A ustralia ' s largest circulating manufacturing maga z ine – C A B member
Industry Update
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Issue 76 February 2014 $12.00
INC.GST
Manufacturing Magazine
BETTER, FASTER, SMARTER
A FORMULA THAT CAN SAVE AUSTRALIA’S MANUFACTURING SECTOR
Manufacturing – once the reliable workhorse of the Australian economy – is now facing more challenges than ever before.
3D MAPPING A 'PISA' CAKE FOR AUSSIE SCIENTISTS Page 14
The manufacturing sector employs almost one million Australians, yet it accounts for less than 10 percent of Australian GDP – down from 29 percent in the late 1950s. The sector’s vulnerability was highlighted by Holden’s recent announcement it will cease vehicle manufacturing in Australia. What’s the answer? How do we revitalise this key sector and build a future for Australian manufactures among the world’s most advanced nations? And critically, how can we compete with low-cost, regional manufacturers, particularly in Asia?
IU EXCLUSIVE GERMAN MANUFACTURING AT ITS BEST PAGE 16
HOW SAFE ARE YOUR EMPLOYEES? PAGE 26
The Australian Government is currently proposing that we transition from heavy industrial manufacturing – ships, cars and steel – to high valueadded production. The Government’s proactive policy is arguing for a focus on intense innovation in high- tech manufacturing, using advanced processes, materials and technologies. This way, so the argument goes, we can improve our competitiveness against Asian manufacturers, re-energise our entrepreneurial talent, and – hopefully – develop high-value, niche export markets.
MTI QUALOS OPENS NEW DOOR ON SAFETY
Overhead doors can present a potential safety hazard for customers, workers and workplace visitors. Faulty entrance and exit doors may not only cause serious injury, they can also result in hefty compensation payouts. Now industrial door specialist MTI Qualos has launched a new line of commercial and industrial Traffic Swing Doors with a strong focus on safety. The new swing doors are a safe alternative to overhead doors in industrial workplaces. To find out more see our special Industrial Doors feature on page 24.
Continued page 2
MANUFACTURING OFF-SHORE DOESN'T ALWAYS LET US MEET OUR CUSTOMERS NEEDS' PAGE 41
HYPERTENSION LINKED TO SHIFT WORK PAGE 43
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• NEWS
Continued from cover
A FORMULA THAT CAN SAVE AUSTRALIA’S MANUFACTURING SECTOR That’s a nice example of visionary thinking. But Australian manufacturer Mr Matt De Carolis is staking his workaday future on a much more practical, down-to-earth approach. Mr De Carolis has had more than 25-years experience in the construction industry. His firm De Carolis Constructions Pty Ltd is based in Melbourne’s North – an
Drag Chain
acknowledged hub of economic vibrancy. With a population of about one million, the area encompasses around 22 percent of Melbourne working age population. Its 55,000 businesses contribute about 10 percent of Australia’s exports and 20 percent of Victoria’s manufactured exports. In a recent survey, some 64 percent of Melbourne’s North manufacturing firms said that 80 to 100 percent of their
Conduits & Fittings
production would go overseas – only 36 percent said their production would remain in Australia. According to Mr De Carolis Australian manufacturing is currently under enormous pressure to find the right mix between “localizing� and “globalizing� its supply chain. For many Australian firms getting this balance right is critical to their success. “The sector is constantly being stalked by increasing costs, compliance and consolidation, says Mr De Carolis. “Manufacturing is finding it hard to survive let alone expand. So, why in this environment are firms heavily investing in plant and machinery?�
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A 2012 survey of manufacturing in Melbourne’s North revealed that 66 percent of manufacturing firms had completed significant upgrades to plant and equipment in the last five years. Apparently firms of all ages were upgrading their plant and equipment, some even reporting a constant round of equipment upgrades to remain competitive. And yet 37 percent of these firms said they expected volumes to be less in 10 years’ time, and nearly half said their firm was less profitable than it was 10 years ago. Which means that, despite all that investment for many businesses, volume
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NEWS •
VACUUM LIFTING SOLUTIONS
production is going down while the cost of production is going up. But there is a way out, according to Mr De Carolis. “We call it ‘Smart Manufacturing’. It entails matching and maximising the expertise of overseas specialists with De Carolis’ own in-house manufacturing, building and fit-out capabilities. It can be summed up as working Better, Faster, Smarter – an approach that achieves the best results for our commercial and industrial clients,” he said. The De Carolis manufacturing operations are 50 per cent “intellectual” and 50 per cent “finalisation.” The company’s strategy is to source major components either locally or overseas and to finish them to our detailed specification in our own factory. “Having our own manufacturing facility means when something isn’t quite right with externally supplied components, we can fix it immediately. In other words it incorporates agility into the project delivery process,” says Mr De Carolis. “Smart manufacturing also offers greater control and the ability to meet tight deadlines. It enables us to make quick adjustments rather than being forced to rely on major manufacturers to make last minute changes. “On top of that it’s far more capitalefficient than outlaying millions of dollars on major machinery to undertake the entire manufacturing process yourself.” At present, De Carolis has embarked upon a Smart Manufacturing expansion program. It plans to expand its Melbourne North head office and triple the capacity of its adjacent Smart Manufacturing facility. When completed, this will allow it to take on 87 full-time employees such as tradesmen, administrators, labourers and managers. Understandably, Mr De Carolis has no time for those prophesying the doom of Australian manufacturing. “We believe in the future of manufacturing in Australia. We believe in taking a smarter approach and not seeing success as something judged on size and turnover alone,” says Mr De Carolis. “The quality of our innovation and the
quality of our delivery is the key. Another essential is the systems we employ. An Australian manufacturer should either acquire or develop the best possible systems and never cease looking for an even better solution. Indeed, the speed of change across every industry – including construction – means all manufacturers should be committed to a process of continual development and improvement. “I believe the key to on-going business productivity and viability rests with systems and processes – lean systems and manufacturing innovations that will optimise supply chains, quality, material flows, stock management productivity, equipment up-time, preventative maintenance, housekeeping and safety, he says. “As part of our Smart Manufacturing expansion project, we have carried out a detailed analysis of the skills that exist within the soon-to-close Ford Broadmeadows manufacturing facility. It is our intention to source as many highly skilled and trained Ford employees to fill future positions within our expansion program.” Mr De Carolis sees productivity – or the lack of it – as the prime concern of Australian manufacturing. “The skills are here, but Australia needs to jettison its 1970s thinking and re-align its manufacturing priorities, which must include the retraining and up-skilling of the labour force, he says. “The industry’s future will depend on highly skilled workers and the manufacture of high value-added components.” De Carolis has currently 15 jobs running at the same time. With a successful track record in commercial construction, refurbishment, fit-out and construction management and incorporating a manufacturing facility to support its operations, the firm has grown to a financially stable and sizeable organisation that can confidently take on any project. Manufacturing Australia Chief Executive Sue Morphett recently said that she is optimistic that manufacturing in Australia can re-bound after 10 years of difficulty. Mr De Carolis endorses her optimism.
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• OPINION
Publisher Scott Filby
Editor Tim Michael
STICKING TO YOUR GUNS CAN OFTEN BACKFIRE
END OF THE ROAD FOR CARMAKERS: WHERE TO NOW?
Let’s hear it for union boss Paul Howes. Finally we have a union official who is prepared to face reality – industrial relations reform holds the key to the future of manufacturing in Australia. Mr Howes has proposed that unions enter into a new partnership with the Coalition Federal Government and business to rein in high wages and lift productivity. This new spirit of co-operation is reminiscent of the Hawke-Keating government's highly successful accord with unions in the 1980s. Not surprisingly, Howes’ comments have put many of his comrades’ noses out of joint. He has not only broken ranks with the union movement, but also the Labour opposition who have been strongly campaigning against any dilution of current workplace agreements. They have rejected out of hand any suggestion that Tony Abbott would be interested in working with the trade union movement. But a bi-partisan working relationship is not only be in the best interests of the manufacturing sector – it’s in the best interests of Australia. It comes at a time when manufacturing is facing many its toughest challenges. Recent announcements of closures and job losses in the car industry and
more recently SPC Ardmona are testimony to that. Mr Howes agreed with what many employers have been saying for many months: “Our industrial relations system is dragging us down.” Mr Howes rightly points out that powerful unions are pricing themselves out of the market with unsustainably high wages, claiming that unions have “overreached” in some wage claims. In a recent address to the National Press Club he said corrupt union officials were ''traitors'' to the cause and that endless conflict was economically disastrous. A new bi-partisan industrial relations policy would not only help to lift productivity – it would save jobs. By sticking to their guns on workplace reform, the union movement has jeopardized the futures of the people it has been so desperately trying to protect – workers. An overhaul of our industrial relations policy is long overdue. Let’s bring it on! It's also no surprise that our PM has welcomed the Howes proposal. Mr Abbott says he wants to maximise Australian jobs and pay. But quite rightly he adds that to be among the best paid workers in the world we have to be among the most productive workers.
The decision by Holden and Ford to close their doors in Australia has sent shock waves through the manufacturing sector. The closure of these two automotive giants represents the end of an era for Australian car manufacturing. Ford, Australia’s oldest automotive manufacturer, will close its Australian manufacturing plants in October 2016, with the loss of hundreds of jobs. And General Motors has confirmed it will cease manufacturing in Australia the following year. The implications for our remaining carmaker Toyota are significant. Toyota is now the “last man standing” and is currently considering its future options in Australia. More recently SPC Ardmona announced it would sack 73 workers at its Goulburn Valley processing plant as the struggling company fights for survival. Just as the government has closed the door on future hand-outs to the automotive industry, it has firmly rejected SPC's plea for $25 million towards a restructuring package. The government’s stance has renewed debate around government-subsidised industry sectors. But would these government bailout packages make any difference? They are merely a band-aid solution
for a far more serious problem – it is becoming increasing difficult to compete against cheap labour nations. So is there a future for manufacturing in Australia? Absolutely. But obviously we must find ways of doing it “smarter” than many of our competitors. If there is to be no more large-scale car manufacturing, it is imperative to look for viable alternatives. To achieve this a collaborative approach is needed between all relevant stakeholders – government, unions and employers. There is a need to focus on developing skills within the work force. Rather than throwing taxpayer dollars into flailing Australian manufacturing industries, a more considered approach is needed. Perhaps we should focus more on technology design and development. Perhaps we should become a more “specialized” within the manufacturing sector. There is no reason why Australia could not become a world leader in designing and building car components or in designing computer systems in cars. To achieve this, there must be an agenda for growth. A long-term economy plan is urgently needed with consensus and consultation from all key players.
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CONTENTS •
TYRE RECYCLING SCHEME A ‘VICTORY’ FOR INDUSTRY
The announcement of a voluntary Australian tyre recycling scheme is a significant victory for those members of the industry who have worked for many years to make tyre retailing more sustainable. That is the opinion of Toyo Tyre & Rubber Australia, which has welcomed the launch of the Tyre Stewardship Australia (TSA) scheme. Federal Minister for the Environment, Greg Hunt announced details of the scheme last month. Toyo is one of several prominent tyre brands – representing about 60 per cent of the volume of the Australian tyre market – supporting the TSA scheme. Toyo Tyre & Rubber Australia's chief executive officer Michael Rudd said the new scheme was a great response to an issue that was increasingly attracting the attention of governments and the public. "At Toyo, we believe the creation of sustainable industry practices relating to the environment is a top priority, Mr Rudd said.
"Although advanced fuel-efficient tyre technology already makes a substantial contribution, we also have a responsibility to ensure we find the best possible disposal solution for these tyres once they reach the end of their useful life." TSA estimates approximately 48.5 million tyres reach the end of their life in Australia each year, but only 16 per cent of those are recycled. This compares with recycling rates of 43 per cent in Europe and 32 per cent in the US. At present, most old tyres are landfilled, stockpiled, exported or illegally dumped. This poses serious health and environmental risks. The new industry initiative aims to increase domestic tyre recycling, support new technologies, expand the market for tyre-derived products and reduce the number of end-of-life tyres ending up in landfill or illegal dumps. Tyres are a valuable commodity with great potential to be utilised at end of life in a range of applications. Recycled tyres can be used to make new rubber products, in roads and pavements, and in sporting fields and playgrounds. Old tyres can also be used as an alternative fuel source for producers of energy and cement. Stakeholders across the tyre supply chain, including tyre and vehicle importers, retailers, fleet operators, local governments, collectors, recyclers and the mining industry will participate in the new scheme.
CONTENTS Major type importers Continental, Goodyear Dunlop, Michelin, Pirelli, Toyo and Yokohama have provided the initial funding to get the scheme started. As part of this major new agreement, participants in the scheme will commit to only working with others who support environmentally sound end of life management of tyres. These commitments will be supported by an audit program and education products about best practice will be developed. The scheme will also support new technology and ways to develop stronger domestic markets for tyre derived products to strengthen the demand for local tyre recycling. Toyo is hopeful that once the TSA scheme is successfully operational, tyre brands not currently involved will lend their support. "We believe that the sustainable disposal of used tyres can be achieved without imposing an onerous cost burden on the trade or consumers," Mr Rudd said. The tyre industry has established a company called Tyre Stewardship Australia (TSA) to administer the new scheme, to be chaired by Mr Gerry Morvell. The work of Tyre Stewardship Australia will complement important efforts of state and territory governments who are working to ensure that those who handle and dispose of tyres are doing so responsibly and in accordance with the law.
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FEATURE 3D Mapping a ‘Pisa’ Cake for Aussie Scientists
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HEALTH & FITNESS 47 Hypertension linked to shift work MACHINERY Flying through the air with the greatest of ease
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CRANES & LIFTING 52 Can you lift 50kg with just one hand? NEW YEAR OFFERS 54 New smart camera system from ABB COMMUNITY 58 WASTE MANAGEMENT
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architecture dental solutions enable laboratories and technicians to consistently produce precision prosthetics every time. Roland Easy Shape offers marketleading products, high-quality materials, and sophisticated, cutting-edge technologies that deliver precision results. In addition to the full range of equipment set up for live demonstrations and product development, the new facility has an adjacent training room that is equipped to hold interactive training sessions and seminars. An array of application samples are also on display, aimed at providing inspiration and showcasing the full potential of what can be achieved with Roland machinery. The new Dental and 3D Creative Centre is open from 9am-5pm.
Roland DG Australia, a leading provider of dental milling, 3D engraving and milling technologies, has opened the doors to a new Dental and 3D Creative Centre at its Sydney Headquarters at Frenchs Forest. Officially opened at the company's recent 25th Anniversary Open House event last month, the new facility will play a major role in expanding Roland DG's presence in the Dental and Manufacturing industries throughout Australia, New Zealand and the ASEAN region. The state-of-the-art Creative Centre features Roland's full range of engraving and milling technologies, including the popular EGX Series of engravers and MDX Series of milling machines. A major focus of the new facility is on Roland's Easy Shape Dental Solution and the DWX range of dental milling machines including the DWX-50 and the newly released DWX-4. Drawing on 20 years of proven milling technology, Roland's open
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PAPERS INVITED FOR PACKAGING CONFERENCE The Australian Institute of Packaging (AIP) is calling for papers for the 2014 National Conference to be held at the Sofitel Wentworth in Sydney on June 17 and 18. The biennial AIP National Conference is the largest packaging conference of its kind in Australia and New Zealand. The conference is open for speakers across all facets of the packaging industry.
The conference program covers a broad range of topics relating to the theme Packaging & Innovation Excellence. It is designed for everyone, from packaging designers, technologists and engineers to sales and marketing people. The conference is expected to attract delegates from all facets of the packaging industry of both technologist and management levels (such as development,
marketing, production, supply chain and logistics personnel) to equipment suppliers, raw material providers, users of packaging, retailers and consumers. The AIP intend to break the conference predominantly into breakout sessions after the opening and keynote presentations, to ensure that a diverse range of issues and topics are covered over the two days.
All interested parties are encouraged to submit an abstract for consideration as a presentation under the theme Packaging & Innovation Excellence. The program is open to members and non-members of the AIP. To access a call for papers visit: www. aipack.com.au under the conference section or email info@aipack.com.au
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NEWS •
STRONG FOCUS ON SAFETY AT NMW 2014 National Manufacturing Week (NMW) and the National Safety Council of Australia (NSCA) have joined forces to make workplace safety a priority at this year’s show. More than 150 workers lost their lives in the Australian workplace last year. As a result, National Manufacturing Week is aiming to make Australian workplaces the safest in the world through its new partnership with NSCA. NSCA’s landmark presence at NMW2014 will include a stand in the Health and Safety Product Zone, where the NSCA will showcase safety solutions and training products. Also, experts will be on-hand to outline consulting and auditing resources available to industry. Visitors to the NSCA stand can have their safety questions answered at no cost by Australia’s leading safety experts. NSCA will also participate in the NMW Health and Safety Solutions Theatre. This dedicated area on the exhibition floor will house a rolling series of presentations – live and free-toattend for visitors. The Theatre will feature OH&S experts with strategies, ideas and inspiration about creating safe workplaces.
Adam Baldock, CEO of the NSCA said: “The unfortunate fact is that many of the workplace injuries and deaths we saw in 2013 came from the manufacturing sector.” “We are firmly committed to reducing these statistics – by giving industry the skills and resources to reduce their risks – and where better than National Manufacturing Week for the NSCA to showcase its commitment?” Exhibition Director for NMW 2014, Anthony Reed says the NSCA’s participation adds further momentum to the Health and Safety Product Zone. NMW 2014 will be held at the Sydney Showground, Sydney Olympic Park from May 13-16. Entry is free for trade. For more information, visit: www. nationalmanufacturingweek.com.au or ph: 02 9422 2568
BRITTAIN GROUP RAISES THE SAFETY BAR
Focus on safety … John Brittain (centre) with his national sales team
The Brittain Group is proud to announce its certification to the national standard AS4801:2001. Recognising a need to demonstrate workplace health and safety, the company has committed itself to increasing Occupational Health and Safety in its organisation and for its customers. The Brittain Group is the umbrella title for Materials Handling Pty Ltd, Schaefer Store Pty Ltd, Casi ANZ Pty Ltd and A-Safe Pty Ltd.
Managing Director John Brittain says his companies goals have always been to ensure everyone is “working with ease.” “This new system enforces our motto and makes safety the forefront of our businesses for our customers and employees,” he says. “We are training our staff and committing ourselves to continuous improvement.” AS4801 Certification sets out requirements for implementing a safety management system, inclusive of risk assessments to control hazards. With assistance from the team at Safety in Industry (www. safetyinindustry.com.au), the new measures will see the company eliminate hazards and workplace injuries, while administering an active attitude towards safety.
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• NEWS
GET IN THE ZONE AT NMW 2014
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Australia’s largest manufacturing industry event, National Manufacturing Week (NMW) will break new ground this year with a revised floorplan giving more space to sectors and technologies that are driving industry growth. NMW 2014, to be held at the Sydney Showground from May 13-16, will incorporate a record 15 Product Zones, as well as Ausplas, Australia’s national trade exhibition for the plastics industry exhibition. And, in an industry first, NMW will provide opportunities to connect directly with research providers at a special R&D Hub. This is the first time Ausplas has been held in conjunction with NMW in Sydney. Held every three years, Ausplas presents many of the most significant innovations in plastics – Australia’s secondlargest manufacturing industry sector. NMW 2014 will also introduce six new Product Zones focusing at the drivers of manufacturing innovation. These include the fast-growing Digital and Additive manufacturing sectors, and Machine Tools, which will have everything from CNC machining centres to laser equipment on active display. There will also be a new Engineering Services Product Zone. Supported by Engineers Australia – the sector’s peak body – this new Product Zone will present solutions for transforming manufacturing processes. Event organiser, Reed Exhibitions has also changed the nature of other
Product Zones in line with industry developments. The Automation & Robotics area, for example, will include total solutions and collaborative robotics, while Clean Tech (the former Sustainable Manufacturing Zone) will present a broader range of sustainable manufacturing technologies. In all, NMW 2014 will present a record 15 Product Zones, plus three open-access Solutions Theatres – for Digital Manufacturing, Health & Safety and Plastics – where visitors will gain valuable insights from presentations and demonstrations by industry experts and selected exhibitors. In a major new development, NMW 2014 will also house a R&D Hub, in which industry can speak directly with research providers about their work and opportunities for collaboration and commercialisation. “Each year, we review NMW in line with independent research and Reed Exhibition’s own intelligence on industry directions, said NMW Exhibition Director, Anthony Reed. “Arising from the research findings, NMW 2014’s new floorplan will highlight ideas, technologies and strategies that are helping manufacturers drive sales growth.” Mr Reed said NMW would provide more opportunities – through the Solutions Theatre and R&D Hub – for industry to make the contacts and conversations that spark new ideas. “In all, NMW 2014 has been designed to give more ideas to a broader cross section of industry, he said. “We’re aiming to provide more reasons to visit – and therefore, more reasons to exhibit.” For more details visit: www.nationalmanufacturingweek.com.au
NEW MANUFACTURING ROLE FOR COMBET Former Labor Industry Minister Greg Combet has been appointed to South Australia's Advanced Manufacturing Council. Mr Combet was Industry and Innovation Minister under Prime Minister Julia Gillard and retired from politics at the September federal election. He previously held a number of trade union positions, including secretary of the ACTU from 1999-2007. South Australian Manufacturing and Trade Minister Tom Kenyon said Mr Combet would bring a wealth of experience to the manufacturing council. "Mr Combet has extensive experience
in developing and implementing industry and innovation policy at a national level which positions him to make a significant contribution to the council's work and to SA more broadly," Mr Kenyon said in a recent statement. Mr Combet takes up his position immediately and will serve until June 30, 2015. The Advanced Manufacturing Council steers development and implementation of policies and programs to support the growth and international competitiveness of South Australia's manufacturing sector. It meets every two months.
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• NEWS
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MRT SETS NEW BENCHMARK FOR CONVEYOR COMPONENTS
The Fitting Solution IFS have been supplying industry with quality Australian made brass fittings for 25 years. IFS also supply fittings made from stainless steel, gal mal, black steel etc. Allied products include tube, hose and pipe clamps, ball valves, industrial pressure gauges and much more.
Every conveyor component from MRT Australia is the result of years of design development and tightly controlled manufacturing. Launched last year, the company boasts some of the most qualified and experienced people in the industry. MRT Australia combines the finest German engineering with Australian expertise. It has partnered with a leading German engineering company to offer the most extensive range of high quality conveyor components in Australia.
Components include roller bearings in a variety of materials, poly-directional rollers, chain, belt and micro-belt drives. These products are ideal for a broad range of industries including manufacturing, warehousing, logistics, food & beverage and abattoirs & poultry processing. With MRT conveyor components tolerances are low, materials are high grade and finishes are excellent. Everything works smoothly and quietly for a very long time. MRT prides itself on reliability and performance, with highly
competitive prices. It also provides outstanding technical advice, with solutions for the most challenging applications. And its association with Germany means it can source "hard to get" components not readily available elsewhere. With MRT Australia there are no compromises, no short-cuts and no excuses. The company provides expert local support and outstanding after-sales service. MRT Australia www.mrtaustralia.com.au
We can also make custom fittings to suit specific applications. sales@indfit.com Tel: (07) 38483811 Fax: (07) 38483855 www.indfit.com
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MAJOR AWARD FOR AUSTRALIAN PV ENGINEER Professor Stuart Wenham of the University of New South Wales (UNSW) has been awarded the prestigious Institute of Engineering and Technology’s A.F Harvey Engineering Research Prize. The prize, worth $A560,000, was announced in London last week. The A.F Harvey award recognises the discovery by Professor Wenham and his team of a mechanism to control the charge state of hydrogen atoms to correct deficiencies in silicon – the most costly part of a solar cell. As a result, poor quality silicon can be made to perform like high quality wafers. “Our patented advanced hydrogenation technology will allow lower-quality silicon to outperform solar cells made from better quality materials, producing higher efficiencies at significantly lower cost,” Professor Wenham told the Age newspaper. “Our UNSW team is now working with the world’s biggest solar manufacturers through collaborative agreements with NewSouth Innovations to commercialise this low-cost technology.” Six solar photovoltaic cell companies have already signed up as industry partners with UNSW, including China
Sunergy. This number is likely to double. To date, rooftop PVs are featured in approximately 1.6 million Australian homes, with installations roughly doubling over the past two years. During last week’s heatwave, solar PV contributed as much as 10 per cent of South Australia’s power needs, as well as three per cent of Victoria’s. Some consumers were paying up to 50 cents per kilowatt-hour during the heatwave, Professor Wenham told the Age. “PV can generate electricity at basically half that.” Presently, the best commercial solar cells convert between 17 to 19 per cent of the sun's energy into electricity. UNSW's technology will produce efficiencies of between 21 per cent and 23 per cent. Professor Wenham, who acknowledged the Australian Renewable Energy Agency's funding support for the project, will deliver a special IET lecture in London on May 21 to commemorate his award. The lecture will be streamed live.
NEWS •
ARBS AWARD NOMINATIONS CLOSING SOON Nominations are closing soon for the Air Conditioning, Refrigeration and Building Services (ARBS) Industry Awards for 2014. The awards recognise excellence in Australia’s HVAC, refrigeration and building services industries across a range of areas. Award nominations include:
• ARBS Young Achiever Award 2014 • Outstanding Service and Maintenance Provider 2014 • ARBS Product Excellence Award 2014 • HVAC Project Excellence Award 2014 • Refrigeration Project Excellence Award 2014 • Outstanding Industry Education/
Training Award 2014 Entrants may apply for multiple categories. Nomination forms can be downloaded from the ARBS website and must be lodged by 5pm on February 14, 2014. Receipt of all entries will be confirmed by email.
