PERIODIC MAINTENANCE 2-1
Periodic Maintenance Table of Contents Periodic Maintenance Chart ................................................................................................... Torque and Locking Agent...................................................................................................... Specifications ......................................................................................................................... Special Tools .......................................................................................................................... Periodic Maintenance Procedures.......................................................................................... Fuel System (DFI)................................................................................................................ Air Cleaner Element Cleaning........................................................................................... Throttle Control System Inspection................................................................................... Engine Vacuum Synchronization Inspection..................................................................... Idle Speed Inspection ....................................................................................................... Idle Speed Adjustment...................................................................................................... Fuel Hose Inspection (fuel leak, damage, installation condition) ...................................... Evaporative Emission Control System Inspection (CAL, TH and SEA Models) ............... Cooling System.................................................................................................................... Coolant Level Inspection................................................................................................... Radiator Hose Damage and Installation Condition Inspection.......................................... Air Suction System .............................................................................................................. Air Suction System Damage Inspection............................................................................ Engine Top End ................................................................................................................... Valve Clearance Inspection .............................................................................................. Valve Clearance Adjustment............................................................................................. Clutch................................................................................................................................... Clutch Operation Inspection.............................................................................................. Wheels/Tires........................................................................................................................ Air Pressure Inspection..................................................................................................... Wheel/Tire Damage Inspection......................................................................................... Tire Tread Wear, Abnormal Wear Inspection .................................................................... Wheel Bearing Damage Inspection .................................................................................. Drive Train ........................................................................................................................... Drive Chain Lubrication Condition Inspection ................................................................... Drive Chain Slack Inspection ............................................................................................ Drive Chain Slack Adjustment .......................................................................................... Wheel Alignment Inspection ............................................................................................. Drive Chain Wear Inspection ............................................................................................ Chain Guide Inspection..................................................................................................... Brake System ...................................................................................................................... Brake Fluid Leak (Brake Hose and Pipe) Inspection ........................................................ Brake Hose and Pipe Damage and Installation Condition Inspection............................... Brake Operation Inspection .............................................................................................. Brake Fluid Level Inspection............................................................................................. Brake Pad Wear Inspection .............................................................................................. Brake Light Switch Operation Inspection .......................................................................... Suspensions ........................................................................................................................ Front Forks/Rear Shock Absorber Operation Inspection .................................................. Front Fork Oil Leak Inspection.......................................................................................... Rear Shock Absorber Oil Leak Inspection ........................................................................ Steering System .................................................................................................................. Steering Play Inspection ................................................................................................... Steering Play Adjustment.................................................................................................. Steering Stem Bearing Lubrication ...................................................................................
2-3 2-6 2-11 2-13 2-14 2-14 2-14 2-15 2-16 2-18 2-19 2-19 2-19 2-21 2-21 2-21 2-22 2-22 2-22 2-22 2-23 2-27 2-27 2-27 2-27 2-28 2-28 2-29 2-29 2-29 2-30 2-30 2-31 2-32 2-32 2-33 2-33 2-33 2-34 2-34 2-35 2-35 2-36 2-36 2-36 2-36 2-37 2-37 2-37 2-38
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