2004 kawasaki vn1600a2 vulcan classic service repair manual

Page 53

PERIODIC MAINTENANCE 2-33 Periodic Maintenance Procedures Electrical System Spark Plug Cleaning/Inspection

the spark plug, preferably in a sandblasting device, • Clean and then clean off any abrasive particles. The plug may

• •

also be cleaned using a high-flash point solvent and a wire brush or other tool. If the spark plug center electrode [A] and/or side electrode [B] are corroded or damaged, or if the insulator [C] is cracked, replace the plug. Use the standard spark plug or its equivalent. Measure the gap [D] with a wire-type thickness gauge. If the gap is incorrect, carefully bend the side electrode with a tool to obtain the correct gap. Spark Plug Gap:

0.8 ∼ 0.9 mm (0.031 ∼ 0.035 in.)

General Lubrication Lubrication

lubricating each part, clean off any rusty spots with • Before rust remover and wipe off any grease, oil, dirt, or grime. • Lubricate the points listed below with indicated lubricant.

NOTE

○Whenever the vehicle has been operated under wet or rainy conditions, or especially after using a high-pressure water spray, perform the general lubrication. Pivots: Lubricate with Motor Oil. Rear Brake Rod Joint Points: Lubricate with Grease. Throttle Inner Cable Upper Ends [A] Clutch Lever Pivot (Apply silicone grease) Brake Lever Pivot (Apply silicone grease) Brake Pedal Pivot Sidestand

Cable: Lubricate with Cable Lubricant. Choke Cable Throttle Cables Lubricate the cables by seeping the oil between the cable and housing. ○The cable may be lubricated by using a commercially available pressure cable lubricator [A] with an aerosol cable lubricant [B].


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