GENERAL INFORMATION 1-19 Torque and Locking Agent The following tables list the tightening torque for the major fasteners requiring use of a non-permanent locking agent or liquid gasket. Letters used in the “Remarks” column mean: L: Apply a non-permanent locking agent to the threads. M: Apply molybdenum disulfide grease. MO: Apply molybdenum disulfide oil solution. O: Apply oil to the threads and seating surface. S: Tighten the fasteners following the specified sequence. SS: Apply silicone sealant. St: Stake the fasteners to prevent loosening. R: Replacement Parts The table below, relating tightening torque to thread diameter, lists the basic torque for the bolts and nuts. Use this table for only the bolts and nuts which do not require a specific torque value. All of the values are for use with dry solvent-cleaned threads.
Basic Torque for General Fasteners Threads dia.(mm) 5 6 8 10 12 14 16 18 20
N·m 3.4 ∼ 4.9 5.9 ∼ 7.8 14 ∼ 19 25 ∼ 34 44 ∼ 61 73 ∼ 98 115 ∼ 155 165 ∼ 225 225 ∼ 325
Fastener Fuel System (DFI) Inlet Air Pressure Sensor Bolt Inlet Air Pressure Sensor Bracket Nut Atmospheric Pressure Sensor Bolts Gear Position Switch Screws Crankshaft Sensor Bolts Camshaft Position Sensor Bolt Crankshaft Position Sensor Rotor Bolt Delivery Pipe Screws (ZX1200-B1/B2) Delivery Pipe Screws (ZX1200-B3 ∼) Nipple Assy Screws Inlet Air Temperature Sensor Fuel Level Sensor Bolts Fuel Pump Bolts Fuel Hose Clamp Bolts Cooling System Cooling Hose Clamp Screws
Torque kgf·m 0.35 ∼ 0.50 0.60 ∼ 0.80 1.4 ∼ 1.9 2.6 ∼ 3.5 4.5 ∼ 6.2 7.4 ∼ 10.0 11.5 ∼ 16.0 17.0 ∼ 23.0 23 ∼ 33
ft·lb 30 ∼ 43 in·lb 52 ∼ 69 in·lb 10.0 ∼ 13.5 19.0 ∼ 25 33 ∼ 45 54 ∼ 72 83 ∼ 115 125 ∼ 165 165 ∼ 240
N·m
Torque kgf·m
ft·lb
12 12 12 4.0 6.0 12 12 5.0 3.4 3.4 7.8 6.9 6.9 1.5
1.2 1.2 1.2 0.40 0.60 1.2 1.2 0.50 0.35 0.35 0.80 0.70 0.70 0.15
106 in·lb 106 in·lb 106 in·lb 35 in·lb 53 in·lb 106 in·lb 106 in·lb 44 in·lb 30 in·lb 31 in·lb 69 in·lb 61 in·lb 61 in·lb 13 in·lb
2.0
0.20
18 in·lb
Remarks
L
L
L L, S