ASSY., KICK STARTER SWITCH SET, SIDE STAND STAND COMP., MAIN SHAFT, MAIN STAND SPRING, MAIN STAND

1 1 1 1 1

6 7 8 9 10

50530-KVB-900 90108-MK6-670 90147-KVB-900 90203-KVB-900 92101-08025-0A

BAR COMP., SIDE STAND BOLT, SIDE STAND PIVOT BOLT, SPECIAL, 6X16 NUT, SIDE STAND BOLT, HEX., 8X25

1 1 1 1 1

11 12 13 14

94101-10800 94201-30200 95011-61000 95014-72102

WASHER, PLAIN, 10.5X22X1.6 PIN, SPLIT, 3.0x20 RUBBER A, STAND STOPPER SPRING A, SIDE STAND

1 1 1 1

Notes

3

55


F - 21 Rear Cushion

Service item

3

F.R.T.

1 CUSHION ASSY., REAR ....................... 0.6

No. 1 2 3 4 5

56

Part Number 52400-KVB-930 52400-KVB-940 52485-088-901 52486-GA7-003 95801-08032-00 95801-10035-00

Description CUSHION ASSY., RR SILVER CUSHION ASSY., RR BLACK BUSH, RR. CUSHION RUBBER COLLAR, RUBBER BUSH BOLT, FLANE, 8x32 BOLT, FLANGE, 10x35

QTY ANC110 1 1 1 1 1 1

Notes


F - 22 Rear Fender

Service item 3

F.R.T.

FENDER, REAR ................................. 0.7

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

33741-KAN-961 80104-KVB-900 80110-KVB-930 90302-GW3-980 93404-06012-00

REFLECTOR, RR. REFLEX GUARD, SPLASH FENDER SET, RR. (WL) NUT, SPRING, 4MM BOLT-WASHER, 6X12

1 1 1 2 3

6

93903-24480

SCREW, TAPPING, 4X16

2

Notes

3

57


F - 23

A

Front Winker

Service item

3

F.R.T.

2

(1) BASE, WINKER : RIGHT FRONT .................................. 0.4 BASE, WINKER :BOTH FRONT ....... 0.5

3

SOCKET, WINKER :RIGHT FRONT . 0.3 SOCKET, WINKER :BOTH FRONT... 0.3

5

(4) BASE, WINKER :LEFT FRONT .. 0.4 BASE, WINKER :BOTH FRONT ....... 0.5

6

SOCKET, WINKER :LEFT FRONT .... 0.3 SOCKET, WINKER :BOTH FRONT... 0.3

7

58

B

BULB, WINKER :FRONT................... 0.3 .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE .... 0.4

No.

Part Number

Description

QTY ANC110

1 (2) (3) 4 (5)

33402-KVB-931 33403-KVB-931 33410-KVB-931 33452-KVB-931 33453-KVB-931

LENS, R. FR. WINKER BASE ASSY., R. FR. WINKER SOCKET COMP., R. FR. WINKER LENS, L. FR. WINKER BASE ASSY., L. FR. WINKER

1 1 1 1 1

(6) 7 8 9

33460-KVB-931 34905-KAN-W01 93903-34320 93911-24320

SOCKET COMP., L. FR. WINKER BULB, WINKER (12V 10W) SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 (PO)

1 2 6 2

A

33400-KVB-930

WINKER. ASSY, R FR

1

B

33450-KVB-930

WINKER. ASSY, L FR

1

Notes


F - 24 Combination Light

Service item

F.R.T.

2 3 4

TAILLIGHT UNIT ................................... 0.7 SOCKET, TAILLIGHT ............................ 0.5 BULB, LICENSE LIGHT ........................ 0.1

5

BULB, TAILLIGHT ................................. 0.1 .NOTE: Same time for two units

6

BULB, WINKER :REAR ......................... 0.1 .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE ........ 0.4

Description

QTY ANC110

No.

Part Number

1 (2) (3) 4 5

33113-MAT-611 33710-KVB-931 33720-KVB-931 34351-657-921 34905-GM9-003

PIPE, CP BASE COMP., RR. COMBINATION SOCKET COMP BULB (12V/5W) BULB, WINKER (12V 10W)

1 1 1 1 4

6 7 8 9

34905-KAN-W01 90302-GW3-980 93903-35320 95701-06012-00

BULB, WINKER (12V 10W) NUT, SPRING, 4MM SCREW, TAPPING, 5X16 BOLT, FLANGE, 6X12

2 2 2 2

*

33700-KVB-931

LIGHT ASSY, REAR COMB

1

Notes

3

59


F - 25 Battery

Service item

3

1 2

60

F.R.T.

BATTERY ........................................... 0.2 BOX, BATTERY ................................. 0.4

No.

Part Number

Description

QTY ANC110

1 2 3 4 5

31500-KPH-881 50381-KVB-930 50382-KVB-900 64227-KVB-930 92301-06012-0A

BATTERY ASSY. (GTZ5S) BOX COMP., BATTERY BAND, BATTERY PLATE, GUARD BOLT, RECESSED, 6x12

1 1 1 1 2

6 7

94101-06000 95701-06010-00

WASHER, PLAIN, 6MM BOLT, FLANGE, 6x10

2 3

Notes


F - 26 Wire Harness

Service item

F.R.T.

2 IGNITION CONTROL MODULE........ 0.7 3 COIL, IGNITION................................. 0.7 5 RECTIFIER, REGULATE................... 0.3 6 HARNESS, WIRE.............................. 1.4 9 KEY SET............................................. 1.8 10 KEY, SHUTTER.................................. 1.1 .EXCLUDES: Key cutting 11 SWITCH, COMBINATION & LOCK.... 1.7 13 HORN(S)............................................ 0.1 15 RELAY, STARTER.............................. 0.2

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

30401-KVB-900 30410-KVB-931 30500-KVB-901 30700-KVB-931 31600-KVB-901

CUSHION, C.D.I UNIT C.D.I UNIT COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATOR

1 1 1 1 1

6 (7) 8 9 (10)

32100-KVB-930 32412-MV4-000 61106-KW6-840 35010-KVB-930 35011-KVB-930

HARNESS, WIRE COVER, BATTERY TERMINAL RUBBER B, MOUNTING KEY SET SHUTTER SET, KEY (9KEY TOP REPORDER)

1 1 2 1 1

(11) (12) 13 14 15

35100-KVB-900 35121-KVB-900 38110-KPH-851 38117-KPH-880 38501-KVB-901

SWITCH ASSY., COMBINATION & LOCK KEY, BLANK (9KEY TOP REPORDER) HORN COMP COLLAR, HORN SETTING RELAY COMP., STARTER

1 (1) 1 1 1

16 17 (18) (19) (20)

38506-KVB-931 90164-028-000 91540-KPH-901 91540-KPH-902 91540-S30-003

SUSPENSION, STARTER RELAY SCREW, U-LOCK FLAT, 6x12 CLIP, HARNESS BAND CLIP, HARNESS BAND CLIP, HARNESS BAND (NATURAL)

1 2 1 4 2

Notes

3

61


F - 26 Wire Harness

Service item

3

62

F.R.T.

No.

Part Number

Description

QTY ANC110

21 22 23 (24) 25

94050-06000 95701-06012-00 95701-06020-00 96001-06012-00 98200-41000

NUT, FLANGE, 6MM BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X12 FUSE, MINI (10A)

1 1 2 1 2

26

98200-41500

FUSE, MINI (15A)

2

Notes


F - 27 Frame Body

Service item

F.R.T.

