Page 1

Edition: March 2008 Revision: October 2008 Publication No. SM9E-1T60U0

QUICK REFERENCE INDEX A GENERAL INFORMATION B ENGINE

C HYBRID

D TRANSMISSION & DRIVELINE

E SUSPENSION

F BRAKES

G STEERING H RESTRAINTS

I

VENTILATION, HEATER & AIR CONDITIONER

J BODY INTERIOR

K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

L DRIVER CONTROLS

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc.

M ELECTRICAL & POWER CONTROL

N DRIVER INFORMATION & MULTIMEDIA

O CRUISE CONTROL P MAINTENANCE

GI EM LU CO EC FL EX STR ACC HBC HBB HBR TM DLN FAX RAX FSU RSU SCS WT BR PB BRC ST STC SB SBC SR SRC VTL HA HAC INT IP SE ADP AP DLK SEC GW PWC RF EXT BRM MIR EXL INL WW DEF HRN PWO BCS LAN PCS CHG PG MWI WCS SN AV CCS MA

General Information Engine Mechanical Engine Lubrication System Engine Cooling System Engine Control System Fuel System Exhaust System Starting System Accelerator Control System Hybrid Control System Hybrid Battery System Hybrid Brake System Transaxle & Transmission Driveline Front Axle Rear Axle Front Suspension Rear Suspension Suspension Control System Road Wheels & Tires Brake System Parking Brake System Brake Control System Steering System Steering Control System Seat Belt Seat Belt Control System SRS Airbag SRS Airbag Control System Ventilation System Heater & Air Conditioning System Heater & Air Conditioning Control System Interior Instrument Panel Seat Automatic Drive Postioner Adjustable Pedal Door & Lock Security Control System Glass & Window System Power Window Control System Roof Exterior Body Repair Manual Mirrors Exterior Lighting System Interior Lighting System Wiper & Washer Defogger Horn Power Outlet Body Control System LAN System Power Control System Charging System Power Supply, Ground & Circuit Elements Meter, Warning Lamp & Indicator Warning Chime System Sonar System Audio, Visual & Navigation System Cruise Control System Maintenance

A B C D E F G H I J K L M N O P


FOREWORD This manual contains maintenance and repair procedure for the 2009 NISSAN ARMADA. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.


QUICK REFERECNE CHART: ARMADA

2009

QUICK REFERENCE CHART: ARMADA QUICK REFERECNE CHART: ARMADA INFOID:0000000001679742

Engine Tune-up Data Cylinder arrangement

V-8

Displacement cm3(in3) Bore and stroke

5,552 (338.80)

mm (in)

98 x 92 (3.86 x 3.62)

Valve arrangement

DOHC

Firing order

1-8-7-3-6-5-4-2

Number of piston rings

Compression

2

Oil

1

Number of main bearings

5

Compression ratio

9.8:1

Compression pressure

kPa

(kg/cm2, psi)/rpm

Standard

1,520 (15.5, 220)/200

Minimum

1,324 (13.5, 192)/200

Differential limit between cylinders

98 (1.0, 14)/200

Cylinder number

SEM957C

Valve timing

PBIC0187E

Unit: degree a

b

c

d

e

f

244°

232°

-8°

60°

10°

54°


QUICK REFERECNE CHART: ARMADA

2009

Front Wheel Alignment (Unladen*1)

INFOID:0000000001679743

Drive type

2WD

Suspension

Standard

Camber Degree minute (decimal degree)

Standard

Air leveling

Minimum

-0° 51′ (-0.85°)

-0° 33′ (-0.55°)

Nominal

-0° 6′ (-0.10°)

0° 12′ (0.20°)

Maximum

0° 39′ (0.65°)

0° 57′ (0.95°)

0° 45′ (0.75°) or less

0° 45′ (0.75°) or less

Cross camber

Caster Degree minute (decimal degree)

4WD Air leveling

Minimum

2° 21′ (2.35°)

3° 15′ (3.25°)

2° 15′ (2.25°)

2°45′ (2.75°)

Nominal

3° 24′ (3.40°)

4° 0′ (4.00°)

3° 0′ (3.00°)

3° 30′ (3.50°)

Maximum

4° 09′ (4.15°)

4° 45′ (4.75°)

3° 45′ (3.75°)

4° 15′ (4.25°)

Cross caster Kingpin inclination Degree minute (decimal degree)

0° 45′ (0.75°) or less

0° 45′ (0.75°) or less

13° 32′ (13.53°)

