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REFERENCES A satisfied customer is at the core of our business model
Countries where our machines are operating Algeria Belarus Belgium Bolivia Bosnia and Herzegovina Brazil Bulgaria Cameroon Canada Chile Czech Republic Ecuador Egypt France 2
Gabon Germany Ghana Greece Honduras Hungary Iran Italy Ivory Coast Kenya Lebanon Libya Madagascar Mauritius
Mexico Morocco New Zealand Nigeria Philippines Poland Romania Russia Saudi Arabia Senegal Serbia Slovakia Slovenia South African Republic
Spain Sri Lanka Trinidad and Tobago Tunisia Turkey Ukraine United Arab Emirates United Kingdom Uruguay USA Venezuela
9. Septembar - Tissue converting
The company “9. Septembar Tissue Converting” was founded on September 9, 1982 in Cacak, Serbia. Four friends joined forces with an idea to improve the way how automated production lines are built. They started in a garage, with plenty of experience, ideas and dreams about revolutionizing the way certain industries produce their products.
40 years of success
Team
Our strong dedication to quality requires an exceptional level of knowledge and experience, to ensure we are perfectly placed to fully meet the market demand. For this reason, our 140 employees are continually honing and fine-tuning their professional skills. Our development and innovation team includes 22 highly experienced mechanical and electrical engineers. Their presence is the best possible guarantee of future progress and success of our company. Since the company’s formation to this day, our business model has been built around a desire to have satisfied customers. We offer the best value for money to our clients.
“9. Septembar Tissue Converting” is held in high regard and has built a strong reputation among business partners and customers across the globe. Its Paper Handkerchief and Paper Napkin Making Machines are instantly recognizable brands and have become synonymous for high quality. The company’s production plants are in Cacak, Serbia, and cover a floor area of 1800 square We deliver tailor made solutions, thanks to our one-stop-shop with meters. The plants are equipped with state-of-the-art integrated functional units: production facilities, guaranteeing the superb quality • Design and development and reliability of final products. • Manufacture of a variety of machine parts • Assembly and installation We have been upgrading our operations to reflect • Purchasing & Quality Control modern developments in the business paradigm, • Programming and software development built aro u n d h i gh s ta n d a rd s , con ti n u a l • Maintenance improvement and product range expansion. We • Round-the-clock technical support have kept abreast of new trends and introduced new manufacturing processes to improve our product range. As of 2003, we implemented quality management systems ISO 9001, ISO 14000, ISO 13485 and OHSAS 18001, as certified by a relevant Slovenian international certification body. In 2015 we have renewed management system standards ISO 9001, ISO 14000 and OHSAS 18001. We were one of the first companies to introduce an integrated quality management system in the region which remains fully functional to this day.
Tailor made solutions
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DYNAMIX DUO V Napkin Production Line
• One unwinder, one embossing section, two folding units, four transport channels • Minimum downtime for changing of the paper roll – turret unwinder with electromechanical and hydraulical replacement system • Minimum downtime for changing of the embossing roller - cassette system with trolley • Fast change of folding heads
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• Max speed: 750 m/min (for napkin 330x330mm with all over embossing) • Min and max napkin format: from 200 x200 mm to 400x400 mm • Min and max pack height: 20 - 200 mm • Folding options: 1/4 fold, 1/8 fold, 1/6 fold • Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace • Napkin counting: Automatic • Napkin transport: Automatic • Installed power: 40 kW • Compressed air consumption: 1000 l/min (6bar) 9. Septembar - Tissue converting
HoReCa
Napkin Production Line • Bulk Packs of napkins • Optimal solution for 1 ply napkins with different types of all-over embossing • Folding options: 1/4 fold
Tailor made solutions
• Max speed: 750 m/min (for napkin 330x330mm with all over embossing) • Min and max pack length: 220 - 500 mm • Napkin counting: Automatic • Napkin transport: Automatic • Installed power: from 67 kW • Compressed air consumption: 800 l/min (6 bar)
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DYNAMIX NC801 Napkin Production Line
• Improved napkin production line • Quality, functionality, outstanding productivity and efficiency in a minute • Designed with modular concept in mind, configured according to requests • Additional options: Printing (up to 6 colors), Lamination, Perforation, Double line