Award winners will be honoured at a dinner to be held during the ARBS 2014 exhibition, at the Melbourne Convention & Exhibition Centre from May 20-22. ARBS Exhibitions Ltd Ph: 03 8623 3000 www.arbs.com.au
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13
• INDUSTRY UPDATE EXCLUSIVE
3D MAPPING A 'PISA' CAKE FOR AUSSIE SCIENTISTS Australian researchers create first ever interior 3D map of Italy’s iconic Leaning Tower of Pisa using breakthrough mobile laser mapping system
Display of final Zebedee 3D map of the Leaning Tower of Pisa
The CSIRO, Australia's national science agency, has developed a ground breaking handheld 3D mapping system that can scan an environment as an operator walks through it. The system, using Zebedee technology, incorporates a laser scanner that sways on a spring to capture millions of detailed measurements of a site. Specialised software then converts the system's laser data into a detailed 3D map. The scientists recently used the technology to create the first ever 3D map of Italy’s iconic Leaning Tower of Pisa. The Tower's cramped stairs and complex architecture have prevented previous mapping technologies from capturing its interior. But using Zebedee researchers have finally been able to create the first comprehensive 3D map of the entire building. "This technology is ideal for cultural heritage mapping, which is usually very time consuming and labour intensive, said Dr Jonathan Roberts, Research Program Leader at CSIRO’s Computational Informatics Division. “It can often take a whole research team a number of days or
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weeks to map a site with the accuracy and detail of what we can produce in a few hours, he said. "Within 20 minutes we were able to use Zebedee to complete an entire scan of the building’s interior. This allowed us to create a uniquely comprehensive and accurate 3D map of the tower's structure and composition, including small details in the stairs and stonework." During “Project Pisa,” CSIRO also collaborated with local Italian scientists from Scuola Superiore Sant'Anna (SSSA) a leading Italian research university, who believe the research will have significant impact on preserving the cultural heritage of the site. "Our detailed record of the Leaning Tower of Pisa may one day be critical in being able to reconstruct the site if it was to suffer catastrophic damage due to natural disasters such as a fire or an earthquake, said Franco Tecchia, Assistant Professor at the PERCRO - Perceptual Robotics lab. “Having a detailed 3D model of the world’s most significant cultural heritage sites could also be used to allow people who cannot physically visit these sites
to better understand and appreciate their history and architecture." In 2012, CSIRO through its Digital Productivity and Services Flagship worked with 3D Laser Mapping, a global developer of laser scanning solutions to commercialise the Zebedee research into the ZEB1 product. As well as its applications in cultural heritage, ZEB1 is also being used to increase efficiencies and improve productivity in a number of different industries. For example, the technology is already assisting mining companies to better manage their operations and helping security forces to quickly scan crime scenes. CSIRO's Zebedee research was recently awarded a 2013 Eureka Prize, often referred to as an “Australian Oscar of Science,” for Innovative Use of Technology. The Australian national science agency's breakthrough 3D mapping system was also recently recognised as the winner of the Research and Development category at the iAwards, Australia's premier ICT awards program. www.csiro.au
INDUSTRY UPDATE EXCLUSIVE •
3D MAPPING ON THE GO Producing reliable 3D maps of unknown environments can be a useful tool for many applications from street mapping, real estate and mining surveys to searching disaster sites or recording the exact details of a crime scene. But creating these 3D laser maps quickly, reliably and in any environment is currently a major challenge for business and industry. Current mapping solutions require expensive laser scanners and skilled engineers to survey the environment and some won’t work accurately in areas with poor GPS signal. For a multi-storey building this might also mean waiting days or weeks for maps to be collected, processed and made available for download. Now UK start-up GeoSLAM will offer the world's first mobile handheld laser mapping system together with a cloud-based 3D mapping service to the international market. The unit, which uses Zebedee technology, consists of a lightweight laser scanner and inertial measurement unit. Users can generate a 3D map simply by walking through a desired location. The laser scanner rocks back and forward on a spring scanning the environment, while a battery pack and laptop for recording the 3D map data and uploading it to the web is stored in an easy to carry backpack. Zebedee has advantages over traditional systems: • Rapid Scanning of Large Areas – scan at walking speed • Portable – the scanner goes wherever you go • Long Lasting – data capture all day long • Versatile - ideal in areas with no GPS • Cost Effective - no need for expensive software or high-end computers • Simple to use – only basic training required to operate • Automatic Data Processing – no processing staff required • Lightweight – less than 700g The Zebedee system has the potential to reach users all over the world giving anyone the ability to
MOBILE MAPPER WINS TOP SCIENCE AND TECHNOLOGY AWARDS CSIRO, the developers of ZEB1, the world’s first, truly mobile, handheld, rapid laser mapping system have been awarded the Eureka Prize for the Innovative use of Technology as well as the iAwards prize for Research and Development. The Eureka Prize, often referred to as the “Oscars of Science” is given to the top scientists in Australia each year. The Australian Museum Eureka Prizes, including the ANSTO (Australian Nuclear Science and Technology Organisation) sponsored award, celebrate the best in Australian science, innovation, leadership, research and journalism. The iAwards is Australia’s premier technology
Dr Jonathan Roberts, Program Leader for CSIRO's Computational Informatics Division scanning the Leaning Tower of Pisa with new Zebedee technology
rapidly and cost effectively generate 3D maps in any environment. "Our technology enables a suite of 3D mapping applications to be developed in wide ranging areas including education, cultural heritage, security, environment, property, emergency services and safety," said Dr Ian Oppermann, Director of the Digital
awards program, focused on recognising the contributions made by the ICT industry to both the national and global economies. Winners of 2013 iAwards now have the opportunity to compete with businesses from across the region at the 2013 Asia Pacific ICT Alliance (APICTA) Awards. “Mobile mapping is a technology in great demand, but difficult to perform indoors,” said Frank Howarth the Director of the Australian Museum. “The team behind ZEB1 unique solution is to take those challenges and turn them into opportunities. Their quick and easy scanning solution is a revolution for bio-physical measurement of cultural heritage sites and tracking of environmental changes – no other technology comes close.” iAwards Chair Russell Yardley said: “It is rewarding to see the far reaching impact which the use of innovative technology has on our economy. ICT (such as ZEB1) can lead to improvements in productivity and can also have a tangible impact on society in areas such as education, mining and the environment.”
Productivity and Services Flagship. The partnership between CSIRO and 3D Laser Mapping will see the commercial market of the Zebedee system where users can utilise 3D Laser Mapping’s data processing facilities, cloud-based mapping service, sophisticated software solutions and dedicated support staff.
ZEB1 uses robotic technology called Simultaneous Localisation and Mapping (SLAM). The ZEB1 system includes a lightweight laser scanner mounted on a simple spring mechanism, which continuously scans as the operator walks through the environment. As the scanner loosely oscillates about a spring it produces a rotation that converts 2D laser measurements into 3D fields of view. Its ability to self-localise makes ZEB1 ideally suited for use indoors, underground and in other covered environments where traditional solutions that utilise GPS don’t function well. “This is a huge achievement for ZEB1 and the development team,” said Dr Graham Hunter, founder and Executive Chairman of 3D Laser Mapping the company who have commercialised the technology and launched it to market. “It clearly demonstrates just how advanced the system is and recognises the impact it is already having on the mapping and surveying industries,” Dr Hunter said.
industryupdate.com.au
15
• INDUSTRY UPDATE INTERVIEW
GERMAN MANUFACTURING AT ITS BEST
WHEN IT COMES TO SAFETY, PILZ LEADS THE WAY
In tough economic times, the need for increased productivity in manufacturing is vital. In today’s business climate, manufacturing companies need to be more efficient and productive in order to survive. Pilz, a global leader in automation technology, has remained at the top of its game through innovation and sustainable manufacturing practices. The German based company is a strong advocate for Mittelstadt manufacturing processes (similar to lean practices). In this exclusive interview with Industry Update, Klaus Stark, Pilz’s global head of operations explains the main reasons for the company’s outstanding success and how Australian companies can learn from their experience …
Pilz is a leading, innovative automation technology company with a strong focus on workplace safety. Established some 65 years ago, the company provides one-stop solutions for both safe and standard automation. This includes ground-breaking products in the area of sensor, control and drive technology. The company’s innovative products have been a key to its great success, says Klaus Stark, global head of operations. Stark, who visited Australia late last year to inspect the local operation, says innovation and safety make Pilz stand out from its competitors. “What we are selling is safety, says Stark. “That knowledge has helped companies throughout the world to benefit from our experience.” Another reason for the company’s great success has been its customer service, Stark says. “We are a family-owned company and that means a more personal service. “Because we don’t have shareholders the family and management make its own decisions. “We choose which products will best suit our clients. “And much of the profits our reinvested back into the company for the benefit of our customers.” Stark says the company has always
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adopted “mid-range” strategies over 5-10 years and is constantly rolling out new products. “We don’t go for the ‘quick buck’ he says. “We want to have a sustainable business and build long-term relationships.” Pilz was originally founded as a glass-blowing business by Hermann Pilz in Esslingen, Germany in 1948. Early products included glass apparatus for medical technology and mercury relays for industrial applications. In the 1960s control passed to Hermann's son Peter, who developed the company into a supplier of electronic control and monitoring devices and programmable logic controllers. In 1987 the company launched safety relay PNOZ, an emergency stop system. PSS control systems were developed in the 1990s. Other Pilz products and services include sensor technology, bus and industrial wireless systems, risk assessments and training courses on machinery safety. Renate Pilz has been Managing Partner of the company since 1994. In addition to the head office in Germany (now in Ostfildern), Pilz is represented by 26 subsidiaries and branch offices on all continents. From its humble beginnings, the
company now employs some 1800 staff worldwide. Pilz is a stereotypical Mittelstadt company. Mittelstadt manufacturing practices are renowned for quality, efficiency, sustainability and productivity. “German engineering has a proud history of safety and quality, says Stark. “We have defined global standards , he says. “Mittelstadt is typical of Germany and typical of Pilz.” Stark says Australian manufacturers can benefit by adopting similar methods. For many years all Pilz products were designed and manufactured in Europe – mostly in Germany. Now the company is spreading its wings into other areas. All design is carried out in Germany, Switzerland and Ireland. And products are largely manufactured in Germany, Switzerland and Prague. About 12 months ago the company broke new ground with the opening of a new manufacturing facility in China. “This will be to service the rapidly expanding Asian market,” explains Stark. It is unlikely any of the products produced in China will be sold into other global markets. “Asian products will be produced for the Asian market and European products will be produced for the European market.” Stark says Pilz has always placed great emphasis on research and development (R&D) and that trend will continue. “All R&D is done at our headquarters in Germany as well as Switzerland and Ireland, he says. In Australia, Pilz runs a highly successful operation at its headquarters at Clayton, Victoria. “One of the keys to success in Australia has been in using local people who have a deep understanding of the local market and who have been able to communicate our safety message.” Stark says the cost of manufacturing
goods in Australia is comparable to Germany. But a much smaller local market, remote location and long distances to transport goods means it can be less cost effective to produce goods. Unlike in Europe, Pilz in Australia has a much stronger focus on the mining sector. “In Australia you cannot just be focused on tooling machines,” he says. How do you see the future of manufacturing globally? “It’s becoming harder and harder for all companies to compete. The only difference now is that transportation is much cheaper. “I am worried that manufacturing in some western countries may struggle to survive in the future.” Australia, says Stark, is well-placed to take advantage of the Asian boom in coming years. “And you have many good engineers – so your future looks bright.” Stark is impressed with Australia’s current safety standards, buts says a national approach to safety would be more effective. “Australia closely follows global safety standards, which is the right approach.”
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• 3PL SHOW FEATURE
KEY INDUSTRY ASSOCIATIONS SUPPORT NEW 3PL SHOW
Two of Australia’s key logistics associations are supporting the new 3PL E-Warehouse Management & Solutions Show to be held in Melbourne next year. The Supply Chain & Logistics Association of Australia (SCLAA) and Chartered Institute of Logistics and Transport (CILTA) will participate in the 3PL (Third Party Logistics) E-Warehouse Management and Solutions Show. Organised by Fair Events, the 3PL Show will be held at the Melbourne Exhibition and Convention Centre from March 25-27. “We are delighted to have the support of these industry bodies, which are an indication of the strong industry support for a dedicated 3PL Show,” said Soren
Norgaard, Event Group Manager at Fair Events. With its strong focus on third party logistics solutions, the 3PL Show is aimed at decision-makers across the logistics, supply chain, distribution, warehouse and materials handling sectors. The exhibitor profile includes suppliers and providers of thirdparty logistics services, logistics and warehouse management systems, software solutions, warehousing and materials handling equipment/services, transport and packaging systems/ equipment, security systems and order fulfilment systems. “The 3PL Show will showcase the latest industry developments to both 3PL
E COMMERCE EXPO TO STREAMLINE YOUR SUPPLY CHAIN The 3PL, E-Warehouse Management and Solutions Show organised by Fair Events, and Reed Exhibitions’ e-commerce Expo will run alongside each other at the Melbourne Convention & Exhibition Centre on March 26-27. Together they will provide today’s businesses with a one-stop view into the future of digital transactions (the ecommerce Conference & Expo) and fulfillment by the modern supply chain (3PL Show). “They are ideal companion events for businesses looking for the latest
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innovations and solutions in a fast changing digital world. With one visit to two shows you can see the bigger picture,” said Gary Fitz-Roy, Managing Director of Fair Events. Entry to both exhibitions is free, with a single registration to either event allowing seamless access between them. Register online at: www.3plshow.com.au/register/ For more details on the e-commerce Conference & Expo visit: http://www.ecomexpomelbourne.com.au/
providers and to organisations looking to outsource their logistics requirements,” said Norgaard. “The Show will bring together decisionmakers across the logistics and supply chain sectors – including both purchasers and users of such services and suppliers. “With companies of all sizes looking for the latest solutions in logistics and supply chain management in today’s digital world, in what is an unprecedented time of change driven by technology, the 2014 3PL Show offers the opportunity to see the latest developments, systems and solutions in a single venue.” Developments such as omni-channel retailing mean that suppliers and retailers have to be increasingly flexible, proactive and responsive to the demands of their customers. Sales made through multiple channels require highly sophisticated solutions to optimise inventory control, order picking packaging, and dispatch in a timely manner – often within hours or even minutes of receiving an order – to ensure the back end fully supports the front end. There are a number of reasons why companies would use a 3PL provider: • The ability to increase on-time performance and realise efficiencies through better inventory management, using superior technology and processes to maintain their competitive edge • The ability to quickly build a multilocation distribution network with lower
risk and without the significant capital investment associated with building an in-house network. The 3PL Show will assist decisionmakers and industry participants to quickly find the products and services most relevant to their needs. The show comprises three main sections: 1. IT solutions, including telematics, e-business and telecommunications 2. In-house solutions, including intracompany logistics, warehouse management systems, auto ID and packaging. 3. Freight transport solutions, including transport, logistics and security systems. The show will also incorporate our Spotlight Learning Exchanges, with a focus on key innovations and new technology. Sectors targeted include: • Wholesalers and retailers • E-commerce • Transport, distribution, storage and logistics • Customs brokers • Freight forwarders • Warehouse design and construction • Recycling and rubbish disposal • Packaging • IT and software • Cold storage • Industrial supplies Fair Events Ph: 02 9452 7572 www.3plshow.com.au
SOME EXPERT TIPS FOR 3PL SHOW VISITORS The 3PL Show has assembled a comprehensive educational program across a two-day event. All sessions in the Spotlight Learning Exchanges are free, where visitors will learn from an extensive panel of experts in a relaxed environment. “Give us a day and we will give you enough new ideas to ensure you are optimising every part of the delivery process, says Gary Fitz-Roy, Managing Director of Fair Events. Mr Fitz-Roy says the learning exchanges can help Show visitors to streamline their operations and processing flow. The sessions can help you to
take customer service and customer experience to new heights and stay ahead of the pack. Presenters include a team from GRA, one of the leading consultancies in supply chain and logistics strategy. Mathew Tolley and Shanaka Jayasinghe will share insights into the emerging trends, challenges and opportunities of tomorrow’s supply chains. “Visitors can expect hassle free ideas that can be game changers – on all aspects of delivery,” says Mr Fitz-Roy. The Spotlight Exchange timetable and speaker information can be found at: www.3plshow.com.au/spotlight
PICKMASTER™ A-FRAME AUTOMATIC PICKING SYSTEM CASI introduced the PickMaster™ A-Frame automatic picking system in recent years, and it has proven itself in the field specifically for small items such as CDs, DVDs, small boxed items, as well as custom items which are designed per application. It is designed for high volume, split case item oriented picking. The modular design, makes it easy use as a single dispensed product or add banks of 20 dispensers as well as conveyors and sorters utilizing SolidSuite software and controls. The PickMaster™ adds an additional high volume picking method to CASI’s SolidPick™ order picking module to go with our existing voice picking and pick to light offering. PickMaster™ is an all-electric design, utilizing low voltage components using standard drops. The system is the lowest cost A-Frame system & may be arranged in various configurations to pick fast and medium moving SKUs. Items are dispensed either directly into totes or shipping cartons, or automatically picked to belt for optional labelling and sortation. Replenishment can be performed at any time without stopping the picking process. A-Frame Dispenser Features: PickMaster™ Benefits: • Low Cost • Increased productivity • High Rate • High throughput • Rate to 80 products per minute • Reduced manpower • Custom product sizes available • Versatility of product handling capabilities • Up to 3600 orders per hour • Real-time replenishment • 99.95% order picking accuracy • Reduced floor space • Proven, reliable controls CASI’s other components include: quiet 24volt conveyor systems, line shaft conveyors, check weigh & cubing, manifesting, sortation systems, automation systems, order picking systems, distribution solutions, order fulfilment, labelling, shipping systems, custom robotics, box opening systems, software, PC/PLC materials handling controls and customization allowing infinite flexibility. CASI utilizes a preengineered approach to systems integration that is unique in our industry. All systems are fully built and tested at our facility before they are shipped and installed. So any issues are rectified prior to delivery not at the time of commissioning.
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• 3PL SHOW FEATURE
A SAFER WAY TO LOAD CONTAINERS AND TRAILERS Destuff-IT and Restuff-IT are PLC controlled ergonomic assist devices that help workers to manually load and unload products onto containers and trailers. The units drive themselves in and out of the containers and have a pivoting conveyor, with a high grip belt. This can be effortlessly guided up and down, left or right to place a product in the desired position & a height adjustable platform puts operators in the best ergonomic position. This means workers are less fatigued and the risk of muscle strain and injury from repetitive lifting, twisting, carrying and overhead reaching is significantly reduced. The innovation is based on a unique blend of design concepts, a firm grasp of ergonomic principles and the implementation of technology to address this global problem.
Productivity and efficiency is enhanced through optimized worker positioning. Handling movements are minimised, contributing to more throughput and greater handling capacity. These devices are designed for demanding, continuous multi-shift operations and to be integrated with extendable or flexible conveyor systems The self-propelled machines have an integrated DC powered dual travel drive and steering system capable of negotiating dock leveller slopes and transition plates while driving in and out of containers or trailers. This means it can be easily and quickly moved to another dock position and is capable of towing host conveyor sections. Users can achieve significant ROI savings through productivity gains, reduced injuries, enhanced dock utilisation
SOME PEOPLE CHOOSE TO LOOK INTO THE FUTURE OF DELIVERY... OTHERS ARE LEFT BEHIND E-WAREHOUSE MANAGEMENT & SOLUTIONS
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Defining the future of delivery... together See how to generate operational efficiencies and increase on-time performance
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Register for your FREE guest pass to secure your position in the future 3plshow.com.au or email registration@3plshow.com.au or call (02) 9452 7575 for more information
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and integration with existing conveyors. In a recent one-week trial, one prospect was able to see an increase in case rate of 59 percent and a reduction in overall labour of 49 percent. Ergonomic features include: • Height adjustable worker platform (max 600mm) reduces overhead reaching • Optimized conveyor belt positioning increases productivity • Convenient operator controls mounted on pivoting conveyor • Ergo mat on worker platform • Stress relieving non-slip surface
Preventing injuries … a safer way to load containers and trailers
For more information visit expos: MODEX Atlanta March 17-20 Booth #9710 3PL SHOW Melbourne March 26-27 Booth #C01 A demonstration video is available at: http://www.youtube.com/watch?v= AD0xjOfnN9A&feature=youtu.be
Materials Handling P/L Ph: 1300 65 00 35 www.materialshandling.com.au
TAKING ROBOTIC WELDING SYSTEMS TO A NEW LEVEL Kemppi, a world leader in arc welding equipment and ABB Robotics have joined forces to develop fully equipped robotic welding packages. ABB indicated the “technologically innovative” welding packages would be designed as modular, cost-effective projects for companies to easily install or to upgrade into a robotic welding system. Joint business covers Europe, Asia, Africa and South America. Kemppi equipment will be featured at all certified ABB Robotics welding lab locations, so customers will be able to conduct robotic welding trials on the latest robotic welding equipment available. The co-operation is non-exclusive. ABB FlexArc robotic welding cells are complete robot systems available in several flexible and versatile
standard modular packages. The KempArc welding system automation range provides flexible configuration. It can be tailored to meet many specific welding applications. The range is especially designed for automated MIG/MAG welding. There are two power classes available, namely the 350 and 450 amp. Each power source offers a wide variety of welding curves for Pulse or Synergic MIG/MAG welding, and ensures quick and easy set-up in a busy industry. Plus, Wise welding processes for automation products offer additional choice and solutions. These can meet even the most challenging welding applications to help ensure that welding requirements are covered both now and into the future.
INDUSTRIAL DOORS FEATURE •
NEW HIGH SPEED FOLDING DOORS FROM DMF Under their licensed agency with the highly recognised German company, Efaflex GmbH, Australian company DMF International, can now offer as part of their extensive range, the High Speed Folding door. With the ability to accommodate openings up to 6m high an 8m wide, and exposed to high wind, this door can suit a large variety of applications. It is primarily designed for exterior openings, and offers high security, as well as good heat and noise insulation. Energy savings increase due to a rapid action of the door panels, with speeds of up to 2m/sec. And, as an advantage over the high speed roll door, the door panels may be profiled around gantry cranes passing through the opening. These doors can operate electrically or pneumatically, and can be activated by various forms including pushbuttons, remote control, induction loops, or motion sensors to name a few.
A closed circuit electric contact strip will prevent the door closing onto an object within the opening, and this can be further improved by motion radars if required. The quiet and compact, low maintenance construction, guarantees a long service life for this high speed door, designed for over 150,000 cycles per year. These doors have been installed in applications to provide solutions for emergency services, train halls, motor vehicle manufacturing. DMF has proudly installed these doors into emergency service facilities within Australia, providing a much faster door operation than the previously used fold up counterweight doors. This increased speed of opening results in a faster response time for our crucial emergency teams, where every second counts. Efaflex are a German manufacturer, leading the way globally with their design and technology of high speed roll doors.
DMF, who also manufacture their own high speed roll doors in Australia, have been the appointed agent for 5 years. They can provide design, installation and service throughout Australia.
DMF International Ph: 1800 281 170 www.dmf.com.au
When every second counts ‌ High Speed Folding doors from DMF
doors for ALL industry
doors with intelligence, designed to reduce your energy costs Ph 1800 281170
sales@dmf.com.au SWINGFLEX DOORS
DMF
SPECIALISED HIGH SPEED DOORS FOR PRODUCTION AREAS
CALL US TODAY FOR A NO OBLIGATION FREE QUOTE BY ONE OF OUR DESIGN CONSULTANTS
SPECIALISED HIGH SPEED INSULATION DOORS
FLEXIBLE PVC
HIGH SPEED DOORS
DMF International Pty Ltd has been providing PVC door solutions for temperature and dust control for over 40 years. These products WILL save you energy costs, and therefore reduce your carbon footprint. Most of our products are manufactured here in Australia by DMF, and now with the exclusive operating agency with the German company Efaflex, we are able to supply and service a greater range of door applications, including very large doors, and fast action security doors. Sales and service is available Australia wide, and throughout NZ, SE Asia, and UAE. Aust wide and export DMF International Pty Ltd Email sales@dmf.com.au www.dmf.com.au
PVC STRIP DOORS
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76,000 PEOPLE
• INDUSTRIAL DOORS FEATURE
*
involved in the manufacturing industry will look at this page.
WHAT DO YOU WANT TO SELL THEM TODAY? Advertising in Industry Update’s magazine, website or product cards can generate leads at a fraction of the cost of other mediums. Contact Industry Update today • 02 9439 1288 • sales@industryupdate.com.au 22
The current CAB audited circulation of Industry Update magazine is 18,000 with a readership of 72,000. From this edition (April 2013) the circulation has increased to 19,000 with a readership of 76,000.
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Industry Update
Manufacturing Magazine
•
MAGAZINE
•
SEARCH ENGINE
• D I R E C T M A I L • C R E AT I V E
www.industryupdate.com.au
INDUSTRIAL DOORS FEATURE •
THE COMPLETE ENTRANCE SOLUTION Oxford is Australia’s largest privately owned cold storage operator, providing quality warehousing and distribution solutions. The company has vast experience in the handling of chilled, frozen and ambient temperature products and offers its clients a broad range of products. Oxford recently completed a major expansion at its main site in Melbourne, now Australia’s largest cold storage complex. When it came to installing a door system at the new complex, the choice was simple. Albany’s ASSA ABLOY Entrance Systems (AAES) were able to provide the complete entrance solution. Since a trial installation was conducted in early 2012 of the Albany Thermafreeze High Performance Door, it has become Oxford’s preferred product for all freezer door requirements. This is due to its high operating speeds, insulated curtain material and
knock-out capability. Following the trial an additional 15 Thermafreeze doors were installed throughout the site, including the new freezer expansion. AAES was also able to provide Oxford with 11 Crawford Insulated Sectional Doors (342) and TODDCO Dock Levellers and Shelters. Andrew Bykersma, State Manager Victoria – HPDS said: “This is a fantastic marquee installation site to showcase the AAES solution. “The ability for us to provide all this equipment from the one supplier was key to us securing this customers business. It also provides us with a great site to show future customers.” Oxford’s management believes that state-of-the-art technology development is an essential element in providing the best possible service to customers. AAES was able to provide this through their broad product portfolio.
Perfect solution … Albany ASSA ABLOY entrance systems
ASSA ABLOY is a leading supplier of entrance automation solutions for efficient flow of goods and people in commercial, industrial and residential applications. Market segments include primarily retail, health, transportation and logistics.
ASSA ABLOY products and services have a strong focus on safety, security, reliability and sustainability. Albany Door Systems Ph: 1300 666 232 www.albanydoors.com
ASSA ABLOY Entrance Systems
We open doors to business
ASSA ABLOY Entrance Systems is the world’s most comprehensive supplier of entrance automation solutions. With our globally recognized product brands Besam, Crawford, Megadoor and Albany, we offer products and services dedicated to satisfying end-user needs for safe, secure, convenient and sustainable operations. With a holistic approach to the flow of goods and people, we create efficient solutions for each business, with the best possible balance of cost, quality and lifetime performance. ASSA ABLOY Entrance Systems is a division within ASSA ABLOY. sales.au.aaes@assaabloy.com, Ph: 1300 666 232 www.assaabloyentrance.com.au
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• INDUSTRIAL DOORS FEATURE
NEW TRAFFIC DOORS WITH A FOCUS ON SAFETY Smooth operation … insulated Traffic Swing Doors from MTI Qualos
Industrial door specialist MTI Qualos has launched a new line of commercial and industrial Traffic Swing Doors – built to
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survive the toughest applications. These rugged insulated Traffic Doors operate smoothly and require
little maintenance. They are ideal for supermarkets, hospitals, restaurants, laboratories, even coolrooms. And like all MTI Qualos door products, they are engineered to perform at a high standard. These insulated Traffic Swing Doors are also stylish enough for the finest retail application and insulated so there is no loss of cool air within refrigerated applications. Traffic Swing Doors offer long term access solutions in manufacturing facilities, warehouses, walk-in coolers or separating the sales floor from the back of house area. Built from a rigid PVC internal framework and high impact ABS plastic outer skins, the doors have an overall thickness of 44mm. To reduce air loss they are supplied with a complete full perimeter gasket made from a rigid rubber strip. MTI Qualos Traffic Swing Doors can
be manufactured in both single or pair, depending on the application. Standard outer skin panel colours include black, dark grey, light grey or beige (other colours can be supplied on request). Standard window sizes are 762mm high x 254mm wide or 559mm high x 559mm wide. To prolong their life, all Traffic Swing Doors are supplied with spring impact panels or flat impact panels, which help cushion the impact of motorised or hand traffic. These doors are manufactured to order in Melbourne with a short lead-time for despatch/ installation Australia wide. Contact MTI Qualos Pty Ltd for more information. MTI Qualos Pty Ltd Ph: 1300 135 539 www.mtiqualos.com.au
SECTION NAME HERE •
The power to 3D print the future, today.
