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THE MAINTENANCE CONNECTION, INC. Thread Inserts

Helical Thread Inserts

I N S T A L L A T I O N P R O C E D U R E

Thread inserts are used to replace stripped out or damaged threads in most metals including aluminum. They are made from high quality stainless steel wire, with diamond-shaped cross section, wound to the shape of a spring thread. The insert, which is larger in diameter than the tapped hole, is allowed to spring back, permanently anchoring it into place. Because it is bigger, the insert has greater area to hold in and is stronger than the original threads. The inserts compensatory action shares the load over the entire bolt and hole, thus reducing stud feature, and increasing holding or pull out strength. The insert system consists of stainless steel helically wound precision inserts, high quality HSS taps and metal installation tools. Inserts are available in both individual and kit form.

Drill out old threads, including any broken bolt or stud.

• Creates superior threads with greater holding power. • Safer on heavy duty applications. • Quick and easy to use. • Suitable for new applications requiring strong threads. • Simplifies change-over from metric to U.S. threads. • Interchangeable with other brands of helically wound inserts. • Provides stronger and more efficient threads than other inserts. • Less down time due to replacement.

Tap hole for insert with tap provided in the kit.

C U T T I N G T O O L S

Each kit consists of an HSS tap, inserting tool and a supply of inserts. Kits are sold in quantities of one. Install the Helical Thread Insert and the job is done!

P-1

THE MAINTENANCE CONNECTION, INC. Thread Inserts P01

Helical Thread Inserts Coarse Thread No.

Size

C U T T I N G T O O L S

P-2

Kit

Inserts

Rec.

Inserts

Drill

Per

Size

Pkg

6-32

50000 50080

25

12

8-32

50002 50082

11/64

12

10-24

50004 50084 13/64

12

12-24

50006 50086 15/64

12

17/64

12

5/16-18 50010

50090 21/64

12

3/8-16

50012

50092 25/64

12

7/16-14

50014

50094 29/64

12

1/2-13

50016

50096

17/32

12

50098 19/32

6

1/4-20 50008 50088

9/16-12 50018 5/8-11

50020

50100

21/32

6

3/4-10

50022

50102 25/32

4

Fine Thread Rec.

No.

Size Kit

Drill

Qty Inserts Qty

Size

50050

12

50130

12

13/64

1/4-28 50052

12

50132

12

17/64

5/16-24 50054

12

50134

12

21/64

3/8-24 50056

12

50136

12

25/64

7/16-20 50058

12

50138

6

29/64

1/2-20 50060

12

50140

6

33/64

9/16-18 50062

6

50142

6

37/64

5/8-18 50064

6

50144

6

41/64

3/4-16 50066

6

50146

4

49/64

10-32

ALL KITS & INSERTS SOLD AS PACKAGES ONLY! ORDER IN QUANTITIES OF ONE (1).

THE MAINTENANCE CONNECTION, INC. Thread Inserts P01

Helical Thread Inserts Cont‌ Metric Helical Inserts Rec.

No.

Size Kit

Drill

Qty Inserts Qty

Size

M6 X 1.0

50160

12

50180

12

1/4

M8 X 1.25

50162

12

50182

6

21/64

M10 X 1.5

50164

12

50184

6

13/32

M12 X 1.75

50166

6

50186

6

31/64

Metric Helical Inserts For Spark Plugs Inserts No.

M14 X 1.25 Qty

50188

3/8

6

50190

7/16

6

50194

1/2

6

50196

3/4

6

50192

.472

6

50168 Metric Helical Insert Plug Kit Contains all of the above inserts, a pilot nose tap and an installation tool. ALL KITS & INSERTS SOLD AS PACKAGES ONLY! ORDER IN QUANTITIES OF ONE (1).

C U T T I N G T O O L S

P-3

THE MAINTENANCE CONNECTION, INC. Helical Thread Insert Assortments Z02

Helical Thread Insert Repair Kits 1/4-20 through 1/2-13 No. 95901 - 5 Kits Arranged in a large adjustable compartment metal drawer.

C U T T I N G T O O L S

5/16-18

7/16-14

50010

50014

1/4-20

3/8-16

1/2-13

50008

50012

50016

Helical Thread Insert Repair Kits 9/16-12 through 3/4-10 No. 95905 - 3 Kits Arranged in a large adjustable compartment metal drawer. 9/16-12

3/4-10

50018

50022 5/8-11

50020

P-4

THE MAINTENANCE CONNECTION, INC. Thread Inserts

Thread Repair Inserts Installation & Removal If necessary, thread repair inserts can be removed without damage to the parent material.

1.

Drill out old threads with a standard drill. Countersink with a standard (82째-100째) countersink. Note: Drill is oversize, see charts for proper dimensions.

3. Screw in the insert until slightly below the surface.

2.

2.

Tap new threads with a standard tap. See charts for proper size and depth.

1. Drill out material between keys and internal thread with standard drill to specified depth (refer to chart for proper dimensions). 2. Bend the keys inward and break off. 3. Remove the old insert using an EZ Out or similar tool. 4. Install replacement insert into the original tapped hole.

T O O L S

Drive keys down with several hammer taps on the proper installation tool.

Technical Notes

C U T T I N G

Locking Keys

Material: Carbon Steel Inserts - C1215 or equivalent Finish: Carbon Steel Insert - Parkerized Length

Tolerances: + 0.10 inch or + .25 mm unless specified otherwise. Dimensions: are in inches.

External Thread

Internal Thread

P-5

THE MAINTENANCE CONNECTION, INC. Thread Inserts

Thread Repair Inserts Heavy Wall P01

No. Carbon Steel

50268

50220

50266

50218

50264

50216

50262

50214

50260

50212

1/2-13

7/16-20

7/16-14

3/8-24

3/8-16

5/16-24

5/16-18

1/4-28

1/4-20

10-32

10-24

Insert T03 Tap

Installation C'Sink

Thread Tap

Removal

Drill

Depth

Dia.

Size

1/8

Instal

7/32

1/8

Min.

.37

9/32

3/16

Size

5/16-18 51906

.37

11/32

3/16

Drill

.32

3/8-16 51910

.43

13/32

3/16

Lgth

I 50648

.38

7/16-14 51914

.50

15/32

3/16

Class 2B Depth

83838

Q 50656

.44

1/2-13 51918

.56

17/32

3/16

+.010

.31 83838

X 50647

.51

9/16-12 51722

.68

21/32

3/4-16

Tool

5/16-18 .31

83838

29/64 50765

.57

5/8-11 51926

.68

3/16

(Mod.)

3/8-16 .37

83838

33/64 51060

.63

3/4-16 51932

21/32

.81

83838

-.000

7/16-14 .43

83838

37/64 51064

.76

.94

3/4-16

.87

Size

1/2-13

.50

83838

45/64 51072

3/4-16 51932

5/16

7/8-14

83838 1-1/16 NS 16865

Part No.

9/16-12

.62

83838

.76

25/32

5/16

1.12

Class 2A

5/8-11

.62

45/64 51072

1.00

31/32

External

50222

1/2-20

83838

7/8-14 51730

1.31

Internal

50270

9/16-12

.88

1-1/8-12 16866

Thread

50224

5/8-11

53/64 51080

1.14

Thread Class 2B

50226

5/8-18

50210

50272

3/4-10

8-32

50228

1-1/8-12

P-6

3/4-16

T O O L S

50274

C U T T I N G

THE MAINTENANCE CONNECTION, INC. Thread Inserts

Thread Repair Inserts ThinWall P01

No. Carbon

50244

50282

50242

50280

50240

5/16-24

5/16-18

1/4-28

1/4-20

10-32

10-24

Insert T03 Tap

Installation C'Sink Dia.

Thread Tap

Removal

Drill

Depth

Instal

Size

Min.

1/8

Size

7/32

1/8

Drill

.37

9/32

3/16

Class 2B Depth 5/16-18 51906

.43

11/32

3/16

+.010

.32

3/8-16 51910

.50

13/32

Tool

I 50648

.38

7/16-14 51914

.56

3/16

(Mod.)

83838

Q 50656

.44

1/2-13 51918

15/32

-.000

.31 83838

X 50663

.51

.62

Size

5/16-18 .37

83838

29/64 50765

9/16-12 51722

3/16

Part No.

3/8-16 .43

83838

.57

17/32

Class 2A

7/16-14

.50

33/64 51060

.68

External

50284 3/8-16 1/2-13

83838

5/8-11 51926

Internal

50246 3/8-24

.56

.63

Thread

50286 7/16-14

9/16-12

37/64 51064

Thread

50248 7/16-20

Class 2B

50288 1/2-13

83838

P-7

.62

Locking Keys

Steel

50250

T O O L S

5/8-11

Internal Thread External Thread

1/2-20

Length

50290

Lgth

C U T T I N G

THE MAINTENANCE CONNECTION, INC. Assortments

Thread Repair Inserts Assortments Z02 Thread Repair Kit

C U T T I N G T O O L S

No. 95906 1/4-1/2 USS Heavy Wall 7 Items 92 Pcs No. 95907 1/4-1/2 SAE Heavy Wall 7 Items 92 Pcs No. 95908 1/4-1/2 USS Thin Wall 6 Items 82 Pcs No. 95909 1/4-1/2 SAE Thin Wall 6 Items 82 Pcs Arranged in a large 24 compartment metal drawer. 1/4-28 Thin Wall 50282 Use With

5/16-24 Thin Wall 50284 Use With

Drill: Q 50656 Tap: 3/8-16 17210

Drill: X 50666 Tap: 7/16-14 17212

1/4-28 Heavy Wall 50262 Use With

5/16-24 Heavy Wall 50264 Use With

Drill: X 50666 Tap: 7/16-14 17212

7/16-20 Thin Wall 50288 Use With

5/16-18 Thin Wall 50244 Use With

Drill: Q 50656 Tap: 3/8-16 17210

Drill: X 50666 Tap: 7/16-14 17212

1/4-20 Heavy Wall 50214 Use With

5/16-18 Heavy Wall 50216 Use With

1/2-20 Thin Wall 50290 Use With

Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 51722 Tap: 5/8-11 17216 3/8-24 Heavy Wall 50266 Use With

7/16-20 Heavy Wall 50268 Use With

Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 17216 Tap: 5/8-11 17216

1/4-20 Thin Wall 50242 Use With

Drill: X 50666 Tap: 7/16-14 17212

3/8-24 Thin Wall 50286 Use With

3/8-16 Thin Wall 50246 Use With

7/16-14 Thin Wall 50248 Use With

1/2-20 Heavy Wall 50270 Use With Drill: 45/64 51072 Tap: 3/4-16 17219

5/8-18 Heavy Wall 50272 Use With Drill: 53/64 51080 Tap: 7/8-14 16316 Insert Tool 83838

1/2-13 Thin Wall 50250 Use With

Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 51722 Tap: 5/8-11 17216 3/8-16 Heavy Wall 50218 Use With

7/16-14 Heavy Wall 50220 Use With

Drill: 29/64 50765 Drill: 33/64 51060 Drill: 37/64 51064 Tap: 1/2-13 17214 Tap: 9/16-12 51722 Tap: 5/8-11 17219

1/2-13 Heavy Wall 50222 Use With Drill: 45/64 51072 Tap: 3/4-16 17219

5/8-11 Heavy Wall 50226 Use With Drill: 53/64 51080 Tap: 7/8-14 16316

Fill-in Assortment Segments 95910 USS Heavy Wall • 95912 SAE Heavy Wall 95911 USS Thin Wall • 95913 SAE Thin Wall Locking Keys

Insert Tool T08 No. 83838 Use for tapping down locking keys.

P-8

Length

External Thread

Internal Thread

THE MAINTENANCE CONNECTION, INC. Screw & Pipe Extractors

Screw & Pipe Extractors P09 • • • •

Remove broken screws, bolts, threaded parts and pipe. Broken piece is extracted without damage to threads. Hi-carbon steel. Spiral style. Instructions 1. Drill a hole in broken part. 2. Insert extractor and turn to the left Screw

Screw &

Extractor

Drill

Bolt

Pipe

No.

Dia.

Size

Size

52560

1

1/8

3/32 - 5/32

52561

2

3/16

5/32 - 7/32

52562

3

1/4

7/32 - 9/32

52563

4

5/16

9/32 - 3/8

1/8

52564

5

7/16

3/8 - 5/8

1/4

52565

6

5/8

5/8 - 7/8

3/8

52566

7

7/8

7/8 - 1-1/8

1/2

52567

8

11/32

1-1/8 - 1-3/8

3/4

52568

9

1 - 9/32

1-3/8 - Up

1

No.

Bolt Removal Kit Z02 No. 95924 µ 10 pcs. µ µ µ µ

A unique combination of left hand spiral drills and screw extractors. Fast and easy stud removal. Left hand spiral drills often eliminate the need for screw extractors. Drill may loosen bolt stud with counter clockwise rotation.

C U T T I N G T O O L S

P-9

THE MAINTENANCE CONNECTION, INC. Assortments Z02

Internal Pipe Wrench Kit (Nipple Extractor) No. 95936

C U T T I N G T O O L S

P-10

µ 4 sizes - 3/8, 1/2, 3/4 & 1 in a nylon pouch. µ Eliminates the possibility of damage to threads, walls & external nickel or chrome finish. µ Exclusion "Cam Action" provides non-slipping grip on the inside of nipples, pipe & fittings and can be turned either way. µ Made of zinc-coated, heat treated alloy steel.

THE MAINTENANCE CONNECTION, INC. Screw Extractors

25 Piece Hex Head Spline Drive Screw Extractor Set No. 95934 • Sizes 1/8 - 7/8. • Designed to remove broken studs, bolts & socket screws from #12 - 1-3/4. • For use with sockets and flat wrenches. • Packaged in a sturdy red plastic box for easy storage and organization. • Made in the U.S.A.

10 Piece Hex Head Spline Drive Screw Extractor Set No. 95935 • Sizes 1/8 - 13/32. • Designed to remove broken studs, bolts & socket screws. • For use with sockets and flat wrenches. • Packaged in a sturdy red plastic box for easy storage and organization. • Made in the U.S.A.

C U T T I N G T O O L S

P-11

THE MAINTENANCE CONNECTION, INC. Screw Extractors P09

Hex Head Multi-spline Screw Extractors Drill

Hex

C U T T I N G T O O L S

No.

• Designed to remove broken studs, bolts, socket screws and fittings. • For use with sockets and flat wrenches. • Made in the U.S.A.

Size

Hd

Bolt

Bit

Size

Dia.

Dia.

52460

1/8

1/2

#12

1/8

52461

5/32

1/2

1/4

5/32

52462

3/16

1/2

5/16

3/16

52463

7/32

1/2

3/8

7/32

52464

1/4

1/2

7/16

1/4

52465 9/32

1/2

1 /2

9/32

52466

5/16

1/2

9/16

5/16

52467

11/32

1/2

5/8

11/32

52468

3/8

1/2

11/16

3/8

1/2

3/4

13/32

52469 13/32 52470

7/16

5/8

13/16

7/16

52471

15/32

5/8

7/8

15/32

52472

1/2

5/8

15/32

1/2

52473 17/32

3/4

1

17/32

9/16

3/4

1-1/16

9/16

3/4

1-1/8

19/32

3/4

1-3/16

5/8

7/8

1-1/4

21/32

7/8

1-5/16

11/16

7/8

1-3/8

23/32

7/8

1-7/16

3/4

52481 25/32

1

1-1/2

25/32

52482 13/16

1

1-9/16

13/16

52483 27/32

1

1-5/8

27/32

1

1-11/16

7/8

52474

52475 19/32 52476

5/8

52477 21/32 52478

11/16

52479 23/32 52480

52484

3/4

7/8

ALL SOLD IN QUANTITIES OF ONE (1).

P-12

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Speeds and Feeds for Drill Bits The speed of a drill bit is usually measured in terms of the rate at which the outside or periphery of the tool moves in relation to the work being drilled. The common term for this is Surface Feet per Minute (SFM). The relation of SFM and Revolutions per Minute (RPM) is indicated by the following formula: RPM = 3.8 X SFM

[

]

Drill Diameter in inches The most economical speed for operating a drill bit will depend on variables, some of which are: 1. 2. 3. 4. 5.

Composition and hardness of material being drilled. Depth of the hole being drilled. Use of cutting fluids. Type and condition of drilling equipment. Quality of holes desired.

Speeds shown in the accompanying table of cutting speeds include a range in feet per minute. In most drilling situations it is usually better to start with a slower speed and build up to the maximum after a trial hole may indicate the drill bit can be run faster. The following information provides widely recommended drill bit speeds in feet per minute for a wide range of materials. These speeds give the user a good starting point but may be adjusted to slower or faster depending on the variables listed previously and the resulting performance. The optimum speed must be established through trial. Standard drill bit feed information is provided below to help establish the proper feed rate of different diameters. This is particularly useful when a drill press, etc. is being used.

Drill Bit Feeds DIAMETER OF DRILL BIT (INCHES)

NORMAL FEED

HEAVY FEED

from 1/16 to 1/8 over 1/8 to 1/4 over 1/4 to 1/2 over 1/2 to 1 over 1

.001 -.002 .002 -.004 .004 -.008 .008 -.016 .016 -.024

.002 -.004 .004 -.008 .008 -.016 .016 -.024 .024 -.032

C U T T I N G T O O L S

The following charts convert surface feet per minute to revolutions per minute for fractional, letter and number drills. To use these charts, locate the drill bit diameter to be used on the left side of the chart and the desired surface feet per minute at the top (reference the following chart for the material to be drilled). The point where the two columns meet will give you a good guide regarding the revolutions per minute to be used as a starting point. P-13

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Surface Cutting Speeds For Various Materials Reference the chart below to determine the proper surface speed for use in the following charts. Material

C U T T I N G T O O L S

Aluminum and its alloys Common brass and bronze High tensile bronze

40 to 50 200 to 300 70 to 150

Magnesium and its alloys

250 to 400

Plastics

100 to 150

Plastics containing glass fibers

70 to 90

Formica

70 to 100

Hardwoods

300 to 400

Die castings (zinc base)

300 to 400

Copper

70 to 100

Automotive steel forgings

40 to 50

Nickel steel (3/2%)

20 to 50

Spring steel

30 to 40

Mild steel (.2 - .3 carbon)

80 to 110

Medium steel (.4 - .5 carbon)

70 to 80

Alloy steel - manganese (7 -13%)

30 to 40

Molybdenum steel

60 to 70

Monel

50 to 60

Titanium (RC 32 - RC 34)

20 to 50

Tool steel (annealed 1.2 carbon)

20 to 50

Permalloy (77% nickel)

50 to 60

Soft cast iron

100 to 150

Medium hard cast iron

70 to 100

Hard cast iron

30 to 70

Malleable iron

80 to 90

Stainless steel 200 series

50 to 70

18-8 stainless and 300 series

20 to 60

Stainless steel 400 series

20 to 60

Zamak P-14

Speed: Ft/Min

Hard rubber

200 to 300 90 to 100

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Surface Cutting Speeds For Various Materials Reference the chart below to determine the proper surface speed for use in the following charts. Material

Speed: Ft/Min

Bakelite

90 to 100

Alleghany metal

40 to 50

Manganese copper

20 to 30

Chromalloy

40 to 50

Magnet steel (soft)

40 to 50

Tool steel (RB80)

40 to 60

Tool steel (RB 32 - 34)

40 to 50

Nitralloy 135

50 to 60

Waspalloy

12 to 15

Crucible HY-Tuf (AMS 6418)

15 to 25

Crucible UHS-260

7 to 15

Timken HS 220

15 to 25

Inco Tricent

10 to 20

Vascojet X4 and 1000

7 to 15

Thermold J

7 to 15

Trinidur

12 to 15

Discalloy AMS 5733

12 to 15

Vitallium

10 to 12

Udimet 500

12 to 15

Inconel 700

7 to 15

Rene 41

7 to 15

Armco(17-4 PH and 17-7 PH)

15 to 20

Inconet AMS 5685

10 to 12

SAE 4340, 4360 and AMS 6415

7 to 15

USS Strux - Mod. 98BV40

7 to 15

SAE 4330 - Mod. AMS 6407 H-11 AMS 6485

C U T T I N G T O O L S

15 to 25 7 to 15

A 286 AMS 5736

15 to 20

S-816AMS 5765

12 to 15 P-15

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Fractional Drill Cutting Speeds in RPM Feet Per Minute Drill

C U T T I N G T O O L S

P-16

10

12

15

20

1/64 2445 2934 3667 4889 1/32

1222

3/64

815

25 6112

30

35

40

45

1222

60

70

80

90

100

7334 8556 9778 11001 12223 14668 17112 19557 22001 24446

1467 1833 2445 3056 3667 4278 4889 5500 978

50 6112

7334 8556 9778

11001 12223

1630 2037 2445 2852 3259 3667 4074

4889 5704 6519

7334

8149

3667 4278 4889 5500

6112

1/16

611

733

917

1222

1528

1833

5/64

489

587

733

978

1222

1467

3/32

407

489

611

815

1019

1222

1426 1630 1833

2037

2445 2852 3259

3667

4074

7/64

349

419

524

698

873

1048

1222 1397 1572

1746

2095 2445 2794

3143

3492

1/8

306

367

458

611

764

917

1070 1222 1375

1528

1833

2139 2445

2750

3056

9/64

272

326

407

543

679

815

951

1086 1222

1358

1630

1901

2173

2445

2716

5/32

244

293

367

489

611

733

856

978

1100

1222

1467

1711

1956

2200 2445

11/64

222

267

333

444

556

667

778

889

1000

1111

1333

1556

1778

2000 2222

3/16

204

244

306

407

509

611

713

815

917

1019

1222

1426

1630

1833

2037

13/64

188

226

282

376

470

564

658

752

846

940

1128

1316

1504

1692

1880

2139 2445 2750 3056 1711

1956 2200 2445 2934 3422

3911

4400 4889

7/32

175

210

262

349

437

524

611

698

786

873

1048

1222

1397

1572

1746

15/64

163

196

244

326

407

489

570

652

733

815

978

1141

1304

1467

1630

1/4

153

183

229

306

382

458

535

611

688

764

917

1070

1222

1275

1528

9/32

136

163

204

272

340

407

475

543

611

679

815

951

1086

1222

1358

5/16

122

147

183

244

306

367

428

489

550

611

733

856

978

1100

1222

11/32

111

133

167

222

278

333

389

444

500

556

667

778

889

1000

1111

7/16

87

105

131

175

218

262

306

349

393

437

524

611

698

786

873

15/32

81

98

122

163

204

244

285

326

367

407

489

570

652

733

815

1/2

76

92

115

153

191

229

267

306

344

382

458

535

611

688

764

9/16

68

81

102

136

170

204

238

272

306

340

407

475

543

611

679

5/8

61

73

92

122

153

183

214

244

275

306

367

428

489

550

611

11/16

56

67

83

111

139

167

194

222

250

278

333

389

444

500

556

3/4

51

61

76

102

127

153

178

204

229

255

306

357

407

458

509

13/16

47

56

71

94

118

141

165

188

212

235

282

329

376

423

470

7/8

44

52

65

87

109

131

153

175

196

218

262

306

349

393

437

15/16

41

49

61

81

102

122

143

163

183

204

244

285

326

367

407

1

38

46

57

76

95

115

134

153

172

191

229

267

306

344

382

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Letter Drill Cutting Speeds in RPM Feet Per Minute 10

12

15

20

25

30

A

163

196

245

326

408

B

160

193

241

321

401

C

158

189

237

316

D

155

186

233

E

153

183

229

Drill

60

70

80

818

982

1145

1309

1472

1636

803

963

1124

1284

1445

1605

789

947

1105

1262

1420

1578

699

778

934

1089

1245

1400

1556

687

764

917

1070

1222

1375

1528

35

40

45

490

571

653

735

481

562

642

722

395

473

552

631

710

311

388

466

543

621

306

386

458

535

611

50

90

100

F

149

178

223

297

372

446

520

595

669

743

892

1040

1189

1337

1486

G

146

176

220

293

366

439

512

585

659

732

878

1024

1170

1317

1463

H

144

172

215

287

359

431

503

574

646

718

862

1005

1149

1292

1436 1404

I

140

169

211

281

351

421

492

562

632

702

842

983

1123

1264

J

138

165

207

276

345

414

483

552

621

690

827

965

1103

1241

1379

K

136

163

204

272

340

408

476

544

612

680

815

951

1087

1223

1359

L

132

158

198

263

329

395

461

527

593

659

790

922

1054

1185

1317

M

129

155

194

259

324

388

453

518

583

648

777

907

1036

1166

1295

N

126

152

190

253

316

379

442

506

569

633

759

886

1012

1139

1265

0

121

145

181

242

302

363

423

484

544

605

725

846

967

1088

1209

P

118

142

177

237

296

355

414

473

532

592

710

828

946

1065

1183 1150

Q

115

138

173

230

288

345

403

460

518

575

690

805

920

1035

R

113

135

169

225

282

338

394

451

507

564

676

789

902

1014

1127

S

110

132

165

220

274

329

384

439

494

549

659

769

878

988

1098

T

107

128

160

213

267

320

373

427

480

533

640

746

853

959

1066

U

104

125

156

208

259

311

363

415

467

519

623

727

830

934

1038

V

101

122

152

203

253

304

355

405

456

507

608

709

810

912

1013

W

99

119

148

198

247

297

346

396

445

495

594

693

792

891

989

X

96

115

144

192

240

289

337

385

433

481

576

672

769

865

962

Y

95

113

142

189

236

284

331

378

425

473

567

662

756

851

945

Z

92

111

139

185

231

277

324

370

416

462

555

647

740

832

925

NOTE: For speeds higher than tabulated, multiply all values by ten and for speeds lower divide by ten.

C U T T I N G T O O L S

P-17

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Number Drill Cutting Speeds in RPM Feet Per Minute

C U T T I N G T O O L S

P-18

Drill

10

12

15

20

25

30

35

40

45

50

60

70

80

90

100 1675

1

168

201

251

335

419

503

586

670

754

838

1005

1173

1340

1508

2

173

207

259

346

432

519

605

691

778

864

1037

1210

1382

1555

1728

3

179

215

269

359

448

538

628

717

807

897

1076

1255

1434

1614

1793

4

183

219

274

366

457

548

640

731

822

914

1097

1280

1462

1645

1828

5

186

223

279

372

465

558

651

743

836

930

1115

1301

1487

1673

1859

6

187

225

281

374

468

562

655

749

843

936

1123

1310

1498

1685

1872

7

190

228

285

380

475

570

665

760

855

950

1140

1330

1520

1710

1900

8

192

230

288

384

480

576

672

768

864

960

1151

1343

1535

1727

1919 1949

9

195

234

292

390

487

585

682

780

877

975

1169

1364

1559

1754

10

197

237

296

395

494

592

691

790

888

987

1184

1382

1579

1777

1974

11

200

240

300

400

500

600

700

800

900

1000

1200

1400

1600

1800

2000

12

202

243

303

404

505

606

707

808

909

1010

1213

1415

1617

1819

2021

13

206

248

310

413

516

619

723

826

929

1032

1239

1450

1652

1859

2065 2099

14

210

252

315

420

525

630

735

839

944

1050

1259

1469

1679

1889

15

212

255

318

424

531

637

743

849

955

1064

1276

1489

1802

1914

2127

16

216

259

324

432

540

647

755

863

971

1079

1295

1511

1726

1942

2158 2208

17

221

265

331

442

552

662

773

883

994

1104

1325

1546

1766

1987

18

225

270

338

451

563

676

789

901

1014

1130

1356

1582

1808

2034 2260

19

230

276

345

460

575

690

805

920

1035

1151

1381

1611

1841

2071

20

237

285

356

474

593

712

830

949

1068

1186

1423

1660

1898

2135

2372

21

240

288

360

480

601

721

841

961

1081

1201

1441

1681

1922

2162

2402

2301

22

243

292

365

487

608

730

852

973

1095

1217

1460

1703

1946

2190

2433

23

248

298

372

496

620

744

868

992

1116

1240

1488

1736

1984

2232

2480

24

251

302

377

503

628

754

880

1005

1131

1257

1508

1759

2010

2262

2513

25

255

307

383

511

639

766

894

1022

1150

1276

1533

1789 2044

26

260

312

390

520

650

780

909

1039

1169

1299

1559

1819

2078

2338 2598

27

265

318

398

531

663

796

928

1061

1194

1327

1592

1857

2122

2388 2653

2175

2300 2555

28

272

326

408

544

680

816

952

1087 1223

1360

1631

1903

29

281

337

421

562

702

843

983

1123

1264

1405

1685

1966 2247

30

297

357

446

595

743

892

1040

1189

1338

1487

1784

2081 2378

2676

2973

31

318

382

477

637

796

955

1114

1273 1432

1592

1910

2228 2546

2865

3183

32

329

395

494

659

823

988

1153

1317

1482

1647

1976

2305 2634

2964 3293

33

338

406

507

676

845

1014

1183

1352

1521

1690

2028 2366 2704

3042 3380

34

344

413

516

688

860

1032 1204 1376 1549

1721

2065 2409 2753

3097

3442

35

347

417

521

694

868

1042

1215

1736

2088 2430 2778

3125

3472

36

359

430

538

717

898

1076

1255 1435

1614

1794

2152

2511

2870

3228

3587

37

367

441

551

735

918

1102

1285 1469 1653

1837

2204

2571 2938

3006

3673 3763

1389 1563

2447

2719

2528 2809

38

376

452

564

753

941

1129

1317

1505 1693

1882

2258 2634 3010

3387

39

384

461

576

768

960

1152

1344 1536 1728

1920

2303 2687

3071

3455 3839

40

390

468

585

780

974

1169

1364 1559 1754

1949

2339 2729

3118

3508 3898

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Metric Drill Cutting Speeds in RPM SUGGESTIONS FOR MAXIMUM DRILL PERFORMANCE 1. A reduced speed is recommended to start the drill. 2. The harder the material the slower the speed. 3. The larger the diameter the slower the speed. 4. Do not force feed. Let the drill cut at its own pace. 5. Once the bore is started, either keep the drill cutting or remove it. Idling of the cutting edge will harden the steel and dull the bit. 6. At the point of breakthrough, lighten the feed pressure. 7. Avoid side pressure on the drill bit whenever possible.