1

BODY, FRAME .................................... 5.3 .INCLUDES: Engine removal and installation

2

LINK, ENGINE HANGER .................... 1.2 .INCLUDES: Engine removal and installation

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

50100-KVB-900 50350-KVB-900 50352-KVB-900 64223-KVB-900 80103-KVB-900

BODY COMP., FRAME LINK ASSY., ENGINE HANGER RUBBER, LINK STOPPER STAY, FR. COVER GUARD, R. SPLASH

1 1 1 1 1

6 7 8 9 10

83551-MB9-000 90105-KVB-900 90106-GCC-000 90304-KGH-901 90672-SA0-003

GROMMET BOLT, FLANGE, 10x250 BOLT, FLANGE, 10x238 NUT, U, 10MM STRAP, CABLE, 118MM (BLACK)

1 1 1 2 1

11

95801-08012-00

BOLT, FLANGE, 8x12

1

Notes

3

63


F - 28 Reserve Tank

Service item

3

F.R.T.

1 TANK, RADIATOR RESERVE............

0.6

3 TUBE, RADIATOR RESERVE TANK.. 0.3

64

Description

QTY ANC110

No.

Part Number

1 2 3 4 (5)

19101-KVB-900 19104-KVB-900 1910B-KVB-930 90116-KVB-900 95002-02100

TANK, RESERVE CAP, RESERVE TANK HOSE, RESERVE TANK BOLT, FLANGE, 6MM CLIP, TUBE (B10)

1 1 1 2 3

(6)

95005-55470-20

TUBE, 5.3X470

1

Notes


F - 29 Tools

Service item NOT INFORMATION

F.R.T. -

Description

QTY ANC110

No.

Part Number

1 2 3 4 5

83642-171-000 89102-538-000 89103-538-000 89216-GBG-770 89219-KGH-900

BAG, OWNERS MANUAL SHAFT, SCREW DRIVER GRIP WRENCH, SPARK PLUG BAG, TOO, 160MM

1 1 1 1 1

6

99003-20000

DRIVER 2, PLUS SCREW (NO.3)

1

Notes

3

65


F - 30 Caution Label

Service item

3

NOT INFORMATION

66

F.R.T.

No.

Part Number

-

1 2 3 4 5

87503-KVB-900 87505-KVB-900 87506-KGH-900 87560-KVB-900 87586-KVB-930

Description LABEL, COOLANT INFORMATION LABEL, TIRE MARK, BATTERY CAUTION LABEL, DRIVE CAUTION LABEL, FUEL

QTY ANC110 1 1 1 1 1

Notes


F - 31 Mark / Stripe

3

Service item NOT INFORMATION

F.R.T. -

No. (1) (2) 3

Part Number

Description

QTY ANC110

Notes

87110-KVB-900ZA 87120-KVB-930 871X0-KVB-930ZA 871X0-KVB-930ZB 871X0-KVB-930ZC 871X0-KVB-930ZD 871X0-KVB-930ZE

MARK, HONDA (60MM) EMBLEM (HONDA) STRIPE 1 WINTER BLUE STRIPE 2 SUMMER PINK STRIPE 3 COSMIC ORANGE STRIPE 4 ACTIVE RED STRIPE 5 SPORTY BLUE

1 1 1 (1) (1) (1) (1)

SPOKE SPOKE SPOKE SPOKE SPOKE

871X0-KVB-940ZA 871X0-KVB-940ZB 871X0-KVB-940ZC 871X0-KVB-940ZD 871X0-KVB-940ZE

STRIPE 1 WINNING RED STRIPE 2 ARCTIC WHITE STRIPE 3 FROZEN BLUE STRIPE 4 JAZZY GREEN STRIPE 5 POWDER PINK

1 (1) (1) (1) (1)

CASTWHILE CASTWHILE CASTWHILE CASTWHILE CASTWHILE

3

67


F - 31 - 1 Mark / Stripe

Service item

3

NOT INFORMATION

68

F.R.T.

No.

Part Number

-

(1) (2)

87110-KVB-900ZA 87120-KVB-930

Description MARK, HONDA (60MM) *TYPE1* EMBLEM (HONDA)

QTY ANC110 1 1

Notes


PART NO. INDEX Part Number (06000) 06430-KVB-900 06451-GE2-405 06455-KVB-911 06530-GBG-B20 06531-GBG-B20 (11000) 11100-KVB-931 11103-KVB-901

Block No

F-14 F-14-1 F-12 F-12 F-6 F-6

11205-GW3-931 11205-GW3-980 11211-KVB-900 11214-KVB-900 11216-KPH-900 11217-KVB-901 11230-KVB-900 11241-KVB-900 11331-KVB-900 11335-KVB-900 11340-KVB-900 11342-KVB-900 11343-KVB-900 11344-GW3-980 11344-KVB-900 11345-KVB-900 11346-KVB-900 11350-KVB-900 11395-KVB-900

E-9 E-9 E-17 E-9 E-16 E-17 E-17 E-16 E-9 E-17 E-12 E-17 E-16 E-9 E-9 E-9 E-13 E-16 E-6 E-8 E-13 E-13 E-13 E-13 E-13 F-19 F-19 E-13 E-13

(12000) 12100-KVB-900 12160-KVB-900 12171-KVB-900 12191-KVB-900 12200-KVB-900 12204-KVB-305 12209-GB4-681 12211-KVB-900

E-5 E-5 E-5 E-5 E-2 E-2 E-3 E-2

11103-KVB-930 11108-KVB-900 11200-KVB-900 11203-KVB-901 11204-KGF-900 11205-GBC-300

05.11.2003

Part Number

Block No

12215-KVB-900 12251-KVB-901 12251-KVB-902 12310-KVB-900 12361-035-000 12391-KVB-900

E-3 E-2 E-2 E-1 E-17 E-1

(13000) 13000-KVB-930 13011-GCC-C50 13011-KVB-900 13012-KVB-900 13013-GCC-C50 13013-KVB-900 13014-GCC-C50 13014-KVB-900 13015-GCC-C50 13015-KVB-900 13101-KVB-930 13102-KVB-900 13103-KVB-900 13104-KVB-900 13105-KVB-900 13111-087-000 13115-GN5-910

E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18

(14000) 14100-KVB-900 14102-KVB-900 14106-KVB-900 14107-KVB-900 14108-KVB-900 14321-KVB-900 14401-KVB-901 14430-KVB-900 14440-KVB-900 14451-KVB-900 14461-KVB-900 14510-KVB-900 14520-KSS-901 14531-KVB-900 14560-KCW-851 14611-KVB-900 14711-KVB-900 14721-KVB-900 14751-KVB-900 14761-KVB-900 14771-GB4-680

E-3 E-3 E-3 E-3 E-3 E-3 E-4 E-3 E-3 E-3 E-3 E-4 E-4 E-4 E-4 E-4 E-3 E-3 E-3 E-3 E-3

Part Number

Block No

14775-KVB-900 14781-MA6-000

E-3 E-3

(15000) 15100-KVB-900 15130-KVB-900 15133-KVB-900 15331-KVB-900 15332-KVB-900 15421-107-000 15426-KVB-900 15651-KVB-900 15771-551-000

E-11 E-11 E-11 E-11 E-11 E-17 E-17 E-9 F-17

(16000) 16010-KGF-911 16012-KVB-931 16013-KRP-981 16015-KVB-901 16016-KRP-981 16028-KVB-901 16037-KCW-000 16046-KVB-901 16048-KVB-901 16050-KVB-902 16075-GHB-640 16100-KVB-931 16107-GCC-000 16111-KVB-902 16119-KVB-901 16131-ZW9-801 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901 16180-KGH-971 16190-GEE-003 16199-KVB-901 16201-KVB-900 16222-MV4-300 16223-GBF-830 16236-KVB-900 16950-KJ9-751 16952-KJ9-752 16958-397-771

E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-19 E-2 E-2 F-19 E-13 F-16 F-16 F-16

(17000) 17110-KVB-900 17210-KVB-901

E-2 F-17

Part Number

Block No

17212-KVB-900 17213-KVB-900 17215-KVB-900 17218-KVB-900 17225-KVB-930 17228-KVB-900 17234-KVB-900 17235-KVB-900 17236-KVB-900 17253-KVB-900 17254-KVB-900 17256-KVB-900 17257-KVB-900 17261-KVB-900 17274-KVB-900 17311-KVB-900 17369-KB4-670 17370-419-700 17510-KVB-930 17525-KBN-900 17525-KVB-901 17526-KVB-900 17554-MB0-000 17620-KGH-600 17622-GB7-900 17626-KVB-900 17630-KVB-900 17631-KEV-900 17635-KVB-900 17910-KVB-900