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• Max speed: 750 m/min (for napkin 330x330mm with all over embossing) • Min and max napkin format: from 200 x200 mm to 400x400 mm • Min and max pack height (unpacked): 20 - 200 mm • Folding options:1/4 fold, 1/8 fold, 1/6 fold • Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace • Napkin counting: Automatic • Napkin transport: Automatic • Installed power: from 25 kW • Compressed air consumption: 800 l/min (6 bar) 9. Septembar - Tissue converting
Tailor made solutions
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• Exceptionally reliable • Easy to handle and maintain • Meeting the highest standards of precision and functionality • Additional options: Printing (up to 6 colors), Lamination, Perforation, Double line
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Napkin Production Line
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• Max speed : 600 m/min (for napkin 330x330mm with all over embossing) • Min and max napkin format: from 200 x200 mm to 400x400 mm • Min and max pack height (unpacked): 20 - 200 mm • Folding options: 1/4 fold, 1/8 fold (manual transfer) • Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace • Napkin counting: Automatic • Napkin transport: Automatic • Installed power: from 15 kW • Compressed air consumption: 600 l/min (6 bar) 7
DYNAMIX NC804 Napkin Production Line
• Semi-automatic production line • Compact structure requires minimal floor space, but offers consistency of converting process. • Additional options: Printing (up to 6 colors), Lamination, Automatic napkin transport
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• Max speed: 750 m/min (for napkin 330x330mm with all over embossing) • Min and max napkin format: from 200 x 200 mm to 400 x 400 mm • Folding options: 1/4 fold, 1/8 fold • Folding decks: single or double • Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace • Napkin counting: Automatic • Napkin transport: Manual
9. Septembar - Tissue converting
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Tailor made solutions
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• Manual napkin transfer • Easy to handle and maintain • Cost – effective starter solution with optimum performances • Additional options: Printing (up to 6 colors), Lamination, Perforation, Double line, Automatic napkin transport
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• Max speed: 600 m/min (for napkin 330x330mm with all over embossing) • Min and max napkin format: from 200x200 mm to 400x400 mm • Folding options: 1/4 fold, 1/8 fold • Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace • Napkin counting: Automatic • Napkin transport: Manual • Installed power: from 10 kW • Compressed air consumption: 300 l/min (6 bar)
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Napkin Production Line
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Kangaroo
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• Production capacity (napkins in the package): up to 500 pcs/min • Napkin dimensions: from 230 mm to 420 mm (upon customers request) • Folding: 1/8 Book fold; 1/8 Kangaroo fold; 1/4 fold • Converting material: Tissue Paper, Airlaid, Non woven • Additional options: Lamination, Printing, Flow pack, Packaging in the boxes; • Installed power: 3 phase x 400/230 V + PE; P max = 54 kW • Compressed air consumption: 6 bar (600 l/min)
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9. Septembar - Tissue converting
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Kangaroo single flow-pack Napkin Production Line
• Production of single wrapped Kangaroo napkins • Wrapping in foil, paper, or combination of foil and paper
Tailor made solutions
• Production speed (single napkin flow pack): up to 250 pcs/min • Napkin dimensions: from 230 mm to 420 mm (upon customers request) • Fold: 1/8 Book fold; 1/8 Kangaroo fold, 1/6 fold • Converting material: Tissue Paper, Airlaid, Non woven • Additional options: Lamination, Printing, Packaging in the boxes, Paper rings • Installed power: 3 phase x 400/230 V + PE; P max = 54 kW • Compressed air consumption: 6 bar (600 l/min)
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• Production of disposable placemats popular in HoReCa sector • As per customer request, placemats can be produced of different materials, in different sizes, becoming multifunctional product which can be used also in medical, beauty and vets sectors. • Additional options: Printing, Lamination
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Placemats Production Line
