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en

Service manual (20

Wheel loader (10 points)

L507 S, L509 S, L514 Stereo (10


en

Service manual (20

Wheel loader (10 points)

L507 S, L509 S, L514 Stereo (10

Address Address:

LIEBHERR-WERK BISCHOFSHOFEN GMBH Dr. Hans Liebherr – Straße 4 A – 5500 BISCHOFSHOFEN, AUSTRIA

Product identification Manufacturer: Product group: Type: Construction number: Serial number:

LIEBHERR-WERK BISCHOFSHOFEN GMBH Wheel loader L507 S L509 S L514 787 789 790 9099 9099 14000

Document identification Order number: Author: Document version: Manual number: Owner:

1028 8197 LBH / T-DOK department 02


Foreword

Target group

This Service Manual has been written for those whose job it is to make sure that the machines remain operational on a daily basis. This specifically includes the mechanics and workshop specialists at Liebherr dealers and Liebherr branch offices.

Contents

In the first chapter you will find information about safety regulations as well as specifications of the special tools needed for maintenance and repair. Chapter 2 provides an overview of all important technical data for the entire machine and the individual assemblies. The following chapter, entitled Maintenance, contains the maintenance and inspection schedule, inspection and setting logs, lubrication schedules and filling quantity tables, a description of maintenance procedures and specifications for prescribed lubricants and fuels. The technical description of the machine in the following chapters is divided into 15 functional groups. The design, function, and technical data for each group, component and part are explained.

How to use this manual

This manual describes a variety of types and finished forms. In general, this information applies to the types and serial number groups specified in the footnotes. One exception is that specific type and serial number data are indicated at the beginning of each section (e.g. the technical specifications of the components). Whenever possible, parts and components are supplemented by indication of the identification number in the heading. This manual is available in German, English, French, Spanish and Italian.

Working instructions

It is imperative that safety regulations be observed with all tasks done on the machine. You will find information on this in the General Information chapter. A complete set of tools in perfect condition is required for work on the machine, along with any special tools that might be needed. Absolute cleanliness must be observed with all tasks! Sealing material such as O-rings and surface seals should be replaced whenever repairs are carried out.

DVD edition

We would particularly like to draw your attention to the fact that this book is available not only in printed form, but also as an electronic document on DVD (Lidos).


General information

1

Product description

2

Maintenance

3

Diesel engine

4

Cooling system

5

Travel hydraulics

6

Working hydraulics

7

Steering system

8

Brake system

9

Electrical system

10

Transfer gear

11

Axles, drive shafts

12

Machine frame, ballast weight

13

Central lubrication system

14

Covering, cab access

15

Cab, heating, air-conditioning

16

Lift arm, quick-change device

17

Attachments, accessories

18

Repair work, troubleshooting

19

Options

20


     

   

  

 



 



 

 







 











 



 



 

  

        




 

 

                                              

    

   



   



   

         

  

        










                                                             

        



  


 

 

     

















            

 

 

       







        

        







  

  

  







               

  





         

























 



 















  

       

        














         



 



               















 























 













       





















   

 

 

 

 

 







 

 

 



















        





            

                              






 





















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





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

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

 









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









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

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



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

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

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

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

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

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





                                            

  











 

 





  

        

     

      


















 

 



                     





         

       

  







               



     



      





   

   

   

























 

 

 

      

  













 

        

    

      



  






 

 







 



 





 

 



 



 



 





 

 

















 

 

               

             

  

      










          

     

        

  







  













 







 









































    







 



 

        



  


2 Product Description 2.0 Chapter contents 

  

  

  









 



 



 















 



 



















 



MJFCIFSS

2 . 0 - 1 




 

2.1 Technical data 2.1.1 Valid for:

Complete machine L507 - 787 / from 9099

        

Description

Value Unit

 

 

     

 



 



 

     

 

    

 



MJFCIFSS

 

 

       

2.1-1  








Description

Value Unit

   

 

 

 

 

 



 



 



 



 



 



 



 



 

 

 

 

 

  Valid for:

 

 

L509 - 789 / from 9099

        

2.1-2  



MJFCIFSS

  




 

Description

Value Unit

 

   

     

 



 



 

     

 



 

 

     



 

 