F-17 F-17 F-17 F-17 F-17 F-17 F-17 F-17 F-17 F-17 F-17 E-2 E-2 F-17 F-17 F-17-1 F-17-1 F-17 F-16 F-16 F-16 F-16 F-17-1 F-16 F-17-1 F-17 F-16 F-16 F-16 F-3

(18000) 18291-KVB-900 18293-KSB-900 18300-KVB-930 18316-KVB-900 18330-KVB-900 18600-KVB-901 18640-KVB-900 18645-KVB-900 18651-KVB-900 18652-KVB-900 18654-KVB-900 18655-KVB-900 18801-KVB-900 18804-KVB-900 18805-KVB-900 18835-KVB-900

F-18 F-18 F-18 F-18 F-18 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1 F-17-1

Part Number

Block No

(19000) 19010-KVB-901 19010-KVB-930 19037-KVB-901 19037-KVB-930 19046-KVB-901 19046-KVB-930 19101-KVB-900 19104-KVB-900 19108-KVB-900 19109-GET-003 19151-KVB-901 19160-KVB-900 19200-KVB-900 19215-KVB-900 19216-KVB-900 19217-MAL-300 19221-KVB-900 19225-KVB-901 19226-KVB-900 19232-KVB-900 19240-KVB-900 19300-KVB-901 19381-KVB-900 19422-KVB-900 19501-KVB-900 19502-KVB-900 19504-KVB-900 19505-KVB-900 19507-KVB-900 19509-KVB-900 19510-KVB-900

E-7 E-7 E-7 E-7 E-7 E-7 F-28 F-28 F-28 E-7 E-6 E-7 E-8 E-8 E-8 E-8 E-8 E-8 E-8 E-8 E-8 E-8 E-8 E-8 E-7 E-7 E-7 E-8 E-7 F-17-1 E-6

(21000) 21200-KVB-900 21395-KVB-900

E-16 E-16

(22000) 22011-GCC-770 22100-KVB-900 22102-KVB-900 22105-KVB-900 22110-KVB-900 22123-KVB-900 22131-KVB-900 22350-KVB-900 22361-KVB-900 22401-KVB-900

E-14 E-15 E-14 E-14 E-14 E-14 E-14 E-15 E-15 E-15

4

69


PART NO. INDEX Part Number

4

70

Block No

22535-KVB-900 22804-GB2-000

E-15 E-15

(23000) 23100-KVB-901 23200-KVB-900 23220-KVB-900 23225-KSY-900 23226-KVB-900 23233-KVB-900 23237-GY6-940 23238-KVB-900 23411-KVG-900 23421-KVB-900 23422-KVG-900 23430-KVB-900 23531-MG2-790

E-15 E-15 E-15 E-15 E-15 E-15 E-15 E-15 E-16 E-16 E-16 E-16 E-17

(28000) 28120-KVB-901 28150-KVB-900 28223-GCC-000 28230-KVB-900 28250-KVB-900 28253-KVB-900 28255-GS6-000 28281-GCC-000 28300-KVB-900

E-12 E-12 E-14 E-14 E-14 E-14 E-14 E-14 F-20

(30000) 30158-GW3-980 30401-KVB-900 30410-KVB-931 30500-KVB-901 30700-KVB-931

F-3 F-26 F-26 F-26 F-26

(31000) 31110-KVB-931 31120-KVB-931 31204-KG8-004 31206-GW3-004 31210-KVB-901 31213-KEE-630 31500-KPH-881 31500-KPH-882 31600-KVB-901

E-10 E-10 E-12 E-12 E-12 E-12 F-25 F-25 F-26

(32000) 32100-KVB-930

F-26

05.11.2003

Part Number 32105-KVB-901 32412-MV4-000 32920-MN5-003 32961-KVB-900 32962-KVB-900 (33000) 33100-KVB-931 33110-KVB-931 33113-MAT-611 33118-KVB-900 33119-KVB-900 33150-KVB-931 33402-KVB-931 33403-KVB-931 33410-KVB-931 33452-KVB-931 33453-KVB-931 33460-KVB-931 33710-KVB-931 33714-KL3-620 33720-KVB-931 33741-KAN-961 (34000) 34351-657-921 34901-KFV-B51 34905-GM9-003 34905-KAN-W01

Block No E-12 F-26 F-1 E-8 E-10 F-1 F-1 F-1 F-24 F-1 F-1 F-1 F-23 F-23 F-23 F-23 F-23 F-23 F-24 F-26 F-24 F-22

34908-KTF-641

F-24 F-1 F-24 F-23 F-24 F-1 F-2 F-2

(35000) 35010-KVB-930 35011-KVB-930 35070-KVB-900 35101-KVB-930 35121-KVB-900 35150-KPH-880 35160-KPH-881 35170-KPH-651 35180-KPH-881 35200-KVB-900 35340-KPH-901 35340-MA5-671

F-26 F-26 F-20 F-26 F-26 F-3 F-3 F-3 F-3 F-3 F-3 F-4

34908-GA7-701

Part Number

Block No

(37000) 37080-KVB-900 37121-ML7-671 37200-KVB-931 37210-KVB-931 37211-KVB-901 37212-KVB-901 37213-KVB-901 37224-KVB-931 37305-KE5-008 37801-GA7-700 37802-GA7-700 37870-HW1-671

F-16 F-2 F-2 F-2 F-2 F-2 F-2 F-2 F-2 F-16 F-16 E-2

(38000) 38110-KTM-851 38117-KPH-880 38301-KRS-971 38306-KK4-000 38501-KVB-901 38506-KVB-931

F-26 F-26 F-2 F-2 F-26 F-26

(42000) 42601-KVG-900ZB 42601-KVG-911ZA 42650-KVG-900ZB 42701-KVG-900 42711-KVB-931 (43000) 43141-KVB-900 43151-329-000 43352-568-003 43353-461-771 43410-KVB-900 43450-KVB-930 43455-KVB-900 43459-GN5-760 43472-KVB-900 (44000) 44301-GN5-900

F-14-1 F-14 F-14-1 F-14-1 F-14 F-14-1 F-14 F-14-1 F-14 F-14-1 F-12 F-12 F-14 F-14-1 F-3 F-3 F-14 F-14-1 F-14 F-14-1 F-13 F-13-1

Part Number

Block No

44311-KVB-910 44620-KVB-910 44635-KVB-910ZB 44650-KVB-930ZA 44650-KVB-940ZA 44701-KVG-900 44711-KVB-931 44712-KVB-931

44713-KVB-931 44800-KVB-910 44806-KVB-911 44809-KFM-900 44830-KVB-900 44831-KVB-900 (45000) 45107-GE2-006 45108-KPH-951 45111-MAJ-G41 45126-KVB-911 45131-GZ0-006 45132-166-016 45133-MA3-006 45150-KVB-911 45156-KVB-910 45157-KAN-850 45190-KVB-911 45215-KPH-951 45216-166-006 45351-KVB-911 45351-KVB-931 45504-410-003 45510-KPH-881 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911

F-13 F-13-1 F-13 F-13-1 F-13-1 F-13-1 F-13 F-13-1 F-13 F-13-1 F-13 F-13-1 F-14 F-14-1 F-13-1 F-14-1 F-13 F-13-1 F-13 F-13-1 F-13 F-13-1 F-2 F-2 F-12 F-12 F-12 F-4 F-12 F-12 F-12 F-12 F-4 F-4 F-12 F-12 F-12 F-13 F-13-1 F-13 F-13-1 F-4 F-4 F-4 F-4 F-4 F-4