13°13′ (13.22°)

SFA234AC

Distance (A − B) Total toe-in

Wheel turning angle (full turn)

Angle (left side and right side) Degree minute (decimal degree)

Minimum

1.8 mm (0.07 in)

1.8 mm (0.07 in)

Nominal

2.8 mm (0.11 in)

2.8 mm (0.11 in)

Maximum

3.8 mm (0.15 in)

3.8 mm (0.15 in)

Minimum

0° 3′ (0.05°)

0° 3′ (0.05°)

Nominal

0° 5′ (0.08°)

0° 5′ (0.08°)

0° 7′ (0.12°)

0° 7′ (0.12°)

Inside Degree minute (decimal degree)

34° 31′ – 38° 31′ *2 (34.52° – 38.52°)

34° 44′ – 38° 44′ *4 (34.73° – 38.73°)

Outside Degree minute (decimal degree)

30° 59′ – 34° 59′ *3 (30.98° – 34.98°)

30° 29′ – 34° 29′ *5 (30.48° – 34.48°)

Maximum

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Target value 37° 31′ (37.52°) *3: Target value 33° 59′ (33.98°) *4: Target value 37° 44′ (37.73°) *5: Target value 33° 29′ (33.48°)

Rear Wheel Alignment (Unladen*1)

INFOID:0000000001679745

Applied model

Camber Degree minute (decimal degree)

Without air leveling

With air leveling

Minimum

- 0° 25′ (- 0.4°)

- 1° 0′ (- 1°)

Nominal

0° 5′ (0.1°)

- 0° 30′ (- 0.5°)

Maximum

0° 35′ (0.6°)

0° 0′ (0°)

Cross camber

0° 45' (0.75°) or less


QUICK REFERECNE CHART: ARMADA

2009

SFA234AC

Distance (A - B)

Minimum

- 2.4 mm (- 0.094 in)

0 mm (0 in)

Nominal

0.9 mm (0.035 in)

3.3 mm (0.130 in)

Maximum

4.2 mm (0.165 in)

6.6 mm (0.260 in)

Cross toe

Total toe-in Angle (left side and right side) Degree minute (decimal degree)

2 mm (0.079 in) or less

Minimum

- 0° 5' (- 0.8°)

0° 0' (0°)

Nominal

0° 2' (0.03°)

0° 7' (0.11°)

Maximum

0° 9' (0.14°)

0° 14' (0.22°)

Cross toe

0° 8' (0.14°) or less

*1: Fuel tank, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.

Wheelarch Height (Unladen*)

INFOID:0000000001679744

Unit: mm (in)

LEIA0085E

Suspension type

With air leveling

Applied model

2WD

Without air leveling 4WD

2WD

4WD

Tire size

P265/ 70R18

P275/ 60R20

P265/ 70R18

P275/ 60R20

P265/ 70R18

P275/ 60R20

P265/ 70R18

P275/ 60R20

Front wheelarch height (Hf)

914 (35.98)

920 (36.22)

931 (36.65)

937 (36.89)

914 (35.98)

920 (36.22)

931 (36.65)

937 (36.89)

Rear wheelarch height (Hr)

911 (35.87)

917 (36.10)

931 (36.65)

937 (36.89)

931 (36.65)

937 (36.89)

951 (37.44)

957 (37.68)

*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.

Brake Specification

INFOID:0000000003243556

Unit: mm (in)

Front brake

Brake model Rotor outer diameter × thickness

CLZ31VC 350 × 30 (13.80 × 1.2)

Pad Length × width × thickness

111.0 × 73.5 × 11.88 (4.73 × 2.894 × 0.374)

Cylinder bore diameter (each)

51 (2.01)


QUICK REFERECNE CHART: ARMADA Rear brake

Brake model

AD14VE

Rotor outer diameter × thickness

320 × 14 (12.60 × 0.6)

Pad Length × width × thickness

83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)

Cylinder bore diameter Control valve

Valve model

Brake booster

Booster model

2009

48 (1.89) Electric brake force distribution C215T

Diaphragm diameter

215 (8.46)

Brake Pedal

INFOID:0000000003243557

182.3 − 192.3 mm (7.18 − 7.57 in)

Brake pedal height (from dash panel top surface) Depressed pedal height [under a force of 490 N (50 kg-f, 110 lb-f) with engine running]

More than 90.3 mm (3.55 in)

Clearance between stopper rubber and the threaded end of stop lamp switch and ASCD cancel switch

0.74 − 1.96 mm (0.029 − 0.077 in) 3 − 11 mm (0.12 − 0.43 in)

Pedal play

When equipped with adjustable pedal, the pedal must be in the forward most (closest to the floor) position for pedal height measurement.