Feet Per Minute 30

50

Drill

20

0.5

3878

1.0

1939 2908 4847

1.5

1293

70

80

100

5817 9695 13573 15512 19389 6786

7756

9695

1939 3232 4524

5171

6463

2.0

971

1456 2427

3397

3883

4854

2.5

776

1165

1941

2717

3105

3882

3.0

647

970

1617

2264

2587

3234

3.5

554

832

1386

1940

2218

2772

4.0

485

728

1213

1698

1940

2425

4.5

431

647

1078

1509

1724

2156

5.0

388

582

970

1359

1552

1940

6.0

323

485

809

1132

1294

1617 1386

7.0

277

415

693

970

1109

8.0

243

364

605

849

970

1213

9.0

216

323

539

755

862

1075

10.0

194

291

485

679

776

970

11.0

176

265

441

617

706

882

12.0

162

243

404

566

647

809

13.0

149

224

373

522

597

749

14.0

139

208

346

485

554

693

15.0

129

194

323

453

517

647

16.0

121

182

303

424

485

606

17.0

114

171

285

399

457

571

18.0

108

162

269

377

431

539

19.0

102

153

255

357

409

511

20.0

97

146

243

340

388

485

22.0

88

132

221

309

353

441

24.0

81

121

202

283

323

404

26.0

75

112

187

261

299

373

28.0

69

104

173

243

277

346

30.0

65

97

162

226

259

323

NOTE: For speeds higher than tabulated, multiply all values by ten and for speeds lower divide by ten.

C U T T I N G T O O L S

P-19

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Re-sharpening Procedure 1. SET-UP FOR POINTING 12°

GRINDING WHEEL TOOL REST

HORIZONTAL

C U T T I N G T O O L S

67.5°

• • • •

Clamp guide block on tool rest at 67.5°. Set tool rest below center line. Dress wheel for parallel edges and true face. Use an 80 to 100 grit semi-friable grinding wheel.

GUIDE BLOCK

2. GRIND POINT ANGLE Forming Primary Cutting Edge EQUAL 12°

135°

• • • • •

Pre-grind to remove all damaged edges. Place frill on tool rest parallel to guide block. Align cutting lip parallel to machine axis. Push into wheel. Repeat for second cutting edge.

3. POINT SPLIT Forming Secondary Cutting Edges 40°

10° HORIZONTAL 40°

• Grind secondary cutting edges. • Feed into wheel until center is reached. • Repeat for other side.

P-20

NOTE: ALL DAMAGED SECTIONS ON THE POINT AND MARGINS MUST BE GROUND AWAY PRIOR TO ANY ABOVE RESHARPENING PROCEDURE.

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Decimal Equivalent Chart For Drill Sizes

Drill

Dec.

Drill

Dec.

Drill

Dec.

Drill

Dec.

Size

mm

In.

Size

mm

In.

Size

mm

In.

Size

mm

In.

0.10

.0039

45

2.08

.0820

5

5.22

.2055

7/16

11.11

.4375

0.20

.0079

44

2.18

.0860

4

5.31

.2090

29/64

11.51

.4531

0.25

.0098

43

2.26

.0890

3

5.41

.2130

15/32

11.91

.4688

0.30

.0118

42

2.37

.0935

7/32

5.58

2188

12.00

.4724

80

0.34

.0135

3/32

2.38

.0938

2

5.61

.2210

31/64

12.30

.4844

79

0.37

.0145

41

2.44

.0960

1

5.79

.2280

1/2

12.70

.5000

1/64

0.40

.0156

40

2.50

.0980

A

78

0.41

.0160

39

2.53

.0995 15/64

77

0.46

.0180

38

2.58

5.94

.2340

13.00

.5118

5.95

.2344

33/64

13.10

.5156

13.49

.5312 .5469

.1015

6.00

.2362

17/32

0.50

.0197

37

2.64

.1040

B

6.05

.2380

35/64

13.89

76

0.51

.0200

36

2.71

.1065

C

6.15

.2420

14.00

.5512

75

0.53

.0210

7/64

2.78

.1094

D

6.25

.2460

9/16

14.29

.5625

74

0.57

.0225

35

2.70

.1100

1/4

6.35

.2500

37/64

14.68

.5781 .5906

0.60

.0236

34

2.82

.1110

E

6.35

.2500

15.00

73

0.61

.0240

33

2.87

.1130

F

6.53

.2570

19/32

15.08

.5938

72

0.64

.0250

32

2.95

.1160

G

6.63

.2610

39/64

15.48

.6094

71

0.66

.0250

3.00

.1181

17/64

6.75

.2656

5/8

15.88

.6250

0.70

.0276

31

3.05

.1200

H

6.76

.2660

16.00

.6299 .6406

70

0.71

.0280

1/8

3.18

.1250

I

6.91

.2720

41/64

16.27

69

0.74

.0292

30

3.26

.1285

7.00

.2756

21/32

16.67

.6562

0.75

.0295

29

3.45

.1360

J

7.04

.2770

17.00

.6693

68

0.79

.0310

28

3.57

.1405

K

7.14

.2810

43/64

17.07

.6719

1/32

0.79

.0313

9/64

3.57

.1406

9/32

7.14

.2812

11/16

17.46

.6875

0.80

.0315

27

3.65

.1440

L

7.37

.2900

45/84

17.86

.7031

67

0.81

.0320

26

3.73

.1470

M

7.40

.2950

18.00

.7087

66

0.84

.0330

25

3.80

.1495

19/64

7.54

.2969

23/32

18.26

.7188

65

0.89

.0350

24

3.86

.1520

N

7.67

.3020

47/64

18.65

.7344

0.90

.0354

23

3.91

.1540

5/16

7.94

.3125

19.00

.7480

64

0.91

.0360

5/32

3.97

.1562

8.00

.3150

3/4

19.05

.7500

63

0.94

.0370

22

3.99

.1570

O

8.03

.3160

49/64

19.45

.7656

62

0.97

.0380

4.00

.1575

P

8.20

.3230

25/32

19.84

.7812

61

0.99

.0390

21

4.04

.1500

21/64

8.33

.3281

20.00

.7874 .7969

1.00

.0394

20

4.09

.1610

Q

8.43

.3320

51/64

20.24

60

1.02

.0400

19

4.22

.1660

R

8.61

.3390

13/16

20.64

.8125

59

1.04

.0410

18

4.31

.1695

11/32

8.73

.3438

21.00

.8268

58

1.07

.0420

11/64

4.37

.1719

S

8.84

.3480

53/64

21.02

.8281

57

1.09

.0430

17

4.39

.1730

9.00

.3543

27/32

21.43

.8438

T

.8594

56

1.18

.0465

16

4.50

.1770

9.09

.3580

55/64

21.84

3/64

1.19

.0469

15

4.57

.1800 23/64

9.13

.3594

22.00

.8861

55

1.32

.0520

14

4.62

.1820

U

9.35

.3680

7/8

22.23

.8750

54

1.40

.0550

13

4.70

.1850

3/8

9.53

.3750

57/64

22.62

.8906

53

1.51

.0595

3/16

4.76

.1875

V

9.55

.3770

23.00

.9055

1/16

1.59

.0625

12

4.80

.1890

W

9.80

.3860

29/32

23.02

.9062

52

1.61

.0635

11

4.85

.1910

25/64

9.92

.3906

59/64

23.42

.9219

51

1.70

.0670

10

4.91

.1935

10.00 .3937

15/16

23.81

.9375

50

1.78

.0700

9

4.98

.1960

X

10.08 .3970

24.00

.9449

49

1.85

.0730

5.00

.1968

Y

10.26 .4040

61/64

24.21

.9531

48

1.93

.0760

8

5.05

.1990

13/32

10.32 .4062

31/32

24.61

.9688

7

5/64

1.98

.0781

5.11

.2010

Z

10.40

.4130

25.00

.9842

47

1.99

.0785 13/64

5.16

.2031

27/64

10.72

.4219

63/64

25.00

.9844

2.00

.0787

6

5.18

.2040

11.00

.4331

1

25.40

1.000

46

2.06

.0810

25.50

1.039

C U T T I N G T O O L S

P-21

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

NITRO-CARB DRILL BITS WHAT SETS THEM APART FROM THE REST

C U T T I N G T O O L S

Tighter Tolerances

Nitro-Carburized Flute

Nitro-carb drill bits are manufactured with a special high molybdenum tool steel for a more consistent drill bit with a higher than average hardness and more resistance to wear. The flutes are ground to 1/2 of industry standard tolerances-which means more accuracy and more consistency in grinding operations. The flutes also feature a nitro-carburized surface to provide extra wear resistance along the cutting edge of the point.

DISCOVER THE NITRO-CARB DIFFERENCE!

135° Split Point

Nitro-carb drill bits feature a split point which provides the drill bit with self-centering/nonwalking characteristics, and reduces the thrust required to penetrate a work piece. A low temperature surface treatment relieves stress; produces a gold color and improves lubricity. Our mechanic's length drill bits as well as our 1/2" reduced shank drill bits have 3 flats on the shank. These flats allow for a strong positive chuck grip of the shank and virtually eliminate the potential for the drill to slip into the chuck.

Radial

Conventional

NITRO-CARB DRILL BITS Nitro-Carb Drill Point

Easily Cuts: 1/2" Reduced Shank

Mechanics

P-22 Cobalt Web Nitro-Carb Web

• • • •

Stainless Steels Tool Steels Exotic Steels Standard Steels

#1 Cutting Lip Chisel Edge

Margin #3 Cutting Lip

Heavy Duty Web #2 Cutting Lip

#4 Cutting Lip

More Holes Per Drill! Lower Cost Per Hole!

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

NITRO-CARB DRILL BITS

Super Premium High Performance Drills These heavy duty drill bits are recommended for use in work hardening grades of stainless steel and other tough metal drilling applications. Heavy duty construction and the nitro-carburized, hi-molybdenum tool steel means: • Substantially longer cutting life The nitro-carburized flute has an increased Rockwell hardness. • Cuts harder materials The flatter point takes a smaller chip. More torque is directed to a smaller area. This allows drilling into materials with hardness of over 30 on the Rockwell “C” scale. • Stops drill walking The split point design gives accurate starting without the use of a center punch. • Holds tighter hole size The split point design is self centering. This limits the normal oversize drilling characteristics. • Outstanding quality appearance The rich amber gold color sets it apart from commodity cutting tools. • Runs cooler, uses less torque Nitro-Carb Drill Bits -Discover the Difference! MORE HOLES PER DRILL BIT 135° point takes a smaller chip resulting LOWER COST PER HOLE! in less heat. Amber gold surface treatment reduces friction.

C U T T I N G

NITRO-CARB VS. COBALT The Nitro-carb bits will substantially out perform cobalt drill bits in work hardening stainless steel applications. This performance advantage is the result of the construction difference between the two types of bits. Cobalt bits, manufactured to Type J NAS 907 specs, have a very thick web. A thick web provides the strength needed to limit breakage of the cobalt steel. Nitro-carb bits are made of special hi-moly tool steel, which is much tougher than cobalt steel. The resulting strength of the Nitro-carb bit allows the bit to be manufactured with a considerably thinner web. (See photo A).

A Nitro-carb bit with it’s thin web will penetrate the work hardening stainless fast enough to continually cut beneath the chip which is hardening from deformation. This means the drill bit is cutting softer steel. The cobalt bit, with it’s thick web, cannot be fed at a fast enough rate to cut beneath the area which is hardening. As a result the cobalt bit is continually drilling into hardened steel.

T O O L S

Photo A Web Nitro-Carb

Web Cobalt

P-23

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills

Jobber Length Metric Magnum Super Premium, Heavy-Duty, Metric No. 16701 Metric Drill Index 1.0mm-13.0mm x .5mm

C U T T I N G T O O L S

P-24

No.

Desc.

No.

Desc.

No.

Desc.

No.

Desc.

No.

Desc.

51280

.25

51332

2.9

51354

5.0

51388

8.4

51420

11.5

51285

.30

51334

3.0

51355

5.1

51390

8.5

51425

12.0

51304

1.0

51336

3.2

51359

5.5

51430

12.5

51315

1.5

51337

3.3

51364

6.0

51395

9.0

51435

13.0

51322

1.9

51339

3.5

51369

6.5

51400

9.5

51438

14.0

51319

2.0

51342

3.8

51371

6.7

51405

10.0

51440

14.5

51320

2.05

51344

4.0

51374

7.0

51407

10.2

51443

16.0

51324

2.5

51346

4.2

51379

7.5

51410

10.5

51330

2.6

51349

4.5

51384

8.0

51415

11.0

1/2" & 3/8” Reduced Shank Drills P03 • • • • •

Hi-Molybdenum tool steel. Heavy duty construction. 135° split point - Sizes larger than 3/4" have 118° split point. 3 flats on shank individually tubed. Gold surface treated body and clearance for maximum lubricity. 1/2

3/8 Drill

Drill

Drill

Drill

No.

Size

No.

Size

No.

Size

51060 33/64

51073

23/32

51086 59/64

17/32

51074

47/64

51087

15/16

51261

13/32

51062 35/64

51075

3/4

51088

61/64

51262

27/64

31/32

51263

7/16

No. 51061

Size

51260 25/64

51063

9/16

51076

49/64

51089

51064

37/64

51077

25/32

51090 63/64

51065

19/32

51078

51/64

51091

1

51265

15/32

51066 39/64

51079

13/16

51092

1-1/16

51266

31/64

51080 53/64

51093

1-1/8

51267

1/2

51264 29/64

51067

5/8

51068

41/64

51081

27/32

51096

1-1/4

51069

21/32

51082 55/64

51098

1-3/8

51070

43/64

51083

7/8

51097

1-5/16

51071

11/16

51084

57/64

51099

1-1/2

51072

45/64

51085 29/32

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills P02

Mechanic’s Length Drills

• Special Hi-Molybdenum tool steel.

C U T T I N G

• 135° split point for fast penetration and accurate starting without center punch. • Precision ground point, flutes, body clearance and drill diameter for the ultimate in accuracy and performance. • Body and clearance are gold surface treated for maximum lubricity. • Heat treated at 2185°F and then nitro-carburize finished at 950°F to be measurably harder than high speed steel. • Space age nitro-carburized steel withstands substantial drilling temperatures while maintaining sharpness. • Especially designed for hand-held drills. • Flats on shank give positive grip. • Recommended for use in work hardening grades of stainless steel and other hard metal drilling applications. Mechanics Length Drill Bits – Fractional Sizes No.

Size

Qty

No.

Size

Qty

No.

Size

Qty

50740

1/16

6

50751

7/32

6

50760

3/8

3

50741

5/64

6

50752

15/64

6

50761

25/64

2

50743

3/32

6

50742

1/4

3

50762

13/32

2

50744

7/64

6

50753

17/64

3

50763 27/64

2

50745

1/8

6

50754

9/32

3

50764

50746

9/64

6

50755

19/64

3

50765 29/64

1

50747

5/32

6

50756

5/16

3

50766

15/32

1

50748

11/64

6

50757

21/64

3

50767

31/64

1

50749

3/16

6

50758

11/32

3

50768

1/2

1

50750

13/64

6

50759 23/64

7/16

1

T O O L S

3 P-25

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drills P02

Number Drills • Sizes #1 through #52 are 135° split point. • Sizes #53 through #80 are non-split point. • Sizes #61 through #80 are high speed steel.

C U T T I N G T O O L S

P-26

Size

No.

Size

50340

#1

50360 #21

50380 #41

50400 #61

50341

#2

50361 #22

50381 #42

50401 #62

50342

#3

50362 #23

50382 #43

50402 #63

50343

#4

50363 #24

50383 #44

50403 #64

50344

#5

50364 #25

50384 #45

50404 #65

50345

#6

50365 #26

50385 #46

50405 #66

50346

#7

50366 #27

50386 #47

50406 #67

50347

#8

50367 #28

50387 #48

50407 #68

50348

#9

50368 #29

50388 #49

50408 #69

50349 #10

50369 #30

50389 #50

50409 #70

No.

No.

Size

No.

Size

50350

#11

50370

#31

50390 #51

50410

#71

50351

#12

50371

#32

50391 #52

50411

#72

50352 #13

50372 #33

50392 #53

50412

#73

50353 #14

50373 #34

50393 #54

50413

#74

50354 #15

50374 #35

50394 #55

50414

#75

50355 #16

50375 #36

50395 #56

50415 #76

50356 #17

50376 #37

50396 #57

50416

#77

50357 #18

50377 #38

50397 #58

50417

#78

50358 #19

50378 #39

50398 #59

50418

#79

50359 #20

50379 #40

50399 #60

50419 #80

Letter Drills No.

Size

No.

Size

No.

Size

No.

Size

50640

A

50647

H

50654

O

50660

U

50641

B

50648

I

50655

P

50661

V

50642

C

50649

J

50656

Q

50662

W

50643

D

50650

K

50657

R

50663

X

50644

E

50651

L

50658

S

50664

Y

50645

F

50652

M

50659

T

50665

Z

50646

G

50653

N

Nirto-Carb Drill Bits

95914 (in a 15 hole index) 95915 (in a 29 hole index) No.

Size

Qty

No.

Size

Qty

53640

1/16

1

53650

7/32

1

53641

5/64

1

53651

15/64

1

53642

3/32

1

53652

1/4

1

53643

7/64

1

53653

17/64

1

53644

1/8

1

53654

9/32

1

53645

9/64

1

53655 19/64

1

53646

5/32

1

53656

5/16

1

53647

11/64

1

53658

11/32

1

53648

3/16

1

53660

3/8

1

53649

13/64

1

53664

7/16

1

53668

1/2

1

Features:

03.27.07

• Ideal for pop rivet applications, truck and auto bodies and any thin sheet metal applications. • Self centering 135° split point. • Nitro-Carburized Hi-Molybdenum tool steel. • 2 drills in one means twice the holes per drill and lower costs per hole.

THE MAINTENANCE CONNECTION ©2007

The Maintenance Connection, Inc.

No.

Size

Qty

53930

1/8

1

53932

5/32

1

53934

3/16

1

53936

7/32

1

53938

1/4

1

53940

#20

1

(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com

| P-27 |

Nitro-Carb Double Ended Hand Drill Bits

CUTTING TOOLS

Nitro-Carb Left Hand Drill Bits

CUTTING TOOLS

Drill Bits Tapcon Drill Bits No.

Size

No.

Size

53500

5/32 x 3-1/2

53492

3/16 x 4-1/2

53502

5/32 x 4-1/2

53496

3/16 x 5-1/2

53504

5/32 x 5-1/2

53498

3/16 x 6-1/2

53490

3/16 x 3-1/2

Nitro-Carb Drill Assortments Jobber Length Drill Sets Jobber Length Number Drill Set Numbers #1 through #60 No. 95919 - 60 Piece Jobber Length Letter Drill Set Letters A through Z No. 95920 - 26 Piece

Fractional, Letter & Number Jobber Length Drill Set No. 95923 - 115 Piece

Complete with metal index

Complete with metal index

Extended Length Drill Bits — 12" Long Aircraft Drill Bits

Features: • • • •

Ideal For Drilling Where Extra Reach Is Needed. 135° Point Bright Finish High Speed Steel

THE MAINTENANCE CONNECTION ©2007

The Maintenance Connection, Inc.

No.

Drill Size Qty

53830

1/4x 12

1

53838

5/16x 12

1

53842

3/8x 12

1

53846

7/16x 12

1

53850

1/2x 12

1

(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com

03.27.07

| P-28 |

Complete with metal index

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drill Assortments Z02

Nitro-Carb Drill Assortments Mechanics Length Drill Sets 51 Piece

29 Piece

Mechanics Length Drill Set

Mechanics Length Drill Set

No. 95926

No. 95927

Sizes 1/16" to 1/2" by 64ths. Complete with 3 drawer cabinet.

Sizes 1/16" to 1/2" by 64ths. Complete with index.

15 Piece

13 Piece

Mechanics Length Drill Set

Mechanics Length Drill Set

No. 95940

No. 95929

Sizes 1/16" to 1/2" by 32nds. Complete with index.

Sizes 1/16" to 1/4" by 64ths. Complete with index.

21 Piece Mechanics Length Drill Set

No. 95930 Sizes 1/16" to 3/8" by 64ths. Complete with index.

Jobber Length Metric

C U T T I N G

Magnum Super Premium, Heavy-Duty, Metric No. 95937 Metric Drill Index 1.0mm-13.0mm x .5mm

Reduced Shank Drill Sets 8 Piece

15 Piece

1/2" Reduced Shank Drill Set

Nitro-Carb Starter Set

No. 95903

No. 95921

Sizes 9/16, 5/8, 11/16, 3/4, 13/16, 7/8, 15/16, 1" Complete with metal index .

Sizes 1/16" to 1/2" by 32nds. 3/8" shank on drill sizes larger than 3/8" In a 29 piece index.

T O O L S

P-29

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Drill Assortments Z02

Fractional Drill Organizer

C U T T I N G T O O L S

No. 95926 • 51 Nitro-Carb Drills The perfect drill for all maintenance jobs.

• Stores 100's of drills • 29 of the most popular in one place. Eliminates drill sizes for professional misplaced drills. mechanics.

Size

Qty

Size

Qty

Size

Qty

Size

Qty

1/16

3

3/16

4

5/16

1

7/16

1

5/64

3

13/64

1

21/64

1

29/64

1

3/32

3

7/32

1

11/32

1

15/32

1

7/64

3

15/64

1

23/64

1

31/64

1

1/8

5

1/4

3

3/8

1

1/2

1

9/64

3

17/64

1

25/64

1

5/32

3

9/32

1

13/32

1

11/64

2

19/64

1

27/64

1

Fractional, Letter, Number Drill Assortment No. 95923 • 115 Pieces

• Fractional drills 1/16 to 1/2 by 64ths. • Letter Drills A to Z. • Number Drills #1 through #60.

Contains Fractional, Letter and Number Drills. All Drills Are Nitro-Carbs and Arranged In One Convenient Case.

P-30

THE MAINTENANCE CONNECTION, INC. Miscellaneous Drill Bits

Step Drills Step Drills are in a class unto themselves. Step drills include as many as 13 different hole sizes in a single bit, eliminating the need for an entire tool box full of specific sized drill bits. And its built-in differences result in a tool that cuts faster and cleaner and gives true, round hole every time. Single flute design means a true hole and allows greater speed control on soft material. Double fluted drill bits tend to chatter and vibrate at low feed rates and high RPM's, resulting in a less than round hole. This can also chip cuting edges, shortening the life of the tool. Multiple stepped for your multiple drilling needs - includes as many as 13 different hole sizes in a single bit, eliminating the need for specific sized drill bits. Proper hole size is achieved by counting the steps as they penetrate the work and stopping the pressure when the desired hole size is reached. Deburring is automatic once the proper hole diameter is attained, the hole is automatically deburred by the cutting edge of the next larger step. Hardened steel for long life - each step drill is constructed of industrial grade high speed molybdenum steel, heattreated to a Rockwell of between 61 and 63 on the "C"

Easy-to-sharpen, non-skid tip.

Single fluted cutting edge.

Provides clean, round holes, time after time. Multiple stepped up to 13 hole sizes.

scale and tempered to assure maximum strength for long life. Easy to sharpen, nonskid tip - the single flute virtually eliminates skidding and the need for center punching. The tip gives sure starts even on curved surfaces such as pipe and conduit. If the tips is broken or otherwise marred, the correct cutting is easily restored with a grinding stone by simply following the contour of the factory grind.

Ideal for a variety of industrial uses.

C U T T I N G T O O L S

Sure starts even on curved surfaces.

P-31

THE MAINTENANCE CONNECTION, INC. Miscellaneous Drill Bits

Step Drills P20 53860

C U T T I N G

53868 53862

53864

53870 4 Piece Set Contains: 1/8-1/2 3/16-7/8 1/4-3/4 1/4-1-1/8

53939

53866 No. of Holes

Hole

1 53860

13

1/8 - 1/2

1/32

1/4

2 53862

6

3/16 - 1/2

1/16

1/4

3 53864

9

3/16 - 7/8

1/16

3/8

4 53866

12

1/4 - 3/4

1/16

3/8

5 53868

10

1/4 - 1-1/8

1/8

3/8

6 53870

8

9/16 - 1

1/8

1/2

No

T O O L S

Increments Shank

4 pc set 8 95939 #1,#3,#4 Z02

& #5 Step Drills

Recomended Drill Speeds

DO P-32

DON'T

DO

allow point to apply side watch out for a cut. Don't force. pressure. Apply second layer of Do keep sharp. pressure straight material. on.

Hole Size

RPM

Up to 1/4

1500 - 1750

1/4 - 1/2

1000 - 1250

1/2 - 3/4

500 - 1000

3/4 - 1

300 -500

Masonry Drills

Applications: µ µ µ µ µ µ µ µ µ µ µ µ µ

Resharpen by dressing only these two flat angles.

Special negative back grinding enables the tip to bore through materials with a filling action rather than a cutting action.

Masonry Ceramic Tile Concrete Brick Fiberglass Plexiglass Glass Granite Marble Woods Porcelain Baked Ceramic Plastics

High-tech bonding allows bit to withstand drilling temperatures up to 1900 degrees Farenheit.

The tip is a blend of Cobalt and Tungsten Carbide designed for maximum hardness and resistance to heat and wear. The Chrome Vanadium Steel Shank provides extra hardness and enormous strength.

Features: • Rotary or Percussion • Chrome Vanadium Steel Shank for Enormous Strength • Resharpenable on a High Quality Grinding Wheel. • No Center Punch Needed — Eliminates "walking" • Outlasts Regular Carbide Tipped Bits • Ideal for Cordless Drills, Corded Drills and Drill Presses • Available in an Assortment of Popular Sizes

CERAMIC TILE AND MARBLE

MASONRY, CONCRETE AND GRANITE

PORCELAIN AND BAKED CERAMIC

GLASS, CRYSTAL, AND MIRROR

WOODS AND PLASTICS

The Same Bit For Every Job

Masonry Drill Bits

03.27.07

No.

Diameter

Overall

Flute

Overall

Flute

Length

Length

No.

Diameter

Length

Length 2-3/8

53882

1/8

3

1-1/2

53898

9/32

4-3/8

53884

5/32

3-1/2

1-7/8

53900

5/16

4-1/2

2-3/8

53886

5/32

5-1/2

3-3/4

53902

5/16

6

4-1/16

53888

3/16

3-1/2

1-7/8

53906

3/8

5-3/16

3-1/8

53890

3/16

5-1/2

3-3/4

53910

7/16

6

3-7/8

53892

7/32

3-3/4

1-15/16

53912*

1/2

6

3-5/8

53894

1/4

4-1/4

2-3/8

53914*

5/8

9

5-3/4

53896

1/4

6

3-9/16

THE MAINTENANCE CONNECTION ©2007

The Maintenance Connection, Inc.

* 3/8 Shank

(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com

| P-33 |

Please be advised that the TMC, Inc. Drill Bit is not recommended to be used on mild steel. For example: Angle Iron, Galvanized Pipe, Copper, Aluminum, Brass, Stainless Steel, etc.

CUTTING TOOLS

Masonry Drill Bit

X-Plode™ Hammer Drills Masonry Drills

TMC's X-Plode™ Hammer Drills provide faster, more aggressive drilling and longer life in all concrete and masonry applications. The superior design of the carbide tip and other unique features of these drills are optimized to give the best performance and wear resistance of any masonry drill.

Features:

Applications:

• Special SDS Shank — Fits all SDS Hammer Drills • Premium Grade Carbide — Assures Durability and Long Life • Heat Treated and Shot Peaned Shank — For Tighter, More Secure Fit • Slow Spiral Flute — For Efficient dust Extraction • Small Flute Land — Minimizes Friction and Speeds Drilling • Made to Exacting ANSI standards

• • • • • •

Description

No.

Size

Qty

No.

Size

53943

5/32 x 4

SDS Masonry Drill Bit

1

53980

5/8 x 18

53944

5/32 x 5

SDS Masonry Drill Bit

1

53982

53946

5/32 x 6

SDS Masonry Drill Bit

1

53984

53948

3/16 x 4

SDS Masonry Drill Bit

1

53950

3/16 x 6

SDS Masonry Drill Bit

53952

3/16 x 7

SDS Masonry Drill Bit

53994

7/32 x 6

53953 53954 53956

Description

Qty

SDS Masonry Drill Bit

1

3/4 x 9-1/2

SDS Masonry Drill Bit

1

3/4 x 12

SDS Masonry Drill Bit

1

53986

3/4 x 18

SDS Masonry Drill Bit

1

1

53995

7/8 x 9-1/2

SDS Masonry Drill Bit

1

1

53996

7/8 x 12

SDS Masonry Drill Bit

1

53997

1/4 x 4

SDS Masonry Drill Bit

1

1/4 x 6

SDS Masonry Drill Bit

1

1/4 x 8

SDS Masonry Drill Bit

1

54000

53958

1/4 x 12

SDS Masonry Drill Bit

1

53960

5/16 x 6

SDS Masonry Drill Bit

1

53962

5/16 x 12

SDS Masonry Drill Bit

1

53964

3/8 x 6

SDS Masonry Drill Bit

1

53965

3/8 x 10

SDS Masonry Drill Bit

1

53966

3/8 x 12

SDS Masonry Drill Bit

1 1

53967

3/8 x 18

SDS Masonry Drill Bit

53969

7/16 x 6

SDS Masonry Drill Bit

1

53968

1/2 x 6

SDS Masonry Drill Bit

1

53970

1/2 x 10

SDS Masonry Drill Bit

1

53972

1/2 x 12

SDS Masonry Drill Bit

1

53974

1/2 x 18

SDS Masonry Drill Bit

1 1

54002

9/16 x 6

SDS Masonry Drill Bit

54004

9/16 x 12

SDS Masonry Drill Bit

1

53975

5/8 x 6

SDS Masonry Drill Bit

1

53976

5/8 x 9-1/2

SDS Masonry Drill Bit

1

53978

5/8 x 12

SDS Masonry Drill Bit

1

THE MAINTENANCE CONNECTION ©2007

Concrete Masonry Brick Hard Aggregate Granite Marble

The Maintenance Connection, Inc.

SDS Masonry Drill Bit

1

1 x 10

SDS Masonry Drill Bit

1

53998

1 x 18

SDS Masonry Drill Bit

1

53999

1-1/8 x 10

SDS Masonry Drill Bit

1

1-1/8 x 18

SDS Masonry Drill Bit

1

NOTE: Items in italics are non-stock and will take slightly longer for delivery.