Part Number

Block No

45521-GW0-911 45530-471-831

F-4 F-4

(50000) 50100-KVB-900 50301-KPH-720 50302-KPH-720 50306-GN5-900 50350-KVB-900 50352-KVB-900 50381-KVB-930 50382-KVB-900 50500-KVB-930 50503-KVB-900 50520-KVB-900 50530-KVB-930 50710-KET-600 50711-KET-600 50712-KET-600 50715-KE8-000 50715-KVB-900 50716-KVB-900

F-27 F-6 F-6 F-6 F-27 F-27 F-25 F-25 F-20 F-20 F-20 F-20 F-19 F-19 F-19 F-19 F-19 F-19

(51000) 51400-KVB-930 51400-KVB-940 51401-KVB-901 51410-KVB-901 51412-GN5-901 51420-KVB-930 51420-KVB-940 51425-GN5-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901 51470-KPH-901 51490-KGH-901 51500-KVB-930 51500-KVB-940 51520-KVB-930 51520-KVB-940

F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11 F-11

(52000) 52400-KVB-930 52400-KVB-940 52485-088-901 52486-GA7-003

F-21 F-21 F-21 F-21


PART NO. INDEX Part Number

Block No

(53000) 53100-KVB-930 53140-KVB-900 53166-KVB-900 53167-KFM-900 53168-KFM-900 53175-KVB-930 53178-KVB-930 53181-KVB-930 53182-KVB-900 53183-KVB-900 53206-KVB-930ZA 53211-KPH-720 53212-KPH-720 53214-GN5-900 53215-GN5-900 53216-GN5-830 53219-KVB-930 53220-GN5-900

F-5 F-3 F-3 F-3 F-3 F-4 F-3 F-3 F-3 F-3 F-5 F-6 F-6 F-6 F-6 F-6 F-6 F-6

(61000) 61100-KVB-930ZB 61100-KVB-930ZC 61100-KVB-930ZD 61100-KVB-930ZE 61100-KVB-930ZF 61100-KVB-930ZG

F-7 F-7 F-7 F-7 F-7 F-7

(64000) 64223-KVB-900 64227-KVB-930 64302-KVB-930ZA 64305-KVB-900ZA 64306-KVB-900ZA 64308-KVB-900ZA 64310-KVB-930ZA 64510-KEV-900

F-27 F-25 F-8 F-9 F-9 F-9 F-9 F-8

(75000) 75581-GN8-920

F-15

(77000) 77115-KVB-900 77200-KVB-930 77201-KPH-900 77230-KVB-900 77234-GN2-000 77239-KVB-900 77240-KVB-900

F-15 F-15 F-15 F-15 F-15 F-15 F-15

05.11.2003

Part Number

Block No

77242-KVB-900

F-15

(80000) 80103-KVB-900 80104-KVB-900 80110-KVB-930ZA 80151-KVB-900ZA

F-27 F-22 F-22 F-10

(81000) 81110-KVB-930 81131-KVB-900ZA 81132-GAH-000ZW 81250-KVB-900 81252-KVB-900

F-8 F-8 F-8 F-15 F-15

(83000) 83520-KVB-900ZA 83551-MB9-000 83620-KVB-900ZA 83642-171-000 83750-KVB-930ZB 83751-KVB-930ZB

F-10 F-27 F-10 F-29 F-10 F-10

(84000) 84100-KVB-900ZB 84100-KVB-900ZC

F-15 F-15

(86000) 86150-KPG-901 86150-KPG-902

F-2 F-2

(87000) 87110-KVB-900ZA

87503-KVB-930 87505-KVB-930 87506-KPH-880 87560-KVB-930 87586-KVB-930

F-31 F-31-1 F-31 F-31-1 F-30 F-30 F-30 F-30 F-30

(88000) 88114-KVB-900 88210-KVB-930ZA 88210-KVB-930ZB 88210-KVB-930ZC 88210-KVB-930ZD 88210-KVB-930ZE

F-3 F-3 F-3 F-3 F-3 F-3

87120-KVB-930

Part Number

Block No

88210-KVB-930ZF 88210-KVB-930ZG 88220-KVB-930ZA 88220-KVB-930ZB 88220-KVB-930ZC 88220-KVB-930ZD 88220-KVB-930ZE 88220-KVB-930ZF 88220-KVB-930ZG

F-3 F-3 F-3 F-3 F-3 F-3 F-3 F-3 F-3

(89000) 89102-538-000 89103-538-000 89216-GBG-770 89219-KGH-900

F-29 F-29 F-29 F-29

(90000) 90002-GFC-900 90002-KGH-900 90005-KY7-000 90012-333-000 90016-GAM-690 90017-GCC-000 90031-KVB-900 90032-KVB-900 90035-166-008 90083-KVB-900 90101-GJ6-000 90103-GET-003 90105-KGH-900 90105-KPH-900 90105-KVB-900 90106-GCC-000 90106-GN5-900 90107-KVB-900 90108-MK6-670 90109-MZ5-008 90112-KVB-900 90114-KGH-900 90114-KW7-900 90115-KRS-690 90116-KVB-900 90116-KV3-701

E-11 E-10 E-4 F-8 E-3 E-17 E-1 E-9 E-17 F-2 E-3 F-1 E-7 F-13 F-13-1 F-15 F-27 F-27 F-5 F-8 F-9 F-20 F-2 F-14 F-14-1 F-4 F-10 F-3 F-7 F-17-1 F-28 F-11

Part Number 90131-KGH-900 90145-KPH-B30 90147-KVB-900 90152-KVB-900 90164-028-000 90201-GCC-000 90202-KN7-670 90202-ZV0-000 90203-KVB-900 90206-001-000 90302-GW3-980

90302-435-761 90304-KGH-901 90305-KVB-901 90306-KGH-901 90314-KVB-900 90401-GCC-000 90412-329-000 90426-KVB-900 90439-SB2-010 90439-443-740 90441-GY6-940 90463-ML7-000 90474-333-000 90501-KBN-900 90501-KPH-880 90501-124-000 90505-KPH-880 90543-MV9-670 90544-283-000 90545-300-000 90583-KVB-900 90605-166-720 90651-MA5-671 90652-KVB-900 90672-SA0-003 90677-KAN-T00 90678-MN5-000 90678-MR1-690 90701-KFM-900

Block No F-12 F-4 F-20 F-19 F-26 E-2 E-15 F-18 F-20 E-3 F-9 F-10 F-15 F-22 F-24 F-3 F-5 F-27 F-14 F-14-1 F-13 F-13-1 F-3 E-2 E-14 E-14 E-10 E-14 E-15 E-8 E-17 F-14 F-14-1 F-5 F-17-1 F-5 E-1 F-11 F-4 E-7 E-15 F-4 E-13 E-8 F-27 F-8 F-17-1 E-7 E-2

Part Number

90701-MF5-003 90702-KFM-900 90702-KVB-900 90741-003-010 (91000) 91001-KCW-003 91001-KE6-831 91002-GA7-701 91002-GA7-702 91002-KVB-930 91005-KVB-900 91007-KVB-901 91009-KVB-901 91052-KVB-901 91052-KVB-902 91201-KCW-851 91201-434-003 91202-KJ9-003 91202-KVB-901 91203-436-004 91211-KN7-671 91211-PE9-003 91251-KPH-901 91255-KVB-902 91258-KM1-004 91301-GR0-004 91301-KVB-900 91302-001-020 91306-MG3-000 91307-PK2-005 91307-035-000 91309-KEE-630 91352-671-003 91352-671-004 91356-GM0-003 91384-KVB-900 91422-KVB-900 91509-GE2-760 91509-KVB-900 91540-KPH-901 91540-KPH-902

Block No E-5 E-7 E-11 E-13 E-16 E-9 E-18 E-15 E-16 E-15 E-15 E-17 E-13 E-16 E-16 F-13 F-13-1 F-13 F-13-1 E-8 E-16 E-17 E-17 E-8 E-15 E-13 F-13 F-13-1 E-16 F-13 F-13-1 E-4 E-8 E-17 E-4 E-2 E-9 E-12 F-2 F-2 F-11 E-15 F-5 F-8 F-10 F-26 F-2