[COLOR + RUBBER + TRANSPARENT + RIGID] Introducing the Objet500 Connex3 from Stratasys, the world’s only full-color and multi-material 3D printer. Select from incomparably brilliant and consistent colors, plus a full palette of transparent colors — the only 3D printer to offer such a wide array. And it’s the only 3D printer that prints flexible materials in a broad range of shore values. All with ultra-fine detail creating the most true-to-life modeling possible. Stratasys is the proven leader in multi-material 3D printing. For the power to 3D print the future, visit stratasys.com/Objet500Connex3. ©2014 Stratasys, Ltd.
marketing.ap@stratasys.com industryupdate.com.au
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• Safety focus: Personal Protection Equipment
HOW SAFE ARE YOUR EMPLOYEES ON THE JOB? SAI Global, a leading standards certifier, is urging employers to evaluate the effectiveness of personal protective equipment for their employees. The recommendation comes at a time when many suppliers and retailers continue to offer personal protective equipment (PPE) that fails to meet rigorous Australian safety standards. Employers that offer workers PPE that has not been independently certified may be exposing employees and others to significant illness or injury, SAI Global warns. Many employers presume all safety products such as hard hats, safety glasses, respirator masks, hearing protectors, fall arrestors and safety footwear meet mandatory requirements. But SAI Global, the company behind the well-known Five Ticks StandardsMark certification, says this is not always the case. Richard Donarski, Team Leader Health and Safety, Product Services at SAI Global, says that despite there being various Australian Standards (sometimes optional) for safety equipment, some manufacturers and suppliers may not comply with them. Others may be ignorant of them – particularly when a product is developed overseas. “It’s a common misconception that all personal safety items are subject to and must meet mandatory standards,” Donarski says. “The reality is, as many standards aren’t legislated, manufacturers choose not to apply standards to their processes. The consequence is that the very products designed to keep us
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safe may not necessarily do their jobs as expected. This is why it’s essential for employers, safety supervisors and managers to look for an approved symbol from a reputable certifier, like the “Five Ticks”, when buying these essential items.” Manufacturers who choose to have their safety products independently certified against Australian Standards are more likely to have a sound understanding of the hazards their products are designed to protect against. This is because the manufacturing processes and end products will have been independently tested against safety criteria set by the relevant Australian Standards. “By introducing personal protective equipment that has not been independently certified into the workplace, organisations may be exposing employees and others to significant illness or injury,” says Donarski. Research shows that around 130,000 Australians per year make serious workers’ compensation claims due to work related illness or injury, estimated to cost employers around $60.6 billion collectively. “Toxic poisoning through inhalation or skin contact, fragments in the eye, cuts and amputations, skull fractures and even loss of hearing can all be a result of incidents that occur while using uncertified personal protection equipment, Donarski says. “A cheap pair of safety glasses may look okay, but are unlikely to withstand the pressure of a fragment of steel that may hurtle through the air at speed. Similarly, a respirator mask may not act as an efficient barrier
to any hazardous chemicals or materials you’re working with.” As Australia’s leading product certification body, SAI Global works with manufacturers nationally and internationally to ensure employees use equipment and products that comply with Australian and international quality and safety standards. SAI Global’s Five Ticks StandardsMark is the most recognised certification mark for personal protective equipment. It is applied to many thousands of products each year. The Five Ticks StandardsMark logo can provide assurance to consumers that the product has met safety and other relevant criteria set by Australian Standards.
products that claim to be certified are to an Australian standard. To be safe, look out for the Five Ticks ‘Certified Product’ StandardsMark or enter the Certification Licence number online at http://register. saiglobal.com/ to source further details.
Five need-to-know steps when choosing personal protective equipment SAI Global offers five tips to assist employers when choosing personal protective equipment in the workplace:
4. Double check all sizes A hard hat or safety harness that’s a millimetre too small can be life threatening should an incident occur. Check all sizes with employees before placing orders for products and, once they arrive, test that these fit accordingly. Manufacturers can work to different sizes, so testing the product on an individual isessential to ensuring it fits appropriately.
1. Ask an expert While all equipment looks the same, it doesn’t necessarily mean that it does the job. For example, a particular respirator mask may only be compatible with certain chemicals or materials. When unsure, ask the supplier and provide them with the exact details of what the equipment will be used for. If ordering online then call or submit an enquiry. Don’t take a gamble with your employees, especially when working with dangerous equipment or chemicals. 2.
P urchase certified safety equipment only This equipment will be branded with an appropriate certification mark, the Australian Standard reference, and should include the name of the organisation, the date it was certified and a Certification Licence number. Be aware that not all
3.
e careful when buying B second hand Do you really know what that piece of equipment has been through? For example, a hard hat may look okay, but if it’s been left out in the sun every day, the chances are that its protection is nowhere near the level it should be due to strong UV rays, weakening its shell. Additionally, second hand DIY equipment may come with zero instructions.
5.
enew and evaluate equipment R regularly Setting a calendar reminder to evaluate and renew equipment every few months isn’t enough. Some tasks are larger than others and, if an employee has been working on an intense job, then their protective gear may become ineffective at a quicker rate due to wear and tear. Donarski recommends evaluating equipment before every job rather than per calendar month. For more information on product certification visit: www.saiglobal.com/ assurance
AT 55-222
A NEW DIMENSION
The Oliver AT 55-222 hAs TAken The humble elAsTic sided bOOT TO A new dimensiOn wiTh A wATer resisTAnT nubuck leATher, Tectuff速 TOe bumper plus All The TrAdiTiOnAl Oliver feATures Of cOmfOrT, durAbiliTy And sAfeTy prOTecTiOn. The new AT 55-222 jOins The highly successful All TerrAin series Of wOrk bOOTs prOviding innOvATive sAfeTy fOOTweAr sOluTiOns fOr All demAnding wOrk envirOnmenTs. discOver mOre AT yOur neAresT reTAiler Or AT Oliver.cOm.Au
LOVE YOUR FEET MORE
• SAFETY
NEW HONEYWELL HARD HAT CLEARLY THE BEST
The new Honeywell Seethru hard hat is the next generation in hard hats, featuring a completely translucent design. The see through peak allows the wearer to look upwards without the need to tilt the head back, causing discomfort in the neck over a prolonged period of time. This also stops the need for the wearer to reverse the head harness in the helmet, which normally allows the wearer to have clearer vision while looking upwards. Available as a vented model this new hard hat fits all head sizes from 50cm to 66cm. The shell is made from strong polycarbonate and weighs only 386g. It
is also UV400 stabilized and therefore suitable for indoor as well as outdoor use. It is available in various colour shades: red, blue, green, smoke, orange and yellow. An optional custom logo can be printed on the front, either side, top or the back. The Seethru hard hat features an adjustable six-point webbed harness with pin lock adjustment for all day comfort. The hard hat is an ideal fit (25mm or 30mm) and can accommodate all Honeywell attachments including the Howard leight by Honeywell 1000244 earmuff adaptor. These hard hats are approved to AS/NZS 1801:1997 SMK 40222 safety standards. Honeywell Safety Products Ph: 1300 139 166 www.honeywell.com.au
FREIGHTER WINS SAFETY AWARD FOR TRAILER DESIGN Trailer brand Freighter has won an award for safety initiative at the annual Steel Transport Safety Network Awards in Sydney. The Safety Improvement Initiative Award was presented to Freighter for modifications it made to the standard design of its extendable semi-trailer. Instead of the usual bare main rails between deck sections when the trailer is extended, Freighter engineered a walkway which folds out around the main rails as the trailer extends. This provides drivers and staff with
a safe walkway between the front and rear sections of the extended trailer, thus eliminating the risk of falling between the gaps in the main rails. Technical Manager, Greg Brown accepted the award on behalf of the Company. “We engineered this trailer based on a request from our customer OneSteel, who wanted to improve their driver safety when working in and around extendable trailers – which is commendable in itself,” Mr Brown said. “At OneSteel’s request, we have designed an extendable trailer with a walkway which folds out to be 1.7m wide between the two main decks of the trailer. This means that workers can safely walk between decks without risk of falling.” OneSteel National Transport Safety Manager Paul Driver said the trailer has been well received and the innovative Freighter design would now be specified as standard for all future new extendable semi-trailers. MaxiTRANS Australia Pty Ltd Ph: 03 8368 1117 www.freighter.com.au
KEEP YOUR WORKMATES SAFE 19–20 MARCH 2014 Darwin Convention Centre
#SIADarwin Learn. Network. Source. Stay Safe. Presented by
Major Sponsor
Register for free at safetyinaction.net.au/darwin/industryupdate SIA_D14_PDF_HalfPageAd-IndustrySearch.indd 1
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13/12/13 3:42 PM
SAFETY: FOCUS ON FOOTWEAR •
OLIVER GETS TOUGH ON SAFETY Oliver Footwear has “re-invented” the elastic sided boot with the launch of the AT 55-222. These new boots incorporate all the traditional Oliver features of comfort, durability and safety protection. The AT 55-222 is a welcome addition to Oliver’s all terrain series. OIiver provides the most comprehensive range of safety and industrial footwear choices across virtually all wearer and working environments in Australia. The AT 55-222 is an elastic sided boot that has a wheat coloured, water resistant, Nubuck leather upper with the added feature of a TECtuff rubberised toe bumper to safeguard against premature wear caused by scuffing. The comfort features of the boot begin from the sole. Two layers of a dual density nitrile rubber – a softer midsole and a high density hardwearing outsole – cushion the foot and help to reduce foot, leg and lower back fatigue.
Oliver Footwear’s unique COMFORTcushion uses a combination of cellular urethane and PORON to protect the heel and ball of the foot. And the NANOlite foot bed provides exceptional underfoot comfort, cushioning and support. The gently raised surface of the NANOlite foot bed also massages the foot when walking to promote greater blood flow and further reduce fatigue. The dual density sole is heat resistant to 300°C of surface contact, resistant to mineral and organic oils and acids and also affords excellent slip resistance. Like the other footwear styles in the Oliver AT 55 Range, the new AT 55-222 has a NATUREform Type 1 Steel Toe Cap with a wide profile shape to suit your foot and prevent contact between toes and the toe cap. Heavy duty Kevlar stitching across all critical seams provides increased strength and adds to the durability of the AT 55-222.
Comfort and durability … new AT 55-222 elastic sided boot
The new boot also complies with the Australian and New Zealand Standards AS/NZS 2210.3:2009 and the International equivalents EN ISO 20345:2011 and ASTM F2413-11. Size choices are from 4-14 with half size increments from 61/2 to 101/2.
The new Oliver AT 55 -222 is available Australia-wide through all major safety supply retailers. Oliver Footwear Ph: 03 53 200 200 www.oliver.com.au
Muck® boots are engineered to perforM and protect in the Most extreMe conditions. your coMfort is iMportant and our xpresscool™ fabrics will keep you cool and dry in warMer environMents. it’s tiMe to get into Muck.
xpresscool™ lining spreads Moisture to speed evaporation keeping your feet cool and dry in warM weather
xpresscool™ fabric pulls Moisture away froM your skin to keep bone-chilling sweat away froM your feet in cold weather
find out More about our range today. call lyn watt on 03 9565 3509 or benice deal on 03 9565 3586 www.MuckbootcoMpany.coM
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• SAFETY
DARWIN GEARS FOR GROUND BREAKING SAFETY SHOW Latest from Materials Handling … A-Safe Polymer Safety Barriers on show at Safety in Action Darwin
Australia’s largest safety trade show Safety in Action is heading to Outback Australia. The exhibition – a one-stop shop for all things safety – will occupy the Darwin Convention Centre on Wednesday March 19 and Thursday March 20. The event will feature a comprehensive range of the latest safety-related products and services from around the country. Nearly 100 exhibitors will showcase their latest goods and services at the show. Safety in Action Darwin will also provide attendees with unique opportunities to hear from the industry’s most innovative and safety-conscious brains. With Australia’s unemployment rate at relative highs, it is refreshing to note that the Northern Territory has the lowest unemployment rate of any Australian state
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or territory. After taking a fall with the impact of the global financial crisis in 2008, manufacturing production staged a recovery in 2009-10 and has continued to strengthen and grow. From 2012-2013 the manufacturing industry employed close to 100,000 people nationwide and contributed approximately $105 billion to the economy. In the City of Darwin, manufacturing has the highest percentage of total imports and follows closely behind the mining industry for the total amount of exports. Machinery and equipment mark the highest export trade in the Northern Territory, giving good reason for the focus on safety procedures in the workplace. Some of Australia’s best known and respected companies will be exhibiting their products and services for guests and fellow industry professionals. Key to the manufacturing market – Arbon Equipment and Materials Handling are among the leading presenters. Arbon Equipment is a wholly owned subsidiary of Rite-Hite, the recognised world leader in Loading Dock, Door and Aftermarket Safety Systems. Headquartered in Milwaukee, Wisconsin USA, Rite- Hite is a world-wide leader in the development, manufacture and sale of loading dock safety systems and industrial door solutions. Exhibiting in Darwin 2014, Arbon will present a range of brochures and giveaways with emphasis on loading docks, large fans, high speed doors and barrier systems. Among a range of manual handling devices to have their customers “working with ease”, Materials Handling Pty Ltd will be displaying its innovative A-Safe Polymer Safety Barriers, manufactured
from Memaplex. These barriers provide safety in the workplace, thanks to their built-in memory and ability to revert back to their original shape upon impact.
‘Some of Australia’s best known and respected companies will exhibit their products and services’ A series of free seminars will also be held giving attendees an opportunity to learn directly from leaders and experts from various safety-related fields. One of the must-see presentations uncovers the benefits and risks associated with implementing safety management software. myosh Managing Director, Adrian Manessis, will lead the seminar, offering a breakdown of what safety management software is, and how it can best be utilised within an organisation. “Keeping Peoples’ Minds on the Job” to ensure injury-free activity is a particularly hot topic of discussion and will headline a seminar given by Cristian Sylvestre, Managing Director of SafeStart. The presentation will address the importance “self” plays in injuries and offers audiences a different perspective on incident causation. Health by Design Director, Greg McLoughlin, will head up the “Workplace Safety: Culture, Commonsense and Consequences” seminar with a team of industry experts who will bring their legal, procedural and insurance knowledge to the table.
Dr Matt Brearley, Occupational Physiologist and Director of Thermal Hyperformance will present “Maximising Health, Safety and Performance in the Heat,” a seminar which tackles the Northern Territory’s tropical climate, now and into the future. Audiences will gain some insights into practical methods for monitoring staff in the field, hydration and heat storage as two discrete issues, implementation of practical cooling strategies and staff retention through heat stress mitigation. Exclusive to Safety in Action Darwin, Safe Work Australia will host a one-off free training session on the popular subject: The Globally Harmonised System of Classification and Labelling of Chemicals. This exclusive session will provide attendees with all they need to know about the new labelling classification of chemicals. Safety in Action Darwin is part of a series of national safety shows hosted by Informa Exhibitions Australia. One major three-day show will run in September each year, alternating between Sydney and Melbourne. Shows in Perth and Brisbane will be held in June and April across alternating years. The Darwin Show is scheduled to be held every four years. www.safetyinaction.net.au/darwin You can also keep up-to-date with the show on Twitter by following @SIAevents #SIADarwin To register for GHS Training head to: http://www.safetyinaction.net.au/darwin/ visitor/whats-on/safe-work-training
SAFETY •
LOCTITE EXPANDS ITS RANGE OF SAFETY ADHESIVES
Clam - tough PU factory chair
ol
Sit Stand Sto
Big Fella
Gala Lab
Anti-Microbia l Lab Stool
Henkel’s Loctite brand will expand its health and safety range in mid-October with three innovative new anaerobic products. This includes the retaining adhesive Loctite 6300 for cylindrical assemblies, gasketing product Loctite 5800 and the thread sealant Loctite 5400. All these products underscore Henkel’s leading role in combining technology with sustainability. The company is the only one to offer a complete portfolio of non-hazardous anaerobic adhesives. Henkel introduced its first two anaerobics with a “white” material safety data sheet in 2009 – the threadlockers Loctite 2400 and Loctite 2700. The three newly developed Loctite products also contain no hazardous
ingredients. This means that according to the tough regulations of (EC) No. 1907/2006 – ISO 11014-1, they do not have to be labeled with any hazard symbols, risk or safety phrases. Nor do they contain any declarable CMRs (carcinogenic, mutagenic and reproductive toxins). The new expanded Loctite range offers customers an even greater choice of innovative health and safety solutions. With every new product Henkel has a strong focus on sustainability. “When developing products for the industrial adhesives segment, our main focus in this area is health and safety at work,” explains Grita Berendt, product manager for Loctite brand anaerobic adhesives and sealants. “Because for us at Henkel, first-class product performance also includes responsibility for the health
M
M E RCI
AL
18/3 Apollo St Warriewood NSW 2102 Phone: 1300 79 80 50 Fax: 1300 79 80 52 Email: info@uplifting.com.au
CO
Specialist industrial, factory and lab seating a division of Uplifting Solutions ergonomic business furniture
Q U ALITY
www.industrychairs.com.au and safety of our customers.” The key for Loctite is to eliminate hazardous ingredients without compromising on product performance. And the three new products not only offer outstanding performance, but also meet even the most stringent health and safety requirements. Henkel customers can therefore expect significant added value, as the new range actively supports companies in their efforts to promote health and safety. The non-hazardous Loctite products provide solutions with all the accustomed power and performance for many kinds of metal joining applications.
The high-strength retaining product Loctite 6300 has a green fluorescent color, a viscosity of 350 mPa and a shear strength of 20 N/mm2. Loctite 5800, a thixotropic, mediumstrength gasketing product, has a red fluorescent color, a viscosity of 150,000 mPa and a shear strength of 12 N/mm2. The yellow fluorescent, mediumstrength thread sealant Loctite 5400 is also thixotropic, has a viscosity of 27,000 mPa and a breakaway torque of 19 Nm. Henkel Australia & NZ Ph: 03 9724 6362 www.loctite.com.au
NEW
Rotating Beacon • Hardwire: Permanent mount without plug • Magnetic Base: with cigarette lighter adapter • Direct Drive for quieter operation • Meets IP65 international protection standards
• Polycarbonate UV stabilised lens and base • Operating temperature: -20° to 50°C • Dual voltage 12 VDC / 24 VDC options 12 VDC version can be converted to 24 VDC with a simple globe change and vice versa! Reduces stock holding requirements!
Another VISIONSafe product Ph (08) 9295 0624 | Fax (08) 9295 0628 Email enquiries@visionsafe.com.au | www.visionsafe.com.au
industryupdate.com.au
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• SECTION NAME HERE
• SAFETY
IT’S CURTAINS FOR HARMFUL DECIBEL LEVELS
STOREMASTA HAVE YOUR
Every year noise costs Australian industry millions of dollars in employee stress and downtime. Also, many businesses face costly legal claims and litigation for failing to comply with government legislation regarding hearing protection for workers. Noise not only can damage hearing, it creates danger if workers are unable to communicate or hear machinery or warning signals. It is paramount for employers to protect their workers from harmful workplace noise. A person without hearing protectors can be safely exposed to 85dB of noise for eight hours (similar to the sound of a front-end loader). But by increasing noise levels by a mere 3dB (85 to 88dB), it cuts that time to only four hours. And by increasing it again by a further 3dB (eg a lawn mower), an unprotected worker is at risk of hearing damage after just two hours. Flexshield is a leading manufacturer, supplier and installer of noise control and soundproofing products. This includes: • Flexible acoustic curtains and machine enclosures
COMPLIANCE SOLUTION Specialising in the storage of dangerous goods, Storemasta offer a range of compliant options for both dangerous and general goods storage to suit all industries across Australia. • Storage of dangerous liquids, solids and gas • Certified lift storage • Fuel & lubricant dispensing & waste transfer STAND
SEE US AT
B02
ph 1300 134 223 sales@storemasta.com.au www.storemasta.com.au
em
• • • • •
Acoustic walls and barriers Attenuators Baffle silencers Modular acoustic panels Flexible noise control barriers All Flexshield products are designed to reduce or completely subdue potentially harmful noise – and to comply with Government and workplace safety laws. High quality Flexshield products can be supplied quickly in kit-form and are easy to install. Flexshield can design and install a customised, effective solution that will reduce or completely eliminate the offending noise. Contact Flexshield for a free no-obligation on-site decibel consultation. Flexshield Ph: 1300 799 969 www.flexshield.com.au
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DARWIN 19-20 MARCH ‘14
Greater flexibility … HyFlex 11-818 gloves
straddle seats
seating systems
foot activated gas spring
TAKE THE PAIN OUT OF WORK WITH FLEXLINER STRADDLE SEATS Straddle seats are designed to reduce back, shoulder and leg fatigue when seated. Available from seating specialists Flexliner, these seats provide comfort and ease of movement when working at a bench or counter. When properly setup, a straddle seat achieves this by tilting the pelvis forward, making the curves in the spine conform to the body’s correct anatomical position – an “S” shaped spine. This helps to prevent a forward hunching “C” shaped spine that can happen when seated on a traditional chair. This upright posture straightens the upper back and reduces muscle tension in the neck, shoulder girdle and upper back. It’s important to know that when using a straddle seat at a desk, the desktop must be raised. Straddle users sit 20–30cm higher than on a standard desk chair. This creates an angle of 125o-140o between the thigh and torso (versus a 90o hip angle when using a traditional chair).
The straddle seat set-up activates the postural muscles – including the abdominals, back extensors, buttocks and large muscles in the legs, as opposed to a traditional chair where the postural muscles are dormant. Straddle seats are made of either black moulded PU (polyurethane) foam or cold cure urethane foam for upholstering in fabric, leather of vinyl. Flexliner has standard upholstered colours in various types of fabric or vinyl or can custom upholster to suit your requirements. All Flexliner straddle seats have gas spring height adjustment, swivel, seat tilt & tilt lock and backrests can be fitted. They are also height adjustable, with variable and lockable angle of tilt.
straddle seat
mini straddle
Features: gas spring height adjustable, swivel & seat tilt. 5 year warranty Seats of moulded PU (polyurethane) foam or upholstered in fabric, leather or vinyl. Bases with glides or brake loaded castors.
see the complete range of 170 Flexliner chairs and stools at:
www.flexliner.com.au
free call: 1800 6444 34 32
industryupdate.com.au
free fax: 1800 6444 35
Flexliner Pty Ltd Ph: 08 9371 3200 www.sitstand. com.au
SAFETY •
MAKINEX HAND TRUCK: THE SAFE SOLUTION
HIGH FASHION SAFETY GLASSES FROM UVEX
The uvex rally MK II is uvex safety Australia’s latest edition to its safety spectacle range. This is a high fashion spectacle that meets the strictest Australian workplace safety standards.Its polarised grey lens offers the wearer clear and comfortable vision in high glare environments. The uvex rally MK II has a unique high tech frame and sporty multi-lens styling. It is ideal for nearly all outdoor
work including the transportation and construction industries, manufacturing, law enforcement/emergency services, over water work and security. Approved to AS/NZS 1337.1 – medium impact safety protection, these glasses offer 100 percent UV protection. Uvex Safety Australia Ph: 02 9891 1700 www.uvex.com.au
Makinex has released the Powered Hand Truck PHT-140 to provide construction site, warehouse and factory workers with a safer materials handling solution. Designed and developed by Makinex, the powered hand truck can help save time, physical effort and money. With the PHT-140, one person can safely lift and load small equipment or bulky goods weighing up to 140kg. It is an ideal alternative to using a bulky forklift or tailgate loader. For many tradespeople and contractors, this means the elimination of awkward and dangerous lifts. It also reduces the risk of back injury and production downtime. The Powered Hand Truck is versatile with many applications including workshops, warehouses, depots, distribution companies and hire yards.
Safe solution … the Makinex Powered Hand Truck PHT-140
It is lightweight and easy to manoeuvre allowing lift and load directly into trucks, vans, utes and cars as well as moving equipment and small loads onto bench tops. Makinex Powered Hand Truck Ph: 1300 795 953 www.makinex.com.au
HOW SAFE ARE YOUR FLOORS?
THE KEY TO WORKPLACE SAFETY Comfortable and effective … anti-fatigue mats from Mat World
Mat World specialises in matting for Australian industry. The range includes a broad selection of anti-fatigue mats to help prevent worker injuries. Employees who stand on hard floors – especially concrete – can develop bad backs, swollen ankles and sore knees and this can result in work safety claims. Diamond Plate is a typical, highly comfortable and effective anti-fatigue mat, custom made in runners up to any length or dimensions. It is available with bright yellow, easy-see, beveled safety edges. Contact a Mat World specialist (available in all mainland capital cities) for an obligation free quote. Mat World Ph: 1300 676 807 www.matworld.com.au
Implementing a lockout/tagout system does not have to be daunting and time consuming. The SafeSite Program by Mayo Hardware delivers industry leading lockout/tagout solutions with ease and efficiency.
www.safesite.com.au 1300 360 211
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• SAFETY
INNOVATIVE NEW ANSELL CAMPAIGN TO PROTECT WORKERS Ansell, a leader in workplace safety, has launched an innovative new campaign designed to enhance worker comfort, performance and protection. Ansell’s Worker Experience Innovation process provides new technologies and products to create a better and safer day at work. The formula is simple – workers want to feel more comfortable, they want to be protected from injury and they want to get more done. Ansell’s Worker Experience Innovation process addresses these three areas. • Comfort: Ansell comfort technologies improve glove fit and movement. Performance: Ansell performance technologies enable workers to execute tasks more efficiently and effectively and with greater speed, agility and quality. • Protection: Ansell protection technologies shield workers from
exposures, injuries or damage caused by their environment, industrial materials and equipment. Ansell's signature range of high quality protective gloves is an integral part of the new process. These gloves provide high quality, superior performance and state-of-the-art comfort and fit. They can be used for a wide range of applications including manufacturing, mining, automotive, construction, electrical, chemical, transport, pharmaceutical and medical industries. The raxnge includes: HyFlex 11-840 Industrial gloves are constructed from FORTIX advanced abrasion coating for superior grip, durability and versatility when handling small and oily components.
