WORKSHOP MANUAL VOLVO TAD941GE Engine

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Engine body, general overhaul 191. Remove fixture and replace the parts that were removed. 192. Install the drive belts, fan, alternator and tensioning devices.

193. Install brackets for radiator fan safety cover or screen. Install the shields. 194. Install safety cover above alternator 195. Install the pipe between charge air cooler and inlet pipe. 196. Install the crankcase ventilation pipe and any extra oil separator. 197. Place a new insert in the air filter housing and install it with brackets and the pipe between the air filter housing and the turbo. 198. Install the pipe between the turbo and the charge air cooler. 199. Install muffler with brackets. Connect the exhaust pipe to the turbo. 200. Install heat shield above the turbo, if any. 201. Install belt shield on the right-hand side of engine, if any. Install the hoses to expansion tank and radiator. 202. Replace oil filter. Add engine oil, see “Engine oil, replacing”. 203. Replace coolant filter. Top up with coolant, see “Coolant, filling”. 204. Replace fuel filter. Vent the fuel system, see “Fuel System, bleeding”. 205. Start the engine and let it run until it reaches normal operating temperature. Let it idle another 5-10 minutes. When the idle is even, the cylinder bal-

ancing system has set the correct amount of fuel for the unit injectors. NOTE: Do not connect any power consuming device (such as power outlet) while cylinder balancing is underway. Check that there is no fuel leakage. 80


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