Page 1

QUICK REFERENCE INDEX Edition: June 2008 A GENERAL INFORMATION Revision:October 2008 Publication No. SM9E-1A35U0 B ENGINE

C HYBRID

D TRANSMISSION & DRIVELINE

E SUSPENSION

F BRAKES

G STEERING H RESTRAINTS

I

VENTILATION, HEATER & AIR CONDITIONER

J BODY INTERIOR

K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

L DRIVER CONTROLS

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc.

M ELECTRICAL & POWER CONTROL

N DRIVER INFORMATION & MULTIMEDIA

O CRUISE CONTROL P MAINTENANCE

GI EM LU CO EC FL EX STR ACC HBC HBB HBR CL TM DLN FAX RAX FSU RSU SCS WT BR PB BRC ST STC SB SBC SR SRC VTL HA HAC INT IP SE ADP DLK SEC GW PWC RF EXT BRM MIR EXL INL WW DEF HRN PWO BCS LAN PCS CHG PG MWI WCS SN AV CCS MA

General Information Engine Mechanical Engine Lubrication System Engine Cooling System Engine Control System Fuel System Exhaust System Starting System Accelerator Control System Hybrid Control System Hybrid Battery System Hybrid Brake System Clutch System Transaxle & Transmission Driveline Front Axle Rear Axle Front Suspension Rear Suspension Suspension Control System Road Wheels & Tires Brake System Parking Brake System Brake Control System Steering System Steering Control System Seat Belt Seat Belt Control System SRS Airbag SRS Airbag Control System Ventilation System Heater & Air Conditioning System Heater & Air Conditioning Control System Interior Instrument Panel Seat Automatic Drive Positioner Door & Lock Security Control System Glass & Window System Power Window Control System Roof Exterior Body Repair Manual Mirrors Exterior Lighting System Interior Lighting System Wiper & Washer Defogger Horn Power Outlet Body Control System LAN System Power Control System Charging System Power Supply, Ground & Circuit Elements Meter, Warning Lamp & Indicator Warning Chime System Sonar System Audio, Visual & Navigation System Cruise Control System Maintenance

A B C D E F G H I J K L M N O P


FOREWORD This manual contains maintenance and repair procedure for the 2009 NISSAN Maxima. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.


QUICK REFERENCE CHART: MAXIMA 2009

QUICK REFERENCE CHART: MAXIMA Engine Tune-up Data

INFOID:0000000004455940

GENERAL SPECIFICATIONS Cylinder arrangement

V-6

3

3,498 (213.45)

Displacement cm (cu in) Bore and stroke

mm (in)

95.5 x 81.4 (3.760 x 3.205)

Valve arrangement

DOHC

Firing order

1-2-3-4-5-6

Number of piston rings

Compression

2

Oil

1

Number of main bearings

4

Compression ratio

10.3:1

Compression pressure kPa (kg/cm2, psi)/300 rpm

Standard

1,275 (13.0, 185)

Minimum

981 (10.0, 142)

Differential limit between cylinders

98 (1.0, 14)

Cylinder number

SEM713A

Valve timing (Valve timing control - “OFF”)

PBIC0187E

Unit: degree a

b

c

d

e

f

240

240

−10

70

10

50 INFOID:0000000004455941

DRIVE BELT Tension of drive belt

Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.


QUICK REFERENCE CHART: MAXIMA 2009 INFOID:0000000004455942

SPARK PLUG Unit: mm (in)

Make

DENSO

Standard type

FXE22HR11

Gap

Standard

1.1 (0.043)

Limit

1.4 (0.055)

Front Wheel Alignment (Unladen*)

INFOID:0000000004455943

Market

USA/Canada

Tire size Camber Degree minute (Decimal degree)

LH

245/45R18

245/40R19

Minimum

-1°5’ (-1.10°)

-1°10’ (-1.15°)

-0°55’ (-0.95°)

Nominal

-0°20’ (-0.35°)

-0°40’ (-0.65°)

-0°10’ (-0.20°)

Maximum

RH

0°25’ (0.40°)

0°20’ (0.35°)

0°35’ (0.55°)

-1°20’ (-1.35°)

-1°25’ (-1.40°)

-1°10’ (-1.20°)

-0°35’ (-0.60°)

-0°40’ (-0.65°)

-0°25’ (-0.45°)

0°10’ (0.15°)

0°05’ (0.10°)

0°20’ (0.30°)

-0°15’ ±° 0°33’ (-0.25°± 0.55°)

Minimum

4°10’ (4.20°)

4°15’ (4.25°)

3°45’ (3.75°)