Front Disc Brake

INFOID:0000000003243558

Brake model Brake pad

Disc rotor

CLZ31VC Standard thickness (new)

11.88 mm (0.468 in)

Repair limit thickness

1.0 mm (0.039 in)

Standard thickness (new)

26.0 mm (1.024 in)

Repair limit thickness

24.5 mm (0.965 in)

Maximum uneven wear (measured at 8 positions) Runout limit (with it attached to the vehicle)

0.015mm (0.0006 in) 0.03 mm (0.001 in)

Rear Disc Brake

INFOID:0000000003243559

Brake model Brake pad

Disc rotor

AD14VE Standard thickness (new)

12.13 mm (0.478 in)

Repair limit thickness

1.0 mm (0.039 in)

Standard thickness (new)

14.0 mm (0.551 in)

Repair limit thickness

12.0 mm (0.472 in)

Maximum uneven wear (measured at 8 positions) Runout limit (with it attached to the vehicle)

0.015 mm (0.0006 in) 0.07 mm (0.003 in)

Fluids and Lubricants Capacity (Approximate)

Description

Metric

US measure

Imp measure

105.8

28 gal

23 1/4 gal

With oil filter change

6.2

6 1/2 qt

5 1/2 qt

Without oil filter change

5.9

6 1/4 qt

5 1/4 qt

7.6

8 qt

6 3/4 qt

Fuel Engine oil Drain and refill

INFOID:0000000001679750

Dry engine (engine overhaul)


QUICK REFERECNE CHART: ARMADA

2009

Capacity (Approximate)

Description

US measure

Imp measure

12.2

3 1/4 gal

2 5/8 gal

Automatic transmission fluid (ATF)

10.6

11 1/4 qt

9 3/8 qt

Rear final drive oil

2.01

4 1/4 pt

3 1/2 pt

Transfer fluid

2.0

2 1/8 qt

1 3/4 qt

Front final drive oil

1.6

3 3/8 pt

2 7/8 pt

Power steering fluid (PSF)

1.0

2 1/8 pt

1 3/4 pt

Cooling system

Metric With reservoir at MAX level

Brake fluid

Multi-purpose grease

Brake grease

1 1/4 gal

1 gal

1.54 ± 0.11 lb

1.54 ± 0.11 lb

6.8 fl oz

7.0 fl oz

Windshield washer fluid Air conditioning system refrigerant Air conditioning system oil

4.5 0.70 ± 0.05 kg 200 m


GENERAL INFORMATION

SECTION

GI

GENERAL INFORMATION

GI

B

C

D

E

CONTENTS HOW TO USE THIS MANUAL ...................... 3

PRECAUTION .............................................. 24

HOW TO USE THIS MANUAL ............................ 3

PRECAUTIONS ................................................. 24

Description ................................................................ 3 Terms ........................................................................ 3 Units .......................................................................... 3 Contents .................................................................... 3 Relation between Illustrations and Descriptions ...... 4 Components .............................................................. 4

Description ...............................................................24 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .....................24 Necessary for Steering Wheel Rotation After Battery Disconnect ........................................................24 Procedures without Cowl Top Cover .......................25 General Precautions ................................................25 Three Way Catalyst .................................................26 Fuel (Regular Unleaded Gasoline Recommended) ...........................................................................27 Multiport Fuel Injection System or Engine Control System .....................................................................27 Hoses ......................................................................27 Engine Oils ..............................................................28 Air Conditioning .......................................................28

HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6 Description ................................................................ 6 How to Follow Test Groups in Trouble Diagnosis...... 6 Key to Symbols Signifying Measurements or Procedures ..................................................................... 7

HOW TO READ WIRING DIAGRAMS ................ 9 Connector symbols ................................................... 9 Sample/wiring diagram -example- ........................... 10 Description .............................................................. 11

G

H

I

J

K

LIFTING POINT ................................................. 29 Pantograph Jack ......................................................29 Garage Jack and Safety Stand ................................29 2-Pole Lift ................................................................29

L

TOW TRUCK TOWING ..................................... 31

M

ABBREVIATIONS ..............................................13 Abbreviation List ...................................................... 13