4

71


PART NO. INDEX Part Number

91540-S30-003 (92000) 92101-08025-0A 92301-06012-0A 92800-12000 92900-06012-0B (93000) 93404-06012-00 93404-06016-00 93404-06030-00 93500-04008-1H 93500-04010-1H 93500-04012-1H 93500-04025-0G 93500-05012-1H 93500-05025-0A 93500-05025-0H 93600-04012-1G 93892-04006-08 93892-04008-18 93892-05012-18 93892-05016-08 93893-04012-17 93901-34120 93901-34310 93903-24410 93903-24480

4

93903-25220 93903-25310 93903-25480 93903-25510 93903-34120 93903-34220 93903-34320 93903-34380

93903-35320 93903-45320

72

05.11.2003

Block No F-16 F-26 F-26 F-20 F-25 E-9 E-2 F-15 F-22 F-9 F-17-1 E-19 E-19 E-19 F-19 E-19 F-3 E-2 F-4 E-12 E-19 E-19 E-12 F-4 E-11 F-1 F-15 F-9 F-10 F-22 F-18 F-2 F-17-1 F-17 E-13 F-19 F-23 F-5 F-8 F-9 F-10 F-1 F-24 F-17-1

Part Number 93911-24320

F-23

(94000) 94001-06000-0S 94030-12200 94030-14200 94050-06000 94050-12000 94101-06000 94101-10800 94109-12000 94201-16150 94201-30200 94301-08100 94510-20000 94511-16000 94520-28000 94520-52150 94540-04018 95002-02070

Block No

(95000)

95002-02080 95002-02089 95002-02100 95002-02130 95002-41200-08 95002-50000 95002-80000 95005-45330-50 95005-55470-20 95011-61000 95014-72102 95015-32001 95015-81000 95018-34200 95701-06010-00 95701-06012-00

F-15 E-15 E-14 F-4 F-17-1 F-26 E-10 F-19 F-25 F-20 E-9 F-19 F-20 E-6 E-8 E-16 E-14 E-15 E-17 E-3 F-16 F-17-1 F-16 E-19 F-28 F-17 F-17 E-16 E-13 F-16 F-17 E-19 F-28 F-15 F-20 F-20 F-14 F-14-1 F-19 F-19 F-25 F-4 F-24 F-26

Part Number

Block No

95701-06014-00 95701-06016-00 95701-06018-00 95701-06020-00 95701-06022-00 95701-06025-00

95701-06030-00 95701-06032-00 95701-06035-00 95701-06040-00 95701-06055-00 95701-06070-00 95701-06080-00 95701-06100-00 95701-06115-00 95701-08012-00 95701-08016-00 95701-08032-00 95701-10040-07 95801-06016-02 95801-08012-00 95801-08032-00 95801-10035-00 95801-10045-00 (96000) 96001-06012-00 96001-06014-00 96001-06016-00 96001-06020-00 96001-06025-00 96001-06035-00 96001-06085-00 96100-63010-00 96100-63020-00

E-5 E-16 E-6 E-17 E-8 F-17-1 F-26 E-4 F-4 E-6 E-7 E-8 F-17 E-8 E-16 E-2 F-8 E-6 E-8 E-16 E-8 E-9 E-9 E-9 E-2 E-9 E-17 F-16 F-15 F-18 F-18 F-27 F-21 F-21 F-6 E-9 F-15 F-26 E-13 E-16 E-8 E-6 E-12 E-13 E-13 E-17 E-17

Part Number

Block No

96600-06022-07 96700-06022-00

E-13 E-10

(97000) 97198-41028-N0 97366-41100-P0 97547-41099-P0 97654-41026-N0

F-14-1 F-13-1 F-13-1 F-14-1

98059-57916 98059-57926 98059-58916 98059-58926 98200-31000 98200-31500

(98000)

(99000) 99003-20000 99101-KPB-1020

E-2 E-2 E-2 E-2 F-26 F-26 F-29 E-19

Part Number

Block No


PART NAME INDEX Part Number

Block No

(A)

ARM ASSY., KICK STARTER ARM COMP., EX. VALVE ROCKER ARM COMP., IN. VALVE ROCKER ARM, RR. BRAKE AXLE, FR. WHEEL

(B)

BATTERY BATTERY ASSY. BEARING COMP., RADIAL BALL BEARING, NEEDLE, 20X29X18 BEARING, RADIAL BALL SPECIAL, 6207 BEARING, RADIAL BALL, 60/22 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6201(U) BEARING, RADIAL BALL, 6204 BEARING, RADIAL BALL, 6301 BEARING, RADIAL BALL, 6302 BEARING, RADIAL BALL, 6902U BELT, DRIVE BODY COMP., BYSTARTER BODY COMP., FRAME BOLT A, STUD, 7X193.5 BOLT B, STUD, 7X198.5 BOLT-WASHER, 6X12 BOLT-WASHER, 6X16 BOLT-WASHER, 6X30 BOLT, ADJUSTING BOLT, BRAKE DISK, 8X24 BOLT, DRAIN BOLT, DRAIN PLUG, 12MM BOLT, FLANGE, 10X238 BOLT, FLANGE, 10X250 BOLT, FLANGE, 10X35 BOLT, FLANGE, 10X40 BOLT, FLANGE, 10X45 BOLT, FLANGE, 10X50 BOLT, FLANGE, 5X14 BOLT, FLANGE, 6MM

F-20 E-3 E-3 F-14 F-14-1 F-13 F-13-1

Part Number

Block No

BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X100 BOLT, FLANGE, 6X115 BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X14 F-25 F-25 E-13 E-15

BOLT, FLANGE, 6X16

E-17 E-16 E-16

BOLT, FLANGE, 6X18

F-13 F-13-1 E-16 E-17 E-17 E-15 E-15 E-19 F-27 E-9 E-17 F-15 F-22 F-9 F-17-1 F-1 F-13 F-13-1 E-7 E-9 F-27 F-27 F-21 F-18 F-6 F-5 E-10 F-7

BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25

OLT, FLANGE, 6X30 BOLT, FLANGE, 6X32

BOLT, FLANGE, 6X35

BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X80 BOLT, FLANGE, 6X85 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X16 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X32 BOLT, HANDLE LEVER PIVOT

F-17-1 F-28 F-25 E-2 E-9 E-9 F-4 F-15 F-24 F-26 E-5 E-13 E-16 E-6 E-16 E-1 F-18 E-8 F-17-1 E-8 E-4 F-4 E-6 E-7 E-8 F-17 E-8 E-16 E-2 F-8 F-14 F-14-1 E-6 E-8 E-12 E-13 E-16 E-8 E-9 E-9 E-9 E-13 E-17 F-27 F-16 F-12 F-15 F-21 F-3

Part Number

Block No

BOLT, HEAD COVER BOLT, HEX., 6X30 BOLT, HEX., 8X25 BOLT, OIL, 10X22 BOLT, PIN BOLT, RECESSED, 6X12 BOLT, SEAT HINGE BOLT, SIDE STAND PIVOT BOLT, SOCKET KNOCK, 5MM BOLT, SOCKET, 10X40 BOLT, SOCKET, 6X22 BOLT, SOCKET, 8MM BOLT, SPECIAL, 6MM BOLT, SPECIAL, 6X16 BOLT, SPECIAL, 6X27 BOLT, STUD, 6X12 BOOT B BOOT COMP. BOOT, PIN BUSH BOSS, DRIVE FACE BOX ASSY., S PEEDOMETER GEAR BOX COMP., BATTERY BOX, LUGGAGE BRACKET COMP., FR. BRACKET COMP., L. PILLION STEP BRACKET COMP., R. PILLION STEP BRACKET SUB ASSY., FR. CALIPER BRACKET, FR. NUMBER PLATE BRACKET, L. HEADLIGHT BRACKET, R. HEADLIGHT BULB BULB, HEADLIGHT BULB, WEDGE BASE F-1 BULB, WINKER BUSH, ENGINE HANGER RUBBER BUSH, KICK SPINDLE BUSH, MAINSTAND