(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com

03.27.07

| P-34 |

CUTTING TOOLS

Masonry Drills

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Spiral Reamers P17

Nitro-Carb Spiral Reamers ¬ Spiral design for excellent control & safety. Easy operation, means reduced downtime & fewer errors. ¬ Nitro-carburized hi-tungsten tool steel ensures faster, cleaner, more precise holes than drilling. The right tool for the right job means less re-work and labor savings. ¬ Gold surface treated body and clearance for maximum lubricity. Fast, cool cutting means longer tool life; more holes per reamer & lower cost per hole. ¬ Constructed with left hand spiral and right hand cut prevents hogging into holes and eliminates the need for stop collars. ¬ 3 Flats on the Shank for positive grip means reamers won't slip or spin. Applications: Specially designed for reaming structural steel plate commonly found in truck frames, rail cars, bridges and pressure vessels. Ideal For: ¬ Enlarging misaligned holes. ¬ Fuel tank mounting.

Shank Flute

¬ Tool box & accessory mounting. ¬ Spring hangers.

Drill

Part No.

4-3/8

5/32

50746

2-3/4

4-5/8

3/16

50748

3/8

2-3/4

4-5/8

7/32

50750

7/16

3-1/2

5-3/8

1/4

50752

Length Length

No.

Dia.

Dia.

53760*

1/4

1/4

2-1/2

53762* 5/16

5/16

53764

3/8

53766* 7/16

¬ Truck frame drilling.

Drill

Overall Pilot

¬ Trailer hitch, 5th wheel 53768 & tow hook mounting. 53770

1/2

1/2

4

5-7/8

5/16

50756

9/16

1/2

4-1/2

5-7/8

3/8

50760

53772

5/8

1/2

5

6-3/8

3/8

50760

53774

3/4

1/2

5

6-7/8

53778

7/8

1/2

5

6-7/8

9/16

51063

53780

1

1/2

5

6-7/8

11/16

51061

13/32 50762

* available as a non-stock non-nitro-carb

Nitro-Carb Spiral Reamers Z02 No. 95938 4 Piece Assortment Specially packaged assortment featuring 4 popular sizes of nitro-carb spiral reamers. Shank Flute No.

Dia.

Dia.

53764

3/8

3/8

2-3/4

53768

1/2

1/2

53772

5/8

53774

3/4

Overall Pilot

T O O L S

Drill

Drill

Part No.

4-5/8

7/32

50750

4

5-7/8

5/16

50756

1/2

5

6-3/8

3/8

50760

1/2

5

6-7/8

Length Length

C U T T I N G

13/32 50762

P-35

THE MAINTENANCE CONNECTION, INC. Nitro Carb Spiral Reamers

Nitro-Carb Reamers/Hole Enlargers Hole Hog™ Super Premium Core Drills P17

C U T T I N G T O O L S

Made of special Hi-Molybdenum tool steel, these reamers feature a gold surface treated body and clearance for maximum lubricity, close tolerance construction, three flats on the shank and four flutes. They are designed exclusively to enlarge existing holes. This high performance tool is designed to enlarge existing holes by as much as 160% of the existing hole’s diameter. The four flute design and modified “Hole Hog” point prevent the catching and hogging-in commonly experienced when standard S & G drills break through thinner material such as truck frames. The flatted 1/2” shank makes this tool extremely useful in portable drilling.

Hole Hog™ Reamers 4-5/16” Overall Length, 1-7/8” Flute Length

Pilot

No.

(in.)

Drill

Qty

53790

3/8

1/4

1

53792

1/2

5/16

1

53794

5/8 25/64

1

53796

3/4

15/32

1

Reamer/Pilot Drill Sets Z02 This set contains an assortment of the reamers described above with an accompanying mechanics length Nitro-Carb drill bit in a metal index. The reamers have flats along the shank for ease of use with portable drilling. No. 95933

P-36

Dia.

Description

Reamer Sizes

8 Piece Set 3/8, 1/2, 5/8, 3/4

Drill Sizes 1/4, 5/16, 25/64, 15/32

THE MAINTENANCE CONNECTION, INC. Nitro-Carb Spiral Hole Cutter

Nitro-Carb Hole Cutter The Ultimate Hole Cutting for Thick Steel

Cutting quick, accurate holes in pipe or drilling through thick steel are no longer a problem with the triple edge cutting power of the Nitro-Carb Hole Cutter

Applications:

¬ For cutting holes in steel plate, iron, aluminum, copper, cast iron and stainless steel up to 1" thick. ¬ Perfect for drilling holes (5/8" to 2 diameter) in pipe, steel plates, metal studs, electrical appliances, auto and truck body repair and more. ¬ Produce overlapping and interrupted holes easily.

Time Saving Features:

¬ Built-in ejector spring and pilot drill provide quick, smooth discharge of metal slug for greater productivity. ¬ Less clutter resistance for up to three times longer drilling per battery charge. ¬ Three-flatted shank for faster loading and better concentricity.

Tool Box Assortments No. 95116 Includes: 5/8", 3/4", 7/8" and 1"

No.

Size

55786

9/16

55787

5/8

55791

11/16

55789

3/4

55793

7/8

55819

1"

55821

1-1/16

55823

1-1/8

55825

1-1/4

55831

1-3/8

55837

1-1/2

55845

1-3/4

55851

2"

55861

2-1/4

55865

2-3/8

55867

2-1/2

55770

Pilot Drill 1/4 shank

55771

Pilot Drill 1/4 shank (short)

C U T T I N G T O O L S

P-37

THE MAINTENANCE CONNECTION, INC. High Speed Taps P08

High Alloy Taps The HI-ALLOY tap is a professional quality cutting tool for maintenance and repair applications. It is made of the same quality alloys as our drills (Chromium, Vanadium, and Molybdenum), which allows for faster cutting and longer tap life.

C U T T I N G T O O L S

P-38

• • • • •

Requires 30% less torque to provide faster cutting. 30% heavier web than regular taps - For less tap breakage. Cuts materials up to 55 Rockwell on the "C" scale. Thread tolerances are to .0005 gives perfect threads every time. Ground threads - triple heat treated - special alloys. Gives a 200% higher breaking torque over ordinary taps. • Out lasts ordinary taps 3 to 1. HI-ALLOY taps will reduce your "tapped hole" costs tremendously - saving time, labor and money. Taper, Plug, and Bottoming styles differ only in the number of chamfered threads at the tip.

Pipe Taps No.

Size

Rec. Drill

51860

1/8-27

"R"

51862

1/4-18

7/16

51864

3/8-18

37/64

51866

1/2-14

45/64

51868

3/4-14

59/64

51870

1-11-1/2

1-5/32

• High Speed Steel. • Used for hand and machine tapping of taper pipe threads. • Heat treated to resist breakage and thread wear. • Strong precise threads are accurately formed for longer life. • Ground thread.

THE MAINTENANCE CONNECTION, INC. High Speed Taps P08

High Alloy High Speed Taps

Taper

Plug

Bottom

Rec.

Taper

Plug

Bottom

Thread

Drill

Tap

Tap

Tap

Size

Size

No.

No.

No.

4-40

43

51610

51710

51760

6-32

34

51612

51712

51762

8-32

29

51614

51714

51764

10-24

23

51616

51716

51766

10-32

20

51618

51718

51768

12-24

16

51620

51720

51770

1/4-20

7

51622

51902

51772

1/4-28

3

51624

51904

51774

5/16-18

"G"

51626

51906

51776

5/16-24

"I"

51628

51908

51778

3/8-16

"O"

51630

51910

51780

3/8-24

"R"

51632

51912

51782

7/16-14

3/8

51634

51914

51784

7/16-20

25/64

51636

51916

51786

1/2-13

27/64

51638

51918

51788

1/2-20

29/64

51640

51920

51790

9/16-12

31/64

51642

51722

51792

9/16-18

1/2

51644

51724

51794

5/8-11

17/32

51646

51926

51800

5/8-18

9/16

51648

51928

51802

11/16-11

51652

51726

51804

3/4-10

21/32

51654

51930

51806

3/4-16

11/16

51658

51932

51808

7/8-9

49/64

51660

51728

51810

7/8-14

13/16

51662

51730

51812

1-8

7/8

51664

51732

51814

1-14

59/64

51666

51734

51818

C U T T I N G T O O L S

P-39

THE MAINTENANCE CONNECTION, INC. High Speed Taps

Hi-Alloy Taps Changing The Way Holes Are Tapped

C U T T I N G T O O L S

P-40

Before the Hi-Alloy “Gun” Tap it was said that all taps broke before they wore out. But now that has all changed. Called a “Gun” tap because of the way it “shoots” the chips out ahead of the tap, its design is radically different from that of the ordinary tap. This change is most noticeable when tapping stringy materials, where before the flutes would become loaded and cause the tap to break. The Hi-Alloy “Gun” Tap design makes it possible to use shallower flutes which translates to a stronger tap. This all adds up to a tap which requires less power to drive and, for some classes of work (through holes and blind holes with sufficient clearance at the bottom, most notably), are much more economical to use than ordinary hand taps.

A B Hi-Alloy “Gun” Tap Design The cutting edges A at the point of the tap are ground at an angle B to the axis for a distance of four or five threads. This angle, in conjunction with the hook on the cutting edge of the land and the special flute form, produces the long curling chips. These chips, instead of passing out or backing in the flutes, are “shot” out ahead of the tap. Stronger

Less Power Needed

Accuracy

A Hi-Alloy "Gun " Tap does not need the deep flutes that an ordinary tap requires for the elimination of chips. Thus fewer and shallower flutes can be used giving the tap a larger cross sectional area and extra strength.

The metal is sheared by the angular cutting edge with a hook on the land instead of being torn or pulled off with a scraping action. Much less power is needed for this shearing action than is required for hand taps.

The first few teeth of the HiAlloy "Gun" Tap do all the cutting. The remainder of the threaded section serves as a lead screw, steadying the tap and insuring a more accurately tapped hole.

THE MAINTENANCE CONNECTION, INC. High Speed Taps P08

Hi-Alloy Taps Professional Quality Cutting Tools for Maintenance & Repair Applications • Made of high quality alloys • Vanadium • Molybdenum

C U T T I N G

• Chromium • Cobalt

• 30% less torque required for faster cutting. • 30% heavier web prevents tap breakage. • Cuts material up to 55 Rockwell on the “C” scale. A true maintenance tap for all shops. • Thread tolerances are to .0005. Perfect threads every time. • Special point allows you to tap straight through without backing out. Saves time and labor. • Ground threads triple heat treated special alloys combine to give you a 200% higher breaking torque over ordinary taps. • Hi-Alloy “Gun” Taps will reduce your tapped hole cost tremendously saving you time, labor and money!

National Coarse

National Fine

Metric Rec

Rec

Rec

Drill

No.

Size

Drill

51890

4-40

#43

51898 10-32

#21

51996 M4-0.7

#30

51892

6-32

#36

51904 1/4-28

#3

52004 M6-1.0

#8

51894

8-32

#29

51908 5/16-24

"I"

52010 M8-1.25

"H"

51896 10-24

#25

51912 3/8-24

"Q"

52016 M10-1.5

"Q"

51900 12-24

#16

51916 7/16-20 25/64 52022 M12-1.75 13/32

51902 1/4-20

#7

51920 1/2-20 29/64

51906 5/16-18

"F"

51928 5/8-18

9/16

51910 3/8-16

5/16

51932 3/4-16

11/16

51914 7/16-14

3/8

51918 1/2-13

27/64

51926 5/8-11

17/32

51930 3/4-10 21/32

No.

Size

No.

Size

Drill

T O O L S

P-41

THE MAINTENANCE CONNECTION, INC. High Speed Taps

Miscellaneous Tools T06 Tapping Tool & Guide Stops tap breakage.

C U T T I N G T O O L S

P-42

NO. 83337

• Carbonitrided jaws for long life. • Center drill on stem for floating center. • Sliding T-wrench handle. • 120° vees on aligner body base to accept round parts. • Slotted body serves as wrench for tightening when changing jaws.

Perfect alignment provided for by close tolerances and perpendicularity between hardened sleeve of tapper and inside of tapping guide.

Spiral Pointed Plug High Performance CPM Tungsten Vanadium High Speed Steel H-Limit Flutes

No.

Size

52090

4-40

H3

2

52092

6-32

H3

2

52094

8-32

H3

3

52096

10-24

H3

3

52098

10-32

H3

3

52102

1/4-20

H3

3

52104

1/4-28

H3

3

52106 5/16-18

H3

3

52108 5/16-24

H3

3

52110

3/8-16

H3

3

5212

3/8-24

H3

3

5214

7/17-14

H3

4

52116

7/16-20

H3

4

52118

1/2-13

H3

4

52120

1/2-20

H3

4

The geometry of these taps is specifically designed for difficult-to-machine materials. The spiral point forces the chips ahead of the tap, thereby preventing clogging and recutting of chips. Long holes, in excess of 1-1/2 diameters, can be tapped as a result. They can be used by hand or under power and are suitable for tapping most materials. The neck allows for less drag and increased coolant flow into the hole.

THE MAINTENANCE CONNECTION, INC. Carbon Hex Dies

Carbon Steel Hex Dies P10 • Smooth, precise threads are accurately formed for longer tool life. • Polished Face. • 6-32 through 1/2" have a 1" O.D.; 9/16 through 3/4" have a 1-7/16" O.D. Fine Thread

Coarse Thread

No.

Size

52630 3/8-16

52618

10-32

6-32

52634 7/16-14

52624

1/4-28

52614

8-32

52638

52628 5/16-24

52616

10-24 52642 9/16-12

52632 3/8-24

52620

12-24 52646

52636 7/16-20

No.

Size

52610

4-40

52612

No.

Size

1/2-13 5/8-11

52622 1/4-20 52650 3/4-10

52640

52626 5/16-18 52654

52644 9/16-18

Pipe Dies No.

Size

52590

1/8-27

52592

1/4-18

52594

3/8-18

52596

1/2-14

52600

1-11-1/2

1-8

1/2-20

52648

5/8-18

52652

3/4-16

52656

1-12

52658 1-1/4-12

C U T T I N G T O O L S

P-43

THE MAINTENANCE CONNECTION, INC. Hole Saws P28

Hole Saws

C U T T I N G T O O L S

Variable pitch bi-metal hole saws offer new features and benefits. A high speed cutting edge is welded to a tough alloy back for a totally shatter-proof product. Mandrels are interchangeable with other name brands. • Variable pitch design reduces tooth chipping, and strippage resulting in a smoother, cleaner cut and up to three times longer life. • Large, strong teeth dissipate heat increasing saw life. • Positive rake angle means faster cutting by up to 35%. • Gullet design ejects chips for improved efficiency. • High concentricity for safe control. The end result is fast, smooth cuts and longer life in aluminum, brass, copper, cast iron, stainless steel, wood and plastic.

Hints for application The centering of the saw is done by the pilot drill (1/4" dia.). The drill should extend 1/8" beyond the teeth of the hole saw. Use TOOL COOL when sawing in metals. An exception is cast iron, which is cut dry. Use kerosene instead of oil when cutting aluminum. TOOL COOL allows chatter free work and gives longer life. Avoid overheating of the saw. Uniform pressure should be applied to all teeth in order to avoid teeth breakage. No.

No.

Dia.

Arbor

55870

9/16

LSS 4 55900

55871 55872

Dia.

Arbor

No.

Dia.

Arbor

LSS 2 55917

3-1/8

LSS 2

5/8

LSS 4 55901 1-11/16 LSS 2 55918

3-1/4

LSS 2

3/4

LSS 4 55902

LSS 2 55919

3-3/8

LSS 2

55873 13/16 LSS 4 55903 1-13/16 LSS 2 55920

3-1/2

LSS 2

55874

7/8

LSS 4 55904

1

1-3/4 1-7/8

LSS 2 55921

LSS 2

LSS 4 55906 2-1/16 LSS 2 55923 3-7/8

LSS 2

2

55878 1-1/16 LSS 4 55907

2-1/8

LSS 2 55924

4

LSS 2

LSS 4 55908

2-1/4

LSS 2 55925

4-1/8

LSS 2

55880 1-3/16 LSS 4 55909 2-5/16 LSS 2 55926

4-1/4

LSS 2

55879 55881

1-1/8 1-1/4

LSS 2 55910

2-3/8

LSS 2 55928

4-1/2

LSS 2

55911

2-1/2

LSS 2 55929 4-3/4

LSS 2

55883 1-5/16 LSS 2

55884 1-3/8 LSS 2 55912 2-9/16 LSS 2 55930 55886 1-7/16 LSS 2 55913

2-5/8 LSS 2 55932

LSS 2 55914

2-3/4

55889 1-9/16 LSS 2 55915

2-7/8

55887 P-44

3-5/8 LSS 2

LSS 2 55922 3-3/4

55875 15/16 LSS 4 55905 55876

1-5/8

1-1/2

55916

3

LSS 2 55934

5

LSS 2

5-1/2

LSS 2

6

LSS 2

THE MAINTENANCE CONNECTION, INC. Hole Saws

Hole Saw Kits Z02 19 Piece Hole

13 Piece Hole

Saw Kit

Saw Kit

No. 95102

No. 95101

Industrial Fifteen of the most popular sizes used in installation, maintenance and repair work. One each of the hole saws: 3/4, 7/8, 1-1/8, 1-3/8, 1-1/2, 1-3/4, 2, 2-1/4, 2-1/2, 3, 3-1/4, 3-5/8, 3-3/4, 4-1/4 and 4-1/2. One each of the arbors 1/4 round, 7/16-1/2-20 hex and 7/16-5/8-18 hex and one 12" extension.

Maintenance Nine of the most popular sizes used in plumbing and electrical jobs. One each of the hole saws : 3/4, 7/8, 1-1/8, 1-3/8, 1-1/2, 1-3/4, 2, 2-1/4, and 2-1/2. One each of the arbors 1/4 round, 7/16 Hex 1/2-20 and 7/16 Hex 5/8-18, one pilot drill and one 12" extension, in a plastic case.

Hole Saw Arbors P28 No.

Description

Thread

Fits Hole Saws

55144

Hole Saw Arbor - 7/16 Hex

5/8-18

1-1/4" to 6"

55746

Hole Saw Arbor - 1/4 Round

1/2-20

9/16" to 1-3/16"

55143

Hole Saw Arbor - 3/8 Hex

5/8-18

1-1/4" to 6"

55764

Pilot Drill - 4-5/16 x 1/4

Arbor #55144, 55764

55765

Pilot Drill - 3-1/16 x 1/4

Arbor # 55143

6 Piece Hole Saw Kit

No. 96100

Arbor Adaptor No. 55774 Threaded adaptor allows arbors with 1/2-20 thread to use saws with 5/8-18 thread. Use with 1-1/4 through 1-1/2 hole saws.

55144

55746

Mechanics Five of the most popular sizes used in construction, industrial and automotive jobs. One each of hole saws : 7/8, 1, 1-1/8, 1-1/4, 1-1/2. One 3/8-hex arbor.

C U T T I N G T O O L S

8 Piece Hole Saw Kit

Pilot Drill No. 55764 The hole saw arbors are supplied with 1/4 HSS-drills.

No. 95103 Electricians Six of the most popular sizes used in electrical work. One each of the hole saws : 7/8, 1-1/8, 1-3/8, 1-3/4, 2, 2-1/2. One each of the arbors LSS-2 and LSS-4.

P-45

THE MAINTENANCE CONNECTION, INC. Hole Saws

Hole Saw Recommended RPM Cutting Speeds

C U T T I N G T O O L S

P-46

Note: When sawing ferrous metals, always use a cutting fluid to insure smooth operations and prolong saw life. (Do not use cutting fluids with cast iron.)

Tool & Mild

Size (Inches) Aluminum Brass

Cast

Stainless

Steel

Iron

Steel

9/16

900

790

580

400

300

5/8

825

730

550

365

275

11/16

750

665

500

330

250

3/4

690

600

460

300

230

13/16

635

560

425

280

210

7/8

585

520

390

260

195

15/16

555

495

370

245

185

1

525

470

350

235

175

1-1/16

480

435

325

215

160

1-1/8

450

400

300

200

150

1-3/16

425

380

285

190

145

1-1/4

410

360

275

180

140

1-5/16

390

345

260

175

135

1-3/8

375

330

250

165

125

1-7/16

360

315

240

160

120

1-1/2

345

300

230

150

115

1-9/16

330

290

220

145

110

1-5/8

315

280

210

140

105

1-11/16

305

270

205

135

100

1-3/4

295

260

195

130

95

1-13/16

285

250

190

125

95 90

1-7/8

270

240

180

120

2

255

230

170

115

85

2-1/16

245

220

165

110

80

2-1/8

240

210

160

105

80

2-1/4

225

200

150

100

75

2-5/16

225

195

145

100

75

2-3/8

220

190

140

95

70

2-1/2

205

180

135

90

65

2-9/16

200

175

130

85

65

2-5/8

195

170

130

85

65

2-3/4

185

160

125

80

60

2-7/8

180

160

120

80

60

3

170

150

115

75

55

3-1/8

165

140

110

70

55

3-1/4

155

140

105

70

50

3-3/8

150

130

100

65

50

3-1/2

145

130

95

65

45

3-5/8

140

120

95

60

45

3-3/4

135

120

90

60

45

3-7/8

135

120

90

60

45

4

130

110

85

55

40

4-1/8

120

110

80

55

40

4-1/4

120

110

80

55

40

4-3/8

120

100

80

50

40

4-1/2

105

100

75

50

35

THE MAINTENANCE CONNECTION, INC. Hacksaw

Hi-Alloy Hacksaw Blades P11 Hi-ALLOY: The only blade that will cut ANYTHING that can be cut! The Hi-Alloy hand hacksaw Length Width Teeth No. blade is the ideal combination 32/26 1/2 12 53038 of high, red heat hardness Hi-Alloy Varied Pitch Tooth on the cutting edge, joined to a tough, alloy steel 18/14 1/2 12 53034 back with great strength and 24/20 1/2 12 53036 stretch resistance. This combination, made possible by SOLD IN QUANTITIES OF 10 (TEN) ONLY electron beam welding, gives performance never before attainable in any hand hacksaw blade. It’s bi-metal design creates a shatter resistant blade with the ability to cut faster and longer because it stays sharper. The best blade possible for cutting all materials, including stainless steel hardened alloys or ANYTHING that can be cut. Manufactured in standard tooth forms and varied pitch.

C U T T I N High Tension Hand Hacksaw Frame T06 G No. 83351 • Self adjusting tension, generates up to 32,000 psi. • Rugged die-cast aluminum frame with chromeplated steel tube. Tube stores up to 10 extra blades. • Adjusts to 4 different cutting positions • Flush • Sideways • 45° Angle • Jab saw - reposition blade using set screw to hold in position. • Designed for 12" blades.

T O O L S

P-47

THE MAINTENANCE CONNECTION, INC. Reciprocating Saw Blades P11

Bi-Metal Reciprocating Saw Blades

C U T T I N G T O O L S

Reciprocating Saw Blades are designed to fit all popular machines that take 1/2" shank. Bi-metal blades consist of a high speed cutting edge welded to a flexible alloy steel back. Faster cutting with sharper, harder teeth and extra strength shank. Bi-metal blades reduce breakage and last longer than conventional carbon and all high speed blades. Recommended for cutting steel, stainless steel, nail-embedded wood, hardwood flooring, reinforcing bar, cast iron and pipe.

Plaster with metal lathe, plaster board, sheet rock, plaster walls. Tooth design cuts both forward and on back stroke. No. 53146 6 x 3/4 x .035 6 tpi

Wood, nail-embedded wood, compositions plastic, cast aluminum, light gauge metals. No. 53136 6 x 3/4 x.035 10 tpi

Fast cutting in all woods or nail-embedded wood. General roughing-in work. No. No. No. No. No.

53132 6 x 3/8 x .050 5/8 tpi 53134 6 x 3/4 x .050 6 tpi 53152 9 x 3/4 x .050 6 tpi 53114 12 x 3/4 x .050 6 tpi 53116 x 3/4 x .050 10/14 tpi

Metal 18 gauge and under. Trim and tubing. Galvanized pipe under 18 gauge. No. 53128 4 x 3/4 x .035 24 tpi No. 53144 6 x 3/4 x .035 24 tpi Heavy gauge metals of 18 gauge to 1/8" thick conduit, pipe, channels and tubing. No. 53126 4 x 3/4 x .035 18 tpi No. 53142 6 x 3/4 x .035 18 tpi No. 53150 8 x 3/4 x .035 18 tpi No. 53118 12 x 3/4 x .035 18 tpi Heavy gauge metals 1/8" thick and above. Barstock and angles. No. 53124 4 x 3/4 x .035 14 tpi No. 53140 6 x 3/4 x .035 14 tpi

All woods, plastic, cast aluminum, nail-embedded wood, soil pipe. No. 53122 4 x 3/4 x .035 10/14 tpi No. 53138 6 x 3/4 x .050 10/14 tpi No. 53148 8 x 3/4 x .050 10/14 tpi

Cutting irregular curves, metal under 1/8 thick, scroll cuts in wood and cast aluminum. Light gauge non-ferrous metals. No. 53094 3 x 1/4 x .035 18 tpi No. 53120 3 x 5/16 x .032 24 tpi

ALL SOLD IN PACKAGES OF FIVE (5). P-48

THE MAINTENANCE CONNECTION, INC. Hacksaw/Reciprocating Saw Blades P11

Bi-Metal Sabre/Jig Saw Blades Sabre/Jig Saw Blades cut faster, cut straight, and last many times longer than high speed blades. Bi-metal construction consists of extra sharp teeth milled in high speed steel welded to alloy back for longer life, and fewer changes. Tough sharp shatterproof bi-metal blades recommended for cutting steel, nail-embedded wood, masonite, conduit composition material and laminated counter tops.

1/4" Universal Shank

Bosch Shank

Wood, fiber board, asbestos, coarse-cut. No. 53096 3-5/8 x 3/8 x .035 6 tpi

Steel and non-ferrous metal 1/8 thick and up. No. 53070 3 x 3/8 x .035 14 tpi

Wood, plywood, hard-board, smooth finish of wood, plastic. No. 53098 3-5/8 x 3/8 x .035 10 tpi

Metals over 18 gauge, tubing, conduit. No. 53072 3 x 3/8 x .035 18 tpi

C U T T I N G

Wood, metal. No. 53100 3-5/8 x 3/16 x .035 12 tpi Thin metals, plastic - fine cuts under 18 gauge. No. 53074 3 x 3/8 x .035 24 tpi Mild steel, non-ferrous metals, fiberglass, hard rubber, nail-embedded wood. No. 53102 3-5/8 x 3/8 x .035 14 tpi

Metal 18 gauge and under. No. 53090 2-3/4 x 3/8 x .035 18 tpi

T O O L S

Metal and non-ferrous metal up to 1/8". No. 53092 2-3/4 x 3/8 x 035 24 tpi

ALL SOLD IN PACKAGES OF FIVE (5). P-49

THE MAINTENANCE CONNECTION, INC. Hacksaw/Reciprocating Saw Blades Z02

Bi-Metal Reciprocating Saw Blade Assortments Contractor General Use 96203 6 Item 42 pc

C U T T I N G T O O L S

P-50

6" 6" 6" 6" 6" 6"

18 TPI 14 TPI 10/14 TPI 10 TPI 5/8 TPI 6 TPI

Contractor Heavy Duty 96204 5 Item 30 pc 6" 6" 6" 6" 6"

18 TPI 14 TPI 10 TPI 5/8 TPI 6 TPI

Contractor Heavy Duty 96205 5 Item 27 pc 6" 6" 6" 6" 6"

5/8 TPI 14 TPI 10 TPI McRipper 6 TPI 10 TPI McRipper

THE MAINTENANCE CONNECTION, INC. Reciprocating Saw Blades

Bi-Metal Reciprocating Saw Blade Assortment Z02 No. 96202 13 Items • 65 Pieces Cutting irregular curves, metal 3"x1/4"x.035 under 1/8", scroll cuts in wood and cast 18 tpi aluminum. Lt ga. 53094 non-ferrous metals.

Fast cutting all woods or nail-embedded wood. General roughing in.

12" x 3/4" x .050 6 tpi 53114

All woods, plastic, cast aluminum, nail-embedded wood, soil pipe.

8" x 3/4" x .050 10/14 tpi 53148

Heavy gauge metals 1/8" and above. Barstock and angles.

6" x 3/4" x .035 14 tpi 53140

Heavy gauge metals 18 ga. to 1/8" thick conduit, pipe, channels and tubing.

6" x 3/4" x .035 18 tpi 53142

Wood, nail-embedded wood, compositions plastic, cast aluminum, light gauge metals.

6" x 3/4" x .035 10 tpi 53136

All woods, plastic, cast aluminum, nail-embedded wood, soil pipe.

6" x 3/4" x .050 10/14 tpi 53138

Fast cutting all woods or nail-embedded wood. General roughing in.

6" x 3/4" x .050 14 tpi 53134

Plaster with metal lathe, plaster board, sheet rock, plaster walls. Tooth design cuts both forward and on back stroke.

6" x 3/4" x .035 6 tpi 53146

Heavy gauge metals 1/8" and above. Barstock and angles.

4" x 3/4" x .035 14 tpi 53124

4"x3/4"x.035 18 tpi 53126

4" x 3/4" x .035 24 tpi 53128

Metal 18 ga. and under. Trim & tubing. Galv. pipe under 18 ga.

Hvy 18 ga. to 1/8" conduit, pipe, channels & tubing

Metal 18 ga and under. Trim & tubing. Galv. pipe under 18 ga.

6" x 3/4" x .035 24 tpi 53144

3 Blade Utility Knife No. 83358 T06

• • • • •

Serrated screwdriver blade Clip point blade One locking blade 3-3/4 closed All stainless steel

C U T T I N G T O O L S

P-51

THE MAINTENANCE CONNECTION, INC. Hacksaw/Recipricating Saw Blades P11

Bi-Metal Air Saw Blades

C U T T I N G T O O L S

P-52

• Specially designed for use in pneumatic saws. • Very popular within autobody/ muffler shops or other metal fabrication shops. • Fine teeth for cutting metal.

No.

Size

53470

3 x 14 TPI

53472

3 x 18 TPI

53474

3 x 24 TPI

53476

3 x 32 TPI

53478

4 x 14 TPI

53480

4 x 18 TPI

53482

4 x 24 TPI

53484

4 x 32 TPI

ALL SOLD IN PACKAGE QUANTITIES OF FIVE (5).

McRipper® Demolition Blades • General demolition work. • Cuts all woods, nail embedded wood, walls, metal studs, wallboard, plaster, lath. • Extra wide, extra thick blades for stability and control when cutting through structure like walls and roofs. No.

