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0100 YRM 1735 10. Remove air intake components from engine. •

Lift trucks equipped with LPG engine Disconnect air restriction sensor. Disconnect and remove intake hose from LPG fuel mixer and air intake housing. Disconnect and remove dirty air hose from air intake housing. Remove two capscrews (underneath mounting bracket) and air intake from mounting bracket. See Figure 25.

Engine Replacement Breathing fuel vapor may cause nausea, unconsciousness or death. Avoid breathing fuel vapor. 13. Disconnect the fuel lines at the engine. Put caps on fuel lines to prevent fuel leakage. See Figure 26.

Lift trucks equipped with diesel engine Disconnect air restriction sensor. Disconnect and remove intake hose from intake manifold. Disconnect and remove dirty air hose from air intake housing. Remove two capscrews (underneath mounting bracket) and air intake from mounting bracket. See Figure 25.

11. Disconnect the exhaust system. •

See PSI 2.0L LPG Fuel System 0900YRM1739 for procedures to remove exhaust system for lift trucks equipped with LPG fuel system. See Exhaust System Repair in this manual for procedures to remove exhaust system for lift trucks equipped with a diesel engine.

12. Remove the radiator fan pulley, shroud, and fan assembly. See Cooling System 0700YRM1737 for the removal procedures.

WARNING All fuels are very flammable and can burn or cause an explosion. DO NOT use an open flame to check the fuel level or to check for leaks in the fuel system. No smoking.

NOTE: POWER DISTRIBUTION MODULE (PDM) FOR LIFT TRUCK MODELS GLC030-035VX, GLC040SVX (D809) EQUIPPED WITH PSI 2.0L LPG ENGINE SHOWN. THE LOCATION AND ARRANGEMENT OF PDM FOR LIFT TRUCK MODELS GLP/ GDP16-18VX, GLP/GDP20SVX (GLP/ GDP030-035VX, GLP/GDP040SVX) (D810) EQUIPPED WITH A PSI 2.0L LPG OR YANMAR DIESEL ENGINE IS SIMILAR. 1. 2. 3. 4. 5. 6.

BATTERY BATTERY TRAY PDM BATTERY LOCKDOWN BAR CAPSCREW/CLIP NUT GROUND STRAP

Figure 24. Power Distribution Module, Remove/ Install

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YALE D809 GLC035VX LIFT TRUCK Service Repair Manual  

YALE D809 GLC035VX LIFT TRUCK Service Repair Manual  

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