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Max capacity: up to 500 pcs/min Placemat format: 400x300mm, 500x350mm Pack height: 200mm Number of placemats in pack: 100/200/250/500 Converting material: Tissue Paper, Airlaid, Nonwoven, MG Placemats counting: Automatic Placemats transport: Automatic
9. Septembar - Tissue converting
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Table Clothes Production Line
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• Max capacity: up to 300 m/min • Folding: 1/8 M • As per customer request, table clothes can be produced of different materials, in different sizes, becoming multifunctional product
Tailor made solutions
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• Tailored by customer`s needs • Different vacuum based folding types are available according to customer`s request • Easy and fast change of tissue product dimension
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Facial Tissue Production Line
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Production capacity: up to 1000 pcs/min Converting material: 1 or 2 ply tissue paper Folding type: vacuum based C fold, 1/4 fold Sheet dimensions: 270x280mm, 270x285mm, 270x290mm, 270x300mm • Power supply: 18 kW • Compressed air: 400 l/min (6 bar)
9. Septembar - Tissue converting
• Precision, consistency and simplicity of converting process • Web guiding device ensures precise longitudinal paper folding • Automatic labeling system • Double line, Matrix Duo, provides double capacity • Matrix DUO V line provides capacity up to 100 packs/min.
Tailor made solutions
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Handkerchief Production Line
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Max capacity: 75 packs/min Standard handkerchief dimensions: 200x200 mm Standard number pcs/pack: 10 Additional option: perfuming Power supply: 15 kW Compressed air: 400 l/min (6 bar) ADDITIONAL: Collective packaging unit (for single line)
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9.Septembar R&D Team has been implementing and developing new line of products - machines that produce disposable products for medical purposes. First machine developed in this line is machine for production of dental bibs called EOS.
EOS Fold
Folded Dental Bibs Production Line
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• Folding section and transport section for production of 1/4 M folded dental bibs • Dimension of dental bib: 450x330 mm • Production speed: 400m/min • Material: Tissue Paper + Polyethylene • Materials bonding: Lamination or thermo – pressing • Gantik glue application section
Contact for more info: aleksandar.tomovic@9septembar.com 16
9. Septembar - Tissue converting
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Dental bibs and protective pads are widely used at dentists and hospitals for medical purposes. Composed of one or two ply tissue paper and one polyethylene layer, featuring with embossing to prevent liquid run down, these products are impermeable, disposable and easy to use.
EOS Rolls
Dental Bibs Production Line • Production speed: up to 200 m/min • Unwinder with tension control system: paper roll and foil roll • Printing section • Lamination • Hot embossing section • Gantik glue application section • Automatic core change and winding system • Servo driven automatic adjustment of perforation length • Transfer to wrapper and labeling: Automatic • Installed power: 95 kW • Compressed air consumption: 600 l/min (6bar) Tailor made solutions
Contact for more info: aleksandar.tomovic@9septembar.com 17
ReSlit
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• Converting jumbo rolls, up to 2800 mm wide, into manageable and sellable products • Final products are excellent quality rolls ready for converting or shipping • Advantage of cost reduction even before converting process starts
ReWinder & Slitter ReSlit
ReSlit Compact
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Number of unwinders: 1, 2 or 3 Max mechanical speed: up to 700 m/min Parent roll width: up to 2800 mm Parent roll diameter: up to 2500 mm Rewind (output) diameter: up to 1600 mm Slit width: min 60 mm Automatic tension control Pneumatic knife holders for easy adjustment of slitting Hydraulic roll handling system Cut: shear Installed power: 100kW Compressed air consumption: 1000 l/min (6bar)
Max mechanical speed: up to 300 m/min Roll width: up to 1800 mm Parent roll diameter: up to 1600 mm Rewind (output) diameter: up to 1400 mm Slit width: min 60 mm Mechanical knife holders Cut: shear Installed power: 7kW Compressed air consumption: 200 l/min (6bar)
9. Septembar - Tissue converting
ADDITIONAL OPTIONS
Turret Unwinder
Auto splicer
Turret unwinder allows automatic lifting of a new paper roll while converting machine is on and working. This method brings time saving, new position of unwinding arm and perfect paper tension control during high production speed.
