100 YRM 1120
General WARNING The lift truck must be put on blocks for some types of maintenance and repairs. The removal of the following assemblies will cause large changes in the center of gravity: mast, drive axle, engine and transmission, and counterweight. When the lift truck is put on blocks, put additional blocks in the following positions to maintain stability: • Before removing the mast and drive axle, put blocks under the counterweight so the lift truck cannot fall backward. • Before removing the counterweight, put blocks under the mast assembly so the lift truck cannot fall forward. The surface must be solid, even, and level when the lift truck is put on blocks. Make sure that any blocks used to support the lift truck are solid, one-piece units. See the Operating Manual or the section Periodic Maintenance 8000 YRM 1150 for lift truck models • GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910) • GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)
Periodic Maintenance 8000 YRM 1207 for lift truck models • GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809) • GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX GP/GLP/GDP035VX, (GP/GLP/GDP030VX, GP/GLP/GDP040SVX) (C810) NOTE: For exhaust system procedure for lift trucks equipped with a Mazda 2007 emissions compliant engine and for lift trucks built after January, 2010 go to section LPG Fuel System, Mazda FE and F2 Emission Compliant Engines 900 YRM 1326 or Gasoline Fuel System, Mazda FE and F2Emission Compliant Engines 900 YRM 1325 for exhaust system procedures. For lift trucks built after January, 2010 and equipped with a GM 2.4L engine, go to section LPG Fuel System, GM 2.4L Engine 900 YRM 1124 for exhaust system procedures. This section contains the description of the frame (see Figure 1) and connected parts. Procedures for removing and installing the counterweight, hood, overhead guard, engine, cooling system, and exhaust system (see NOTE above) are found in this section. Checks for the operator restraint system and procedures for the repair of tanks and installation of safety labels are also included.
Description The frame is one weldment and includes the hydraulic tank and fuel tank for gasoline or diesel fuel. See Figure 1.
Table 6 for lift truck models (GP/GLP/GDP040-070VX) • GLP/GDP20-35VX (B875)
There is a counterweight for each capacity of lift truck. The counterweights are similar in appearance, but are different weights.
The muffler is fastened to the frame inside the counterweight.
See Table 3 for lift truck models (GC/GLC040-070VX, • GLC20-35VX GC/GLC055SVX) (A910) Table 4 for lift truck models • GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809)
The overhead guard, cowl, and hood are installed on the frame. The hood is connected to the frame with hinges. Two gas-controlled springs provide assistance when raising the hood and hold the hood in the open position. The floor plate and side covers can be removed for access to the engine, transmission, and other components.
Table 5 for lift truck models • GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX GP/GLP/GDP035VX, (GP/GLP/GDP030VX, GP/GLP/GDP040SVX) (C810)