HyFlex 11-818 Designed with an ultra-thin palm coating for a bare-hand feel enables the user with greater flexibility, freedom of movement and superior comfort. HyFlex 11-818 gloves provide superior protection when assembling dry parts, screwing and unscrewing nuts/bolts and handling in ultra-fine mechanical applications. HyFlex 11-927 These provide high cut resistance and protection, repellence and grip when handling oily components for superior performance in oily environments. The HyFlex 11-927 glove provides superior protection when assembling engines, handling sharp components coated in oil or grease and metal work. AlphaTec 58-330/335 Constructed with the AquaDri glove lining which has 11x more moisture absorption than traditional cotton-flocked linings. The nitrile coating offers premium protection when handling chemicals in wet and dry environments to prevent snags, punctures and abrasions. This glove offers superior protection when working with petroleum, chemicals, pharmaceuticals, machinery and oil.
ActivArmr Medium Duty Hi-Viz Glove 97-013 Constructed with a highly reflective back to keep workers safe in low-visibility environments. The Techcor liner provides enhanced cut and abrasion protection whilst still providing superior breathability and comfort even after hours of wear compared to traditional leather gloves. The gloves provide superior grip in wet and dry applications such as operating heavy machinery, carpentry applications, maintenance and repair service and cutting machinery that requires enhanced level of cut protection. Ansell Ph: 03 9270 7270 www.ansell.com
A SAFE, HYGIENIC WAY TO LIFT GOODS Defence Preferred Supplier Actisafe has launched a stainless steel ergonomic goods lift with safety rails for industry and the primary foods sector. Made of food grade stainless steel, it provides ergonomic lifting solutions across many industry sectors including meat and meat processing, poultry and pork industries. It is ideal for businesses where carcasses and other heavy masses need to be moved. And it is also suitable for general use in warehouses, industrial premises, third party
logistics operations and general retail. The stainless steel single scissor goods lift table can be used either indoors or outdoors and can either be installed in a pit or operated on the factory floor. Models range in terms of stroke (0.8m to 1.8m) and platform length (950mm to 3000mm). This means it can perform most lifting duties. The product can also be customised to suit a user’s exact requirements.
Like all lift tables produced by Actisafe, the components are from reputable hydraulic and electrical suppliers and all lift tables must attain high standards of quality, reliability and ergonomy before release. Each lift table is also tested before delivery. The stainless steel goods lift table is ideal when seeking to maintain the load at an optimum working height as well as lifting heavy material to a required level. It can also be used as a work bench for primary foods, to handle fragile goods, for
High quality … Actisafe’s ergomomic goods lift
unpacking and unpacking of goods and to stack pallets automatically or manually. Actisafe Ph: 1300 852 397 www.actisafe.com.au
OH&S SAFETY CHECK & MAINTENANCE LOGBOOKS
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SAFETY •
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NO-OBLIGATION QUOTES Cost effective alternative … Actisafe double and triple-scissor lift tables
Safety and ergonomics specialist Actisafe has introduced to the Australian market double- and triple-scissor lift tables with two tonne load capacities. These tables can be custom designed and manufactured to exact requirements in the manufacturing, handling, retail and food sectors. They are designed to lift or lower product and/or equipment up to and from
a selected height. The new scissor lift tables are ideal in areas such as gangways where employees may have to select various stockkeeping units for an order. Or, during maintenance, an item such as a generator or welding equipment can be lifted to suitable heights to facilitate the operator. Made durable for all types of
warehouse and logistics conditions, Actisafe double-and triple-scissor tables are provided with highly visible safetyyellow markings. The equipment can be customised to include bellows, roller tops or ball tops. And rails and auto-levelling sensors can be added on request. Units are supplied with a powder coated finish as standard. They are also available with a galvanised finish for added durability, stainless steel (for sensitive food handling areas), or in a range of colours, with pallet disks or U-shaped top.
Reduces fatigue Helps sore feet, knees, back Increases productivity Made to measure Largest range – all applications
1300 676 807
www.matworld.com.au The easy and precise height adjustment is a cost effective alternative to manual handling and therefore minimises the operator’s exposure to many OH&S related handling problems. Trolley mounting options are available for greater mobility. This also allows accurate and careful positioning of goods in most parts of the plant, at the right height. Actisafe Ph: 1300 852 397 www.actisafe.com.au
DRIVING INNOVATION
PATENTED AQUADRI® MOISTURE MANAGEMENT TECHNOLOGY keeps hands up to 10X drier inside gloves
ANSELL GRIP™ TECHNOLOGY for maximum grip, control and dexterity
Visit ppe.ansell.com to learn more Setting the Standard in Chemical Protection
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• EDUCATION, TRAINING & APPRENTICES
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HOW TO BETTER MANAGE YOUR APPRENTICES Colin McCabe general manager for MEGT Recruitment and Management Services offers employers the following tips on how to attract and maintain apprentices …
Those employers that have been in business for 10 or more years are far more likely to retain their apprentices and get them through to completion. Those employers who have been in business for less than five years are more likely to achieve low retention rates. Why? Experience as a boss with apprentices matters. The reality is that the more experience they have had and the more positive it has been, the more likely they are to keep getting good results. They learn from their mistakes and listen to advice. But whereas over 95 percent of interviewed employers rate themselves as a good boss, unfortunately apprentices don’t agree. Less than 75 percent say they have a good boss and in some groups this is as low as 49 percent. Current apprentices don’t respond well to employers who say ‘I learned that way so that’s how you’ll learn’. In some cases, it seems to lead to bad work practices and it doesn’t fit with GenY notions of contemporary employment. However, personal experience as an apprentice – the boss who started out as an apprentice himself – can be both a positive and negative influence. Some of those who trained as an apprentice retain the lowest number of apprentices; in fact those employers who report low retention rates with apprentices are most likely to say that’s how they got their start and to think of themselves as a good boss.
Attitude as a boss also matters The attitude of the employer can greatly contribute to the cause of apprentices not completing. GenY apprentices are quick to pick up the clues from their employers; they feel that they are already sacrificing wages in exchange for training and respond negatively to employers who harp on about profitability and costly mistakes. The time you spend mentoring matters Eighty percent of apprentice bosses not only run the business but also look after the apprentice’s pay and conditions. That puts enormous time pressures on employers who want to help their apprentice complete their qualification, but who feel they just can’t find the time to mentor. That can put an apprentice in a difficult position if they want to talk to someone about a work problem, a pay rise or their working conditions. However, the employers with good retention rates, even if they are in small businesses, tend to have someone looking after or helping out with HR matters. Successful employers also take the apprenticeship relationship seriously and make sure that they are doing what they are supposed to do for the apprentice; they stick to the deal in practice as well as on paper. GenY doesn’t respond well to an old fashioned, authoritarian boss or hierarchical workplaces. Most want a mentor, someone who will be interested in them rather than bark out orders, someone they can talk to, someone who treats them fairly.
MORE OVERSEAS WORKERS NEEDED The Australian Industry Group has called for a 15 percent increase in Australia’s immigration intake to meet current and future skills shortages. The AiGroup wants immigration numbers increased from 190,000 this year to 220,000 for the 2014-15 financial year – with an emphasis on skilled workers. The proposal is contained in an AiGroup submission to the federal
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government on the size of the immigration program to be set in the May Budget. Ai Group Chief Executive, Innes Willox said the proposed increase takes into account the proven benefits to the economy of a strong migration program. “An increase in migrant numbers supports positive growth in our population and especially in our adult workforce, which is important due to relatively low rates of
Not surprisingly, those employers who have a positive attitude to their apprentices, who appear to like and value them and are willing to listen to them, get the best results. Interestingly, some of the most traditional and authoritarian employers also get good results some of the time – their ability to retain an apprentice through to completion appears to be related to the match in personality and work style between the two; some young people are more able or willing to work with a tough boss than others. But research suggests that they are a minority. Learning from other employers matters The larger businesses, with the best track records, are most likely to say that they have been influenced by their industry body. But our research indicates low retention rate employers don’t take advice from anyone. The more successful employers have also established some guidelines for recruiting workers and apprentices and
natural population growth,” he said. Mr Willox said a higher skilled migration intake is appropriate because of: • Australia’s historically low (albeit growing) unemployment rates • The deepening impacts of our ageing workforce (with 9 percent of all Australian employees now aged 60 or over and 17 percent aged 55 or over) • Persistent skill shortages in key growth industries including mining services, engineering, infrastructure and health services. With a positive upturn in national housing market activity, the AiGroup
most importantly, take input or advice from others – partner, colleague, industry association – about recruiting, employing and managing apprentices. Matching the apprentice to the trade matters Not only are one in three apprentices likely to leave their apprenticeship in the first year, of the 55 percent that complete, some leave the trade immediately after they qualify. That means you’ve just wasted four years in getting them up to speed. Why did that happen? Feedback from MEGT’s apprentices is that they were dedicated to finishing and had a good work attitude. But they never did like that particular trade. Carrying out some type of testing to see if the job seeker is right for your trade, is clearly well worth doing. MEGT Recruitment and Management Services Ph: 1300 365 022 www.megt.com.au
expects the residential and commercial construction cycles to pick up significantly from 2014-15. This in turn will lead to further skilled trade shortages, which will be exacerbated by the flow of construction workers into the mining sector and reduced trades apprenticeship numbers in recent years. Mr Willox said skills shortages would be worse for occupations requiring Science, Technology, Engineering and Mathematics (STEM) skills. The AiGroup’s full submission is available at: www.aigroup.asn.au
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• EDUCATION, TRAINING & APPRENTICES
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SAFETY TRAINING HIGH ON THE AGENDA IN 2014 Pilz, a leading supplier of safe automation and safety services, has signalled that safety is high on the agenda for manufacturing companies this year with an unprecedented demand for its training courses. In addition to its highly respected MachineSAFE training course, Pilz now offers the internationally recognised Certified Machinery Safety Expert (CMSE) course. Introduced to Australia in 2013, the four-day course is a collaboration between Pilz and TÜV NORD and has set new standards for certified training in the field of machinery safety. Fifty people attended the course in Australia last year with 80 per cent passing the examination and gaining the certification. One of those participants was Ben Johnson, Senior Mechatronics Engineer at Cochlear Ltd Australia, who highly recommends this course to anyone who works with industrial machinery in any capacity. "I completed the Certified Machine Safety Expert Course
(CMSE) in 2013 and found the course to be a comprehensive training suite in all facets of machine safety, he said. “It was clear from the outset that all of the trainers had immense experience in the field through the clarity and depth to which they could explain each of the topics and even quote lines from the standard without any reference!” Ben said one of the best aspects of the training was the many practical examples which were given in addition to the discussions within the group relating the content to current work. “Unlike many other courses I have completed I am actually using what I have learnt in my day to day work,” he said. During the course, Pilz trains delegates to the level of qualified machinery safety experts, who will then be in a position to apply their knowledge not just domestically but internationally. Divided into five modules with lectures, discussions and workshops, the course covers the key fundamentals of this field. This year, Pilz has updated its
popular MachineSAFE courses and these now include more international content as well as being structured so that the Advanced course now picks up from where Introduction course finishes. Pilz Managing Director, Scott Moffat, said training appears to be high on the agenda in 2014 with many bookings already received. “It’s very heartening to see companies investing in training. This can only lead to higher levels of safety,” said Mr Moffat. Four new CMSE courses will be held across Australasia in 2014 with the first courses taking place in March in Brisbane and Auckland. Courses in Melbourne and Sydney will follow in May. Places are filling fast so book now to avoid disappointment. Call 1300 723 334 or email: training@machinesafe.com.au MachineSAFE Introduction and Advanced courses are held throughout the year. For more information visit: www. machinesafe.com.au.
TWO STUDENTS WIN PACKAGING SCHOLARSHIPS
Two Sydney students have won prestigious AIP scholarships for outstanding packaging design. This is the first time in five years there have been joint winners of the annual AIP Scholarship, awarded to finalists in the 2013 Cormack Innovation Awards. University of Technology Sydney students James Bossi and Justin Chong
“He displayed a clear interest and involvement in the packaging industry. He understood the importance of recycling and sustainability within packaging design development and has a real interest in solving some of the packaging problems the industry has currently been experiencing.” Justin Chong is experienced in Point of
this year shared the award. Both candidates were excellent examples of the quality of students undertaking design courses in Australia, said Mr Ralph Moyle, National President of the AIP. “James Bossi demonstrated good methodology and thinking throughout the scholarship process, said Mr Moyle.
Sale construction and design. “His mechanical skills were part of his in depth answers, said Mr Moyle. “He provided compelling answers to all questions and he was well-spoken and articulate.” Mr Moyle encouraged other schools to nominate students for the Cormack Innovation Awards.
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EDUCATION, TRAINING & APPRENTICES •
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SEVAAN APPRENTICE RACES TO NEW HEIGHTS Multi-faceted contract engineer and fabricator Sevaan Group has always placed great emphasis on staff training. In fact the company believes it is established well enough to be a complete training centre for younger employees. Sevaan currently has six new apprentices among its staff including a trainee laser programmer covering disciplines including fitter and turner, sheet metal fabrication and welding. As well as investing in trainees, the company also invests in world-class machinery. And Sevaan aims to make as many staff as possible familiar with all technologies on its production floor. This, according to management, is a form of cross training – a level of shop floor knowledge insurance that keeps employees conversant with as many of its technologies as possible. One example is fitter machinist Mr Keiran Sproule. He is learning in all areas of the company’s machine department,
such as milling machines. Keiran, a keen Motocross racer in his spare time, has already started learning to program with CAD/CAM software and will also receive ongoing tuition about equipment maintenance and how the machine works. That way he, like all other production floor staff, can have an appreciation of how to keep the sophisticated machine performing accurately through routine maintenance. “CNC takes a lot of experience and practice before anyone can claim to be very good at it,” says Keiran. “Working with Ben Collins has been a very good thing for me as there is no substitute for extensive experience when it comes to using technical equipment that is driven by powerful software.” Ben Collins, the current Mori Seiki machining centre specialist began his working career with an apprenticeship served at one of the companies amalgamated under Sevaan Group before
taking up an offer from Mori Seiki where he learned this brand inside out. Now he has returned to the company under its current, modern structure and is considered one of the finest Mori Seiki machining centre experts in Australia. Under its current structure, Sevaan Group also has a paint and powder coating facility, a robotic welding bay, a 220 tonne state of the art bender and a newly commissioned grit blasting centre with in-built enviro waste sorter “I am surrounded by experienced managers, plus I have expert colleagues such as Ben who is an excellent help because the software that powers the technologies we use is very powerful and sometimes complex,” said Keiran. “But the biggest surprise in this role is how really challenges me to use my intelligence and analytical abilities. This suits me just fine because I am not the kind of person that just likes standing there wishing away the hours. “Apart from receiving an excellent
career path through this apprenticeship, an added advantage is the knowledge I get from operating the Mori Seiki equipment can be applied to my own hobby by way of fixing or making customised parts for my own motorbike passion.” www.sevaangroup.com.au
entries now open! enter now...entries close 4 April 2014 Each year the NSW Training Awards celebrate and reward outstanding achievements in vocational education and training. Be recognised and increase your profile in your industry and community. Final year apprentices, trainees and students as well as teachers, training providers and employers are encouraged to enter. For eligibility details and entry forms visit the NSW Training Awards website: www.trainingawards.nsw.gov.au or phone 1800 306 999 facebook.com/trainingawards
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• PRODUCT NEWS
GET A HANDLE ON HYDRAULIC LEAKS
Top protection … Gates’ full-torque nut couplings
Leaking hydraulic couplings create headaches for industrial and mobile equipment manufacturers and users alike. Hydraulic leaks on new equipment mean costly rework or warranty claims. In the field, leaks pose environmental, safety and operational problems.
Hydraulic leaks can be slow, but insidious. The high cost of hydraulic leaks accumulate from the environmental, fluid, safety and liability, operational and capital costs associated with leaks. Leaking hydraulic fluid affects machine performance. If fluid leaks out, contaminants can get in. Contaminated fluids account for a high percentage of component failures. Failed components stop equipment from working and cost valuable production time. Another side effect of contamination is poor manufacturing quality. One of the most common causes of hydraulic leaks is coupling nuts or seats that crack from over-torquing. Any
threaded connection has the potential to leak if it is not torqued properly. Traditional staked-nut fittings have always been prone to this problem. That’s why Gates invented and patented the Full-Torque Nut design. It has a large, smooth shoulder that evenly distributes torquing forces for maximum torque tolerance. You virtually cannot over-torque this nut. It provides up to 2,210 bar (32,000 psi) burst pressure protection. And its TuffCoat plated, providing 500 hours of protection against red rust corrosion (nearly 600 percent more than the SAE standard). Full-Torque Nut couplings are stronger and more durable than traditional staked-nut fittings.
Gates Full-Torque Nut technology is now available on all Gates couplings, including the MegaCrimp line for wirebraid hoses, and the GlobalSpiral line for spiral-wire hoses. Increase productivity and equipment uptime, on the assembly line or in the field, by eliminating damaged couplings and unsightly leaks from too much torque. To learn more about the Full Torque Nut coupling, visit www.gates.com/ fulltorque, where you will find free white papers and videos. Gates Australia Pty Ltd Ph: 03 9797 9655 www.gatesaustralia.com.au
HOW TO STREAMLINE YOUR SUPPLY CHAIN Fast Moving Consumer Goods (FMCG) distribution centres face many difficult challenges when it comes to completing orders on time. This includes high volume, fluctuating quantities of goods, many of which are subject to regular promotion and strict use-by-dates. And with an economic climate that demands greater efficiencies at lower cost, the need for sophisticated storage and retrieval systems has never been greater. Many Australian FMCG brands are increasingly turning to automated storage and retrieval systems (ASRSs) to grapple with the complex requirements of their distribution centres. Storage and materials handling specialist, Dexion has worked with some of Australia’s biggest names, including Arnott’s and Kimberly-Clark to design and implement ASRS solutions as part of broader RDS (Real-time Distribution System) implementations to grapple with unique storage and retrieval challenges.
The Dexion RDS is a multi-functional, tailor-made system that controls the physical and operational aspects of a company’s distribution centre from receipt of goods through to despatch in real time. Dexion is able to configure flexible RDS solutions to fit any individual task, regardless of how simple or complex the application. By simultaneously managing and co-ordinating paperless technologies, inventory is regulated throughout the distribution centre. Benefits include: • Improved allocation of resources, which leads to improved productivity • Efficient use of capital investment (ROI is often achieved in under two years) • Smarter picking controls delivering improved order accuracy (also reducing returns) • Real time tracking and inventory reporting • Physical equipment automation • Staff and equipment performance monitoring
• Lower operating costs • In 2003, Dexion was engaged by Kellogg’s to revolutionise its unsustainable distribution centre, which despite accommodating 28,000 pallet positions across 27,000sqm, was almost entirely manually operated. Dexion devised a system that could automatically process high demand volumes whilst also achieving high storage density. This involved co-locating a new facility alongside the Kellogg’s manufacturing facility whilst maintaining the best storage density and maximising on volume throughput. Dexion developed a state-of-the-art solution that included pallet conveyors, robotics and IT hardware. The new distribution centre held 32,000 pallets within the automated storage and conventional components of the warehouse. The ASRS enables pallets to be stored in five crane automated aisles, each six-pallets-deep, which can put away up to 90 pallets and retrieve 120 pallets per hour.
The Dexion RDS Integrated Command & Control in operation at Kellogg’s
The results have been overwhelmingly positive – Kellogg’s has seen a 10 percent reduction in pick error rate with the new system and production damage reduced by 85 percent. Labour cost has also reduced, with only half the forklift requirements needed in the new facility. Dexion Ph: 1800 100 050 www.dexion.com.au
KÄRCHER CLIENTS BENEFIT FROM NEW REBATE PROGRAM For small businesses, high-end pressure cleaners can be a costly capital expense. But now under the Living Victoria Water Rebate Program, Victorian businesses with 50 or less employees can claim up to $2000 back on their Kärcher pressure cleaners. A high caliber and effective pressure cleaner is a necessity for a wide range of industries, required for customer presentation in regards to safety and hygiene. Kärcher is an industry leader for
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commercial pressure cleaners, offering everything from heavy-duty hot or cold units to compact mobile upright highpressure cleaners. High-level equipment is an essential part of maintaining hygiene standards, but the expense can often mean an unwanted compromise. With the Water Rebate Program, Victorian businesses can now afford the highest quality pressure cleaners from Kärcher.
Andrew Callinan, Karcher Professional Business Manager, said many businesses are unaware of such rebate programs that can make commercial equipment more affordable. “With the ever-changing state and federal legislation and lack of promotion of these incentives it’s always important to do your research, he said. “Pressure cleaners are essential for many small businesses and this initiative ensures they can afford the best.”
Kärcher Ph: 1800 675 714 www.karcher.com.au
AUSSIE MADE •
DESIGN COMPANY PROUDLY SUPPORTS AUSSIE MANUFACTURING Gillian Corban and Amanda Blair have been designing products for more than 20 years. The two designers opened a niche stationery business in 1988 offering handmade journals and albums for the corporate and retail sector. Corban & Blair has since built a reputation for style, innovation and quality combined with fast and friendly customer service. And despite strong competition locally and overseas, Corban & Blair have stayed ahead of the field by offering specialised designs. Last year the management of Corban & Blair faced a dilemma. The family-owned and run business they were using to manufacture in Australia had decided to close. New venture … Gillian Corban and Amanda Blair
They had the choice of manufacturing the products off-shore or finding another Australian manufacturer who could meet the challenge. “Imports from China don’t always meet out needs,” said managing director Gillian Corban. Orders vary from small to large runs to large runs, with specifically designed packaging with corporate logos, or presentation boxes. Some companies require custom made compendia for meetings that include a space for an iPad, or high end leather gifts for senior managers. Also, the turn-around time for incentive gifts can be as short as two weeks. Therefore it was vital to use a manufacturing base that is nearby. Finding a local manufacturer to turn
around small quantities of high-end products suitable for the top end of the market, has posed difficulties. While Corban & Blair source from China, experience has shown the process is not devoid of issues. Manufacturing unique products requires careful management and structured communication to get the desired finished goods.
‘Manufacturing off-shore doesn’t always let us meet our customer needs’ And timeframes can blow out, not just in terms of freighting delays, but having to “stand in line” or “wait our turn” behind bigger international players. Few Chinese manufacturers are enthusiastic about short runs or small orders. They prefer large quantities. “We are in the business of providing unique products to our customer specifications, and this always includes a timeframe. Manufacturing off-shore doesn’t always let us meet our customer needs, Gillian said. “We have survived for 25 years and I wasn’t about to let us lose a market sector because we didn’t have a reliable local manufacturer, here in Australia,” she said.
Gillian was also concerned about the redundancy of the manufacturing staff in Australia with skill and expertise. “We have at times struggled to find good manufacturers here, ones who can handle jobs as diverse as stitching, printing on cloth, binding or manufacturing genuine leather products.” The solution was to buy a manufacturing company. While this adds strain to the business in a weak growth period, Corban & Blair believe that driving success during a downturn will lead to greater future growth. As well as the challenges, the benefits of owning their own manufacturer affords the company greater control over production, added flexibility and the opportunity of improving the production processes with possible streamlining of costs, benefits that any Australian company would like to embrace. “We are an Australian business, and very proud to keep the words ‘Made in Australia’ on our product packaging,” says Ms Corban. “This is a new venture for us but it demonstrates the value of keeping manufacturing on Australian shores.”
Now working with the
Industry Capability Network to maximise Australian content in major projects To find out more, or to register to use the Australian Made logo, visit www.australianmade.com.au or phone 1800 350 520
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• AUSSIE MADE
WATER VALVE MANUFACTURER TAPS INTO GLOBAL MARKETS
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FOLDABLE, COLLAPSIBLE , FOLDABLE & COLLAPSIBLE FLEXIBLE METALDUTY MESH CONHEAVY TAINER METAL CONTAINER
FEATURES : 1165mm x 1165mm x 975mm ( Australian Pallet size) All mesh panel sides fold down to half for easy loading and unloading • Fully collapsible for space sacing in warehouse and transport • Fully removable front and back gates for easy loading and still locked in place when folded down for safe transportation • 4 way forklift access and 2 way pallet truck entry • Pallet rack safe and stackable • Powder coated finish with plated mesh • Steel floor • All stillages has optional PP (Polypropylene) lining attached to the mesh. This lining is made from “car bumper” material for durability and helps prevent damage to sensitive parts stored. It is 2.5mm thick. • Make goods visible • No strapping of goods to pallet • Prevent goods from falling off pallet racking • Store goods safely at heights KOBOT SYSTEMS PTY LTD • Prevents forklifts losing load Contact : Gerald Koh • Safe transportation of goods Mobile : 04-1996-1978 Email : gkoh@kobot.com.au • •
www.kobot.com.au
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Niche Adelaide manufacturer Maric Flow Control last year celebrated its 50th birthday with record sales and exports. While many small manufacturers struggle to get their products offshore, Maric is tapping into growing world demand for its hand-crafted water valve technology. From its idyllic creek setting in the Adelaide foothills, the family-owned business has become a highly specialised producer of control valves, which provide constant, pre-determined flow rates regardless of water pressure. Maric is a key supplier of various industries, particularly mining, water utilities, water treatment, pumping and irrigation. Aluminium producers in Australia and the US, including Alcoa World Alumina, are among the company’s biggest customers. Over the past three years Maric has recorded a 10 percent increase in exports, which now account for 40 percent of total sales. Overall turnover has surged 15 percent in the first four months of 2013-14. Director Grant Schroeder said recent investment in new production equipment is helping the business keep up with its expanding order book. But it is the company’s ability to tailor high quality, long-life valves to meet very specific customer requirements that is a key point of difference – and that’s achieved by hand. “The fact that we can deliver hundreds of different configurations involving different materials, body specifications, flow rates and pressure ranges is quite unusual in the
marketplace,” said Mr Schroeder. “It’s why we’re now regarded as a leading manufacturer and supplier of flow control valves internationally.” The original Maric flow control valve was developed by Mr Schroeder’s father Eric who established the business in 1963 manufacturing instantaneous electric water heaters for the domestic market. To improve the heater he needed a valve that could deliver a constant flow of water despite fluctuating water pressures. The only valve available was produced in the US and cost half the price of the heater – so he studied rubber chemistry and set about designing his own valve. Like all great inventions the solution was relatively simple – a precision-moulded rubber control ring that varies in diameter depending on the pressure. “The Maric Valve was born and because of its water saving capability my father soon realised it had other applications far beyond water heaters,” Mr Schroeder said. Grant Shroeder joined the business in 1987 and invested in machinery upgrades and more concerted marketing. “Eventually the valves became our major product and we’ve now reached the stage where we produce very few heaters. “New applications for the valves have prompted various adaptations to suit different environments and recently we patented a non-return feature for use in the mining sector.” The company is also using some of the latest high pressure rubber compounds, titanium and super duplex stainless steels so that the valves can be used in more aggressive industrial environments involving high temperatures and potentially corrosive water supply. Maric’s export markets include Europe, the UK, the US, South America, New Zealand, South Africa, the Middle East, China and Scandinavia. Maric Ph: 08 8431 2281 www.maric.com.au
HEALTH & FITNESS •
TEN THINGS TO CONSIDER YOKOGAWA: A LEADER IN BEFORE JOINING A GYM HEALTH AND SAFETY Getting fit not only benefits you, but also your employer. But joining a gym can have plenty of pitfalls. The NSW Office of Fair Trading offers this advice before signing up to a gym membership: 1. Shop around Don’t be pressured into signing up on the spot. Visit a number of gyms to work out which is the best value for money, has the best facilities, service and location for you.