Nominal

4°55’ (4.95°)

5°00’ (5.00°)

4°30’ (4.50°)

Maximum

5°40’ (5.70°)

5°45’ (5.75°)

5°15’ (5.25°)

Maximum left and right difference

0°33’ (0.55°)

Minimum

13°40’ (13.65°)

13°20’ (13.35°)

Nominal

14°25’ (14.40°)

14°05’ (14.10°)

Maximum

15°10’ (15.15°)

14°50’ (14.85°)

SFA234AC

Total toe-in Distance (A B)

245/40R19

Nominal

Maximum left and right difference

Kingpin offset Degree minute (Decimal degree)

245/45R18

Minimum

Maximum

Caster Degree minute (Decimal degree) Against ground surface

Mexico

Minimum

0 mm

Nominal

1 mm

Maximum

2 mm

: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.


QUICK REFERENCE CHART: MAXIMA 2009

Rear Wheel Alignment (Unladen*) Market

Camber Degree minute (Decimal degree)

INFOID:0000000004455945

USA*1

USA*2

Canada*1

Canada*2

Mexico

Minimum

−0° 55′ (− 0.92°)

-1° 02′ (1.03°)

−0° 52′ (− 0.87°)

−1° 02′ (− 1.03°)

−0° 10′ (− 0.17°)

Nominal

−0° 25′ (− 0.42°)

-0° 32′ (0.53°)

−0° 22′ (− 0.37°)

−0° 32′ (− 0.53°)

0° 20′ (0.33°)

0° 05′ (0.08°)

-0° 02′ (0.03°)

0° 8′ (0.13°)

-0° 02′ (0.03°)

0° 50′ (0.83°)

Minimum

-0.4 (0.02)

0 (0)

-0.4 (0.02)

0 (0)

0 (0)

Nominal

1.2 (0.05)

1.6 (0.06)

1.2 (0.05)

1.6 (0.06)

1.6 (0.06)

Maximum

2.8 (0.11)

3.2 (0.13)

2.8 (0.11)

3.2 (0.13)

3.2 (0.13)

Maximum

SFA234AC

Distance (A - B) mm (in)

Total toe-in

Distance difference between RH or LH side mm (in) Angle (left or right) Degree minute (decimal degree)

Minimum

-2 (-0.08)

Nominal

0 (0)

Maximum

2 (0.08)

Minimum

-0° 1' (-0.02°)

0° 0' (0.00°)

-0° 1' (-0.02°)

0° 0' (0.00°)

0° 0' (0.00°)

Nominal

0° 3' (0.05°)

0° 4' (0.07°)

0° 3' (0.05°)

0° 4' (0.07°)

0° 4' (0.07°)

Maximum

0° 7' (0.12°)

0° 8' (0.13°)

0° 7' (0.12°)

0° 8' (0.13°)

0° 8' (0.13°)

*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *1: 18" tire. *2: 19" tire.

Wheelarch Height (Unladen*1)

INFOID:0000000004455944

Unit: mm (in)

SFA818A

Market

USA/Canada

Mexico

Tire size

P245/45R18 *2

P245/45R18 *3

P245/40R19

P245/45R18

P245/40R19

Front (Hf)

721 (28.39)

721 (28.39)

724 (28.50)

730 (28.74)

733 (28.86)

Rear (Hr)

736 (28.98)

734 (28.90)

736 (28.98)

754 (29.68)

757 (29.80)

*1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.


QUICK REFERENCE CHART: MAXIMA 2009 *2: Without top load sunroof *3: With top load sunroof

Brake Specifications

INFOID:0000000004455946

Unit: mm (in)

Brake model

Kiriu

Wheel size

457 (18)

483 (19)

Cylinder bore diameter Front brake

57.15 (2.250)

Pad length × width × thickness Rotor outer diameter × thickness

123.6 × 47.5 × 11 (4.866 × 1.870 × 0.433) 320 × 28 (12.598 × 1.102)

Brake model Rear brake

Kiriu

Cylinder bore diameter Pad length × width × thickness Rotor outer diameter × thickness

Master cylinder

Cylinder bore diameter

Control valve

Valve model

Brake booster

Booster model

TBD

34.93 (1.375) 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335) 308 × 16 (12.126 × 0.630) 23.81 (0.937) Electric brake force distribution Bosch

Recommended brake fluid

DOT 3

Front Disc Brake

INFOID:0000000004455947

Unit: mm (in)

Brake model

Kiriu

Wheel size Brake pad

Disc rotor

457 (18)

483 (19)

Standard thickness (new)

11.0 (0.433)

