Section 3 - Routine Maintenance Contents Page No. Routine Maintenance Lubricants and Capacities - Pre-Smoothshift Transmission .................... 3 - 1 Lubricants and Capacities - Smoothshift Transmission ........................... 3 - 3 Lubricants and Capacities - Tier 2 Engines with Smoothshift .................. 3 - 5 Lubricants and Capacities - 414S From 537400 & 416S From 543250 .. 3 - 7 Health and Safety .................................................................................... 3 - 8 Service Schedules ................................................................................. 3 - 12 Greasing ................................................................................................ 3 - 17 Loader Arm Safety Strut ........................................................................ 3 - 21 Articulation Lock .................................................................................... 3 - 22 Hydraulic System ................................................................................... 3 - 24 Transmission ......................................................................................... 3 - 26 Front and Rear Axles ............................................................................. 3 - 32 Engine ................................................................................................... 3 - 34 Fuel System ........................................................................................... 3 - 41 Cooling System ..................................................................................... 3 - 58 Fan Belts ............................................................................................... 3 - 70 Cab Heater Filters ................................................................................. 3 - 75 Air Filter ................................................................................................. 3 - 79 Routine Maintenance (412S from Serial No. 1242000) Service Requirements ........................................................................... 3 - 86 Health and Safety .................................................................................. 3 - 88 Service Schedules ................................................................................. 3 - 92 Lubricants and Capacities ..................................................................... 3 - 96 Cleaning the Machine ............................................................................ 3 - 97 Inspections ............................................................................................ 3 - 98 Greasing ................................................................................................ 3 - 99 Automatic Greasing System ................................................................ 3 - 102 Engine Covers ..................................................................................... 3 - 105 Rear Grille ........................................................................................... 3 - 106 Heater Door ......................................................................................... 3 - 107 Checking the ROPS/FOPS Structure .................................................. 3 - 108 Articulation Lock .................................................................................. 3 - 109 Loader Arm Safety strut ....................................................................... 3 - 111 Electrical System ................................................................................. 3 - 112 Engine ................................................................................................. 3 - 114 Fuel System ......................................................................................... 3 - 123 Hydraulic System ................................................................................. 3 - 129 Transmission ....................................................................................... 3 - 131 Front and Rear Axles ........................................................................... 3 - 133 Tyres and Wheels ................................................................................ 3 - 135 Windscreen Washers .......................................................................... 3 - 136 Cab Heater Filters ............................................................................... 3 - 137 Routine Maintenance (414S from Serial No. 1242500, 416S from 1243500) Service Requirements ......................................................................... 3 - 139 Health and Safety ................................................................................ 3 - 141 Service Schedules ............................................................................... 3 - 145 Lubricants and Capacities ................................................................... 3 - 149 Cleaning the Machine .......................................................................... 3 - 150 Checking for Damage .......................................................................... 3 - 151 Seat Belt .............................................................................................. 3 - 152 Greasing .............................................................................................. 3 - 153 Automatic Greasing System ................................................................ 3 - 156
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