F-4 E-1 E-11 F-20 F-4 F-12 F-25 F-15 F-20 E-3 F-19 E-10 E-13 F-11 F-8 F-9 F-20 E-17 E-2 F-12 F-4 F-12 E-14 F-13 F-13-1 F-25 F-15 E-12

Part Number

Block No

BUSH, RR. CUSHION RUBBER BUSH, RR. CUSHION UNDER RUBBER BUSH, 8X12X6 BYSTARTER ASSY., AUTO

(C)

C.D.I. UNIT CABLE COMP., RR. BRAKE CABLE COMP., SPEEDOMETER CABLE COMP., THROTTLE CABLE, INNER CABLE, SEAT LOCK CALIPER SUB ASSY., L. FR. CAM, RR. BRAKE CAMSHAFT COMP. CAP ASSY., NOISE SUPPRESSOR CAP COMP., RADIATOR CAP, BLEEDER CAP, FUEL FILLER CAP, HOLDER CAP, LOCK NUT CAP, LUGGAGE BOX

F-19

CAP, MASTER CYLINDER

F-19

CAP, RESERVE TANK

F-12 F-8 F-1 F-1 F-24 F-1

CAP, TAPPET ADJUSTING HOLE

F-2 F-23 F-24 E-9 E-17 E-14 E-9

CARBURETOR ASSY. CASE ASSY. CASE COMP., MISSION CASE SUB ASSY., AIR CLEANER CASE, AIR CLEANER CASE, L. FR. BOTTOM CASE, R. FR. BOTTOM CATCH COMP., SEAT CHAIN, CAM CHAIN, WATER PUMP DRIVE CHAMBER SET, FLOAT 08.08.2005

E-17 F-21 E-17 E-12 E-17 E-19

F-26 F-3 F-2 F-3 F-2 F-15 F-12 F-14 F-14-1 E-3 F-26 E-7 F-12 F-16 E-19 F-3 F-15 F-4 F-28 E-17 E-19 F-2 E-16

5

F-17 F-17-1 F-11 F-11 F-15 E-4 E-8 E-19

73


PART NAME INDEX Part Number

Block No

CIRCLIP CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 20MM CIRCLIP, INTERNAL, 28MM CIRCLIP, INTERNAL, 32MM CIRCLIP, INTERNAL, 52MM CIRCLIP, 7MM CLAMP CLAMP A, A.C. GENERATOR CORD CLAMP B, A.C. GENERATOR CORD CLAMP, CORD CLAMP, TUBE CLAMP, WATER HOSE, 21MM CLAMPER B, BRAKE HOSE CLAMPER COMP., THROTTLE CABLE CLAMPER, AIR CLEANER DRAIN TUBE CLAMPER, BRAKE HOSE CLAMPER, BREATHER TUBE CLAMPER, DRAIN TUBE CLAMPER, RR. BRAKE CABLE CLIP, BREATHER TUBE CLIP, FUEL HOSE CLIP, HARNESS BAND CLIP, HOSE CLIP, OIL DRAIN TUBE CLIP, PISTON PIN, 13MM CLIP, RING CLIP, TUBE

5 74

COCK ASSY., FUEL AUTO COIL ASSY., IGNITION COLLAR COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, AIR CLEANER COLLAR, FR. DISTANCE 08.08.2005

F-4 E-14 E-16 E-15 E-13 E-17 E-15 F-2 E-8 E-10 F-1 F-17 F-17-1 E-7 F-4 E-5 E-13 F-4 E-16 E-13 F-3 F-17-1 F-17-1 F-2 F-16 F-26 E-7 F-17 E-18 E-8 E-13 E-16 E-19 F-16 F-17 F-17-1 F-28 F-16 F-26 E-2 F-5 F-5 F-17 F-13

Part Number

COLLAR, FR. WHEEL SIDE

Block No F-13-1 F-13 F-13-1 F-26 E-14

COLLAR, HORN SETTING COLLAR, KICK BOSS COLLAR, MUFFLER PROTECTOR F-18 COLLAR, RUBBER BUSH F-21 COLLAR, SEAL E-15 COLLAR, SPRING E-15 COLLAR, MUFFLER PROTECTOR F-18 COLLAR, RUBBER BUSH F-21 COLLAR, SEAL E-15 COLLAR, SPRING E-15 COTTER, VALVE E-3 COVER COMP., AIR MANAGEMENT E-13 COVER COMP., HEAD E-1 COVER COMP., L. SIDE E-13 COVER COMP., RADIATOR TOP E-7 COVER SUB ASSY., AIR CLEANER F-17 F-17-1 COVER, AIR CLEANER DUCT F-17 COVER, BATTERY TERMINAL F-26 COVER, CENTER F-10 COVER, FR. LOWER F-9 COVER, FR. TOP F-8 COVER, HANDLE RR. F-5 COVER, INNER F-8 COVER, L. BODY SIDE F-10 COVER, L. FLOOR SIDE F-9 COVER, R. BODY SIDE F-10 COVER, R. FLOOR SIDE F-9 COVER, R. SIDE E-6 COVER, RADIATOR E-6 COVER, RR. CENTER F-10 COVER, RR. CENTER LOWER F-10 COVER, VENT HOLE E-13 COVER, WATER PUMP E-8 CRANKCASE COMP., L. E-17 CRANKCASE COMP., R. E-9 CRANKSHAFT COMP. E-18 CUSHION ASSY., RR. F-21 CUSHION, C.D.I. UNIT F-26 CUSHION, FR. TOP COVER F-8 CYLINDER COMP. E-5 CYLINDER SET, MASTER F-4

Part Number

Block No

CYLINDER SUB ASSY., FR. BRAKE MASTER

DIAPHRAGM DISK, FR. BRAKE

(D)

DOWEL PIN, SPECIAL, 8X14 DOWEL PIN, 8X10 DOWEL PIN, 8X12 DRIVER 2, PLUS SCREW DRIVER, SCREW DUCT, AIR CLEANER F-17 DUCT, L. COVER DUST SEAL DUST SEAL, STEERING HEAD DUST SEAL, 21X37X7

(E)

E-RING, 3MM E-RING, 4MM ELEMENT COMP., AIR CLEANER ELEMENT, AIR CLEANER ELEMENT, AIR CLEANER SECOND EMBLEM EMBLEM, PRODUCT

(F)

FACE ASSY., DRIVEN FACE COMP., DRIVE FACE COMP., MOVABLE DRIVE FACE COMP., MOVABLE DRIVEN FAN COMP., COOLING FENDER SET, RR. FENDER, FR. FLAP, TIRE FLOAT SET FLYWHEEL COMP. FORK ASSY., L. FR. FORK ASSY., R. FR.

