11 Disassembly and Assembly Section
18. Turn the fuel supply to the ON position.
Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during the removal of the fuel pump gear. Carefully follow the procedure in order to remove the fuel pump gear.
19. Turn the battery disconnect switch to the ON position. End By: a. Install the front cover. Refer to Disassembly and Assembly, “Front Cover - Remove and Install”.
1. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top center position on the compression stroke. Refer to Systems Operation, Testing and Adjusting, “Finding Top Center Position for No.1 Piston”.
Fuel Injection Pump Gear Remove Removal Procedure Table 3
Required Tools Tool
Crankshaft Turning Tool
Engine Turning Tool
Timing Pin (Camshaft)
Timing Pin (Crankshaft)
Puller (Three Leg)
The Crankshaft Turning Tool is used on the front pulley. This Tool is used in the aperture for the electric starting motor.
Start By: a. Remove the front cover. Refer to Disassembly and Assembly, “Front Cover - Remove and Install”. Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. NOTICE Keep all parts clean from contaminants.
2. Install Tooling (B) through Hole (X) in camshaft gear (1) into the front housing. Use Tooling (B) in order to lock the camshaft in the correct position. 3. Install Tooling (C) into Hole (Y) in the front housing. Use Tooling (C) in order to lock the crankshaft in the correct position. Note: Do not use excessive force to install Tooling (C). Do not use Tooling (C) to hold the crankshaft during repairs.
Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates.
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