Size

Teeth per in.

53250

6 x 7/8 x .062

6

53252

6 x 7/8 x .062

10

53254

9 x 7/8 x .062

6

53256

9 x 7/8 x .062

10

53258

12 x 7/8 x .062

6

53260

12 x 7/8 x .062

10

ALL SOLD IN PACKAGE QUANTITIES OF THREE (3).

THE MAINTENANCE CONNECTION, INC. Saw Blades P11

Portable Band Saw Blades No. 53210 • 10/14 tpi • Blade dimensions: 44-7/8 x 1/2 x .020 • Matrix II cutting edge combines the best metallurgical properties resulting in an excellent shock resistant blade. • Contains 8% cobalt for improved frictional heat resistance prolonging blade life. • Recommended for applications such as cutting structural steel, pipe, tubing and other metals in a wide range of ferrous and nonferrous materials. • Fits most machines including: Black & Decker, Milwaukee, Ridgid, Porter-Cable, Skil, Ensley and Greenlee machines.

C U T T I N G T O O L S

P-53

THE MAINTENANCE CONNECTION, INC. Hacksaw/Reciprocating Saw Blades

Heavy Duty Retractable 8 Point Breakaway Knife T06

C U T T I N G T O O L S

• Unique internal blade storage. • Strong steel shank molded into durable plastic handle. • Blade lock and "snap cap" included. No. 83349 • Accepts all standard 8 point blades. • Ideal for cutting cardboard, wood, leather and more. MADE IN U.S.A.

Replacement blade for 8 point retractable knife No. 53050 Pkg Qty = 10 .017 Gauge

Single Edge Razor Blades P11 • • • • •

.009 Gauge. Double honed for extra sharp edge. Strong steel back will not bend. Fits all standard single edge tools. Wrapped in special rust preventive paper.

MADE IN U.S.A.

No. 53052 Pkg Qty = 100

3 Notch Heavy Duty Utility Blade P11 • .025 Gauge. • Fits all standard knives. No. 53054 Pkg. Qty = 5

MADE IN U.S.A.

2.250"

ALL BLADES SOLD IN PACKAGE QUANTITIES ONLY! NO BROKEN PACKAGES!

P-54

THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points

Solid Carbide Burs Double Cut • 1 /4 Shank FEATURES/BENEFITS • • • • •

Higher cutting capacity than standard cuts. Smoother finish for surface treatments. Lower axial force than standard cuts. Non-clogging. Smaller chips, reduced slivers.

MATERIALS/APPLICATIONS • For hardened and tough materials, super alloys and stainless steel, alloyed cast steel and fiber reinforced plastics. • Edge and surface working. • Working on castings, also with robots. • Built up welds of high-tensile strength in mold and die-making.

Centrally Fluted All teeth run centrally to the middle of the bur. This configuration gives smoother operation and good cutting action.

C U T T I N G T O O L S

P-55

THE MAINTENANCE CONNECTION, INC. Hi-Alloy Rotary Burs Gen’l Info

Surface Feet Conversion Chart Surface Feet Per Minute (SFM) to Revolutions Per Minute (RPM) Cutter Diameter

C U T T I N G T O O L S

SFM

1/8

1/4

3/8

1/2

5/8

3/4

7/8

1

10

305

153

102

76

61

51

44

38

15

458

229

153

115

92

76

65

57

20

611

305

204

153

122

102

87

76

25

763

382

254

191

153

127

109

95

30

916

458

305

229

183

153

131

115

35

1,069

534

356

267

214

178

153

134

40

1,221

611

407

305

244

204

174

153

45

1,374

687

458

344

275

229

196

172

50

1,527

763

509

382

305

254

218

191

60

1,832

916

611

458

366

305

262

229

70

2,137

1,069

712

534

427

356

305

267

80

2,443

1,221

814

611

489

407

349

305

90

2,748

1,374

916

687

550

458

393

344

100

3,053

1,527

1,018

763

611

509

436

382

150

4,580

2,290

1,527

1,145

916

763

654

573

200

6,107

3,053

2,036

1,527

1,221

1,018

872

763

250

7,634

3,817

2,545

1,908

1,527

1,272

1,091

954

300

9,160

4,580

3,053

2,290

1,832

1,527

1,309

1,145

350

10,687

5,344

3,562

2,672

2,137

1,781

1,527

1,336

400

12,214

6,107

4,071

3,053

2,443

2,036

1,745

1,527

450

13,740

6,870

4,580

3,435

2,748

2,290

1,963

1,718

500

15,267

7,634

5,089

3,817

3,053

2,545

2,181

1,908

600

18,321

9,160

6,107

4,580

3,664

3,053

2,617

2,290

700

21,374

10,687

7,125

5,344

4,275

3,562

3,053

2,672

800

24,427

12,214

8,142

6,107

4,885

4,071

3,490

3,053

900

27,481

13,740

9,160

6,870

5,496

4,580

3,926

3,453

1000 30,534

15,267

10,178

7,634

6,107

5,089

4,362

3,817

1100

33,588

16,794

11,196

8,397

6,718

5,598

4,798

4,198

1200

36,641

18,321

12,214

9,160

7,328

6,107

5,234

4,580

1300 39,695

19,847

13,232

9,924

7,939

6,616

5,671

4,962

42,748

21,374

14,249

10,687

8,550

7,125

6,107

5,344

1400

1500 45,802

22,901

15,267

11,450

9,160

7,634

6,543

5,725

1600 48,855

24,427

16,285

12,214

9,771

8,142

6,979

6,107

51,908

25,954

17,303

12,977

10,382

8,651

7,415

6,489

1800 54,962

27,481

18,321

13,740

10,992

9,160

7,852

6,870

58,015

29,008

19,338

14,504

11,603

9,669

8,288

7,252

2000 61,069

30,534

20,356

15,267

12,214

10,178

8,724

7,634

1700 1900

P-56

Formulas SFM = RPM X Diameter X .262 RPM = (SFM x 3.82) + Diameter

THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29

Cylinder Shape

Tree - Radius End

Tool Cutter Length Tool

of Cut

56022 SA-1

1/4

1/4

56024 SA-3

3/8

56026 SA-5 56028 SA-6

No.

No.

Tool Cutter Length Tool

of Cut

56042 SF-1

1/4

5/8

3/4

56044 SF-3

3/8

3/4

1/2

1

56046 SF-5

1/2

1

5/8

1

No.

No.

Cylinder - Rad. End 14째 Taper - Radius

Tool Cutter Length

Tool Cutter Length

No.

No.

Tool

of Cut

Tool

of Cut

56084 SC-1

1/4

5/8

56062 SL-1

1/4

5/8

56086 SC-3

3/8

3/4

56064 SL-3

3/8

1

56088 SC-5

1/2

1

56066 SL-4

1/2

1-3/16

56090 SC-6

5/8

1

56068 SL-5

5/8

1-1/4

No.

No.

Tree - Pointed End Oval Shape

Tool Cutter Length

Tool Cutter Length

No.

No.

Tool

of Cut

Tool

of Cut

56122 SG-1

1/4

5/8

56102 SE-1

1/4

3/8

56124 SG-3

3/8

3/4

56104 SE-3

3/8

5/8

56126 SG-13

1/2

3/4

56106 SE-5

1/2

7/8

56128 SG-5

1/2

1

No.

No.

Cone Shape

Ball Shape

Tool Cutter Length Incl'd No.

No.

Tool

of Cut Angle

C U T T I N G T O O L S

Tool Cutter Length No.

No.

Tool

of Cut

56144 SM-3

1/4

1

100째

56741 SD-1

1/4

7/32

56154 SM-4

3/8

5/8

28째

56176 SD-2

5/16

1/4

56156 SM-5

1/2

7/8

28째

56178 SD-3

3/8

5/16

56180 SD-5

1/2

7/16 P-57

THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29

Cylinder - Aluminum Tool

Tool

of Cut

56194 SA-1NF

1/4

5/8

56196 SA-3NF

3/8

3/4

56198 SA-5NF

1/2

1

No.

C U T T I N G

No.

Tree-Radius/Aluminum Tool

P-58

Cutter Length Tool

of Cut

56234 SF-3NF

3/8

3/4

56236 SF-5NF

1/2

1

56238 SF-6NF

5/8

1

No.

No.

Cylinder-Rad/Aluminum Tool

T O O L S

Cutter Length

Cutter Length Tool

of Cut

56214 SC-3NF

3/8

3/4

56216 SC-5NF

1/2

1

No.

No.

THE MAINTENANCE CONNECTION, INC. Bur Assortments

Top 8 Rotary Burs Assortment Z02 No. 96004(With Index Only) No. 96005(With Index & Die Grinder)

82034 (empty Index)

5602

56024

56026

56062

21/4 x 1/4 Cylinder Bur

3/8 x 3/4 Cylinder Bur

1/2 x 1 Cylinder Bur

1/4 x 5/8 14째 Taper Radius

56086

56088

56042

56044

3/8 x 3/4 Cylinder Rad.

1/2 x 1 Cylinder Rad.

1/4 x 5/8 Tree Radius

3/8 x 3/4 Tree Radius

1/4 Air Die Grinder No. 99500

Speed (RPM)

22,000

Air Pressure (PSI) 90

Collet Size

1/4

Air Consumption

6

Air Inlet (NPT) 1/4

Length

6-5/8

Hose Size (ID) 3/8

Weight (Lbs)

1-1/4

This rugged, lightweight grinder is designed for tough, tight quarter jobs that require fast metal removal. Very maneuverable and perfect for those hard-to-reach areas. Applications include: die contouring and repair, weld cleaning, casting and forging cleanup, deburring, blending and smoothing. Teasing throttle lever permits adjustable speed control. Features rear exhaust. 1/4 capacity collet with two collet wrenches included.

C U T T I N G T O O L S

P-59

THE MAINTENANCE CONNECTION, INC. Assortments

Burs for Aluminum Assortment Z02 No. 96007 (With Index Only)

No. 96006 (With Index & Die Grinder)

C U T T I N G

82034 (empty Index)

T O O L S

P-60

56941

56196

56198

1/4 x 3/4 Alum. Cylinder

3/8 x 3/4 Alum. Cylinder

1/2 x 1 Alum. Cylinder

56214

56216

56236

3/8 x 3/4 Alum. Cyl. Rad

1/2 x 1 Alum. Cyl. Rad

1/2 x 1 Alum. Tree Radius

1/4 Air Die Grinder No. 99500

Speed (RPM)

22,000

Air Pressure (PSI) 90

Collet Size

1/4

Air Consumption

6

Air Inlet (NPT) 1/4

Length

6-5/8

Hose Size (ID) 3/8

Weight (Lbs)

1-1/4

This rugged, lightweight grinder is designed for tough, tight quarter jobs that require fast metal removal. Very maneuverable and perfect for those hard-to-reach areas. Applications include: die contouring and repair, weld cleaning, casting and forging cleanup, deburring, blending and smoothing. Teasing throttle lever permits adjustable speed control. Features rear exhaust. 1/4 capacity collet with two collet wrenches included.

THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29

Mounted Points Aluminum Oxide • Vitrified Bonded These mounted points are very versatile with a holding edge and stable form. They are ideal for use on carbon and heat treated steel and cast steels. They are typically used in structured steel fabrications and die making foundries. All sizes feature a 1/4" shank. No.

Shape

Type Dia x Length

RPM*

Grain Size

56256

A1

3/4 x 2-1/2

17000

30

56258

A2

1 x 1-1/4

28000

30

56260

A3

1 x 2-3/4

13000

30

56262

A4

1-1/4 x 1-1/4

20000

30

56264

A11

7/8 x 2

19000

30

56266

A13

11/16 x 1-1/4

34000

30

56268

A12

1-1/8 x 1-1/8

20000

30

56272

A15

1/4 x 1-1/16

81000

60

56274

A21

1x1

34000

30

56276

A24

1/4 x 3/4

93000

60

56278

A25

1x1

34000

30

56280

A26

5/8 x 5/8

53000

30

56282

A32

1 x 5/8

34000

30

56284

A34

1-1/2 x 3/8

22000

30

56286

A37

1-1/4 x 1/4

26000

60

C U T T I N G T O O L S

P-61

THE MAINTENANCE CONNECTION, INC. Rotary Burs/Mounted Points P29

Mounted Points Aluminum Oxide • Vitrified Bonded

C U T T I N G T O O L S

P-62

These mounted points are very versatile with a holding edge and stable form. They are ideal for use on carbon and heat treated steel and cast steels. They are typically used in structured steel fabrications and die making foundries. All sizes feature a 1/4" shank. No.

Type

Dia. x Length

RPM*

Grain Size

56288 W188

1/2 x 1-1/2

40000

46

56290 W195

5/8 x 3/4

53000

30

56292 W203

3/4 x 1/2

43000

30

56294 W207

3/4 x 1-1/2

N/A

30

56296 W215

1 x 1/8

34000

60

56298 W220

1x1

34000

30

56300 W222

1x2

N/A

30

56302 W231

1-1/4 x 2

N/A

30

56304 W242

2x1

17000

30

Dressing Stone No. 56404 For profiling and dressing of Mounted Points and other style points. It has a rubber back to prevent slipping.

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Files All Purpose

The built-in handle provides maximum Bastard Cut Size versatility for a wide range of applications. 55300 8 in/200 mm All-Purpose Files feature a double cut on one side, a single cut on the other side, have one 55302 10 in/250 mm edge cut and one edge safe (uncut) for shoulder filing, and are parallel in width and thickness.

Flat Files

Excellent for "hogging" or rapid stock removal; Flat Files are double cut on both sides, single cut on the edges and taper toward the point in width.

Size

Bastard Cut Smooth Cut

4 in/100mm

55090

55110

6 in/150 mm

55092

55112

8 in/200 mm

55094

55114

10 in/250 mm

55096

55116

12 in/300 mm

55098

55118

14 in/350 mm

55100

55120

Half-Round Files

Great for rounding out holes, corners and crevices. HalfRound Files are double cut on both sides and taper toward the point in width and thickness. Files feature a "twist & roll" action on the half-round side produced by a spiral-cut design and have the "Wavy Tooth" design on the flat side.

Size

Bastard Cut Smooth Cut

4 in/100mm

55170

55190

6 in/150 mm

55172

55192

8 in/200 mm

55174

55194

10 in/250 mm

55176

55196

12 in/300 mm

55178

55198

14 in/350 mm

55180

55200

C U T T I N G T O O L S

P-63

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Files Continued Mill Files

C U T T I N G T O O L S

P-64

Excellent for a wide range of applications such as sharpening, draw filing, lathe work and general shop use; Mill Files are single cut on the sides and edges and toward the point in width.

Mill Files- Second Cut

Second Cut Files have two round cut edges and are parallel in width and thickness. Second Cut Files are available in bastard cut only.

Bastard

Smooth

Second

Size

Cut

Cut

Cut

4 in/100 mm

55070

55030

55050

6 in/150 mm

55072

55032

55052

8 in/200 mm

55074

55034

55054

10 in/250 mm

55076

55036

55056

12 in/300 mm

55078

55038

55058

14 in/350 mm

55080

55040

55060

Multi-Kut Flat Files

Obtain almost any required finish simply by changing the feed pressure. "Multi-Kut" Flat Files are single cut coarse tooth files that taper toward the point in width. Design features allow for fast stock removal while leaving a smooth finish. Combines the performances of flat and mill files.

Size

Bastard Cut

8 in/200 mm

55280

10 in/250 mm

55282

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Files Continued Round Files

Intended for enlarging and rounding out circular openings or concave surfaces; Round Files are double cut and taper toward the point in width and thickness.

Bastard Cut Smooth Cut

Size 4 in/100 mm

55130

55150

6 in/150 mm

55132

55152

8 in/200 mm

55134

55154

10 in/250 mm

55136

55156

12 in/300 mm

55138

55158

14 in/350 mm

55140

55160

Tapered Saw Files

Designed for filing all types of saws with 60째 angle teeth. Taper Saw Files are triangular in shape, have cut edges and taper toward the point in width and thickness.

Size

No.

Type

4 in/100 mm

55210

Slim

6 in/150 mm

55218

Regular

6 in/150 mm

55212

Slim

6 in/150 mm

55216

Extra Slim

8 in/200 mm

55214

Slim

3-Square Files

Excellent for cleaning out corners or for use on cutters, taps, and flat surfaces. Three Square Files are double cut and taper toward the point in width and thickness.

Size

Bastard Cut

4 in/100 mm

55230

6 in/150 mm

55232

8 in/200 mm

55234

10 in/250 mm

55236

12 in/300 mm

55238

14 in/350 mm

55240

C U T T I N G T O O L S

P-65

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files

5 Pc. 8" General Purpose File Set Z02 No. 96314 Description

C U T T I N G T O O L S

P-66

Round File - Bastard Cut Square File - Bastard Cut Half-Round File - Bastard Cut Mill File - Bastard Cut Flat File - Multi-Kut

A handy assortment of commonly used handled files packaged in a convenient cloth roll pouch. Covers a vast array of uses around the shop or home. Great for maintenance and repair operations.

3-in-1 File All Portable Tool P26 No. 55320

A unique and convenient portable tool featuring a selection of three different files - round, mill, square - in a case that becomes the handle when in use.

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Tungsten 6 - Point File

Used for cleaning contact points in magnetos, switches, electric bells and distributor points and spark plugs in engines. Tungsten Point also available with a handy pocket clip.

Size

No.

5 in.

55250

Chainsaw Files

Used for sharpening and maintaining proper tooth shape on chain saws. Round Chain Saw Files have a fast, smooth cutting action that leaves an excellent "keen" edge cutting finish.

Size

No.

1/4 x 8

55262

3/16 x 8

55260

7/32 x 8

55264

Skroo-Zon速 File Handles

Handle

Size

No.

The best name in file handles, SkrooZon速 wooden file handles have a threaded insert for "easy on, easy off." Reusable and long lasting. Be safe and reduce the risk of injury. use a SkrooZon速 file handle.

T2

4 in. Files

55340

T4

6 in. Files

55342

T5

8 in. Files

55344

T6

10 in. Files

55346

T7

12 in. Files

55348

T8

14 in. Files

55350

File Brush No. 55352 Used to clean files. Files last longer when properly cleaned. Excess buildup can cause clogging, resulting in slipping, scratching, or other filing inefficiencies.

C U T T I N G T O O L S

P-67

SpeedThreader The Innovative Solution to Cutting and Repairing Threads Applications:

Features:

• Designed for professionals who need to • Single piece high speed die, permanently get the job done quickly and correctly integrated into the die handle • Ideal for mechanics, maintenance and • No more time wasted hunting repair, plumbing, fasteners specialists, for the right die equipment and vehicle repair • “Easy-grip” handle is comfortable to use and eliminates slipping • Self-centering guide eliminates cross threading and ensures proper alignment every time • Premium quality high speed steel die cuts new threads and repairs damaged threads • Ranges from #6 machine screw through 1/2” with metric sizes also available • Available in five and seven piece sets • Each SpeedThreader can thread up to 13 linear feet of rod MACHINE SCREW SIZES No. Size Qty 52843 6-32 NC 1 52844 8-32 NC 1 52845 10-24 NC 1 52846 10-32 NF 1 52847 12-24 NC 1 52858 1/8-27 NC 1

No. 52848 52850 52852 52854 52856 52867

FRACTIONAL SIZES No. Size Qty Size Qty 52849 1/4-28 NF 1 1/4-20 NC 1 52851 5/16-24 NF 1 5/16-18 NC 1 52853 3/8-24 NF 1 3/8-16 NC 1 52855 7/16-20 NF 1 7/16-14 NC 1 52857 1/2-20 NF 1 1/2-13 NC 1 52868 5-PC NF SET 1 5-PC NC SET 1

Self-Centering Guide No more crossed threads! 1. Self-centering guide ensures proper alignment. 2. Simply insert rod or damaged bolt into guide 3. Turn clockwise to begin threading.

060107

P-68

CUTTING TOOLS

Taps and Dies

Metric Taps and Dies

The Innovative Solution to Cutting and Repairing Threads Applications:

Features:

52864 52865

Self-Centering Guide

060107

No more crossed threads! 1. Self-centering guide ensures proper alignment. 2. Simply insert rod or damaged bolt into guide 3. Turn clockwise to begin threading.

M10 x 1.5 M12 x 1.75

1 1

P-69

• Designed for professionals who need to • Single piece high speed die, permanently get the job done quickly and correctly integrated into the die handle • Ideal for mechanics, maintenance and • No more time wasted hunting repair, plumbing, fasteners specialists, for the right die equipment and vehicle repair • “Easy-grip” handle is comfortable to use and eliminates slipping • Self-centering guide eliminates cross threading and ensures proper No. Size Qty alignment every time 52859 M3 x .5 1 • Premium quality high speed steel 52860 M4 x .7 1 die cuts new threads and repairs damaged threads 52861 M5 x .8 1 • Ranges from M3 to M12 metric sizes with fractional sizes also available 52862 M6 x 1 1 • Each SpeedThreader can thread up to 13 linear feet of rod 52863 M8 x 1.25 1

CUTTING TOOLS

Metric SpeedThreader

Tungsten Carbide Grit Hole Saws Super Shock Resistance Features:

Applications:

• Super resistance to heat, wear and abrasion with shock resistant back • Tungsten carbide grains are bonded to alloy backs with a gulleted, snag resistant edge • 1-1/2” cutting depth

• The long-lasting choice for cutting holes in materials too hard or abrasive for standard bi-metal saws, or so thin they would strip bi-metal or chip carbide teeth • Ideal for cutting ceramics, fiberglass, hardwoods, cast iron, composites, etc.

No. 56305 56306 56307 56308 56309 56310 56311 56312 56313 56314 56315 56316 56317 56318 56319 56320 96463

56355 56356 55766 55768 56358 56357

Pipe Pipe No. Size Size Entrance No. Size Entrance 56337 3-1/4 56321 1-3/4 1-1/4 3/4 3/8 56338 3-3/8 56322 1-13/16 – 13/16 – 56339 3-1/2 56323 1-7/8 – 7/8 1/2 56340 3-5/8 56324 2" 1-1/2 15/16 – 56341 3-3/4 56325 2-1/16 – 1" – 56342 3-7/8 56326 2-1/8 – 1-1/16 – 56343 4" 56327 2-1/4 – 1-1/8 3/4 56344 4-1/8 56328 2-5/16 – 1-3/16 – 56345 4-1/4 56329 2-3/8 – 1-1/4 – 56346 4-3/8 56330 2-1/2 2" 1-5/16 – 56347 4-1/2 56331 2-9/16 – 1-3/8 1" 56348 4-3/4 56332 2-5/8 – 1-7/16 – 56349 5" 56333 2-3/4 – 1-1/2 – 56350 5-1/2 56334 2-7/8 – 1-9/16 – 56351 5-3/4 56335 3" 2-1/2 1-5/8 – 56352 6" 56336 3-1/8 – 1-11/16 – 13-Piece Carbide Grit Hole Saw Assortment Kit Includes popular sizes for plumbing, electrical and industrial maintenance jobs. Saws (1 each): 3/4", 7/8", 1-1/8", 1-3/8", 1-1/2", 1-3/4", 2", 2-1/4", 2-1/2" Arbors (1 each): M24K, M44, M45P and 12" Extension (1)

Pipe Entrance – – – 3" – – – 3-1/2 – – 4" – – – – –

Arbor - 3/8" x 1/2-20 Hex Shank (Fits Saws 3/4" to 1-3/16") Arbor - 7/16" x 5/8-18 Hex Shank (Fits Saws 1-1/4" to 6") Pilot Drill - HSS Standard - 1/4" x 4" (Fits 7/16" Arbor) Pilot Drill - HSS Short - 1/4" x 3-1/4" (Fits 3/8" Arbor) Pilot Drill - Carbide Standard - 1/4" x 4" (Fits 7/16" Arbor) Pilot Drill - Carbide Short - 1/4" x 3-1/4" (Fits 3/8" Arbor)

Numbers in Bold Italic are non-stock items. Allow up to 2 weeks for delivery.

100507

P-70

CUTTING TOOLS

Hole Saws

Drills

Single Flute 82 Degree HSS Features:

Applications:

• Designed for machine use and light, portable work • Single flute construction and low controlled relief provide chatterless operation • Best results obtained using high speeds and low feeds

• The single flute styles are designed for machine and light portable work and work at higher speeds and lower feeds. Other applications include chamfering, deburring, and hole enlarging.

010108

Body Dia. 1/4" 3/8" 1/2" 5/8" 3/4" 1"

Shank 3/16" 1/4" 1/4" 3/8" 1/2" 1/2"

Length 1-7/16" 1-21/32" 1-27/32" 2-3/32" 2-13/32" 2-13/16"

Qty 1 1 1 1 1 1

P-71

No. 53532 53534 53536 53538 53540 53542

CUTTING TOOLS

Countersink Drills

Stubby Drill Bits Nitro-Carb Super Premium, 135o Split Point Features:

Applications:

• Special Hi-Molybdenum tool steel • Gold surface treated body and clearance for maximum lubricity • Heavy-duty construction, 135o split point, no center punch needed – will not walk

• Recommended for work hardening grades of stainless steel and other hard metal drilling applications

P-72

No. 50960 50961 50962 50963 50964 50965 50966 50967 50968 50969 50970 50971 50972 50973 50974 95942

Diameter Inches

Overall Length

Flute Length

1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32

1-5/8 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2-1/16 2-1/8 2-3/16 2-1/4 2-3/8 2-7/16 2-1/2 2-5/8 2-11/16

5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2

No. 50975 50976 50977 50978 50979 50980 50981 50982 50983 50984 50986 50987 50988 50989

Diameter Inches

Overall Length

Flute Length

19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2

2-3/4 2-13/16 2-15/16 3 3-1/16 3-1/8 3-1/4 3-5/16 3-3/8 3-7/16 3-9/16 3-5/8 3-11/16 3-3/4

1-9/16 1-5/8 1-11/16 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2 2-1/16 2-1/8 2-1/8 2-3/16 2-1/4

29-Piece Stubby Drill Index Includes Sizes 1/16" to 1/2" by 64ths

010108

CUTTING TOOLS

Drills

Drills

Cutting Tools for Top Performance Features:

Applications:

• 118o Standard Point - Standard Length • The cutting edge hardness of carbide ranges from 77 to 81 HRC • Thermally stable and offers high resistance to abrasive wear • Carbide is brittle, however, and rough handling, misuse, or misalignment can lead to broken tools and/or poor tool life • Rigid setups and accurate spindles are necessary for peak performance

• For drilling highly alloyed ferrous metals and for hardened or work-hardened metals. Not recommended for non-ferrous metals.

010108

Overall Length 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4 4-1/4 4-1/2 4-1/2 4-3/4 4-3/4

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1

P-73

No. Fractional Dia. Flute Length 51444 1/8 1-1/4 51445 5/32 1-3/8 51446 3/16 1-5/8 51447 7/32 1-3/4 51448 1/4 2 51449 9/32 2-1/8 51450 5/16 2-3/8 51451 11/32 2-1/2 51452 3/8 2-3/4 51453 13/32 2-7/8 51454 7/16 2-7/8 51455 15/32 3 51456 1/2 3 95943 4-PC Starter Index

CUTTING TOOLS

Solid Carbide Drills

CUTTING TOOLS

Taps & Dies Master Tap & Die Set in Mahogany Wood Box Standard in Wood Box 4-40 to 3/4 Features: • High speed steel taps and carbon steel dies are hardened and tempered to form quality, accurate internal and external threads in metals and other materials. • Tight tolerances assure perfect threads every time.

Applications:

Description

No.

Description

No.

Description

504000

Hex Die Handle up to 1-7/8

51610

4-40 Taper HSS Starting Tap

51720

12-24 HSS Plug Tap

51788

1/2-13 HSS Bottom Tap

51902

1/4-20 HSS Plug Tap

51792

51612

9/16-12 HSS Bottom Tap

6-32 Taper HSS Starting Tap

51906

5/16-18 HSS Plug Tap

51800

51614

5/8-11 HSS Bottom Tap

8-32 Taper HSS Starting Tap

51910

3/8-16 HSS Plug Tap

51806

3/4-10 HSS Bottom Tap

51616

10-24 Taper HSS Starting Tap

51914

7/16-14 HSS Plug Tap

52790

4-40 x 1 Round Die

51618

10-32 Taper HSS Starting Tap

51918

1/2-13 HSS Plug Tap

52794

6-32 x 1 Round Die

51620

12-24 Taper HSS Starting Tap

51922

9/16-12 HSS Plug Tap

52796

8-32 x 1 Round Die

51622

1/4-20 Taper HSS Starting Tap

51926

5/8-11 HSS Plug Tap

52798

10-24 x 1 Round Die

51626

5/16-18 Taper HSS Starting Tap

51930

3/4-10 HSS Plug Tap

52800

10-32 x 1 Round Die

51630

3/8-16 Taper HSS Starting Tap

51760

4-40 HSS Bottom Tap

52802

12-24 x 1 Round Die

51634

7/16-14 Taper HSS Starting Tap

51762

6-32 HSS Bottom Tap

52804

1/4-20 x 1 Round Die

51638

1/2-13 Taper HSS Starting Tap

51764

8-32 HSS Bottom Tap

52808

5/16-18 x 1 Round Die

51642

9/16-12 Taper HSS Starting Tap

51766

10-24 HSS Bottom Tap

52812

3/8-16 x 1 Round Die

51646

5/8-11 Taper HSS Starting Tap

51768

10-32 HSS Bottom Tap

52816

7/16-14 x 1 Round Die

51654

3/4-10 Taper HSS Starting Tap

51770

12-24 HSS Bottom Tap

52818

1/2-13 x 1 Round Die

51710

4-40 HSS Plug Tap

51772

1/4-20 HSS Bottom Tap

52830

9/16-12 x 1-1/2 Round Die

51712

6-32 HSS Plug Tap

51776

5/16-18 HSS Bottom Tap

52822

5/8-11 x 1-1/2 Round Die

51714

8-32 HSS Plug Tap

51780

3/8-16 HSS Bottom Tap

52826

3/4-10 x 2 Round Die

51716

10-24 HSS Plug Tap

51784

7/16-14 HSS Bottom Tap

83334

1/4-3/4 Tap & Reamer Wrench

51718

10-32 HSS Plug Tap

P-74

No.

96818

Tap & Die Set – Standard in Wood Box

96818T

Tap Subset Standard for 96818 – Taps & Tap Wrenches

96818D

Die Subset Standard for 96818 – Dies & Die Stock

96818B

Wood Box for Standard Tap & Die Set 96818

010108

• Ideal for new and repair tapping and threading operations in equipment, automotive and machinery applications.