F-4

F-4 F-13 F-13-1 E-2 E-5 E-6 E-8 E-11 E-13 E-16 F-29 F-29 F-19 F-11 F-6 F-13 F-13-1 F-3 E-3 F-17 F-17-1 F-17 F-31 F-31-1 F-2

E-15 E-14 E-14 E-15 E-6 F-22 F-7 F-13-1 F-14-1 E-19 E-10 F-11 F-11

Part Number

Block No

FUEL UNIT SET FUSE, BLADE

F-16 F-26

(G)

GASKET SET GASKET, AIR FEED PIPE GASKET, CARBURETOR INSULATOR GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, EX. PIPE GASKET, FLOAT CHAMBER GASKET, HEAD COVER GASKET, L. COVER GASKET, MISSION CASE GASKET, STATOR BASE GASKET, TENSIONER LIFTER GASKET, WATER PUMP COVER GAUGE, OIL LEVEL GEAR COMP., FINAL GEAR COMP., KICK STARTER SPINDLE GEAR, COUNTER GEAR, OIL PUMP DRIVEN GEAR, SPEEDOMETER GRIP GRIP COMP., THROTTLE GRIP, L. HANDLE GROMMET GUARD, L. DUCT GUARD, R. SPLASH GUARD, SPLASH GUIDE, CAM CHAIN GUIDE, VALVE

(H)

HARNESS, WIRE HEAD COMP., CYLINDER HEADLIGHT ASSY. HEADLIGHT UNIT HINGE, SEAT HOLDER COMP., STARTER PINION HOLDER, CAMSHAFT HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOOK, LUGGAGE

E-19 F-17-1 E-2 E-5 E-2 F-18 E-19 E-1 E-13 E-16 E-8 E-4 E-8 E-9 E-16 E-14 E-16 E-11 F-1 F-13-1 F-29 F-3 F-3 F-27 F-19 F-27 F-22 E-4 E-2

F-26 E-2 F-1 F-1 F-15 E-12 E-2 F-4 E-19 F-8


PART NAME INDEX Part Number

Block No

HORN COMP. HOSE A, WATER HOSE B, WATER E-7 HOSE COMP., FR. BRAKE HOSE D, WATER HOSE, AIR INJECTION CONTROL VALVE HOSE, RESERVE TANK HOUSING, UNDER THROTTLE HOUSING, UPPER THROTTLE HUB COMP., RR. WHEEL HUB SUB ASSY., FR.

(I)

IMPELLER, WATER PUMP INDICATOR COMP., LED

(J)

JET, MAIN, JET, SLOW, JOINT B, BRAKE ARM

JOINT, FUEL TUBE JOINT, THREE WAY HOSE

(K)

KEY SET KEY, BLANK KEY, SEAT LOCK KEY, WOODRUFF, 4MM

F-26 E-7 F-4 E-7 F-17-1 F-28 F-3 F-3 F-14-1 F-13-1

E-8 F-2

E-19 E-19 F-14 F-14-1 F-16 E-7

F-26 F-26 F-15 E-18

(L)

LABEL, COOLANT INFORMATION LABEL, DRIVE CAUTION LABEL, FUEL LABEL, RADIATOR CAP LABEL, TIRE LENS LENS, L. FR. WINKER LENS, R. FR. WINKER LEVER COMP., BRAKE LOCK LEVER, L. STEERING HANDLE LEVER, R. STEERING HANDLE LIFTER ASSY., TENSIONER LINK ASSY., ENGINE HANGER

F-30 F-30 F-30 E-7 F-30 F-2 F-23 F-23 F-3 F-3 F-4 E-4 F-27

Part Number

Block No

(M)

MARK, BATTERY CAUTION MARK, HONDA MIRROR COMP., L. MIRROR COMP., R. MOTOR UNIT, STARTER MUFFLER COMP., EX.

(N)

NEEDLE SET, JET NUT, BRAKE ROD ADJUSTING NUT, CAP, 6MM NUT, CLIP, 5MM NUT, FLANGE, 12MM NUT, FLANGE, 6MM NUT, HEX., 12MM NUT, HEX., 14MM NUT, HEX., 5MM NUT, HEX., 6MM NUT, HEX., 7MM NUT, LOCK NUT, SIDE STAND NUT, SPECIAL, 30MM NUT, SPRING, 4MM

NUT, SQUARE, 5MM NUT, STEERING STEM LOCK NUT, TAPPET ADJUSTING NUT, U, 10MM NUT, U, 12MM NUT, U, 16MM

O-RING

O-RING, 1.3X4.3 O-RING, 12.5X2.4

(O)

F-30 F-31 F-31-1 F-3 F-3 E-12 F-18

E-19 F-14 F-14-1 F-18 F-8 E-10 F-4 F-17-1 F-26 E-15 E-14 F-3 F-15 E-2 F-3 F-20 E-15 F-9 F-10 F-15 F-22 F-24 E-2 F-6 E-3 F-5 F-27 F-13 F-13-1 F-14 F-14-1

E-8 E-12 F-11 F-16 E-19 E-8

Part Number

Block No

O-RING, 15.2X1.5 O-RING, 18X3 O-RING, 30.8MM O-RING, 38.8X1.9 O-RING, 8.5X1.5 O-RING, 9.5X1.5 OIL SEAL, 12X24X5 OIL SEAL, 14X20X3 OIL SEAL, 16X26X6 OIL SEAL, 19.8X30X7 OIL SEAL, 20.8X52X6X7.5 OIL SEAL, 20X32X6 OIL SEAL, 29X44X7 OUTER COMP., CLUTCH

(P)

PACKING PACKING, BASE PACKING, FUEL FILLER CAP PAD SET, FR. BRAKE PIECE SET, SLIDE PIN A, PILLION STEP PIN, HANGER PIN, PARKING LEVER PIVOT PIN, PISTON PIN, ROLLER GUIDE PIN, SPECIAL DOWEL, 6.3X10X12 PIN, SPLIT, 1.6X15 PIN, SPLIT, 3.0X20 PINION ASSY., STARTER PIPE B, WATER PIPE COMP., AIR FEED PIPE COMP., FR. FORK PIPE COMP., INLET PIPE COMP., STEERING HANDLE PIPE, CP PIPE, SEAT PISTON PISTON COMP., VACUUM PIVOT, CAM CHAIN TENSIONER PLATE COMP., DRIVE PLATE SET, VALVE PLATE, BEARING PUSH

E-4 E-9 E-17 E-15 F-2 E-2 E-4 E-8 E-16 E-13 E-8 E-17 E-17 E-16 E-15

E-12 F-16 F-16 F-12 E-14 F-19 F-12 F-3 E-18 E-15 E-9 F-19 F-20 E-12 E-8 F-17F-11 E-2 F-5 F-1 F-24 F-11 E-18 F-12 E-19 E-4 E-15 E-19 E-9

Part Number

Block No

PLATE, BEARING SETTING PLATE, CAM STOPPER PLATE, CLUTCH SIDE PLATE, DIAPHRAGM PLATE, GUARD PLATE, L. COVER PLATE, MISSION BEARING SETTING PLATE, PILLION STEP SIDE PLATE, RAMP PLATE, SETTING PLATE, WEIGHT SETTING PLUG, AIR CLEANER DRAIN PLUG, BEARING PUSH PLUG, BREATHER TUBE PLUG, SPARK PROTECTOR PROTECT0R A SET, MUFFLER PUMP ASSY., OIL PUMP ASSY., WATER

E-17 E-3 E-15 F-4 F-25 E-13 E-16 F-19 E-14 E-19 E-3 F-17 E-9 F-17 E-2 F-4 F-18 E-11 E-8

(R)

RACE, STEERING BOTTOM BALL RACE, STEERING RACE, STEERING TOP BALL RACE, STEERING TOP CONE RADIATOR COMP. RAIL, RR. GRAB RECTIFIER COMP., REGULATOR REFLECTOR, RR. REFLEX RELAY COMP., STARTER RELAY COMP., WINKER RESONATOR RETAINER, FUEL UNIT RETAINER, VALVE SPRING RIM, FR. WHEEL RIM, RR. WHEEL RING SET, PISTON RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER ROLLER SET, WEIGHT ROLLER, GUIDE ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER 08.08.2005

F-6 F-6 F-6 F-6 E-7 F-15 F-26 F-22 F-26 F-2 F-17-1 F-16 E-3 F-13-1 F-14-1 E-18 F-11 F-11 F-11 F-12 E-14 E-15 E-11 E-11

5 75


PART NAME INDEX Part Number

Block No

RUBBER A, STAND STOPPER RUBBER, CLUTCH DAMPER RUBBER, CUSHION RUBBER, DUST GUARD RUBBER, LINK STOPPER RUBBER, MOUNTING RUBBER, PILLION STEP RUBBER, PROTECTOR PACKING RUBBER, SEAL RUBBER, STARTER PINION HOLDER RUBBER, TAILLIGHT BRACKET

(S)