Repair limit thickness

2.0 (0.079)

Standard thickness (new)

28.0 (1.102)

Repair limit thickness

26.0 (1.024)

Thickness variation (measured at 8 positions)

0.015 (0.0006)

Maximum runout (with it attached to the vehicle)

0.035 (0.0014)

Rear Disc Brake

INFOID:0000000004455948

Unit: mm (in)

Brake model

Kiriu

Wheel size Brake pad

Disc rotor

457 (18)

483 (19)

Standard thickness (new)

8.5 (0.335)

Repair limit thickness

1.0 (0.039)

Standard thickness (new)

16.0 (0.630)

Repair limit thickness

14.0 (0.551)

Thickness variation (measured at 8 positions) Maximum runout (with it attached to the vehicle)

0.015 (0.0006) 0.05 (0.002)


QUICK REFERENCE CHART: MAXIMA 2009

Brake Pedal

INFOID:0000000004455949

Unit: mm (in)

AWFIA0433ZZ

Brake pedal free height (H)

190.7 - 202.7 (7.51 - 7.98)

Brake pedal full stroke (S)

130.0 (5.12)

Clearance between brake pedal bracket and threaded end of stop lamp switch and ASCD cancel switch (C1) or (C2)

0.74 - 1.96 (0.0291 - 0.0772)

Fluids and Lubricants - US and Canada Description

INFOID:0000000004455950

Capacity (Approximate)

Recommended Fluids/Lubricants

US measure

Imp measure

Liter

20 gal

16-5/8 gal

75.6

With oil filter change

4-7/8 qt

4 qt

4.6

Without oil filter change

4-1/2 qt

3-3/4 qt

4.3

Dry engine (Overhaul)

5-1/4 qt

4-3/8 qt

5.0

Cooling system with reservoir tank

2-1/8 gal

1-3/4 gal

8.2

CVT fluid

10-3/4 qt

9 qt

10.2

Power steering fluid (PSF)

1-1/8 qt

7/8 qt

1.0

Genuine NISSAN PSF or equivalent*4

Brake fluid

Genuine NISSAN Super Heavy Duty Brake Fluid*4 or equivalent DOT 3 (US FMVSS No. 116)

Brake grease

PBC (poly butyl cuprysil)

Brake pad plate grease

Molykote AS880N grease or equivalent

Multi-purpose grease

NLGI No. 2 (Lithium soap base)

1.21 ± 0.055 lb

0.55 ± 0.025 kg

Fuel

Engine oil Drain and refill

Air conditioning system refrigerant

Unleaded gasoline with an octane rating of at least 91 AKI (RON 96)

• Engine oil with API Certification Mark *1*2 • Viscosity SAE 5W-30 *2

Genuine NISSAN Long Life Antifreeze/ Coolant or equivalent Genuine NISSAN CVT Fluid NS-2 *3

HFC-134a (R-134a) *5


QUICK REFERENCE CHART: MAXIMA 2009 Description

Capacity (Approximate) US measure

Imp measure

5.03 fl oz

5.3 fl oz

Air conditioning system oil

Windshield washer fluid

Recommended Fluids/Lubricants

Liter

NISSAN A/C System Oil Type S or equivalent *5

150 m

Genuine NISSAN Windshield Washer Concentrate Cleaner & Antifreeze or equivalent

*1: For further details, see “Engine Oil Recommendation”. *2: NISSAN recommends Genuine NISSAN Ester Engine Oil available at your NISSAN dealer. *3: Using automatic transmission fluid other than Genuine NISSAN CVT Fluid NS-2 will damage the CVT, which is not covered by the NISSAN new vehicle limited warranty. *4: DEXRONTM VI type ATF or Canada NISSAN Automatic Transmission Fluid may also be used. *5: For further details, see "Air conditioning specification label".

Fluids and Lubricants - Mexico

INFOID:0000000004455951

Capacity (Approximate)

Recommended Fluids/Lubricants

Liter

Imp measure

With oil filter change

4.6

4 qt

Without oil filter change

4.3

3-3/4 qt

API grade SL or SM*1

Dry engine (engine overhaul)

5.4

4-3/4 qt

ILSAC grade GF-2, GF-3 or GF-4*1 Viscosity SAE 10W-30

Cooling system (with reservoir)

8.2

1-3/4 gal

CVT fluid

10.2

9 qt

Brake fluid

Power steering fluid

1.0

7/8 qt

Multi-purpose grease

Engine oil Drain and refill

Genuine NISSAN engine oil*1

Genuine NISSAN Engine Coolant or equivalent in its quality*2 Genuine NISSAN CVT fluid NS-2*3 DOT 3 (US FMVSS No. 116) Genuine NISSAN PSF or equivalent *4 NLGI No. 2 (Lithium soap base)

*1: For further details, see “SAE Viscosity Number”. *2: Use Genuine NISSAN Engine Coolant or equivalent in its quality, in order to avoid possible aluminum corrosion within the engine cooling system caused by the use of non-genuine engine coolant. Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may not be covered by the warranty even if such incidents occurred during the warranty period. *3:Using transmission fluid other than Genuine NISSAN CVT fluid NS-2 will damage the CVT, which is not covered by the warranty. *4: DEXTRON™ VI type ATF may also be used.