Metric Taps & Dies

Metric in Wood Box M3 to M20 Features: • High speed steel taps and carbon steel dies are hardened and tempered to form quality, accurate internal and external threads in metals and other materials. • Tight tolerances assure perfect threads every time.

CUTTING TOOLS

Master Metric Tap & Die Set in Mahogany Wood Box

Applications: • Ideal for new and repair tapping and threading operations in equipment, automotive and machinery applications. Description

No.

Description

No.

Description

53398

M3 x .50 Taper Tap

534270

M14 x 2.0 Plug Tap

53004

M3 x 0.5 Round Die

M16 x 2 Plug Tap

53008

M4 x .7 x 1 Round Die

M18 x 2.5 Plug Tap

530091

M5 x 0.8 Round Die

53400 534010

M4 x .70 Taper Tap

53430

M5 x .80 Taper Tap

534330

53402

M6 x 1.0 Taper Tap

534350

M20 x 2.5 Plug Tap

53010

M6 x 1.0 Round Die

53404

M8 x 1.25 Taper Tap

534360

M3 x .50 Bottom Tap

53016

M8 x 1.25 Round Die

534060

M10 x 1.5 Taper Tap

53436

M4 x .70 Bottom Tap

53017

M10 x 1.5 Round Die

M5 x .80 Bottom Tap

53021

M12 x 1.75 x 1-1/2 Round Die

534080

M12 x 1.75 Taper Tap

534370

534100

M14 x 2.0 Taper Tap

53438

M6 x 1.0 Bottom Tap

530231

M14 x 2.0 Round Die

53412

M16 x 2 Taper Tap

53440

M8 x 1.25 Bottom Tap

53025

M16 x 2.0 x 1-1/2 Round Die

534150

M18 x 2.5 Taper Tap

534410

M10 x 1.5 Bottom Tap

530271

M18 x 2.5 Round Die

M12 x 1.75 Bottom Tap

53031

M20 x 2.5 Round Die

534160

M20 x 2.5 Taper Tap

534430

53418

M4 x .70 Plug Tap

534450

M14 x 2.0 Bottom Tap

83325

M3-0.5 x M4-0.7 Die Stock

534180

M3 x .50 Plug Tap

53448

M16 x 2 Bottom Tap

83326

M7-1.0 x M9-1.25 Die Stock

534190

M5 x .80 Plug Tap

534510

M18 x 2.5 Bottom Tap

83327

M10-1.5 x M11-1.5 Die Stock M12-1.75 x M14-2.0 Die Stock M16-2.0 x M20-2.5 Die Stock

53420

M6 x 1.0 Plug Tap

534530

M20 x 2.5 Bottom Tap

83328

53422

M8 x 1.25 Plug Tap

83331

M1 - 8 Tap Wrench

83329

534230

M10 x 1.5 Plug Tap

83332

M4 - 12 Tap Wrench

83330

M22-2.5 x M24-3 Die Stock

M11 - 27 Tap Wrench

82056

Wooden Tap and Die Case

534250

M12 x 1.75 Plug Tap

83333

96819

Tap & Die Set – Metric in Wood Box

96819T

Tap Subset Metric for 96819 – Taps & Tap Wrenches

96819D

Die Subset Metric for 96819 – Dies & Die Stock

96819B

Wood Box for Metric Tap & Die Set 96819

P-75

No.

Metric Drills & Taps Nitro-Carb Super Premium, Heavy-Duty Features:

Applications:

NITRO-CARB DRILLS • Special Hi-molybdenum tool steel • 135o split point for fast penetration and accurate starting without center punching • Precision ground point, flutes, body clearance and drill diameter for the ultimate in accuracy and performance • Body and clearance are gold surface treated for maximum lubricity • Heat treated to 2,185oF and then nitro-carburize finished at 950oF to be measurably harder than high speed steel • Space age nitro-carburized steel withstands substantial drilling temperatures while maintaining sharpness • Specifically designed for superior performance in hand-held drills • Flats on shank give positive grip

• Drills are recommended for use in work hardening grades of stainless steel, other hard metal drilling applications and general purpose drilling • Metric Taps are ideal for automotive repair and machinery where metric threads are specified

HIGH SPEED STEEL TAPS • Hardened and tempered to form quality, accurate internal and external threads in metals and other materials • Tight tolerances assure perfect threads every time No.

Description

No.

Description

51320

2.05 Jobber Length Metric Drill

51990

M2.5 x .45 HSS Gun Tap

51324

2.5 Jobber Length Metric Drill

51992

M3 x 0.5 HSS Gun Tap

51332

2.9 Jobber Length Metric Drill

51994

M3.5 x 0.6 HSS Gun Tap

51337

3.3 Jobber Length Metric Drill

51996

M4 x .07 HSS Gun Tap

51346

4.2 Jobber Length Metric Drill

52000

M5 x 0.8 HSS Gun Tap

51354

5.0 Jobber Length Metric Drill

52004

M6 x 1.0 HSS Gun Tap

51371

6.7 Jobber Length Metric Drill

52010

M8 x 1.25 HSS Gun Tap

51390

8.5 Jobber Length Metric Drill

52016

M10 x 1.50 HSS Gun Tap

51407

10.2 Jobber Length Metric Drill

52022

M12 x 1.75 HSS Gun Tap

95916

18-Piece Metric Drill/Tap Combo Set

82031

Empty Case for 18-Piece Metric Drill/Tap Set

010108

P-76

CUTTING TOOLS

Metric Drills & Taps

Midwest Snips CUTTING TOOLS

Aviation Upright Snips Performs better and lasts longer . . . from tips to grips Applications:

• Strongest – Hot drop-forged molybdenum alloy steel blades are virtually unbreakable and provide long-lasting edge life • Longest Lasting – Blades are austemper heat treated, producing a hardened cutting edge that outlasts all others • Easiest to Use – Right angle blades make cutting easier in tight spaces and overhead. Capacity to cut 24 ga. cold-rolled sheet metal and 28 ga. stainless steel sheet metal • No Slip or Scar – 40 blade serrations per inch (2.54cm) grip without slip or scar • Heavy-Duty Spring – Unbreakable double overwind spring is guaranteed forever • Stays Adjusted – Grade-8 hardened center pivot bolt threaded into back blade maintains adjustment for optimum cutting • No-Bend Handles – Heavy gauge steel handles maximize force into cutting power at blades • Optimum Handle Opening – 5-1/2" spread is easiest to grip in hand allowing user to maximize length of cut per cutting stroke • Comfortable Grips – Soft and durable copolymer grips won’t twist or wear through • Exceed all ASME Standards

• Canvas • Cardboard • • • • • • • • • • • •

Carpet Cloth Gasket Materials Linoleum Plastic P6900R Roofing Material Rubber Screening Sheet Metal Strapping Vinyl and Aluminum Siding Other Similar Materials No.

Description

P6900R

Aviation Snips – Upright Right Cut

P6900L

Aviation Snips – Upright Left Cut

P6716S

Aviation Snips – Regular Straight Cut

P6716L

Aviation Snips – Left Cut

P6510L

Aviation Snips – Offset Left Cut

P6510R

Aviation Snips – Offset Right Cut

M1200

MagSnips – Regular Straight Cut

M2110

MagSnips – Offset Left Cut

M2210

MagSnips – Offset Right Cut

P127S

Tinner Snips – Straight Cut

Numbers in Bold Italic are non-stock items. Allow up to 2 weeks for delivery.

M2110

M2210 P6900L

P6716L P6716S

M1200

P6510L

P6510R

P127S

P-77

Features:

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

Grinding and Cut-Off Wheels • Made with aluminum oxide for rapid metal removal. • Wheels generate less heat than standard wheels. This helps to avoid heat cracks due to over heating. • Outlasts ordinary wheels by up to 300%. Grinding Wheel Safety DO

A B R A S I V E S

P-68

1. Always handle and store wheels in a careful manner. 2. Always visually inspect all wheels before mounting for possible damage in transit. Resinoid can only be checked visually for possible damage. 3. Always check maximum operating speed established for wheel against machine speed. 4. Always check mounting flanges for equal and correct diameter. 5. Always use a machine guard covering at least onehalf of the grinding wheel. 6. Always allow newly mounted wheels to run at operating speed, with guard in place, for at least one minute before grinding. 7. Always wear protective goggles or other protective eye-wear when grinding.

DON'T 1. Don't use a wheel that has been dropped. The impact may result in breakage. 2. Don't force a wheel onto the machine or alter the size of the arbor hole. Don't use a wheel that fits the arbor too loosely. If the wheel doesn't fit the machine, get one that does. 3. Don't exceed maximum operating speed established for the wheel. 4. Don't use mounting flanges which are warped, nicked, sprung, or which are not clean. 5. Don't tighten the mounting nut excessively. On multiple screw mountings, 15 foot-pounds per screw is usually enough. 6. Don't grind on the edge of the wheel unless wheel is specifically designed for that purpose. 7. Don't start the machine unless the machine guard is in place. 8. Don't stand directly in front of a grinding wheel when a grinder is started. 9. Don't grind material for which the wheel is not designed. 10. Don't use relieved or recessed flanges with threaded hole cup wheels, cones or plugs.

Cut-off Wheel Safety and Cutting Procedures 1. Cut-off wheels should never be stored on edges. Instead they should be laid on solid flat surfaces away from excessive heat to prevent warpage. 2. Machines must have adequate power transmission and capacity, spindle speeds and proper guarding of the wheel. It is best to have extra power to insure good cutting efficiency. 3. Check the speed of the machine spindle against the maximum speed specified for the wheel by the manufacturer. The maximum specified speed for the wheel should never be exceeded. 4. Flanges should be clean and straight and of same diameter so wheel will run true. For wheel diameters above 10" it is recommended flange be at least 1/3 the diameter of the wheel. 5. The bore size of the wheel is so constructed that the wheel should fit freely on the machine spindle without any slack. Never attempt to force a wheel on the spindle! 6. Always use blotters, when supplied with wheels. 7. Be sure the flanges are tightened securely but not too tightly to avoid springing the flanges and change the pressure area. 8. Be sure work piece is securely held down, including both sides of the cut, if practical. Cut-off wheels withstand a great deal of radial stress but not any side stress. Even reinforced wheels are not completely unbreakable. Side pressure must be avoided to insure straight cuts and avoid possible wheel breakage. 9. The wheel must be brought into contact with the work without "bumping" or impact. The wheel should cut freely without forcing and the speed of the wheel should not be reduced by the cutting operation. 10. Abrasive cutting generates a great deal of localized heat which causes rapid expansion of the piece being cut. Wheels operated at speed significantly below efficient speed or if fed through the cut too slowly will generate excessive heat. Result: Rapid wheel wear fraying around edge of reinforced wheels and wheel breakage.

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

Safety Requirements for the Use, Care and Protection of Abrasive Wheels. ANSI B7.1-1978 / Approved Feb.18, 1988

TYPE 1 - STRAIGHT WHEELS Flanges not matched Both the fixed and loose flanges between which a wheel is mounted must be of the same diameter (minimum 1/3 diameter of wheel) and properly relieved. See Fig. 5 for an example of correct mounting. If they are not the same diameter, the wheel is under a bending stress which is likely to cause fracture. (See Fig. 6) If they are not properly relieved, the flange pressure is concentrated on the sides of the wheel near the hole, a condition which must be avoided. Distorted Flanges Uneven flange pressures, caused by distortion of the flanges due to excessive tightening, create a dangerous condition. When flanges are sprung or distorted, the effective area of contact is reduced and the pressure is moved nearer the hole. (See Fig 7).

In Fig. 8 the outer flange has been omitted and the nut tightened directly against the wheel. This sets up a cross bending stress which is likely to break the wheel. Substitute flange A washer is a dangerous substitute for a properly relieved flange. (See Fig. 9) The bending stress imposed is likely to cause fracture of the wheel. Outer Flange Reversed The condition illustrated in Fig. 10 results in unequal bearing against the wheel, and has the same effect as using flanges of unequal diameter.

Causes of Wheel Breakage If the breakage of abrasive wheels could be prevented, there would be no need for a guard. Conversely, if all machines could be completely guarded there would be no cause for worry about wheel breakage. Outer Flange Omitted However, both must be considered. Both flanges serve a useful purpose and it Everything must be done to prevent wheel is extremely dangerous to omit either. breakage and proper guards must be used. Fig. 5 Flanges are equal in outside diameter and relieved to produce equal and opposite bearing area.

Fig. 6 Flanges are not matched in diameter or relief.

Fig. 7 "Sprung" flanges caused by excessive tightening.

Loose flange

Inner flange fixed to machine CORRECT spindle

Contact here only

Blotters

A B R A S I V E S

No contact here

INCORRECT

INCORRECT

Fig. 8 Outer flange omitted.

Fig. 9 Unsatisfactory substitute for properly relieved flange.

Fig. 10 Outer flange reversed.

INCORRECT

INCORRECT

INCORRECT

P-69

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

A.N.S.I., DSA Approvals For safety reasons grinding and cut-off wheels with high peripheral speeds can only be used in Germany if they have been tested and approved by the German Grinding Wheels Committee (DSA). These DSA standards are equal to and sometimes exceed A.N.S.I. Safety Code B7.1 1989 standards by a wide margin.

Warning! Improper use may cause property damage or serious injuries. Comply with A.N.S.I. Safety Code B7.1 and O.S.H.A. regulations. Use safety goggles and machine guards.

Proper Grinding Wheel Technique

A B R A S I V E S

Use the following grinding methods to achieve the desired aggressiveness of stock removal and quality of finish. • For fast material removal increase the grinding angle between the wheel and the work-piece. • For blending and finishing decrease the grinding angle and apply light pressure and fluid motion.

Methods of Cutting Abrasive wheels can cut materials such as steel, cast iron, non-ferrous metal, stone and ceramics, glass, fire bricks, plastics and exotic material such as Titanium, Inconel, Hastalloy, etc., fast accurately and economically. Also suited for red-hot material exceeding 1000°C e.g. rolled stock, continuous castings or forgings. Also when cooled down, this material can still be cut. In particular materials of high tensile strength which are difficult to saw, e.g. high temperature alloys, high-alloyed composite steels, but also stainless steels are the major use of abrasive cutting wheels. A properly selected wheel and a high performance cut-off machine are necessities for economical abrasive cutting.

Cut-off Machine Design 1. Adequate motor power and positive power transmission from drive to spindle. The power required depends on the wheel diameter and the crosssection being cut. 2. The feed speed should be adequately rated in order to permit efficient cutting of cold material up to 7.9"/sec. and red-hot material up to 13.8"/sec. 3. The work holding device should ensure rigid damping of work-piece 4. A well-functioning dust-extractor. 5. Wheel and belts must be well guarded. There are a number of excellent designed cut-off machines on the market, from manually operated swing frame cut-off machines (free-hand cutting operation) to remote controlled machines with automatic bar feed and all functional parts totally enclosed.

P-70

THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27

Hi-Alloy Grinding Wheels Super-abrasive zirconia grain for rapid cutting combined with the innovative T27 & T28 design provide spectacular cut rate for maximum removal with unsurpassed wheel life. • • • •

Outlast standard aluminum oxide wheels. Allows for maximum stock removal. Fewer wheel changes means less downtime. Unique Type 28 design means less user fatigue. Type 27

Type 28

Type 27

Dimensions

Max.

Pkg

No.

(Dia. x Thick x Bore)

RPM

Qty

55440

4 x 1/8 x 3/8

13,500

10

55444

4 x 1/4 x 3/8

13,300

10

55442

4 x 1/8 x 5/8

13,300

10

55450

4-1/2 x 3/32 x 7/8

13,300

10

55448 4-1/2 x 3/32 x 5/8-11 13,300

10

55454

4-1/2 x 1/8 x 7/8

13,300

10

55452

4-1/2 x 1/8 x 5/8-11

13,300

10

55458

4-1/2 x 1/4 x 7/8

12,000

10

55456

4-1/2 x 1/4 x 5/8-11

12,000

10

55462

7 x 1/8 x 7/8

8,500

5

55460

7 x 1/8 x 5/8 x 11

8,500

5

55466

7 x 1/4 x 7/8

8,600

5

55464

7 x 1/4 x 5/8-11

8,600

5

55474

9 x 1/8 x 7/8

6,600

5

55472

9 x 1/8 x 5/8-11

6,600

5

55478

9 x 1/4 x 7/8

6,600

5

55476

9 x 1/4 x 5/8-11

6,600

5

A B R A S I V E S

Type 28 55490

4-1/2 x 1/4 x 5/8-11

12,000

10

55492

4-1/2 x 1/4 x 7/8

12,000

10

55494

7 x 1/4 x 5/8-11

8,600

5

P-71

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

Alum-Alloy Grinding Wheels P27 Specially formulated to resist loading when grinding aluminum or other nonferrous materials. This grinding wheel features aggressive material removal while providing extended wheel life. The optimum wheel for grinding soft, non-ferrous materials, such as: aluminum, copper, and brass. Type 27

A B R A S I V E S

• For use on all non-ferrous metals - excellent for a wide range of applications. • Special aluminum oxide formulation prevents loading or glazing. • Internally reinforced with fiberglass layers combines safety with controlled performance. • Soft abrasive bond to expose cutting edges - for aggressive material removal without loading.

Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty Qty

55510

4 1/2 x 1/4 x 5/8-11

13,000

1

10

1/4 Air Die Grinder T03 99500

Designed for tough, tight-quarter jobs that require fast metal removal. Very maneuverable and perfect for those hard-to-reach areas. Teasing throttle lever permits adjustable speed control. Features rear exhaust. 1/4 capacity collet with two collet wrenches included.

P-72

THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27

Hi-Alloy Type 1 Cut-Off Wheels for Die Grinders NEW & IMPROVED! MORE DURABLE FOR SAFETY & EXTENDED LIFE! Hi-alloy cut-off wheels are made of premium zirconium grain for rapid cutting and maximum life. Zirconium grain (synthetic diamond) is the toughest material available for cutting: 69308 24,200 RPM

• Resharpens as it cuts - for rapid cutting of the toughest steels including stainless. Reduces downtime. • Won't load - lasts up to 5 times longer than aluminum oxide wheels. Excellent on aluminum. Saves money. • Runs cool - won't burn up. Longer life means less replacement. Reduces labor costs associated with the time spent to replace parts. Grit Max. RPM Pkg Qty Box Qty

No.

Dimensions

55574

3 x 1/32 x 3/8

60

24,200

10

50

55576

3 x 1/16 x 1/4

60

20,400

10

50

55578

3 x 1/16 x 3/8

60

20,400

10

50

55580

4 x 1/32 x 3/8

60

19,000

10

50

55582

4 x 1/16 x 1/4

60

19,000

10

50

55584

4 x 1/16 x 3/8

60

15,300

10

50

55586 6 x 1/32 x 5/8

60

10,200

5

25

Hi-Alloy Cut-Off Wheel for Angle Grinders

A B R A S I V E S

4-1/2 T27 .045 Fast Cut for Stainless Steel Cut-Off Wheel

No. 55590 • Thin Type 27 configuration for use on right angle grinders. Easier to use with more control. • Unique bonding system allows for fast burr free cutting. • Maximum performance with minimum wear means less wheel changes and downtime. • Externally reinforced with fiberglass layers combining safety with controlled performance. P-73

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

Mid Alloy Depressed Center Grinding Wheels P27 For general purpose grinding on all ferrous metals. Excellent for use on a wide range of grinding applications. Internally reinforced with fiberglass layers for long life and maximum safety. Type 27

A B R A S I V E S

Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55370

3 x 3/16 x 3/8

18,000

1

10

55372

3 x 1/4 x 3/8

18,000

1

10

55380

4 x 1/4 x 5/8

15,300

1

10

55386

4-1/2 x 1/4 x 7/8

13,300

1

10

55382

4-1/2 x 1/4 x 5/8-11

13,300

1

10

55392

5 x 1/4 x 7/8

12,200

1

10

55390

5 x 1/4 x 5/8-11

12,200

1

10

55402

7 x 1/4 x 7/8

8,600

1

10

55400

7 x 1/4 x 5/8-11

8,600

1

10

55412

9 x 1/4 x 7/8

6,600

1

10

55410

9 x 1/4 x 5/8-11

8,600

1

10

Mid Alloy Depressed Center Grinding Wheels "Dish" Type 28 Special wheel for heavy duty use on steel and non-ferrous metals. Heavy surface grinding of masonry, concrete, and stone materials. Due to its shape it has 2-1/2 times greater bending strength than flat depressed center grinding wheels. A 15° angle built into the design means it can be used almost horizontally for less fatigue and less possibility of edge chipping.

P-74

Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55428

9 x 1/4 x 5/8-11

6,600

1

10

Type 28 • Aluminum oxide. • Fast stock removal. • Long service life.

THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27

Chop Saw Cut-Off Wheels Cut-off wheels for cutting dry wall studs, rebar and other small cross sections on low powered chop saws. • Aluminum oxide. • Fast cutting action. • Long service life.

Dimensions

Max.

Pkg Box

No.

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55632

Hi-Alloy

14 x 3/32 x 1

4,400

1

10

16 x 1/8 x 1

3,800

1

10

55636 Mid-Alloy

Mid-Alloy Type 27 Cut-Off Wheels General purpose cut-off wheel for steel, cast iron, difficult to cut materials and non-ferrous metals. Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55554

4 x 1/8 x 3/8

13,500

1

10

55484

4-1/2 x 3/32 x 7/8

13,300

1

10

55522 4-1/2 x 3/32 x 5/8-11 13,300

1

10

55556

1

10

7 x 1/8 x 5/8-11

8,600

Depressed Center Cut-off Wheel

• Aluminum oxide. • Fast cutting action. • Good service life.

Cut-Off Wheels Stationary Use

A B R A S I V E S

General purpose cut-off wheel for cutting structural steel, bar stock, tubing and non-ferrous metals on stationary machines with low power. • Aluminum oxide. • Fast cutting action. • Good service life. Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55652

12 x 1/8 x 1

5,100

1

20

55654

14 x 1/8 x 1

4,400

1

10

55656

16 x 1/8 x 1

3,800

1

10

P-75

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

Mid Alloy Flat Cut-Off Wheels Premium Performance Premium performance cut-off wheel for steel, cast iron and non-ferrous metals.

A B R A S I V E S

Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55520

4 x 3/32 x 5/8

15,300

1

25

55524

4-1/2 x 3/32 x 7/8

13,300

1

25

• Aluminum oxide. • Fast cutting action. • Long service life.

Mid Alloy Flat Cut-Off Wheel "Diamond Bore Type" Designed for portable circular saws. Features diamond bore with reusable 5/8 bushing. Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55540

7 x 1/8 x 5/8

8,600

1

10

• Aluminum oxide. • Fast cutting action. • Long service life.

PowerSharp: PREMIUM Steel Cutting Blade No.

Description

Arbor

53234 7-1/4" x 36T

5/8"

53236

8" x 48T

5/8"

53220

10" X 80T

5/8"

This saw blade use special C-6 micro-grain carbide tips with titanium and tantalum to provide greater impact strength and durability. The blade body is made of high carbon steel alloy that has been heat treated and surface ground to prevent flexing, bending and distortion which results in greater blade strength and cutting accuracy.

P-76

These blades are designed to cut all ferrous metals like iron and steel pipe, angle iron, flat bar, rebar, and galvenized materials. Will cut all kinds of wood and non ferrous metals like aluminum, brass and copper.

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

Turbo Blades Dry Cutting Diamond Blades No. 55732 7" x .090 x DM - 7/8 - 5/8 Our continuous rim turbo style blades consist of a uniquely ribbed segment that gives a fast and smooth cut. The turbo style decreases heating with better air flow and improved dust removal. Turbo blades are recommended for cutting concrete, brick, blocks, tiles, refractory, stone, and ceramics.

Cut-Off Wheels High Speed Portable Cut-Off Wheel • Aluminum oxide. • Fast cutting action. • Long service life.

Designed for cutting of steel, non-ferrous metals on portable cut-off machines. A durable, hardworking blade for a variety of applications on the job site. Excellent for rebar, steel pipe, sheet metal and structural steel or stainless. Dimensions

Max.

Pkg Box

No.

(Dia. x Thick x Bore)

RPM

Qty

Qty

55610

12 x 1/8 x 1

5,100

1

10

55612

12 x 1/8 x 20mm

6,300

1

10

Also available: Heavy Duty Dimensions Wheels for DUCTILE, CAST No. (Dia. x Thick x Bore) IRON- designed for sewer and water construction 55614 12 x 1/8 x 20mm and maintenance. Cuts 14 x 1/8 x 1 ductile iron, cast iron and 55620 concrete lined pipe.

Max.

Pkg Box

RPM

Qty

Qty

5,100

1

10

6,300

1

10

A B R A S I V E S

Mandrels P31 Mandrels are made of high strength alloy steel, precision machined and heat treated for product safety.

No.

Arbor & Shank

57124

1/4x 1/4

57126

3/8x 1/4

P-77

THE MAINTENANCE CONNECTION, INC. Wire Brushes

Safety Information Warning—In normal power brushing operations the material being removed, such as burrs, scale, dirt, weld slag, or other residue will fly off the brush with considerable force along with brush filaments which break off due to fatigue.

A B R A S I V E S

The POTENTIAL OF SERIOUS INJURY EXISTS for both the brush operator and others in the work area (possible 50 or more feet from the brush). To protect against this hazard wear SAFETY GOGGLES or FULL FACE SHIELDS WORN OVER SAFETY GLASSES WITH SIDE SHIELDS, along with PROTECTIVE CLOTHING. You must follow all operator and safety instructions, as well as all common safety practices which reduce the likelihood of physical injury, or reduce its severity. Safety Goggles—Safety goggles or full face shields worn over safety glasses with side shields MUST BE WORN by all OPERATORS and OTHERS IN THE AREA of power brush operations. Comply with the requirements of ANS Z87.1-1979 “Occupational Eye and Face Protection”. Guards—Keep all machine guards in place. Speeds—Observe all speed restrictions indicated on brushes, containers, labels, or printed in pertinent literature. “MSFS” means Maximum Safe Free Speed (RPM) - spinning free with no work applied. For reasons of safety, “MSFS” should not be exceeded under any circumstances. Safety Standard—Comply with the Safety Standards of the Industrial Division of the American Brush Manufacturers’ Association and the American National Standards Institute Standard ANS B165.1-1979—Safety Requirements—Power Brushes and ANS B165.2. Staple Set Power Brush Safety. Protective Equipment—Appropriate protective clothing and equipment must be used where there is a possibility of injury that can be prevented by such clothing or equipment. WARNING! FAILURE TO OBSERVE SAFETY PRECAUTIONS MAY RESULT IN INJURY.

P-78

BRUSH USAGE RECOMMENDATIONS Pressure—Avoid excessive pressure when using a power brush. Excessive pressure causes over-bending of the filaments and heat build-up resulting in filament breakage, rapid dulling, and reduced brush life. Instead of greater pressure on a brush, it is suggested that you try: 1 ) a brush with a more aggressive cutting action (increased wire size, decreased filament length, change to a different brush type, i.e., knot type instead of crimped wire type), or 2) higher speed (increased R.P.M., increased brush diameter.) Important Note: Never exceed the recommended Maximum Safe Free Speed R.P.M. (MSFS) rating of the brush. Self-Sharpening—When using wire wheel brushes periodically reverse the direction of rotation to take advantage of the selfsharpening action that will result. This may be accomplished by removing the brush from the spindle and turning it side for side and remounting securely. Brushing Problems—Do Not Allow Unsafe Conditions To Continue. Occasionally, due to worn bearings, a bent spindle, an unusual application, operator abuse, or inappropriate use, a brush may fail. A brush which is not received in acceptable condition for troublefree operation may also fail. Do not use or continue to use a failed brush or one which is functioning improperly (i.e., throwing filaments, out-of-balance, etc.) as this increases the possibility for further brush failure and hazard of injury. The cause of the failure should be evaluated and corrected. This information is based on the collective experience of the ABMA Industrial Division members and provided solely as a public service for the guidance of the users of the members’ products. These recommendations are not necessarily complete with respect to any particular application and common sense safety considerations should be adhered to generally. Any applicable federal, state, local law or regulation, must be strictly adhered to, and is controlling over any recommendation contained herein.

THE MAINTENANCE CONNECTION, INC. Wire Brushes

General Information POWER BRUSH APPLICATIONS Deburring—Power brushes are widely used to remove burrs created by other machining operations. Power brushes can completely remove burrs without creating secondary burrs or leaving two sharp edges. Unlike grinding tools, brushes are selective to an edge; they will remove the burr but none of the base material. Surface Finishing—Power brushes are excellent tools for improving surface finishes to gain a desired appearance. Brushes do not remove the base metal. They remove only the metal particles left on surfaces which have been ground or abrasive polished. Power brushing also tends to relieve stress created by other machining operations. Many different surface finishes can be obtained by using power brushes. Edge Blending—Power brushes are ideal for developing a rounded corner at the juncture of two surfaces. Power brushes perform this application without removing material on the surface adjacent to the edge or changing the part tolerance. This reduces stress concentration and part fatigue, increases part life and improves the surface finish.

True selective cutting—brushes act as an impact tool removing surface contamination with millions of tiny hammer blows without cutting away any base material as abrasives will.

Power Brushes remove surface contaminates such as oxides, rust, dirt or other residuals and leave a smooth clean surface. Stress relieving and surface conditioning— brushing action produces the same effect as shot peening (a method used to increase the life of highly stressed parts in aircraft and race cars) without adding extra operations. Brushing will not change part tolerances. Brushes are nonloading—Unlike woven, bonded and coated abrasives, brushes will not load when brushing soft materials. BRUSH FILL MATERIALS WIRE TYPES

Roughening—Power brushes are uniquely suited for creating better bonds on surfaces such as rubber, leather, plastics, and nonferrous metals. Surfaces can be roughened prior to painting or bonding to achieve better adhesion.

HT - Is high tensile, heat treated steel wire which has excellent fatigue resisting and fast cutting qualities. This wire is used in all steel filled power brushes in .008 diameter and above unless otherwise indicated.

Cleaning—Power brushes are distinctly suited for removal of surface film, dirt, rust. heat treat scale, weld slag, corrosion and paint. Power brushes also remove varnish and insulation from electrical wire, motor stators, etc. Fiber, synthetic and fine stainless steel brushes can be used for wet-cleaning operations.