SCREEN, FUEL STRAINER SCREEN, OIL FILTER SCREW SET A SCREW SET B SCREW-WASHER, SPECIAL, 4X10 SCREW-WASHER, 3X22 SCREW-WASHER, 4X12 SCREW-WASHER, 4X6 SCREW-WASHER, 4X8 SCREW-WASHER, 5X12 SCREW-WASHER, 5X16 SCREW, BLEEDER SCREW, FLAT, 4X12 SCREW, PAN, 4X10 SCREW, PAN, 4X12 SCREW, PAN, 4X25 SCREW, PAN, 4X8 SCREW, PAN, 5X11.5 SCREW, PAN, 5X12 SCREW, PAN, 5X25

5

SCREW, PAN, 6X6 SCREW, SPECIAL PAN, 5MM SCREW, TAPPET ADJUSTING SCREW, TAPPING, 4X10 SCREW, TAPPING, 4X12

76

08.08.2005

F-15 F-20 E-15 F-17-1 E-5 F-27 E-1 F-19 F-18 F-15 E-13

Part Number

Block No

SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X16

SCREW, TAPPING, 4X8 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X16

F-26

F-16 E-17 E-19 E-19 F-2 F-2 F-4 E-12 E-19 E-19 E-12 F-12 F-4 E-19 E-19 F-19 E-19 F-8 F-10 E-19 E-2 F-3 E-4 F-8 F-5 E-3 F-19 F-1 F-5 F-8

SCREW, TAPPING, 5X20 SCREW, TAPPING, 5X25 SCREW, U-LOCK FLAT, 6X12 SCREW, VISOR SETTING SEAL A, AIR CLEANER SEAL B, AIR CLEANER SEAL SET, FR. FORK SEAL SET, PISTON SEAL, AIR CLEANER SEAL, DRAIN SEAL, DRIVEN FACE, 34X41X4 SEAL, MECHANICAL SEAL, SPEEDOMETER GEAR BOX SEAL, VALVE STEM SEAT ASSY., DOUBLE SEAT B, SPRING SEAT, VALVE SPRING SENSOR ASSY., WATER TEMP SHAFT COMP., OIL PUMP SHAFT COMP., WATER PUMP SHAFT, COUNTER SHAFT, DRIVE SHAFT, EX. ROCKER ARM SHAFT, IN. ROCKER ARM SHAFT, MAIN STAND SHOE SET, BRAKE SHUTTER SET, KEY SLEEVE, RR. BRAKE CAM SOCKET ASSY., HEADLIGHT SOCKET COMP.

F-9 F-10 F-23 F-2 F-23 F-9 F-10 F-15 F-22 E-11 E-13 F-18 F-1 F-2 F-17-1 F-24 F-17-1 F-17 F-26 F-10 F-17 F-17 F-11 F-12 F-17-1 E-7 E-15 E-8 F-13 F-13-1 E-3 F-15 F-11 E-3 E-2 E-11 E-8 E-16 E-16 E-3 E-3 F-20 F-14 F-14-1 F-26 E-16 F-1 F-2

Part Number

Block No

SOCKET COMP., L. FR. WINKER SOCKET COMP., R. FR. WINKER SPACER, DECOMPRESSION SPRING SPEEDOMETER ASSY. SPEEDOMETER COMP. SPINDLE COMP., KICK STARTER SPOKE SET A, 10X129.5 SPOKE SET A, 10X130 SPOKE SET A, 10X93 SPOKE SET A, 10X94 SPRING A, SIDE STAND SPRING, BEARING PUSH SPRING, BRAKE SHOE SPRING, CARBON BRUSH SPRING, CLUTCH SPRING, COMPRESSION COIL SPRING, DECOMPRESSION SPRING, DRIVEN FACE SPRING, FR. FORK SPRING, KICK DRIVEN GEAR SPRING, KICK RETURN SPRING, LOCK KEY SETTING SPRING, MAIN STAND SPRING, OIL FILTER SCREEN SPRING, PAD SPRING, REBOUND SPRING, RETURN LEVER SPRING, RR. BRAKE ARM SPRING, SEAT LOCK SPRING, VALVE INNER SPRING, VALVE OUTER SPROCKET, CAM SPROCKET, WATER P UMP DRIVEN STAND COMP., MAIN STATOR COMP. STAY, ENGINE HARNESS CLAMP STAY, FR. COVER STAY, SEAT LOCK CABLE STAY, WIRE STEM SUB ASSY., STEERING STEP, FLOOR STRAP, CABLE, 118MM

F-24 F-23 F-23 E-3 F-2 F-2 E-14 F-13-1 F-13-1 F-14-1 F-14-1 F-20 E-9 F-14 F-14-1 E-12 E-15 E-19 E-3 E-15 F-11 E-14 E-14 F-15 F-20 E-17 F-12 F-11 F-3 F-14 F-14-1 F-15 E-3 E-3 E-3 E-8 F-20 E-10 E-8 F-27 F-15 E-19 F-6 F-9 E-8

Part Number

Block No

SUB CORD, STARTER MOTOR SUSPENSION, STARTER RELAY SUSPENSION, WINKER RELAY SWITCH ASSY., COMBINATION & LOCK SWITCH ASSY., FR. STOP SWITCH ASSY., WINKER SWITCH SET, SIDE STAND SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING

(T)

TANK COMP., FUEL TANK, RESERVE TENSIONER, CAM CHAIN THERMOSTAT ASSY. THREAD COMP., STEERING HEAD TOP TIRE, FR. TIRE, RR. TOP TRAY, FUEL TUBE TUBE A, AIR INJECTION CONTROL VALVE TUBE ASSY., FUEL TUBE C, AIR INJECTION CONTROL VALVE TUBE, AIR CLEANER CONNECTING TUBE, AIR CLEANER DRAIN TUBE, AIR OPENING TUBE, AIR SUCTION VALVE TUBE, BREATHER TUBE, DRAIN TUBE, PRESSURE TUBE, TIRE

F-27 E-12 F-26 F-2 F-26 F-3 F-4 F-3 F-20 F-3 F-3 F-3 F-3

F-16 F-28 E-4 E-8 F-6 F-13 F-13-1 F-14 F-14-1 E-19 F-16 E-19 F-17-1 F-16 F-17-1 F-17 F-17 F-17 F-17-1 E-16 F-17 E-13 F-16 F-16 F-13 F-13-1


PART NAME INDEX Part Number

Block No

Part Number

Block No

Part Number

Block No

Part Number

Block No

F-14 F-14-1 E-19 F-28

TUBE, 4.5X330 TUBE, 5.3X470

(V)

VALVE ASSY., AIR SUCTION VALVE COMP., FLOAT VALVE SET, AIR CUT VALVE, EX. VALVE, IN.

(W)

WASHER, DRAIN PLUG, 12MM WASHER, FR. COVER SETTING WASHER, OIL BOLT WASHER, PLAIN, 10.5X22X1.6 WASHER, PLAIN, 6MM WASHER, SEALING, 6.5MM WASHER, SEALING, 8MM WASHER, SPECIAL, 14MM WASHER, SPECIAL, 24X12X2.3 WASHER, SPECIAL, 8MM WASHER, SPEEDOMETER GEAR WASHER, STEERING HEAD DUST SEAL WASHER, STEERING STEM NUT WASHER, THRUST, 10MM WASHER, WAVE WASHER, 12.2X29X2.5 WASHER, 16MM WASHER, 16X22 WASHER, 7.2X16X2.5 WEIGHT SET, CLUTCH WEIGHT, DECOMPRESSION WHEEL COMP., RR. WHEEL SUB ASSY., FR. WHEEL SUB ASSY., RR. WRENCH, SPARK PLUG

F-17-1 E-19 E-19 E-3 E-3

E-9 F-17-1 F-4 F-20 E-7 F-19 F-25 E-8 E-17 E-14 E-10 F-11 F-13 F-13-1 F-6 F-6 E-14 F-12 E-15 F-14 F-14-1 E-14 E-2 E-15

5

F-14 F-13 F-13-1 F-14-1 F-29

08.08.2005

77

PART CATALOG HONDA VARIO  

AHASS TUNASJAYA

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