 

 

 

 

 

 

 



 



 



 



 

        

 

 

 

 

  

 



MJFCIFSS

 

2.1-3  








Valid for:

L514 - 790 / from 14000

        

Description

Value

Kinematics version  



P  



 

     



 



 



 





 





 

     



 



 



 





 

 



 



 

 



 

 



 





 

 





 





 





 





 



2.1-4  

Z

Value Unit



 





 





 



MJFCIFSS

  




 

Description

Value

Kinematics version

Z

P

 



 

 



 

 

2.1.2

Value Unit



 

Diesel engine L507 and L509 diesel engine

Valid for:

L507 - 787 / from 9099; ID 1003 5385

Description

Value Unit



 



 

 

 

     

      





    



 



 

  

     

  

     

  

     



 



 

  

   



 



 



  

 



MJFCIFSS



2.1-5  








Valid for:

L509 - 789 / from 9099; ID 1003 5388

Description

Value Unit

 

     

 

 



   

   

  





  



 



 



 

  

     

  

    





 

   



 



 

  

   



 



 





L514 diesel engine Valid for:

L514 - 790 / from 14000; ID 9739 078

Description

Value Unit

 

  

 

 



   

  

2.1-6  

 



MJFCIFSS

  





  




 

Description

Value Unit



  



 



 



 



 

 

   

  

     

  

     



 



 



 

 

 

 

   





Fuel system Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099

Description

Valid for:

Value Unit



 



 

L514 - 790 / from 14000

Description

Value Unit

 

   

Fuel pre-filter Description

Value Unit



 



 

Fuel fine filter Description

Value Unit



  



  



MJFCIFSS

 

2.1-7  








L507 and L509 pre-glow system Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 7090 753

Description

Value Unit



L514 pre-glow system Valid for:

L514 - 790 / from 14000

Description

Value Unit





Vacuum switch Description  

Value Unit  

Coupling torsion absorbers Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1002 4627

Description

Value Unit   

     Valid for:

  

L514 - 790 / from 14000; ID 1001 0559

Description

Value Unit



 

   

2.1.3

 

    

Cooling system Cooling system

Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; L514 - 790 / from 14000

Description

Value Unit

     

2.1-8  



MJFCIFSS

 

       

   

  




 

Description

Value Unit

    

       

   

 





 

Temperature sensor Description

Value Unit



 





Gear pump Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1002 3191

Description

Value Unit



 

 Valid for:

 

L514 - 790 / from 14000; ID 5716 901

Description

Value Unit



 



 

Gear motor Description

Value Unit

 

2.1.4

   

Travel hydraulics L507 and L509 variable displacement pump

Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1004 2419

Description

Value Unit



 



 

 

  

   



 

 L507

 

 L509

  

MJFCIFSS

2.1-9  








Description

Value Unit



 



 



 



 

 

 



 





 







 

  

















 

L514 variable displacement pump Valid for:

L514 - 790 / from 14000; ID 5717 296

Description

Value Unit



 



 



 



   

 

 



 



 



 



 

 

 



 





 







 

  

  

 







 

Variable adjustment motor Valid for:

2.1-10  

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1004 2425

Description

Value Unit



 



 



 



MJFCIFSS

  




 

Description

Value Unit



 



 



 

 

 



 

 

   



 

 

 

 

 



 

L507 L509 Valid for:

 







L514 - 790 / from 14000; ID 5717 303

Description

Value Unit 

 

 



 



 



 



 

 

 

 

   



 



 

 

 

 

 



 



2.1.5









Working hydraulics L507 and L509 working hydraulics pump

Valid for:

L507 - 787 / from 9099; ID 1002 3207

Description

Value Unit



  

 



 



 



MJFCIFSS

2.1-11  








Description

Value Unit



 

 Valid for:







L509 - 789 / from 9099; ID 1002 3228

Description

Value Unit



 



 



 



 









L514 working hydraulics pump Valid for:

L514 - 790 / from 14000; ID 5716 753

Description

Value Unit



 



 



 



 

L507 and L509 control block Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1002 3202

Description

Value Unit

 

    



L509





 





 





 





 





L507



 

L514 control block Valid for:

L514 - 790 / from 14000; ID 5717 527 (Z), 1028 8841 (P)