TC - Is hard drawn wire generally used in .005 and .006 diameter where aggressive cutting action is required for fine surface work.

ADVANTAGES OF POWER BRUSHES Rugged construction—the only surface cleaning and conditioning tool tough enough to stand up under prolonged heavy use. Easy on equipment—brushes are nonabrasive so they do not produce equipment-destroying abrasive dust.

Stainless (Type 302) - Is highly corrosion resistant and should be used where contamination or after-rust is a problem, such as in brushing aluminum or stainless steel parts. ALL STAINLESS STEEL BRUSHES ARE MADE WITH TYPE 302 STAINLESS.

A B R A S I V E S

To the layman, most stainless steel looks alike. Stainless steel brush wire is slightly magnetic because it is cold worked to make it hard. Type 302 Stainless Steel will lose its magnetic properties if a wire strand is heated red with a match. If the wire strand retains its magnetic properties after heating, it is not Type 302 Stainless Steel.

P-79

THE MAINTENANCE CONNECTION, INC. Wire Brushes

Power Brush Operating Instructions BRUSHING SPEEDS 1. Power brushes as cutting tools have a most efficient speed and pressure for specific operations. In most operations the highest speed and lightest pressure will assure fastest cutting action and longest brush life.

A B R A S I V E S

2. Using as fine a wire as possible usually results in longer brush life. Increasing the speed of a brush increases the face hardness and cutting action; therefore, a fine wire brush rotating at a higher speed will often produce the same results as a coarser wire brush rotating at a slower speed. Finer wires operating at a higher speed is generally preferred and will normally provide longer brush life. 3. MSFS - Maximum Safe Free Speed (RPM) specified in this catalog and on the product are the maximum speeds which the brushes may be used safely and are not necessarily the optimum speed for a given application. Operating speed should be determined by the application, but should not exceed the MSFS (RPM) for which the brush is rated. BRUSHING PRESSURE 1. Remember...the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work. 2. If heavier pressures are used, the wires will be over-stressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue. 3. Apply the work to the face of the brush in such a way that as much of the brush face as possible is in full contact with the work. Applying the work to the side or edge of the brushing tool will result in wire breakage and shortened brush life. 4. Reversing the brush rotation periodically will tend to increase the life of the brush. This results in the re-sharpening of the wire tips or ends, insuring faster cutting action.

P-80

Brushing Action There are many variables in Power Brushing conditions. In many cases, one or more power brushes may accomplish the same results; however, if one brush does not accomplish the desired results follow the suggestions below: Brushing Results Works Too Fast

Recommended changes Increase trim length Reduce wire size Reduce fill density Reduce brush dia. or RPM

Works Too Slow

Reduce trim length Increase wire size Increase fill density Increase brush dia. or RPM

Burr Rolled or Peened

Increase fill density Decrease trim length

Short Brushing Life Increase trim length Reduce wire size Non-Uniform

Increase trim length

Brushing Action

Decrease fill density Use brushing fixture

Flexibility Long trim brushes are more flexible and are able to follow contoured surfaces. Conversely, short trim brushes are faster acting and suited for more severe brushing action. USE BRUSHES INSTEAD OF: • Abrasive Belts • Harsh Chemicals • Non-Woven Nylon Products which wear rapidly • Hand Filing • Sand Blasting • Steel Wool • Buffing Wheels • Hand Sanding • Tumbling or Vibratory Finishing • Grinding Wheels

THE MAINTENANCE CONNECTION, INC. Brush Info Tables

Horse power The factors affecting the horse power required for power brushing are as follows: 1. Speed of the brush. 2. Brushing pressure required in application. 3. Resistance between the work and the brush. The chart to the right provides a guide for determining the horsepower required, based on medium brushing action for 1" brush face.

Brush Dia. Motor Size

RPM

4

1/4 H.P.

3450

6

1/2 H.P.

3450

8

3/4 H.P.

3450

10

1 H.P.

1750

12

1 H.P.

1750

15

1-1/2 H.P.

1750

Table of Surface Speeds (Peripheral Speed in Ft/Min.) Diameter (Inches) RPM

2

3

4

6

8

10

12

15

1000

525

785

1050

1575

2100

2625

3150

3925

1500

785

1175

1575

2350

3150

3925

4725

5900

1750

915

1375

1850

2750 3650 4550 5500

6800

2500

1300

1950

2625

3925 5250 6550

7850

9825

3000

1575

2350

3125

4725 6275

7850

9425

11775

3450

1800

2700

3600

5400 7200

9000 11000 13500

4000

2100

3150

4175

6275 8375 10475

6000

3125

4700

6275

9425

10000

5250

7850

10500

15000

7850

11775

15750

20000 10450 15700 20950

Recommended Surface Speeds for Brushing Applications Application

Surface Ft Per Min. Application

A B R A S I V E S

Surface Ft Per Min.

Removing Burrs

5500 to 7500

Cleaning (dry)

4000 to 5500

Removing Scale

7500 to 10000

Cleaning (wet)

1900 to 4000

Cleaning Welds

7200 to 9400

Surface Polishing

6400 to 8000

Edge Blending

4700 to 7500

Surface Buffing

8000 to 10000

P-81

THE MAINTENANCE CONNECTION, INC. Brush Info Tables

Wire Gages & Decimal Equivalents in Inches and Millimeters Wire sizes in this catalog are shown in decimals of an inch. Corresponding American Steel Wire (formerly Washburn & Moen) gages and millimeter sizes are listed below.

No. of Gage

Diam. (inches) .035

.026

28

30

.023 .020 .018

.016

.014 .0128

Diam. (mm)

.89

.66

.58

.51

.46

.41

.36

.33

No. of Gage

33

34

35

36

38

43

47

Diam. (inches) .0118 .0104 .0095 .009 .008 .006 .005

A B R A S I V E S

P-82

32

26

25

24

23

20

Diam. (mm)

.24

.26

.30

.23

.20

.15

.13

Equivalent Units 1 inch = 25.4 millimeters 1 millimeter = 0.03937 in. English-Metric Equivalents Brush Diameter

Brush Face Widths

Arbor Hole Sizes

English

Metric

English

Metric

English

Metric

3

76 mm

1/8

3 mm

1/4

6.4 mm

4

102 mm

1/4

6 mm

3/8

9.5 mm

6

152 mm

3/8

10 mm

1/2

12.7 mm

7

178 mm

1/2

13 mm

5/8

15.9 mm

8

203 mm

5/8

16 mm

3/4

19.0 mm

10

254 mm

3/4

19 mm

7/8

22.2 mm

12

305 mm

7/8

22 mm

1

25.4 mm

14

356 mm

1

25 mm

1-1/8

28.6 mm

15

381 mm

1-1/8

29 mm

1-1/4

31.8 mm

16

406 mm

1-1/4

32 mm

1-1/2

38.1 mm

1-1/2

38 mm

1-3/4

44.5 mm

2

51 mm

2

50.8 mm

— —

THE MAINTENANCE CONNECTION, INC. Brush Info Tables

Small Angle Grinder Reference Chart Make

Model Numbers

Male Thread

Model Description

RPM 10,000

Size WS601

5/8-11 UNC

4-1/2 Angle Grinder

WS750

5/8-11 UNC

4-1/2 Lt. Wt. Utility Grinder 10,000

2750/4247/6147

5/8-11 UNC

4-1/2 Angle Grinder

10,000

4246-09

M-10 x 1.50

4-1/2 Angle Grinder

10,000

6247

M-10 x 1.50

4 Angle Grinder

10,000

4250-10/4252

5/8-11 UNC

5 Angle Grinder

10,000

3255/1377

M-14 x 2.0

4-1/2 Mini Grinder

11,000

1338

M-14 x 2.0

5 Mini Grinder

11,000

7351-103

M-14 x 2.0

4-1/2 Air Mini Grinder

11,000

G10/G10SA

M-10 x 1.50

4 Angle Grinder

11,000

PDP-115A/PDS-115A

M-10 x 1.50

4-1/2 Angle Grinder

11,000

PDM-115

5/8-11 UNC

4-1/2 Angle Grinder

9,500

PDM-125

5/8-11 UNC

5 Angle Grinder

9,000

8245

5/8-11 UNC

H.D. Angle Grinder

11,000

490004

M-10 x 1.25

JEG400

11,000

490045

5/8-11 UNC

JEG450

11,500

490005

5/8-11 UNC

JEG500

9,800

9501BKW

M-10 x 1.25

4 Sander Grinder

10,000

9503BHKIT

5/8-11 UNC

4-1/2 Angle Grinder

10,000

M-952

M-10 x 1.25

4 Angle Grinder

10,000

9005B/GA5000

5/8-11 UNC

5 Angle Grinder

10,000

9505BHKIT

5/8-11 UNC

5 Angle Grinder

10,000

AG550

M-14 x 2.0

4-1/2 Angle Grinder

10,000

AG705

M-14 x 2.0

5 Angle Grinder

10,000

EW-9150

M-14 x 2.0

6 Angle Grinder

8,500

Milwaukee

6145

1/2-13 UNC

4-1/2 Sander Grinder

10,000

Electric Tool

6146

1/2-13 UNC

5 Sander Grinder

10,000

Porter Cable

7645

5/8-11 UNC

5 Grinder

10,000

G-1150

5/8-11 UNC

4-1/2 Super Grinder

10,000

SG-1000

3/8-16 UNC

4 Grinder

11,000

G-1155-C

5/8-11 UNC

4-1/2 Grinder

11,000

G-1255-C

5/8-11 UNC

5 Grinder

10,000

SG-1150-C

5/8-11 UNC

4-1/2 Angle Grinder

11,000

1240

M-10 x 1.50

4-1/2 Electric Grinder

11,000

1245

5/8-11 UNC

5 Angle Grinder

10,000

9405(915)

M-10 x 1.50

4-1/2 H.D. Disc Grinder

12,500

9611

5/8-11 UNC

4-1/2 Sander/Grinder

12,000

AEG

Black & Decker

Bosch

Hitachi

Ingersoll-Rand Jet

Makita

Metabo

Ryobi

Sioux Skil

A B R A S I V E S

P-83

THE MAINTENANCE CONNECTION, INC. Wire Brushes P25

Crimped Wire Wheel Brushes • Highest quality heat treated steel wire. • Perfect balance. • Maximum wire fill provides faster cutting action and long life. • Ground face for aggressive cutting action. • For heavy-duty brushing such as deburring, weld smoothing, rust and paint removal No.

A B R A S I V E S

Diameter Wire (inches)

Size

Arbor Hole

Face

Trim

Max. Safe

Width Length Free Speed

Narrow Face 54232

6

.006 1/2-5/8

3/4

1-7/16

6,000

54236

6

.014

1/2-5/8

3/4

1-7/16

6,000

54240

8

.014

5/8

3/4

2-1/16

6,000

Medium Face 54270

6

.014

2

1

1-1/8

6,000

54272

8

.014

2

1

1-3/8

4,000

54274

10

.014

2

1-1/8

2

3,600

Knot Type Wire Wheel Brushes • High impact action. • Perfect balance. • Individually spaced holes for the knots in the internal plate-prevents knots from shifting on the brush. • Removes rust, scale, and weld splatter. • For heavy-duty cleaning, weld cleaning, surface conditioning and roughing. Standard Twist

No.

Beveled Twist

Diameter Wire (inches)

Size

Arbor Hole

Face

Trim

Max. Safe

Width Length Free Speed

Standard Twist 54310

3

.014

3/8-1/2

3/8

5/8

25,000

54312

4

.014

3/8-1/2

1/2

7/8

20,000

54314

6

.023 1/2-5/8

1/2

1-3/8

9,000

54316

8

.014

5/8

1-5/8

6,000

5/8

Beveled P-84

54390

4

.014

5/8-11

3/8

3/4

12,500

54392

4

.020

5/8-11

3/8

3/4

12,500

THE MAINTENANCE CONNECTION, INC. Wire Brushes P25

Knot Type Wire Wheel Brushes Stringer Bead Twist • Very narrow face for weld cleaning. • High tensile, heat treated steel wire for max. fatigue resistance, long life, and aggressive cutting action. • Perfect balance. • For heavy-duty cleaning of weld splatter and slag, and removal of rust and scale. Dia. Wire

Arbor

Trim

Face

Max. Safe

No.

No.

Steel

Stainless

(in.)

Size

Hole

54350

4

.020

5/8-11

3/16

7/8

20,000

54352

4

.020

5/8-11

3/16

7/8

20,000

Width Length Free Speed

Wire Cup Brushes • For heavy-duty cleaning of large areas. • Perfect balance. • Excellent for deburring, roughening, removal of weld scale, paint, rust and corrosion.

Knot Type No.

No.

Dia.

Wire

Arbor

Steel

Stainless

(in.)

Size

Hole

54378

2-3/4 .020

5/8-11

7/8

14,000

54376

3-1/2

.014

5/8-11

7/8

13,000

54370

54374

4

.023

5/8-11

1-1/4

9,000

54372

6

.023

5/8-11

1-3/8

6,600

Trim

Max. Safe

Length Free Speed

A B R A S I V E S

Crimpled Wire Type No.

No.

Dia.

Wire

Arbor

Steel

Stainless

(in.)

Size

Hole

54416

3

.014

5/8-11

1

14,000

54412

54414

3-1/2

.014

5/8-11

3/4

12,000

54418

4

.020

5/8-11

1-3/8

9,000

54420

6

.020

5/8-11

1-1/4

6,600

Trim

Max. Safe

Length Free Speed

P-85

THE MAINTENANCE CONNECTION, INC. Wire Brushes P25

Stem-Mounted Brushes • Mounted on a 1/4" diam. stem for use with portable tools. • For deburring, weld cleaning, scale and slag removal, rust and paint removal. No.

Dia

Wire

(in.)

Size

Trim

Max. Safe

Length Free Speed

Circular Flared

A B R A S I V E S

P-86

54210 1-1/2 .008

20,000

54212 1-1/2 .020

20,000

Conflex 54430 1-1/2 .008

20,000

54432

3

.008

20,000

54434

3

.0118

20,000

54436*

3

.014

20,000

Knot Type End 54330 1-1/8 .020

3/8

18,000

Solid End 1/2

.020

7/8

25,000

54202 3/4

.020

7/8

22,000

54200 54204

1

.020

7/8

22,000

54220*

1

.0104

7/8

22,000

* Stainless steel

THE MAINTENANCE CONNECTION, INC. Wire Brushes

Polyflex® Encapsulated Brushes Encapsulated with a Specially Formulated Elastomer Features and Benefits of the Elastomer 1. The brush wires are molded into a specially formulated elastomer. • This allows for a very controlled brushing face for very aggressive cutting action. The job can be completed in fewer passes. • The elastomer wears away as the brush is used, continually exposing new tips and keeping a perpetual short trim to prevent long wire breakage. This makes the brush safer to use than regular wire brushes. • This allows for a very long brush life and fewer change-overs. • Prevents smearing of the work piece and allows for less re-work time. 2. Constructed for perfect balance. • No vibration during use allows for lower equipment maintenance and consistent performance. 3. Made with “HT” heat treated high carbon steel wire. • Provides greater tensile strength again allowing for fewer change-overs. • Fatigue resistant to provide for a longer brush life. • 100% recyclable.

Elastomers are color coded • Burgundy (Standard) – Wears away easily and is suitable for most manufacturing applications. • Orange (Heavy Duty) – Somewhat harder than the burgundy. It is used for the more demanding applications found in heavy steel fabrication environments and for demanding deburring applications. • Black (Extra Heavy Duty) – A heat stabilized elastomer that does not wear away easily. It is used primarily for cleaning pipeline welds.

A B R A S I V E S

Applications • Heavy burr removal in slots and narrow confined areas. • Surface refinement and juncture blending. • Rubber and plastic flash removal. • Heavy weld scale removal. • Heavy duty cleaning.

P-87

THE MAINTENANCE CONNECTION, INC. Wire Brushes P25

Polyflex速 Encapsulated Brushes Conflex Brushes Mounted on 1/4 stems Burgundy Elastomer Encapsulated Conflex Brushes Maximum Safe Free

A B R A S I V E S

Face

Speed

Length Width

(RPM)

Dia.

Wire

Trim

No.

in.

Size

54490

2

.0118

1/2

1/4

20,000

54492

3

.0080

1

1/4

20,000

54494

3

.0118

1

1/4

20,000

Narrow & Wide Face Wheels For Use on Bench Grinders Burgundy Elastomer

35105

35260

Narrow

Wide

Narrow Face Wheels Crimped Maximum Safe Free Dia.

Arbor

Wire

No.

in.

Hole

Size

54452

6

5/8 - 1/2

.0104

Face

Speed

Pkg

Length Width

(RPM)

Qty

6,000

1

1

6,000

1

Trim 1-7/16

1/2

Wide Face Wheels Crimped 54472

6

2

.0118

1-1/8

Stringer Bead Twist

P-88

54530

4

5/8-11

.020

7/8

3/16

20,000

1

54532

6

5/8-11

.014

1-7/16

3/8

9,000

1

THE MAINTENANCE CONNECTION, INC. Wire Brushes P25

Encapsulated End Brushes Mounted on 1/4 stems Hollow center with Orange Elastomer Maximum Safe Free Dia.

Wire

Trim

Speed

No.

in.

Size

Length

(RPM)

54510

1/2

.0104

7/8

18,000

54512

3/4 .0104

7/8

20,000

.0104

7/8

18,000

1

54514

Adapters Arbor Hole No.

Fixed Arbor Adapted Arbor Qty Hole Size

Hole Size

*

54250

2

1/2

1

54252

2

5/8

1

54254

2

3/4

1

54256

2

7/8

1

54258

2

1

1

54260

2

1-1/4

1

54262

2

1-1/2

1

A B R A S I V E S

* Sold by the pair

Metric No.

Fixed

Adapted

Qty

Thread Size Thread Size 54290

5/8-11 UNC

M-10 x 1.25

1

54292

5/8-11 UNC

M-10 x 1.50

1

P-89

THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25

Hand Wire Scratch Brushes • For removing rust, scale, paint, solder, etc. • Use to clean threads, files, metal parts, and castings.

Curved Handle

A B R A S I V E S

Number

Block

Trim

Fill

No.

of Rows

Size

Length

Material

54600

3 x 19

14 x 7/8

1-3/16

Standard wire

54602

3 x 19

14 x 7/8

1-3/16

Stainless steel

Shoe Handle Number

Block

Trim

Fill

No.

of Rows

Size

Length

Material

54604

4 x 16

10 x 1-1/8 1-3/16

Standard wire

54606

4 x 16

10 x 1-1/8 1-3/16

Stainless steel

Small

P-90

Number

Block

Trim

Fill

Handle

No.

of Rows

Size

Length

Material

Material

54608

3x7

7-1/2 x 1/2

1/2

Stainless steel

Plastic

54610

3x7

7-1/2 x 1/2

1/2

Stainless steel

Wood

THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25

Miscellaneous Brushes Chip and Oil Brushes • New and improved to resist damage due to chemicals. • Multi-purpose econoline brushes. • White china bristle with wood handle. No.

Width Thickness Bristle Length

54672

1

5/16"

1-5/8

54626

1-1/2

5/16"

1-5/8

Parts Cleaning Brush • Stiff nylon fill. • Steel ferrule. • Chisel trim.

No. 54550

Diam. : 1 Bristle: 2-3/4

Acid Brushes • Pure black horsehair. • Tin ferrule. Width Trim Overall

No. 54638

5/16

3/4

5-3/4

54640

3/8

3/4

5-3/4

54642

1/2

3/4

5-3/4

A B R A S I V E S

Counter Duster No. 54590 8" Medium - Wood Handle Trim length: 2-1/2 Great for general factory dusting and bench cleaning. Made with grey Tampico - a natural vegetable fiber from the Mexican Century plant. Provides a medium sweeping or brushing action. P-91

THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25

Miscellaneous Brushes Cont… 4-in-1 Tube Fitting Brush One Brush Replaces Four! No. 54094 Steel Wire. Cleans the outside and inside diameters of 1/2 and 3/4 tubes and fittings. Use for soldering prep, deburring, drill hole cleaning and cleaning battery terminals.

A B R A S I V E S

Truck Wash Brush No. 54670 • • • • •

Fill - Flagged white polystyrene. Foam Block Size: 9-1/2 x 2-3/4. Trim: 2-1/2. Protective Bumper. Two handle holes - tapered and threaded.

No. 54186 - Threaded Handle No. 54650 - Tapered Handle

Floor Brushes

• Black Tampico fill. • Medium sweeping. Block Trim

No. 54570

18

3

54572*

24

3

• Black Tampico w/middle wire row. • Coarse sweeping. No. 54576*

Block Trim 24

3

* Braces included on all floor brushes 24" and larger

P-92

THE MAINTENANCE CONNECTION, INC. Maintenance Brushes P25

Miscellaneous Brushes Cont… Floor Squeegees • Black Neoprene rubber blade. • Designed for rough, heavy use. Use with Tapered Wood Handle

No.

Length

No. 54650

54110

24

54112

36

Handles & Braces Metal handles provide a strong and durable alternative to wooden handles. Ideal for industrial and construction applications. • • • •

Plastic coat finish - for a smooth & durable scratch & crack-proof coating. Comfort foam grip - reduces user fatigue & provides a comfortable grip. Swivel hang cap - Allows a broom to be easily stored, extends broom life. Heavy duty metal tip - stronger than standard wooden thread. Metal Handle with Comfort Grip

NEW

No. 54660 Length .. 5' Type...... Metal Handle Use ....... Floor Brushes

Metal Handle with Comfort Grip

Perma-Flex Handle

Tapered Wood

#2 Hvy Duty Brace

No. 54658

No. 54650

No. 54656

Length .. 5' Type ...... Perma-Flex Use ....... Floor Brushes

Length .... 5' Type ....... Taper Squeegees

Descr. .... H.D. Steel Brace Use with No. 54576

Perma-Flex

Tapered Wood

A B R A S I V E S

Increases brush life by giving extra support to handle and block.

Hvy Duty Braces

P-93

THE MAINTENANCE CONNECTION, INC. Grinding Wheels P27

Bench Grinding Wheels Aluminum Oxide General Purpose Grinding and Finishing • Wheels are individually precision balanced, trued and faced for smooth operation. All wheels are speed tested. • All wheels come complete with nested bushings. Check the chart below for bushing size. • Typical usage includes hand tool sharpening, minor deburring and touching up.

A B R A S I V E S

RPM

Dia. x Th x Arb

55674

6 x 3/4 x 1

55676

6 x 3/4 x 1

Fine

4,138

55678

6x1x1

Coarse

4,138

55680

6x1x1

Medium 4,138

55682

6x1x1

55684

7x1x1

55686

7x1x1

55694

8x1x1

Coarse 3,600

55696

8x1x1

Medium 3,600

55698

8x1x1

55704

10 x 1 x 1-1/4

Coarse 2,483

55714

10 x 1 x 1-1/4

Medium 2,483

55706

10 x 1 x 1-1/4

Bushing

Wheel

Grit

No.

Bushing Guide Dia. Hole 1/2 5/8 3/4

P-94

Max

Dimensions

1

1-1/4

6

1

X

X

X

7

1

X

X

X

8

1

X

X

10

1-1/4

X

X

12

1-1/2

X

X

14

1-1/2

X

X

Medium 4,138

Fine

4,138

Coarse 3,600 Fine

Fine

Fine

3,600

3,600

2,483

THE MAINTENANCE CONNECTION, INC. Grinding Wheels

DANGER

Do Not Use Grinding Wheels Unless You Follow These Rules Damaged Or Improperly Used Wheels Can Cause Serious Injury Do Not Overspeed Wheel DO 1. DO always HANDLE AND STORE wheels in a CAREFUL manner. 2. DO VISUALLY INSPECT all wheels before mounting, for possible damage in transit. 3. DO CHECK MAXIMUM OPERATING SPEED established for wheel against machine speed. 4. DO CHECK MOUNTING FLANGES for equal and correct diameter. (Should be at least 1/3 diameter of the wheel. Relieved around hole for type 1 only.) 5. DO USE MOUNTING BLOTTERS supplied with wheels. 6. Do be sure WORK REST is properly adjusted. (Center of wheel or above; no more than 1/8" away from wheel.) 7. DO always USE A GUARD covering at least one-half of the grinding wheel. 8. DO allow NEWLY MOUNTED WHEELS to run at operating speed, with guard in place, for at least one minute before grinding. 9. DO always WEAR SAFETY GLASSES or some type of eye protection when grinding. 10.DO TURN OFF COOLANT before stopping wheel to avoid creating an out-of-balance condition.

DON'T 1. DON’T use a wheel that HAS BEEN DROPPED. 2. DON’T FORCE a wheel onto the machine OR ALTER the size of the mounting hole—if wheel won’t fit the machine, get one that will. 3. DON’T ever EXCEED MAXIMUM OPERATING SPEED established for the wheel. 4. DON’T use mounting flanges on which the bearing surfaces ARE NOT CLEAN AND FLAT. 5. DON’T TIGHTEN the mounting nut EXCESSIVELY. 6. DON’T grind on the SIDE OF THE WHEEL unless wheel is specifically designed for that purpose. 7. DON’T start the machine until the WHEEL GUARD IS IN PLACE. 8. DON’T JAM work into the wheel. 9. DON’T STAND DIRECTLY IN FRONT of a grinding wheel whenever a grinder is started. 10.DON’T grind material for which the WHEEL IS NOT DESIGNED.

A B R A S I V E S

This page is designed as a guide for the individual user of grinding wheels whether he be in the employ of a large corporation or in the confines of his home work shop. It is based on the premise that grinding is a safe operation when a few basic rules are followed. These rules are based on material contained in the American Standards Association Safety Code B7.1 — “Use, Care Protection of Abrasive Wheels.” FOLLOW THEM. P-95

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files

Typical Applications • Rough and medium grinding of welded seams in one grinding operation. • Deburring. • Rust removal. • Snagging. • Edge grinding. • Surface grinding. • Working of fillet welds.

New wheel

The wheel grinds continuously as it wears.

A fully consumed POWER FLAP.

A B R A S I V E S

Grit Recommendations Grit Size Materials 36 For aggressive grinding and weld removal. 60 For alloyed and low-alloyed steels, stainless steels of low tensile strength. 80 High-alloyed, stainless, high temperature and heat treatable steels, and high tensile non-ferrous steels. 120 Recommended for a fine finish of metal surfaces. A coarser grit offers the advantage of a high stock removal rate and service life. A finer grit should only be used if a compromise is necessary for surface finish vs. stock removal rate.

Power Flap discs have a unique feature in that their glass fiber backing and abrasive material wear simultaneously during the grinding operations. Therefore the grinding efficiency is not impaired and the backing disc does not damage the surface of the work-piece. Quality and performance differences are not visible during short performance tests. The excellent performance features of the Power Flap's extremely long service life and constant high stock removal rate are only evident after long use and only after the flap disc has been consumed.

Optimum Results Using Flat and Conical Wheels The choice between using a flat or a conical wheel depends on the type of application. • The flat Power Flap wheel reaches its optimum efficiency at an angle of application between 0 - 15 degrees. Points to note for good surface finish: If a lower grinding angle is possible, the flat Power Flap wheel achieves better surface finish than the conical type with the same grit size.

P-96

• The conical Power Flap wheel offers advantages when grinding with steeper angles of 15 - 25 degrees.

• When grinding stainless and high temperature steels these angles can be slightly exceeded if necessary.

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Power Flap Abrasive Products Features & Benefits of all Power Flap Products • • • • • • • •

Offers more conformability for a better finish. Lightweight design reduces operator fatigue. Easy to use - very little surface pressure required. Rigid reinforced fiberglass backing eliminates need for back-up pads. Cool cutting permits light contouring and prevents burning. One-step grind and finish reduces down time and finishing costs. Tough construction allows for aggressive edge grinding. Available in 40, 60, 80 & 120 grit.

STANDARD DENSITY POWER FLAPS Type 27 Flat Zirconium Size

Speed 120 Grit 80 Grit 60 Grit 40 Grit

4 x 5/8

13,700

54776

54774

54772

54770

4-1/2 x 7/8

13,500

54786

54784

54782

54780

4-1/2 x 5/8-11 13,500

54794

54792

54790 54788

7 x 7/8

8,600

7 x 5/8-11

8,600

54810

54796

54808 54806

HIGH DENSITY POWER FLAPS Features & Benefits • • • •

High Density design is 60% thicker than standard flap disc products. Extended life - fewer wheel change outs and reduced inventory costs. Hi-Alloy abrasive composition yields: Consistent performance - new zirconium granules continually exposed throughout the life of the product eliminates rework and saves labor. • Faster cut & longer life than aluminum oxide abrasives means fewer wheel change outs and reduces inventory costs.

HD Power Flap Discs

A B R A S I V E S

Type 27 Flat Zirconium - HIGH DENSITY Size 4-1/2 x 7/8

Speed 120 Grit 80 Grit 60 Grit 40 Grit 13,300

4-1/2 x 5/8-11 13,300 7 x 5/8-11

8,600

— 54916 —

54894 54892 54890 54912

54910

54922 54920

54918

54914

Type 29 Conical Zirconium - HIGH DENSITY 4-1/2 x 7/8

13,300

7 x 7/8

8,600

4-1/2 x 5/8-11 13,300

8,600

7 x 5/8-11

54934 54932 54930 —

54938 54936

54954 54952 54950 —

54958 54956

P-97

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Mini-Flaps The new Mini-Flap Disc represents a significant advancement in small diameter sanding technology. Constructed of overlapping flaps of premium Hi-alloy abrasive cloth on a durable one piece backing plate, this mini-flap disc offers all the performance benefits of their larger diameter counterparts.

A B R A S I V E S

Features and Benefits • • • • • • •

Simultaneously grind and finish in one operation. Consistent aggression throughout disc life. Grinds cool, reducing bluing and burning of work surface. Overlapping flap construction virtually eliminates edge wear. Coarser grits provide for rapid stock removal. Small diameters permit access to confined and hard to reach areas. Interrupted flap surface reduces glazing and loading. Zirconium Size 2

Back

MAX

40

60

80

Pkg

Up Pad

RPM

Grit

Grit

Grit

Qty

54710

54712

54714

10

54716

54718

54720

10

56998 30,000 57002

3

or

20,000

57004*

* 3 x 5/8-11 for use with 4-1/2" Angle Grinders

P-98

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Flex-Flaps Introducing the newest member of the Power Flap Family, the Flex Flap. This premium Hi Alloy product uniquely combines the power and versatility of Power Flap technology with the flexibility of Type 28 (conical) design in one durable disc. The Flex Flap is the first of its kind and represents a significant advancement in grinding technology. These discs will grind and finish all in one operation like their Power Flap counterparts, with added flexibility for use in tough-to-grind corners and edges without gouging.