Change of parent roll has never been so fast and easy. Auto splicer joins two webs together – the end of an expiring roll to the begining of another. Splicing function allows change of roll without stopping machine. Auto splicers can work with paper rolls as well as with foil rolls.
Printing section
Lamination section
Printed napkins are widely used in every market. Our printing sections can be based on printing system with central drum or stack printing system. Both methods of printing are highly recommended for precise printing with tiny details. Use of anilox rolls for transfer of each color, web guiding system before and after print, closed system “Dr. Blade” and engraved sleeves are the vital parts of printing system. Our printing sections may be equipped with up to 6 colors.
Lamination of tissue paper is a process of sticking two embossed layers using point - to - point technology. This enables special softness to a napkin. Two layers are glued with special water based adhesive, which is applied to one surface. Bonded 2 ply tissue paper is quickly dried in infrared chamber. This process is applied on the whole surface of tissue paper. Production speed of napkin machine with lamination section is up to 450 m/min.
Tailor made solutions
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After sales Service
We are in this together, and dedicated to help you grow. Our focus at 9. Septembar Tissue Converting is to develop the perfect Tailor Made Solution for your business and maintain the highest level of trust in our product with an efficient, professional, and responsive After Sales Service. With over 80 technicians and 20 engineers from R&D and technical services, our company assures quality assistance for our machinery. A structured technical service incorporates effective interactive video diagnostics, in person diagnostics and maintenance, supplying post-sales services, preventive maintenance, materials supply, emergency interventions and “on-line” support. This system ensures the same quality and efficency levels of all 9.Septembar – Tissue Converting production lines worldwide.
Service parts & Software support When you purchase the machine from 9. September - Tissue Converting, you will be provided with Service Book. It is a helpful guide, that includes the entire machine divided in major groups, and described in details. Each controlled peace of the machine is marked and identified by a number, so you can find its information in the Service Book, and easily place an order for spare parts from us. Beside Service Parts, our After Sales Service team is proud with its Software Support. We have a very efficient system of communicating with our clients online, connecting to the machine directly. We are able to update new versions of software and reprogram things without having to be there fiscally. Remote Service is one of the biggest cost savings feature we are offering.
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9. Septembar - Tissue converting
Our goal is to provide 24/7 After Sales Service, and to assure that, we are using only the highest end components from the world renown partners. Most of the service parts we have available in our facilities, but in case there is a shortage, we make sure that they are shipped within 7-15 working days (depending on how specific the part is). We are using the highest end machinery like HAAS, DECKEL and MAHO in production of the spare parts, as we do believe that the most important thing for the perfect functioning of the machine (beside engineering) is the quality of the parts we use.
We strive to satisfy our current and future customers with exceptional quality of our products, by answering to the current and future demands in increasingly global market. 9.Septembar team constantly works on improvements, such as continuous increase in capacity, but also the reliability, which leads to the implementation of last generation electronic equipment and complex mechanical assemblies. All of this requires knowledgeable and educated operator (mechanical, electrical engineering or graphic directions), trained to serve and correctly use the production line.
Training Why is this important? Although TRAINING may seem unnecessary to some customer, usually it turns out that this investment is most justified and that pays of it self very quickly. Customers invest in their own production, through increased training of employees, considering that machine capacity and reliability depends hugely on the qualifications of the operator. It is very important that the high end quality of the modern and new equipment, is handled by capable operators.
Tailor made solutions
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www.9septembar.com
ISO 14001 01,
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ISO 9 0
IT Y UAL ARD Q D NTE AND EME ENT ST L P IM AGEM MAN O 8 HSAS 1 9.SEPTEMBAR – Tissue Converting d.o.o. Konjevići bb, 32000 Čačak - Srbija Mobile +381 66 088 885, +381 64 85 00 294, +381 64 85 00 293 marketing@9septembar.com | Sales Team: sales@9septembar.com | Service Team: service@9septembar.com