Yokogawa Australia has become one of only two industrial automation and control companies operating in Australia to achieve certification in the soon to be recognised international Occupational Health & Safety Management System standard, the OHSAS 18001:2007. The recognition follows several months’ development and implementation of updated health, safety and environment systems, developed in-house by Yokogawa. The Certificate of Approval was presented to Yokogawa Managing Director (Australia and New Zealand), John Hewitt, by Lloyd’s Register Quality Assurance Limited (LRQA) representative, Rob Fornasari, in Sydney late last year. Also present to receive the certification was Yokogawa’s Health Safety and Environment Advisor, Anita Mac, who was the lead designer of Yokogawa Australia’s health and safety systems.
2. Be cautious of ‘great deals’ Be wary of special offers, promotions and verbal promises. Some deals may not be as good as they seem, once you read the fine print. 3. Read the fine print Never take the salesperson’s word for it. Always take the gym contract home and read all the terms and conditions before you sign it. 4. Check the cooling-off period Check if the contract has a cooling-off period, which allows you to cancel the membership in writing within a limited time period. 5. Where will you be in 6 to 12 months? The gym may not be easy to access if you change jobs, work different hours or move house and you may still be locked into the contract for months to come. Consider a three or six-month membership – they are often no more expensive than a 12-month one. 6. Pre-paid fees Fitness centres in NSW are not allowed to accept pre-paid fees in excess of 12 months so you shouldn’t be asked to pay for more than 12 months at a time. 7. Direct debit Many gyms ask for payments by direct debit. You often need to provide the gym with 30 days written notice to stop the direct debit deductions. Check the contract before you sign. If the fitness centre continues taking payments, talk to your financial institution. 8. Cancelling your membership If you need to cancel your membership, check your contract to see what is required. Even if the contract requires you to visit the centre to cancel in person, it is also wise to do it in writing. Then you
The OHSAS 18001:2007 and AS/ NZ 4801:2001certifications cover the entire gambit of Yokogawa’s local operations, from configuration, project management, engineering, testing, procurement, sales and marketing and service of process control instrumentation, control systems and monitoring equipment right through to warehousing, logistics and office environment. According to Mr Fornasari, the successful audit and LQRA certification underscored Yokogawa’s commitment to the safety of its people and their compatriots. This approach also mirrors the emphasis on safety and environment by Yokogawa’s customers in the oil and gas, minerals processing, energy and utilities sectors. LRQA has conducted audits at various Yokogawa offices in Australia to determine how Yokogawa has applied its OH&S Management System in light of the applicable standards including both the currently applicable Australian Standard AS/NZS 4801:2001 and the OHSAS 18001:2007 standard which is likely to become a new international standard. Yokogawa Ph: 02 8870 1229 www.yokogawa.com
HYPERTENSION LINKED TO SHIFT WORK can prove the date you requested for the membership to end. 9. Fitness Australia Check if the gym is a member of Fitness Australia at www.fitness.org.au or call 1300 211 311. If it is a member it must comply with the NSW Fitness Code of Practice. 10. If things go wrong If you have a dispute with a gym, check if it is a member of Fitness Australia. If the gym is a member, Fitness Australia will help negotiate your dispute if you submit it to them in writing. If the gym is not a member of Fitness Australia or you cannot resolve the issue, call Fair Trading on 13 32 20 or visit www.fairtrading.nsw.gov.au for help and advice.
A recent study has found that shift workers face a greater risk of developing hypertension – regardless of their weight. Japanese researchers studied 9209 daytime workers and 964 workers on a three-shift rotation from a manufacturing company. The study found 3386 cases of hypertension (high blood pressure) reported over a 28-year period. And the results showed shift workers were more likely to develop hypertension than daytime workers. Previous studies showed shift workers were “a population at high risk for developing obesity, and obesity is in turn a reported risk factor for hypertension.” This suggested the risk arose from weight gain caused by shift work, rather than shift work itself.
But the latest study showed the relative risk of hypertension was significantly elevated among shift workers without obesity. That means the actual shift work was a risk factor – regardless of body weight. The study also found that shift workers who reported having trouble falling asleep, waking up repeatedly and experiencing daytime sleepiness, were at an increased risk of developing hypertension. The results were published in the Journal of Occupational and Environmental Medicine.
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• MACHINERY
FLYING THROUGH THE AIR WITH THE GREATEST OF EASE When ResMed, a leading developer, manufacturer and distributor of medical equipment, recently ordered machine tools for its Sydney headquarters, it also booked a crane to deliver them. There’s usually nothing unusual about the delivery of new technology to a company in Australia’s large industrial infrastructure – but there was in this case. The company’s global headquarters and R&D facilities are on the first floor of the building. Therefore, it is not possible to install new machines by conventional methods. So, when the company ordered two more Fanuc Robodrills from 600 Machine Tools, it booked a crane too. The supplier, 600 Machine Tools, Australia’s largest machine tool distributor, says the scene was reminiscent of “those daring young men on their flying trapeze.” These extremely accurate machines are required for the production of medical equipment that is used principally for overcoming the effects of a commonplace sleeping disorder called Sleep Apnea, also known as Obstructive Sleep Apnea (OSA). The company’s Lab Section Leader, Paul Wilkie explained: “If you have OSA, it means your upper airway temporarily closes while you sleep, causing you to stop breathing. These periods when breathing stops (called Apnea) can last for at least 10 seconds, and may happen up to a hundred times a night. “This puts a strain on your body, raising blood-pressure and reducing your quality of sleep. These repeated Apneas reduce your oxygen levels, and this alerts your brain to wake the body to begin breathing again,” he said. ResMed is a global leader in the development, manufacturing, and marketing of innovative medical products for the treatment and management of respiratory disorders, with a focus on sleep-disordered breathing that have brought relief and a much higher quality of life to OSA sufferers in many countries. Accuracy is paramount The models of Fanuc Robodrill provided by 600 Machine Tools, part of the huge UK-based 600 Group, are capable of rapidly producing components of remarkable accuracy. This is an absolute necessity when, for example, reproducing the contours of a human face. The Japanese company, Fanuc, produces the bulk of the controllers for machine tools.
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Most of the world’s best-known brands have a Fanuc control fitted as standard. The world-renowned Robodrill is always the first machine tool to have any newly-introduced Fanuc control, and current models now have the very latest and most sophisticated control ever produced by the company. The Robodrill D14LIAS supplied to ResMed has the very latest control. It includes “non-uniform rational basis spline” (NURBS), a mathematical model used in computer graphics for generating and representing curves and surfaces. It offers great flexibility and precision for handling analytic (surfaces defined by common mathematical formulae) and modelled shapes. Engineering manager in NSW for 600 Machine Tools, Steve Drummond, said: “The software accelerates the processing to enable high-speed machining. Additionally, tool changes are achieved in .2 of a second, the machining table moves at 54m per minute, and the Robodrill has a spindle-speed of 24,000 rpm.” Elimination of polishing Speed is complemented by extreme accuracy. For example, components can be produced at virtually “nett finished shape” – there is no need to do polishing – a valuable time-saving in a busy workshop. To enable the manufacture of complex shapes to high specifications, the standard Robodrill has three axes of movement. The machine acquired by ResMed also
has a trunnion table that provides a fourth and fifth axis. The 4th axis allows spiral interpolation, while the fifth axis allows production of complex radius curves. The second Robodrill is a space-saving 3-axis unit – it will fit through a standard house doorway – and has many of the features of its big brother. It is to be used mainly for development work and prototyping. Speed and accuracy “The two new Robodrills will add to our capacity, increasing productivity while enhancing ResMed’s global reputation for high quality medical products, said Mr Wilkie. “The installation of the two machines went smoothly, and four of our highly-skilled operators participated in the commissioning process. There was little disruption to our workflow, and the new machines are already helping our workshop team to achieve faster set-ups, increase output, and meet tight delivery schedules.”
The managing director of 600 Machine Tools in Australia, Cliff Purser, said: “Although I have been in the machine tool business for more than 30 years, I must confess to being surprised at the quality of finish that can be achieved with the combination of the Robodrill D14L and the very latest Fanuc control. “Every workshop manager in Australia is acutely aware that time is money, and the family of Robodrill models, hitched to a ‘Star Wars’ controller, holds out the prospect of faster throughput without any sacrifice of accuracy, and significantly better quality of finish – perhaps eliminating further processing steps, such as polishing. “All things considered, this is a combination that could mark a watershed point in the development of economic precision-engineering in Australia.” 600 Machine Tools Ph: 02 9674 4738 www.600machinery.com.au
TOP ResMed team (from left): Lohith Uchummal (toolmaker) Chris Lobsey (CNC machinist) Grant Moiler (team leader) and Paul Wilkie (section leader) BOTTOM Grant Moiler gives Paul Wilkie a demonstration of the full 5 axis capability
MACHINERY •
AMADA IS BENDING ALL THE RULES Sevaan Group’s latest addition to its technology base, a 220 tonne Amada bender, has opened new opportunities for the industrial sector. The Amada is ideal for high tolerance bending of plate steel ranging in thickness from 1-25mm. It can be used in basically any industry that uses metal including mining, rail, agriculture, general engineering, defence, sheet metal, public works, and the energy sector. The 220t bender adds to Sevaan’s drive to include as many skills sets and fabrication services in-house. Sevaan Group CEO Tony Panrucker believes having as many services in-house is crucial to reducing costs and reducing downtime. “Whether it is for new items or manufactured components for replacement purposes, we take extra steps out of the equation as everything is done here,” said Mr Panrucker
“Our Amada 220t bender is highly automated, accurate and fast and allows us the advantage of taking on jobs for production runs or once-off orders. “The machine can be programmed in the office – therefore it can be programmed offline. “That means a lower cost in set-up, elimination of trial and error, and ultimately a reduction of costs for our clients. “There is no need to make extra units for each job – there are no trial pieces that go to waste which means a win-win for both us and our clients and an overall saving in time and money. “There are not many companies in Sydney with a 220 tonne bender at their disposal, and not many would have the accuracy of our Amada. “When clients specify a ±3mm tolerance we have no trouble easily outdoing this and delivering ±0.5 even in the thickest plate or even closer tolerances on the thin material.”
Sevaan Group operates a highly integrated fabrication business encompassing an in-house paint and powder coating facility, a robotic welding bay, spot welding facilities, software specialists, technically qualified staff and a
newly commissioned grit blasting centre with in-built enviro waste sorter. Sevaan Group Ph: 02 9824 5555 www.sevaangroup.com.au
Fresh thinking in machining and laser marking solutions FANUC ROBODRILL
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Phone: 02 9674 4738 Fax: 02 9674 7641 Email: machines@600machinery.com.au
Sole
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Advanced Machine Tools Pty Ltd Phone: 03 9793 0053 Email: advancedtools@bigpond.com
Brisbane
Phone: 07 3277 4844 Fax: 07 3277 9360 Email: qldbch@600machinery.com.au
West Australia
Ambassador Machine Tools Phone: 08 9321 3611 Fax: 08 9321 3511 Email: amt@iprimus.com.au
YCM Range
High performance vertical machining centres and turning centres offering excellent versatility.
South Australia
All-Mac Machinery Phone: 08 8449 9400 Fax: 08 8449 9622 Email: harry@all-mac.net
Electrox Victoria
Rubyworks Phone: 0457 333 927 Email: sales@rubyworks.com.au
f o r … C o l c h e s t e r, H a r r i s o n , E r l o , C l a u s i n g , F a n u c R o b o d r i l l s , T o s , L a g u n , Y C M , E l e c t r o x
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• MACHINERY
FIXTURING TABLES WITH ACCURACY AND INTEGRITY
WITH GENOX YOUR WASTE WILL BE SHREDDED BUT YOUR BANK BALANCE WON’T BE. NOW THAT’S APPLIED THINKING.
Accuracy and surface integrity is the key asset which has seen Leussink’s Demmeler fixturing tables gain increased market share over lesstechnical, cheaper imitations. In particular, where large work pieces are involved, only high levels of edge accuracy can provide tight tolerances across multiple tables that are joined together. They have quickly seen uptake in many fabrication plants serving most industries including construction, mining, public works, agriculture, energy and offshore as well as foundries and general factories. Without this respect for tolerances, according to Director Jason Leussink, there is likely to be a gap between two edges of joined tables when they are butted up against each other. “This will create a production slowdown and risk accuracy of the finished job piece and this is the biggest reason why any fixturing table, whether entry level or top shelf, should be highly accurate,” said Mr Leussink. “Durability is also a key element as any investment of this type is viewed as a capital equipment asset and it must perform under heavy duty cycles and very hot processes such as welding.” One industry standard attained by
Leussink’s demmeler tables is hardness of body. Seeing that the majority of alternatives to old fashioned flat bed tables are made of treated steel that is a little too brittle for long term use, Leussink’s demmeler range is treated specifically to provide a level of softness that minimises potential for chips, grooves and scratches. Leussink’s Demmeler tables are also supplied with a specially sprayed working surface and edges to prevent weld spatter from sticking to it. In the very rare case weld spatter does stick, it is simple to remove by rubbing back the surface with a honing stone, therefore longer table integrity for years. Even the demmeler clamping systems are supplied with a 5mm wall thickness, as opposed to 2mm thickness, which is common across the industry. In addition, there is a patented bolter. Leussink’s demmeler table bolts are engineered to totally minimise damage to the table, as its industry analysis saw other equipment often uses bolting systems that damage the table or the holes in the table. Leussink Ph: 02 4260 7777 www.leussink.com.au
• Machines in stock – same day purchase and delivery* • Wide range of high quality granulators and shredders • Ideal for companies looking to achieve zero landfill • Reliable, cost effective, environmentally friendly • Australia’s favorite solution for all kinds of waste/materials reduction applications For more information: Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: www.appliedmachinery.com.au
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Durability … Leussink’s Demmeler fixturing tables
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• MACHINERY
WORKPLACE HYGIENE MOVES UP A GEAR Hygienic Design Gearboxes from Treotham Automation meet the most stringent requirements of the food and pharmaceutical packaging industries. The gearboxes are designed and certified according to EHEDG (European Hygienic Engineering & Design Group) rules to ensure optimal material resistance and cleanliness. Hygienic Design Gearboxes feature coaxial, dynamic planetary gearheads and are available in several different performance classes. They have been designed to provide robustness, material resistance and cleanliness – the three key elements when determining the housing design, choice of materials and processing techniques for any hygienic gearboxes. The gearbox housing is also completely free of edges, dead spaces and gaps that could provide a breeding ground for bacteria or microorganisms or act as dirt traps. Just like its adapter plate, the gearbox
housing is manufactured from stainless steel 1.4404/AISI 316L – a low carbon steel that is approved by the US FDA (United States Food & Drug Administration) for food contact that offers high resistance to cleaning and washdown fluids such as disinfectants containing hypochlorite or chlorinated alkaline foam cleaners. All stainless steel surfaces of the Hygienic Design Gearboxes are electro-polished with a roughness of either 0.8 µm Ra, as stipulated for food processing applications or 0.4 µm Ra, which is the accepted standard for the pharmaceutical industry. ” Treotham Automation Ph: 9907 1778 www.treotham.com.au
RESHAPING EFFICIENCY Wet or 100% Dry Cutting Table High Speed Drilling / Tapping / Boring Countersinking Gas cutting / Plasma cutting / Plasma & Gas Beveling Pipe Cutting / Ink Jet Printing / Pin Marking
Partners
LOOKING FOR A JOINT VENTURE PARTNER? Progressive engineering firm Sevaan Group is seeking potential business partners – particularly with owners who are seriously considering retirement. Sevaan Group’s business model sets up a joint venture arrangement where Sevaan Group executives draw the new business within its own supply chain. This effectively raises capacities for both entities and thus increases business. According to the Group’s CEO, Mr Tony Panrucker, Sevaan specialises in winwin acquisitions and is always looking for new opportunities. “Sevaan is particularly successful in taking new products to market fruition as we have a ready made multifunction business at our disposal, he says. “There must be lots of people out there that may feel tired or out of ideas and they want some way to get out sensibly or continue on with renewed energies, fresh prospects and a new belief but have until now felt stuck there.”
Sevaan Group, which itself was formed by the merger of longstanding engineering companies, has made JV associations with synergistic manufacturers in various states. One association led to the development of the successful Sevinn XPR post and picket remover which is being adopted as a fast, safe and efficient way to remove high quantities of star pickets and posts in various sectors. Sevaan Group has recently invested in upgrading its powder coating and painting facilities. Sevaan Group is now looking for an even wider market sector to find suitable companies for JV alliances. “But we don’t go into the market rashly or blindly,” said Mr Panrucker. “The fit has to be very good and with high prospects for meeting market demand.” Sevaan Group Ph: 02 9824 5555 www.sevaangroup.com.au
The PCS BHB is the ultimate machine No other machine on the market offers a solution with as much emphasis on brute force, rigidity and capability.
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+61 3 9305 2555 www.profilecuttingsystems.com
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MACHINERY
MACHINERY •
ABB ROBOTS LEND A HELPING HAND
Handle with care … ABB’s Integrated Force Control
ABB, a leading power and automation technology group, has launched its new Integrated Force Control that can handle process variations with the sensitivity of the human hand. This new technology can shorten programming time up to 70 per cent. Making robots more intelligent, the technology can handle variations in the process with real-time external inputs — much like a human would when handling a delicate item or precise dimensions. From machining to small parts assembly, dexterous handling of work piece and tools is of the utmost concern. Small variations in the manufacturing phase can mean the difference between utmost success and failure. Conventional robotic solutions are controlled by predefined paths and speeds. However, with ABB Integrated Force Control, the robot reacts to its surrounding and can deviate from its programmed path or speed based on feedback from the force sensor. It is possible to automate complex tasks, which previously required skilled personnel and advanced fixed automation. “Integrated Force Control opens up the possibility to automate tasks that have not been possible using traditional robot automation, says ABB’s Robotic Product Specialist Paolo Maggi. “Compared with expensive, hard automation, robotic solutions are less expensive and require a greater degree of flexibility.” Robotic assembly can be very demanding with small tolerances and small parts that must fit together. With ABB’s Integrated Force Control
Feature it is possible to assemble parts with tolerances that are within the range of the robot’s incredibly precise repeatability without requiring highly accurate and expensive fixtures. In addition, a force-controlled robot can be programmed to mimic the movements of a human arm, applying search patterns to find the correct position to assemble a given part. In this way, Integrated Force Control Feature also significantly reduces the risk of assembly failures, which can result in production problems or damaged parts. ABB’s Integrated Force Control enables system integrators a new dimension of robot intelligence in machining applications such as grinding, polishing, deburring and deflashing. One of the packages’ features allows a robot to grind, polish or buff parts while maintaining a constant force between the tool and the work piece. Another feature enables a robot to deburr or deflash partlines and surfaces of parts at a controlled speed, thereby slowing down when encountering excessive burrs or casting flash. The force sensor is fully integrated into ABB’s hardware and software, protected against overload and EMC, certified to IP65 and suitable for high precision robotic applications with a compact and lightweight design. When combined with vision sensors, ABB Integrated Force Control Function also allows for new ways of thinking about a myriad of other robotic automated functions that previously required skilled personnel. ABB Australia Pty Limited Ph: 08 9412 1095 www.abb.com
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• MACHINERY
HARE & FORBES TAKES FAMILY-OWNED COMPANY TO THE NEXT LEVEL
Cammthane is an Australian, familyowned company manufacturing and supplying polyuretyhane and engineering plastic products. Earlier this year the company celebrated its 25th Anniversary – and had every reason to celebrate. From its humble beginnings at Port Kembla on the NSW southcoast, the company now supplies more than 2000 products to a broad range of industries
including mining, steel, engineering, timber, automotive, agricultural, printing, transport and medical. Adrian and Cheryl van de Ven formed the company in 1988 to service the local steel industry as well as supplying various rubber companies with polyurethane rolls. Now based at much larger premises at Albion Park near Wollongong, with 15 fulltime employees, Cammthane has grown from strength to strength.
The company’s engineering plastics cover the full range of materials including nylon, acetal, polyethylene, teflon, polycarbonate, polypropylene, PVC and acrylic. Cammthane supplies products such as sheet, rod, tube, rollers, moulded parts or machined parts that can be produced in its fully equipped machine shop. Previously, most of the machining work was carried out manually with basic lathes and mills, including a manual CNC router. Larger jobs had to be out-sourced. But earlier this year the company decided to bring all of its work in-house. “We wanted to provide a more efficient and cost effective service for our clients,” says Cammthane production manager
Matthew van de Ven. “Our range of Engineering Plastics is ever expanding and we ensure we keep up-to-date with the latest materials.” So the company decided to source new machinery to streamline its CNC requirements. “We contacted Hare & Forbes (Machineryhouse) for advice, he says. “They are an Australian supplier with an excellent reputation in the market place. “We first started talking with their representatives at the (Austech) trade show in Melbourne.” The Hare & Forbes team recommended the Hartford Omnis 1270 VMC and Doosan Lynx 300M with Fedek
DGH65L Bar Feed for their CNC machining needs. A new machine shop was then set up within the Cammthane complex to house the new machines. And because Cammthane’s staff had no previous experience with the new machinery, Hare & Forbes provided a week’s training to bring them up to speed. “They were awesome, says Matt. “We didn’t know a single thing about operating this type of equipment – it’s a completely different program. But we have now learned everything we need to know about it. “The on-going service and support was outstanding.” According to Matthew it is one of the best moves his company has made. “It has not only improved our productivity, it has also improved quality and accuracy,” he says. The new machines are mainly used to service the booming mining industry. “We produce everything from small plastic joysticks on machines to wear and track pads, bushes, sheaves, moulds and chain guards. “The parts that come out are absolutely amazing,” says Matt. Matt has no hesitation in recommending Hare & Forbes to others. “They are top notch.” Hare & Forbes Machineryhouse have been supplying new and used workshop and engineering equipment for more than 80 years. They offer one of Australia's most extensive ranges of workshop machinery and machine tool accessories. Its head office and warehouse is located in Sydney, with supply branches and agencies in all major capitals. Cammthane Ph: 02 4257 3201 www.cammthane.com.au www.machineryhouse.com.au millingmachining ad.indd 1
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MACHINERY •
THE ULTIMATE IN STEEL PLATE COMPONENT PRODUCTION Flexibility in a heavy steel fabrication workshop can be an important consideration. In Australia with our high tech industrial sector, projects are often bespoke and required at short notice. The twin gantry Gemini CNC plate processing and profiling machine can perform many operations that traditionally required several machines and a large workforce. Built to exacting standards in Italy by FICEP the machines offer advanced options such as bevelling plasma torch cutting plus high speed drilling, milling and tapping all in one machine. The ability to optimise floor space by combining several processes into one machine can have many benefits especially where workshop space is at a premium. Added benefits include reduced handling and faster processing
of parts allowing your skilled workforce to concentrate on fabricating the job or project to a high quality, on time and on budget. The gantry style machines are available in a range of sizes to suit your requirements from standard plate widths of 2.5m up to 4m wide. Standard length capacity is 6.5m with options available to any length as required. The larger machines can be equipped with a second spindle and cutting head, further improving productivity. For heavy plate, high capacity oxy-cutting heads can be equipped. Additional advantages also include the ability of the machine to use all of the plate with intelligent clamping and positioning systems built in. Parts can be marked before final cutting ensuring fast layout and enabling the production of components for different projects from a single plate. With many installations around the
Advanced options … the twin gantry Gemini CNC plate processing and profiling machine
world and several machines already installed in Australia, Ron Mack Machinery are the exclusive suppliers of FICEP machines in Australia.
Ron Mack Machinery Ph: 1800 818 448 www.ronmack.com.au
NEED METAL SWAGING AND FORMING SERVICES? Swift Metal Services offer sophisticated metal swaging and forming capabilities for a wide variety of materials and thicknesses. These include metal components, brackets, clips, pins and U-Bolts for a wide variety of OEM and aftermarket companied in the automotive arena. Pressing forming and swaging machinery and innovative processes ensure the team at Swift can swage or form your job correctly and to tight specifications. Locally owned, Swift Metal Services is a second generation metal stamping and pressing company with locations in NSW and Victoria, but are called on to provide
their expertise to the automotive industry, across the country. Swift Metal Services, own a comprehensive range of automated metal pressing machinery to facilitate faster, more competitive production runs of small metal components and pressed parts. Swift’s cutting edge pressing and swaging machines can utilize copper, galvanised steel, stainless steel and phosphor bronze coil. Components are swaged, pressed and formed with greater accuracy, maintaining higher quality, whilst being comparative pricewise with imports. By using these Swift Metal capabilities, Australian manufacturers can achieve
a significant reduction in lead times, resulting in lower inventory of stock items. Swift have a breadth of swaging and pressing dies to large variations in diameter and profiles and also feature a fully equipped, in-house toolroom to
ensure that clients tooling performs with the utmost accuracy and efficiency. Swift Metal Services Ph: 1800 626 525 www.swiftmetal.com.au
ENCLOSURE CABINET PRECISION COOLING Seifert mtm Systems Australia Pty Ltd A
105 Lewis Rd, Wantirna South, VIC 3152
E
info@seifertsystems.com.au
T F
+61 3 9801 1906 +61 3 9887 0845
...KEEP COOL!
Seifert mtm Systems - precision air conditioning for process control cabinet applications. Designed to keep your electronics cool and operating at optimum performance. Seifert air conditioning incorporates filter less technology. No need to change filter mats means less maintenance, and less down time. Cooling capacities range from 200watt to 2600watt. Seifert also offer heat exchangers, heaters and fan systems – complete thermal solutions.
www.seifertsystems.com.au
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• CRANES AND LIFTING FEATURE
DEMAG CRANES PROVIDE EFFICIENCY ON ALL LEVELS How it opens for cleaning
Sack Emptiers
Easy to clean sanitary design For flours, sugars, spices, cosmetics, seeds - almost any powder or granular material.
