Page 1

Fig. 011 CYLINDER BLOCK

DL500


Fig. 011 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

1

K9003409

CYLINDER BLOCK ASS'Y

1

2

-

BLOCK;CYLINDER

1

3

K9002985

PIN;DOWEL

2

4

K9002991

PLUG;RETAINER

1

5

K9003016

WASHER;PLAIN

1

6

K9003017

DISC;VALVE

1

7

K9003018

SPRING;COMPRESSION

1

8

K9003271

BUSHING

7

9

K9003005

PLUG;PIPE

2

10

K9003046

SEAT;PRS REGULATOR VALVE

1

11

K9003407

CAP;MAIN BEARING NO4

1

13

K9003047

CAP;MAIN BEARING

6

14

K9003250

KIT;SCREW HEX HEAD CAP

14

15

K9003028

WASHER;PLAIN

1

16

K9003194

SCREW;CAP

1

17

K9003329

STUD

7

18

K9002972

PIN;DOWEL

1

19

K9002983

PIN;DOWEL

2

20

K9003004

PLUG;EXPANSION

4

21

K9003003

PLUG;EXPANSION

9

22

K9003433

PIN;DOWEL

3

23

K9002321

PLUG;PIPE

1

24

K9003044

DOWEL;RING

3

25

K9003069

PLUG;THREADED

4

26

K9003069

PLUG;THREADED

1

27

K9003070

SEAL;O-RING

1

28

K9003089

PLUG;THREADED

1

29

-

PLUG;THREADED

1

30

K9002326

SEAL;O-RING

1

31

K9003119

SENSOR;VISCOSITY

1

32

K9003116

PLUNGER;PRS REGULATOR

1

33

K9003013

SPRING;COMPRESSION

1

34

K9003285

PLUG;RETAINER

1

35

K9003082

NIPPLE;COUPLING

1

37

K9003252

KIT;CYLINDER LINER

6

38

-

LINER;CYLINDER

1

DL500

1

D

D

D

D

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

39

K9003093

SEAL;RECTANGULAR

1

42

K9003136

NOZZLE;PISTON COOLING

6

43

K9003127

SCREW;HEX FLANGE HEAD CAP

6

DL500

2

Serial No

ICA

Replacable

Qty


Fig. 012 TIMING GEAR CASE

DL500


Fig. 012 TIMING GEAR CASE Key No

Part No

Description

Qty S.C

1

K9003431

GEAR HOUSING ASS'Y

1

2

-

HOUSING;GEAR

1

3

K9003036

BEARING;NEEDLE

1

4

K9003317

BEARING;NEEDLE

1

5

K9003302

SEAL;O-RING

1

6

K9003256

SCREW;CAPTIVE WASHER CAP

11

7

K9003268

SCREW;CAPTIVE WASHER CAP

5

8

K9003179

SEAL;RECTANGULAR RING

6

9

K9003281

SEAL;RECTANGULAR RING

1

10

K9003282

SEAL;RECTANGULAR RING

1

11

K9003145

IDLER GEAR ASS'Y

1

12

-

GEAR;IDLER

1

13

K9003042

BUSHING

1

14

K9003040

SHAFT;IDLER

1

15

K9003045

RETAINER;GEAR

1

16

K9003147

BEARING;THRUST

2

17

K9003150

PLATE;THRUST

1

18

K9003073

SCREW;CAP

3

19

K9003146

IDLER GEAR ASS'Y

1

20

-

GEAR;IDLER

1

21

K9003043

BUSHING

1

22

K9003045

RETAINER;GEAR

1

23

K9003147

BEARING;THRUST

2

24

K9003073

SCREW;CAP

3

25

K9003041

SHAFT;IDLER

1

26

K9003072

IDLER GEAR ASS'Y

1

27

-

GEAR;IDLER

1

28

K9003043

BUSHING

1

29

K9003147

BEARING;THRUST

2

30

K9003041

