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100 YRM 1594

Hood Assembly

NOTE: Note: Filled to the “MAX” mark, the expansion tank with connecting hoses weighs 7 kg (15.4 lb).

4. Install the capscrews that retain the rear hood bracket to the counterweight.

12. Remove the capscrews, washers and nuts that retain the expansion tank bracket to the hood.

5. Install the capscrews in the insulators at the top of the cooling core assembly.

13. Place the expansion tank inside the engine compartment and secure it to keep it from moving.

6. Install the expansion tank bracket to the hood.

14. Remove the capscrews from the two insulators at the top of the cooling core assembly. See Figure 9. 15. Remove the nut and washer on each side of the hood that hold the front plate of the hood assembly to the frame. 16. Remove the capscrews that retain the rear hood bracket to the counterweight. 17. Attach a lifting device to the hood assembly.

CAUTION Be very careful when lifting the hood assembly to avoid damage to the rear of the operator’s cab. 18. Slowly lift the hood assembly and make sure all electric cables are removed from the hood. 19. Place the hood assembly on the ground and put a support under the rear of the assembly.

INSTALL 1. Attach a lifting device to the hood assembly.

CAUTION Be very careful when installing the hood assembly to avoid damage to the rear of the operator’s cab. 2. Make sure the muffler slides into the exhaust tube and carefully position the hood assembly onto the frame. 3. Install the nut and washer on each side of the hood that hold the front plate of the hood assembly to the frame.

7. On Tier 3/Stage III A engines: – Tighten the clamps on the flex tube. – Install the air filter hose.

8. On Tier 4i/Stage III B engines: – Tighten the clamp at the bottom of the muffler. – Install the perforated cover on the exhaust muffler. – Install the 6 capscrews to retain the perforated cover to the exhaust muffler. – Install the curved air filter hose. 9. On Tier 3/Stage III A engines: – Connect the air filter vacuum switch connector. 10. On trucks with Tier 4i/Stage III B engines, connect according to tags: – The air filter vacuum switch connector. – On F877 trucks, the connector to the TBAP (Temperature Barometric Air Pressure) sensor on the air filter assembly. – On F876 trucks, the connector to the MAF (Mass Air Flow) sensor. 11. Install the electric cables to the hood with tie-wraps. 12. Close the left and right hood doors. 13. Slide the rear cover sideways onto its flexible hinge. 14. Install the two gas springs between rear cover and counterweight. 15. Connect the battery cables. 16. Completely lower the cab. 17. Start the engine and check for leaks.

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Yale f876 gdp230dcs lift truck service repair manual  
Yale f876 gdp230dcs lift truck service repair manual  
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