Size

MAX

40

60

80

Pkg

Up Pad

RPM

Grit

Grit

Grit

Qty

54734

10

20,000 54736 54738

54740

10

56998 30,000 54730 54732

2 3

Back

5/8-11 Threaded

57004

3 x 1/4 Shank

57002

4-1/2 x 7/8

none

13,300

54974

5

4-1/2 x 5/8-11

none

13,300 54990 54992 54994

5

54970 54972

Features and Benefits • • • • • • • •

Designed to outlast cloth-backed discs up to 20-1. Simultaneously grind & finish in one application. Type 28 Design: Allows the disc to flex & contour to work surface for excellent results on tough to grind corners & edges. Ergonomic design features a built in 15% angle for reduced operator fatigue. Premium Hi-Alloy composition grinds cool for maximum disc life and minimal work surface discoloration. Overlapping flap construction virtually eliminated edge wear for maximum surface coverage & consistent aggression throughout disc life. Flap design represents a radical change in the way flaps are layered and spaced to generate maximum air flow for cooler grinding, reduced glazing and loading and extended life.

A B R A S I V E S

P-99

THE MAINTENANCE CONNECTION, INC. Assortments Z02

Mini-Flaps & Flex-Flaps Assortment NO. 96308 • 11 ITEMS • 38 PIECES Arranged in a large adjustable compartment metal drawer.

A B R A S I V E S

P-100

3” Mini Flap Disc 40 Grit 54716

3” Mini Flap Disc 60 Grit 54718

3” Mini Flap Disc 80 Grit 54720

2” Mini Flap Disc 40 Grit 54710

2” Mini Flap Disc 60 Grit 54712

2” Mini Flap Disc 80 Grit 54714

2” Flex Flap Disc 40 Grit 54730 2” Flex Flap Disc 60 Grit 54732 2” Flex Flap Disc 80 Grit 54734

THE MAINTENANCE CONNECTION, INC. Specialty Abrasives

Flap Wheels P30 Industrial Grade - Aluminum Oxide Mounted

• Non-loading. The flexibility provided by the coated abrasive flaps prevents loading which occurs with non-flexible grinding products. • Hugs concave or convex surfaces allowing access to hard to reach areas such as small diameter tubing, channels, recessed areas, small openings, etc. • Mandrel mounted on fixed 1/4 solid shank. • Full pack grit, resin bonded segments. • Remove work marks and surface imperfections. • Polishes die work, spot welds, fiberglass molds. • Deburrs stainless steel; blends and polishes.

Flap Wheels 120 Grit 80 Grit 60 Grit 40 Grit Max RPM

Diameter.

Shank

1x1

1/4

56790

56788 56786 56784

25,000

1-1/2 x 1

1/4

56798

56796 56794 56792

25,000

2x1

1/4

56806

56804 56802 56800

25,000

3x1

1/4

56822

56820

56816

25,000

6x1x1

see below

56838

56836 56834

25,000

56818

A B R A S I V E S

Adapters For 6 x 1 x 1 Flap Wheel P31 No.

Size

57104

1 x 1/2

57106

1 x 5/8

57108

1 x 3/4

P-101

THE MAINTENANCE CONNECTION, INC. Mandrels P31

Back-Up Pads for Resin Fibre Discs

A B R A S I V E S

Back-Up Pads support the disc and properly distribute the grinding pressure to the work piece. For best disc cutting performance and durability, it is important that the appropriate back-up pad be selected. Pad nuts are included with back-up pads (5/8-11 thread for all standard spindles).

Features and Benefits • Provide disc support; distribute proper grinding pressure to the work piece. • Mounting systems designed for easy, fast disc change. • Shift clutch action assures operator safety if a pad jams during operation.

Back Up Pads No.

RPM

Size

Thread

4-1/2

5/8-11

57074 13,000

5

5/8-11

57076 13,000

7

5/8-11

57082 10,000

Adjustable Wrench

57094

• Adjustable wrench adapts to all variations of back-up pad threaded nuts.

P-102

THE MAINTENANCE CONNECTION, INC. Specialty Abrasives

Resin Fibre Discs for Right Angle Grinders By far the most popular coated abrasive product used in industry, these resin fibre discs are constructed with a heavy vulcanized fibre back and coated with abrasive grains and bonded with a tough, heat resistant resin. • Each specific disc type has features and benefits unique to the particular application for which it was designed. • Electrostatic coating process orients the sharpest cutting edge of the grain upward and allows for uniform grain coverage, providing for maximum aggression. • Individually coated. This process assures consistent grain dispersion to the outermost edge and most important cutting area of the disc. • Completely sealed (front and back) to maintain the moisture content of the fibre, significantly extending shelf life under extreme changes of atmospheric conditions. • Preshaped to maintain proper assembly relationship between the disc and back-up pad

Applications Aluminum Oxide • For light , general purpose grinding of various metals. Ideal for rust and scale removal. • Tough and durable. Most commonly used grain for metal working applications.

Aluminum Oxide Open Cut

Zirconium

• "The Disc for Grinding • Excellent performance on Aluminum," as well as other stainless steel. non-ferrous metals and soft Recommended for heavy malleable materials. weld and metal grinding. • Patented "Island Pattern" grain configuration.

• High performance disc with a fast cut rate.

CG Ceramic Grain • For superior grinding and finishing on all types of carbon steel. • Twice the life and three to four times the performance of similar aluminum oxide discs.

• Grain configurations • Tough self-sharpening grain. virtually eliminate "loading", • This revolutionary grain, the the build-up or removed • Requires medium to heavy latest generation of • Versatile, multi-purpose material on the disc surface. operator pressure for synthetic metal cutting performance at a low optimum performance. minerals, was developed for cost. The least expensive the most demanding grinding disc in the fibre disc • Cool grinding action and finishing applications. family. reduces glazing and load • Very high rate of cut extended life expectancy.

A B R A S I V E S

• Self-sharpening grain ensures consistent performance during the entire life of the disc.

P-103

THE MAINTENANCE CONNECTION, INC. Specialty Abrasives

Resin Fibre Discs for Right Angle Grinders

A B R A S I V E S

P-104

Resin Fibre Discs Aluminum Oxide

80 Grit 60 Grit 50 Grit 36 Grit 24 Grit

4-1/2 x 7/8

57182

57180

57178

57176

57174

5 x 7/8

57198

57196

57194

57192

57190

7 x 7/8

57214

57212

57210

57208

57206

4-1/2 x 7/8

57228

57226

57224

5 x 7/8

57238

57236

57234

7 x 7/8

57248

57246

57244

4-1/2 x 7/8

57262

57260

57258

57256

57254

5 x 7/8

57278

57276

57274

57272

57270

7 x 7/8

57294

57292

57290

57288

57286

4-1/2 x 7/8

57312

57310

57308

57306

57304

5 x 7/8

57328

57326

57324

57322

57320

7 x 7/8

57344

57342

57340

57338

57336

Alum Oxide Open Coat

Zirconium

CG Ceramic Grain

THE MAINTENANCE CONNECTION, INC. Specialty Abrasives

1/4" Angle Air Die Grinder T03 No. 99501 Great for tight or angled grinding jobs that an inline die grinder won't reach. The rugged ball bearing motor provides up to 20,000 RPM and the efficient rear exhaust air flow system is preferred by professionals everywhere. Lever throttle action and less than 6 inches in length provide the best in mobility and control. Speed (RPM) ..... 20,000 Collet Size ............... 1/4 Air Inlet (NPT) ......... 1/4 Weight (Lbs) ........... 1-1/4 Air Pressure (PSI)..... 90 Air Consumption ....... 3 Length .................. 5-3/4

4-1/2 Resin Fibre Disc Starter Pack Assortment Z02 NO. 96304 • 12 ITEMS • 52 PIECES Arranged in a large adjustable compartment metal drawer.

Includes: • All four abrasive grains. • Mixture of grit sizes for a wide variety of applications. • Rubber backing pad. • Adjustable wrench.

A B R A S I V E S

96304 ALUMINUM OXIDE OPEN COAT 36 & 50 Grit for aluminum and other soft materials.

ALUMINUM OXIDE 60 & 80 Grit for light grinding of mild steels.

CERAMIC GRAIN 24, 36 & 80 Grit an aggressive grain for stainless steel welds and heat-treated hardened materials.

ZIRCONIUM 24, 36 & 80 Grit an aggressive grain for stainless steel welds and hard materials.

P-105

THE MAINTENANCE CONNECTION, INC. Abrasives

Quick Change Grinding Discs P30 Hi-Alloy Zirconium Grinding Discs Size Grit Type R Type S Pkg

1-1/2

A B R A S I V E S

2

3

4

No.

No.

Qty

80

56726

10

60

56724

10

120

56734

10

80

56758

56732

10

60

56756

56730

10

36

56754

56728

10

120

56766

10

80

56764

56740

10

60

56762

56738

10

36

56760

56736

10

80

56772

5

60

56770

5

36

56768

5

• Superior grain resharpens itself during grinding. • Fast, aggressive cutting action that resists loading. • Suitable for hard materials and tough grinding applications. • Uses the same disc holders as the surface conditioning discs to change from grinding to conditioning in seconds.

Use Mandrel No. 57006 with 4 Discs

Type "R" Disc Holder

Quick Change Disc Holders P31 • Reduces down time for disc changing to seconds. • Cannot fly off at high speeds. • Half turn clockwise secures disc to pad. • Half turn counter clockwise removes disc from pad.

Density Qty

No.

Size

56994

1

Medium

1

56996

1-1/2

Medium

1

56998

2

Medium

1

57002

3

Medium

1

57006

4

Medium

1

Medium

1

57008* 4-5/8-11

* Converts Angle Grinders to Roloc system

Type "S" Disc Holder

Type "R"- Roloc Disc Holder P-106

Type "S" Disc Holder

No.

Size

Density Qty

56954

1-1/2

Medium

1

56956

2

Medium

1

56958

3

Medium

1

THE MAINTENANCE CONNECTION, INC. Specialty Abrasives

Trim-Kut® Discs P30 A revolutionary abrasive disc designed to grind and finish a wide variety of materials faster and cooler than any other abrasive disc available today. The patented process of fusing premium abrasive grains to a durable polymer backing results in a highly versatile grinding tool that requires no backing pad. Trim-Kut® Discs are readily trimmable to either renew the cutting surface or reduce the diameter.

Qty

Description

Color

Grit

56854 3 / 80mm

Mid-Alloy

Red

36

28,000 25

56856 3 / 80mm

Mid-Alloy

Orange 60

28,000 25

56858 3 / 80mm

Mid-Alloy

No.

Size

Green

RPM

120 28,000 25

Each Package contains 1 (one) Mandrel TRIM-KUT Discs use Mandrel No. 57144

Trim-Kut® Discs w/Angle Air Die Grinder Z02 NO. 96306 • 5 ITEMS • 79 PIECES Arranged in a large adjustable compartment metal drawer.

Trim-Kut® Discs Assortment Z02 NO. 96307 • 4 ITEMS • 88 PIECES Arranged in a large adjustable compartment metal drawer.

A B R A S I V E S

99501 1/4” Angle Air Die Grinder 3” 36 Grit 56854

3” 60 Grit 56856

3” 120 Grit 56858

Mandrel 57144 P-107

THE MAINTENANCE CONNECTION, INC. Abrasives

Top-Kut Cartridge Rolls P30 Aluminum Oxide Resin Bond Cloth Cartridge rolls fabricated from resin bond cloth are unequaled for economy and fast cutting quality. Their ability to wear through each layer of cloth while continuing to cut and polish makes them excellent for deburring, blending, and polishing applications. Base Dia. Length Mandrel Max RPM Grit Qty

No.

A B R A S I V E S

56586

3/8

1

57016

23,000

80

10

56584

1/2

1-1/2

57014

23,000

80

10

56588

3/4

1-1/2

57018

18,000

80

10

Recommended RPM is 10-20% less than max.

Cross, Square Pad, Cartridge & Taper Roll Mandrels P31 Arbor Shank

No.

Dia.

Dia.

Pilot

Pkg

Length Length Length Qty

Cross Pad & Square Mandrels 57056 1/4-20 57054

8-32

1/4

1

1/4

1

Cartridge & Taper Roll Mandrels 57016

1/8

1/4

3/4

4-1/2

6

1

57014

1/8

1/4

1

1-1/4

2-3/4

1

57018

1/4

1/4

1

1-1/4

3

1

No. 57054

No. 57056

No. 57016 P-108

O/A

Shank

THE MAINTENANCE CONNECTION, INC. Abrasives P30

Round Serrated Discs With Quick Change Eyelets Aluminum Oxide Resin Bond Cloth • 80 Grit No. 56564

Size Mandrel Size Max RPM Pkg Qty 2

56566 2-1/2 56568

3

8-32

23,000

10

8-32

18,000

10

1/4-20

14,000

10

These discs are designed for deburring, finishing or polishing of radii and frontal areas. The quick change unit really works! Merely spin on and spin off for quick, safe attachment! No more twisting with pliers and losing of tempers and valuable time. Permits the operator to replace used pads within seconds.

10 Ply Cross Pads With Quick Change Eyelets Aluminum Oxide Resin Bond Cloth No.

Size

Eyelet

56874

2

8-32

Max RPM Pkg Qty 23,000

5

A very practical tool for deburring of lightening holes, tubing, and the polishing of inside diameters. Ideal, too, for finishing and polishing of molds, since it is possible to see through the pad in motion, like an airplane propeller, closer tolerances are held. Made of Aluminum Oxide Resin Bond Cloth. They are designed to conform to the surface, making them ideal for contour finishing. Abrasive material on both sides.

Square Pads With Quick Change Eyelets

A B R A S I V E S

Aluminum Oxide Resin Bond Cloth • 80 Grit No.

Size

56884 1-1/2

Thickness Eyelet Max RPM Qty 3/8

8-32

23,000

5

56886

2

1/2

1/4-20

23,000

5

56888

3

1/2

1/4-20

14,000

5

Square pads work on the principle that in rotating at reasonable high speeds the intermittent strokes of the corners provide both a fast cutting and buffing action. The grain provides the cutting action and the cloth backing provides the buffing effect. Does not leave a pattern on the work. These pads are great for finishing of forging dies, Kirksite dies, molds, metal patterns, fillets and corners. They conform to radii.

P-109

THE MAINTENANCE CONNECTION, INC. Abrasives

Spiral Wound Bands P30 Aluminum Oxide Resin Bond Cloth Spiral Wound Bands are constructed of sharp, well-bonded mineral, coated on a strong drills cloth backing and spirally wound over a cloth inner liner. This forms an abrasivesurfaced cylinder that can rotate smoothly in either direction. This easy to use product provides a fast, continuous cut and long life performance so as to get lower costs per work piece. Bands are securely fabricated to maintain lamination.

A B R A S I V E S

P-110

Spiral Wound Bands Length

Inside

Rubber

Grit

Diameter

80

80

36

Qty

Drum

1/2

1

56676

56674

10

3/4

1

56678

10

1

1

56684

56682

56680

10

57038

1-1/2

1-1/2

56690

56688

56686

10

57040

Rubber Expanding Drums P31 These drums are designed to be used with the Spiral Wound Bands. They are balanced for maximum performance at high speeds, being fabricated from live rubber for controlled expansion. Rubber Expanding Drums Length Shank Max RPM Qty

No.

Dia.

57034

1/2

1

1/4

15,000

1

57036

3/4

1

1/4

19,000

1

57038

1

1

1/4

18,000

1

57040

1-1/2

1-1/2

1/4

10,000

1

THE MAINTENANCE CONNECTION, INC. Abrasives, Bench Rolls, Files P26

Cloth Utility Rolls Made from a high grade resin bonded cotton cloth material. This combination delivers long life and flexible cutting characteristics allowing for optimum performance in a wide range of applications. • Extremely popular as a general purpose deburring, sanding, cleaning and polishing tool in all machine, maintenance & welding shops. • May be used on all types of materials. • Excellent for working on turning parts in lathes. • Supplied in a rugged corrugated storage container for easy dispensing of material. Grit

1 x 50 Yds 1-1/2 x 50 Yds 2 x 50 Yds

320

54840

240

54826

54838

54848

180

54824

54836

54846

150

54834

120

54822

54832

54844

100

54830

80

54820

54828

54842

Screen Back Cloth Wet/Dry Abrasive Bench Roll • Made of silicone carbide. • Open screen for high speed sanding. • Leaves surfaces free of lines, scratches and marks. • Can be used wet or dry. • Non-clogging, no loading, use both sides for longer life and less labor. • Ideal for body repairs, cleaning brass, copper, copper tubing and ends, removing glaze from new parts, smoothing rough spots, deburring and cleaning most surfaces.

No.

Grit

Size

54870

80

1-1/2"

54872

120

X

54874

180

25 yds.

A B R A S I V E S

P-111

THE MAINTENANCE CONNECTION, INC. Abrasives P30

Flex Cut Hand Pads

A B R A S I V E S

P-112

Made of non-woven nylon material impregnated with abrasive grit bonded with synthetic resins. The Cost-Saving alternative to Steel Wool and Emery cloth. No.

Description

Size

Grain

Color

Qty

55010

Ultra Fine

6x9

Silicon Carbide

Gray

20

Ideal for fine finishing and light cleaning of metal, plastic, fiberglass, and wood surfaces.

55012

Medium

Ideal for general purpose hand cleaning, blending and finishing.

55014

Coarse

Ideal for demanding hand cleaning and finishing application. Long lasting and aggressive.

Use for polishing dies, fine burr removal on threaded parts, fine finishing of aluminum doors and frames, fine deburring of metal and plastic surfaces, scuffing acrylics, blending paint, etc. 6x9

Aluminum Oxide

Maroon

20

Use for satin finishing of aluminum extrusions and stainless steel, cleaning printed circuit boards, rust and corrosion removal, jitterbug sanding, etc. 6x9

Aluminum Oxide

Tan

20

Use for weld cleaning, deburring, removing heavy rust and oxides, decorative scratch finishing of aluminum, finishing stainless steel, blending, etc.

THE MAINTENANCE CONNECTION, INC. Abrasives

Surface Conditioning Discs P30 Velcro Backed No.

Grade

Size

Color

Qty

56468

Fine

2

Blue

10

56466 Medium

2

Maroon

10

56464

Coarse

2

Brown

10

56484

Fine

3

Blue

10

56482 Medium

3

Maroon

10

56480

Coarse

3

Brown

10

56496

Fine

4

Blue

10

56494 Medium

4

Maroon

10

56492

Coarse

4

Brown

10

56504

Fine

4-1/2

Blue

10

56502 Medium 4-1/2 Maroon

10

56500

Coarse

4-1/2

Brown

10

56510

Fine

5

Blue

10

56508 Medium

5

Maroon

10

56506

Coarse

5

Brown

10

56538

Fine

7

Blue

10

56536 Medium

7

Maroon

10

Coarse

7

Brown

10

56534

• For consistent, uniform surface preparation and high quality finishing without damage to base material. • Surface conditioning discs can clean surfaces, remove paint, rust and corrosion or condition grind lines. • Effective on metal, wood, plastics and other materials. • Discs attach quickly and securely with velcro backing pads.

Velcro Backing Pads P31 1/4 Shank No.

Size

Qty

56974

2

1

56976

3

1

56978

4

1

A B R A S I V E S

5/8 Threaded No.

1/4 Shank Velcro Backing Pad

5/8-11 Threaded Velcro Backing Pad

Size

56980 4-1/2

Qty 1

56982

5

1

56984

7

1

P-113

THE MAINTENANCE CONNECTION, INC. Abrasives P30

4-1/2 Surface Conditioning Resin Fibre Discs for Angle Grinders Coarse - 56624 Medium - 56626 Fine - 56628 All the features and benefits of Surface Conditioning Discs specially designed for mounting on Resin Fibre Disc Rubber Back-Up Pads (No. 57074 for use on 4-1/2 angle grinders.

Surface Conditioning Discs

A B R A S I V E S

Surface Conditioning Discs have a tough reinforced nonwoven nylon web backing. It provides a longer cutting life and unequaled resistance to shedding and loading. They are designed for heavy rust and oxidation removal, blending machine tool marks and other surface imperfections. Both Type “R” Roloc® and Type "S" style disc holders makes disc change quick and easy.

Surface Conditioning Discs Type "R" Roloc® No.

Size

Grade

Color

56608

2

Fine

Blue

56606

2

56604

2

Coarse

56612

Max RPM Qty 25,000

10

Medium Maroon

23,000

10

Brown

23,000

10

3

Medium Maroon

20,000

10

56610

3

Coarse

Brown

20,000

10

56618

4

Medium Maroon

18,000

5

56616

4

Coarse

Brown

18,000

5

Type "R"- Roloc Disc Holder

Surface Conditioning Discs Type "S"

P-114

Grade

Color

Max RPM Qty

No.

Size

56446

2

Medium Maroon

23,000

10

56444

2

Coarse

Brown

23,000

10

56452

3

Medium Maroon

20,000

10

56450

3

Coarse

Brown

20,000

10

Type "S" Disc Holder

THE MAINTENANCE CONNECTION, INC. Assortments Z02

Roloc-Style Surface Preparation Discs with Die Grinder - No. 96302 • 15 Items • 45 Pieces without Die Grinder - No. 96303 • 14 Items • 44 Pieces Arranged in a large adjustable compartment metal drawer.

2” Medium Surface Conditioning Disc 56606

3” Medium Surface Conditioning Disc 56612

2” Coarse Surface Conditioning Disc 56604

3” Coarse Surface Conditioning Disc 56610

2” 80 Grit Zirconium Grinding Disc 56758

3” 80 Grit Zirconium Grinding Disc 56764

2” 60 Grit Zirconium Grinding Disc 56756

3” 60 Grit Zirconium Grinding Disc 56762

2” 35 Grit Zirconium Grinding Disc 56754

3” 36 Grit Zirconium Grinding Disc 56760

3” 80 Grit Tapered Bristle Disc 57364

2” 50 Grit Tapered Bristle Disc 57356

3” Roloc Backing Pad 57002

2” Roloc Backing Pad 56998

Angle Air Grinder 99501

Roloc™ Bristle Discs Assortments with Die Grinder - No. 96309 • 11 Items • 24 Pieces without Die Grinder - No. 96310 • 10 Items • 33 Pieces Arranged in a large adjustable compartment metal drawer.

1" 80 Grit Tapered Bristle Disc 57356 1" Roloc Back-Up Pad 1/4 Shank 56994

2" 120 Grit Tapered Bristle Disc 57360

3" 120 Grit Tapered Bristle Disc 57366

2" 80 Grit Tapered Bristle Disc 57358

3" 80 Grit Tapered Bristle Disc 57364

2" 50 Grit Tapered Bristle Disc 57356 2" Roloc Back-Up Pad 1/4 Shank 56998

3" 50 Grit Tapered Bristle Disc 57362 3" Roloc Back-Up Pad 1/4 Shank 57002

1/4" Angle Grinder 99501 T03

A B R A S I V E S

P-115

THE MAINTENANCE CONNECTION, INC. Specialty Abrasives P32

Bristle Discs Faster, safer, more cost-effective coatings removal, weld preparation, general maintenance cleaning and cleaning in hard to reach areas. Dia.

A B R A S I V E S

P-116

50 GRIT 80 GRIT 120 GRIT (Green)

(Yellow)

(White)

1

57354

57356

—

2

57358

57360

57362

3

57364

57366

57368

Applications: Ideal for cleaning, finishing, blending, and deburring. Use for general surface conditioning applications.

Single discs can be mounted with the Roloc™ attachment system. 1" uses Back Up Pad 56994 2" uses Back Up Pad 57002 3" uses Back Up Pad 56998 Color Coded

4-1/2 Bristle Disc Dia. 4-1/2

50 GRIT 80 GRIT 120 GRIT (Green)

(Yellow)

(White)

57384

57386

57388

Applications: Ideal for removing adhesive, paint & other coatings, stains, heavy oxides and surface contaminates.

Threaded core spins quickly onto 5/8-11 threaded shafts on electric or pneumatic right angle grinders. Color coded.

Radial Bristle Disks A new design in polishing and cleaning. These 1/16" thick abrasive impregnated discs feature flexible bristles that can be used for cleaning, prepolishing, blending, and texturing. The discs are flexible and thin enough to get into crevices and small places.

50 GRIT #57370

80 GRIT #57372

THE MAINTENANCE CONNECTION, INC. Abrasives

Roloc™ Coating Removal Discs P30 Features the Coating Removal Discs web with a Roloc™ button attached. This rugged open web is virtually non-loading to make surface preparation faster and easier. Aggressively tackles the toughest cleaning applications. No.

Size

RPM

Qty.

56644

2

18,000

1

56646

3

15,000

1

56648

4

11,000

1

ROLOC™ COATING REMOVAL DISCS ASSORTMENT Z02 NO. 96305 INCLUDES ANGLE GRINDER 10 ITEMS • 20 PIECES

4-1/2 Coating Removal Discs for Angle Grinders P30 No. 56664 All the features and benefits of the Coating Removal Discs designed for mounting on Resin Fibre Disc Rubber Back-Up Pads (No. 57074) for use on 4-1/2 angle grinders.

A B R A S I V E S

Type R Extension No.

• Cleans all hard to reach surfaces.

57010

• Use with a die grinder to quickly clean surface on inaccessible applications. • The tool is equipped with a floating guide shaft so the user can steer the abrasive pad around the surface. P-117

THE MAINTENANCE CONNECTION, INC. Abrasives P30

Roloc™ Unitized Wheels Roloc™ unitized wheels are strong, efficient products for edge deburring and finishing. They perform well in a variety of metal working applications and on intricate machined parts where close tolerances are important. Roloc™ Unitized Wheels

A B R A S I V E S

No.

Dia.

RPM

Grit

Color

56704

2

22,100

Coarse

Tan

56706

2

22,100 Medium

Tan

56708

2

22,100

Fine

Gray

Use Mandrel No. 06525 with 2" Unitized Wheels 56710

3

15,100

Coarse

Tan

56712

3

15,100

Medium

Tan

56714

3

15,100

Fine

Gray

Use Mandrel No. 57002 with 3" Unitized Wheels

Mounted Satin Wheels Aluminum Oxide Mounted satin wheels are most practical for removal of scale and oxidation. They will produce a uniform high luster finish without altering part geometry. They can be used for a wide variety of cleaning, finishing and polishing applications. They can be used with portable power tools drills presses and lathes. Mounted Satin Wheels No.

Dia.

56426 2-3/8 56430

3

56424 2-3/8 56428

3

Width Max RPM Shank

Grit

Qty

2

8000

1/4

Med.

2

2

6000

1/4

Med.

2

2

1/4

Fine

2

2

1/4

Fine

2

Recommended RPM is 10-20% less than max.

P-118

THE MAINTENANCE CONNECTION, INC. Abrasives

Surface Prep. Type R Assortment Assortment No. 96300 Blue (very fine) 2"

Maroon (medium) 3"

Blue (very fine) 3"

56612

56614

Brown (coarse) 3"

Zirconiun 80 Grit 3" Laminated Discs

Backing Pad 3" 57002 Backing Pad 2" 56998

56608 Maroon (medium) 2" Extension Part

56606

57010

Brown (coarse) 2"

Zirconiun 80 Grit 2" Laminated Discs

56604

56610

56764

56758

A B R A S I V E S

P-119

Combo Drill-Taps CUTTING TOOLS

UltraCut™ Combo Drill-Taps

Drill and Tap in One Operation…. Simply the Fastest and Easiest Way to Go!

Features:

Applications:

• Fast and Easy — More than Twice as Fast as Drilling and Tapping in Two Operations! • Only One Tool to Use — Minimize Tool Costs and Inventory • Made of High Speed Steel — Drills and Taps the Toughest Materials • Single Operation — Increases Productivity and Effectiveness • 2-Flute Design — Effectively Removes Chips and Allows For Coolant/Lubricant • Fits All Standard Tool Holders — Ideal for Multi-Spindle Heads With Reversing Capability • 65% Thread Depth — The Ideal Value For Multiple Applications • 2B Class of Fit — For Ultimate Pitch Diameter and Thread Tolerance • Works in Most Materials — Perfect for Aluminum, Brass, Bronze, Cast Iron, Stainless Steel, Steel, Zinc and More

• • • • • • •

| P-120 |

01.02.07

Once you see how fast and easy it is to drill and tap a hole with the same tool and at the same time….you will never reach for another standard tap again! Simply insert the UltraCut™ Combo Drill-Tap into the drill motor like any ordinary drill…and as the drill breaks through the material, slow the drill down and continue forward to tap the hole!

Automotive Construction Electrical Farming Industrial Maintenance And Much More

Description

No.

Size

Overall Lgth

Drill Dia

Drill Length

53835

4-40

1-7/8

0.0910

1/4

UltraCut Combo Drill-Taps (4-40)

1

53836

6-32

2

0.1110

5/16

UltraCut Combo Drill-Taps (6-32)

1

Qty

53837

8-32

2-1/8

0.1375

3/8

UltraCut Combo Drill-Taps (8-32)

1

53838

10-24

2-3/8

0.1545

13/32

UltraCut Combo Drill-Taps (10-24)

1

53839

10-32

2-3/8

0.1635

13/32

UltraCut Combo Drill-Taps (10-32)

1

53840

12-24

2-3/8

0.1800

15/32

UltraCut Combo Drill-Taps (12-24)

1

53841

1/4-20

2-1/2

0.2080

17/32

UltraCut Combo Drill-Taps (1/4-20)

1

53842

5/16-18

2-27/32

0.2660

11/16

UltraCut Combo Drill-Taps (5/16-18)

1

53843

3/8-16

3-3/8

0.3225

13/16

UltraCut Combo Drill-Taps (3/8-16)

1

53844

7/16-14

3-3/4

0.3770

1

UltraCut Combo Drill-Taps (7/16-14)

1

53845

1/2-13

4-1/16

0.4350

1-1/8

UltraCut Combo Drill-Taps (1/2-13)

1

82042

Index 1

UltraCut Combo Drill-Taps – Small Set 4-40 to 12-24

1

82043

Index 2

UltraCut Combo Drill-Taps – 10-pc Set 4-40 to 1/2-13

1

THE MAINTENANCE CONNECTION ©2007

The Maintenance Connection, Inc.