SHAFT;IDLER

1

31

K9003291

RETAINER;GEAR

1

32

K9003298

SCREW;TWELVE POINT CAP

3

33

K9003306

SEAL;RECTANGULAR RING

1

34

K9003290

SPACER;MOUNTING

1

35

K9003277

SUPPORT;HYDRAULIC PUMP

1

36

K9003265

ADAPTER;HYDRAULIC PUMP

1

DL500

1

D

D

D

D

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

37

K9003036

BEARING;NEEDLE

1

38

K9003052

GEAR;PUMP

1

39

K9003035

ADAPTER;SPLINE

1

40

K9003170

GEAR;PUMP

1

41

K9002986

GASKET;HYDRAULIC PUMP

1

42

K9003167

SCREW;CAPTIVE WASHER CAP

3

43

K9003299

SEAL;O-RING

1

DL500

2

Serial No

ICA

Replacable

Qty


Fig. 013 TIMING GEAR CASE COVER

DL500


Fig. 013 TIMING GEAR CASE COVER Key No

Part No

Description

Qty S.C

1

K9003428

KIT;GEAR COVER

1

2

-

COVER;GEAR

1

3

K9003427

KIT;STRIP SEAL

1

4

K9003418

PLUG;GEAR COVER

1

5

K9003413

SCREW;HEX FLANGE HEAD CAP

5

6

K9003412

SCREW;HEX FLANGE HEAD CAP

33

7

K9003254

OIL SEAL KIT

1

8

-

SEAL;OIL

1

9

K9003434

GASKET;CARRIER

1

10

K9003340

SEAL;DUST

1

11

K9003255

OIL SEAL KIT

1

12

-

SEAL;OIL

1

D

13

-

GASKET;CARRIER

1

D

14

K9003318

SEAL;DUST

1

19

K9003090

PULLEY;ACCESSORY DRIVE

1

20

K9003259

SCREW;CAP

1

21

K9003260

WASHER;PLAIN

1

DL500

1

D

D

Serial No

ICA

Replacable

Qty


Fig. 014 FLY WHEEL HOUSING

DL500


Fig. 014 FLY WHEEL HOUSING Key No

Part No

Description

Qty S.C

1

K9002979

WASHER;PLAIN

14

2

K9002992

GASKET;WATER HEADER COVER

1

3

K9002322

PLUG;PIPE

1

4

K9002323

PLUG;PIPE

1

5

K9003026

SCREW;CAP

2

6

K9003031

SCREW;CAP

12

7

K9003037

SCREW;CAP

2

8

K9003038

GASKET;COVER PLATE

1

9

K9003039

COVER;ACCESS HOLE

1

10

K9003101

PLUG;THREADED

3

11

K9003173

PLATE;COVER

1

12

K9003202

SCREW;CAP

4

13

K9003234

HOUSING;FLYWHEEL

1

14

-

HOUSING;FLYWHEEL

1

15

K9003267

SLEEVE

1

16

K9003425

KIT;REAR SEAL CRANK

1

17

-

SEAL;OIL

1

18

K9003421

SCREW;CAP

12

DL500

1

D

D

Serial No

ICA

Replacable

Qty


Fig. 015 CRANK SHAFT & PISTON

DL500


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Fig. 015 CRANK SHAFT & PISTON Key No

Part No

Description

Qty S.C

1

K9003130

CRANKSHAFT

1

2

K9003435

KEY;PLAIN WOODRUFF

1

3

K9003144

GEAR;CRANKSHAFT

1

4

K9003398

OIL SEAL KIT

1

4

K9003249

OIL SEAL KIT

1

5

K9003280

SLEEVE;WEAR

1

6

K9003400

MAIN METAL KIT (STD)

1

6

K9003401

MAIN METAL KIT (0.25)

1

6

K9003402

MAIN METAL KIT (0.5)

1

7

K9003023

METAL,MAIN(UPPER)

7

8

K9003024

METAL,MAIN(LOWER)

