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Vertical Carousel System Overview
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This is the most modern and cost-efficient Storage and Retrieval system for today’s industry.Vertical Carousel Systems offer a number of benefits compared to conventional racking system. The most significant advantage being, it uses the complete available height for storage and yet retrieves material automatically to the operator’s hand-reach level. 6
Vertical Storage Carousels work on a simple Paternoster principle. The storage racks are
suspended into two vertical chain loops which are electrically driven. The complete mechanisms enclosed by sheet metal cladding. Only one window is provided at ergonomic level for easy
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loading and unloading of material. Further the entire mechanism is provided by PLC controller, which facilitates material retrieval by a particular shelf number or part number. The system can also be interfaced with central inventory management system or ERP through a special software developed by Tech- Mark.
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Carousel Storage Systems offer three operating modes.
1. Manual operating mode 2. Auto operating mode 3. Thorough computer, using Tech-Mark Inventory Control Software
Vertical Storage Carousel Constructional Features The system is available from 2m to 15m
Products Compactor Storage Systems
Modular construction Specially designed trays to suit shape, dimensions and weight of the material to be stored
Vertical Carousel Storage Systems
Low noise due to well-engineered guiding mechanism using high quality bearings Fast retrieval due to higher speed and shortest cycle selection
Shuttle Storage Systems
Low power consumption due to energy efficient motor and other components More compact design compared to other equivalent systems to save floor space
Automated Storage Systems
Higher up time due to proven design and reliable manufacturing Boltless Heavy Duty Racks
Controller Software Advanced PLC controller with HMI for numeric display Quick material retrieval using the shelf number or even the part number
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The system rotates in clockwise or anticlockwise direction to select the shortest possible path Can be interfaced with computer and provision of RS232C serial port Specially developed inventory management software from Tech-Mark can be easily interfaced with existing ERP system
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Software for Efficient Inventory Management A specially developed software from Tech-Mark is provided with the Vertical Carousel Systems. This powerful software possesses several features as described on subsequent pages.
Advantages Quick retrieval of materialThe automated system increases number of pick-ups per shift, effectively reducing manpower engagement. Typically, this system is nearly 80% more efficient than conventional storage. Optimum space utilizationEffective use of optimum height results in floor space saving up to 60%. Manpower savingLess manpower engagement compared to conventional stores. Typically in large stores, nearly 50% saving can be achieved. User-friendlyEven an unskilled person with a little training can very effectively use the Carousel Storage Systems. In case of power failure, it can be operated manually. Routine maintenance requires only oiling and greasing, which can be carried out easily by quickly removing the side covers. Smooth operationThe system ensures jerk-free movement even at start – stop operations due to VFD (Variable Frequency Drive), avoiding damage to the stored material. Special technology for smooth engagement/ disengagement of moving parts ensures noise level well below 70 db. Safe and secureThe curtain sensors at the material retrieval window stop the system in case the material is protruding outside the tray or if an operator tries to access the shelf while it is running. Locking provision for the entire system and emergency stop switch provide further safety. Low power consumption The system operates on single phase or three phase supply of 230 Volts and draws 10Amp current. Specially developed energy-efficient power management of Tech-Mark systems ensures further power saving. Power backup (optional)Single phase UPS provision for operating the system in case of power failure. Can also be operated manually. Quick installation Our large manufacturing capacity allows shorter delivery periods. No special provisions are required on site such as pits/foundation and hence, this modular system can also be installed quickly on site.
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