TIGHTENING TORQUE OF STANDARD BOLTS ................................................................14

F

Tightening Torque Table ......................................... 14

Tow Truck Towing ...................................................31 Vehicle Recovery (Freeing a stuck vehicle) ............32

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................15

BASIC INSPECTION ................................... 33

Recommended Chemical Products and Sealants.... 15

SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 33

O

Work Flow ................................................................33 Control Units and Electrical Parts ............................33 How to Check Terminal ...........................................34 Intermittent Incident .................................................37 Circuit Inspection .....................................................40

P

TERMINOLOGY .................................................16 SAE J1930 Terminology List ................................... 16

FEATURES OF NEW MODEL ..................... 20 IDENTIFICATION INFORMATION .....................20 Model Variation ....................................................... 20 Identification Number .............................................. 21 Dimensions ............................................................. 22 Wheels & Tires ........................................................ 23 Revision: October 2008

CONSULT-III CHECKING SYSTEM ................. 45

GI-1

Description ...............................................................45 Function and System Application ............................45 CONSULT-III Data Link Connector (DLC) Circuit....46 2009 Armada

N


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HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

HOW TO USE THIS MANUAL

GI

HOW TO USE THIS MANUAL Description

INFOID:0000000003708067

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.

Terms

B

C

INFOID:0000000003708068

• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value: Tolerance at inspection and adjustment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.

Units

D

E

F

INFOID:0000000003708069

• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.

G

H

“Example” Range I

Outer Socket Lock Nut

: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) J

Standard Drive Shaft Installation Bolt

: 44.3 N·m (4.5 kg-m, 33 ft-lb) K

Contents

INFOID:0000000003708070

• ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page you are searching for. • A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.

L

M

N

O

P

Revision: October 2008

GI-3

2009 Armada


HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

Relation between Illustrations and Descriptions

INFOID:0000000003708071

The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.

SAIA0519E

Components

INFOID:0000000003708072

â&#x20AC;˘ THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.

Revision: October 2008

GI-4

2009 Armada


HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL > GI

B

C

D

E

SFIA2959E

1.

Union bolt

2.

Copper washer

3.

Brake hose

4.

Cap

5.

Bleed valve

6.

Sliding pin bolt

7.

Piston seal

8.

Piston

9.

Piston boot

G

10. Cylinder body

11.

Sliding pin

12.

Torque member mounting bolt

13. Washer

14.

Sliding pin boot

15.

Bushing

16. Torque member

17.

Inner shim cover

18.

Inner shim

19. Inner pad

20.

Pad retainer

21.

Pad wear sensor

22. Outer pad

23.

Outer shim

24.

1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease

2: Rubber grease

F

H

Outer shim cover

I

: Brake fluid

Refer to GI section for additional symbol definitions.

J

SYMBOLS K

L

M

N

SAIA0749E

O

P

Revision: October 2008

GI-5

2009 Armada


HOW TO FOLLOW TROUBLE DIAGNOSES < HOW TO USE THIS MANUAL >

HOW TO FOLLOW TROUBLE DIAGNOSES Description

INFOID:0000000003708073

NOTICE: Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing. • Before performing trouble diagnoses, read the “Work Flow” in each section. • After repairs, re-check that the problem has been completely eliminated. • Refer to Component Parts and Harness Connector Location for the Systems described in each section for identification/location of components and harness connectors. • When checking circuit continuity, ignition switch should be OFF. • Refer to the Circuit Diagram for quick pinpoint check. If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors. • Before checking voltage at connectors, check battery voltage. • After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all harness connectors are reconnected as they were.

How to Follow Test Groups in Trouble Diagnosis

INFOID:0000000003708074

JPAIA0021GB

1. 2. 3. 4.

Test group number and test group title • Test group number and test group title are shown in the upper portion of each test group. Work and diagnosis procedure • Start to diagnose a problem using procedures indicated in enclosed test groups. Questions and results • Questions and required results are indicated in test group. Action • Next action for each test group is indicated based on result of each question.

Revision: October 2008

GI-6

2009 Armada


HOW TO FOLLOW TROUBLE DIAGNOSES < HOW TO USE THIS MANUAL >

Key to Symbols Signifying Measurements or Procedures

INFOID:0000000003708075

GI

B

C

D

E

F

G

H

I SAIA1539E

J

K

L

M

N

O

P

Revision: October 2008

GI-7

2009 Armada

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2009 Nissan Armada Service Repair Manual  

2009 Nissan Armada Service Repair Manual  

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