Page 11

KENR6913

11 Disassembly and Assembly Section

18. Turn the fuel supply to the ON position.

Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during the removal of the fuel pump gear. Carefully follow the procedure in order to remove the fuel pump gear.

19. Turn the battery disconnect switch to the ON position. End By: a. Install the front cover. Refer to Disassembly and Assembly, “Front Cover - Remove and Install”.

1. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top center position on the compression stroke. Refer to Systems Operation, Testing and Adjusting, “Finding Top Center Position for No.1 Piston”.

i02746305

Fuel Injection Pump Gear Remove Removal Procedure Table 3

Required Tools Tool

Part Number

A(1)

21825576

Crankshaft Turning Tool

1

27610291

Housing

1

27610289

Engine Turning Tool

1

B

27610212

Timing Pin (Camshaft)

1

C

27610211

Timing Pin (Crankshaft)

1

D

-

A(2)

(1) (2)

Part Description

Qty

Puller (Three Leg)

The Crankshaft Turning Tool is used on the front pulley. This Tool is used in the aperture for the electric starting motor.

Start By: a. Remove the front cover. Refer to Disassembly and Assembly, “Front Cover - Remove and Install”. Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. NOTICE Keep all parts clean from contaminants.

Illustration 13

g01343056

Typical example

2. Install Tooling (B) through Hole (X) in camshaft gear (1) into the front housing. Use Tooling (B) in order to lock the camshaft in the correct position. 3. Install Tooling (C) into Hole (Y) in the front housing. Use Tooling (C) in order to lock the crankshaft in the correct position. Note: Do not use excessive force to install Tooling (C). Do not use Tooling (C) to hold the crankshaft during repairs.

Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates.

This document has been printed from SPI². Not for Resale

Profile for 1637738

PERKINS 1100 SERIES 1103D INDUSTRIAL ENGINE(model XK)Service Repair Manual  

PERKINS 1100 SERIES 1103D INDUSTRIAL ENGINE(model XK)Service Repair Manual  

Profile for 1637738
Advertisement