Page 27

0100 YRM 1290

INSTALL, FOR LIFT TRUCK MODELS GLP/GDP16VX, GLP/GDP18VX, GLP/ GDP20SVX, GLP/GDP030VX (C810); GLP/ GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875); AND GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/ GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813) 1. Connect a lifting device to a spreader bar or lift strap, that is through door openings at top of operator's cab (under overhead guard structure). Place material that will be a cushion at top of door opening to prevent damage. Operate lifting device just enough to correctly position spreader bar or lifting strap on operator's cab. See Figure 21. 2. Carefully lift operator cab onto lift truck frame making sure that front and rear leg mounting holes are aligned with frame mounting holes. 3. Install capscrews and flange nuts to rear operator cab legs. Tighten capscrews to 66 N•m (49 lbf ft). See Figure 20. 4. Install capscrews and lock nuts to front operator's cab legs. Tighten capscrews to 66 N•m (49 lbf ft). 5. Install fender covers, front panel, and rear panels to frame. See Figure 19. Tighten capscrews to 10.8 N•m (7.96 lbf ft). 6. Connect light harness connector to Vehicle Systems Manager (VSM) and right-hand chassis harness. See Figure 17. NOTE: Perform Step 7 and Step 8 for lift truck models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813) equipped with Diesel Particulate Filter (DPF). 7. Connect light harness connector to Vehicle Systems Manager (VSM) and right-hand chassis harness. See Figure 18. 8. Connect Diesel Particulate Filter (DPF) harness connector to cowl harness. See Figure 18. 9. Connect right-hand chassis harness to rear grab handle horn button connector. See Figure 11.

Cab Replacement 11. Install floor plate and floor mat. Tighten capscrews to 10.8 N•m (7.96 lbf ft). 12. Install kick panel onto seal plate assembly. 13. Install two flange bolts securing cowl to front operator cab legs. See Figure 15. 14. Install dash assembly onto kick panel and install five capscrews to secure dash assembly to cowl panel. 15. Install and clip front wiper motor cover for lift truck models •

GLP/GDP16VX, GLP/GDP18VX, GLP/ GDP20SVX, GLP/GDP030VX (C810)

GLP/GDP20-35VX GDP040-070VX) (B875, C875)

(GP/GLP/

16. Install front wiper motor cover and tighten two lock nuts for lift truck models GLP/GDP40VX5/ VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/ GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813). 17. Install front wiper motor cover and tighten three lock nuts for lift truck models GLP/GDP40VX5/ VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/ GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813). 18. Install right side door onto cab by lifting door up and over top and bottom hinge pins. See Figure 10. 19. Connect gas spring and lock nut to cab mounting bracket. See Figure 9. 20. Connect heater hoses to heater assembly and connect heater wire harness connection. See Figure 6 and Figure 11. 21. For lift truck models GLP/GDP40VX5/VX6; GLP/ GDP45SVX5, GLP/GDP45VX6; GLP/ GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) with a Cummins QSB 3.3L engine and equipped with an air conditioner/heater unit, connect AC hoses. Tighten AC hose at bulkhead bracket to 29 to 37 N•m (21 to 27 lbf ft) and AC hose to receiver/drier to 15 to 18 N•m (133 to 159 lbf in). See Figure 12.

10. Install seal plate assembly to lift truck frame and tighten capscrews. See Figure 16.

21

YALE H813 GLP50VX LIFT TRUCK (EUROPE) Service Repair Manual  
YALE H813 GLP50VX LIFT TRUCK (EUROPE) Service Repair Manual  
Advertisement