Description

Value Unit



 



 



2.1-12  



MJFCIFSS





  




 

Description

Value Unit

 











  

 

 



  



 

Pilot control valve - Husco Valid for:

L507 - 787 / 9099 - 12753; L509 - 789 / 9099 - 12753; ID 1002 3449

Description

Value Unit



 



 



 

Description

Value Unit



 

 

 



 



 

Pilot control valve - Rexroth Valid for:

L507 - 787 / from 12754; L509 - 789 / from 12754; ID 5715 823 L514 - 790 / from 14000; ID 5716 785

Description

Value Unit







 



 



 



 

Working hydraulics lockout solenoid valve Valid for:

L507 - 787 / from 12754; L509 - 789 / from 12754; L514 - 790 / from 14000; ID 1021 6794

Description

  

Value Unit



 



 



 



MJFCIFSS

2.1-13  








Pilot control hydro accumulator Description

Value Unit

 

   

Lift cylinder Valid for:

L507 - 787 / from 9099; ID 9068 475

Description

Value Unit



 



 



 



 



 



 



Valid for:



 



 

L509 - 789 / from 9099; ID 9068 478

Description

Value Unit



 



 



 



 



   



 



 

L514 - 790 / from 14000; ID 9925 130 Z kinematics

Description

Value Unit



 



 



 



 



 



 



 



 



2.1-14  

 





Valid for:

 

 



MJFCIFSS

  




 

Valid for:

L514 - 790 / from 14000; ID 9913 472 P kinematics

Description

Value Unit



 



 



 



 



 



 



 



 



 

Tilt cylinder Valid for:

L507 - 787 / from 9099; ID 9068 467

Description

Value Unit



 



 



 



 



 



Valid for:



 



 

L509 - 789 / from 9099; ID 1000 7595

Description

Value Unit



 



 



 



   



 



 

L514 - 790 / from 14000; ID 8922 328 Z kinematics

Description

Value Unit



 



 



 



 



 

  

  

 





Valid for:

 













 



MJFCIFSS

2.1-15  








Valid for:

L514 - 790 / from 14000; ID 9916 704 P kinematics

Description

Value Unit



 



 



 

    

         

Hydraulic tank Valid for:

L507 - 787 / from 9099

Description

Value Unit

  Valid for:

 

L509 - 789 / from 9099

Description

Value Unit

  Valid for:

 

   

L514 - 790 / from 14000

Description

Value Unit



 



 

Return suction filter Description

Value Unit



 



 



 



 



 



 



 

Bleeder filter Description

2.1-16  

Value Unit



 



 



 



 



MJFCIFSS

  




 

2.1.6

Steering system L507 and L509 servostat

Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 1004 5014

Description

Value Unit



 



 











 

L514 servostat Valid for:

L514 - 790 / from 14000; ID 1028 5172

Description

Value Unit



 



















 

L507 and L509 steering cylinder Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 9068 131

Description

Value Unit



 



 



 



 



 



 



 

L514 steering cylinder Valid for:

L514 - 790 / from 14000; ID 8922 330

Description

Value Unit



 



 



 



 

  













 

Emergency steering pump Valid for:

L514 - 790 / from 14000; ID 5716 888

Description

Value Unit



 

   



MJFCIFSS

 

2.1-17  








Description

Value Unit   

 

 

Emergency steering pressure switch Valid for:

L514 - 790 / from 14000; ID 1029 4441

Description

Value Unit



    

 

 

Emergency steering check pressure switch Valid for:

L514 - 790 / from 14000; ID 1029 4441

Description

Value Unit



 

 

2.1.7

    

Brake system Main brake cylinder Description

Value Unit



 

 

 



 

Drum brake Description

Value Unit



 



 



 

Equalising reservoir Description

Value Unit

 

    

Brake light button Description

Value Unit



 

 

2.1-18  

    



MJFCIFSS

  




 

Parking brake pressure switch Description

Value Unit



    

 

 

Parking brake hydro accumulator Description

Value Unit

 

2.1.8

   

Electrical system Batteries

Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099; ID 6905 637

Description

Value Unit



Valid for:

 



 



 



 

L514 - 790 / from 14000; ID 6905 637

Description

Value Unit



 