New Sievmaster with Check Sieving
Perfect solution … the Gustav EIRICH mechanical engineering plant fitted with Demag cranes
Sack emptier variations
Vacuum Assisted Lifting
All stainless steel models Handling boards and doors
TAWI Vacuum-assisted Lifting: Special lifting feet built to suit objects.
High speed COBRA in action
Also: Dense phase pneumatic conveying, bulk bag systems, IBC systems, manual and automatic sack emptiers, flexible wall feeders, silo discharge systems, inflatable seat valves, palletisers, wrappers etc The Professionals in Powder Handling and Packaging Systems H/O VIC -Tel:(03) 9457 8270 e: sales@kockumsbulk.com.au IndUp1314
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German manufacturers are renowned for their quality, efficiency, safety and attention to detail. So when the Gustav EIRICH mechanical engineering plant in Hardheim, Germany, recently launched a major reorganization of its production operation it had no hesitation in fitting out a new production bay with Demag cranes. On two levels, an integrated intralogistics solution has been installed that can be used for both transporting large and heavy mixers, as well as for serving the assembly stations with components. As a parallel to this arrangement, the two-crane-level concept has been adopted in the neighbouring paint shop operated by the company, which specialises in industrial processing systems. The two-level concept makes it possible to achieve flexible workplace design. Thanks to the compact configuration of the Demag cranes and hoist units, the height of the workshop is utilised to the best possible advantage. This has enabled investment, maintenance and energy costs to be reduced in the long term. The integrated solution, which consists of seven Demag crane installations, is based on a comprehensive master plan for reorganisation of the production processes. Mr Uwe Greissing, Factory Manager at EIRICH is responsible for the implementation of the new production strategy. “As a mechanical engineering company, we need reliable partners who provide us with advice throughout all phases and help us to select the
appropriate technologies, said Mr Greissing. “Besides the comprehensive Demag product range of cranes and hoists, the supplier’s expert consulting services were also a reason why this project was awarded to Terex Material Handling.” Two 12.5 t Demag EKKE singlegirder overhead travelling cranes were installed in the assembly area, where they travel at a height of 9.6m and serve the assembly stations with the required sub-assemblies and electric motors. On the level above, two Demag ZKKE double-girder overhead travelling cranes, which each have a load capacity of 50 t, operate at a height of 12.5m. This solution now enables EIRICH also to handle fully assembled large mixers weighing up to 46 t safely as a complete unit. The DR 20 hoist units feature twostage operation. This ensures that loads can be transported quickly and that the heavy machinery can be positioned precisely and carefully. To meet rising demand in the future, both cranes have been designed for tandem operation, which enables the total weight that can be transported to be doubled to almost 100 t. All cranes in the assembly bay can be controlled independently of each other via radio control. The highest safety standards were also incorporated. All Demag cranes are fitted with processor-based controls, which satisfy in full the safety-relevant functions as required by the Machinery Directive. Demag Cranes Ph: 1300 336 241 www.demag.com.au
CRANES AND LIFTING FEATURE •
CAN YOU LIFT 50KG WITH JUST ONE HAND? Vacuum specialist Schmalz is rounding out its series of tube lifters that feature one-hand operation for frequent, fast movement of light goods. The new JumboFlex 50 offers a maximum load of 50kg. Following on the proven JumboFlex 35, Schmalz now offers the right handling solution for every small load up to 50kg. The innovative addition to the JumboFlex 50 is the new operator handle. Schmalz’ engineers developed it in cooperation with the Ergonomics faculty at the Technical University of Munich, and adapted it to the heavier load. The redesigned button can be controlled with either one or two fingers. The larger soft touch inserts on the control handle aid precise and safe handling of loads of up to 50kg with one hand. Proven features of the JumboFlex 35 tube lifter, such as the intuitive operation for right or left-handed users and the precise control of lifting speed, have been retained. Different suction pads are available for various applications. These suction pads can be replaced easily, quickly and without the use of tools thanks to the standard integrated quick-change adapter – an important advantage in a market segment in which the size and shape of goods are frequently changing as part of everyday business. The round suction pad is used for handling barrels and buckets. Double and quadruple suction pads are used for handling cartons, wooden panels, metal sheets and other large work pieces. The sack gripper can move plastic and paper sacks safely and reliably. Almost anything weighing up to 50kg can be lifted and transported ergonomically with the JumboFlex 50. In addition, work pieces can be Quick change … different suction pads can be switched easily
Easy does it … new vacuum tube lifter JumboFlex 50 from Schmalz
picked up from the sides, which further expands the range of applications. The suction pads, which can be swiveled by 90,° then automatically bring the load into the horizontal position after handling. The JumboFlex 50 tube lifter is also available in a special A2 (Food Grade) version for use in the food and beverage industry. An electrical pump with a suction rate of 67 m3/h (50 Hz) is responsible for vacuum generation. With the optional radio remote control SRC, the operator can switch the vacuum generator on and off directly on the operator handle. This reduces energy consumption by up to 40 percent. The maximum lift speed is 1m/second. The continuously rotatable lifting unit, which is attached to the crane system, ensures optimal handling and a high level of flexibility in daily use. Together with Schmalz’ responsive aluminum cranes, the JumboFlex 50 is the perfect handling solution for quick goods handling that combines energy efficiency, ergonomic conditions and simple operation. The Schmalz range of products are handled in Australia and New Zealand by Millsom Materials Handling. Millsom Materials Handling Ph: 1800 99 22 11 www.millsom.com.au
CONSTANT TENSION HOSE REELS HIGH CYCLE, HIGH RELIABILITY FOR CRANES AND FORKLIFTS •
Manage hydraulic oil and power from xed to moving points on cranes, forklifts, telebooms
•
Reels with 1 through to 6 hoses, and hose + cable combinations
•
Thousands of models
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www.recoila.com.au PHONE +61 2 9621 8988
Help reduce maintenance costs on overhead cranes LOAD LIMITERS
ROPE AND CHAIN CRANES AND HOISTS: • Helps reduce the risk of accidents • Protects against overloading of Crane and supporting structures • Quick and easy installation and available for all capacity cranes • Available preset or easily calibrated on site • Helps reduce maintenance costs • Minimizes down time • Automatic reset by reducing the load CONDUCTOR BAR • Available in steel and copper • Quickly and easily installed • Supports required only every 1.5m • Also available in a compact cluster range
SIDE PULL PREVENTERS/ROPE GUIDE PROTECTOR Prevents side pulling and protects rope guides and drums on most multi-fall Cranes and Hoists. • Prevent dragging of loads • Easily fitted to any Crane or Hoist • Helps reduce down time.
LIFTCO INDUSTRIAL SUPPLIES PTY LTD
Email: liftco@optusnet.com.au
www.1800liftco.com.au
Freecall: 1800 LIFTCO (543826)
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• SPECIAL FEATURE – NEW YEAR OFFERS
NEW SMART CAMERA SYSTEM FROM ABB
Saves time and money … ABB’s new Integrated Vision smart camera
ABB Integrated Vision is a powerful smart camera system that makes visionguided robotics applications faster and easier to deploy. The system delivers greater reliability at 25 percent of the traditional set up time. Using 2D vision guidance, manufacturers have the ability to track products more accurately. It also helps to improve supply chain management, improve quality, troubleshoot challenging lines and processes and significantly expand use of robotic automation. Vision-guided robotics can significantly improve a company’s bottom line – saving time, money, and resources. “Besides improving quality and flexibility, Integrated Vision optimises production quality, and maximises inspection and control by giving robots the
SCREW COMPRESSORS FOR SMALL FACTORIES Screw compressors are quiet, smoothrunning and efficient. Pneutech Australia has recently added several new smaller models to its range which are suited for use in smaller factories and factory units. The Pneutech RS0300-T screw compressor is driven by a 3hp, 240volt electric motor and sits on a 150litre air receiver tank. Designed for connection to a 15amp single phase outlet this machine is ideal for businesses that do not have 415volt power yet need a good supply of compressed air on hand for immediate use. The advantage of the larger 150L air tank fitted to the RS0300-T is that it enables the compressor to run more efficiently and also allows a good supply of
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compressed air to be held available for use at all times. This compressor is also fitted with a fan-cooled after-cooler that cools the compressed air and removes water from it before it enters the air receiver tank. Fitted with a molded plastic enclosure the Pneutech RS0300-T is quiet enough to run unobtrusively in a small factory unit without special sound screens. Also available is the Pneutech RS0400-T screw compressor, which is driven by a 4hp, 415V motor to give higher output where 415V power is available. Pneutech Australia Ph: 1800 763 883 www.pneutechgroup.com
power to see,” said ABB product specialist Paolo Maggi. “Companies that effectively utilise vision-guided robotic systems can increase throughput and lower production costs, improve product quality and reduce rework and waste.” ABB's Integrated Vision, powered by Cognex, features sophisticated imaging technologies such as Cognex’s patented PatMax algorithm for advanced part location. The result is robust inspection, defect detection, guidance, alignment and measurement which are necessary to ensure manufactured products meet the highest standards. All this power is only useful if it is easy to setup, deploy and maintain. RobotStudio, ABB’s powerfully simple PC-based programming tool now provides the platform for creating vision
tasks quickly and easily. Operators can select features, set parameters and operate under real world conditions from a library of common vision applications. The smart camera offers a wide range of built-in communication protocols that interface directly with the ABB robot, getting a robot up and running in the virtual world is simplicity itself. “Both the advanced and first-time vision user will find ABB's Integrated Vision's applications easy-to-use,” said Maggi. “Operators simply plug the camera into the ABB IRC5 robot controller and they are ready to go.” ABB Australia Pty Limited Ph: 08 9412 1095 www.abb.com
LATEST SHINANO WET GRINDER NOW AVAILABLE Japanese air tool manufacturer Shinano Incorporated has released a new model wet grinder to supplement its existing range of wet sanders. The new grinder, available from Industrial Air Tools is ideal for use in the stone and ceramics industries. The model SI-2515W is faster and more powerful than the existing models. Fitted with a hollow shaft water feed, it is available with either 5/8” Whitworth or 14mm hollow shafts. Primary uses for the SI-2515W are grinding and polishing stone and masonry
using a rubber back-up pad and special diamond coated abrasive discs. Industrial Air Tools Ph: 1800 62 72 82 www.iatps.com.au
SPECIAL FEATURE – NEW YEAR OFFERS •
GLEAMING NEW CABINET RANGE FROM NHP
SUPER BLAST SAFETY AIR GUNS NOW WITH EXTENDED REACH EXAIR’s Super Blast Safety Air Guns have always provided high quality performance for your blowoff, drying or cleaning needs. Now, they are available with 3 foot (914mm) and 6 foot (1829mm) extension pipes. These CE compliant Super Blast Safety Air Guns with extension pipes provide strong blowing force to clean large areas quickly and the extensions allow you to reach areas not easily accessible. Extension pipes give you a safer way to blow off those hard to reach areas, while allowing you to stay compliant with OSHA noise (29 CFR 1910.95(a)) and dead-end (29 CFR 1910.242(b)) regulations. Supplying compressed air closer to the affected area can decrease air consumption and increase results; adding an extension can reduce excessive bending and reaching. Available from Compressed Air Australia, EXAIR’s Super Blast Safety Air Guns use engineered air nozzles for high
Aim high … EXAIR’s Super Blast Safety Air Guns
performance – designed to maximise entrainment of room air while minimising compressed air consumption. Super Blast Safety Air Guns range in force from 3.2 to 23 pounds (1,451g-10,433g) measured 12" (305mm) from target at 80 PSIG (5.5 BAR). Combining that force with the added benefit of being able to reach tight machinery spaces makes the Super Blast Safety Air Gun a great tool for wide area blowoff, cooling and drying. Compressed Air Australia Pty Ltd Ph: 1300 787 688 www.caasafety.com.au
NHP has added new Eldon 316 stainless steel floor standing enclosures to its extensive range of floor standing cabinets. Manufactured using leading edge technology, the 316 stainless steel enclosure lines are designed to meet highly demanding functional and aesthetics needs. The range is ideally suited for the food and pharmaceutical industries, outdoor applications and marine environments as well as use in complex applications requiring increased corrosion resistance. The Eldon 316 Stainless Steel Floor Standing Enclosure portfolio comprises bayable and welded enclosures with standard dimensions ranging from 1800 x 600 x 500mm up to 2000 x 1200 x 600mm. Further, double door welded enclosures from Eldon and NHP offer an innovative design and the highest protection rating NEMA4X/ IP66. The EKDS range comes with a welded vertical divider and individual doors with an independent locking system. It is specially designed for
Leading edge technology … the Eldon 316 floor standing enclosure
use in sanitary wash down production environments. Contact your local NHP representative for further information. NHP Electrical Engineering Pty Ltd 1300 647 647 (NHP NHP) www.nhp.com.au
DEMATIC’S NEW MOBILE COMPUTERS HANDLE THE FREEZE Freezers and the end-to-end cold chain present some of the most extreme and unforgiving environments for computing hardware. Dematic, a leading supplier of logistics automation, logistics IT, and materials handling and storage systems, has launched two new products to withstand the demands of extremely cold environments. The Omnii XT15f is the latest addition to the Psion Omnii line of
rugged handhelds, and the new Psion vehicle-mounted mobile computer, both designed specifically for operation in the freezer down to -30 degrees and in heavy condensation environments. Together these new solutions provide maximum productivity and flawless fulfilment in the most challenging customer environments including the busiest warehouses and coldest supply chains. The Omnii XT15f and VH10f are
designed for use in freezers that house perishable food and temperature-controlled refrigerators storing medications. The extreme cold of these environments slows displays and drains most batteries, while condensation is created when a mobile worker moves back and forth from a freezer to a hot and humid loading dock. These environmental conditions can destroy most mobile computers and affect efficiency and productivity.
Motorola’s new freezer and condensation-rated mobile computers are engineered to work and thrive in these demanding conditions. The Omnii XT15f and VH10f are available now from Dematic Real Time Solutions. Dematic Real Time Logistics Ph: 02 9486 5204 www.realtimelogistics.com.au/freezer
Fast and powerful … the new Shinano wet grinder
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• SPECIAL FEATURE
WHEN IT COMES TO COMPRESSORS, SOUTHERN CROSS IS A STAR PERFORMER
Mark Ferguson … ‘sound technical advice’
When you go in to bat against some of the biggest players in the business, you must have a game plan. From its establishment in 1983, Southern Cross Compressors has set a structured pathway to success through partnerships with key customers. The strategy has enabled them to expand their facilities and personnel. The company realises that while compressed air is a powerful and essential industrial energy source, it must operate at maximum efficiency. It must maintain the lowest possible running costs – on a measurable basis. Southern Cross Compressors built their enviable reputation of excellence in engineering systems and first class customer service on the servicing, maintenance and repair of all brands of air compressor systems supplied into the market over the past 50 years. The company customises service plans to suit the needs of their clients based on the five main facets of their business: Air Audits, Design, Products, Installation and Service. Established partnerships with key manufacturers and suppliers both locally
and globally have provided the company with the unique ability to select and install the very best equipment for virtually any compressed air application. One major partnership with Kaishan Compressor Co, Asia’s largest rotary screw and reciprocating compressor designer and manufacture, has proved to be overwhelmingly successful resulting in the merging of the two companies to advance the expansion of Southern Cross Compressors within Australia and ultimately around the world. SCCA has teamed with Kaishan to develop a range of quality international products with a high emphasis on safety, pressure vessel and electrical compliance and energy efficiency. This has resulted in the extension to five years, unlimited hours warranty on all electric rotary screw compressors. Producing approximately 30,000 rotary screw compressors and over 200,000 reciprocating compressors annually for the world market, Kaishan is now by far the largest designer and manufacturer of compressors in Asia. Whilst the company will retain its identity as Southern Cross Compressors (Australia) Pty Ltd under the direction of the current management team, the alliance with Kaishan will provide a huge input into the current and future development of the company. It will immediately provide the Australian company with access to a greatly extended product range including Organic Rankine Cycle expanders, which utilise waste heat to generate electricity with major environmental and financial benefits. The company has confirmed that national expansion plans are currently being advanced following the success of the recently opened Queensland branch. With further expansion planned into other states and development of additional
highly trained and qualified technical teams, Southern Cross Compressors is well on the way to achieving their long term goal of number one recognition for compressed air products and service in Australia.
‘We have to live up to our promise of Lower Cost Compressed Air’ From small workshops needing intermittent compressed air power to run tools and small machinery to major industry requiring continuous regulated and varying output, Southern Cross Compressors are now in a position to press for high recognition throughout Australia as an international force in the compressed air industry. "Our philosophy has always and always will be to provide technically advanced products, sound technical advice and high quality services, says Mark Ferguson, National Sales and Marketing Manager.
“We have to live up to our promise of: Lower Cost Compressed Air,” Mr Ferguson says. “We are aware that everything we do today will affect how we are viewed in the future so must continue to listen to the needs of our customers, offer the best advice, provide the best equipment and deliver the best service in the industry". Clearly announcing its intentions to raise the bar in the Australian compressed air industry, the company has recently released its new logo expressing an Australia wide profile, forward movement and including its promise of Lower Cost Compressed Air. With a new national advertising and promotional campaign kicking off this year and the brand appearing on its large and ever expanding fleet of fast response service vehicles, Southern Cross Compressors is confident it will be a major player well into Australia’s industrial future. Southern Cross Compressors Ph: 03 8769 2831 www.southerncrossaircompressors.com.au
WHEN WAS YOUR PALLET RACKING LAST INSPECTED? Did you know that all pallet racking needs to be inspected annually to comply with Australian Standards AS4084? Warehouse pallet racking systems are designed to hold thousands of tonnes in weight to suit many different types of pallets and products. It is a known fact that once you apply a forklift and operator to the equation, that there is bound to
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be accidents between forklifts and racks. Some of the accidents can end in a rack collapse if not reported Erect-A-Rack Pty Ltd provides an annual Pallet Racking Inspection including a full detailed Analysis Report, FREE Quotation, Compliance report on repair of any concerns, and a FREE Pallet Racking Inspection Log Book (containing
WorkSafe Guidance Notes) Erect-A-Rack Pty Ltd also offers protective wraps, guards and end protectors to save having to make repairs following your inspection. Erect-A-Rack Pty Ltd Ph: 03 9796 5077 www.erectarack.com.au
WASTE MANAGEMENT •
The Chemical Storage Story With the wide variety of chemicals in use around Australian industries it’s little wonder that for most, the standards and regulations around safe storage of chemicals is bewildering. Further complications arise with the risks involved in chemical incompatibility. A “dangerous good” is one that presents an immediate hazard to people, property or the environment. For example, flammable or corrosive chemicals. A “hazardous substance” is one where exposure can have an adverse effect on human health. For example poisons or carcinogens. Many dangerous goods are also classed as hazardous substances. The place to start is the SDS (Safety Data Sheet) which, by law in Australia, will be available for every chemical you have on site. If the chemical is a dangerous good or hazardous substance the SDS will identify that. There are also databases available on line where you can check a chemicals classification. www.hsis.safeworkaustralia.gov.au Why a special cabinet? Approved chemical storage cabinets must be used to store chemicals if you hold more than a specific quantity. Applicable quantity levels listed in the applicable standard. (see list of standards below) The risks associated with chemicals in the event of a fire are critical. Specially designed safety storage cabinets and cages are intended to minimise the risks to personnel and the environment by providing a safe containment of chemicals in the event of a leak but also a barrier in the event of a fire. Good quality cabinets can also be locked to prevent unauthorised use or theft. Safety cabinets are available in a range of sizes from lab bench sizes like 50 litres through to factory size 350 litre cabinets.
POWER STATION FINDS IDEAL WASTEWATER SOLUTION
Cabinets can also be custom made from reputable manufacturers in Australia such as Global Spill Control. The following documents apply to the safe storage of chemicals in Australia. • Dangerous Goods Storage and Handling (Code of Practice No.27, 2000). • AS/NZS 2243.10:2004 Safety in laboratories – storage of chemicals. • AS 1940:2004 The storage and handling of flammable and combustible liquids. • AS 4326-2008 The storage and handling of oxidising agents • AS 2714 The storage and handling of hazardous chemical materials - Class 5.2 Substances • AS/NZS 4452:1997 The storage and handling of toxic substances • AS 3780-2008 The storage and handling of corrosive substances • AS/NZS 3833:2007 The storage and handling of mixed classes of Dangerous Goods, in packages and intermediate bulk containers. You should also refer to your State Safety Council for local legislation or your State Environment Protection Authority for advice. Global Spill Control www.GlobalSpill.com.au 1300 SPILLS (774 557)
Manual Bin Tipper
Cutting edge … the Gorman-Rupp V3B60-B self-priming pump
The Energy Australia maintenance team at the Mt Piper Power Station in the Central West region of NSW were having continuing maintenance issues with their submersible wastewater pumping stations on the site. The problems were many and varied, including lifting chains breaking, pumps becoming stuck on their guide rails, as well as general reliability issues. Worst of all, operators were exposed to a 7m fall into the pit while hoisting submersible pumps to the surface. Equipment failures at the bottom of wet wells exacerbated the issues, adding OH&S problems associated with confined spaces entry to the problems. Because of these risks and the need to inventory and maintain confined spaces entry equipment (such as personnel lifting apparatus), the Team Leader from their Maintenance Store decided to outsource this task to professionals in the field. But this proved to be quite an expensive exercise. The high cost of maintaining these systems (whether using internal or external crews) and the desire to create a safer working environment for those working in the area, drove plant owner
Hydraulic Powered Light Industrial Duty
Rainer Scheurer to search for a better solution. He decided to ask Hydro Innovations to investigate a GormanRupp self-priming pump option. The application was not tough in flow (15L per second) or head (10m of total dynamic head), but the pit (wet well) was quite deep, putting the pump on a 7.6m suction lift – a tough ask for some selfpriming pumps. Sean Currie, from Hydro Innovations, explained that most self priming pumps with a full casing of liquid are capable of priming to this level, but re-priming automatically, with only a partially (sewage) filled casing (because casing siphoning can occur between pump cycles) is a totally different proposition. Sean proposed a Gorman-Rupp V3B60-B, which is part of the latest range of self-priming sewage pumps from the industry leader. The pump is at the cutting edge of self-priming wastewater pumping technology and is capable of handling a 76mm spherical solid, delivering the best efficiency in its class. And because of a patented selfcleaning wear plate system, it is able to handle stringy materials such as rags. Scheurer liked the idea of the pumps being located high and dry above the wet well to enable operators to monitor and service the pumps without the need to enter wet wells or lift the wet well lids. And overall, Energy Australia is delighted they chose Gorman-Rupp selfpriming pump technology. Hydro Innovations Ph: 02 9898 1800 www.hydroinnovations.com.au
Hydraulic Powered Heavy Duty
Hydraulic Powered Super Heavy Duty
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• COMMUNITY
CARING FOR THOSE MOST IN NEED
Industry Update is a proud sponsor of CARE Australia, an international humanitarian aid organisation fighting global poverty. A non-religious and non-political Australian charity CARE works with communities across the globe to provide emergency relief. CARE believes supporting women and girls is one of the most effective ways to create sustainable outcomes in poor communities. Millions of women can’t access vital health services, get an education, earn and income or join community decisionmaking. This means that half of the talent and strength in poor communities is being wasted. CARE aims to empower women and girls as a key commitment of its work. It
helps girls go to school along with their brothers and to develop small businesses to bring long-lasting positive change to their communities. Celebrity chef Miguel Maestre Chef, host of TEN’s The Living Room, is a patron of the charity. Through CARE you can purchase life-changing gifts to help some of the world’s most vulnerable communities. For example, a goat will produce nutritious milk for families to drink and sell. Or you can buy a family a vegetable garden including seeds, tools and training to help them grow vegetables. Corporate packages are also available. For more information contact 1800 020 046 or visit: www.care.org.au
ENGINEERS CELEBRATE WITH A BANG Engineers Without Borders Australia was the chosen charity for City of Sydney’s New Year celebrations this year. The not-for-profit organisation is celebrating 10 years in providing access to engineering and technology that meets basic human needs. Lizzie Brown, Engineers Without Borders Australia CEO says engineering is fundamental to improving the quality of life of communities in most need. “Each new year we turn to the Sydney Harbour Bridge and Sydney Opera House as the key focal points of our celebrations, she said. “At the same time our members are delivering humanitarian engineering projects throughout eight countries to provide people with access to shelter, renewable energy, Information and communication technology (ICT), water management and disability access.” Humanitarian engineering builds capacity by involving communities in solutions and providing training so that new infrastructure is maintained and people’s quality of life continues to improve once the project is complete. Sydney Lord Mayor Clover Moore said the City was proud to celebrate Engineers Without Borders’ first 10 years and support its life-changing efforts over the next decade. “These inspiring volunteers at Engineers Without Borders use their time and skills to work closely with local organisations across our region,” the Lord Mayor said.
“Their work is improving the quality of life and having a lasting, positive impact on many communities.” Engineers Without Borders Australia has passionate and highly motivated professionals who commit to creating change through successful and longterm partnerships with community organisations, engineering companies and universities. The organization has a presence in seven countries: Australia, Sri Lanka, India, Nepal, Cambodia, Vietnam and East Timor. It boasts 1500 members and 15,000 supporters as well as 18 corporate partners and supporters and 28 University partners. To support the work for EWB visit: www.ewb.org.au/donate
LABOUR OF LOVE FOR SUPPLY CHAIN MEMBERS More than 140 members of the Supply Chain and Logistics Association of Australia (SCLAA), Queensland Division, spent their annual Christmas party for the fourth consecutive year with a twist. The SCLAA members spent the afternoon hours packing 600 hampers for Foodbank to distribute to those in need at Christmas.
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The hampers are earmarked for the unemployed, families with young children and those living on the poverty line. Ken McMillan, General Manager of Foodbank Queensland said the hampers would brighten up the day for many. “We at Foodbank are grateful to the SCLAA and its members for this wonderful initiative each year.”
The packing of the hampers was a culmination of 12 month’s work. Companies across the country donated more than $70,000 worth of goods to help fill the hampers. Each hamper is worth over $100 and is made up of food and personal hygiene products. In four years the SCLAA, in conjunction with the Australian
Institute of Packaging (AIP) and the Australian Packaging and Processing Machinery Association (APPMA), have packed 2400 hampers worth more than $250,000. If you would like to be a part of the event in 2014, or would like to donate hamper items contact the SCLAA on qld@sclaa.com.au
PRODUCT NEWS •
SIPPEL AIRSKATE: SIMPLICITY SPELLS SAFETY
This simple Four AS22-HP Airskate System (pictured) from the Sippel Group can be set up to move equipment weighing up to 16-tonnes. It floats a load suspended by controlled air passing into and then out from under the diaphragms.
