Section 3 2-5
Routine Maintenance Service Schedules - Wet Clutch Transmission
First 100 Hours Dealer Service
51
Change 1 Engine oil and filter. 2 Fuel filters. 3 Transmission oil filter. 4 Hydraulic oil filter. 5 Front axle oil. 6 Front hub oil. 7 Rear axle oil. 8 Rear hub oil (4WS only).
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
Clean/Drain Fuel lift pump gauze (clean - except 2140 and 3185). *9 * 10 Fuel pre-filter - when fitted (drain - except 2140). Check (Engine Stopped) 11 Coolant level/leaks and antifreeze strength. 12 Fuel system for leaks and contamination. 13 Engine pipework routing and security. 14 Fuel system pipework routing and security. 15 Fan belt tension and condition. 16 Air conditioning compressor belt tension. 17 Gearbox oil level. 18 Transmission oil cooler/pipework condition, leakage, routing and security. 19 Front PTO gearbox oil level. 20 Propellor shaft security. 21 Tyre pressures. 22 Tightness of wheel nuts. 23 Hydraulic oil level. 24 Hydraulic oil cooler/pipework condition, leakage, routing and security. 25 Brake fluid levels. 26 Brake pad security (service and parking). 27 Brake pipework routing and security. 28 Air system for leaks. 29 Panhard rod torque setting. 30 Ram piston rods for damage/leaks. 31 Battery charge/terminal condition and tightness. 32 Wiring for chafing/routing. 33 Headlight alignment. 34 Windscreen washer level. * 35 Neutral start operation (including clutch and PTO’s). 36 Door locks. 37 Steering axle wheel alignment. 38 Track rod and ball joint security. * 39 Check for error codes, (EMS and ABS when fitted, plus engine on 2140), download, rectify and delete. 40 Air cleaner and air inlet hose condition and security.
Section 3 2-5
Transmission pressure circuit pressure maintaining valve setting. Transmission lubrication pressure (HPL & LPL). Diff. lock pressure relief valve. External hydraulics pressure relief valve. Instrument readings and warning lights. Operation of all electrical equipment. Operation of clutch and footbrakes. Operation of steering. Operation of transmission. Operation of 3-point linkage. Operation of front linkage (optional equipment). Rear axle/chassis clearance. Height corrector valve operation. Parking Brake operation. Pick-up hitch operation. Spool valve operation. Re calibrate splitter clutch packs.
Every 250 Operating Hours or 3 Monthly whichever occurs first Do the Daily and 50 Hour jobs plus: Change 1 †Engine oil and filter. * † Applies only if recommended oil (see Engine Oil) and Stratopore filter (2140 & 3185 only) are not available. See T.I. 10/152.
*
Grease 41 Propellor shafts and universal joints. 42 Steering swivels. 43 Rear PTO shaft bearings. 44 3 point linkage. 45 Rear lift ram pivots. 46 Suspension cylinder pivots. Check (engine running) 47 Exhaust smoke. 48 Throttle and stop controls. 49 PTO operation. 50 2/4WD drive and diff. lock selection.
9803/8020
Issue 4*