(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com

CUTTING TOOLS

Saw Blades

96202

AX-IT™ Ultra Fast and Smooth Wood Cutting Blade

Cuts Wood Like a Chainsaw…..Only Smoother!

Features:

Applications:

• Large, Diamond Ground, Razor-Sharp Teeth — Provide Extremely Fast Cutting of Wood • Long 9-Inch Blade — Allows Cutting of Large Diameter Tree Branches and Thick Wood • Heavy .050 Thickness — Assures Tough, Stiff Cutting without Binding • 1/2” Conventional Shank — Fits All Standard Sawsall Machines

• • • • •

No.

Size

53246

9 x 3/4 x .050

Tree Pruning Cutting Up Pallets Rough Cutting Ideal for Hard and Soft Woods All Fast Wood Cutting Operations

Description

Qty

AX-IT™ Wood Cutting Sawsall Blade

1

THE MAINTENANCE CONNECTION ©2007

The Maintenance Connection, Inc.

(888) 298-8585 • Fax (207) 857-9221 www.TheMaintenanceConnection.com

01.02.07

| P-121 |

TMC’s new AX-IT Wood Cutting Sawsall Blade has such aggressive teeth, it cuts wood / lumber / trees like a chainsaw…..yet smooth as a knife. Once you try TMC’s new AX-IT Sawsall Blade, you’ll never pickup a chainsaw again.

Miscellaneous Drills TM

Glass & Tile Drills Smoothly Drill Perfect Holes in the Most Fragile Materials Features: • Spear Point Tip – Reduces Cutting Pressure for Cleaner Holes • Tungsten Carbide Tip – Assures Longer Life • Unique Design – Easily Drills Through China, Slate, Marble, Glass and Mirror

CUTTING TOOLS

Spear Head

Applications: • Glass, Mirrors, Tile, Ceramics TM

Wood Spade Bits Smooth and Fast Wood Boring

012808

TMC’s Zee-BladeTM Wood Spade Bits feature a black quench coating that increases wear resistance. The unique 15o chisel edge design is more positively angled to dig into wood, thereby drilling holes much faster and smoother than standard spade bits.

Features:

Applications:

• All bits are 6"/150mm long – The Ideal Length for Most Typical Maintenance Applications • 1/4" Quick Change Hex Shank with Power Groove – Fits All Standard Drill Motors and Screw Guns/Drivers • Angled Spur – Eliminates Splintering Upon Exiting of Material • Exclusive Tempering Process – Toughens Bit for Strength, Durability and Sharpness

• • • • • •

Hard Woods Soft Woods Plywoods Fiberboard Flakeboard Other Materials

P-122

Zee-Blade

THE MAINTENANCE CONNECTION, INC. General Information

Terminal Construction 1

2

3

4 6

5 7

8 9 Vinyl Insulated

1

2

3

4 6

5 7

8 9 Nylon Insulated with Insulation Grip

1. Funnel design guides wire into position

1. One piece, burr free construction for maximum electrical conductivity. Electro-tin plating for maximum corrosion resistance. Annealed to relieve stress points and assure maximum installed strength. 2. Barrel-to-pad transition designed to minimize flexing and bending. 3. Open-end design permits visual inspection of wire location before and after crimping. 4. Multiple “V” grooves in #22-4 AWG parts for maximum holding power and current flow. 5. Injection molded insulations provide the highest quality terminals in the industry. • 105°C rated, tough resistant electrical grade materials. • Molding insures consistent wall thickness for maximum reliability after crimping. • Molding affords Funnel Barrel construction for easier installation. • Molding offers the crimp ridge and non-slip ridge. 6. Crimp ridge designed for positive location of tool on terminal barrel which means fewer miscrimps. 7. Funnel Barrel construction provides excellent electrical and mechanical connections. • Positive and easy wire entry. • Eliminates strand hang-ups. • No wire twisting necessary. • Insures good crimp contact and electrical conductivity. • Nylon insulated terminals feature a brass sleeve for optimum grip on insulation, strain relief and vibration protection. Sleeve is recessed for excellent flash-over protection. 8. Non-slip ridge so tool slides to end of terminal for proper crimp and better workmanship. 9. Beveled leading edge for easy insulation entry.

E L E C T R I C A L

Funnel barrel feature provides excellent electrical and mechanical connection

2. No wire strand hangup as wire is inserted. Fast, positive installation.

3. Wire in place ready for crimping. Q-1

THE MAINTENANCE CONNECTION, INC. INC.

Electrical Tools T09

Wire Crimping Tool No. 99502

E L E C T R I C A L

Correct crimping is important to assure a strong connection.

¬ Anvil type wire cutter. Electrical ¬ Crimp dies for #26-10 AWG Crimp insulated terminals, connectors, Mechanical and closed-end connectors. Crimp ¬ Cut-off dies for mild steel and non-ferrous screws. ¬ Crimp die for #12-6 AWG non-insulated terminals, connectors, flags, quick-slides, crimp sleeves and high-temperature terminals. ¬ Crimp die for insulated terminals and butt connectors, wire sizes #8-6 AWG. ¬ Crimp die for #26-14 AWG non-insulated terminals, connectors, flags, quick-slides and crimp sleeves. ¬ Wire-stripping stations. Correct Incorrect ¬ Strip length guide. Non-insulated Terminals & ¬ Textured, cushioned grips.

Connectors - Indent should be opposite the barrel seam.

A versatile, heavy duty tool, it is made of .140" high-strength, heattreated carbon steel. It is light weight without sacrificing strength. It handles a variety of terminal and connector styles, including flags, closed-end connectors, crimp sleeves and standard parts, insulated and non-insulated, over a broad range of 26-6 AWG.

James Morton® Wire/Cable Cutter No. 83756 • Stainless steel blades cut electrical cable safely. • Ergonomic handle for comfort. • Spring keeps handles open when in use. • Locking device keeps blades closed when not in use.

WARNING: Do not use on electrical circuits! Q-2

THE MAINTENANCE CONNECTION, INC. Non-Insulated Terminals Q3A

Non-Insulated Butted Seam The most economical terminal. It is used where special performance or installation characteristics are not needed. Beveled mouth facilitates wire insertion.

Ring Terminals No.

Spade Terminals

Wire Stud Qty

Wire Stud Qty

No.

65008 22-18

#6

100

65182 22-18

#10

100

65010 22-18

#8

100

65186 16-14

#10

100

65012 22-18

#10

100

65184 12-10

#10

100

65016 16-14

#6

100

65018 16-14

#8

100

65020 16-14

#10

100

65022 16-14

1/4

100

65028 12-10

#8

100

65030 12-10

#10

100

65032 12-10

1/4

100

65034 12-10

5/16

100

65216 22-18 100

65036 12-10

3/8

100

65218 16-14

100

65038 12-10

1/2

100

65220 12-10

100

Butt Connectors No.

Wire

Qty

Quick Slides No.

Wire

Type

Blade Size Qty 1/4

100

1/4

100

1/4

100

Ml. Quick Slide

1/4

100

Ml. Snap Plug

.156

100

65260

16-14 Fem. Quick Slide

65262

16-14

65264

12-10 Fem. Quick Slide

65266

12-10

65268

16-14

Ml. Quick Slide

E L E C T R I C A L

Q-3

THE MAINTENANCE CONNECTION, INC. INC.

Non-Insulated Brazed Seam Q3A

Non-Insulated Brazed Seam Beveled mouth facilitates wire insertion. It can be crimped anywhere on barrel surface. Silver brazed seam will not open under crimping pressure or operating stresses. Unlike butted seam parts, stranded wire cannot escape barrel confines during or after crimping.

E L E C T R I C A L

Q-4

Ring Terminals No.

Butt Connectors

Wire Stud Qty

No.

Wire

Qty

64980

#8

#10

10

65210

#8

10

64982

#8

1/4

10

65212

#6

10

64986

#8

5/16

10

65214

#4

10

64984

#8

3/8

10

64988

#8

1/2

10

64990

#6

1/4

10

64992

#6

5/16

10

64994

#6

3/8

10

64996

#6

1/2

10

64998

#4

#10

10

64500

#4

1/4

10

64502

#4

5/16

10

64504

#4

3/8

10

64506

#4

1/2

10

Male Tabs (Ring Tongue) No.

Wire

Qty

65770

#6

100

65772

#8

100

65774

#10

100

THE MAINTENANCE CONNECTION, INC. Assortments Z02

Vinyl Insulated Terminal Asst. Top 24 Wire Ends No. 96423 • 24 Items - 515 Pieces Arranged in a large 24 compartment metal drawer. Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 16-14 Butt Connector #6 Ring Terminal #8 Ring Terminal #10 Ring Terminal #10 Spade Term. Fem. Quick Slide 11-6-P 65492 65442 65344 65246 65292

Wire Size 16-14 Butt Connector 65444

Wire Size 16-14 #6 Ring Term. 65350

Wire Size 16-14 #10 Ring Term. 65354

Wire Size 16-14 1/4" Ring Term. 65356

Wire Size 16-14 Wire Size 16-14 #10 Spade Term. Male Quick Slide 65394 65494

Wire Size 12-10 Butt Connector 65446

Wire Size 16-14 Female Bullet 82F-156-NL

Wire Size 16-14 Male Bullet 65496

Wire Size 12-10 #10 Spade Term. 65398

Wire Size 12-10 Wire Size 12-10 #8 Ring Terminal Male Quick Slide 65500 65358

Wire Size 12-10 #10 Ring Term. 65360

Wire Size 12-10 1/4" Ring Term. 65362

Wire Size 12-10 5/16" Ring Term. 65364

Wire Size 12-10 3/8" Ring Term. 65366

Wire Size 12-10 1/2" Ring Term. 65368

Wire Size 12-10 Fem. Quick Slide 65498

Non-Insulated Terminal Assortment Top 24 Wire Ends No. 96423 • 24 Items - 635 Pieces Arranged in a large 24 compartment metal drawer. Wire Size 22-18 Butt Connector 65216

Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 #6 Ring Terminal #8 Ring Terminal #10 Ring Terminal #10 Spade Term. 65182 65012 65010 11-6

Wire Size 16-14 Fem. Quick Slide 65260

Wire Size 16-14 Butt Connector 65218

Wire Size 16-14 #6 Ring Term. 65016

Wire Size 16-14 #10 Ring Term. 65020

Wire Size 16-14 1/4" Ring Term. 65022

Wire Size 16-14 #10 Spade Term. 65186

Wire Size 16-14 Male Quick Slide 65262

Wire Size 12-10 Butt Connector 65220

Wire Size 16-14 Female Bullet 65502

Wire Size 16-14 Male Bullet 65268

Wire Size 12-10 Wire Size 12-10 #10 Spade Term. #8 Ring Terminal 65184 65028

Wire Size 12-10 Male Quick Slide 65266

Wire Size 12-10 #10 Ring Term. 65360

Wire Size 12-10 1/4" Ring Term. 65032

Wire Size 12-10 5/16" Ring Term. 65034

Wire Size 12-10 3/8" Ring Term. 65036

Wire Size 12-10 Fem. Quick Slide 65264

Wire Size 12-10 1/2" Ring Term. 65038

E L E C T R I C A L

Q-5

THE MAINTENANCE CONNECTION, INC. INC.

Vinyl Insulated Terminals Q3B

Vinyl Insulated Butted Seam Terminals

E L E C T R I C A L

Used where insulated barrel is necessary and desirable. Terminal consists of butted part with flared, rigid, molded polyvinyl chloride sleeve securely attached and funneled for easy entry. Wire insulation positions itself against funnel portion of vinyl sleeve thus eliminating strand hang-up. Crimping barrel and flared portion of sleeve provide excellent electrical contact plus mechanical stress relief at junction of insulation and barrel. Insulation has a non-skid ridge for ease of positioning crimping tool. Industry standard color coding indicates wire range. Insulators are rated at a continuous operating temperature range from -40째F to 220째F (-40째C to 105째C). U.L. Listed and CSA Certified for 600 volt building wire and 1000 volt signs and fixtures.

Ring Terminals No.

Wire Stud

Color

Qty

65343

22-18

#6

Red

100

65344

22-18

#8

Red

100

65346

22-18

#10

Red

100

65348

22-18

1/4

Red

100

65350

16-14

#6

Blue

100

65352

16-14

#8

Blue

100

65354

16-14

#10

Blue

100

65356

16-14

1/4

Blue

100

65358

12-10

#8

Yellow

100

65360

12-10

#10

Yellow

100

65362

12-10

1/4

Yellow

100

65366

12-10

3/8

Yellow

100

65368

12-10

1/2

Yellow

100

65364

12-10

5/16 Yellow

100

Butt Connectors Wire

No.

65442 22-18

Red

100

65444 16-14

Blue

100

65446 12-10 Yellow 100 65448

#8

Red

25

65450

#6

Blue

25

65452

#4

Snap Plugs

Q-6

No.

Wire

Color

65502

16-14

Blue

65496

16-14

Blue

Color Qty

Type

Qty

Female 100 Male

100

Yellow 25

THE MAINTENANCE CONNECTION, INC. Vinyl Insulated Terminals

Spade Terminals Q3B Wire Stud

No.

Color

Qty

65390

22-18

#6

Red

100

65392

22-18

#10

Red

100

65394

16-14

#10

Blue

100

65396

12-10

#6

Yellow

100

65398

12-10

#10

Yellow

100

Quick Slides Q3B Wire

No.

Color

Type

Qty

65490 22-18

Red

Female 100

65492

16-14

Blue

Female 100

65494

16-14

Blue

65498

12-10 Yellow Female 100

65500

12-10 Yellow

Male Male

100 100

Star Ring Terminals Q3C This terminal features a locking serrated tooth ring that is ideal for grounding. When the ring is tightened down the teeth bite into the metal and penetrate through any paint or coatings to insure a good connection or ground. • Eliminates the need for lock washers. • Maintains terminal separation and resists twisting of terminals during assembly. • Offers good resistance to vibration. • Ideal for use as a grounding lug. No.

E L E C T R I C A L

Wire Size Stud Insulation Qty

65740

16-14

#8

Vinyl

100

65742

16-14

#10

Vinyl

100

Serrated Tooth Blades Q-7

THE MAINTENANCE CONNECTION, INC. INC.

Nylon Insulated With Grip Q3C

Nylon Insulated Butted Seam With Insulation Grip

E L E C T R I C A L

Q-8

These terminals are used where insulated barrel and positive insulation grip are necessary or desirable. The terminal consists of butted seam part with flared, seamless brass sleeve securely attached and covered with flared, molded nylon sleeve. Wire insulation positions itself against funnel portion of brass sleeve. Crimping barrel and flared portion of sleeve provide excellent electrical contact plus mechanical stress relief at junction of insulation and barrel. Positioning crimp tool is nearly mistake proof due to a “step” in the nylon insulation. Industry standard color coding indicates wire range. Insulators are rated at a continuous operating temperature range from -40°F to 220°F (-40°C to 105°C). U.L. Listed and CSA Certified for 600 volt building wire and 1000 volt signs and fixtures.

BUTT CONNECTORS

Seamless (SN)

Insulation Grip (NB)

• Economical. • Nylon insulated. • Crimp once on each end.

• Nylon insulated. • Double crimp to secure wire and insulation. • Brass sleeve provides optimum grip on insulation to give strain relief and vibration protection.

Moisture Resistant (NBM) • • • •

Sealant filled. Insulation grip for strain relief and vibration protection. Withstands high temp. car and truck wash solutions. Remains stable over a wide temp. range - accepts fine strand wire down to 0°F. • Protects against corrosive environments - road chemicals, animal waste, salt spray and exhaust fumes. • Withstands temperatures of -50°F to 220°F for improved brake and taillight integrity in all weather. • Double crimp to secure wire & insulation - no heat or chemicals needed.

THE MAINTENANCE CONNECTION, INC. Nylon Insulated With Grip Q3C

Window Butt Connectors • • • • •

Military approved according to MIL-T-7928/5 Class 1. Nylon insulated. Insulation grip provides superior strain relief. Military approved to withstand the most harsh environments. Inspection window guarantees proper wire insertion and crimp tool alignment. No.

Wire

Mil

Max.

Max.

Color

Qty

Size Length Insul. Dia.

Spec No. 65988 M7928/5-3

22-18

1.26

.140

Red

50

65996 M7928/5-4

16-14

1.26

.170

Blue

50

66004 M7928/5-5

12-10

1.62

.228

Yellow

25

Step Butt Connectors • Allows for splicing wires of two different sizes together. No.

Wire Sizes

Insulation

Qty

66422

12-10 to 16-14

Nylon

25

66420

16-14 to 22-18

Nylon

25

Fully Insulated Male & Female Quick Slides • • • • • • • • • • •

Centered male blade for reversible entry. Compact profile. Flashover protection. Reinforced neck on male blade. Corrugated barrel on female quick-slide. Stable spring pressure capable of multiple usage. Improved conductivity. Increased corrosion and arcing resistance. Will also accept and retain thicker male blades. Less metal fatigue stabilizes insertion and pull-out force. Funnel barrel prevents strand hang-ups and allows easier insertion.

E L E C T R I C A L S

Q-9

THE MAINTENANCE CONNECTION, INC. INC.

Assortments Z02

Snap Spade Terminals

E L E C T R I C A L

Q-10

• Locks at the base, not the tip, affording the ultimate in electrical conductivity and mechanical strength. • Channeled slot for easy entry. • An audible click assures that the terminal is positively seated. • Positive snap action capable of multiple usage; work hardened to retain spring effect. • Standard tongue size requires no additional space. • All the advantages of a ring with the convenience of a spade. • Convenient to use in hard-to-reach places.

Nylon Insulated with Insulation Grip Solderless Terminal Assortment Top 24 Wire Ends No. 96400 • 24 Items - 620 Pieces Arranged in a large 24 compartment metal drawer. Wire Size 22-18 Butt Connector 65986

Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 22-18 Wire Size 16-14 #6 Ring Terminal #8 Ring Terminal #10 Ring Terminal #10 Spade Term. Fem. Quick Slide 65542 66454 66088 65544 65545

Wire Size 16-14 Butt Connector 65994

Wire Size 16-14 #6 Ring Term. 65556

Wire Size 16-14 #10 Ring Term. 65560

Wire Size 16-14 1/4" Ring Term. 65562

Wire Size 12-10 Butt Connector 66002

Wire Size 16-14 Female Bullet 66298

Wire Size 16-14 Male Bullet 66300

Wire Size 12-10 Wire Size 12-10 Wire Size 12-10 #10 Spade Term. #8 Ring Terminal Male Quick Slide 66384 65582 66220

Wire Size 12-10 #10 Ring Term. 65584

Wire Size 12-10 1/4" Ring Term. 65586

Wire Size 12-10 5/16" Ring Term. 65588

Wire Size 12-10 3/8" Ring Term. 65590

Wire Size 16-14 Wire Size 16-14 #10 Spade Term. Male Quick Slide 66460 66216

Wire Size 12-10 1/2" Ring Term. 65592

Wire Size 12-10 Fem. Quick Slide 66092

THE MAINTENANCE CONNECTION, INC. Nylon Insulated With Grip Q3C

Nylon Insulated with Insulation Grip Butt Connectors

Ring Terminals No.

Stud Wire

Color Qty

65540

#4

22-18

Red

100

65542

#6

22-18

Red

100

65544

#8

22-18

Red

100

65545

#10

22-18

Red

100

65548

1/4

22-18

Red

100

65550

5/16 22-18

Red

100

65552

3/8

22-18

Red

100

65554

#4

16-14

Blue

100

65556

#6

16-14

Blue

100

65558

#8

16-14

Blue

100

65560

#10

16-14

Blue

100

65562

1/4

16-14

Blue

100

65564

5/16 16-14

Blue

100

65566

3/8

16-14

Blue

100

65580

#6

65582

No.

Type

Wire

65986

Seamless

22-18

Red

100

65982

Insul. grip

22-18

Red

100

Moist. Resist. 22-18

Red

50

65984

Color Qty

65994

Seamless

16-14

Blue

100

65990

Insul. grip

16-14

Blue

100

Moist. Resist. 16-14

Blue

100

65992 66002

Seamless

12-10 Yellow 100

65998

Insul. grip

12-10 Yellow 100

66000

Moist. Resist. 12-10 Yellow 50

Spade Terminals No.

Stud

Wire

12-10 Yellow 100

65800

#6

22-18

Red

100

#8

12-10 Yellow 100

65802

#8

22-18

Red

100

65584

#10

12-10 Yellow 100

65804

#10

22-18

Red

100

65586

1/4

12-10 Yellow 100

65806

#6

16-14

Blue

100

65588

5/16 12-10 Yellow 100

65808

#8

16-14

Blue

100

65590

3/8

12-10 Yellow 100

65810

#10

16-14

Blue

100

65592

1/2

12-10 Yellow 100

65812

#6

12-10 Yellow 100

65814

#8

12-10 Yellow 100

65816

#10

12-10 Yellow 100

Color Qty

E L E C T R I C A L

Pin Terminals

Color

Qty

66340 22-18

Red

100

66342

16-14

Blue

100

66344

12-10 Yellow

No.

Wire

50

Q-11

THE MAINTENANCE CONNECTION, INC. INC.

Nylon Insulated With Grip Q3C

Nylon Insulated with Insulation Grip

Male Quick Slides Fully Insulated

Snap Spade Terminals

E L E C T R I C A L

No.

Stud

Wire

66450

#6

22-18

Red

66452

#8

22-18

66454

#10

66456

Color Qty

No.

Blade Wire

100

66210

3/16 22-18

Red

100

66212

1/4

22-18

Red

100

66214

#6

16-14

Blue

100

66458

#8

16-14

Blue

100

66460

#10

16-14

Blue

100

66462

#8

12-10 Yellow 50

66464

#10

12-10 Yellow 50

50

22-18

Red

50

3/16

16-14

Blue

50

66216

1/4

16-14

Blue

50

66220

1/4

12-10 Yellow 25

Male Quick Slides

66162 66160

No.

Stud

Wire

Color

Qty

66370

#6

22-18

Red

100

66372

#8

22-18

Red

100

66374

#10

22-18

Red

100

66376

#6

16-14

Blue

100

66378

#8

16-14

Blue

100

66390

#10

16-14

Blue

100

66384

#10

12-10 Yellow

50

Multi Stack Terminals No.

Q-12

Red

No.

Block Spade Terminals

Blade Wire

Color

Qty

66260

1/4

22-18

Red

50

66262

1/4

16-14

Blue

50

66264

1/4

12-10 Yellow

50

Color Qty

Blade Wire 1/4

Color Qty

22-18

Red

50

3/16 22-18

Red

50

66166

1/4

16-14

Blue

50

66164

3/16

16-14

Blue

50

66168

1/4

12-10 Yellow 25

Hock Terminals No.

Stud

Wire

Color

Qty

65930

#10

22-18

Red

100

65932

#6

16-14

Blue

100

65934

#8

16-14

Blue

100

65936

#10

16-14

Blue

100

65938

#6

12-10 Yellow

50

65940

#10

12-10 Yellow

50

THE MAINTENANCE CONNECTION, INC. Nylon Insulated With Grip Q3C

Nylon Insulated with Insulation Grip Male Snap Plugs Female Quick Slides Fully Insulated Blade Wire

No.

No.

Plug

Wire Color Qty

Color

Qty

66292

.156

22-18 Red

50

66082

3/16

22-18

Red

50

66300 5/32

16-14 Blue

50

66084

1/4

22-18

Red

50

66296

3/16

16-14 Blue

50

66086

3/16

16-14

Blue

50

66088

1/4

16-14

Blue

50

66092

1/4

12-10 Yellow

25

Female Snap Plugs No.

Female Quick Slides Blade Wire

No.

Color

Qty

66032

1/4

22-18

Red

50

66030

3/16

22-18

Red

50

66036

1/4

16-14

Blue

50

66034

3/16

16-14

Blue

50

66040

1/4

12-10 Yellow

25

Plug

Wire Color Qty

66290 5/32 22-18 Red

50

66298 5/32 66294 3/16

16-14 Blue

50

16-14 Blue

50

Female Flag Terminals Fully Insulated No.

Blade Wire Color Qty

66130

1/4

22-18 Red

50

66132

1/4

16-14 Blue

50

E L E C T R I C A L

3 + 4 Way Connectors No.

Plug

Wire

Color

Qty

65900 3 Way 16-14

Blue

25

65902 4 Way 16-14

Blue

25

65904 3 Way 12-10 Yellow

25

Closed End Connectors

Wire

Qty

65850 22-14

50

65852 18-10

100

No.

65854

#8

50

Q-13

THE MAINTENANCE CONNECTION, INC. INC.

Heavy Duty Terminals

Heavy Duty Terminals Q3C • 25% more metal than 12-14 Ga. • Covers three (3) wire sizes including the 2 most popular - 12 &14. • Heavier metal gives vibration-free contact where other terminals may fail. • Resists cracking and splitting after bending or crimping. • Provides high insulation heat range - 250° continuous, 350° intermittent. • Ideal for starters, alternators, generators, etc.

E L E C T R I C A L

16-12 Wire Gauge Ring Terminal Heavy Duty No. 65568

#8

25

65570

#10

25

65572

1/4

25

65574

5/16

25

65576

3/8

25

65578

1/2

25

Heavy Duty Terminal Assortment Z02 No. 96403 • 6 Items - 240 Pieces Arranged in a large 20 compartment metal drawer

16-12 Ga. #8 Ring 65568

16-12 Ga. 1/2" Ring 65578

Q-14

Stud Qty

16-12 Ga. #10 Ring 65570

16-12 Ga. 1/4" Ring 65572

16-12 Ga. 5/16" Ring 65574

16-12 Ga. 3/8" Ring 65576

THE MAINTENANCE CONNECTION, INC. Nylon Insulated Q3C

Heavy Duty Large Gauge - Brazed Seam Silver brazed to eliminate cracking and splitting.

Ring Terminals #8 Gauge Wire No.

Stud

Qty

65598

#10

25

65600

1/4

25

65602

5/16

25

65604

3/8

25

65606

1/2

25

#6 Gauge Wire No.

Stud

Qty

65608

#10

25

65610

1/4

25

65612

5/16

25

65614

3/8

25

65616

1/2

25

#4 Gauge Wire No.

Stud

Qty

65618

#10

25

65620

1/4

25

65622

5/16

25

65624

3/8

25

65626

1/2

25

E L E C T R I C A L

Q-15

THE MAINTENANCE CONNECTION, INC. INC.

Shrink Terminals Q2B

Multilink Connectors Sealed Electrical System Crimped for maximum reliability Soldered for strength and conductivity Sealed for superior durabilty MULTILINKS ARE THE ULTIMATE CONNECTION WHEN FAILURE IS NOT AN OPTION. The Crimp Connector

E L E C T R I C A L

The Solder

The Heat Shrink Tubing

• Zippered brazed seam for • Flux coating to clean superior crimp performance. metal surfaces. • Window for visual inspection. • Pre-measured solder to • Wire stop to prevent overdeliver the right amount. insertion. • Low-temp solder alloy for • Serrated inner barrel for ease of installation. extra crimp strength.

• Adhesive-lined polyolefin to seal the connection. • Color-coded with wire gauge imprint for easy size identification. • Translucent tubing to allow for visual inspection.

The Ultimate Connection • High quality, brazed seam crimp connector provides a secure mechanical connection. • Pre-fluxed, low temperature solder delivers superior current flow and tensile strength. • Translucent, adhesive-lined heat shrink tubing allows for visual inspection and provides a seal against corrosion. • Crimped, soldered, and sealed connection meets or exceeds the most stringent OEM standards.

Easy-to-Install BUTT CONNECTOR INSTALLATION 1. Strip the wire to 3/8." 2. Select a connector (match wire gauge) & insert wire into the barrel. 3. Seat wire & crimp using an insulated crimping tool nest that matches the color or gauge of the connector. Repeat steps 1-3 for the other side. 4. Apply heat evenly around the length of tubing (including crimp area) from the center out to the ends until the tubing fully recovers and the adhesive flows & solder flows into center opening. 5. Remove from heat & let cool for the ULTIMATE CONNECTION

Multilink Connectors

Q-16

No.

Size

Color

Qty

64430

20-18

Red

25

64432

16-14

Blue

25

64434

12-10

Yellow

25

THE MAINTENANCE CONNECTION, INC. Shrink Terminals

Solder & Seal Terminals Solder & Seal Terminals are radically different from other connectors on the market today. In a simple, one-step process, Solder & Seal terminals produce an electrically and environmentally sound connection. The soldering process insures that the resistance, voltage drop, and tensile strength of Solder & Seal terminals will exceed all current standards for wire connector performance. The tough, heat shrinkable tubing has an adhesive lining which provides a complete environmental seal to prevent corrosion and reduce vibration. Soldering and sealing in one step saves installation time while providing the perfect connection.

Standard Color Coding Indicates Wire Sizes for Easy Identification Clear Tubing Allows Visual Inspection

Inner Wall Melts to Create an Environment Seal When Heated Solder Link Provides Maximum Current Flow

Heavy Duty Tubing Provides Additional Strain Relief

Design Features • Fluxed solder ring melts & flows when heated to strengthen the connection, maximize current flow and minimize resistance. • Tough, multiple wall tubing shrinks when heated and delivers above average vibration and tensile strength (700 psi vs 40 psi for a standard nylon splice) which reduces failure due to pull-out under stress. • Adhesive lined sleeve melts when heated to create an environmentally sealed connection which reduces failure due to moisture, corrosion, and vibration. • Industry standard color-coded sleeve for quick identification saves time and eliminates costly errors. • No expensive crimp tools required - means perfect connections anywhere.

E L E C T R I C A L

Installation 1. Strip wires to 3/8". 2. Insert wire into the solder barrel of the solder & shrink terminal. 3. Heat tubing from center out to ends then focus heat on solder until it flows. 4. Remove from heat and let cool for a perfect connection. Product Characteristics Temperature rating -65°to 275°F Dielectric Strength 15kV Voltage Drop Less than equal length of wire

Insulation resistance Military Spec •Tubing •Solder

1014Megohms MIL-I-23053/4, Class1 AMS-3634 QQ5571E. MIL-S-14256

Q-17

THE MAINTENANCE CONNECTION, INC. INC.

Shrink Terminals (Solder & Seal) Q2B

Ring Terminals

Spade Terminals

E L E C T R I C A L

Q-18

Stud

Color

Qty

64236 20-18

#6

Red

25

25

64238 20-18

#8

Red

25

Clear

25

64240 20-18

#10