This allows almost frictionless movement from A to B in a relatively short time. The tiny air gap between diaphragm and floor emits a controlled airflow, which is not fast enough to blow out a lighted match held close by. Two Airskate Hovair diaphragms are visible on the left, with the flat top steel load interface shown on the right, with optional attachment tapped holes. The Yellow Hose Coil (20m or more) connects to the Pipe (silver) Manifold then to the Air Supply. The Manifold connects via green coiled tubing (4) to the Airskate Modules (4). The Manifold Inbuilt Control Valve
is controlled by the Handheld Deadman (yellow tubing connections). The diaphragms when signalled from the Manual Deadman Control gently lift the load. Then it is just a matter of a slight push or pull and observation over or around the load for careful easy movement to the desired location, on a suitable horizontal surface. Ramps can also be negotiated. The Deadman is there to stop the load in an emergency or it completes the job by gently depositing the load where required. To set up each Airskate Module is usually just matter of placing or sliding each skate under the load in an
appropriate position. You then simply hook up the airlines to the designed Manifold Deadman Combo – and hey presto – most loads are ready to move. Adequate vision around the load and along the selected path ensures optimum safety. A supporting floor such as a steel trowelled factory floor is all that is needed with sometimes a slip sheet of thin steel or lino if floor surface is below par. Timber and grid floors have also been negotiated with the Airskate Hovair. Sippel Group Ph: 02 9567 4889
ULTIMATE PROTECTION FOR CABLES Treotham Automation now offers a range of PACOF cable protectors made from TPE and Polyamide 66 UL approved material and IP54 protections. Features include: • Can be opened and closed in longitudinal direction any time • PMA standard nominal widths can be used with all PMA fittings
• • • • • •
Easy installation Trouble-free retrofitting Applicable also for repairs Self-extinguishing Free from halogens and cadmium Temperature range: –40°C to +105°C; Short-term to +160°C New cables can be added without the need for re-wiring or re-threading
within the building of machines and installations. These protectors are ideal for vehicle manufacturing and building construction. Treotham Automation Pty Ltd Ph: 02 9907 1778 www.treotham.com.au
Top protection … PACOF cable protectors
Induction Lighting Imports ENERGY SAVING INDUCTION LIGHTING PROVES TO BE A BETTER CHOICE COMMERCIALLY & INDUSTRIALLY!! Time & time again in Business Case Studies for Energy Saving Lighting Upgrades in Commercial & Industrial Situations, Induction Lighting has been proved to be superior to all other Types of Lighting. Lighting Lumen Outcomes from Induction Products are greater, they are very acceptable Visually in the Work Enviroment ( NO GLARE), Minimal Lumen Depreciation over Time, Maintenance Free for 10 – 15 Years and Unsurpassed in ROI Terms ( Return on Investment).
Induction Lighting Imports
10 PEMBURY ROAD, MINTO NSW 2566. PH : (02) 9820 1977 | FAX : (02) 9603 2292 EMAIL: sales@inductionimports.com.au
ALL TYPES OF INDUCTION LIGHTING IS NOW AVAILABLE !!! 1. INDUCTION TUBES. 6W – 300MM, 10W – 600MM, 20W – 1200MM, 29W – 1500MM, AVAILABLE 2700k-6500K, HIGH LUMENS ALL TUBES COME WITH PROTECTIVE POLY SLEEVING & ARE SUITABLE FOR FOOD PREPARATION 2. HIGH BAY FACTORY LIGHTING. AVAILABLE IN WATTAGES FROM 80W – 400W, AVAILABLE 2700K – 6500K TEMP COLOURS, WITH METAL 0R POLYCARBONATE DIFFUSER. 3. FLOODLIGHTING. LARGE RANGE OF FLOODLIGHTS IN BOTH STANDARD & HIGH INTENSIVE FORMS, WATTAGES FROM 60 – 600W, ALL TEMPERATURE COLOURS AVAILABLE.
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DEMATIC DELIVERS ‘SEISMIC-PROOF’ STORAGE SYSTEM TO NZ Dematic, a leader in warehouse logistics and materials handling solutions, will supply a purpose-built storage system to a company in Christchurch that is able to deal with earthquakes. The ColbyRACK storage system was ordered by New Zealand’s largest grocery distributor, Foodstuffs South Island Ltd (FSSI), for its new 46,000sqm distribution centre. Purpose-built to deal with the forces generated by seismic events, it features a multi-level order picking module, conveyor sorting system and associated order fulfilment software. While the new distribution centre is essentially a Greenfield project, it will be physically connected to FSSI’s existing 13,000sqm ambient centre at Hornby. Hornby has provided centralised distribution to the co-operative’s members for the past five years. The new centre, which will also consolidate operations from FSSI’s Papanui distribution centre in Christchurch, will have the capacity to store more than 40,000 pallets to a height of 10.7m. It is expected to begin distributing stock by the third quarter of 2014. The FSSI Hornby distribution centre was one of more than 40 in Christchurch to suffer significant storage system damage during the 7.1 magnitude earthquake that struck Christchurch on September 4, 2010. “Having been through the experience of dealing with a major rack collapse, we never want to go through that again, said
FSSI Logistics Operations Manager Kris Lancaster. “The DC was a total mess and we were very fortunate that the earthquake occurred at 4.35 am and there was minimal staff on the warehouse floor at the time. We immediately began researching what we could do to ensure if another earthquake of such magnitude were to occur again, that our storage systems would stand up to it.” Mr Lancaster said FSSI had been working with Dematic on various real-time logistics and automated order fulfilment projects for several years. “We were aware of the sound reputation Dematic had gained for the structural integrity of its ColbyRACK storage systems, he explained. “Working closely with Dematic’s structural engineering team headed up by Dr Murray Clarke we came up with a new storage system layout that optimised the available footprint and airspace within our ambient distribution centre. “Dematic really pulled out all stops to push the project through as quickly as possible, and our new ColbyRACK system was designed, manufactured, shipped and installed at the Hornby DC in just over three months.” Following the installation of the ColbyRACK, the Hornby distribution centre continued to experience many aftershocks from the September 4, 2010 earthquake. The storage system’s first real test came when another major seismic event
APOLLO GIVES PILBARA A LIFT
rocked Christchurch on February 22, 2011. The 6.3 magnitude earthquake caused even more significant damage to the city than the September 4, 2010 earthquake, resulting in the death of 185 people. “When the February 22, 2011 earthquake struck at 12.51pm, our distribution centre was in full swing, with many of our people on the warehouse floor at the time, said Mr Lancaster. “Obviously, this was a pretty scary experience for everyone given that they had all seen the result of the previous earthquake less than six months prior. “However, despite this seismic event causing much more damage across the city than the September 4, 2010 earthquake, our new ColbyRACK did the job it was designed to.” Mr Lancaster said the racking system stood up to everything the earthquake threw at it. “We didn’t lose a single pallet, and a subsequent inspection by a structural engineer prior to our people re-entering the DC confirmed the ColbyRACK system didn’t suffer a single component failure, he said. “So when it came time to look at what we would do with storage systems in our new Greenfield DC, there was never any hesitation in selecting Dematic to fit-out the warehouse with high-rise ColbyRACK.” Dematic Pty Limited Ph: 02 9486 5555 www.dematic.com.au
When one of the world’s largest iron ore miners was faced with the challenge of moving heavy-duty goods and equipment between the ground and mezzanine levels of its Pilbara facility, they looked no further than the Levante Loadboss by Apollo Lifts. Designed to operate in the harshest industrial environments, the fully modular mezzanine hoist has significantly enhanced the facility’s daily operations and has already earned management’s tick of approval – winning an internal innovation award for onsite safety and risk reduction. The Levante Loadboss has been a resounding success. Its performance is unaffected by the sweltering heat and dusty conditions of Australia’s arid northwest. Fully clad and tested prior to on-site installation, the hoist became operational within an unprecedented two days – meaning a minimum of downtime. Levante Loadboss mezzanine hoists can be tailored to suit any height range and are designed to carry weights between 100kg to 5000kg or more. Equipped with class leading safety features, including Hose Blow Protection, safety door interlocks, and the security of fully programmable microprocessor controls, Levante hoists fully conform to all state regulations. Apollo Lifts Ph: 1800 007 662
AU-957-meine kette + dry-tech 230x100_AU-957-meine kette + dry-tech 230x100 06.11.13 18:36 Seite 1
dry-tech [ˈdraɪ]-[tekˈ]:
the-chain [ðə]-[tʃeɪn]:
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Moving energy made easy for any motion. Simply construct using e-chains , cables and components from igus . For selection aids, service life calculations and configurations visit www.igus.com.au
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Perth (08) 9303 2348 Auckland (09) 278 6577 info@treotham.com.au
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PRODUCT NEWS •
LOW COST, LOW PRESSURE MOULDING FROM TARAPATH With many Australian manufacturing companies looking to provide niche solutions to their customers, adaptability and economic production techniques are at the forefront of thinking. Manufacturers need flexible and cost-effective equipment that can get the job done without burning a hole in their pockets. The Optimel 100, from Tarapath, is one such piece of equipment. Perfect for Australian manufacturing conditions, the Optimel 100 is a hand-held low pressure moulding unit that is perfect for low volume production. It features a 200ml melt reservoir, adjustable temperature and air pressure control making it suitable for processing all Macromelt materials. Importantly, the Optimel 100 can be used with low cost aluminium tooling, meaning when designs change, or when new products are being made, the investment for each project can be kept to a minimum. Generally, the aluminium tooling can be made with CNC machining and hence, often times can be made in house for many manufacturers.
Niche solution … the Optimel 100 from Tarapath
TM
SYSTEMS Ph: (02) 9567 4889 Mobile: 0411 136 484 Email: sipco@bigpond.com
Website: www.airskate.biz Airskate MOVEMENT t.eN/C 32nn of to 32 nhine Miaac g Ru T M-3ill4in ss nk ta y rm A TM
Macromelt materials can also be advantageous to low volume manufacturers. When processed with the Optimel 100, parts can be completed in minutes, rather than hours or days as compared to traditional epoxy of polyurethane systems. The non-toxic materials, which are easy to handle, require no mixing and emit no harmful odours. The Optimel 100, Macromelt materials, and all low pressure moulding requirements are provided by Tarapath Pty Ltd.
Hire or Buy - Custom D esigns Hire or Buy – Custom Designs TM
Tarapath Pty Ltd Ph: 03 9269 6200 www.lowpressuremoulding.com.au
FANMASTER TAKES THE HOT AIR OUT OF BUSINESS A range of cooling products that define the landscape of Australian industry. These should be paramount in the minds of not only the businesses employing workers in factories and warehouses, but the entire industrial and agricultural sector. With the bottom dollar becoming tighter for most businesses, there needs to be a way of keeping productivity high, while decreasing power bills. A cool workplace not only lifts employee morale, it improves productivity and safety. Fanmaster, a leader in workplace cooling systems, can provide the perfect solution. Fanmaster’s range of NewTech Coolers are not only keeping warehouses and factories across Australia cool, but they provide an energy saving alternative to power hungry air conditioners. With the popularity of its product range showing exponential growth, Fanmaster is constantly on the lookout for dedicated installers and distributors across the country to service its growing market. As one of Fanmaster’s distributors
MOVE & LIFT YOUR LOADS EASILY WITH SAFETY
and installers, not only will you be helping your local economy thrive, but also you will be joining a team with a common goal of keeping the cogs of Industry turning – even in the toughest weather conditions. Contact Fanmaster if you would like to know more about joining their team or if you would like to learn how you can significantly reduce your power bills and increase productivity. Installers with experience in air solutions who are willing to negotiate a sale are especially welcome.
REAL PULLING POWER... INTRODUCING tugR - RICHMOND’S SOLUTION TO INCREASING PRODUCTIVITY AND REDUCING WORKPLACE INJURIES. SAFELY TOW OR PUSH LOADS OF UP TO 1 TONNE WITH THIS EASY TO USE TUG
EMERGENCY BRAKE
safety horn
onboard charger
adjustable handle
steering castor increases maneuverability
range of adjustable grippers available - CUSTOMISED FOR YOUr APPLICATION
Fanmaster Ph. 1300 900 345 www.fanmaster.com.au
www.richmondau.com YOUR 1300 4 RICHMOND FOR NEAREST STORE
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ELECTRIC WHEELS WITH A DIFFERENCE Warequip Australia has released the first compact powered drive wheels with embedded motors and batteries. The EZ Wheel is not only space saving, it can be fitted to any device quickly and easily. Available from 160mm diameter up to 300mm diameter and with speeds up to 12kmh, the EZ Wheel can move loads up to 1000kg. Also, it can be wireless, is waterproof and maintenance free. The EZ Wheel can be quickly and easily adapted to fit and power any rolling material, load handling or people transportation. Most importantly, it can help to improve worker safety and efficiency and reduce your company’s exposure to lifting claims. Warequip Ph: 1800 337 711 www.warequip.com.au
WIRELESS BLUETOOTH HEADSET FROM 3M 3M’s new Peltor WS Headset XP features Bluetooth wireless technology, enabling users to work hands-free while taking calls. This headset allows for excellent flexibility
when paired up to your existing communication system. You can transmit and receive without the need for interconnecting cords and wires. Designed to block out unwanted noise, the WS XP offers unencumbered flexibility and clarity when talking wirelessly in noise environments. Music streaming with high quality stereo sound is another benefit. The headset provides digital noise
reduction, Class 5 hearing protection and is available in neck and helmet attachment models. It is ideal for use on building and manufacturing sites and any industry that has high noise levels where workers are required to communicate hands-free. 3M Australia Ph: 136 136 www.3m.com/au/ppesafety
END CAP BALL BEARING FOR LONG-TERM USE Maintenance-free dry run tribologically optimised polymer xirodur B180 polymer ball bearings guarantee low friction values for the inner and outer bearing ring. This plastic ball bearing allows high rotational speeds with a limit speed of 1,800rpm. The xiros end cap ball bearing can be equipped optionally with glass, plastic or stainless steel balls. The balls are housed in a polyamide cage, which guarantees high strength and ductility. The tribo-polymer xirodur-B180 also
makes the end cap ball bearing resistant to chemicals and corrosion, meaning temperatures of between -40°C and +80°C can be managed without any malfunctions, even over long periods. The low weight of between 32.5-25.9gm permits installation even under very low weight requirements. The axial load-bearing capacity is 245N in static use and 294 N in dynamic applications. The new xiros end cap ball bearing can be used for a whole range of applications such
as roller conveyors and since no lubrication is required, unnecessary soiling and the risky use of solvents can now be avoided. The ball bearings can be cleaned with water. This is important where soiling is not tolerated at all, such as the food or packaging industries. Treotham Automation Pty Ltd Ph: 9907 1778 www.treotham.com.au
SUPERIOR PERFORMANCE WITH NEW ROTARY POSITION SENSOR
AuSTrAliA'S lArgeST rAnge Of Tube end inSerTS fOr rHS, CHS, & SHS
NOW INSTOCK StockCap’s extensive range of tube inserts is the inexpensive way to provide that finished look to tube ends on furniture, fencing, balustrades, awnings, exercise equipment, in fact anywhere metal tubing is used. Choose from square, round, or rectangular designs in literally hundreds of sizes. And by buying direct from STOCKCAP, you’ll get very competitive pricing, our famous fast friendly service, and as always, there’s no minimum order value. So put an end to your tubing with STOCKCAP. info@sinclair-rush.com.au Fax: (02) 9627 5156
1800 003 211
Tel: (02) 9627 3211
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TURCK has introduced a new QR24 rotary position sensor providing contactless position detection and wear-free performance. Designed from the company’s rotary inductive sensor technology, the QR24 is ideal for a variety of industrial applications ranging from solar energy plants and harvesters to crane vehicles and AGVs. Rotary feedback is critical in nearly every installation, and most rely on their mechanical bearings to provide proper tolerance and position of the internal system. After time, this results in mechanical wear, vibrations, potential leaks and requires spring elements. The QR24 provides superior performance without the need for contact or bearings, allowing it to successfully execute the same functions as an encoder or potentiometer, while eliminating wear and extending sensor longevity. “Today’s rotary encoder applications are becoming more demanding,” said Marty Cwach, Product Manager, TURCK. “More and more applications require a higher degree of ingress protection, smaller package size and longer life expectancy. TURCK’s new QR24 incorporates these new requirements and meets or exceeds the demands.” The TURCK QR24 is part of the company’s industry-recognized Q-track family of sensors, which utilize resistance inductive capacitance (RLC) measuring technology. Unlike potentiometric or magnetic technologies, the sensors incorporate precisely manufactured printed emitter and receiver coil systems. The emitter coils are activated with a high frequency AC field and produce an inductive RLC circuit with the
Top performance … TURCK’s new QR24 rotary position sensor
positioning element. The element is inductively coupled with the receiver coils, which are arranged so different voltages are induced in the coils, depending on the position of the actuator. The voltages serve as a measure for the sensor signal. The QR24’s multi-coil system provides high resolution, while ensuring 16-bit noiseless operation. The sensor also features a double resonator system, providing increased distance capability and high-end signal processing with multi-core multiprocessor for enhanced speed. TURCK Australia Ph: 1300 132566 www.turck.com.au
PRODUCT NEWS •
INNOVATIVE WAY TO HANDLE GAS CYLINDERS Rotacaster has developed a world first solution to safely, easily and quickly lower and raise the latest generation of high capacity compressed gas cylinders off and onto stillages and transfer to welding machines or floor positions. Built on the safety award winning self-supporting Rotatruck and its patented multi-directional Rotacaster enabled 4-wheel-wheelbase, it employs an innovative two-frame solution. Secured by magnets and controlled through a damper, the ingenious solution requires no power pack, relying instead on levering the gas cylinders as an ergonomically safe alternative to lifting the load. Operator risk is optimised by virtually eliminating bending and minimising handling and required effort. The ease of use extends the range of users able to manage the task. The allterrain wheelbase enables sure-footed travel across a range of terrains and precise pallet to floor to pallet handling. Compared to a standard hand truck, Rotatrucks typically reduce the effort of: • Load pull-back by 59 percent • Stepping up curbs by 78 percent • Navigating doorways by 67 percent
We’ll Keep You Rolling... Castors & Wheels From 10kg - 10 Tons 30mm - 400mm • All Types / All Applications
Pneumatic Wheels Specialising in Odd & Hard to Find Sizes & Types • Grey Non Marking • Foam Filled • Pneumatic Wheels
Hand Truck & Trolleys
World first … the Rotatruck gas cylinder hand-truck
• C onfined space and obstacle navigation by 62 percent The ergonomically advanced Rotatruck gas cylinder hand-truck is a must for anyone needing an easier, quicker and safer way to manually handle compressed gas cylinders. Rotacaster Wheel Limited Ph: 1300 768 222 www.rotacaster.com.au
• Light Weight / Heavy Duty Convertible / Folding • Drum Trolleys • Platform Trolleys • Catering Trolleys
t: 07 5593 4718 f: 07 5593 4323 e: sales@qhdc.com.au
www.qhdc.com.au
WELDING WORLD FIRST FOR KEMPPI
EXAIR CHIP VAC NOW CE COMPLIANT
Independent laboratory tests now certify that EXAIR’s Chip Vac meets the rigorous safety, health, and environmental standards of the European Union that are required to attain the CE mark. Chip Vac offers a fast, effective way to pick up chips and other debris and deliver them to a 5 or 44 gallon drum. The compressed air operated Chip Vac can be easily moved from drum
to drum to keep different materials separate for recycling. It creates a powerful direct flow action that effectively moves chips and scrap materials. It is used to clean chips from fixtures, floors and work surfaces of machining centers, lathes, saws, mills and other industrial equipment. There are no motors to clog or wear out, assuring a long life with virtually no maintenance. Chip Vac is also covered by a fiveyear warranty. Chip Vac systems include a drum lid with a locking ring that fits an open top drum, flexible vacuum hose, filter bag, and tools. Deluxe systems are available in 5 and 44 gallon sizes and add a drum dolly and tool holder for larger sizes. Premium Systems include an upgrade to static resistant hose and heavy duty aluminum tools. Compressed Air Australia Pty Ltd Ph: 1300 787 688 www.caasafety.com.au
Kemppi is the first welding equipment manufacturer in the world to introduce Welding Procedure Specifications (WPS) for on-site welding. From July 1 2014, all structural steel and aluminum products must be CE marked, as stated in the European Commission's Construction Products Regulation (CPR). Workshops manufacturing construction products will require certification in accordance with EN 1090-2, which states that all welding activities have to be in compliance with EN ISO 3834 – Quality Requirements for Fusion Welding of Metallic Materials. To meet the requirements of the EN 1090-2 standard, Kemppi has released the first standard WPS packages for workshop and project-site use. These WPSs apply to both MIG/MAG and MMA welding and are ideal in the demanding and constantly changing environments of construction sites. Suitable for use with FastMig Pulse
or FastMig X 450 welding machines, the standard Kemppi WPS package contains 16 WPSs, which also cover pulsed welding. The standard welding procedure specifications comply in full with EN ISO 15612 and can be used for steels in strength classes up to 355 MPA in manual welding of structures in execution classes EXC1 and EXC2. Kemppi's standard WPS package for MMA welding is based on customer needs. It contains all necessary welding procedure specifications in an easy to understand format and is compatible with all MMA welding machines. If there are no impact strength requirements, these WPSs can be used with filler materials of class EN ISO 2560A E 42 4 B 42 H5. When an impact-strength requirement is set, these WPSs can be used with the following filler materials: Esab OK 48.00, Böhler FOX EV 50, and Elga P48 S. The ArcQ system is based on the requirements set forth in the EN ISO 3834 welding quality management standard, which constitute a cornerstone of high-quality manufacturing. Kemppi Australia Pty Ltd Ph: 02 9605 9500 www.kemppi.com
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TREOTHAM UNVEILS NEW LINEAR GUIDE SYSTEM Treotham Automation has launched a new linear guide system that can achieve a minimum linear axis installation height of only 20mm and an installation width of only 45mm. This innovative lateral positioning of the spindle in the drylin linear axis (SLTBB) system weighs only 0.15kg. A manual or motor drive is available with a maximum rotational speed of 1,000rpm and a maximum linear speed of 1.5 m/min. Movement can be fast as well as effortless and smooth. The ball-bearing spindle is available with trapezoidal or steep thread and the bearing clearance can be adjusted seamlessly using the drylin T-miniature slide TWE-04-12. The high capacity, compact design size and lubricant-free operation of the drylin linear axis SLT-BB makes it suitable for automation applications in beverage and food machinery including vending machines. Since all the bearing spots of the drylin products manage without
Cable Stock Available NOW
A WORLD OF CABLE CARRIER OPTIONS TSUBAKI KABESCHLEPP cable carriers: Full range of options to suit your requirements – plastic, steel and combined hybrid materials
Standard widths from 6 mm to 2,500 mm
Available in 1 mm width increments
From single chain link to harnessed assemblies ready for installation
Over 100,000 variants in steel and plastic material
Comprehensive range of cables carried in stock
TSUBAKI AUSTRALIA Pty. Limited Sydney · 02 9704 2500 Melbourne · 03 9215 2888 Email: sales@tsubaki.com.au
Brisbane · 07 3273 0600 Perth · 08 6254 0000 Web: www.tsubaki.com.au
WELDING WORLD FIRST FOR KEMPPI
_113x156_RZ.indd 1
Kemppi is the first welding equipment manufacturer in the world to introduce Welding Procedure Specifications (WPS) for on-site welding. From July 1 2014, all structural steel and aluminum products must be CE marked, as stated in the European Commission's Construction Products Regulation (CPR). Workshops manufacturing construction products will require certification in qtr_page_tarapath_Feb2014.pdf 7/01/2014 accordance with EN 1090-2, which states that all welding activities have to be in compliance with EN ISO 3834 – Quality
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Requirements for Fusion Welding of Metallic Materials. To meet the requirements of the EN 1090-2 standard, Kemppi has released the first standard WPS packages for workshop and project-site use. These WPSs apply to both MIG/MAG and MMA welding and are ideal in the demanding and constantly changing environments of construction sites. Suitable for use with FastMig Pulse 11:35:08 AM or FastMig X 450 welding machines, the standard Kemppi WPS package contains 16 WPSs, which also cover pulsed welding.
The standard welding procedure specifications comply in full with EN ISO 15612 and can be used for steels in strength classes up to 355 MPA in manual welding of structures in execution classes EXC1 and EXC2. Kemppi's standard WPS package for MMA welding is based on customer needs. It contains all necessary welding procedure specifications in an easy to understand format and is compatible with all MMA welding machines. If there are no impact strength requirements, these WPSs can be used
lubricant and are characterised by outstanding wear-resistance, they are suitable for use in many soiling-sensitive applications such as those found in the food industry. Also, their maintenance-free operation guarantees significantly lower operating costs. Treotham Automation Pty Ltd Ph: 9907 1778 www.treotham.com.au
with filler materials of class EN ISO 2560A E 42 4 B 42 H5. When an impact-strength requirement is set, these WPSs can be used with the following filler materials: Esab OK 48.00, Böhler FOX EV 50, and Elga P48 S. The ArcQ system is based on the requirements set forth in the EN ISO 3834 welding quality management standard, which constitute a cornerstone of highquality manufacturing. Kemppi Australia Pty Ltd Ph: 02 9605 9500 www.kemppi.com
PRODUCT NEWS •
TOUGH NEW TECHNOLOGY FROM STRATASYS Stratasys Ltd, a global leader in 3D printing technology, has introduced the first nylon material specifically engineered for the company's line of Fortus 3D Production Systems. Stratasys believes that with its new FDM Nylon 12, its Fused Deposition Modeling (FDM) technology creates tougher, more flexible unfilled nylon parts than other additive manufacturing technologies can. FDM Nylon 12 offers up to five times greater resistance to breaking and better impact strength compared to even the strongest FDM materials. The new material's elongationat-break specification surpasses that of other 3D printed nylon 12 material by up to 100 percent based on published specifications. This can create new opportunities for manufacturers in aerospace, automotive, home appliance and consumer electronics to more easily create durable parts that can stand up to high vibration, repetitive stress or fatigue. Examples include end-use parts, like interior panels, covers, environmental control ducting and vibration-resistant components, as well as tools, manufacturing aids, and jigs and fixtures used in the manufacturing process.
