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Counterweight Replacement

0100 YRM 1735

INSTALL 1. Make sure the seals are on the counterweight. See Figure 18. 2. Use a crane to install the counterweight on the lift truck. When the counterweight is installed, make sure the hooks on the frame (see Figure 17) fully engage the counterweight so it is aligned with the parts of the frame. Install and tighten the M24 × 3 x 90 capscrew to 555 N•m (409 lbf ft). 3. Install tow pin. See Tow Pin Remove and Install for procedures. 4. If lift truck has an LPG fuel system, see PSI 2.0L LPG Fuel System 0900YRM1739, to install LPG tank and bracket, after counterweight has been installed. 5. If lift truck is equipped with an overhead exhaust system, install the overhead exhaust pipe. If lift truck is equipped with an LPG fuel system, see PSI 2.0L LPG Fuel System 0900YRM1739 for procedures to install the overhead exhaust pipe. If lift truck is equipped with a diesel fuel system, see Exhaust System Repair in this manual for procedures to install the overhead exhaust pipe.

NOTE: COUNTERWEIGHT AND COMPONENT PARTS FOR LIFT TRUCK MODELS GLC030-035VX, GLC040SVX (D809) SHOWN. COUNTERWEIGHT AND COMPONENT PARTS FOR LIFT TRUCK MODELS GLP/GDP16-18VX, GLP/GDP20SVX (GLP/ GDP030-035VX, GLP/GDP040SVX) (D810) ARE SIMILAR. 1. 2. 3. 4. 5. 6. 7. 8.

CAPSCREW WASHER COUNTERWEIGHT LIFT HOLE LIFTING EYEBOLT TOW PIN LPG ACCESS HOLE COUNTERWEIGHT SEAL Figure 18. Counterweight Component Parts

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YALE D809 GLC035VX LIFT TRUCK Service Repair Manual  

YALE D809 GLC035VX LIFT TRUCK Service Repair Manual  

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