GENERAL INFORMATION

SECTION

GI

GENERAL INFORMATION

GI

B

C

D

CONTENTS HOW TO USE THIS MANUAL ...................... 3

CVT Number ............................................................22 Dimensions ..............................................................23 Wheels & Tires ........................................................23

HOW TO USE THIS MANUAL ............................ 3 Description ................................................................ 3 Terms ........................................................................ 3 Units .......................................................................... 3 Contents .................................................................... 3 Relation between Illustrations and Descriptions ...... 4 Components .............................................................. 4

PRECAUTION .............................................. 24 Description ...............................................................24 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .....................24 Precautions Necessary for Steering Wheel Rotation after Battery Disconnect ...................................24 Procedures without Cowl Top Cover .......................25 General Precautions ................................................25 Three Way Catalyst .................................................26 Fuel (Unleaded Premium Gasoline Required) VQ35DE ..................................................................27 Multiport Fuel Injection System or Engine Control System .....................................................................27 Hoses ......................................................................27 Engine Oils ..............................................................28 Air Conditioning .......................................................29

Description ................................................................ 6 How to Follow Test Groups in Trouble Diagnosis...... 6 Key to Symbols Signifying Measurements or Procedures ..................................................................... 7

HOW TO READ WIRING DIAGRAMS ................ 9 Connector symbols ................................................... 9 Sample/wiring diagram -example- ........................... 10 Description .............................................................. 11

ABBREVIATIONS ..............................................13 Abbreviation List ...................................................... 13

LIFTING POINT ................................................. 30 Special Service Tool ................................................30 Garage Jack and Safety Stand ................................30 2-Pole Lift ................................................................31 Board-on Lift ............................................................32

Tightening Torque Table ......................................... 14

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................15 Recommended Chemical Products and Sealants.... 15

G

H

I

J

K

L

M

N

TOW TRUCK TOWING ..................................... 33 Tow Truck Towing ...................................................33 Vehicle Recovery (Freeing a Stuck Vehicle) ...........33

TERMINOLOGY .................................................16 SAE J1930 Terminology List ................................... 16

BASIC INSPECTION ................................... 35

FEATURES OF NEW MODEL ..................... 20

SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 35

IDENTIFICATION INFORMATION .....................20

F

PRECAUTIONS ................................................. 24

HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6

TIGHTENING TORQUE OF STANDARD BOLTS ................................................................14

E

Model Variation ....................................................... 20 Identification Number .............................................. 21 Identification Plate ................................................... 22 Engine Serial Number ............................................. 22

GI-1

Work Flow ................................................................35 Control Units and Electrical Parts ............................35 How to Check Terminal ...........................................36 Intermittent Incident .................................................39 Circuit Inspection .....................................................42

O

P


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CONSULT-III CHECKING SYSTEM .................. 47 Description .............................................................. 47 Function and System Application ........................... 47

GI-2

CONSULT-III Data Link Connector (DLC) Circuit ... 48 Wiring Diagram ....................................................... 49


HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

HOW TO USE THIS MANUAL

GI

HOW TO USE THIS MANUAL Description

INFOID:0000000003891696

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.

Terms

B

C

INFOID:0000000003891697

• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value: Tolerance at inspection and adjustment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.

Units

D

E

F

INFOID:0000000003891698

• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.

G

H

“Example” Range I

Outer Socket Lock Nut

: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) J

Standard Drive Shaft Installation Bolt

: 44.3 N·m (4.5 kg-m, 33 ft-lb) K

Contents

INFOID:0000000003891699

• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.

L

M

N

O

P

GI-3


HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

Relation between Illustrations and Descriptions

INFOID:0000000003891700

The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.

SAIA0519E

Components

INFOID:0000000003891701

â&#x20AC;˘ THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.

GI-4

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2009 NISSAN MAXIMA Service Repair Manual  

2009 NISSAN MAXIMA Service Repair Manual  

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