100 YRM 582
Hood, Seat Assembly and Operator Restraint Replacement Legend for Figure 12
A. OVERHEAD GUARD USED ON LATER MODEL ERP20-30ALF (B216) TRUCKS B. OVERHEAD GUARD USED ON ERP20-30ALF (ERP040-060DH) (D216) TRUCKS 1. 2. 3. 4. 5. 6. 7. 8. 9.
OVERHEAD GUARD HANDLE ROLLING THREAD SCREW NUT WASHER CAPSCREW COVER TOW PIN TAPE
10. 11. 12. 13. 14. 15. 16. 17.
COVER SOCKET CAPSCREW LOCKWASHER COUNTERWEIGHT FOAM TAPE SPACER BRACKET SELF RETAINING NUT
Hood, Seat Assembly and Operator Restraint Replacement HOOD AND SEAT ASSEMBLY Remove WARNING The gas spring for the hood can raise the hood at a rapid rate and cause an injury. DO NOT get over hood when raising hood. NOTE: The hood and seat assembly can be removed as a unit or the seat assembly can be removed with the hood assembly installed on the truck frame. Do only the steps necessary. If the hood and seat assembly will be removed as a unit, do Step 1 through Step 4. To remove the seat assembly from the hood assembly, do Step 1 through Step 3 and Step 5 through Step 7. Remove the hood and seat assembly as follows (see Figure 13): 1. Turn the key to the OFF position and remove the key.
WARNING Never put tools or other metal on the battery. Metal on the battery can cause a short circuit and possible damage or injury.
3. Disconnect the connector for the seat switch wires near the rear of the hood frame. If the hood will be removed, remove the Emergency Stop knob and the power disconnect assembly from the hood. 4. Fasten the hood assembly so that it cannot lower and carefully remove the gas springs from the hood. Have an assistant help hold the hood assembly. Remove the screws that fasten the hood assembly to the lift truck frame. See Figure 13 and Figure 14. Carefully remove the hood assembly. 5. Push the connector of the seat switch wire through the grommet in the hood. It can be necessary to remove the grommet from the hole in the hood for enough clearance to get the connector through the grommet. Inspect seat switch and replace if worn or damaged. See Figure 13 6. Remove the screws that fasten the seat to the hood and hood frame. Close and latch the hood and put the seat on its side for access to the seat switch. 7. Use a flat blade screwdriver or other tool with a flat blade to carefully lift the switch free of the seat pan. Slide the switch out of the seat cushion.
2. Open the hood and disconnect the battery connector. Install a cardboard or plywood cover on the top of the battery to prevent accidental short circuits.
15