"Nylon is one of the most widely used materials in today's plastic products, and among FDM users it has been one of the top requested materials," said Fred Fischer, Stratasys materials product director. "It is also the first semi-crystalline material and the toughest material Stratasys has ever offered. We expect it to be used for applications requiring repetitive snap fits, high fatigue endurance, strong chemical resistance, high impact strength or press-fit inserts. This material offers users a clean, simple way to produce nylon parts with an additive process." FDM Nylon 12 is available for the Fortus 360, 400 and 900 systems. FDM Nylon 12 is initially offered in black, and is paired with SR110, a new soluble support material optimized for FDM Nylon 12. Support removal requires virtually no labor and is conveniently washed away in the same cleaning agent as other FDM soluble supports. Interested customers should contact their local Stratasys reseller to inquire about special promotional pricing. The company also introduced Xtend 184 double-capacity canisters for three popular Fortus materials:
Guaranteed to get your product
need stock of clear tubes for product packaging or mailing? at sTockcap we have a complete range from 7mm to 90mm diameter in 1.22 metre lengths ready for immediate delivery. if it's mailing tubes you need, we've got 34mm to 90mm diameter in lengths of 305mm and 610mm. For the finishing touch, we stock flexible vinyl caps for all tubes in black, with other colours available made-to-order. plus at sTockcap, there's competitive pricing, convenient pack sizes and no minimum order value.
ABS-M30, Polycarbonate, and UltemTM 9085. Xtend 184 canisters have twice the material capacity in the same size container as current Fortus material canisters. Xtend canisters reduce downtime for canister swapping by enabling up to 100 hours of unattended run-time, which allows weekend builds for extra-large parts.
call us today to discuss your clear packaging needs.
info@sinclair-rush.com.au Fax: (02) 9627 5156
1800 003 211
Tel: (02) 9627 3211
T h e c l e a r c h o i c e F o r T r a n s pa r e n T pa c k a g i n g
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More information about FDM Nylon 12 is available on the Stratasys website at: http://www.stratasys. com/materials/fdm/nylon.
LENCROW GIVES LEADING RURAL COMPANY A LIFT EE Muir & Sons, a leading supplier of farming and agricultural products, recently took delivery of the first eight in a fleet of 35 new forklifts at its Laverton branch in Victoria. Lencrow, a specialist in materials handling solutions, was chosen as the preferred supplier. EE Muir & Sons Operation Manager Mr Robert Abell says his company has been dealing with the Lencrow Group for many years. “So when the decision was made to update our forklift fleet nationally we approached Lencrow and asked them to come up with a solution, Mr Abell said. “The fully maintained leasing arrangement backed by the professional service offered from Lencrow, coupled with the quality and
reliability of the Nissan forklift, has made that decision a successful one.” Mr Abell and his warehouse staff (pictured) were pleased with the new Nissan 2.5T container forks and the All New Nissan Euro Reach trucks to complement their operations at the large Laverton warehouse facility. EE Muir, a family owned company, distributes farming and agricultural supplies to clients throughout Australia through 26 rural depots. Each depot will upgrade its material handling equipment with the Nissan 2.5T container fork. The Nissan is a class leader with a impressive range of options as standard. Warehouse operators loved the Nissan’s smooth ride and its
responsiveness in lift mode. The Nissan makes their time in the saddle more comfortable and day-today operations more efficient. Lencrow tailored a package to suit EE Muir & Sons nationwide stores. New forklifts were delivered to all states including Katherine and Humptydoo in the Northern Territory and Ayr and Tully in far North Queensland. To do this Lencrow amortised the costs, providing long term, fully maintained rental equipment and service backup through its extensive network of state branches and local agents. Lencrow Materials Handling Ph: 1300 536 276 www.lencrowgroup.com.au
our range of
heat shrink At STOCKCAP we have one of the most extensive ranges of heatshrink products available in Australia. If it’s thin-wall or medium wall tubes you need, we have sizes to suit cables from 0.6mm up to 150mm and if it’s heatshrink end caps, our range covers cables from 4mm up to 120mm. And best of all they’re in-stock for immediate delivery. At STOCKCAP you’ll get very competitive pricing, our famous fast friendly service and as always there’s no minimum order value. So if you need heatshrink in stock, get ours ex-stock.
info@sinclair-rush.com.au Fax: (02) 9627 5156
1800 003 211
Tel: (02) 9627 3211
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FLIR CAMERAS HELP TO DETECT DANGEROUS GAS LEAKS Inspectahire is a leading international supplier of specialist remote visual inspection technology and solutions to companies in many industries around the world. Established in 1981, the company is supported by the most advanced technologies available. Inspectahire helps its customers manage their safety, profitability and environmental impact of their assets. When the company needs to detect fugitive hydrocarbon emissions, FLIR’s GF320 Optical Gas Imaging (OGI) camera is its preferred technology to use. Inspectahire offers equipment rental, contracting and project engineering services supported by a team of skilled engineers who have a wealth of inspection knowledge and experience. Their expertise extends to a wide range of equipment and assets, both onshore and offshore, and in all environments – including harsh and hazardous. All Inspectahire’s advanced inspection solutions are carried out in accordance with
the requirements of ISO 9001 best practice. Having worked for three decades in the Oil & Gas industry, both in the North Sea and worldwide, Inspectahire has built up a strong expertise in this sector. Safety and cost are two of the biggest concerns in the offshore oil and gas industry today. Inspectahire realizes this as no other and therefore aims to tackle those challenges by using the best technologies available. “The offshore oil and gas industry are proactive in their search for the best technologies for detecting emissions that may affect the safety, profitability and environmental impact of their assets,” says Cailean Forrester, Managing Director of Inspectahire. “At Inspectahire we strive to identify and offer the best available technological solutions for all remote inspection scenarios.” Dangerous gas leaks are a concern to every oil and gas production plant. Not only do some of the gases harm
the environment, but the leaks also cost companies substantial amounts of money. “The company has been using thermal imaging cameras for a very long time to detect dangerous gas leaks,” Forrester says. “Thanks to thermal imaging cameras, we can easily detect gases in difficult to reach or hazardous locations. And we can help companies prevent costly downtime of their production plant.” “We have been using certain contact measurement tools like laser detectors or leaks sniffers,” says Forrester. “But the problem is that you have to go right up to the object, which is not always safe or even possible. In other words, this approach is limited and not very precise. With a thermal imaging camera like the GF320 however, you can keep a safe distance and still detect gas leaks with great precision.” The Inspectahire team is using the GF320 optical gas imaging camera for maintenance inspections and for all its hydrocarbon detection jobs, in hydrocarbon production plants or for the inspection of any material that uses hydrocarbon as a fuel. The GF320 camera offers a range of tangible benefits compared to traditional
Thanks to thermal imaging cameras, Inspectahire can easily detect gases in difficult to reach or hazardous locations.
hydrocarbon leak sniffers, because it can scan a broader area much more rapidly and monitor areas that are difficult to reach with contact measurement tools. The portable camera also greatly improves operator safety, by detecting emission at safe distance. FLIR SYSTEMS Australia Pty Ltd Ph: 1300 729 987 www.flir.com
LIGHTSOURCE-R
LED HIGHBAY IPART AND VEET APPROVED FIVE YEAR COMMERCIAL WARRANTY 24 HOUR 7 DAY DUTY CYCLE
DESIGNED AND MANUFACTURED IN AUSTRALIA Unit 4, 54 Siganto Drive, Helensvale, Queensland, Australia 4212 Ph: +61 75519 4555 | info@aqualuma.com | www.aqualumaled.com
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LED LIGHTING
PRODUCT NEWS •
KÄRCHER’S PINT SIZED PUNCHER Kärcher have long been industry leaders for commercial high-pressure cleaners. With their Cold Water compact class of pressure cleaners, businesses now have access to an effective, efficient pressure cleaner at an affordable price. The HD 5/12 C and HD 5/12 CX Plus are the latest compact and easy to use coldwater pressure cleaners from Kärcher Professional, ideal for industry use. Extremely mobile and versatile, this advanced piece of cleaning technology is a testament to the nature of Kärcher’s innovation and dedication to creating simpler solutions. With the ability to clean anything from courtyards to workshops to construction sites, the HD 5/12 C range of high pressure cleaners are the ultimate allrounders. Sporting an alternating current drive, with impressive pressures and flow rates, this Kärcher range is perfect for industry, construction, crafting, trade, industry, automotive and public services. The HD 5/12 C is characterized by its compact design, robust construction and improved maneuverability. It can be used in almost any position
HOW TENTE HAS RE-INVENTED THE WHEEL
and its lightweight and smaller size mean that it is easily transportable and storable. It also features generous storage space, significantly reducing the risk of losing or damaging your accessories. All Compact Class highpressure cleaners include the familiar Kärcher full shock-resistant plastic covering that protects the pump from damage and soiling. The HD 5/12 C series also features an automatic pressure relief system that helps protect the internal components and improves the durability of the high pressure cleaner.
The invention of the wheel remains one of the world’s most ground-breaking inventions. To this day it continues to guarantee movement, efficiency and progress. It moves people and goods and takes the development of our society forward. TENTE, a leader in castors and wheels, has a motto: Better Mobility, Better Life!
It is what the company believes in and what it works for each day. TENTE understands that mobility is essential for modern society and all individuals. By keeping companies mobile, TENTE helps to improve people’s lives – including the way they work and their working conditions. TENTE has earned a reputation for quality and trust among its customers and suppliers. When it comes to castors and wheels TENTE can devise ideal solutions to help streamline your company’s processes and systems. TENTE prides itself on customer service. It’s ultimate aim is to have satisfied customers. For more information on the TENTE range of products visit: TENTE Ph: 1300 836 831 www.tentecastorsandwheels.com.au
Kärcher Ph: 1800 675 714 www.karcher.com.au
SPACE SAVING SOLUTIONS FROM KOBOT Kobot Systems have unique storage solutions for your warehousing and logistics needs. The company offers heavy duty metal stillages that are collapsible and foldable to maximise space. They are ideal for companies involved in third party logistics (3PL). This includes picking goods from different customer suppliers, sending to a depot for sorting and re-shipping to end-users. Traditionally, goods are placed on a pallet and the goods are shrink-wrapped to protect them from falling off. On arrival, the shrink-wrapping is removed and the goods are transferred to another pallet and shrink-wrapped again. End-users must then remove the shrink-wrap and dispose of the empty pallet. This is very time consuming and is a waste of time and materials. It is also bad for the environment as it generates much plastic waste. Kobot’s collapsible and foldable stillages, available in a wide range of different sizes, are the ideal solution. The standard 1165 x1165mm base,
Different sizes … collapsible stillages from Kobot Systems
designed for Australian conditions, allows you to easily load trucks and containers with two stillages abreast. All four sides can be folded in half for easy access and loading, and two sides removable to allow walk in access for loading and unloading. Also, a tall stillage is available for the storage of tall items, sharing the same stacking footprint of 1165mm x 1165mm. Stillages can be stacked up to five high without pallet racking, when fully loaded. Goods are visible through the mesh and there is no strapping or shrink wrapping required.
�������������������
Excellent Design LEVINA
Kobot Systems Ph: 08 9307 8178 www.kobot.com.au
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• PRODUCT NEWS
IMPROVE PRODUCTIVITY WITH STARRETT MEASURING PRODUCTS In today’s rapidly changing and challenging manufacturing environment, there has never been a greater need for dimensional measurement equipment that ensures both product quality and compliance. At the same time, equipment must be easy for non-metrologists to use. Starrett manual vision systems have been designed with these objectives in mind. They are affordable, repeatable, highly accurate, and will improve the output and productivity of any quality department. The product features the latest measurement software, known as M3.
Users can easily measure features such as circles, lines, arcs and PCDs. This simple process is done by touching the edge of the feature to be measured on the touch screen PC. “The Starrett Galileo vision systems with the Metlogix M3 software are by far the simplest and easy to use software available on the market, says Starrett business development manager, David Eldridge. “They use touch screen PCs and Windows 7 operating systems, and are very user friendly.” Starrett has an extensive range of both
manual and full CNC-controlled vision systems – all running the M3 software with 200x200 and 300x300 X-Y stage formats and up to 200mm of Z-axis travel, 3 channel lighting and either 6.5:1 or 12:1 zoom or fitted with a range of telecentric lenses for large field of view (FOV) measurement. These products are manufactured at Starrett’s engineering facility in Southern California. All are fully-supported and serviced by the Starrett Metrology Products team in Australia.
Starrett Metrology Products Ph: 02 9620 6944 www.starrett.com.au
ADVANCED NEW TEST AND TAG SYSTEM FROM EMONA The new Seaward ProTag Elite System, distributed by Emona Instruments, is Australia’s most advanced testing and tagging and asset inspection management system. It tests portable appliances and RCDs, records asset photographs and inspections, prints Elite UV and harsh environment resistant test tags and downloads all test results, asset photos and inspections to management software.
The ProTag Elite System comprises the Seaward Primetest Elite appliance and RCD tester, ProTag Elite test tag printer, bar code scanner and PATGuard Elite 3 asset management software. The PrimeTest Elite carries out all of the tests required under AS/NZS3760 for appliances and leads, and carries our 30mA RCD tests. It also operates as a handheld asset inspection system by allowing asset
photographs to be taken using the in-built camera with flash and users can record any type of test, inspection or risk assessment with their own user defined inspection routines. This eliminates the need for carrying around a separate tablet or laptop for recording the results of non-electrical inspections and risk assessments. Other advanced features of the PrimeTest Elite include compact
QWERTY keypad, high definition colour display, USB for data upload/download, inbuilt isolation transformer and a huge on-board memory that stores 50,000 assets and 2,000 asset photographs. An impact resistant transit case is also supplied. Emona Instruments Pty Ltd Ph: 02 9519 3933 www.emona.com.au
RICHMOND SETS SIGHTS ON NEW CHALLENGES When it comes to custom engineering design and manufacture Richmond Wheel & Castor Co are industry leaders. Never shying away from challenging projects, the team at Richmond has developed a reputation as solution providers for large-scale ventures. There most recent large scale project was to design an effective wheel system for the new cricket sight screen at Hobart’s Bellerive Oval (known as Blundstone Arena). This project was a completely new concept in cricket ground sight screens, positioning the Tasmanian oval at the forefront of Australian and world cricket facilities. Camden Neon Signs for Cricket Australia was responsible for the track design and size of the screen. Richmond was appointed to “make it move.” Priding themselves on being “wheelmakers for industry” this is the kind of project where Richmond’s team shines. The team custom designed the support wheels and the drive wheel system. This included all electrical motors, programmable controllers and limit switches, before embarking on in-house manufacture. Each screen features a dual drive electric motor system to gain enough traction to swiftly and smoothly move the 5000kg screen. Drawing on 57 years of pipe roller manufacture and design experience, the system consists of eight carriages per screen. Each carriage features six wheels manufactured from 65D polyurethane, while the track is constructed from heavy wall 150 nominal bore pipe. The sight screen is a fully LED TV screen and advertising board, installed in time for the Big Bash
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League and the KFC T20 International. The entire track and screen system is bolted to concrete foundations that have been cast deep into the oval. Rather than having the track system for the screen permanently fixed to the stadium, this system can be completely removed for the football season. Featuring round pipe for a roller coaster look and painted in iconic “baggy green,” the sight screen is not only functional but also aesthetically unique. With a national head office in Melbourne at Clayton South offering in-house design and manufacture as well as branches nationally, Richmond is well placed to service material handling projects for all industries. Richmond Wheel & Castor Co Ph: 1300 474 246 www.richmondau.com
Aesthetically unique … the new sight stand at Bellerive Oval
PRODUCT NEWS •
ENERGY EFFICIENT BIN TIPPER FROM SITECRAFT
Safe and cost effective … Sitecraft’s solar powered bin tipper
Materials handling specialist Sitecraft now offers it’s popular bin tipper with a solar power option. The Dumpmaster wheelie bin tipper is ideal for commercial and industrial waste handling. Dumpmaster is well known for its ability to lift bins straight upwards and then gently roll the bin to empty the contents into a skip or hopper. It not only helps achieve OH & S objectives but saves time and increases productivity.
On a roll … QHDC wheels and castors
The solar panel option is ideally suited to applications where there is no other power sources available. Solar power is clean, green, safe and cost effective. Any bin lifter used in an outdoor environment can be powered with direct sunlight. Up to 30 bins per day can be emptied using the power of the sun. The Sitecraft Dumpmaster, offers four regular tipping heights, from 700, 1200, 1500 and 1800mm. Custom heights can be
manufactured to meet your specifications. A range of cradles are available to match your bin and tipping requirements. Dumpmasters are available with full stainlesssteel construction or select stainless components for harsh environments or critical hygiene applications. Sitecraft Ph: 1300 363 152 www.sitecraft.com.au
KEEPING CUSTOMERS ROLLING … Five years on from a decision to diversify into the wheel and castor business sector sees QHDC Australia gaining traction in some key areas. QHDC now offers equipment for medical manufacturing, stainless steel fabrication and logistics/distribution. QHDC is backed by globally recognised brands like Haion Casters, P&H Casters USA and Muvtons. Haion Casters is a Taiwanese manufacturer that has contracts with
the biggest hospital bed and medical equipment manufacturers in Europe, North America and Asia. P&H Casters USA is a major supplier of wheels and castors to the retail and logistics/distribution sector. And the Muvtons brand is synonymous with heavy equipment designed to move loads up to 40 tons on wheels and castors. QHDC employs a sales team with combined experience totalling more than
70 years in wheels and castors. They are supported by a team of selected distributors in key locations Australia wide. The Company has invested in significant stock holdings and warehousing to ensure it keeps its expanding customer base rolling. QHDC Ph: 07 5593 4718 www.qhdc.com.au
SPITWATER PRESSURE CLEANERS HEAVY DUTY PRESSURE CLEANERS FOR THE TOUGHEST JOBS! With rugged all steel construction and a load of smart features, Australian made, Spitwater, industrial, heavy duty pressure cleaners are designed to suit the toughest working conditions. These high quality pressure cleaners are ideal for the hard commercial and industrial cleaning tasks demanded in today’s workplace. Available in cold as well as hot and cold water versions with power options that include 240 V, 415 V, petrol and Diesel engine models. FOR MORE INFORMATION ON THE SPITWATER RANGE CONTACT:
Ph 1300 880 402 www.spitwater.com.au
$ 1, 000 TRADE IN OFFER ! ON SELECTED SPITWATER HOT WATER & INDUSTRIAL PETROL PRESSURE CLEANER PACKAGES. CONDITIONS APPLY
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• COMING EVENTS
2014 Coming events AUSTRALASIAN OIL AND GAS EXPO 2014 Perth Convention and Exhibition Centre February 19-21 Contact: Diversified Exhibitions Australia Ph: 03 9261 4500 www.aogexpo.com.au
NATIONAL MANFACTURING WEEK Sydney Showground, Olympic Park, Homebush May 13-16 Contact: Reed Exhibitions Ph: 9422 2568 www.nationalmanufacturingweek.com.au
SAFETY IN ACTION DARWIN Darwin Convention and Exhibition Centre March 19-20 Contact: Informa Exhibitions Ph: 1300 656 184 www.safetyinaction.net.au
AUSPLAS 2014 Sydney Showground, Olympic Park, Homebush May 13-16 Contact: Reed Exhibitions Ph: 9422 8720 www.nationalmanufacturingweek.com.au
3PL E-WAREHOUSE MANAGEMENT AND SOLUTIONS SHOW Melbourne Exhibition and Convention Centre March 25-27 Contact: Fair Events Ph: 02 9452 7572 www.3plshow.com.au
2014 AIP NATIONAL CONFERENCE Packaging & Innovation Excellence Sofitel Wentworth, Sydney June 17-18 Contact: Australian Institute of Packaging (AIP) www.aipack.com.au
DEMATIC INSIGHT SEMINAR Grand Hyatt Melbourne/ The Westin Sydney Wednesday March 26 & Friday March 28 Ph: 02 9486 5463 www.dematic.com.au
QLD GAS CONFERENCE & EXHIBITION Brisbane Convention & Exhibition Centre Brisbane Convention & Exhibition Centre September 9-10 Ph: 02 9422 2563 www.queenslandgasconference.com.au
MAKE A NAME FOR YOURSELF IN 2014 Are you keen to raise your company profile in 2014? For maximum exposure and to build brand awareness you can’t go past Industry Update magazine. Industry Update, Australia’s leading manufacturing publication, can give you instant exposure to 76,000 key industry players across Australia. The April edition will be another bumper issue – so don’t miss out! All advertisers are guaranteed editorial coverage. Features include: • NMW/Ausplas • Welding and Profile Cutting Technologies • Pollution Control & Waste Management • Special Focus: Safety Glasses
Editorial and images should be sent to: editor@industryupdate.com.au Deadline for editorial submissions: Wednesday, March 19, 2014 Advertising enquiries: Scott, Sean or Glynn Ph: 02 9439 1288
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OFFER TOO GOOD TO REFUSE ON MACHINING VICES DoALL, a global leader in sawing product for more than 30 years, is having a clearance sale on its high quality Kurt Anglock D-Series vices. These US-made vices are designed for precision part clamping on basic machine tools such as knee-type mills, grinders and machining centres. D-Series vices are ideal for use in
running production parts where datums, flatness and parallelism is important. With these vices you can precision bore, tap, drill, grind and finish with high accuracy on most parts made of de cast aluminium, steel and iron. All Kurt vices have a friction reducing, needle bearing, thrust collar. The needle bearing increases jaw clamping pressure.
INDUSTRY UPDATE DELIVERS CHRISTMAS CHEER For the first time Industry Update was proud to participate in the Kmart Wishing Tree Appeal – and the campaign was an outstanding success. Our staff delivered a bundle of gifts to our local Kmart store and received a special certificate in appreciation. On Christmas Day, Salvation Army volunteers handed out our gifts to those in need. We thank Sydney companies Matrix Property Group and Intraware for their contribution to this great cause. And we also thank the Industry Update readers who also supported the appeal in their local community. www.wishingtree.kmart.com.au
PRODUCT NEWS •
SAWING PRODUCTS GET A COMPETITIVE EDGE
with Integrated Handling Systems from Adept WHAT’S NEWMaterials FROM DoALL • Patnering with Storage and Racking companies for
400A
more than 30 years. Intsolutions. • Full range of materials handling rod uct oryand a • Australian manufacturer of conveyor Pricsystems e* $ 15 market leader. ,99 5 New • Exclusive high quality European at a scr components t ou e
FULLY AUTOMATIC SAW Capacity at 90� Rectangle Round
9" H x 16" W 10-3/4"
(230 x 406 mm) (273 mm)
Smallest Diameter
3/8”
(10 mm)
Automatic Index Single Minimum
24” 3/16”
(610 mm) (5 mm)
Minimum Butt End
6-1/2”
(165 mm)
Band Saw Blade
1” x 158”
(27 x 4,015 mm)
Band Speed
50-400 fpm
(15-120 mpm)
Band Tension
30,000 psi
(207 mpa)
3-hp
(2.25kW)
Index System
1/2-hp
Coolant Pump
1/15-hp
Band Drive
en
competitive prices.
c con h tro l!
• Expert Industry support.
(02) 9771 4655
Sydney Office
(.375kW)
(03) 9357 8814
Melbourne Office
(.05kW)
www.adeptconveyor.com.au sales@adeptconveyor.com.au
400S
SWIVEL SAW
• Semi-hard steel screw Capacity at 90� among the world’s best. Rectangle 10" H x 16" W x 406 mm) Industry Update(255(273 • 80,000-PSI ductile iron body Round DoALL is offering 10-3/4" mm) According to Mark Power, general Capacity at 45� readers a 30% discount on D675 and D688 10" Hstocks x 10-3/4"run W out. (255 x 273 mm) Kurt models until manager of the company’s Asia-Pacific Rectangle Round 10-3/4" (273 mm) So don't miss out. operation, the Kurt range of vices are Recommended Band Type 1" x .035" (25 x .90 mm)
Features include: • AngLock design assures the movable jaw does not lift • Hardened vice bed • Hardened jaw plates
Band Length
158" max.
Contact the sales team to place an order. DoALL Australia Pty Ltd Ph: 02 9671 5011 www.doall.com.au
(4,013 mm max.)
Band Drive
2-hp
(1.5kW)
Band Speed
Variable, 105 to 275 fpm
(32 to 84 mpm)
New Product 500DS Mitre Cutting Saw Coolant System
ry cto odu * r t e In Pric 95 9 , $7
Wheels
Band Tension Feed Control
6 gal
(22 l)
14.5" dia., cast iron
(368 mm)
30,000 psi
(207 mpa)
Infinitely variable, Hydraulic control, Spring balanced head
• Max Capacity at 90 Degrees • 355 x 508 mm Rectangles • 381 mm Rounds Manual
•500DS Ideal for structural materials!
DOUBLE SWIVEL MITER CUTTING SAW Capacity at 90� Rectangle Round
14" high x 20" wide 15" rounds
(355 x 508 mm) (381 mm)
Capacity at 45� Rectangle Round
14" high x 14" wide 15" rounds
(355 x 355 mm) (381 mm)
Capacity at 60� Rectangle Round
14" high x 10" wide 10" rounds
(355 x 254 mm) (254 mm)
1-1/4" x .042"
(34 x 1.1 mm)
Recommended Band Type Band Length
197" max.
(5,003 mm)
Band Speed
50-400 fpm
(15-122 mpm)
Band Tension
Spring Loaded by Handwheel
Band Drive Motor
5-hp
Hydraulic System Capacity
3 Gal.
(11.4 l)
1 1/2-hp
(1.11 kW)
20" diameter cast iron
(508 mm)
Hydraulic Motor Wheels Feed Control
(3.75 kW)
Adjustable feed rate and feed force
Head
Counter Balanced
Vise
Hydraulic Full Height & Stroke
Distributors: Newcastle: Adelaide: Mackay: Brisbane: Perth: Melbourne: Wollongong:
H E Dingle Pty Ltd Ph. 02 4969 1988 Q-Saw Services Pty Ltd Ph. 08 8341 1788 Wallers Precision Tooling Ph. 07 4952 3336 Alkem Industrial supplies Ph. 07 3356 1919 Carbide Tool Industries Ph. 08 9345 3499 Carb-i-tool Ph. 03 9555 2966 C & M Welding Supply Ph. 02 4271 3204
Intr
odu Pric ctory e $1 6,9 * 95
*Limited time only. Prices Subject to change.
Mitre Saw
Vise
DoALL Australia Pty Ltd 1/13 Penny Place Arndell Park NSW 2148 Ph: (02) 9671 5011 Fax: (02) 9676 8775 Email: sales@doall.com.au Website: www.doall.com
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Cleaner is quicker. Cleanliness is an essential part of today’s logistics and transport business. Rapidly increasing handling turnover rates and growing storage spaces call for fast, mobile and powerful cleaning solutions. Easy to use, robust and low-maintenance. From high-pressure cleaners, scrubber driers to large sweepers. Buy, rent or lease options available. Kärcher eco!efficiency – achieve more with less. VIC: 0408 054 734
www.karcher.com.au
NSW: 0427 627 240
QLD: 0427 642 065
SA, WA & NT: 0419 184 717