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High Performance Molds and IML Automation

WITTMANN your supplier for complete turnkey solutions High performance, fast cycling, quality tools. Optimized automation to meet your requirements. Design of part and label. Superb local service and sales support through our world wide organization.

In-Mold Labeling Solutions

Progress through Innovation


Containers up to 3 litres 4 cavities 0,2 liter container mold

Compound part thickness (label + part) of 0,6 to 0,75 mm Single face mold with 2,4 or 6 cavity Total cycle times of 4,5 to 6 seconds IMM sizes from 100 to 500 tons

Robot W727C with R7 Control W727C for 4 cavity container mold

Servo driven stacking unit Electrostatic charge included in gripper Conveyor and safety guarding included

Simple adjustment of label magazine for precise placement of labels

Label magazine Loading labels without stopping the robot cycle.

Cavity Weight of piece (g) Mold dimension LxHxT (mm) Mold weight (kg) Cycle time (sec) In/Out time (sec) IMM capacity (Tons) IMM opening stroke (mm)

Low weight steel design, rigid and stable gripper.

Pail 0,2L

Pail 1L

Pail 3L

4 12.2 500 x 700 x 520 1150 4,8 1,3 200 450

4 38.6 760 x 900 x 800 3400 5,2 1,5 350 640

2 105 600 x 1200 x 860 3900 6 1,8 450 700

Technical data may vary depending on specific application.

IMM Label magazine

Side entry robot

Stacking conveyor


Containers 5 to 10 liters Single cavitiy mold with conical centering.

Compound part thickness (label + part) of 0,8 to 0,95 mm Single face mold with 1or 2 cavity Total cycle times of 8 to 14 seconds IMM sizes from 300 to 650 tons

3 Axis Servo Top Entry Robot Robot W721 with label magazine

Flexible solution also ends itself for other applications Electrostatic charge included in gripper Conveyor and safety guarding included Strong and stable frame design

Label magazine Rapid change with different sizes

Cavity Weight of piece (g) Mold dimension LxHxT (mm) Mold weight (kg) Robot Cycle time (sec) In/Out time (sec) IMM capacity (Tons) IMM opening stroke (mm)

Gripper can be changed for different sizes

Pail 5L

Pail 5L

Pail 10L

1 151 630 x 730 x 900 2600 W733 10 2 250 810

2 151 630 x 1260 x 900 4500 W732 12 2 550 810

1 310 700 x 900 x 950 3750 W743 14 2,5 400 950

Technical data may vary depending on specific application.

IMM Label magazine

Top entry robot

Stacking conveyor


Lid/Container Single Face Mold Hydraulic ejection ring + blow air circuit Prismatic centering on each cavity with double wear pads.

Compound part thickness (label + part) of 0,5 to 0,65 mm Single face mold with 2, 4, 6 cavity Total cycle times of 3 to 6 seconds IMM sizes from 100 to 350 tons

Robot W727L with R7 Control W727L for 4 cavity lid mold

Servo driven stacking unit Electrostatic charge included in gripper Conveyor and safety guarding included Simple adjustment of label magazine for precise placing of labels

Horizontal label magazine for flat or a wraparound labels.

Vertical label magazine for cross and butterfly labels. Stacking conveyor

Cavity Weight of piece (g) Mold dimension LxHxT (mm) Mold weight (kg) Cycle time (sec) In/Out time (sec) IMM capacity (Tons)

Round Lid

Container 250g

Container 500g

6 6.1 580 x 1020 x 390 1450 3 0,9 250

4 10.3 580 x 910 x 430 1450 4,5 1,1 200

4 18 580 x 910 x 460 1550 5 1,2 250

Technical data may vary depending on specific application.

IMM

Side entry robot Label magazine


Lid/Container Stack Mold 2 lids + 2 containers stack mold.

Compound part thickness (label + part) of 0.5 to 0,65 mm

Single face mold with 2, 4, 6 cavitiy Hot runner system with sequential injection Total cycle times of 4,5 to 6 seconds IMM sizes from 200 to 600 tons

Robot W727SM with R7 Control W727SM for 2lids + 2 containers mold.

2 high speed side entry robots 2 independent vertical stack axes Conveyors and safety guarding included Simple adjustment of label magazine for precise placing of labels

Horizontal label magazine for flat and wraparound labels.

Cavity Weight of piece (g) Mold dimension LxHxT (mm) Mold weight (kg) Cycle time (sec) In/Out time (sec) IMM capacity (T)

Vertical label magazine for cross and butterfly labels

Lid

2 Lid + 2 Container

Container 500g

4+4 7.2 610 x 975 x 750 2800 4 1,2 300

2+2 7.2 + 10.3 470 x 770 x 750 1700 5 1,3 150

4+4 18 610 x 970 x 900 3350 5 1,4 300

Technical data may vary depending on specific application.

IMM Label magazine Side entry robot Shuttle Side entry robot

Stacking conveyors Label magazine


Turnkey IML Systems by WITTMANN Wittmann has been supplying automation systems for In-Mold Labeling (IML) for many years. With the acquisition of REGAD, a specialized toolmaker of thin wall parts located in France, Wittmann can offer the complete solution, including high performance tools and the integrated automation system. The customer will receive a fully tested and optimized package, saving a lot of upfront coordination, start-up time and money.

The hot runner molds are designed specifically for thin wall parts and offer an extremely stable mold construction with optimized cooling channels. Based on years of experience, these high performance molds are supplied for guaranteed high production volumes and are well suited for IML projects.


Our Experienced Mold Making Division REGAD has manufactured molds for injection molding since 1961 and has a very experienced team and well equipped production plant to supply high performance molds. Fast cycling molds for the packaging industry have been built since 1988. This specialized team is now fully integrated in the worldwide WITTMANN-Group.

Milling Machines

Optimum Equipment and Knowledge Development of part, label and optimum mold design for your specific project.

Grinding

Development Measuring Equipment

EDM


Wittmann – Automation & Auxiliaries for Plastics Processing! Your Single Source Supplier for: Robots and Automation Automatic Material Handling and Drying Mold Temperature Control Granulators and Recycling

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WITTMANN Vienna, Austria Headquarters

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Wittmann – Your trusted partner with reliable local service! WITTMANN KUNSTSTOFFGERÄTE GMBH Lichtblaustraße 10 1220 Vienna, AUSTRIA Tel : +43-1 250 39-0 Fax: +43-1 259 71 70 info@wittmann-robot.at www.wittmann-robot.com

WITTMANN INC. One Technology Park Torrington, CT 06790 USA Tel.: +1-860 496 9603 Fax: +1-860 482 2069 info@wittmann-ct.com www.wittmann-ct.com

WITTMANN ROBOT (KUNSHAN) CO. LTD. No. 1 Wittmann Rd. DianShanHu Town Kunshan City, Jiangsu Province 215345 CHINA Tel.: +86 (0) 512 5748 3388 Fax: +86 (0) 512 5749 3199 www.wittmann-robot.com.cn

Progress through Innovation BP00000030 – 0701-00


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