Door Assemblies 2. Remove two capscrews that secure handle to door lock assembly. Remove handle from door. 3. Remove two fasteners from top of door cover. Remove five plugs along edges of door cover and remove door cover from door frame.
Door Lock Assembly 1. Remove capscrew and washer from release lever. Remove release lever from door. See Figure 48. 2. Remove four capscrews and two washers (right side only) from rear of outside handle. Remove outside door handle from door. 3. Remove grip and seal from outside handle. Discard seal. See Figure 46.
0100 YRM 1290
WARNING Compressed air can move particles so that they cause injury to the user or to other personnel. Make sure that the path of the compressed air is away from all personnel. Wear protective goggles or a face shield to prevent injury to the eyes. Check door assembly and parts for oil, grease, dirt, and other debris. Clean door assembly and parts with a clean cloth and soap and water. Compressed air can be used for drying door assembly and parts.
Inspect Inspect seals around window, door, and door lock assembly and replace if damaged. Check door lock and latch assembly. Make sure it opens, shuts, and locks door securely and there is no rust, grease, oil, or dirt on door lock and latch assembly parts. Inspect window for cracks or chips. Replace window if damaged.
Assemble Windows For procedures to remove and install door windows, see section Window Replacement.
Door Lock Assembly 1. Install seal and grip (see Figure 46) onto outside door handle. Place outside door handle onto door frame. Apply Loctite® 242 to threads of four capscrews and secure outside handle to door frame using capscrews and washers. The washers go on right side from inside cab. Tighten capscrews to 19.2 N•m (170 lbf in). 1. CAPSCREW 2. WASHER 3. RELEASE LEVER Figure 48. Release Lever Removal
Windows For procedures to remove and install door windows, see section Window Replacement.
2. Apply Loctite® 242 to capscrew and install release lever to rear of outside door handle. Tighten capscrew and washer to 5.0 N•m (44 lbf in). See Figure 48.
Door Cover 1. Place door cover onto door frame. Install two fasteners onto top of door cover and install five plugs along edges of door cover. See Figure 47.