7

9

K9003393

WASHER;THRUST(LOWER)

2

9

K9003394

WASHER;THRUST(LOWER-0.25)

2

10

K9003395

WASHER;THRUST(UPPER)

2

10

K9003396

WASHER;THRUST(UPPER-0.25)

2

15

K9003183

FLYWHEEL ASS'Y

1

16

K9003182

FLYWHEEL

1

17

K9002969

GEAR;FLYWHEEL RING

1

18

K9003416

SCREW;HEX FLANGE HEAD CAP

8

19

K9003177

DAMPER;VIBRATION

1

20

K9003214

PULLEY;CRANKSHAFT

1

21

K9003295

PLATE;CLAMPING

1

22

K9003269

SCREW;CAP

5

23

K9003411

PLATE;CLAMPING

1

24

K9003426

PISTON KIT

6

25

K9004010

PISTON ASS'Y

1

26

-

TOP;PISTON

1

D

27

-

SKIRT;PISTON

1

D

28

K9003019

RING;RETAINING

2

29

K9003423

PIN;PISTON

1

30

K9003253

SET;PISTON RING

6

31

K9003160

RING;OIL PISTON

1

32

K9003343

RING;COMPRESSION PISTON

1

33

K9003315

RING;COMPRESSION PISTON

1

34

K9003344

ROD;ENGINE CONNECTING

6

35

-

ROD;ENGINE CONNECTING

6

DL500

1

OS

OS

D

Serial No

ICA

Replacable

Qty


Key No

Part No

Description

Qty S.C

36

K9003341

BUSHING

1

37

K9003048

DOWEL;RING

2

38

K9003049

SCREW;CAP

2

39

K9003020

MAIN METAL CON-ROD (STD)

12

39

K9003021

MAIN METAL CON-ROD (0.25)

12

US

39

K9003022

MAIN METAL CON-ROD (0.50)

12

US

DL500

2

Serial No

ICA

Replacable

Qty


Fig. 016 CYLINDER HEAD

DL500


Fig. 016 CYLINDER HEAD Key No

Part No

Description

Qty S.C

1

K9003165

HEAD;CYLINDER TLA

1

2

-

HEAD;CYLINDER

1

3

K9003003

PLUG;EXPANSION

2

4

K9002999

PLUG;EXPANSION

2

5

K9003004

PLUG;EXPANSION

8

6

K9003063

SEAL;O-RING

6

7

K9003236

SLEEVE;INJECTOR

6

8

K9003153

INSERT;VALVE

24

9

K9003195

GUIDE;VALVE

24

10

K9003330

SPRING;VALVE

24

11

K9003246

KIT;INTAKE VALVE

12

12

-

VALVE;INTAKE

12

13

K9003186

COLLET;VALVE

24

14

K9003247

KIT;EXHAUST VALVE

12

15

-

VALVE;EXHAUST

12

13

K9003186

COLLET;VALVE

24

17

K9003307

RETAINER;VALVE SPRING

24

18

K9003121

GUIDE;VALVE SPRING

24

19

K9002320

PLUG;PIPE

16

20

K9003276

PLUG;ORIFICE

6

21

K9003366

SEAL;VALVE STEM

24

22

K9003322

PLUG;EXPANSION

2

23

K9003086

SCREW;HEX FLANGE HEAD CAP

29

24

K9003436

SCREW;HEX FLANGE HEAD CAP

3

25

K9003374

GASKET;CYLINDER HEAD

1

26

K9003188

WASHER;SEALING

7

27

K9003191

SCREW;HEX FLANGE HEAD CAP

5

28

K9003189

SCREW;HEX FLANGE HEAD CAP

2

DL500

1

D

D

D

Serial No

ICA

Replacable

Qty


Fig. 017 CAM SHAFT MOUNTING

DL500

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DOOSAN DL500 WHEELED LOADER Service Repair Manual  

DOOSAN DL500 WHEELED LOADER Service Repair Manual  

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