 



 



 

Alternator Description

Value Unit



 



 

 

 

Starter Description

  

Value Unit



 

L507s, L509s

 

L514 Stereo

 



MJFCIFSS

2.1-19  








2.1.9

Transfer gear L507 and L509 transfer gear

Valid for:

L507 - 787 / from 9099; L509 - 789 / from 9099

Description

Value Unit



 

L507s

 

L509s

 

L514 transfer gear Valid for:

L514 - 790 / from 14000

Description

Value Unit



2.1.10

 



Ser. no. 14000 - 16052

 



From ser. no. 16053

 

Axles and cardan shaft L507 front axle

Valid for:

L507 - 787 / from 9099

Description

Value Unit

Ser. no. 9099 - 11239

 

Ser. no. 11240 - 11991

 

From ser. no. 11992

 

 

 

Up to 11991

 

From 11992

 

 Ser. no. 9099 - 11991

 

From 11992

 



 



 

   

       



2.1-20  

 

 



MJFCIFSS

  




 

L509 front axle Valid for:

L509 - 789 / from 9099

Description

Value Unit



 



 



 



 



 



 



 



 



 



 



 



 

L514 front axle Valid for:

L514 - 790 / from 14000; ID 1021 6458; ID. 10333089

Description

Value Unit



Ser. no. 14000 - 16052

 



From ser. no. 16053

 



 



 



Up to 16052

 



From 16053

 



Up to 16052

 



From 16053

 



 



 

   

       



 

L507 rear axle Valid for:

L507 - 787 / from 9099; ID 1000 8883

Description

Value Unit



 

 

 



 



  

 



MJFCIFSS

 

2.1-21  








Description

Value Unit



 



 

 

   



 



 



 

L509 rear axle Valid for:

L509 - 789 / from 9099; ID 1002 1999

Description

Value Unit



 



 



 



 



 



 



 

 

   



 



 



 

L514 rear axle Valid for:

L514 - 790 / from 14000; ID 1021 6459; ID 10333012

Description

Value Unit



Ser. no. 14000 – 1605

 

From ser. no. 16053

 

 

 

Up to 16052

 

From 16053

 

Up to 16052

 

From 16053

 



 



 

 

   



 



 



2.1-22  

 

 



MJFCIFSS

  




 

Cardan shaft Valid for:

L507 - 787 / from 9099; ID 100 15991

Description

Valid for:

Value Unit



 



 



 



 

L509 - 789 / from 9099; ID 1001 5993

Description

Valid for:

Value Unit



 



 



 



 

L514 - 790 / from 14000; ID 1028 8903

Description

2.1.11

Value Unit



 



 



 



 

Machine frame and ballast weight Left ballast weight

Valid for:

L507 - 787 / from 9099

Description

Value Unit



 

 Valid for:

 

L509 - 789 / from 9099

Description

Value Unit



 

 Valid for:

 

L514 - 790 / from 14000; ID 9069 601

Description

Value Unit



 



 

Right ballast weight Valid for:

L507 - 787 / from 9099

Description

Value Unit



 

 Valid for:   

 

L509 - 789 / from 9099 

MJFCIFSS

2.1-23  








Description

Value Unit



 

 Valid for:

 

L514 - 790 / from 14000; ID 9069 602

Description

Value Unit



 



2.1.12

 

Automatic central lubrication system Central lubrication pump EP-1 Description

Value Unit

         

                   



 



 



 



 

Progressive distributor MX-F Description

Value Unit

   

       

MX-F 25 Description

Value Unit



 



 



2.1-24  



MJFCIFSS

 

  




 

MX-F 45 Description

Value Unit



 



 



 

MX-F 75 Description

Value Unit

  

     

MX-F 105 Description

Value Unit



 



 



2.1.13

 

Cab, heating and air-conditioning Heating and ventilation Description

Value Unit

   

      

   

 

 

Fresh and circulated air filter Description

Value Unit 

  

   

Air-conditioning system Description

Value Unit



 

 

  

 

  

 



MJFCIFSS

 

2.1-25  


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Liebherr L507S-787 Wheel Loader Service Repair Manual SN:9099  
Liebherr L507S-787 Wheel Loader Service Repair Manual SN:9099  
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